MoE Drafts Standard Curriculum for Vocational Colleges

Draft Document Standard Curriculum Vocational College MoE
National Principles Now, therefore we, the people of Malaysia, pledge to concentrate the whole of our energy and efforts to achieve these ambitions based on the following principles:

Belief in god Loyalty to king and country The supremacy of the constitution The rule of law Courtesy and morality
Rukun Negara Maka kami rakyat Malaysia berikrar akan menumpukan seluruh tenaga dan usaha kami untuk mencapai cita-cita tersebut berdasarkan atas prinsip-prinsip yang berikut:

Kepercayaan kepada tuhan Kesetiaan kepada raja dan negara Keluhuran perlembagaan Kedaulatan undang-undang Kesopanan dan kesusilaan
1 Latest Edited 1-4November 2011
National Education Philosophy "Education in Malaysia is an on-going efforts towards further developing the potential of individuals in a holistic and integrated manner, so as to produce individuals who are intellectually, spiritually, emotionally and physically balanced and harmonic, based on a firm belief in and devotion to god. Such an effort is designed to produce Malaysian citizens who are knowledgeable and competent, who possess high moral standards and who are responsible and capable of achieving high level of personal well-being as well as being able to contribute to the harmony and betterment of the family, the society and the nation at large"
Falsafah Pendidikan Kebangsaan "Pendidikan di Malaysia adalah satu usaha berterusan ke arah memperkembangkan lagi potensi individu secara menyeluruh dan bersepadu untuk mewujudkan insan yang seimbang dan harmonis dari segi intelek, rohani, emosi dan jasmani. Usaha ini adalah bagi melahirkan rakyat Malaysia yang berilmu pengetahuan, berakhlak mulia, bertanggungjawab, berketerampilan dan berkeupayaan mencapai kesejahteraan diri serta memberi sumbangan terhadap keharmonian dan kemakmuran keluarga, masyarakat dan negara."
PREFACE
MINISTRY OF EDUCATION MALAYSIA
MODULE INFORMATION
Confidential
MODULE CODE LEVEL CREDIT UNIT CONTACT HOUR COPETENCY MODULE STATUS PREREQUISITE
: : : : : : : :
INTRODUCTION TO WELDING TECHNOLOGY MTK 101 1 SEMESTER 1 2.0 5.0 hour/week VOCATIONAL -
MODULE OUTCOMES: At the end of the course, the students should be able to: Describe History of welding Describe basic of welding technology Identify SMAW equipment Set up SMAW equipment and accessories Carry out padding/buttering
MODULE DESCRIPTION: This unit identifies the competence required to equip students with a technical understanding of the definition of welding; history of welding, classification of welding processes, source of energy for welding, master chart of welding and allied processes and the importance of welding and its applications. This unit identifies the competence required for identifying SMAW equipment by choosing the parts and accessories so that each part and accessory is correctly identified for the required welding process. This unit identifies the competence required for setting up SMAW equipment and accessories by selecting, assembling and checking assembled set so that the components/parts is securely connected, safe and ready for operation.
This unit identifies the competence required for carrying out buttering/padding using SMAW process on 50mm to 60mm diameter carbon steel bar so that the bar radius is increased to 4mm 1mm single layer padding of 100mm long
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module: 1 (INTRODUCTION TO WELDING TECHNOLOGY) COMPETENCY 1: DESCRIBE HISTORY OF WELDING CONTENT STANDARD DESCRIBE HISTORY OF WELDING 1.1 LEARNING STANDARD Describe the history of metalworking and welding. Describe the importance of welding and its applications 1.1.1 1.1.2 1.1.3 1.2.1 1.2.2 PERFORMANCE CRITERIA Explain the history of metalworking and welding. Identify early developments in welding. Explain the developments of modern welding. Give details of the mission of welding in the industrial process. Describe the importance of welding and its applications
1.2
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module: 1 (INTRODUCTION TO WELDING TECHNOLOGY) COMPETENCY 2: DESCRIBE BASIC OF WELDING TECHNOLOGY CONTENT STANDARD DESCRIBE BASIC OF WELDING TECHNOLOGY 2.1 2.2 LEARNING STANDARD Describe welding technology Describe the master chart of welding processes and allied processes. 2.1.1 2.2.1 2.2.2 PERFORMANCE CRITERIA Define welding technology according to BS/AWS standards. Identify and describe the various welding processes according to the master chart of welding processes and allied processes. Identify and describe the classification of welding processes according to master chart of welding processes and allied processes Describe the source of energy to produce heat for welding. Identify welding power sources transformer, rectifier, generator and inverter.
2.3
Identify the source of energy for various welding processes
2.3.1 2.3.2
CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 1 (SMAW (SHIELDED METAL ARC WELDING) PROCESS 1) COMPETENCY 3 : IDENTIFY SMAW EQUIPMENT CONTENT STANDARD IDENTIFY SMAW EQUIPMENT LEARNING STANDARD 3.1 Identify the process required PERFORMANCE CRITERIA 3.1.1 Apply safety precaution related to handling and operating of welding equipment in accordance to Standard Operation Procedures. 3.1.2 Identify main type of arc welding processes such as SMAW, GTAW, GMAW, FCAW, SAW, Plasma Welding according to BS/AWS code and standards. 3.1.3 Define principles of arc welding according to BS/AWS code and stantards. 3.1.4 Identify equipment and accessories for SMAW, GTAW, GMAW, FCAW, SAW, OAW, OAB and PAW according to BS/AWS standards. 3.1.5 Identify type of consumables according to BS/AWS code and standards. 3.1.6 Describe basic electricity related to arc welding. 3.2.1 Describe SMAW processes, equipment, accessories and consumables in accordance to BS/AWS code and standard. 3.2.2 Prepare parts and accessories for SMAW in accordance to AWS/BS standard and welding procedures. 3.2.3 Practise safety, consciousness, cautious and proper working etiquette in compliance with work safety requirements according to Occupational Safety and Health Act.
3.2 Identify and choose the parts and accessories for SMAW welding
CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 1 (SMAW (SHIELDED METAL ARC WELDING) PROCESS 1) COMPETENCY 4 : SET UP SMAW EQUIPMENT AND ACCESSORIES
CONTENT STANDARD SET UP SMAW EQUIPMENT AND ACCESSORIES
LEARNING STANDARD 4.1 Select parts and accessories for SMAW process
PERFORMANCE CRITERIA 4.1.1 Apply safety precaution related to handling and operating equipment according to Occupational Safety and Health Act. 4.1.2 Describe SMAW process in accordance to AWS/BS codes and standards. 4.1.3 Identify type of welding machine transformer (AC), rectifier (AC/DC) and motor driven generator or diesel / petrol driven generator (DC). 4.1.4 Identify parts and accessories for SMAW process. 4.2.1 Apply safety precaution related connecting parts and accessories according to Occupational Safety and Health Act. 4.2.2 Identify and apply correct procedure of assembling and install SMAW parts and accesories according to Standards Operational Procedures.
4.2 Fix parts and accessories
4.3 Check assembled SMAW equipment
4.3.1 Check electrical installation related to welding according to manufacturer manual instruction. 4.3.2 Apply correct method of checking polarity related to welding equipment according to Standard Operational Procedure. 4.3.3 Conduct voltage and current testing according to Standard Operational Procedure. 4.3.4 Use voltage and amperage testing meters according to Standard Operational Procedure.
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CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 1 (SMAW (SHIELDED METAL ARC WELDING) PROCESS 1) COMPETENCY 5 : CARRY OUT PADDING / BUTTERING CONTENT STANDARD CARRY OUT PADDING / BUTTERING LEARNING STANDARD 5.1 Select material required 5.2 Prepare material PERFORMANCE CRITERIA 5.1.1 Identify type of material and properties required for welding work. 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 Interpret welding drawing for metal preparation. Prepare material surface for required welding process. Select jigs and fixtures suitable for welding work. Identify types of measuring and marking tools. Measure and mark material according to welding work requirement. 5.2.6 Operate cutting equipment according to Standard Operational Procedures 5.2.7 Apply safety precaution related to handling cutting machine and marking tools according to Occupational Safety and Health Act. 5.3.1 Apply safety precaution related to handling electrical equipment according to Occupational Safety and Health Act. 5.3.2 Set welding current according to AWS/BS standards and welding procedure. 5.4 Choose welding electrode 5.4.1 Identify types of electrode classification according to AWS/BS code and standards. 5.4.2 Identify correct electrode required for welding process according to AWS/BS codes and standards. 5.4.3 Explain the importance of electrode storage according to factory
5.3 Set welding current
recommandation. 5.5 Striking the arc and perform short beads and stringer beads 5.5.1 Apply safety precaution related to welding process according to Occupational Safety and Health Act 5.5.2 Define and set welding current, arc length, electrode angle and travel speed according to AWS/BS standard. 5.5.3 Arrange parent metal to position according to welding work instructional. 5.5.4 Apply correct method of striking the arc according AWS/BS welding procedure. 5.5.5 Produce intermittent short beads and stringer beads using correct welding technique according to AWS/BS standards and welding procedures. 5.6.1 Apply safety precaution related to welding process according to Occupational Safety and Health Act 5.6.2 Arrange parent metal to position according to welding instructional. 5.6.3 Set correct welding current, arc length, electrode angle and travel speed according to AWS/BS welding procedure. 5.6.4 Produce stringer beads using correct welding technique for buttering/padding in down hand/flat position welding according to AWS/BS welding procedure. 5.7.1 Identify and inspect surface defects according to AWS/BS codes and standards
5.6 Perform buttering and padding process.
5.7 Inspect weldment after welding
CORE ABILITY LEVEL 1

