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Design
Design
Prof.ir. W.J.Vlasblm
12 September 2006
Course development
Introduction lecture in the 5th quarter Assignment for one or two persons can be done the whole year around. Total 4 credits (ECT)
Cutter Dredger
Dustpan Dredger
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Work Load
The assignment for the TSHD, CSD are for 2 students The other ones are for 1 student
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Design productions
Yearly production Soil type Working hours Delays Effficeincy Excavating production Losses Transport production Deposing Losses Situ production
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mm/s output in m3/s Excavated output in m3/s Buckets/min Bucket volume/cycle Grab volume/cycle
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Concentration (1/3)
By volume
By weight
Delivered
Concentrations (2/3)
Ratio between Cvd & Cv follows from:
s Cw s = Cw = Cv Cv m m
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Concentrations (2/3)
Cvd vs = Cv vm
In horizontal transport vs < vm slip In vertical transport vs vm the difference is the settling velocity
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Mixture Densities
Volumetric Concentration
Massmixture=massliquid+masssolids
Us mU m = f U f + sU s with Cv = Um
m = f (1 Cv ) + s Cv m f Cv = s f
September 12, 2006
Volume changes
When removing soil the insitu density will change; mostly from a dense to a loose state Increase in porosity; f.I. From 40 to 50% Porosity n is ratio pore volume over total volume Condition: V1(1-n1)=V2(1-n2) Examples: Sand; n1=0.4 and n2=.5 gives V2/ V1=0.6/0.5=1.2 Rock; n1=0 and n2=.4 gives V2/ V1=1/0.6=1.7
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Losses
Every dredging process can have losses, called spillage More excavated than picked up by the flow or bucket Non removed loads in TSHDs, particular when the loads is pumped ashore or rainbowed. Unstable slopes after dredging (plain suction dredgers) In accurate placing of material Losses due to current and waves
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Excavating production
Mechanically
Hydraulically
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Mechanical Excavating
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Mechanical Excavating
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Mechanical Excavating
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M sand = I = w Qu = w Q
September 12, 2006
2p
= 2 w
Ppower p pressure
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Transport production
Hydraulically pipeline
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Mechanical transport
Trailing suction hopper dredger Barges Be aware of the effective load, because the unloading is not always 100%
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Transport by barges
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Pressure [kPa]
water
Flow [m3/s]
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Hydraulic transport
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disposing
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Rainbowing
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Mechanical Assistance
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Design examples
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TSHD
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Example 1
Design a Trailing Suction Hopper Dredger that can dredge yearly 5 Mm3 coarse sand & gravel at 75 nautical miles from a port. The dredger works 5 days at 24 hours Bunkers will be taken in the weekend Overhaul 2 weeks Weather delays 3 weeks Workability 95% Christmas 1 week
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Designing TSHD
Main dimensions
General layout
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Main dimensions
Yearly production Soil type Overflow losses Hopper capacity and Payload Dead weight Displacement Bock coefficient Main dimensions ship LxBxT
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Cycle time
First estimate of dredge cycle: Sailing to the dredging area: 75/15=3.0 hr Loading =1.5 Sailing to the unloading area: =3.0 Unloading =1.5 Total =9.0 hr
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Required load/trip
Available hours: (52-6)x5x24=5520 Effective hours: 0.95x 5520=5244 Number of trips per year: 5244/9= 582 Required volume per trip: 5,000,000/582=8591 m3 In coarse sand & gravel max.filling hopper is 90% Required hopper volume: 8591/.9=9546 10000 m3 Density of sand & gravel in hopper 2000 kg/m3 PayLoad is: 8600x2=17200 ton Hopper density: load/volume=1.72 t/m3.
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60,000 70,000
Displacement
70,000 60,000 50,000 Weight [t] 40,000 30,000 20,000 10,000 0 0 20,000 40,000 60,000 80,000 100,000 Displacement [t]
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Block coefficient
T L B
Cb = LBT
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Ship Numbers
Ships Numbers
8 7 6 5 4 3 2 1 0 1965
1970
1975
1980
1985
1990
1995
2000
Year of Construction
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Overflow losses
No Main Dimensions
Pump capacities
10000 m3 in 90 min=1.85 m3/s including pores or 1.85x0.6=1.11 m3/s excluding pores Assume Cvd=0.2 capacity Q=1.11/0.25=5.55 m3/s or per suction tube 2.8 m3/s Critical velocity for course sand is 5 m/s, so pipe diameter is 0.85 m 0.85 m In coarse sand and gravel there are no overflow losses to account for.
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Excavation process
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I = w Q jet u = w Q
September 12, 2006
2p
= 2w
Ppower p pressure
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Submerged pump required? No Yes Depth of submerged pump Determine headlosses and power(s) Choose pump(s)
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Hydraulic transport
From seabed into the hopper From hopper to the shore Mostly empirical relations (Matousek)
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Pump characteristics
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Propulsion
For dredging & sailing
Total Installed
Power balance
General layout
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Propulsion power
25000 y = 0.4641x - 510.11 20000 Pp [kW] 15000 10000 5000 0 0 10000 20000 30000 40000 50000 Displacement [t] R = 0.8741
2
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General Arrangement
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Tship = 13,2
H
ho pp er
Hs
hip
= 1 3 Bh
op per
= 1 4, 7
Bs
hip
= 2 5 m
= 3 3
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Example 2
Design a cutter dredger that can dredge dredge yearly 5 Mm3 rock with a unconfined compressive strength of 5 MPa. The tensile strength is 1 Mpa The dredgers have to work 168 hrs a week. Yearly overhaul 4 weeks Christmas leave 1 week General delays 10% Dredging delays 20 SPE~qu
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Gravel 15 mm
Ladder 25 deg.
Sand
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Vm=3.5 m/s
3.0
3.5
4.0
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Lightweight of pontoon
10,000 Light weight [t] 8,000 6,000 4,000 2,000 0 0 5,000 10,000 15,000 20,000 25,000 Total installed power [kW]
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y = 0.3485x R = 0.925
2
L/B 12.00 10.00 L/B & B/T 8.00 6.00 4.00 2.00 0.00 0 1000 2000 3000 4000
B/T
5000
6000
7000
8000
9000
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10,000 9,000 8,000 Light weight [t] 7,000 6,000 5,000 4,000 3,000 2,000 1,000 0 0 5,000 10,000 15,000 20,000 25,000 y = 0.4664x R 2 = 0.9597
BLD [m 3]
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Simple Plan
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Backhoe dredger
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Example 3
A backhoe dredger have to dredge 500 m3/in fine sand with a SPE of .7MJ/m3. Calculated the Bucket size and cylinder forces
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Soil type Soft clay Hard clay Sand & Gravel Rock; well blasted Rock, unblasted
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Dredge Cycle
Cycle times of the bucket depends on the dredging depth and soil type, but are in the order between 20 and 40 seconds. The cycle consists of: Digging Lifting and swinging Dumping Swinging and lowering Positioning.
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Required power
Liebherr Excavators
2500 2000 Power [kW] 1500 1000 500 0 0 100 200 300 400 500 600 Crane weight [tons] y = 4.4679x R2 = 0.9936
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1200.00 1000.00 Installed power [kW] 800.00 600.00 400.00 200.00 0.00 0.00 5.00 10.00 Bucket size [m3] 15.00 20.00
Rock buckets
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Pontoon volume
1800 1600 1400 Light weight [t] 1200 1000 800 600 400 200 0 0 500 1000 1500 LBD [m3] 2000 2500 3000 y = 0.4713x R = 0.6122
2
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Simple Plan
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