TX 115

SERVI CE MANUAL
CONFIDENTIAL
Color Inkjet Printer
WorkForce 635/Epson Stylus Office TX620FWD/Epson Stylus Office BX625FWD/
Epson ME OFFICE 960FWD
Work Force 633/Work Force 630/Epson Stylus SX620FW
Work Force 645/Epson Stylus Office BX635FWD/
WorkForce 545/Epson Stylus Office BX630FW/Epson ME OFFICE 940FW
WorkForce 625/Epson Stylus NX625/TX560WD/SX525WD/
Epson Stylus Office BX525WD/Epson ME OFFICE 900WD
Epson Stylus NX530/SX535WD/NX635/Epson Stylus Office BX535WD
WorkForce 60/T42WD/Epson Stylus Office B42WD/Epson ME OFFICE 82WD
Epson ME OFFICE 85ND
SEMF09-016
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Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
SEIKO EPSON CORPORATION.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be
detected, SEIKO EPSON would greatly appreciate being informed of them.
The contents of this manual are subject to change without notice.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this
manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
Note :Other product names used herein are for identification purpose only and may be trademarks or registered
trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2011 SEIKO EPSON CORPORATION
I & I CS Quality Assurance Department
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Safety Precautions
All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this
product.
DANGER
Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.
1. Always disconnect the product from the power source and peripheral devices when servicing the product or
performing maintenance.
2. When performing works described in this manual, do not connect to a power source until instructed to do so.
Connecting to a power source causes high voltage in the power supply unit and some electronic components
even if the product power switch is off. If you need to perform the work with the power cable connected to a
power source, use extreme caution to avoid electrical shock.
WARNING
Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.
1. Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If
any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.
2. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use
of such products containing flammable gas is prohibited.
PRECAUTIONS
Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.
1. Repairs on Epson product should be performed only by an Epson certified repair technician.
2. No work should be performed on this product by persons unfamiliar with basic safety knowledge required for
electrician.
3. The power rating of this product is indicated on the serial number/rating plate. Never connect this product to
the power source whose voltages is different from the rated voltage.
4. Replace malfunctioning components only with those components provided or approved by Epson;
introduction of second-source ICs or other non-approved components may damage the product and void any
applicable Epson warranty.
5. In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static
wrist straps, when accessing internal components.
6. Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several
times. Doing so may cause ink to leak from the product because it may take some time for the waste ink pads
to completely absorb ink wasted due to the ink charge.
7. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with
soap and water immediately. If you have a skin irritation, consult a doctor immediately.
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8. When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts
with sharp edges.
9. Use only recommended tools for disassembling, assembling or adjusting the printer.
10. Observe the specified torque when tightening screws.
11. Be extremely careful not to scratch or contaminate the following parts.
Nozzle plate of the printhead
CR Scale
PF Scale
Coated surface of the PF Roller
Gears
Rollers
LCD
Scanner Sensor
Exterior parts
12. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may
damage the component or give bad influence on the printer function.
13. Apply the specified amount of grease described in this manual.
14. Make the specified adjustments when you disassemble the printer.
15. When cleaning this product, follow the procedure described in this manual.
16. When transporting this product after filling the ink in the printhead, pack the printer without removing the
ink cartridges in order to prevent the printhead from drying out.
17. Make sure to install antivirus software in the computers used for the service support activities.
18. Keep the virus pattern file of antivirus software up-to-date.
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About This Manual
This manual, consists of the following chapters, is intended for repair service personnel and includes information
necessary for properly performing maintenance and servicing the product.
CHAPTER 1. DISASSEMBLY / REASSEMBLY
Describes the disassembly/reassembly procedures for main parts/units of the product, and provides the
standard operation time for servicing the product.
CHAPTER 2. ADJUSTMENT
Describes the required adjustments for servicing the product.
CHAPTER 3. MAINTENANCE
Describes maintenance items and procedures for servicing the product.
CHAPTER 4. APPENDIX
Provides the following additional information for reference:
Power-On Sequence
Connector Diagram
Troubleshooting
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional information on a specific topic or
to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are
used, and always read explanation thoroughly and follow the instructions.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed,
could result in serious injury or loss of life.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed,
could result in bodily injury, damage or malfunction of equipment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to
accomplish a task efficiently. It may also provide additional information that is related to a specific
subject, or comment on the results achieved through a previous action.
For Chapter 1 Disassembly/Reassembly, symbols other than indicated above are used to show additional
information for disassembly/reassembly. For the details on those symbols, see "1.2 Disassembly/Reassembly
Procedures (p14)".
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Revision Status
Revision Date of Issue Description
A April 28, 2010 First Release
B August 6, 2010 Revised Contents
Chapter 1
"1.1.2 J igs (p13)" has been added.
The Stopper Assy has been added and made change in "Table 1-1 Standard Operation
Time (WorkForce 635 series) (p15)" of "1.2.1 Standard Operation Time for servicing
the product (p15)".
Made change in "Table 1-2 Standard Operation Time (WorkForce 625 series) (p16)" of
"1.2.1 Standard Operation Time for servicing the product (p15)".
Made change in "1.2.2 Disassembly/Reassembly Flowchart (p19)".
Made change in "1.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit
(p24)".
Made change in " Document Pad (WorkForce 635/625 series) (p24)".
Made change in " Left Housing/Right Housing (WorkForce 635/625 series) (p24)".
Made change in " Panel Unit (WorkForce 635/625 series) (p24)".
Made change in " Lower Panel Housing (WorkForce 635/625 series) (p24)".
Made change in " Panel Board (WorkForce 635/625 series) (p25)".
Made change in " Ink System Assy (p25)".
Made change in " FAX Shield Plate/FAX Connector Cover (WorkForce 635 series)
(p25)".
Made change in " Star Wheel Assy (p25)".
Made change in " Main Board Unit (WorkForce 635/625 series) (p26)".
Made change in " Front Frame (p26)".
Made change in " Main Frame (w/ CR Assy) (p26)".
Made change in " Printhead (p26)".
Made change in " ADF Unit (WorkForce 635 series) (1) (p27)".
Made change in " ADF Unit (WorkForce 635 series) (2) (p27)".
" Paper Guide Front Assy (installation using the tools) (p28)" has been added.
" Paper Guide Front Assy (Stopper Holder Idle Roller) (p28)" has been added.
" LCD (WorkForce 635/625 series) (p28)" has been added.
Made change in " Front Paper Guide Waste Ink Pad (p28)".
" Stopper Assy (WorkForce 625 series) (p28)" has been added.
Made change in "1.4 Routing FFCs/cables (p30)".
Made change in " Inside the USB Cover (WorkForce 635 series) (p30)".
Made change in " Panel Unit (WorkForce 635 series) (p30)".
Made change in " Scanner FFC/Scanner Motor Cable (WorkForce 635/625 series)
(p30)".
Made change in " P/S Board Assy (WorkForce 635/625 series) (p30)".
Made change in " FAX Assy (WorkForce 635 series) (p30)".
Made change in " Head FFC (p31)".
Made change in " Main Board (WorkForce 635 series) (p31)".
Made change in " PF Motor (p31)".
Made change in " PE Sensor (p31)".
Made change in " Inside the USB Cover (WorkForce 625 series) (p32)".
Made change in " Main Board (WorkForce 625 series) (p32)".
Made change in " Panel Unit (WorkForce 625 series) (p31)".
Chapter 2
Made change in "2.1 Required Adjustments (p34)".
"2.2.1 PF Timing Belt Tension Measurement/PF Belt Step Check (p40)" has been
added.
"2.2.2 Checking the Platen Gap (p43)" has been added.
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B August 6, 2010
Chapter 3
Made change in "3.1.2 Lubrication (p46)".
Made change in "3.2 Lubrication Points and Instructions (p48)".
Made change in "Fig. 3-1 Lubrication of the Driven Pulley Holder (p48)".
Made change in "Fig. 3-2 Lubrication of the Paper Guide Front Assy (PF Roller) (p48)".
Made change in "Fig. 3-3 Lubrication of the Paper Guide Front Assy (EJ Roller) (p48)".
Made change in "Fig. 3-5 Lubrication of the PF Holder (p48)".
Made change in "Fig. 3-6 Lubrication of the Main Frame (1) (p49)".
Made change in "Fig. 3-8 Lubrication of the EJ Pulley (p49)".
Made change in "Fig. 3-9 Lubrication of the Ink System Assy (1) (p49)".
Made change in "Fig. 3-10 Lubrication of the Ink System Assy (2) (p49)".
Made change in "Fig. 3-11 Lubrication of the CR Assy (p49)".
Made change in "Fig. 3-12 Lubrication of the Scanner Unit (WorkForce 635/625 series) (p50)".
"Fig. 3-15 Lubrication of the Stopper Assy (WorkForce 625 series) (p51)" has been added.
Chapter 4
Made change in "4.1 Power-On Sequence (p53)".
"4.3 Troubleshooting (p57)" has been added.
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C October 12, 2010 Revised Contents
All chapters
Information of Epson WorkForce 60/T42WD/Epson Stylus Office B42WD/
Epson ME OFFICE 82WD/Epson ME OFFICE 85ND has been added.
Chapter 1
Production name has been added in "1.1 Overview (p12)".
Made change in "1.1.2 J igs (p13)".
Made change in "1.2 Disassembly/Reassembly Procedures (p14)".
Made change in "1.2.1 Standard Operation Time for servicing the product (p15)".
