Training Material Model: TCM-X200

No. KNC - 07 - 02 - 116E Title: CX Series Jig & Tool List

Issued: July 24, 2003 Page 1 continue to Pate 2

1. Purpose Tools and jigs are called by their names but it is difficult to match the name/jig No. and the appearance. To make it easy to identify, this list is prepared. 2. List No. Jig. No. Name 1 JG-0086 P.E.C. Recognition Calibration Jig

Picture

Use Application This is used for P.E.C. recognition calibration.

JG-0123 Component Recognition

Camera Offset Teaching Jig Glass Print Jig Nozzle (CZ-012) (Accessory of JG-0123) Parallelism Correction Jig
(Extra Order)

This is used for component recognition calibration.

JG-0124 Component Recognition

Lighting Intensity Data Teaching Jig Glass (White) Jig Nozzle (CZ-012) (Accessory of JG-0123) Cutter Lower Blade Clearance Adjustment Jig

This is used for component recognition lighting data teaching.

JG-0127

This is used for the cutter lower blade lever replacement or the clearance adjustment at angular bearing replacement. This is used to perform ultrasonic cleaning for miniature SB.

JG-0128 Miniature SB Cleaning Base

JG-0129 Chip Removing Sensor Setting Nozzle

This is used for low nozzle detection sensitivity adjustment of the chip removing section.

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Training Material Model: TCM-X200

No. KNC - 07 - 02 - 116E Title: CX Series Jig & Tool List Picture

Issued: July 24, 2003 Page 2 continue to Page 3 Use Application

This is used for linear scale encoder sensitivity adjustment.

No. Jig. No. Name 7 JG-0130 Linear Scale Setting Jig

Encoder Adjustment Jig (PWB-18)

Pulse Counter jig (ND221B)

This is used for linear scale tension adjustment.

JG-0131 Connector Positioning Jig

This is used for positioning when the head connector is connected to the linear guide.

JG-0132 Top Block Positioning Jig

This is used for top block positioning relative to the linear guide.

10 JG-0133 Nozzle Change Lever Setting Jig

This is used for the nozzle change (return) lever forward limit setting.

11 JG-0134 Unselected Nozzle Detection Sensor Setting Check Jig

This is used to check the setting level.

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Training Material Model: TCM-X200

No. KNC - 07 - 02 - 116E Title: CX Series Jig & Tool List Picture

Issued: July 24, 2003 Page 3 continue to Page 4 Use Application

This is used for MZ ball screw positioning.

No. Jig. No. Name 12 JG-0136 MZ Ball Screw Positioning Jig

13 JG-0137 Resolver Centering Jig

This is used for resolver positioning.

14 JG-0138 Camera XY Recognition Level Adjusting Jig

This is used to check camera XY level.

15 JG-0139 Master Jig for Machine Adjustment

16 JG-0140 Hook/Template Alignment Jig

This is used to check setting of Tape Feed/ Tape End Detection Sensor/Feeder MisSet Detection Shilhouette Template/Tape Cut Error Detection, etc. F-Axis: This is used for hook positioning.

17 JG-0141 Master Head

This is used for Pick-up Positioning Placement Positioning Nozzle Detection Sensor Positioning Line Sensor Positioning Zeroing Component Recognition

Accessory Nozzle

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Training Material Model: TCM-X200

No. KNC - 07 - 02 - 116E Title: CX Series Jig & Tool List Picture

Issued: July 24, 2003 Page 4Ccontinue to Page 5 Use Application This is used for line sensor positioning.

No. Jig. No. Name 18 JG-0142 Line Sensor Positioning Jig

19 JG-0143 Master Nozzle (2) (Nozzle with collar)

This is used for pick-up level check.

20 JG-0145 Motor/Rotary Turret Centering Jig

This is used for centering of the Haxis motor and the rotary turret input axis.

21 JG-0146 Reference Pin Jig (X200)

This is used for XY table origin positioing. This is used together with the JG-0056 to check between pin and chute.
-

JG-0147 (X201)

22 JG-0149 Placement Level Check Jig (XY Chute/Nozzle Height Check Jig)

This is used for Chute height check Nozzle Height at Placement

23 JG-0154 Cutter Base Positioning Jig

This is used for cutter base XY positioning.

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Training Material Model: TCM-X200

No. KNC - 07 - 02 - 116E Title: CX Series Jig & Tool List Picture

Issued: July 24, 2003 Page 5D continue to Page 6 Use Application This is used for timing adjustment.

No. Jig. No. Name 24 JG-0155 Main Timing Belt Timing Setting Jig

25 JG-0156 Tape Feed Pusher Height Setting Jig

This is used for tape feed pusher height setting (pass-stop).

26 JG-0157 Robot Cable Tightening Jig

This is used to attach/detach and loosen/tighten the robot cable.

27 JG-0158 Nozzle Change Unit Height Adjusting Jig

This is used for nozzle change unit height (Z) adjustment.

28 JG-0159 Cutter Lower Blade Master Jig

This is used to adjust the cutter lever.

29 -----Long Medium Short

F-axis Yoke Removing Jig

This is used for F-axis magnet yoke replacement . (Picture: L & S type)

30 JG-0056

Jig between Pin and Chute

This is used to check between the pin and the chute. (pass-stop)

31 Standard

Miniature SB Insertion

Accessory Nozzle (630 085 8846)

32 Standard
Accessory (630 057 4517)

Jig Nozzle (3)

This is used for cleaning and lubrication of the miniature stroke bearing. This is used to check Pick-up position Nozzle Height at Placement

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Training Material Model: TCM-X200

No. KNC - 07 - 02 - 116E Title: CX Series Jig & Tool List Picture

Issued: July 24, 2003 Page 6E Use Application This is used for F-axis magnet yoke replacement.

No. Jig. No. Name 33 IB-34108 Allen Wrench (For M10) (Standard) (Antimagnetic)

34 (T25)

Torx Driver for M5

(T20) 35

Torx Driver for M4

M5: Nozzle Up/Down Unit Anchor Bolt, Cutter Cover M4: Nozzle Roller Rest (CZ/MZ) Bolt

KANON Rotary Slip Clutch 12LTDK Torque Driver (630 044 2786) Bit M1.5 M2.0

This is used for torque control for disassembly/assembly of the miniature stroke bearing of the head section. This is used to tighten the head holder. This is used to tighten the diffusion plate of the head. Nozzle Detection Section Positioning (Line Sensor Tipe)

36 Standard
Accessory

(630 116 3659) (630 116 3673) 37

JG-177 Line Sensor Positioning Jig

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