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DREDGING MODIFICATION WORK. PURPOSE SCOPE DESIGN OF V_BELT DRIVE SYSTEM DESIGN DATA 1.0 ENGINE RATINGS KW 63.

5-205 BHP SPEED MAX. TORQUE NM (Ib.ft)@rpm 291 (215) @ 1400

85.2-275 2200

Dry weight =293 kg (646 Ib) 2.0 PUMP Ratings: Power = PHYSICAL MEASUREMENTS OF DRIVE SYSTEM GEOMETRY: Engine shaft diameter =60mm Pump Shaft diameter= 32.5 mm Base plate thickness = 13.0mm (for both Engine & pump) U-Channel thickness = 8.5mm Engine pulley dia. = D2 =223mm
Pump pulley dia. = D1 = 110mm Pulleys center distance, C = 852mm Belt length, Lbelt =2220mm Belt width, B =16mm Groove width, BG =16.5mm Groove depth, DG=17mm

DESCRIPTION Centre distance between pulleys, C Calculate the required belt length using design equation

DESIGN EQUATIONS / CALCULATIONS Since the distance is not specified, make it C=D2 +D1 =223 +110=333mm ) ( ) Lbelt = ( Where
( ( ) )

; and ( )

DEFINITIONS D2 = engine pulley dia. D1 =pump pulley dia. C= distance between shafts, Lbelt =belt length 1 = Angle of contact for smaller pulley; 2 =Angle of contact for larger pulley.

= Sin-1 (223-110)/2x333=9.80 )

From physical measurement, C=852mm. Substituting this, we have: ( ) ( ) ( )

Belt Length Correction Factor based on sheave size and belt length Calculate the exact centre distance using the formula

KL = 1-0.1(223-110)/859.125 -0.076(223-110)/859.125 KL =0.97mm True belt length, Lbelt =0.98 +1,198.7=1,199.7mm 1, 200mm or Lbelt =0.98 + 2227.11 2228.09 mm ( ) ( ) Lbelt =1,198.7mm, substituting: ( ) ; B= 1596.125 The nominal range of center distances should be ( ) Geometrical design values OK.

The angle of contact of the belt on each sheave:

( ( ( 1 2 (design ok).

) ) )

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