"1-3 Standard Operation Time (WorkForce 60 series) (p17)" has been added.
Made change in "1.2.2 Disassembly/Reassembly Flowchart (p19)".
Made change in "1.2.2.1 Housing Part (WorkForce 635 series/WorkForce 625 series) (p19)".
"1.2.2.2 Housing Part (WorkForce 60 series) (p21)" has been added.
Made change in "1.2.2.3 Printer Mechanism Part (p22)".
Made change in "1.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit (p24)".
Production name has been added in " USB Cover (WorkForce 635/625 series) (p24)".
Production name has been added in " Decoration Plate (WorkForce 635/625 series) (p24)".
Production name has been added in " Document Pad (WorkForce 635/625 series) (p24)".
Production name has been added in " Left Housing/Right Housing (WorkForce 635/625
series) (p24)".
Production name has been added in " Panel Unit (WorkForce 635/625 series) (p24)".
Production name has been added in " Upper Housing (w/ Panel Unit) (WorkForce 635/
625 series) (p24)".
Production name has been added in " Lower Panel Housing (WorkForce 635/625 series) (p24)".
Production name has been added in " Panel Board (WorkForce 635/625 series) (p25)".
Made change in " CR Scale/Extension Spring (p25)".
Production name has been added in " Shield Plate (w/ Wireless LAN Module)
(WorkForce 635/625 series) (p25)".
Production name has been added in " Wireless LAN Module (p25)".
Production name has been added in " Main Board Unit (WorkForce 635/625 series) (p26)".
Production name has been added in " CIS Unit (WorkForce 635/625 series) (p26)".
Made change in " Paper Guide Front Assy (installation using the tools) (p28)".
Made change in " Paper Guide Front Assy (Stopper Holder Idle Roller) (p28)".
Production name has been added in " LCD (WorkForce 635/625 series) (p28)".
" Front Cover (WorkForce 60 series) (p29)" has been added.
" USB Cover (WorkForce 60 series) (p29)" has been added.
" Upper Housing (WorkForce 60 series) (p29)" has been added.
" Stacker Assy (WorkForce 60 series) (p29)" has been added.
" Main Board Unit (WorkForce 60 series) (p29)" has been added.
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C October 12, 2010
Made change in "1.4 Routing FFCs/cables (p30)".
Production name has been added in " Cover Open Sensor (WorkForce 635/625 series) (p30)".
Production name has been added in " Scanner FFC/Scanner Motor Cable (WorkForce 635/625
series) (p30)".
Production name has been added in " P/S Board Assy (WorkForce 635/625 series) (p30)".
Production name has been added in " PF Encoder Sensor (WorkForce 635/625 series) (p31)".
" Main Board (WorkForce 60 series) (p32)" has been added.
Chapter 2
Made change in "2.2.1 PF Timing Belt Tension Measurement/PF Belt Step Check
(p40)".
Chapter 3
Made change in "3.2 Lubrication Points and Instructions (p48)".
Production name has been added in "3-12 Lubrication of the Scanner Unit (WorkForce
635/625 series) (p50)".
Production name has been added in "3-13 Lubrication of the Duplex Unit (p50)".
Production name has been added in "3-15 Lubrication of the Stopper Assy (WorkForce
625 series) (p51)".
Chapter 4
Made change in "4.2 Connector Diagram (p56)".
Made change in "4.3.1 Troubleshooting Workflow (p57)".
Made change in "4.3.2 Fatal Error Code (p59)".
C November 24,
2010
Chapter 1
1.2.1Standard Operation Time for servicing the product Table 1-1 on page 13-14
Standard Operation Time(WorkForce 635 series) is added.
1.2.1Standard Operation Time for servicing the product Table 1-3 on page 15
D December 17,
2010
Add product name(WorkForce630/WorkForce633/StylusNX625/SX620FW).
Delete product name(WorkForce620).
E J une 21,2011 Revised Contents
Chapter 1
Standard Operation Time(Adjustment & Total time) is added.
Made change in Paper guide front supporting tools (A) size for WorkForce625
series(A)(p28).
About the directions for a tools (Comment postscript p28).
All Chapters
The model name WorkForce 645/545/Epson Stylus office BX630FW/BX635FWD/
Epson Stylus NX530/SX535WD/BX535WD/NX635/Epson ME OFFICE 940FW are
added, and revision is changed.
10
Epson WorkForce 635/620/60 series Revision E
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Contents
Chapter 1 Disassembly/Reassembly
1.1 Overview................................................................................................................................................................. 12
1.1.1 Tools............................................................................................................................................................... 12
1.1.2 J igs.................................................................................................................................................................. 13
1.2 Disassembly/Reassembly Procedures..................................................................................................................... 14
1.2.1 Standard Operation Time for servicing the product....................................................................................... 15
1.2.2 Disassembly/Reassembly Flowchart.............................................................................................................. 19
1.2.2.1 Housing Part (WorkForce 635 series/WorkForce 625 series)............................................................... 19
1.2.2.2 Housing Part (WorkForce 60 series) ..................................................................................................... 21
1.2.2.3 Printer Mechanism Part ......................................................................................................................... 22
1.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit........................................................................... 24
1.4 Routing FFCs/cables............................................................................................................................................... 30
Chapter 2 Adjustment
2.1 Required Adjustments............................................................................................................................................. 34
2.2 Details of Adjustments............................................................................................................................................ 40
2.2.1 PF Timing Belt Tension Measurement/PF Belt Step Check.......................................................................... 40
2.2.2 Checking the Platen Gap................................................................................................................................ 43
2.2.3 MAC Address Setting..................................................................................................................................... 44
Chapter 3 Maintenance
3.1 Overview................................................................................................................................................................. 46
3.1.1 Cleaning.......................................................................................................................................................... 46
3.1.2 Lubrication...................................................................................................................................................... 46
3.2 Lubrication Points and Instructions......................................................................................................................... 48
Chapter 4 Appendix
4.1 Power-On Sequence................................................................................................................................................ 53
4.2 Connector Diagram................................................................................................................................................. 56
4.3 Troubleshooting....................................................................................................................................................... 57
4.3.1 Troubleshooting Workflow............................................................................................................................ 57
4.3.2 Fatal Error Code............................................................................................................................................. 59
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CHAPTER 1
DISASSEMBLY/REASSEMBLY
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Disassembly/Reassembly Overview 12
1.1 Overview
This chapter describes procedures for disassembling the main parts/units of WorkForce 635 series, WorkForce
625 series and WorkForce 60 series. Unless otherwise specified, disassembled parts/units can be reassembled by
reversing the disassembly procedure. See the cautions or tips for disassembly/reassembly described in "1.3
Detailed Disassembly/Reassembly Procedure for each Part/Unit (p24)".
Read the " Safety Precautions (p3)" before disassembling and reassembling.
When you have to remove units or parts that are not described in this chapter, see the exploded diagrams of SPI
(Service Parts Information).
1.1.1 Tools
Use only specified tools to avoid damaging the printer.
Note 1: Some of the tools listed above are commercially available.
2: EPSON provides the tools listed with EPSON part code.
In this chapter, the product names are called as follows:
WorkForce 635 series:WorkForce 635/Epson Stylus Office TX620FWD/Epson Stylus
Office BX625FWD/Epson ME OFFICE 960FWD
WorkForce 545/Epson Stylus Office BX630FW/Epson ME
OFFICE 940FW
WorkForce 625 series:WorkForce 625/Epson Stylus NX625/TX560WD/SX525WD/
Epson Stylus NX530/SX535WD/NX635/Epson Stylus Office
BX535WD
WorkForce 60 series: WorkForce 60/T42WD/Epson Stylus Office B42WD/
Epson ME OFFICE 82WD/Epson ME OFFICE 85ND
Name Availability EPSON Part Code
(+) Phillips screwdriver #1 O 1080530
(+) Phillips screwdriver #2 O ---
Flathead screwdriver O ---
Flathead Precision screwdriver #1 O ---
Tweezers O ---
Longnose pliers O ---
Acetate tape --- 1003963
Nippers O ---
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Disassembly/Reassembly Overview 13
1.1.2 Jigs
Note *: The required tools differ between WorkForce 635 series, WorkForce 625 series and WorkForce 60 series. Be careful not to mix
up the tools.
Name Qty EPSON Part Code
Paper guide front supporting tool (A)* 1 WorkForce 635 series: 1543170
WorkForce 625 series: 1543171
Paper guide front supporting tool (B)* 1 WorkForce 635 series: 1543539
Paper guide front supporting tool (C)* 3 WorkForce 635 series: 1543541
Printhead supporting tool 2 1543169
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Disassembly/Reassembly Disassembly/Reassembly Procedures 14
1.2 Disassembly/Reassembly Procedures
This section describes procedures for disassembling the parts/units in a flowchart format. For some parts/units,
detailed procedures or precautions are provided (accordingly indicated by icons and cell's color). Refer to the
explanations in the example chart below and perform an appropriate disassembling and assembling procedure.
(See "1.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit (p24)".)
For routing cables, see "1.4 Routing FFCs/cables (p30)".
The example below shows how to see the charts on the following pages.
USB Cover
1
2
(p 24) (p 30)
S3
Ink System Assy
1
1
(p 25) (p 49)
Ref.
S4
Item Description Reference
Parts/unit name
White-letter Part/unit supplied as an ASP ---
Black-letter Part/unit not supplied as an ASP ---
Icon
Indicates a practice or condition that could result in
injury or loss of life if not strictly observed.
