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AWS Supplements C F G Codes Sheet Metal Welding (AWS D9.1) Chemical Plant and Petroleum Piping (ASME B31.3 and Sec. IX) Generic Supplement (Company; furnished WPS and acceptance criteria) (For Supplement G only, reference appropriate acceptance criteria.)
Filler Metal (AWS CLASSIFICATIONS) ER309-L E7018-A1L ER70S-2 E71T-1 Base Metal AXXX ASTM Designations (i.e., A36) M Material Numbers from B2 SAXXX (SA106, SA105, SA304L, etc.) PX (P1, P8, P44, etc.) Position 1G 2G 3G 4G 5G 6G 1F 2F 3F 4F V D A Thickness U L xx-xx x/x SCH WB WOB
AWS B2.1 Standard for Welding Procedure and Performance Qualification D1.1 AWS D1.1, Structural Welding Code Steel D1.2 AWS D1.2, Structural Welding Code Aluminum D1.5 AWS D1.5, Bridge Welding Code D9.1 AWS D9.1, Sheet Metal Welding Code ASME IX ASME Section IX, Qualification Standard for Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing Operators D15.1 AWS D15.1, Railroad Welding Specification Cars and Locomotives API API 1104, Welding of Pipelines and Related Facilities CUST Other customer may be used as indicated on the employer supplied WPS Processes SMAW Shielded Metal Arc Welding (SMAW) GMAW Gas Metal Arc Welding (GMAW) GMAW-S Gas Metal Arc Welding Short Circuit FCAW Flux Cored Arc Welding (FCAW) GTAW Gas Tungsten Arc Welding (GTAW) SAW Submerged Arc Welding (SAW) BZ Brazing Gas AR HE Ar/CO2 CO2
B2.1
Groove Weld, Flat Groove Weld, Horizontal Groove Weld, Vertical Groove Weld, Overhead Groove Weld, (Pipe) Vertical Groove Weld, (Pipe) 45 Vertical Fillet Weld, Flat Fillet Weld, Horizontal Fillet Weld, Vertical Fillet Weld, Overhead Vertical Progression Up Vertical Progression Down All Unlimited (1/8 to Unlimited) Limited Range in sheet gauges (i.e., 11 18) Thickness in fractions of an inch (i.e., 3/8) Schedule listing for pipe thickness (Sch 40) With backing Without backing
SAMPLE
550 N.W. Lejeune Road Miami, FL 33126 Tel: (800) 443-9353, Ext #: 273 Fax (305) 443-6445 Method of Payment
Check # 510 Credit Card #: Visa MC AMEX Diners Exp. Date: Discover
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PROVISO: Upon obtaining my certification I give AWS the right to reveal my certification status as it relates to my validity and expiration date only. No other information related to my certification shall be revealed. Yes No
REVIEWED: Facility Test Supervisor:
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PROVISO: Upon obtaining my certification I give AWS the right to reveal my certification status as it relates to my validity and expiration date only. No other information related to my certification shall be revealed. Yes No
AWS SUPPLEMENTS C Sheet Metal Welding (AWS D9.1) F Chemical Plant and Petroleum Piping (ASME B31.3 and Sec. IX) G Generic Supplement (Company-furnished WPS and acceptance criteria) CODES: B2.1 D1.1 D1.2 D9.1 ASME IX D15.1 API CUST (For Supplement G only, reference appropriate acceptance criteria.) AWS B2.1, Standard for Welding Procedure and Performance Qualification AWS D1.1, Structural Welding Code - Steel AWS D1. 2, Structural Welding Code - Aluminum AWS D9.1, Sheet Metal Welding Code ASME Section IX, Qualification Standard for Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing Operators AWS D15.1, Railroad Welding Specification - Cars and Locomotives API 1104, Welding of Pipelines and Related Facilities Other customer may be used as indicated on the employer supplied WPS
FILLER METAL ( AWS CLASSIFICATION NUMBER) ER309-L E7018-A1L ER70S-2 E71T-1 BASE METAL AXXX ASTM Designations (i.e., A36) M Material Numbers from B2 SAXXX (SA106, SA105, SA304L, etc.) PX (P1, P8, P44, etc.) POSITION 1G Groove Weld, Flat 2G Groove Weld, Horizontal 3G Groove Weld, Vertical 4G Groove Weld, Overhead 5G Groove Weld, (Pipe) Vertical 6G Groove Weld, (Pipe) 45 Vertical 1F Fillet Weld, Flat 2F Fillet Weld, Horizontal 3F Fillet Weld, Vertical 4F Fillet Weld, Overhead V Vertical Progression Up D Vertical Progression Down A All THICKNESS U Unlimited (1/8 to Unlimited) L Limited xx-xx Range in sheet gauges (ex., 11 -18) x/x Thickness in fractions of an inch (ex:., 3/8) SCH Schedule listing for pipe thickness (ex:Sch 40) WB With backing WOB Without backing
*Other standards may be used as indicated on the employer supplied WPS PROCESSES: SMAW Shielded Metal Arc Welding (SMAW) GMAW Gas Metal Arc Welding (GMAW) GMAW-S Gas Metal Arc Welding - Short Circuit FCAW Flux Cored Arc Welding (FCAW) GTAW Gas Tungsten Arc Welding (GTAW) SAW Submerged Arc Welding (SAW) BZ Brazing GAS: AR HE Ar/CO2 CO2
Verification: I Employer / Test Supervisor / Customer certify that the above named welder used
(Please Circle One)
The processes on the dates indicated. Important: This form is NOT to be signed by the applicant. Print Name: Company: Signature:
Copy this form as needed.
