Mechanical Laboratory 1 (0 3)

6

(Friction Chain Conveyor)
............../................/................

............./................/.................

1
2
3
4
5

1.
2.

1 (types of conveyors)

1.1) (slat conveyors)
K
40 .1

1.2) (pusher conveyor)

40
2
1.3) (dog pusher conveyor)
S
3

1.4) (steel apron or continuous overlapping slats)

4

1.5) (trough sprapers)

F L
5

5
6
1.6) (box scrapers)

L 75%
6
1.7) (wire mesh conveyors)

7

1.8) (platfrom conveyors)

8
1.9) , (conveyingdirect on plate edges chain ollers)

9

10

1.10) (festoon conveyor)

10

1.11) (bucket elevator)

11

11

12

1.12) (continuous bucket elevator)

12
1.13) (gravity bucket conveyor)

, , , 13

13

14

1.14) (swing tray elevators)

, 14
1.15) (finger type elevator)
15

15
2 (chain types)
2 (hollow bearing pin) (solid bearing pin)
2.1) (hollow bearing pin chain)

16

16
17
2.2) (solid bearing pin chain)
17

2.3) (deep link chain)

18

18
3 (rollers)



,

4
4.1
(W) (ton/hr)

(ft )
ton 1 hr 2240 lb
(
)(
)
(ft/min)
hr 60 min 1 ton
37.3 (ft)
W ( lb) =
(ton/hr)
(ft/min)

W (lb) =

(1)

(attachments) (slat), (bucket)

1 2 ( WE = (1 2 )W)

,
(material sliding)
; 8
(2)
TE (lb) = W 4 + WE1

W
TE (lb) = W 4 + E 1
2

; 8 90

(3)

; 8

(4)

; 8 90

(5)

(material carried)

TE (lb) = W1 + WE1
W
TE (lb) = W1 + E 1
2

= ()
= , (slat) ()
WE
= 1
1
= 4
4

4.2

(breaking load)

S.F. =

(breaking load)
8

(6)

, ,

6
1 ( 1 )
()
o
to 5
o
o
5 10

0.22

()
o
o
11 20
o
o
21 40

0.30

0.42
0.64

()
o
o
41 60
o
61

0.86
1.0

2 ( 2 )

(lb)
3,000*
6,000/7,500
12,000/15,000
24,000/30,000
36,000/45,000
60,000
85,000

(lubrication)

0
0.17
0.19
0.21
0.18
0.21
0.24
0.14
0.17
0.19
0.12
0.15
0.17
0.10
0.12
0.14

5
0.26
0.28
0.30
0.27
0.30
0.33
0.23
0.26
0.28
0.21
0.24
0.26
0.19
0.21
0.23

10
0.34
0.36
0.38
0.35
0.39
0.41
0.31
0.34
0.36
0.30
0.32
0.34
0.27
0.30
0.31

3 ( 3 )

(lb)
3,000*
6,000/7,500
12,000/15,000
24,000/30,000
36,000/45,000
60,000
85,000

(lubrication)