Indicates the reference
page in blue-letter
Indicates a practice or condition that could result in
damage to, or destruction of equipment if not strictly
observed.
page in blue-letter
Indicates the parts that are inevitably broken in the
disassembling procedure, and should be replaced with
a new one for reassembly.
---
Indicates necessary check items in the disassembling/
assembling procedure.
page in blue-letter
Indicates supplementary explanation for disassembly
is given.
page in blue-letter
Indicates particular tasks to keep quality of the units
are required.
page in blue-letter
Indicates particular routing of cables is required.
page in blue-letter
Indicates particular adjustment(s) is/are required.
Chapter 2 " Adjustment
(p33)"
Indicates lubrication is required.
Chapter 3 " Maintenance
(p45)"
Indicates the number of screws securing the parts/
units.
---
Indicates the points secured with other than a screw
such as a hook, rib, dowel or the like.
---
Shows removal/installation
as a unit/assy. is available.
Reference page
Shows the screw types and
the specified torque in the
Screw type/torque list.
Explanation available in the
Reference Guide
White letters indicate a part/
unit supplied as an ASP.
Black letters indicate a part/
unit not supplied as an ASP.
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1.2.1 Standard Operation Time for servicing the product
The following are the standard operation time for servicing the product. Those are based on the MTTR result
measured using a prototype.
The underlined parts/units are supplied as After Service Parts.
Standard Operation Time for servicing WorkForce 635 series: See Table 1-1
Table 1-1. Standard Operation Time (WorkForce 635 series)
Parts/Unit
Time (second)
Parts/Unit
Time (second)
Replace-
ment
Adjust-
ment
Total
Replace-
ment
Adjust-
ment
Total
USB Cover 32 0 32 Main Frame (w/ CR Assy) 1140 937 2077
ADF Unit/Scanner Unit 272 0 272 Upper Paper Guide 1181 657 1838
Scanner Unit 392 0 392 PE Holder Assy 1230 302 1532
CIS Unit 505 0 505 CR Motor 1255 70 1325
ADF Unit 392 0 392 CR Scale Holder 1164 0 1164
Front ADF Cover 466 0 466 CR Assy 1190 570 1760
Top ADF Cover 470 0 470
Hinge Cover
Cartridge/Cartridge
Cover
517 0 517
Right ADF Cover 505 0 505 I/C Guide 523 0 523
Rear ADF Cover 425 0 425
Inner Head Cable
Cover
556 0 556
ADF Document
Support
402 402 Printhead 646 1152 1798
ADF Cover Assy 12 0 12 Holder Board Assy 508 0 508
ADF Pad Assy 17 0 17 CSIC Terminal 535 0 535
Document Pad 23 0 23
CR Contact
Module
524 0 524
Decoration Plate 34 0 34 Holder Board 551 0 551
Left Housing 61 0 61 Head FFC 1267 0 1267
Hinge 287 0 287 Front Frame 1167 570 1737
Upper Housing
(w/ Panel Unit)
484 0 484 Star Wheel Assy 1192 249 1441
Upper Housing 518 0 518 Paper Guide Front Assy 1304 735 2039
Cover Open Sensor 518 0 518
Front Paper Guide
Waste Ink Pad
1308 0 1308
Duplex Unit 8 411 419 EJ Pulley 1208 43 1251
Right Housing 52 0 52 EJ Roller 1229 454 1683
Panel Unit 183 0 183
PF Holder/PF Timing
Belt
1387 43 1430
Panel Gear 200 0 200 PF Motor 1429 87 1516
Panel Lever 200 0 200 Frame Base Assy 1359 859 2218
Lower Panel Housing 299 0 299
Lower Paper Guide
Waste Ink Pad
1363 14 1377
Panel Board 318 0 318 PE Sensor 1332 53 1385
LCD 366 0 366 Stacker Assy 1327 0 1327
Button 464 0 464 Frame Base 1304 0 1304
Upper Panel Housing 512 0 512
Extension Spring
(Upper Paper Guide)
529 0 529
Cassette Assy 8 135 143 CR Scale 565 0 565
Pickup Assy 24 0 24
Driven Pulley/Extension
Spring
641 0 641
Waste Ink Tray Assy 35 14 49 Cam Holder Assy 503 0 503
Paper Sheet Assy 13 114 127 Extension Spring 566 0 566
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FAX Grounding Plate 521 0 521 FAX Assy 560 0 560
PF Encoder Sensor 829 0 829
FAX Shield Plate/
FAX Connector Cover
625 0 625
Main Board Unit 800 1144 1944 Fax Board 625 0 625
Shield Plate
(w/ Wireless LAN Module)
949 0 949 Right Frame 496 0 496
Wireless LAN Module 838 0 838 Ink System Assy 540 0 540
Main Board 987 0 987
Waste Ink Pad
(Bottom of Ink System Assy)
575 0 575
P/S Board Assy 529 0 529
Parts/Unit
Time (second)
Parts/Unit
Time (second)
Replace-
ment
Adjust-
ment
Total
Replace-
ment
Adjust-
ment
Total
Scanner Unit 147 0 147 Upper Paper Guide 1025 527 1552
CIS Unit 236 0 236 PE Holder Assy 1074 402 1476
Document Cover 21 0 21 CR Motor 1099 62 1161
Document Pad 23 0 23 CR Scale Holder 1006 0 1006
Decoration Plate 40 0 40 CR Assy 1032 441 1473
Left Housing 67 0 67
Hinge Cover
Cartridge/Cartridge
Cover
396 0 396
Hinge 162 0 162 I/C Guide 402 0 402
Upper Housing
(w/ Panel Unit)
365 0 365
Inner Head Cable
Cover
435 0 435
Upper Housing 503 0 503 Printhead 525 1023 1548
Cover Open Sensor 399 0 399 Holder Board Assy 389 0 389
Duplex Unit 8 316 324 CSIC Terminal 440 0 440
Right Housing 58 0 58
CR Contact
Module
401 0 401
Panel Unit 189 0 189 Holder Board 428 0 428
Panel Gear/Panel Lever 216 0 216 Head FFC 1109 0 1109
Lower Panel Housing 286 0 286 Front Frame 1011 441 1452
Panel Board 383 0 383 Star Wheel Assy 1036 201 1237
LCD 431 0 431 Paper Guide Front Assy 1036 634 1670
LCD Cover 433 0 433
Front Paper Guide
Waste Ink Pad
1148 0 1148
Button 447 0 447 EJ Pulley 1207 43 1250
Upper Panel Housing 497 0 497 EJ Roller 1052 359 1411
Cassette Assy 8 115 123
PF Holder/PF Timing
Belt
1273 78 1351
Pickup Assy 24 0 24 PF Motor 1273 78 1351
Waste Ink Tray Assy 35 7 42 Frame Base Assy 1148 892 2040
Main Board Unit 644 774 1418
Lower Paper Guide
Waste Ink Pad
1152 7 1159
Shield Plate
(w/ Wireless LAN
Module)
739 0 739 PE Sensor 1176 201 1377
Parts/Unit
Time (second)
Parts/Unit
Time (second)
Replace-
ment
Adjust-
ment
Total
Replace-
ment
Adjust-
ment
Total
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Wireless LAN Module 682 0 682 Stacker Assy 1171 0 1171
Main Board 739 0 739 Frame Base 1203 709 1912
PF Encoder Sensor 673 0 673
Extension Spring
(Upper Paper Guide)
410 0 410
Right Frame 377 0 377 CR Scale 446 0 446
Ink System Assy. 421 0 421
Spring
406 0 406
Waste Ink Pad
(Bottomof Ink SystemAssy)
437 0 437 Cam Holder Assy 384 0 384
P/S Board Assy 410 97 507 Extension Spring 379 0 379
Stopper Assy 0
Parts/Unit
Time (second)
Parts/Unit
Time (second)
Replace-
ment
Adjust-
ment
Total
Replace-
ment
Adjust-
ment
Total
Printer Cover 9 0 9 Upper Paper Guide 566 657 1223
Upper Housing
(w/ Printer Cover)
162 0 162 PE Holder Assy 592 302 894
Upper Housing 171 0 171 CR Motor 627 70 697
Duplex Unit 4 411 415 CR Scale Holder 570 0 570
Cassette Assy 4 135 139 CR Assy 601 570 1171
Pickup Assy 25 0 25
Hinge Cover
Cartridge/Cartridge
Cover
193 0 193
Waste Ink Tray Assy 24 14 38 I/C Guide 199 0 199
Stacker Assy 128 0 128
Inner Head Cable
Cover
208 0 208
Front Cover 13 0 13 Printhead 279 1152 1431
Panel Unit 44 0 44 Holder Board Assy 179 0 179
Panel Board 101 0 101 CSIC Terminal 230 0 230
LED Lens 94 0 94
CR Contact
Module
191 0 191
