Coiled Tubing Systems

Stewart & Stevenson

Building For The Next Century

Coiled Tubing Systems

Stewart & Stevenson has provided coiled tubing systems to the oilfield service industry since 1989. Renowned for being reliable, rugged, light weight, and user friendly, Stewart & Stevensons coiled tubing units are custom designed for specific applications and are mounted on the client-preferred carrier type: truck, trailer, or skid.

Coiled Tubing Systems For The Oilfield

Applications: n Workover n Cleanouts n Jetting/Lifting n Acid spotting n Fishing n Frac thru coil n Drilling n Logging The injector head is the heart of the Stewart & Stevenson coiled tubing system. M Series injectors from Stewart & Stevenson have the highest pull-to-weight ratio in the industry. The industry leading traction and drive technology of the Stewart & Stevenson injector makes it a favorite of coiled tubing service companies. The new D Series injector heads from Stewart & Stevenson are designed around the applications of logging, drilling and fracturing with coiled tubing. The D Series injector design features an advanced floating traction system, automatic tensioning, superior slow speed control and capability to handle up to 4.5-inch coiled tubing. Stewart & Stevenson offers complete coiled tubing systems or individual components. Already a market leader in manufacturing injector heads for coiled tubing drilling applications, Stewart & Stevenson also can build coiled tubing rigs to client specifications.

Stewart & Stevenson

Pioneering Technology
Stewart & Stevenson has pioneered considerable advancements in the manufacturing and technology of coiled tubing systems in the last five years, and as a result, more and more coiled tubing service companies are relying on Stewart & Stevenson for their coiled tubing equipment needs. 

Coiled Tubing Systems

Coiled Tubing Unit Configurations

Stewart & Stevensons coiled tubing units are configured in skid mounted, trailer mounted and truck mounted versions for fit-for-purpose onshore and offshore use. Pressure control equipment, in single, combi double or quad solid unibody construction, is available in .06-inch through 7.06-inch sizes for working pressures up to 15,000 psi for HS service. Work reels and injectors for tubing sizes from one inch to 4.5 inches and depths to 5,000 feet are available. Land Coiled Tubing Units Trailer Mounted With crane Without crane High capacity trailerized coiled tubing units carry up to 1,000 feet of 1.75-inch coiled tubing or up to 15,000 feet of -inch coiled tubing, and utilizes injector heads from 40,000 lb pull capacity up to 100,000 lb pull capacity. It comes with the Stewart & Stevenson quick core change-out reel system, which allows the end user to change pipe sizes without unnecessary spooling and unspooling of tubing from the drums, and a choice of a stand-alone diesel hybrid power pack or a wet kit style power pack. Truck Mounted Units Bobtail with crane -piece unit A variety of truck manufacturers may be utilized to suit customer needs and operating conditions. Coiled tubing units are designed to fit the chosen chassis. Truck CTUs can be provided with or without integral boom crane. Mast style API certified masts can be integrated into the CTU for quick and safe rig up. Masts can reduce the rig up time to 45 minutes or less. Varying mast ratings and rig up heights are available. Offshore Coiled Tubing Units Space saver (combined cabin and power unit) Split skid design (separate cabin skid and power unit skid) Stewart & Stevensons offshore units consist of skidded and containerized equipment suitable for use on offshore platforms or on purposebuilt well intervention vessels. Units are split into multiple skids/lifts. The control cabin and power pack can be combined into a single skid/ lift for faster rig up.
Spacesaver Offshore Unit Offshore Coiled Tubing Reel and Hose Reel
Land Trailer with Crane High Capacity Land Trailer without Crane

Bobtail 1-Piece with Crane

Truck Mounted -Piece Unit

Mast StyleRigging Up

Mast StyleFully Deployed

Options available upon request: Containerization/sound attenuation Exhaust gas cooling system with integral flame traps Gas detection system Explosion proof wiring Certified lifting frames

Stewart & Stevenson

Mast Style
Mast units can greatly simplify rig up, cutting rig up time in half and making the rig up and operation safer than ever.