0
.17
.19
.21
.18
.21
.24
.14
.17
.19
.12
.15
.17
.10
.12
.14

5
.08
.10
.12
.09
.12
.15
.05
.08
.10
.03
.06
.08
.01
.03
.05

6
.06
.08
.10
.07
.10
.13
.03
.06
.08
.01
.04
.06
0
.01
.03

7
.04
.07
0.9
.06
.09
.12
.02
.04
.07
0
.01
0.3
0
0
.02

() (conveyor inclination)
15 20 30 40 50 60
0.42 0.50 0.65 0.77 0.87 0.95
0.44 0.52 0.66 0.79 0.89 0.96
0.46 0.54 0.68 0.80 0.90 0.97
0.43 0.51 0.66 0.78 0.88 0.96
0.46 0.54 0.68 0.80 0.90 0.97
0.49 0.57 0.71 0.81 0.92 0.99
0.39 0.47 0.62 0.75 0.85 0.93
0.42 0.50 0.65 0.77 0.87 0.95
0.44 0.52 0.66 0.79 0.89 0.96
0.37 0.45 0.60 0.73 0.84 0.93
0.40 0.48 0.63 0.76 0.86 0.94
0.42 0.50 0.65 0.77 0.87 0.95
0.35 0.43 0.59 0.72 0.83 0.92
0.37 0.45 0.60 0.73 0.84 0.93
0.39 0.47 0.62 0.75 0.85 0.94
() (conveyor inclination)
8 9 10 15 20 30 40
0
0
0
0
.03 .01 0
0
0
0
.05 .03 .01 0
0
0
0
.07 .05 .03 0
.04 .02 0
0
0
0
0
.07 .05 .03 0
0
0
0
.10 .08 .06 .03 0
0
0
0
0
0
0
0
0
0
.03 .03 0
0
0
0
0
.05 .05 .01 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
.01 .01 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

70
1.0
1.0
1.0
1.0
1.0
1.0
0.98
1.0
1.0
0.98
0.99
1.0
0.97
0.98
0.99

80
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0

50
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

60
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

90
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0

70
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

80
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

90
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

4 ( 4 )

()
0
5 10 15 20 30 40 50 60
brass (unlubricated)
0.20 0.29 0.37 0.45 0.53 0.67 0.80 0.89 0.97
wood cases
0.30 0.39 0.47 0.55 0.62 0.76 0.87 0.96 1.02
grain, anthracite
0.40 0.49 0.57 0.65 0.72 0.85 0.95 1.02 1.06
bituminous coal, dry ashes 0.50 0.59 0.67 0.74 0.81 0.93 1.02 1.09 1.12
Stone
0.60 0.68 0.76 0.84 0.91 1.02 1.10 1.16 1.17
gravel, dry sand, moist ashes 0.70 0.79 0.86 0.94 0.99 1.10 1.18 1.21 1.22
wet sand
0.80 0.88 0.96 1.03 1.09 1.19 1.26 1.28
5 ( 5 )

() (conveyor inclination)

(lb)
(lubrication)
0
5 10 15 20 30 40 50 60

0.17 0.17 0.17 0.16 0.16 0.15 0.13 0.10 0.08

3,000*

0.19 0.19 0.19 0.18 0.18 0.16 0.15 0.13 0.10

0.21 0.21 0.21 0.20 0.20 0.18 0.16 0.14 0.11

0.18 0.18 0.17 0.17 0.17 0.16 0.14 0.11 0.09

6,000/7,500

0.21 0.21 0.19 0.20 0.20 0.18 0.16 0.14 0.11

0.24 0.25 0.21 0.23 0.22 0.21 0.17 0.16 0.12

0.14 0.14 0.14 0.14 0.13 0.12 0.11 0.08 0.06

12,000/15,000

0.17 0.17 0.17 0.16 0.16 0.15 0.13 0.10 0.08

0.19 0.19 0.19 0.18 0.18 0.16 0.15 0.13 0.10

0.12 0.12 0.12 0.11 0.11 0.10 0.09 0.07 0.06

24,000/30,000

0.15 0.15 0.15 0.15 0.14 0.13 0.12 0.10 0.08

0.17 0.17 0.17 0.16 0.16 0.15 0.13 0.10 0.08

36,000/45,000

0.10 0.10 0.10 0.10 0.09 0.09 0.07 0.06 0.05

60,000
0.12 0.12 0.12 0.11 0.11 0.10 0.09 0.07 0.06

85,000
0.14 0.14 0.14 0.14 0.13 0.13 0.11 0.08 0.06
6

8
10
12

10
12
12

12
14
14

70
1.11
1.05
1.08

70
0.06
0.07
0.07
0.06
0.07
0.07
0.05
0.06
0.07
0.04
0.05
0.06
0.03
0.04
0.05

30 / + 150 o C

150 200 o C

200 300 o C

8
10
12

10
12
12

12
14
14

14
14
14

80
0.02
0.03
0.03
0.02
0.03
0.03
0.02
0.02
0.03
0.02
0.02
0.02
0.01
0.02
0.02

90
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

7.12
50%
4.3
(7)