Button 126 0 126 Holder Board 242 0 242
Front Panel Cover 126 0 126 Head FFC 632 0 632
Stacker Open Sensor 56 0 56 Paper Guide Front Assy 716 735 1451
Main Board Unit 348 1144 1492
Front Paper Guide
Waste Ink Pad
847 0 847
Wireless LAN Module 392 0 392 EJ Pulley 616 43 659
Shield Plate
(w/ Cover Open Sensor)
581 0 581 EJ Roller 624 454 1078
Main Board 581 0 581
PF Holder/PF Timing
Belt
750 43 793
Cover Open Sensor 354 0 354 PF Motor 822 87 909
PF Encoder Sensor 361 0 361 Frame Base Assy 716 859 1575
Front Frame 583 570 1153
Lower Paper Guide
Waste Ink Pad
721 14 735
Parts/Unit
Time (second)
Parts/Unit
Time (second)
Replace-
ment
Adjust-
ment
Total
Replace-
ment
Adjust-
ment
Total
Confidential
Star Wheel Assy 609 249 858 PE Sensor 768 53 821
CR Scale 195 0 195 Frame Base 773 0 773
Spring
252 0 252
Extension Spring
(Upper Paper Guide)
201 0 201
Right Frame 170 0 170 Cam Holder Assy 200 0 200
Ink System Assy 223 0 223 Extension Spring 219 0 219
Waste Ink Pad
(Bottom of Ink System
Assy)
228 0 228 Power Supply Unit 83 0 83
Parts/Unit
Time (second)
Parts/Unit
Time (second)
Replace-
ment
Adjust-
ment
Total
Replace-
ment
Adjust-
ment
Total
Confidential
Disassembly/Reassembly Disassembly/Reassembly Flowchart 19
Upper Housing
(w/ Panel Unit)
4
---
(p24)
S4
START
A
USB Cover
1
2
(p24) (p30)
S3
Waste Ink Tray
Assy
1
4
(p35)
S3
Paper Sheet Assy
---
1
---
Left Housing
1
2
(p24)
S4
Right Housing
1
2
(p24)
S4
Decoration Plate
Left Housing
Right Housing
Panel Unit
3
6
(p24) (p30)
S4
Hinge
1
---
---
S4
Cassette Assy
---
---
(p35)
Pickup Assy
---
1
---
1
ADF Cover Assy
---
2
(p27)
ADF Pad Assy
---
4
(p27)
Document Pad
---
---
(p24)
2
3
Scanner Unit
1
---
(p32)
S3
Duplex Unit
---
---
(p35)
Panel Unit
3
6
(p24) (p31)
S4
(p 22)
(p 20)
(p 20)
(p 20)
ADF Unit/
Scanner Unit
2
---
(p30)
S3 S8
Decoration Plate
3
6
(p24)
S4
Document Pad
---
---
(p24)
1.2.2 Disassembly/Reassembly Flowchart
1.2.2.1 Housing Part (WorkForce 635 series/WorkForce 625 series)
Flowchart 1-1. Disassembly Flowchart of Housing Part (1)
Screw type/torque list
Symbol Screw type Torque
C.B.P-TITE SCREW,2.5X8,F/ZN-3C 4 1 kgfcm
C.B.P-TITE SCREW,2X8,F/ZN-3C 2 0.5 kgfcm
C.B.P-TITE SCREW,3X10,F/ZB-3C 6 1 kgfcm
C.B.P-TITE SCREW,3X10,F/ZN-3C 6 1 kgfcm
C.B.S-TITE SCREW,3X10,F/ZN-3C 6 1 kgfcm
C.B.S-TITE SCREW,3X6,F/ZN-3C 4 0.5 kgfcm
C.P.SCREW,2.5X6,F/ZN-3C 2 0.5 kgfcm
C.P.SCREW,3X4,F/ZN-3C 2 0.5 kgfcm
C.P.SCREW,3X4,F/ZN-3C 4 1 kgfcm
C.P.SCREW,2.6X3,F/ZN-3C 4 1 kgfcm
C.B.P-TITE SCREW(S-P1),3X12,F/ZN-3C 5 - 6 kgfcm
C.B.P-TITE SCREW,2.5X8,F/ZN-3C 2 0.5 kgfcm
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
WorkForce 635 series specific parts/unit
Document Cover
---
4
(p24)
Stopper Assy
2
2
(p28) (p51)
S4
See "1.2.2.2Housing Part (WorkForce 60 series) (p21)" for
removing the housing part of WorkForce 60 series.
When replacing the Printer Mechanism supplied as an ASP, make
sure to adjust the Stopper Holder Idle Roller in the proper
attachment position, and then perform the PF Timing Belt tension
measurement. See " Paper Guide Front Assy (Stopper Holder Idle
Roller) (p28)" and "2.2.1PF Timing Belt Tension Measurement/
PF Belt Step Check (p40)" for the details.
Stacker Assy
---
4
---
WorkForce 635 series/
WorkForce 625 series common parts/unit
Confidential
WorkForce 635 series/
Cover Open
Sensor
---
2
(p30)
Upper Housing
---
---
---
CIS Unit
6
2
(p26)
(p30) (p50)
S4
Rear ADF Cover
1
3
(p27)
S4
ADF Document
Support
---
2
(p27)
Right ADF
Cover
1
5
(p27)
S4
Front ADF
Cover
3
8
(p27)
S4
Top ADF Cover
---
2
(p27)
Lower Panel
Housing
5
1
(p24)
S4
1 2 3
LCD Cover
---
---
---
Upper Panel
Housing
---
---
---
Button
---
---
---
Upper Panel
Housing
---
---
---
Button
---
---
---
(p 19) (p 19) (p 19)
ADF Unit
---
3
(p27)
Ref.
Panel Gear/
Panel Lever
---
---
---
Lower Panel
Housing
6
---
(p24)
S4
Panel Board
8
---
(p25)
S4
Panel Board
4
---
(p25)
S4
LCD
2
---
(p28)
S2
Panel Unit
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
Scanner
---
4
(p30)
Scanner Unit
---
3
(p30)
See "1.2.2.2Housing Part (WorkForce 60 series) (p21)" for
removing the housing part of WorkForce 60 series.
sure to adjust the Stopper Holder Idle Roller in the proper
attachment position, and then perform the PF Timing Belt tension
measurement. See " Paper Guide Front Assy (Stopper Holder Idle
Roller) (p28)" and "2.2.1PF Timing Belt Tension Measurement/
PF Belt Step Check (p40)" for the details.
Confidential
WorkForce 635 series/WorkForce 625 series/
1.2.2.2 Housing Part (WorkForce 60 series)
Sym
bol
Screw type Torque
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
START
A
Waste Ink Tray
Assy
1
4
(p35)
S3
Duplex Unit
---
---
(p35)
(p 22)
Front Cover
---
6
(p29)
Pickup Assy
---
1
---
P/S Board Assy
1
---
(p39)
S4
USB Cover
1
4
(p29)
S4
Cassette Assy
---
---
(p35)
Printer Cover
---
2
---
Panel Unit
1
1
(p29)
S4
Upper Housing
---
---
---
Stacker Assy
---
4
(p29)
Stacker Open
Sensor
---
2
---
Panel Board
3
2
---
S4
LED Lens
---
3
---
Front Panel Cover
---
---
---
Cover Open
Sensor
---
2
---
Button
---
---
---
USB Cover
Upper Housing
(w/ Printer Cover)
4
---
(p29)
S4
Printer Cover
See "1.2.2.1Housing Part (WorkForce 635 series/WorkForce 625 series) (p19)" for
disassembly of the Housing Part of WorkForce 635/625 series.
When replacing the Printer Mechanism supplied as an ASP, make sure to adjust the
Stopper Holder Idle Roller in the proper attachment position, and then perform the PF
Timing Belt tension measurement. See "Paper Guide Front Assy (Stopper Holder Idle
Roller) (p28)" and "2.2.1PF Timing Belt Tension Measurement/PF Belt Step Check
(p40)" for the details.
Confidential
1.2.2.3 Printer Mechanism Part
Flowchart 1-4. Disassembly Flowchart of Printer Mechanism Part (1)
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
CR Scale/
Extension Spring
---
3
(p25)
FAX Grounding
Plate
2
---
---
S6
Cam Holder
Assy
---
4
(p25)
Ref.
FAX Grounding
Plate
Right Frame
---
2
---
Ink System Assy
1
1
(p25) (p49)
Ref.
S4
Hinge Cover
Cartridge/
Cartridge Cover
*
---
1
---
P/S Board Assy
1
---
(p30) (p39)
S4
I/C Guide
---
1
---
Main Frame
(w/ CR Assy)
4
---
(p26) (p31)
(p49) (p36)
S4 S8 S13
PF Encoder Sensor
1
---
(p31)
S14
Waste Ink Pad
(Bottom of Ink
System Assy)
---
---
---
Inner Head Cable
Cover
---
1
---
Front Frame
2
---
(p26) (p49) (p37)
S4
Printhead
3
---
(p26) (p39)
Ref.
S1
Star Wheel Assy
2
---
(p25) (p37)
S4
Paper Guide
Front Assy
4
---
(p28) (p48) (p37)
S13
EJ Pulley
---
---
(p38) (p49)
EJ Roller
---
---
(p38) (p48)
FAX Assy
2
---
(p30)
S3 S4
Fax Board
---
---
---
FAX Shield Plate/
FAX Connector
Cover
3
---
(p25)
S4
CR Contact
Module
---
2
---
Holder Board
---
---
---
Holder Board
Assy
---
2
---
CSIC Terminal
---
8
---
A
4
5
6
WorkForce 635 series/WorkForce 625 series: (p 19)
(p 23)
(p 23)
(p 23)
B
(p 23)
Ink System Assy Ref.
Right Frame
Note "*": Only theHingeCover Cartridgeis supplied as an ASP.