Coiled Tubing Systems

Injector Heads
The injector head is the heart of the Stewart & Stevenson coiled tubing system. Stewart & Stevenson has been designing and building injector heads for nearly 0 years. M Series injectors from Stewart & Stevenson have the highest pull-toweight ratio in the industry. The industry leading traction and drive technology of the Stewart & Stevenson injector makes it a favorite of coiled tubing service companies. The new D Series injector heads from Stewart & Stevenson are designed around the applications of logging, drilling and fracturing with coiled tubing. The D Series injector design features an advanced floating traction system, automatic tensioning, superior slow speed control and capability to handle up to 4.5-inch coiled tubing.

M-100L Injector

M-100 in Mast Application

Hydraulic Folding Gooseneck

INJECTOR HEADS
MODEL M-80 M-80L M-100 M-100L S-400 S-800 S-800L S-1100 D-10* D-00* PULL CAPACITY (lbs) 80,000 80,000 100,000 100,000 40,000 80,000 80,000 100,000 10,000 00,000 SNUB CAPACITY (lbs) 40,000 40,000 40,000 40,000 0,000 40,000 40,000 40,000 65,000 100,000 SPEED (ft/min) 00 00 00 00 00 00 00 00 10 10 L (in) 50 50 50 50 50 50 50 50 60 60 W (in) 5 5 5 5 64 64 64 64 60 60 H (in) 8 96 8 96 8 8 96 96 110 144 Weight (lbs) 7000 8500 7000 8500 5500 6500 7500 850 1,000 14,000

*Available in 007 (ratings and dims subject to change). Gooseneck sizes available: 7-, 90-, 108-, and 10-inch. Hydraulic folding option available.

Stewart & Stevenson

The Industry Standard

Stewart & Stevenson injector heads have the highest pull-to-weight ratio in the industry. For weight conscious, highly dependable coiled tubing systems, Stewart & Stevenson is the manufacturer of choice.

Coiled Tubing Systems

Coiled Tubing Reels

Stewart & Stevenson makes reels in many sizes to fit any application. Reels can be made to be compatible with other manufacturers hydraulic systems. Stewart & Stevenson uses high torque, high speed motors to keep up with todays tripping speeds. Bearing systems use steel roller and tapered roller bearings for smooth, efficient operation under the heaviest loads. Stewart & Stevenson reels exclusively use the FMC coiled tubing swivel joint.

Quick Core Changeout Systems

Stewart & Stevensons innovative new quick-core changeout system allows service providers to quickly change between coiled tubing sizes to meet job demands. A quick, easy three-step process removes the reel from the trailer or skid and the same three-steps are used to install a new drum of coil into the unit. The time it takes to change pipe sizes has been reduced from a half day to little more than one hour.

STANDARD REEL SIZES*

MODEL RS-09 RS-19 RS-0 RS-4 TUBING CAPACITY 1 ,000 ft1.5 in 5,000 ft1.5 in 1,000 ft1.75 in ,000 ft1.75 in TUBING CAPACITY 2 16,000 ft1.50 in 18,000 ft1.50 in 15,000 ft.00 in 17,500 ft.00 in 1,500 ft.00 in TUBING CAPACITY 3 N/A 1,000 ft.1.75 in N/A N/A 9000 ft..75 in FLANGE DIA. 114 in 11 in 144 in 149 in 144 in CORE DIA. 68 in 70 in 80 in 80 in 95 in DRUM WIDTH 69 in 69 in 69 in 69 in 69 in

RS-40 16,000 ft1.75 in *Other reel sizes are available.

Stewart & Stevenson

Innovative designs
Stewart & Stevenson has met the needs of the industry by designing equipment with the operator in mind. The Quick Core Changeout System is the latest example.