(Tp ) =

()

(7)

4.4
7

()
V =
(ft/min) (in)
=
(in)
PR = ( lb / in 2 )
(lb)
=
(in) (in)

(8)
(9)

(10)

7 8 9
0.5
PVR 7 (10)
7
P(N/mm2)
VR (m/sec)

1.80
0.025-0.15
0.025-0.25
10.35
(mild steel)
0.15
0.25
use PVR = 1.55 use PVR = 0.45

1.20
0.025-0.15
0.025-0.25
6.90
(steel hardened)
0.15
0.25
use PVR = 1.04 use PVR = 0.45
(cast iron)
0.025-0.15
0.025-0.25
3.91
0.68
use PVR = 0.59 use PVR = 0.45
0.15
0.25
4.5

(material sliding)

W
TF = W 2 + A ( 2 + 3 ) ; 8
2
WA
TF = W 2 +
( 2 + 3 ) ; 8 90
2

(11)
(12)

(material carried)

W
TF = W 2 + A ( 2 + 3 ) ; 8
2
W
TF = W 4 + A ( 2 + 3 ) ; 8 90
2

(13)
(14)

(lb)
=
=
(lb)
WA
2 , 3 = ; 2, 3
= ; 4
4

5 (section method)
A
D 19 A-B ,
B-C , C-D

,,

19
5.1 ()
4 (slat conveyor) D (
) A

20

A-B
B-C
C-D

A-B
B-C
C-D

=
wA =
C =
L =

TAB = C w A L

(15)

(5%)

TBC = 0.05 TAB = 0.05 C w A L

TCD = C W + C w A L
Ttotal = TAB + TBC + TCD
= C w A L + 0.5 C w A L + C W + C w A L
= 2 .5 C w A L + C W
Ttotal = C ( 2.5 w A L + W)

(16)
(17)

(18)
(lb)
(lb)
(ft)

5.2 , ,
A-B ( s ) C-D
( C ) (19)
(19)
Ttotal = 1.05 S Lw A + R (Lw + W )

5.3 , ,

J
L

21

6

L2 w A
+ wA J
8J
L2 w
TAB = A + w A J
8J
=

AB (lb)
A-B ;
B-C
C-D

L2 w A
TBC = 0.05 TAB = 0.05 (
+ w A J)
8J
TCD = C Lw A + C W

;
;

Ttotal = TAB + TBC + TCD

L2 w A
Ttotal = 1.05(
+ w A J) + C Lw A + C W
8J
J =

(20)
(ft)

5.4 ; ,

La

22
L a 7.6 (18)

L2 w A
Ttotal = 1.05 (
+ w A J) + C w A L + C W
8J

(21)

10

5.5 ;
D

L
B

23

(22)
TCD = W( S1 cos + sin )
S1 =
=
TAB = w A L( C cos sin ) C cos sin TAB

A-B
TAB = ( C cos sin ) w A L
B-C
TBC = (0.05 ) TAB = 0.05 ( C cos sin ) w A L
C-D
TCD = ( C cos sin ) w A L + ( C cos sin ) W
(23)
Ttotal = 1.05 ( C cos sin ) w A L + ( C cos sin )( W + w A L)
W =
(lb)
(lb)
w A =
L =
(ft)
C =

TAB

TCD = ( C cos sin )( W + w A L)

6 (tracked bends)


T2

T2
T1
T1

T2

T1

24

11

24
(24)

T2 = T1e c

(24)

T1 =
T2 =

(N)
(N)