Driven Pulley/
Extension Spring
---
---
(p48)
Extension Spring
---
2
---
Holder Board
Assy
Extension Spring
(Upper Paper Guide)
---
6
---
Main Board Unit
3
1
(p26)
(p31) (p35)
S4 S6
Main Board Unit
4
1
(p26)
(p32) (p35)
S4 S6
sure to adjust the Stopper Holder Idle Roller in the proper attachment
position, and then perform the PF Timing Belt tension measurement.
See " Paper Guide Front Assy (Stopper Holder Idle Roller) (p28)" and
"2.2.1PF Timing Belt Tension Measurement/PF Belt Step Check
4 (p 23)
Main Board Unit
3
2
(p29)
(p32) (p35)
S4 S6
WorkForce 60 series: (p 21)
Confidential
Flowchart 1-5. Disassembly Flowchart of Printer Mechanism Part (2)
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
Front Paper Guide
Waste Ink Pad
---
---
(p28)
6
PF Motor
2
---
(p31) (p38)
S12
5
CR Motor
2
---
(p30) (p36)
S11
CR Assy
---
---
(p37) (p49)
PE Holder Assy
1
---
(p36)
S8
Shield Plate
(w/ Wireless LAN
Module)
7
---
(p25)
S5 S10 S9 S7
Main Board
*1
---
---
(p35)
4
Lower Paper Guide
Waste Ink Pad
---
---
(p39)
PE Sensor
---
4
(p31) (p39)
Frame Base
*3
---
---
(p38)
CR Scale Holder
1
---
---
S8
Upper Paper
Guide
---
6
(p36)
Head FFC
---
---
(p31)
PF Holder/
PF Timing Belt
---
1
(p38) (p48)
EJ Pulley
EJ Roller
Wireless LAN
Module
*5
2
---
(p25)
S7
Shield Plate
(w/ Wireless LAN
Module)
6
---
(p25)
S5 S10 S7
WorkForce 635 series/WorkForce 625 series: (p 22)
(p 22)
(p 22)
Hinge Cover
Cartridge/
Cartridge Cover
I/C Guide
Inner Head Cable
Cover
Holder Board
Assy
Printhead
CR Motor
Frame Base
Assy
*2*3
---
---
(p38)
B (p 22)
Waste Ink Tray
Assy
Cassette Assy
Pickup Assy
P/S Board Assy
Waste Ink Pad
(Bottom of Ink
System Assy)
FAX Assy
Stopper Holder/
Idle Roller
1
---
---
S15
sure to adjust the Stopper Holder Idle Roller in the proper attachment
position, and then perform the PF Timing Belt tension measurement.
See " Paper Guide Front Assy (Stopper Holder Idle Roller) (p28)" and
"2.2.1PF Timing Belt Tension Measurement/PF Belt Step Check
Note "*1": Supplied as an ASP only for WorkForce635 series/WorkForce625 series.
"*2": Supplied as an ASP only for WorkForce635 series/WorkForce60 series.
"*3": Theshapeof theparts aredifferent but theprocedureis thesamebetween
WorkForce635 series/WorkForce625 series and WorkForce60 series.
"*4": See(p 21) for Stacker Assy of WorkForce60 series.
"*5": This is not mounted on Epson ME OFFICE 85ND.
Stacker Assy
*4
WorkForce 60 series: (p 22)
Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 24
Confidential
1.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit
USB Cover (WorkForce 635/625 series)
RemovetheUSB Cover by sliding it in thedirection of thearrow
shown abovecarefully not to damagethehooks (x2) that securethe
USB Cover.
Hook
Rib C.B.P-TITE SCREW,3X10,F/ZB-3C (6 1 kgfcm)
USB Cover
Decoration Plate (WorkForce 635/625 series)
RemovetheDecoration Plateby rotating it in thedirection of the
arrow shown abovecarefully not to damagethehooks (x2) that
securetheDecoration Plate.
Tighten thescrews in theorder indicated in thefigureabove.
Decoration Plate
Hook
C.B.P-TITE SCREW,3X10,F/ZN-3C (6 1 kgfcm)
Decoration Plate
1 2 3
Document Pad (WorkForce 635/625 series)
First align onebottomcorner of theDocument Pad with the
referenceposition and attach it with double-sided tape.
Makesurethereis no gap on theleft and bottomsides of the
Document Pad.
No gap
ADF Unit (WorkForce 635 series)
Document Cover (WorkForce 625 series)
Reference position
Document Pad
Standard line
Double-sided tape
No gap
Left Housing/Right Housing (WorkForce 635/625 series)
Becareful not to damagethehooks (x1 each) and ribs (x7
each) that securetheLeft Housing/Right Housing.
Becareful to removetheLeft Housing sincethePanel FFC and
theCover Open Sensor cablearerouted insideit.
When installing theLeft/Right Housing, align thepositioning holes
with thedowels of theUpper Housing.
Right Housing Left Housing
Hole
Rib
Positioning
hole
Dowel
Left
Panel FFC
Cover Open Sensor cable
Right
Document Cover (WorkForce 625 series)
When removing theDocument Cover, follow theprocedurebelow.
1. With theDocument Cover open, releasetheoutsidedowel on
theright by pushing it fromtherear of theprinter.
2. Releasetheoutsidedowel on theleft, and removethe
Document Cover.
Document Cover
Dowel
Upper Housing
Panel Unit (WorkForce 635/625 series)
Removethescrews (x3) with thePanel Unit open, and turn the
Panel Unit in thedirection of thearrow to releasethehooks of the
Panel Shaft Holders fromtheUpper Housing, then removethe
Panel Unit.
Securethehooks of thePanel Shaft Holders firmly to theUpper
Housing, and tighten thescrews in theorder indicated in thefigure
above.
3
1 2
Panel Shaft Holder Left
Hook
Right Panel Shaft Holder
Panel Unit
Upper Housing (w/ Panel Unit)
(WorkForce 635/625 series)
1 2
3 4
Upper Housing
Panel Unit
Lower Panel Housing (WorkForce 635/625 series)
3 1 5
4 6 2
WorkForce 635 series
Lower Panel Housing
3 1 5
4 2 6
Lower Panel Housing
Confidential
Panel Board (WorkForce 635/625 series)
1 2
Panel Board
3
4
1 2
3 4
5 6
7 8
Panel Board
CR Scale/Extension Spring
Install theCR Scalewith thecut section up.
Attach it to thehook on theleft of theprinter with thelonger
leg of theextension spring to thefront of theprinter.
CR Scale
Extension spring
Hook
Cut section
Longer leg
Cam Holder Assy
When installing theCamHolder Assy, insert theprotrusion of the
D/E Lever into thegrooveof theCamHolder Assy.
Cam Holder Assy
D/E Lever
Protrusion
Groove
Ink System Assy
When installing theInk SystemAssy, insert theWasteInk Tube
(8 1 mmfromthetip) into theholeon theFrameBase.
8 1 mm
Hole of Frame Base
Waste Ink Tube
Waste Ink Tube
FAX Shield Plate/FAX Connector Cover
(WorkForce 635 series)
2
1
3
FAX Shield Plate
FAX Connector Cover
Star Wheel Assy
Hook theleg of thegrounding spring to therib and attach the
spring as shown in thefigureabove.
Grounding Spring
Star Wheel Assy
Left
Rib
Shield Plate (w/ Wireless LAN Module)
7
5
WorkForce
635 series only
6
C.B.S-TITE SCREW,3X6,F/ZN-3C (6 1 kgfcm)
1 2
3
4
C.P SCREW,2.5X6,F/ZN-3C (2 0.5 kgfcm)
C.P-SCREW,3X4,F/ZN-3C (2 0.5 kgfcm)
Wireless LAN Module
1
2
1
2
WorkForce 60 series
Confidential
Main Board Unit (WorkForce 635/625 series)
Do not damageor contaminatetheMAC Address Label.
Align therib (x1) and screw holeof thePF Encoder Cover with theMain Board Unit as shown above, and securethePF Encoder Cover with
double-sided tape(x1).
When replacing theMain Board, it is necessary to set theMAC address if theEEPROM datacannot beread out fromtheold Main Board. In such
acase, refer to "2.2.3MAC Address Setting (p44)" and set it.
PF Encoder Cover
Double-sided
tape
(27 x 4 mm)
MAC Address Label
2
1
3
C.B.S-TITE SCREW,3X6,F/ZN-3C (4 0.5 kgfcm)
PF Encoder Cover
Rib
Screw hole
Main Board Unit
Main Board Unit
CIS Unit (WorkForce 635/625 series)
Confirmthelabel of theCIS Unit, and makesureto install the
proper spacers on both ends of theCIS Unit corresponding to the
label.
A: Spacer, CIS, A17 (black)
B: Spacer, CIS, B19 (white)
C: Spacer, CIS, C21 (gray)
When installing theTiming Belt, securetheTiming Belt and
theCIS Carriagewith theBelt Clamp, and attach thetorsion
spring to thelocation shown above.
Timing Belt
Belt clamp
Torsion spring
Spacer
Label
CIS Carriage
Front Frame
When attaching theantistatic cloth, makesureto follow the
standard below and attach it to theFront Frame.
Align theantistatic cloth with theedgeof thecutout on the
bottomof theFront Frame.
Attach it at 1.6 mmaway fromtheedgeof theFront Frame.
Cutout
Bottom of Front Frame
1.6 mm 1.6 mm
Antistatic cloth Antistatic cloth
1
2
Front Frame
Main Frame (w/ CR Assy)
When removing theMain Framewith thePrinthead installed on theCarriage, becareful not to damagethenozzleplatesurfaceof thePrinthead.