ITEM 1.0
1.1 1.2 1.3 2.0 2.1 2.2 2.3 2.4 2.5
ABILITIES LOCATE AND PROCESS INFORMATION

Identify and gather information Document information, procedures or processes Utilize basic IT applications EXCHANGE/COMMUNICATE INFORMATION Interpret and follow manuals, instructions and SOPs Follow telephone/ telecommunication procedures Communicate clearly Prepare brief reports and checklists using standard forms Read/interpret flowcharts and pictorial information
3.0
3.1 3.2 3.3 3.4 3.5 3.6 3.7
WORK AND INTERACT WITH PEOPLE

Apply cultural requirements to the workplace Demonstrate integrity and apply ethical practices Accept responsibility for own work and work area Seek and act constructively upon feedback about performance Demonstrate safety skills Respond appropriately to people and situations Resolve interpersonal conflicts
4.0
4.1 4.2 4.3 4.4
WORK WITHIN AND WITH SYSTEM

Understand systems Comply with and follow chain of command Identify and highlight problems Adapt competencies to new situations / systems
MODULE INFORMATION
Confidential
MODULE CODE LEVEL CREDIT UNIT CONTACT HOUR COMPETENCY MODULE STATUS PREREQUISITE
: : : : : : : :
SAFETY PRACTICES AND PROCEDURES 1 MTK 102 1 SEMESTER 1 2.0 4.0 hours/week VOCATIONAL -
MODULE OUTCOMES: At the end of the course, the students should be able to: Comply with shop and equipment safety rules. Adhere to worksite safety requirement. Extinguish fire during fire break out. Perform first aid treatment during emergency. Perform artificial respiration during emergency. Report unsafe acts and condition, accidents and injuries
MODULE DESCRIPTION This course is designed to provide the student with a thorough technical understanding of the purpose for welding health and safety practices that are essential for safe work condition in arc welding practices. The unit identifies the competence required to carry out workshop safety practices using workshop layout plan, cleaning material, safety signage, fire extinguisher and first aid kit so that workshop layout complies to standard; workshop house-keeping and safety rule carried out; and basic first aid treatment performed according to the Occupational Safety and Health (OSH) Act.
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module: 2 (SAFETY PRACTICES AND PROCEDURES 1) COMPETENCY 1: COMPLY WITH SHOP AND EQUIPMENT SAFETY RULES CONTENT STANDARD COMPLY WITH SHOP AND EQUIPMENT SAFETY RULES LEARNING STANDARD 1.1 Dress in proper work attire and practise safety etiquette 1.1.1 1.1.2 1.2 Prepare and regulate safe work site condition in the work area 1.2.1 1.2.2 1.2.3 1.3.1 1.3.2 PERFORMANCE CRITERIA Identify and adhere to general workshop rule and regulation according to Occupational Safety and Health Act. Practice good housekeeping and orderly workshop layout according to Occupational Safety and Health Act. Provide care and maintenance of tools and equipment according to manufacturer recommendation. Detect defective safety equipment used in welding workshop. Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act. Determine all safety requirements related to handling welding equipment according to Occupational Safety and Health Act. Identify cleaning procedure, handling, storing of equipment, tools and materials and proper workshop arrangement according to Occupational Safety and Health Act.
1.3 Adhere to safety procedure in handling welding equipment
1.4 Ensure that all conductors use for electrical appliances are in good condition
1.4.1 1.4.2 1.4.3 1.4.4 1.4.5
Identify materials used for electrical conductor. Identify and use correct common electrical testing equipment such as continuity test meter; clip on meter according to Standard Operational Procedures. Apply correct procedure of checking electrical connection of welding set according to Standards Operational Procedures. Detect and distinguish between faulty and non faulty electrical connections and components according Energy commission act. Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA). to
1.5 Follow safety measures and precaution in workplace
1.5.1 Provide proper maintenance inventory of tools and equipment. 1.5.2 Perform safe working habits in workshop according Occupational Safety and Health Act.
CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 2 (SAFETY PRACTICES AND PROCEDURES 1) COMPETENCY 2 : ADHERE TO WORKSITE SAFETY REQUIREMENT CONTENT STANDARD ADHERE TO WORKSITE SAFETY REQUIREMENT 2.1 LEARNING STANDARD Follow site safety requirement 2.1.1 PERFORMANCE CRITERIA Identify safety requirement on site the requirement for working at elevated site, lifting and moving machine and material according to Occupational Safety and Health Act. Apply basic knowledge applicable at work site according to Occupational Safety and Health Act. Describe the importance of ventilation at working areas according to Occupational Safety and Health Act. Identify types of standard ventilation system according to Occupational Safety and Health Act. Practice safety precaution to be taken while working in an enclosed area according to Occupational Safety and Health Act