= logarithm 2.718
c =
= (rad)
e

(24) (roller chain) e c

8
8 e c c

e c

0.02
0.04
0.06
0.08

1.0202
1.0108
1.0618
1.0833

e c c

e c

0.25
0.26
0.27
0.28
0.29
0.30
0.31
0.32
0.33
0.34
0.35
0.36
0.37
0.38
0.39
0.40
0.41
0.42
0.43
0.44

1.2840
1.2969
1.3100
1.3231
1.3364
1.3499
1.3634
1.3771
1.3910
1.4050
1.4191
1.4333
1.4477
1.4623
1.4770
1.4918
1.5068
1.5220
1.5373
1.5527

e c

0.45
1.5683
0.46
1.5841
0.47
1.6000
0.18
1.6161
0.49
1.6323
1.6487
0.50
1.1052
0.10
1.8221
0.56
1.1163
0.11
2.0138
0.57
1.1275
0.12
2.2255
0.58
1.1388
0.12
2.4596
0.59
1.1505
0.14
0.15
1.1618
1.0
2.7183
0.16
1.1735
1.1
3.0042
0.17
1.1835
1.2
3.3201
0.18
1.1972
1.3
3.6693
0.19
1.2092
1.4
4.0552
4.4817
0.20
1.2214
1.5
4.9530
0.21
1.2337
1.6
5.4739
0.22
1.2461
1.7
6.0497
0.23
1.2586
1.8
6.6859
0.21
1.2712
1.9
7.3891
2.0
RL() 25

P ( )
RL = 2

(25)

7
(link plate) 25

25

12

9 (minimum track radius for link clearance)

()

()

()
()
()
()
A
R
1.50
2.50
2.00
4.75
2.50
7.50
36,000
5.0
3,000
1.0
0.05
3.00
11.00
45,000
3.50
15.00
4.00
19.75
4.50
25.00

4,500

6,000
7,500

12,000
15,000

1.0

1.25

1.875

0.05

0.05

0.10

24,000
30,000

2.625

0.15

36,000
45,000

3.50

0.20

1.50
2.00
2.50
3.00

3.50
6.25
10.00
14.45

2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
6.00
3.0
3.5
4.0
4.5
5.0
6.0
7.0
8.0
9.0
4.0
5.0
6.0
6.5
7.0
8.0
9.0
10.0
12.0
5.0
6.0
7.0
8.0
9.0
10.0
12.0
15.0
18.0

6.25
10.00
14.50
20.00
26.25
33.25
41.25
50.00
59.00
12.00
16.75
22.00
28.25
35.00
51.00
69.00
90.50
115.0
11.25
18.00
26.50
31.50
36.50
48.00
61.00
76.00
110.0
7.50
11.50
16.00
21.50
27.50
34.25
50.00
79.00
115.0

60,000

60,000

85,000

85,000

3.50

5.0

3.50

5.0

()
A

()

8.0
9.0
10.0
12.0
15.0
18.0
6.0
7.0
8.0
9.0
10.0
12.0
15.0
18.0

R
5.50
7.25
9.50
14.50
23.75
35.00
11.50
16.00
21.50
27.50
34.25
50.00
79.00
115.0

0.20

8.0
9.0
10.0
12.0
15.0
18.0

5.50
7.25
9.50
14.50
23.75
35.00

0.20

6.0
9.0
12.0
15.0
18.0
24.0

13.50
32.25
58.50
92.50
134.0
239.0

0.20

9.0
12.0
15.0
18.0
24.0

8.00
15.25
25.00
36.75
67.00

0.20

0.20

8 (side friction factors)

13

26

26
(26)

X = 95.634 GLH 2

(lb)
(lb)
(in)
(ft)

X
=
H =
L =
= 10
G

(26)