When removing theMain Frame, follow theprocedurebelow.
1. SlidetheD/E Lever toward the0-digit sideto align theD/E Lever with thecutout of theMain Frame, and detach theD/E Lever fromtheMain Frame.
2. ReleasetheCR Motor cablefromthehooks of theMain Frameand ribs of theFrameBase. (See"CR Motor (p30)".)
3. ReleasetheHead FFC fromtheribs of theFront Frame. (See"Head FFC (p31)".)
4. Removethescrews (x4) that securetheMain Frame, and removetheMain FramefromtheFrameBase.
Right
Left
D/E Lever
Cutout
Rear
Nozzle plate surface
of Printhead
Main Frame
Main Frame
C.B.P-TITE SCREW(S-P1),3X12,F/ZN-3C (5 - 6 kgfcm)
Printhead
When installing thePrinthead, usetheprinthead supporting tools (x2) and follow theprocedurebelow.
1. Movethecarriageto thecenter, and fromtherear of theprinter, insert thesupporting tools oneeach on the0-digit sideand 80-digit sideuntil
they touch theMain Frame.
2. Movethecarriagetoward the80-digit sideto theend, and install thePrinthead to thecarriage.
3. Tighten thescrews in theorder indicated in thefigureabove.
1 2
3
C.B.P-TITE SCREW,2.5X8,F/ZN-3C (4 1 kgfcm)
Printhead
Step 2-3 Printhead supporting tool
Rear
Carriage
Step 1
Printhead supporting tool
Confidential
ADF Unit (WorkForce 635 series) (1)
Thefigures aboveindicatethehooks, dowels and screws that securetheparts and units.
Rear ADF Cover
ADF Cover Assy
Top ADF Cover
ADF Unit
Hook
Dowel
Screw hole
Front ADF Cover
Release hooks that secure Front ADF Cover in the direction of the arrow.
Front ADF Cover
ADF Unit (WorkForce 635 series) (2)
Thefigures aboveindicatethehooks, dowels and screws that securetheparts and units.
ADF Pad Assy ADF Document Support
ADF Unit
Hook
Dowel
Screw hole
Right ADF Cover
Release hooks that secure Right ADF Cover in the direction of the arrow.
Right ADF Cover
Confidential
Paper Guide Front Assy (installation using the tools)
C
C
B
A
C
A
Fig. 2: Tool position (80-digit side)
Paper Guide Front Assy
Frame Base
1
3 4
2
C.B.P-TITE SCREW(S-P1),3X12,F/ZN-3C (5 - 6 kgfcm)
Fig. 3: Screws tightening order
33 mm
45 mm
33 mm
15 mm
20 mm
45.5 mm
12.5 mm
44 mm
8 mm
33 mm
34 mm
33 mm
15 mm
20 mm
34.5 mm
12.5 mm
33 mm
8 mm
A B C
A B C
B
C
C
C
Fig. 1: Tool positions (bottom)
Paper guide front
supporting tools
for WorkForce 635
series/WorkForce
60 series
224 mm
123 mm 119 mm
186 mm
Front of printer
Paper guide front
supporting tools
for WorkForce 625
series
89.5 mm
315 mm
Insert the tools into hole of Frame Base.
87 mm
15 mm
25 mm
15 mm
When installing thePaper GuideFront Assy,
usethepaper guidefront supporting tools (x4)
and follow theprocedurebelow.
1. On aflat table, put thepaper guidefront
supporting tools B and C on thepositions
shown in Fig. 1.
2. Put theFrameBaseover thepaper guidefront
supporting tools B and C, and confirmthat the
tools areplaced on thecorrect positions.
3. Install thePaper GuideFront Assy to the
FrameBase.
4. Put thepaper guidefront supporting tool A on
theposition shown in Fig. 2.
5. Tighten thescrews (x4) in theorder
indicated in Fig. 3 to securethePaper Guide
Front Assy.
6. After securing thePaper GuideFront Assy,
install thePF Holder and theStopper Holder
IdleRoller. (See"Paper GuideFront Assy
(Stopper Holder IdleRoller) (p28)".)
7. Perform"2.2.1PF Timing Belt Tension
Measurement/PF Belt Step Check (p40)".
When thereis agap between top of tools
and Framebase, pleaseput thin things, such
as rubber or plastic material, in order to fill
it.
Paper Guide Front Assy (Stopper Holder Idle Roller)
Attach theStopper Holder IdleRoller so that thegap between it
and thePF Holder becomes less than 0.3 mm.
If thegap becomes larger than 0.3 mm, replacetheStopper Holder
IdleRoller with thelonger one(thefollowing 1) or thelongest
one(thefollowing 2) oneby oneto until proper gap is obtained.
1. Stopper Holder IdleRoller, PF;C (Parts code: 1540328)
2. Stopper Holder IdleRoller, PF;B (Parts code: 1540006)
Left
Stopper Holder Idle Roller
PF Timing Belt
PF Holder
Less than 0.3 mm
LCD (WorkForce 635/625 series)
1
2
LCD
C.B.P-TITE SCREW,2X8,F/ZN-3C (2 0.5 kgfcm)
Front Paper Guide Waste Ink Pad
Install theFront Paper GuideWasteInk Pad under theribs
(x12) of thePaper GuideFront Assy without any gap.
After installing theFront Paper GuideWasteInk Pad, check if
all thelegs of theFront Paper GuideWasteInk Pad comeout
fromtheholes of thePaper GuideFront Assy correctly.
Leg of Front Paper Guide Waste Ink Pad
Bottom of Paper Guide Front Assy
Front Paper Guide Waste Ink Pad Paper Guide Front Assy
Dowel
Stopper Assy (WorkForce 625 series)
If any of theparts of theStopper Assy comes off when removing it,
besureto assembletheStopper Assy as shown above.
Cam slider
Slider base
Stopper
Compression spring
Extension spring
Stopper lever
Confidential
Front Cover (WorkForce 60 series)
Becareful not to damagethehooks (x2) and ribs (x4) that secure
theFront Cover.
Hook
Rib
Front Cover
Back of Front Cover
USB Cover (WorkForce 60 series)
RemovetheUSB Cover in thedirection of thearrow. Becareful
not to damagethehooks (x2), rib (x1) and screw boss (x1) then.
Screw boss
Hooks
Rib
USB Cover
Upper Housing (WorkForce 60 series)
4 3
2 1
Upper Housing
Panel Unit (WorkForce 60 series)
When installing thePanel Unit, routethecableof theStacker Open
Sensor through thegrooveof theUpper Housing so as not to catch
thecables in between.
Panel Unit
Stacker Open Sensor
Groove
Stacker Open Sensor
Stacker Assy (WorkForce 60 series)
Follow theprocedurebelow when removing theStacker Assy.
1. Releasethehooks (x2) that securetheStacker Lock, and lift theStacker Lock in thedirection of thearrow.
2. RemovetheStacker Lock fromtheshaft on theleft of theStacker Assy.
3. Removetheshaft on theright of theStacker Assy fromthebearing of theFrameBase, and removetheStacker Assy fromtheFrameBase.
Stacker Lock
Stacker Assy
Bottom
Hooks to secure
Stacker Lock
Stacker Assy
Shaft & bearing
Frame Base
Step 1-2
Step 3
Main Board Unit (WorkForce 60 series)
Do not damageor contaminatetheMAC Address Label.
Align therib (x1) and positioning hole(x1) of thePF Encoder Cover with thecutout (x1) and dowel (x1) of theFrameBase.
When replacing theMain Board, it is necessary to set theMAC address if theEEPROM datacannot beread out fromtheold Main Board. In such
acase, refer to "2.2.3MAC Address Setting (p44)" and set it.
Positioning
hole
Rib
PF Encoder Cover
MAC Address Label
2
1
3
C.B.S-TITE SCREW,3X6,F/ZN-3C (4 0.5 kgfcm)
4
Cutout
Dowel
Main Board Unit
PF Encoder Cover
Disassembly/Reassembly Routing FFCs/cables 30
Confidential
1.4 Routing FFCs/cables
Inside the USB Cover (WorkForce 635 series)
When routing theFFCs/cables inside theUSB Cover, connect themto theMain Board as shown above.
ADF PE Sensor cable(CN18) ADF Encoder cable(CN19)
ADF Document Sensor cable(CN22) ADF Motor cable(CN24)
Scanner Motor cable(CN2)
Scanner FFC (CN17): Securetheferritecoreto theUpper Housing with double-sided tape.
Grounding wire: Secureto theFAX Assy with screw.
Double-sided tape
Scanner FFC
Ferrite core
FAX Assy
Grounding
wire
CN24
CN19
CN2
CN18
CN22
CN17
Main Board
Scanner FFC
When routing thePanel FFC, becareful of thefollowing.
Routeit through therib, grooveand holeof theUpper Housing as shown
above.
Facing theFFC stiffener outward, routeit through theholeof theUpper
Housing.
Route FFC through hole
with its stiffener outward.
Rear
Front
Panel FFC
Groove
Rib
Hole
Panel FFC
Panel Unit
Cover Open Sensor (WorkForce 635/625 series)
RoutetheCover Open Sensor cablethrough thegrooveof theUpper Housing.
Cover Open Sensor
Cover Open Sensor cable
Groove of Upper Housing
Scanner FFC/Scanner Motor Cable
When routing theScanner FFC, secureit to thehousing with double-sided
tape(x3).