2.2 2.3
Follow safety measures and regulations Ensure adequate ventilation while working in a confined area
2.2.1 2.3.1 2.3.2 2.3.3
2.4
Ensure safety practices and procedures in open space
2.4.1 Describe safety precaution to be taken while working in open area according to Occupational Safety and Health Act.
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module: 2 (SAFETY PRACTICES AND PROCEDURES 1) COMPETENCY 3: EXTINGUISH FIRE DURING FIRE BREAK OUT CONTENT STANDARD EXTINGUISH FIRE DURING FIRE BREAK OUT. 3.1 3.2 3.3 LEARNING STANDARD Identify various type and use of fire extinguishers Identify the various possible causes of fire. Identify and choose suitable type of material and equipment use to extinguish fire. 3.1.1 3.2.1 3.3.1 3.3.2 3.3.3 3.3.4 3.4 Perform fire drill exercise 3.4.1 3.4.2 PERFORMANCE CRITERIA Identify type and use of fire extinguishers according SIRIM instructional. Identify and differentiate various causes of fire according to Occupational Safety and Health Act. Identify location of fire extinguishers in the workshop according to Occupational Safety and Health Act. Inspect fire extinguisher to be able of service according to Occupational Safety and Health Act. Use fire extinguisher correctly according to SIRIM instructional. Use correct type of fire extinguisher other than fire extinguisher to extinguish fire according to Occupational Safety and Health Act. Describe procedure and perform action to be taken when there is fire according to Occupational Safety and Health Act. Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act.
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module: 2 (SAFETY PRACTICES AND PROCEDURES 1) COMPETENCY 4: PERFORM FIRST AID TREATMENT DURING EMERGENCY CONTENT STANDARD PERFORM FIRST AID TREATMENT DURING EMERGENCY 4.1 LEARNING STANDARD Move an injured person to a safe suitable site 4.1.1 4.1.2 4.1.3 4.2 Provide and treat minor injuries 4.2.1 4.2.2 4.2.3 PERFORMANCE CRITERIA Identify types and causes of possible injuries that may occur at workplace according to Occupational Safety and Health Act. Apply correct technique and methods in moving person with major injuries according to Occupational Safety and Health Act. Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA). Identify and apply first aid treatment according to Occupational Safety and Health Act. Apply correct methods in treating minor injuries, burns and cuts according to Occupational Safety and Health Act. Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act.
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module: 2 (SAFETY PRACTICES AND PROCEDURES 1) COMPETENCY 5: PERFORM ARTIFICIAL RESPIRATION DURING EMERGENCY. CONTENT STANDARD PERFORM ARTIFICIAL RESPIRATION DURING EMERGENCY. LEARNING STANDARD 5.1 Remove an injured person to a 5.1.1 safe site 5.1.2 5.1.3 5.1.4 5.2 Perform artificial respiration 5.2.1 5.2.2 PERFORMANCE CRITERIA Apply correct procedure of removing an electrocuted and injured person according to Occupational Safety and Health Act. Identify techniques and procedures of artificial respiration according to Occupational Safety and Health Act. Apply procedures and action to be taken during an emergency according to Occupational Safety and Health Act. Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA). Apply correct procedures in performing artificial respiration during emergencies according to Ministry of Health (MOH) first aid procedures. Practise safety consciousness, cautious and proper working etiquette according to Ministry of Health (MOH) first aid procedures.
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module: 2 (SAFETY PRACTICES AND PROCEDURES 1) COMPETENCY 6: REPORT UNSAFE ACTS AND CONDITION, ACCIDENTS AND INJURIES CONTENT STANDARD REPORT UNSAFE ACTS AND CONDITION, ACCIDENTS AND INJURIES 6.1 LEARNING STANDARD Identify unsafe working situation, area and precaution to be taken. Notify unsafe acts, condition, accidents and injuries. 6.1.1 PERFORMANCE CRITERIA Identify unsafe working situation, area and precaution to be taken according to Occupational Safety and Health Act. Apply correct procedure of reporting unsafe act, accidents and injuries according to Occupational Safety and Health Act. Perform respond and react during emergency according to Occupational Safety and Health Act. Contact relevant authorities in case of accident or fire according to Occupational Safety and Health Act.
6.2
6.2.1 6.2.2 6.2.3
6.3
Inspect and regulate safe working area.
6.3.1 apply safe working condition according to Occupational Safety and Health Act. 6.3.2 Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act.