Coiled Tubing Systems

Drilling and Masted Coiled Tubing Rigs

Hybrid Coiled Tubing Drilling Rigs Stewart & Stevenson manufactures fit-for-purpose hybrid coiled tubing drilling units, which can be used to drill with coiled tubing or conventional drill pipe. Drilling with coil can decrease the time it takes to drill a well because of continuous tubing technology. Coiled tubing can also be snubbed into a well for drilling in underbalanced conditions where necessary, providing an advantage over conventional rigs. Hybrid rigs allow drillers to use a single unit from surface hole to TD. Coiled Tubing Drilling Rigs Stewart & Stevenson designs rigs that drill with coil for mainhole drilling and horizontal directional drilling.

COILED TUBING DRILLING RIG CONFIGURATION*

TRAILER DIMENSIONS (approx) TRAILER WEIGHT (approx) WORK REEL CAPACITY WORK REEL DIAMETER WORK REEL CORE DIAMETER WORK REEL WIDTH SPOOLING FORCE INJECTOR UTILITY WINCH RATING LUBRICATOR WINCH RATING DERRICK PIPE HANDLING RANGE DERRICK & SUBSTRUCTURE RATING LWH Without Coil .875 in Coiled Tubing .5 in Coiled Tubing 1 ft 11 ft 9 ft 8000 lbs Pull Capacity Push Capacity Max Speed 750 lbs 00 lbs 46 ft (Range III) 00,000 lbs Rating ROTARY TABLE Opening rpm Torque Rating TOP DRIVE SUB STRUCTURE WITH B.O.P. HANDLING SYSTEM ANNULAR PREVENTOR SINGLE GATE RAM PREVENTORS H.P.U.
* We design our units to customer specifications.

70 ft 11.5 ft 14.5 ft 160,000 lbs 18,000 ft 10,000 ft

00,000 lbs 100,000 lbs 100 ft/min

000 lbs A.P.I. 1.875 in 15 rpm 1600 ft-lbs 140,000 lbs A.P.I. Up to 0 rpm Up to 50,000 ft-lbs 000 psi 000 psi Up to 500 hp

Max rpm Max Torque 10,000 lbs 7.167 in (180 mm)  7.167 in (180 mm) Diesel

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Stewart & Stevenson

Versatility
Versatility best sums up the options available when you come to Stewart & Stevenson for your coiled tubing needs.

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Stewart & Stevenson

Sales
United States 1000 Louisiana Suite 5900 Houston, Texas 7700 +1 71-751-700 Canada 001 Shepard Place S.E. Calgary, Alberta TC 4P1 +1 40-15-500 China Rm.1117-1118, CYTS Plaza, No.5 Dongzhimen, South Avenue, Dongcheng District, Beijing 100007 P.R. of China +86 10-581-5050 Russia World Trade Center, Entrance 6, Office 77 Krasnopresnenskaya Nab 1 Moscow 1610 Russia +7 495-967-080 Southeast Asia Room 807 Austin Tower -6-A Austin Avenue Tsim Sha Tsui, Kowloon Hong Kong +85 199-7677 On the Web www.stewartandstevenson.com

Service Centers
Alberta Calgary +1 40-15-500 California Bakersfield (Crown) +1 661-765-700 Colorado Denver +1 0-87-7441 Pueblo +1 719-54-7056 Louisiana Broussard +1 7-87-9001 New Orleans +1 504-47-46 New Mexico Albuquerque +1 505-881-511 Farmington +1 505-5-5071 Oklahoma +1 405-56-005 Wyoming Casper +1 07-4-6975 Casper (Crown) +1 07-577-5600 Gillette +1 07-685-641 Texas Corpus Christi +1 61-89-550 Dallas +1 14-61-570 El Paso +1 915-790-1848 Houston +1 71-671-60 Longview +1 90-758-556 Lubbock +1 806-745-44 Odessa +1 4-56-4800 Odessa (Crown) +1 4-561-9400 Pharr +1 956-787-6880 San Antonio +1 10-66-1000 Victoria +1 61-570-004 Waco +1 54-857-451 Wichita Falls +1 940--57

Copyright 007 Stewart & Stevenson

07-0-00

Building For The Next Century