When routing theScanner Motor cable, routeit through thedowels (x2)
and grooveof thehousing.
Scanner Motor cable
Dowel
Groove
Scanner FFC
Double-sided tape
P/S Board Assy (WorkForce 635/625 series)
When routing theP/S Board Assy cable, makesureof thefollowing.
Insert theferritecoreinto thesection A of theFrameBase.
RoutetheP/S Board Assy cablebetween thescrew boss and P/S Board
Assy in order to prevent thecablefromgetting caught.
Screw boss
P/S Board Assy cable
Ferrite core
Section A
P/S Board Assy
CR Motor
When routing theCR Motor cable, routeit through thehooks (x7) and ribs
(x2) as shown above.
Makesurethegap between theCR Motor cableand theMain Frameis
less than 2 mm.
CR Motor cable
2 mm or less
Main Frame
Hook
Rib
CR Motor cable
CR Motor
FAX Assy (WorkForce 635 series)
When routing theFAX FFC, insert theferritecoreinto thegrooveof thePF
Encoder Cover, and connect theFFC to theMain Board.
Groove of PF Encoder Cover
Ferrite core
Back of PF Encoder Cover
FAX FFC
CN3
PF Encoder Cover
FAX Assy
Main Board
Confidential
Head FFC
When you do not need to replacetheHead FFC, becareful not to disconnect it fromtheCR encoder connector. Onceit is disconnected, you must
disassemblethecarriageto reconnect it to theCR encoder.
Confirmthat theHead FFC is connected to theCR Contact Moduleand CR Encoder.
RoutetheHead FFC through theribs (x3) of theCarriage.
RoutetheHead FFC through theribs (x4) of theFront Frame.
Head FFC
Carriage
To CR Encoder
To Holder Board Assy
Rib
Front Frame
Head FFC
Rib
Main Board (WorkForce 635 series)
When connecting thefollowing cables to theMain Board, connect themas shown above.
Head FFC (CN11, CN12, CN13): Securetheferritecoreto theMain Board with double-sided tape, and connect it confirming thedirection of the
terminals is correct.
PF Motor cable(CN7): Routeit through theribs (x4) of theFrameBase, and connect it to theconnector on theMain Board.
CR Motor cable(CN6): Routeit through thecutout of thePF Encoder Cover, and connect it to theconnector on theMain Board. See"CR
Motor (p30)" for routing it on theother sections.
PE Sensor cable(CN15): Routeit through thecutout of thePF Encoder Cover, and connect it to theconnector on theMain Board. See"PE
Sensor (p31)" for routing it on theother sections.
PF Encoder FFC (CN14): See"PF Encoder Sensor (WorkForce635/625 series) (p31)".
FAX FFC (CN3): See"FAX Assy (WorkForce635 series) (p30)".
P/S Board Assy cable(CN501): See"P/S Board Assy (WorkForce635/625 series) (p30)".
Ferrite core
Head FFC
Double-sided tape
Head FFC
CN11
CN12
CN13
Bottom of Main Board Unit
Rib
PF Motor cable
CN7 CN6
CN15
CN501
CN3
FAX FFC
CN14
Cutout of PF
Encoder Cover
PF Encoder FFC
CR Motor cable
PF Motor cable CR Motor cable
PF Encoder Sensor (WorkForce 635/625 series)
RoutethePF Encoder FFC through theribs of thePF Encoder Cover, and
connect it to theMain Board.
PF Encoder FFC
PF Encoder Cover
Rib
Main Board
PF Motor
RoutethePF Motor cablethrough thehooks (x2) of thePaper GuideFront
Assy. Makeoneturn in thedirection of thearrow around thehook A.
Bottom of Paper Guide Front Assy
Hook A
PF Motor cable
PF Motor
Hook
PE Sensor
RoutethePE Sensor cablethrough theholeof theFrameBase, and route
it through thebosses (x2), hook (x1), and rib A (x1).
When routing thePE Sensor cable, keep it below therib B.
PE Sensor cable
PE Sensor
Hole
Boss
Hook
Rib A
Rib B
When routing thePanel FFC, becareful of thefollowing.
Routeit through therib, grooveand holeof theUpper Housing as shown
above.
Facing theFFC terminal outward, routeit through theholeof theUpper
Housing.
Route FFC through hole
with its terminal outward.
Groove
Rib
Hole
Rear
Front
Panel FFC
Panel FFC
Panel Unit
Confidential
Inside the USB Cover (WorkForce 625 series)
When routing theFFCs/cables inside theUSB Cover, connect themto theMain Board as shown above.
Scanner Motor cable(CN8)
Scanner FFC (CN17): Securetheferritecoreto theUpper Housing with double-sided tape.
Double-sided tape
Scanner FFC
Ferrite core
CN8
Main Board
CN17
Scanner FFC
Scanner Motor cable
PF Motor cable(CN7): Routeit through theribs (x4) of theFrameBase, and connect it to theconnector on theMain Board.
CR Motor cable(CN6): Routeit through thecutout of thePF Encoder Cover, and connect it to theconnector on theMain Board. See"CR
PE Sensor cable(CN15): Routeit through thecutout of thePF Encoder Cover, and connect it to theconnector on theMain Board. See"PE
PF Encoder FFC (CN14): See"PF Encoder Sensor (WorkForce635/625 series) (p31)".
P/S Board Assy cable(CN501): See"P/S Board Assy (WorkForce635/625 series) (p30)".
Ferrite core
Head FFC
Double-sided tape
Head FFC
CN11
CN12
CN13
PF Motor cable Rib
CN15
CN7
CN6 CN501
CN14
PF Encoder FFC
CR Motor Cable
PE Sensor cable
PF Motor cable P/S Board Assy cable
Cutout of PF
Encoder Cover
Panel FFC (CN5): Connect it to theMain Board confirming thedirection of theterminals is correct.
PF Motor cable(CN7): Routeit as shown in theabove, and connect it to theMain Board.
CR Motor Cable(CN6): Routeit through theribs (x2) of thePF Encoder Cover, and connect it to theconnector on theMain Board. See"CR
PE Sensor cable(CN15): Routeit through theribs (x2) of thePF Encoder Cover, and connect it to theconnector on theMain Board. See"PE
PF Encoder FFC (CN14): Routeit through theribs (x1) of thePF Encoder Cover, and connect it to theconnector on theMain Board.
P/S Board Assy cable(CN501): Insert theferritecoreinto theposition shown above, and connect it to theconnector on theMain Board.
Rib
PF Encoder Cover
PF Encoder FFC
CR Motor Cable
PE Sensor cable
PF Motor cable
Ferrite core of P/S
Board Assy cable
Panel FFC CN5
CN7
CN6
CN501
CN15
CN14
Double-sided tape
Ferrite core of Head FFC
CN11
CN12
Head FFC
CN13
Confidential
CHAPTER 2
ADJUSTMENT
Adjustment Required Adjustments 34
Confidential
2.1 Required Adjustments
The table from the following page lists the required adjustments depending upon the parts being repaired or
replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be carried out.
If the EEPROM data cannot be read out from the old Main Board using the Adjustment
Program when replacing the Main Board is required, the Waste Ink Tray Assy must be
replaced with the Main Board at the same time.
After all required adjustments are completed, use the Final check pattern print
function to print all adjustment patterns for final check. If you find a problem with the
printout patterns, carry out the adjustment again.
When replacing the Main Board and the Printer Mechanism at the same time, the
adjustment should be made after performing the initial setting.
WorkForce 635 series: WorkForce 635/Epson Stylus Office TX620FWD/Epson Stylus
OFFICE 940FW
WorkForce 625 series: WorkForce 625/Epson Stylus NX625/TX560WD/SX525WD/
BX535WD
WorkForce 60 series: WorkForce 60/T42WD/Epson Stylus Office B42WD/Epson
ME OFFICE 82WD/Epson ME OFFICE 85ND
The table items and marks used in the Required Adjustment List provided on the
following pages have the following meanings.
O indicates that the adjustment must be carried out.
--- indicates that the adjustment is not required.
The Mechanism Adjustment should be performed just after reinstalling or
reassembling the part or unit.
The Adjustments using the Adjustment Program need to be performed after
reassembling the printer completely.
If you have removed or replaced multiple parts, make sure to check the required
adjustments for the all parts. And when multiple adjustments must be carried out, be
sure to carry out them in the order given in the Priority row.
Confidential
Table 2-1. Required Adjustment List
Adjustment Type Mechanism adjustment Adjustment using the Adjustment Program
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Adjustment Item
PF Timing
Belt tension
measurement/
PF belt step
confirmation
Checking the
Platen Gap
EEPROM
data copy
Initialize
Setting
MAC address
setting
Ink charge Head ID input
Maintenance
counter
PE Detector
confirmation
PF / EJ
adjustment
First dot
position / PW
adjustment
Bi-D
adjustment
Head angular
adjustment
PF band
adjustment
PE
adjustment
Paper Skew
adjustment
PF / EJ
deterioration
offset
CR motor heat
protection
control
PF motor heat
protection
control
Purpose
Check if the
tension of the
PF Timing Belt
is within the
standard.
Check if thePG
is within the
standard.
To copy
adjustment
values or thelike
storedon theold
Main Boardto
thenew board
when theMain
Boardneeds to
bereplaced.
To writesale-
destination-
specific settings
and theserial
number into the
Main Board
after replacing
it.
To set theMAC
address
(required for
connecting to
network) when
theMain Board
needs to be
replaced.