If your address has changed in the last six months, please list below: New Address: _____________________________________________________ Apt No. __________ City: _____________________________________________________ State ____ Zip Code________ Province/Country: ___________________________________________________________________ YOUR CERTIFICATION IS IMPORTANT TO YOU AND TO US!
Use these forms before your expiration date to properly maintain your certification. Certifications in accordance with Supplement C or D9.1 for the Sheet Metal Welding Code require maintenance every 12 months. Certifications in accordance with D1.1 require maintenance every 6 months. Check the requirements of the standard that governs your certification to assure that maintenance is received by AWS at the proper intervals. The cost for renewal is $10.00. All checks and money orders must be made payable to AWS and mailed to: AWS 550 NW Lejeune Rd. Miami, FL 33126. WE RECOMMEND SENDING YOUR FORM VIA US MAIL-RETURN RECEIPT REQUESTED.
Method of Payment
Check # Credit Card #: Signature: _________________________________ Visa MC AMEX Diners Exp. Date: Discover
Date Received:
Account #:
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***THIS DOCUMENT MUST BE SUBMITTED WITH ALL OTHER PERTINENT TEST DOCUMENTATION*** SHOP SAFETY WELDERS RESPONSIBILITY LONG SLEEVE SHIRT o FREE FROM HOLES & FRINGES o COTTON PREFERRED o DARKER COLOR PANTS o JEANS OR REGULAR W ORK PANTS o NO CUFFS, TEARS, OR FRINGES SHOES o WORK SHOE TYPE, SAFETY TOE PREFERRED o NO OPEN TOE, CANVAS OR ATHLETIC SHOES o HIGH TOP BOOTS OR SHOES PREFERRED WELDING CAP o COTTON OR LEATHER PREFERRED, NO FOAM LINERS SAFETY GLASSES o WORN AT ALL TIMES WELDING GLOVES o WORN W HILE W ELDING, HANDLING HOT OR COLD METAL PLIERS o USED IN HANDLING HOT METAL TO REDUCE CHANCE OF BURNS & EXTEND GLOVE LIFE o SHOULD INCLUDE W IRE CUTTERS FOR GMAW MEASURING & MARKING EQUIPMENT o TAP MEASURE / 6 RULER o SILVER PENCIL AND OR SCRIBE SAFETY IN ARC WELDING A W ELDING MACHINE SHOULD HAVE A POWER DISCONNECT CONVENIENTLY LOCATED NEAR IT FOR EMERGENCY SHUT-OFF. REPAIRS TO WELDING EQUIPMENT SHOULD ONLY BE MADE W ITH THE POWER OFF. WELDING MACHINES SHOULD BE PROPERLY GROUNDED. AVOID USING ELECTRODE HOLDERS W ITH DEFECTIVE JAWS, POOR INSULATION AND W ITH LOOSE CABLE CONNECTIONS. DO NOT W ELD IN DAMP AREAS AND KEEP HANDS & CLOTHING DRY AT ALL TIMES. DO NOT W ELD AROUND FLAMMABLE LIQUIDS OR MATERIALS W ITHOUT TAKING THE PROPER PRECAUTIONS. ALWAYS HAVE PROPER VENTILATION. HAVE PROPER FIRE PROTECTION AVAILABLE AT ALL TIMES, SUCH AS A FIRE EXTINGUISHER, OR EVEN A FIRE WATCH STANDING BY. WEAR PROPER CLOTHING, KEEPING ALL PARTS OF THE BODY COVERED AT ALL TIMES. WEAR A W ELDING HELMET THAT IS IN GOOD CONDITION. BE SURE THAT THE PROPER SHADE OF LENS IS USED FOR THE W ELDING OR CUTTING PROCESS BEING USED. CHECK LENSES FOR CRACKS & REPLACE AS REQUIRED.
WEAR SAFETY GLASSES AT ALL TIMES & W HEN CHIPPING SLAG. NEVER LOOK AT THE WELDING ARC W ITHOUT PROPER PROTECTION. ALWAYS KEEP W ELDING CURTAINS IN W ELDING BOOTH CLOSED SO THAT NO ONE W ILL RECEIVE A W ELDING FLASH. IF W ELDING OUTSIDE A PERMANENT W ELDING BOOTH, USE SCREENS SO THE ARC W ILL NOT HARM ANYONES EYES THAT MAY BE NEARBY. KEEP WELDING CABLES IN AN ORDERLY MANNER TO PREVENT THEM FROM BECOMING A STUMBLING HAZARD. FASTEN CABLES OVERHEAD W HENEVER POSSIBLE. ALWAYS TURN OFF THE MACHINE W HEN LEAVING THE W ORK. BE CAREFUL W HEN STRIKING A W ELDING ARC WITH PEOPLE AROUND. BE SURE TANKS, DRUMS, OR PIPE LINES ARE COMPLETELY CLEANED OF FLAMMABLE LIQUIDS BEFORE WELDING. KEEP ALL TOOLS & EQUIPMENT IN GOOD REPAIR. AVOID HORSEPLAY AT ALL TIMES IN THE SHOP.
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Plate Heat # ID
Layout Lines for Coupons CWI Marks These Line After Welding Is Complete
R1 Plate Heat # ID A 2 1 5 0
Test Type & Location 1st Letter of Welders Last Name Welder ID#
F1 A 2 1 5 0
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CWI Stamp
CWI Stamp
***All Weld Coupons That Are To Be Tested Must Have The Above Markings*** ***When Testing Is Complete Samples Must Be Wired Together***