Roll No.

12241 Amrutvahini Polytechnic, Sangamner

UNIT TEST 1 Course: ME 6E (A& B) (2012-13)

Subject: Design of Machine Elements

Max.Marks: 25 Marks Instructions: 1) Use appropriate data if necessary. 2) Figures to right indicate full marks. Q.1 Attempt any three from the following a) Explain steps in design procedure. b) Explain the term stress concentration with its minimum two remedies. c) State four Types of theories of elastic failure and explain any one. d) Explain Wahls Stress factor. Q.2 Attempt any two from the following (2X4= 8 marks) (3X3= 9 marks) Time: 01.30 Hr

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a) For a square key equally strong in shearing and crushing , show that the permissible crushing stress is twice the shear stress. b) Explain Endurance limit and draw typical S-N curve for steel. c) A cast iron protective type flange coupling for a steel shaft is used for transmitting 20 kw at 250 rpm. Design i) Hub ii)Flange if following permissible stresses are used Shear stress for shaft material 40MPa, Shear stress for cast iron 15MPa. Q.3 Attempt any two from the following a) Differentiate between Solid and Hollow Shaft. ( Minimum 4 points) b) Explain Leaf spring with neat sketch. c) Design a compression Heliacal valve spring with square and ground ends for load range 80N-145 N.The axial deflection of the spring is 6.5 mm. Spring index is 8. Permissible shear stress 380 Mpa, Take Design stress 25% excess of permissible stress. (2X4= 8 marks)