ITEM 1.0
1.1 1.2 1.3 2.0 2.1 2.2 2.3 2.4 2.5

3.0
3.1 3.2 3.3 3.4 3.5 3.6 3.7

4.0
4.1 4.2 4.3 4.4

MODULE INFORMATION
Confidential
: : : : : : : :
MATERIALS AND CONSUMABLE 1 MTK 103 1 SEMESTER 1 2.0 4.0 hours/week VOCATIONAL -
MODULE OUTCOMES: At the end of the course, the students should be able to: Identify types of materials Identify and select parent metal for welding Identify and select welding consumable Arrange and handle welding consumables (identify, segregate, store and bake)
MODULE DESCRIPTION: This unit identifies the competence required to provide students with a comprehensive technical understanding of the purpose identifying types of materials by interpreting material specification, charts, tables and manuals and mill certificate to determine material type and grade. This unit identifies the competence required for selecting parent metal for welding by referring to mill certificate and client specification so that material selected meet client and work specification. This unit identifies the competence required for selected welding consumables by referring to welding specification so that the consumables selected is compatible with the base metal and meet client specification. This unit identifies the competence required for handling welding consumables by storing and preserving so that the consumables is kept and maintained without losing its chemical and physical properties and according to manufacturer recommendation. This unit identifies the competence required for monitoring the use of welding electrodes by identifying, distributing, storing and replenishing electrodes so that the required electrodes are available at all times.
CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 3 ( MATERIALS AND CONSUMABLE 1) COMPETENCY 1 : IDENTIFY TYPE OF MATERIALS CONTENT STANDARD IDENTIFY TYPE OF MATERIALS 1.1 LEARNING STANDARD Read material specification, charts, tables and manuals 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 1.2 Determine type and grade of material 1.2.1 1.2.2 1.2.3 1.2.4 PERFORMANCE CRITERIA Describe type of materials ferrous and non-ferrous metals and its properties. Give definition for material hardness. Give definition for chemical composition. Give definition for tensile stress, yield strength and impact strength. Give definition for material elongation. Give definition for alloys metal. Translate material specification, charts, tables and manuals according to material specification chart. Describe basic material testing methods for ferrous and non ferrous materials. Carry out basic material identification and testing according to material specification chart. Identify material grade in accordance to material specification chart. Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).
CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 3 (MATERIALS AND CONSUMABLE 1) COMPETENCY 2 : IDENTIFY AND SELECT PARENT METAL FOR WELDING CONTENT STANDARD IDENTIFY AND SELECT PARENT METAL FOR WELDING 2.1 LEARNING STANDARD Interpret mill certificate. 2.1.1 2.1.2 2.2.1 2.2.2 2.2.3 2.3.1 2.3.2 PERFORMANCE CRITERIA Define basic metallurgy of materials. Interpret material codes in accordance to material specification chart. Distinguish various types of common materials physically. Identify material against specification Carry out simple workshop test on material in accordance to material specification chart. Identify size of material required to meet welding process requirements. Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).