10

ashes,dry,0.5 inch and under

0.5
ashes,wet, 0.5 inch and under
0.5
ashes,wet, 3 inch and under
3
cement,portland

cement,clinker
clinker
coal,anthracite,nuts

coal,bituminous,slack,wet

coal,sized 13 mm
13
coke,breeze,fine

grain
gravel,dry,screened
lime,ground
lime,pebble
limestone,crushed
sand,dry

sand,dump

sand,foundry,prepared
sawdust
stone,dust

(G)
0.05

(m)
0.50

0.02

0.60

0.02

0.60

0.09

0.70

0.08

0.70

0.04

0.50

0.03

0.70

0.02

0.40

0.03

0.70

0.05
0.08
0.04
0.07
0.14
0.13

0.40
0.50
0.40
0.50
0.90
0.60

0.17

0.90

0.07
0.01
0.09

0.90
0.40
0.50

14

stone,lume and fines

soda ash(heavy)
sodium carbonate
wood,chips

*** RENOLD

0.10

0.70

0.09
0.04
0.01

0.62
0.45
0.40

9
2
.)
.)

2
.)
.) ()

A

wm

Ttotal

Ttotal = [(2.05 c w A ) + ( m w m )]L + X

(lb)

(27)

(lb)

(28)

wm
Ttotal

Ttotal = [(2.05 c w A ) + ( m w m )]L + X

C
W

Ttotal

Ttotal = c [(2.05 w A L) + W]

(lb)

(29)

15

D
W

Ttotal

Ttotal = c [(2.05 w A L) + W]

(lb)

(30)

TB = s1w c L
Ttotal = [( s 2 w c ) + ( sm w m )]L + TB + X

(lb)
(lb)

(31)
(32)

(lb)
TB = s1w A L
Ttotal = [( s 2 w A ) + ( sm w m )]L + TB + X (lb)

(33)
(34)

L
B

TB = s1w c L
Ttotal = s 2 [( w c L) + W] + TB

(lb)
(lb)

(35)
(36)

16

H
Ttotal

w L
V L
Ttotal = [( b ) + ( w A L) + ( b )] + D f (lb)
s
s

(37)

J
wm

Ttotal

L2 w A

+ w A J) + ( c w A L) + ( c W) (lb)
Ttotal = 1.05 (
8 J

(38)

K
L

wm

Ttotal

L a2w

Ttotal = 1.05 ( A + w A J) + ( c w A L) + ( c W)
a 8J

T
L
wA
wm
W
TH
V

=
=
=
=
=
=
=
c =
m =

(lb)

(39)

(lb)

(ft)
(, )
(lb/ft)

(lb/ft)

(lb)

()

(ft/min)
(, ) 7.1
7.6

17

G
C
H
S
Vb
Wb
X
TB

=
=
=
=
=
=
=
=
=
=
s1 =
s2 =
sm =
Df =

(lb/ ft 3 )

7.17

(in)
(in)
(ft)
(ft3)
(lb)
(lb)

( c cos sin )
( c cos + sin )
( m cos + sin )

90( Vb )
S
30( Vb )
()
Df =
S

D f =

(40)

(41)

J
a

=
=

(ft)
(ft)

10

10.1 27


tan
28 S

S
27

tan = S
28

18

10.2 2
1 29

S4

R1
29

S 4 (Sliding Bearing) s4

S 4 = 0.15
S 4 = 0.25

S 4
S 4

(in)

(in)

(42)

ID
OD

R 1
R 1 0.002 0.005

R1
(ft)

(43)

2 12 R1
(in)

24 R1
OD

R
= +
R
=
=

24 R1 + s4 ID
OD
OD
24 R 1 + ( s4 ID)
OD

(44)

2 (Bearing) 30

19

30
R

24 R 1 + ( s4 ID)
OD

(45)

ID (in)
OD (in)
S 4 0.025 0.005
11

12
CHAINS DESIGN GUIDE, Rexnord company, 1999.
13
1.
1.1) (ID) .............. . ..............
1.2) (OD) ............. . ..........
1.3)
1.4) 2
1.5)
1.6)
1.7) 1.5 1.6 5
1.8) R

R = tan

1.9) R

20

2.
2.1) ()
2.2)
2.3)
2.4) 2.2 2.3 5
2.5) R

R = tan

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5

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