2.2
Check material as required by specification.
2.3
Determine size of material required
CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 3 (MATERIALS AND CONSUMABLE 1) COMPETENCY 3 : IDENTIFY AND SELECT WELDING CONSUMABLE CONTENT STANDARD IDENTIFY AND SELECT WELDING CONSUMABLE 3.1 LEARNING STANDARD Check for welding electrode specification 3.1.1 3.1.2 3.2 Identify and choose electrode required 3.2.1 3.2.2 3.2.3 PERFORMANCE CRITERIA Describe electrodes classification according to British Standard (BS) and American Welding Society (AWS) / codes and standard. Interpret specification for selection of electrodes according to BS/AWS codes and standard. Identify welding code for selection of electrode according to BS/AWS codes and standard. Determine electrode required for intended welding Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act.
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module: 3 (MATERIALS AND CONSUMABLE 1) COMPETENCY 4: HANDLE WELDING CONSUMABLES (IDENTIFY, SEGREGATE, STORE AND BAKE) CONTENT STANDARD HANDLE WELDING CONSUMABLES (IDENTIFY, SEGREGATE, STORE AND BAKE) LEARNING STANDARD 4.1 Identify manufacturer specification 4.2 Classify welding electrode 4.1.1 4.2.1 4.2.2 4.2.3 4.2.4 4.3 Store and preserve electrode 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 PERFORMANCE CRITERIA Interpret welding specifications consumable according to manufacturer
Follow manufacturer recommendation for handling of electrode. Identify classification of consumables in welding field. Describe method of storage and preservation of electrode according to manufacturer recommendation Describe segregation of electrode according to manufacturer recommendation Describe electrode drying procedure according to manufacturer recommendation. Explain electrode drying oven operation according to manufacturer specification. Ensure environmental requirements for storage and preservation maintenance Conduct electrode re-drying according to manufacturer recommendation Practise safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).

ITEM 1.0
1.1 1.2 1.3 2.0 2.1 2.2 2.3 2.4 2.5

3.0
3.1 3.2 3.3 3.4 3.5 3.6 3.7

4.0
4.1 4.2 4.3 4.4


MODULE INFORMATION
Confidential
: : : : : : : :
MECHANICAL CUTTING MTK 104 1 SEMESTER 1 2.0 4.0 hours/week VOCATIONAL -
MODULE OUTCOMES:
At the end of the course, the students should be able to: Cut material using disc cutter Cut material using power saw Cut material using band saw Cut material using circular saw Cut material using hydraulic squaring machine Cut material using hand lever shear
MODULE DESCRIPTION: This unit identifies the competence required for laying out material for cutting processes by measuring using measuring and marking tools and instrument so that the material is marked as per drawing specification This unit identifies the competence required for cutting metal using disc cutter, power saw, band saw, circular saw, hydraulic squaring machine and hand lever shear so that the metal is cut to the required size, shape and dimensional accuracy as per drawing specification
CONTENT AND LEARNING STANDARDS

Programme: WELDING TECHNOLOGY Module: 4 (MECHANICAL CUTTING) COMPETENCY 1: CUT MATERIAL USING DISC CUTTING MACHINE CONTENT STANDARD CUT MATERIAL USING DISC CUTTING MACHINE 1.1 LEARNING STANDARD Select disc cutting machine PERFORMANCE CRITERIA 1.1.1 Identify types of disc cutting machine according to manufacturer specifications. 1.1.2 Describe operational feature of a disc cutting machine according to manufacturer specifications. 1.1.3 Identify and choose cutting disc required according cutting work. 1.1.4 Identify safety precaution related in handling of disc cutting machine in accordance to standard operation procedures. 1.2.1 Operate disc cutting machine with correct cutting technique in accordance to standard operation procedures. 1.2.2 Apply safety precaution according to Occupational Safety and Health Act. 1.3.1 Identify and use measuring tools and instruments to check work piece after cutting in accordance to standard operation procedures. 1.3.2 Practice safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).
1.2
Cut work piece
1.3
Check work piece after cutting
CONTENT AND LEARNING STANDARDS Programme: WELDING TECHNOLOGY Module : 4 (MECHANICAL CUTTING) COMPETENCY 2 : CUT MATERIAL USING POWER SAW CONTENT STANDARD CUT MATERIAL USING POWER SAW 2.1 LEARNING STANDARD Select cutting machine 2.1.1 2.1.2 2.1.3 2.2 Cut work piece 2.2.1 2.2.2 2.3 Check work piece after cutting 2.3.1 2.3.2 PERFORMANCE CRITERIA Describe operational features of power saw according to manufacturer specifications. Identify power saw required for cutting process Identify safety precaution related in handling of power saw in accordance to standard operation procedures. Operate power saw with correct cutting technique in accordance to standard operation procedures. Apply safety precaution related in handling of power saw in accordance to standard operation procedures. Identify and use measuring tools and instruments to check work piece after cutting in accordance to standard operation procedures. Practice safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).
CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 4 (MECHANICAL CUTTING) COMPETENCY 3 : CUT MATERIAL USING BAND SAW CONTENT STANDARD CUT MATERIAL USING BAND SAW 3.1 LEARNING STANDARD Select cutting machine 3.1.1 3.1.2 3.1.3 3.1.4 3.2 Cut work piece 3.2.1 3.2.2 3.3 Check work piece after cutting 3.3.1 3.3.2 PERFORMANCE CRITERIA Identify types of band saw for cutting work. Describe operational feature of band saw according to manufacturer specifications. Choose band saw required for appropriate cutting work. Identify safety precaution related in handling of band saw in accordance to standard operation procedures. Operate band saw with correct cutting technique in accordance to standard operation procedures. Apply safety precaution related in handling of band saw in accordance to standard operation procedures Identify and use measuring tools and instruments to check work piece after cutting in accordance to standard operation procedures. Practice safety consciousness, cautious and proper working etiquette according to Occupational Safety and Health Act (OSHA).
CONTENT AND LEARNING STANDARDS Programme : WELDING TECHNOLOGY Module : 4 (MECHANICAL CUTTING) COMPETENCY 4 : CUT MATERIAL USING CIRCULAR SAW CONTENT STANDARD CUT MATERIAL USING CIRCULAR SAW 4.1 LEARNING STANDARD Identify and select cutting machine 4.1.1 4.1.2 4.1.3 4.2 Cut work piece 4.2.1 4.2.2 4.2.3 4.3 Inspect work piece after cutting 4.3.1 4.3.2 PERFORMANCE CRITERIA Identify safety precaution related to handling and operating of circular saw in accordance to standard operation procedures. Describe operational feature of circular saw according to manufacturer specifications. Choose circular saw required according to cutting work Apply safety precaution related to handling and operating circular saw in accordance to standard operation procedures. Apply cutting technique using circular saw according to standard operation procedures. Operate power saw with correct cutting technique in accordance to standard operation procedures. Identify and use measuring tools and instrument to check work piece after cutting according to standard operation procedures. Practise safety consciousness, cautious and proper working etiquette in accordance to standard operation procedures.

Programme : WELDING TECHNOLOGY Module : 4 (MECHANICAL CUTTING) COMPETENCY 5 : CUT MATERIAL USING HYDRAULIC SQUARING MACHINE CONTENT STANDARD CUT MATERIAL USING HYDRAULIC SQUARING MACHINE 5.1 LEARNING STANDARD Identify and select cutting machine PERFORMANCE CRITERIA 5.1.1 Identify safety precaution related to handling of hydraulic squaring machine in accordance to standard operation procedures. 5.1.2 Describe operational feature of hydraulic squaring machine in accordance to manufacturer specification. 5.1.3 Identify and choose hydraulic squaring machine for required cutting process 5.2.1 Apply safety precaution related to handling and operating hydraulic squaring machine in accordance to standard operation procedures. 5.2.2 Describe cutting technique according to standard operation procedures. 5.2.3 Operate hydraulic squaring machine according to standard operation procedures. 5.3.1 List types of measuring tools used in accordance to standard operation procedures. 5.3.2 Identify and use measuring tools and instrument in accordance to standard operation procedures.
5.2
Cut work piece
5.3
Inspect work piece after shearing

Programme : WELDING TECHNOLOGY Module : 4 (MECHANICAL CUTTING) COMPETENCY 6 : CUT MATERIAL USING HAND LEVER SHEAR CONTENT STANDARD CUT MATERIAL USING HAND LEVER SHEAR 6.1 LEARNING STANDARD Identify and select cutting machine 6.1.1 6.1.2 6.1.3 6.2 Cut work piece 6.2.1 6.2.2 6.2.3 6.3 Inspect work piece after shearing 6.3.1 6.3.2 PERFORMANCE CRITERIA Identify safety precaution related to handling and operating of hand lever shear in accordance to standard operation procedures. Describe operational feature of hand lever shear according to manufacturer specification. Identify and choose hand lever shear fir required cutting process. Apply safety precaution related to handling and operating hand lever shear in accordance to standard operation procedures. Describe cutting technique according to standard operation procedures. Operate hand lever shear with correct cutting technique in accordance to standard operation procedures. Identify and use measuring tools and instruments to check work piece after cutting according to standard operational procedures. Practise safety consciousness, cautious and proper working etiquette in accordance to standard operation procedures according to OSHA.

ITEM 1.0
1.1 1.2 1.3 2.0 2.1 2.2 2.3 2.4 2.5

3.0
3.1 3.2 3.3 3.4 3.5 3.6 3.7

4.0
4.1 4.2 4.3 4.4


MoE Drafts Standard Curriculum for Vocational Colleges

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MoE Drafts Standard Curriculum for Vocational Colleges

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Draft Document Standard Curriculum Vocational College MoE

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Draft Document Standard Curriculum Vocational College MoE

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MINISTRY OF EDUCATION MALAYSIA

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Identify the source of energy for various welding processes

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CONTENT STANDARD SET UP SMAW EQUIPMENT AND ACCESSORIES

4.2 Fix parts and accessories

4.3 Check assembled SMAW equipment

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5.3 Set welding current

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5.6 Perform buttering and padding process.

5.7 Inspect weldment after welding

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CORE ABILITY LEVEL 1

ABILITIES LOCATE AND PROCESS INFORMATION

WORK AND INTERACT WITH PEOPLE

WORK WITHIN AND WITH SYSTEM

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MINISTRY OF EDUCATION MALAYSIA

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1.3 Adhere to safety procedure in handling welding equipment

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1.4.1 1.4.2 1.4.3 1.4.4 1.4.5

1.5 Follow safety measures and precaution in workplace

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2.2.1 2.3.1 2.3.2 2.3.3

Ensure safety practices and procedures in open space

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6.2.1 6.2.2 6.2.3

Inspect and regulate safe working area.

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CORE ABILITY LEVEL 1