To fill ink
insidethenew
Printhead to
makeit ready
for print after
replacing the
Printhead.
To correct
characteristic
variation of the
replaced
Printhead by
entering its
Printhead ID
(Head ID).
To reset the
wasteink
counter after
replacing the
WasteInk Pad.
ConfirmthePE
sensor's
chattering after
detecting the
end of thepaper
falls within the
specified
period.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality.
To correct the
print start
position in the
carriagemoving
direction
through
software
control.
To correct print
start timing in
bidirectional
printing through
software
control.
To correct tilt of
thePrinthead
caused at the
installation
through
software
control.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality in
band printing.
To correct paper
detection
position error
causedby PE
sensor mounting
position error
through software
control.
To align print
start positionat
0-digit sidewith
that at 80-digit
sideinbanding
bi-directional
printing, timing
of firing ink
droplet is
adjustedthrough
softwarecontrol.
To reset the
counter or set it
to its maximum
according to the
replaced parts.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
P
a
r
t

N
a
m
e
Duplex Unit
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- O O --- --- O O --- --- --- ---
Cassette
Assy
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- --- O --- --- --- O --- --- --- ---
WasteInk
Tray Assy
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- O --- --- --- --- --- --- --- --- --- --- ---
Main Board
(Main
Board Unit)
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace
(Read OK)
--- --- O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace
(Read NG)
--- --- --- O O --- O *1 --- O O O O O O O
O
Input max. value
(10000)
O O
Printout pattern --- --- --- --- --- --- --- --- --- --- --- --- ---
How to judge
TheAdjustment
Programis
needed partly in
this adjustment.
See? 2.2.1 PF
Timing Belt
Tension
Measurement/
PF Belt Step
Check (p40)?
for thedetails.
See? 2.2.2
Checking the
Platen Gap
(p43)? for the
details.
--- ---
See? 2.2.3
MAC Address
Setting (p44)?
for thedetails.
--- --- --- ---
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
PW
Adjustment
Examinethe
misaligned lines
printed on top,
bottom, left, and
right of the
paper, and enter
thenumber
besidetheline
that is exactly 5
mmaway from
thepaper edge
for each side.
1st dot
adjustment
Examinethe
lines on theleft
sideof paper,
and enter the
number beside
thelinethat
overlaps with
thehorizontal
line.
Examinethe
printout patterns
for each of the
four modes, and
enter thevalue
for thepattern
with no gap and
overlap for each
mode.
Band pattern
Enter thevalues
of themost
straight lines.
Microweave
pattern
Enter thevalue
for thegroup of
which thegaps
between the2
color bars are
thesmallest.
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
---
Examinethe
printout pattern
and enter the
number of the
onewith the
least gap and
overlap between
thetwo
different
colored lines.
--- --- ---
Adjustment program O O O O O O O O O O O O O O O O O O O
Tool Seep40 Seep43 --- --- --- --- --- --- --- --- Ruler --- --- --- --- --- --- --- ---
Note "*1": Replacement of theWasteInk Tray Assy is necessary.
Note "*2": When you havejust removed and reinstalled thepart or unit, you arerequired to maketheadjustments checked in theRemove row. However, if you havereinstalled thepart or unit without using Epson-specified tools, theadjustments checked in theReplace row must beperformed.
OK NG NG
OK
NG
NG
-2
-1
0
1
2
-2 -1 0 1 2
-2 -1 0 1 2
-2
-1
0
1
2
-2
-1
0
1
2
OK
NG
NG
NG OK
NG
OK
OK
NG
NG
OK NG NG
Confidential
P
a
r
t

N
a
m
e
Main Frame
(w/ CR Assy)
Remove --- --- --- --- --- --- --- --- O --- O --- --- --- O --- --- --- ---
Replace --- O --- --- --- --- O --- O O O O O O O O --- O ---
Upper
Paper Guide
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- O --- O O O --- O --- --- ---
PE Holder
Assy
Remove --- --- --- --- --- --- --- --- O --- --- --- --- --- O --- --- --- ---
Replace --- --- --- --- --- --- --- --- O O --- --- --- O O --- --- --- ---
CR Motor
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O ---
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Adjustment Item
PF Timing
Belt tension
measurement/
PF belt step
confirmation
Checking the
Platen Gap
EEPROM
data copy
Initialize
Setting
MAC address
setting
Maintenance
counter
PE Detector
confirmation
PF / EJ
adjustment
First dot
position / PW
adjustment
Bi-D
adjustment
Head angular
adjustment
PF band
adjustment
PE
adjustment
Paper Skew
adjustment
PF / EJ
deterioration
offset
CR motor heat
protection
control
PF motor heat
protection
control
Purpose
Check if the
tension of the
PF Timing Belt
is within the
standard.
Check if thePG
is within the
standard.
To copy
adjustment
values or thelike
storedon theold
Main Boardto
thenew board
when theMain
Boardneeds to
bereplaced.
To writesale-
destination-
specific settings
and theserial
number into the
Main Board
after replacing
it.
To set theMAC
address
(required for
connecting to
network) when
theMain Board
needs to be
replaced.
To fill ink
insidethenew
Printhead to
makeit ready
for print after
replacing the
Printhead.
To correct
characteristic
variation of the
replaced
Printhead by
entering its
Printhead ID
(Head ID).
To reset the
wasteink
counter after
replacing the
WasteInk Pad.
ConfirmthePE
sensor's
chattering after
detecting the
end of thepaper
falls within the
specified
period.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality.
To correct the
print start
position in the
carriagemoving
direction
through
software
control.
To correct print
start timing in
bidirectional
printing through
software
control.
To correct tilt of
thePrinthead
caused at the
installation
through
software
control.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality in
band printing.
To correct paper
detection
position error
causedby PE
sensor mounting
position error
through software
control.
To align print
start positionat
0-digit sidewith
that at 80-digit
sideinbanding
bi-directional
printing, timing
of firing ink
droplet is
adjustedthrough
softwarecontrol.
To reset the
counter or set it
to its maximum
according to the
replaced parts.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
How to judge
TheAdjustment
Programis
needed partly in
this adjustment.
See? 2.2.1 PF
Timing Belt
Tension
Measurement/
PF Belt Step
Check (p40)?
for thedetails.
See? 2.2.2
Checking the
Platen Gap
(p43)? for the
details.
--- ---
See? 2.2.3
MAC Address
Setting (p44)?
for thedetails.
--- --- --- ---
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
PW
Adjustment
Examinethe
misaligned lines
printed on top,
bottom, left, and
right of the
paper, and enter
thenumber
besidetheline
that is exactly 5
mmaway from
thepaper edge
for each side.
1st dot
adjustment
Examinethe
lines on theleft
sideof paper,
and enter the
number beside
thelinethat
overlaps with
thehorizontal
line.
Examinethe
printout patterns
for each of the
four modes, and
enter thevalue
for thepattern
with no gap and
overlap for each
mode.
Band pattern
Enter thevalues
of themost
straight lines.
Microweave
pattern
Enter thevalue
for thegroup of
which thegaps
between the2
color bars are
thesmallest.
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
---
Examinethe
printout pattern
and enter the
number of the
onewith the
least gap and
overlap between
thetwo
different
colored lines.
--- --- ---
OK NG NG
OK
NG
NG
-2
-1
0
1
2
-2 -1 0 1 2
-2 -1 0 1 2
-2
-1
0
1
2
-2
-1
0
1
2
OK
NG
NG
NG OK
NG
OK
OK
NG
NG
OK NG NG
Confidential
P
a
r
t

N
a
m
e
CR Assy
Remove --- --- --- --- --- --- --- --- --- --- O --- --- --- O --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- --- O O O --- O O --- --- ---
Front Frame
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- --- O O O --- O O --- --- ---
Star Wheel
Assy
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- O --- --- --- O --- --- --- --- ---
Paper Guide
Front Assy
*2
Remove O --- --- --- --- --- --- --- --- --- --- O O --- --- O --- --- ---
Replace O O --- --- --- --- --- --- --- O --- O O O --- O
O
Reset to 0
--- ---
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Adjustment Item
PF Timing
Belt tension
measurement/
PF belt step
confirmation
Checking the
Platen Gap
EEPROM
data copy
Initialize
Setting
MAC address
setting
Maintenance
counter
PE Detector
confirmation
PF / EJ
adjustment
First dot
position / PW
adjustment
Bi-D
adjustment
Head angular
adjustment
PF band
adjustment
PE
adjustment
Paper Skew
adjustment
PF / EJ
deterioration
offset
CR motor heat
protection
control
PF motor heat
protection
control
Purpose
Check if the
tension of the
PF Timing Belt
is within the
standard.
Check if thePG
is within the
standard.
To copy
adjustment
values or thelike
storedon theold
Main Boardto
thenew board
when theMain
Boardneeds to
bereplaced.
To writesale-
destination-
specific settings
and theserial
number into the
Main Board
after replacing
it.
To set theMAC
address
(required for
connecting to
network) when
theMain Board
needs to be
replaced.
To fill ink
insidethenew
Printhead to
makeit ready
for print after
replacing the
Printhead.
To correct
characteristic
variation of the
replaced
Printhead by
entering its
Printhead ID
(Head ID).
To reset the
wasteink
counter after
replacing the
WasteInk Pad.
ConfirmthePE
sensor's
chattering after
detecting the
end of thepaper
falls within the
specified
period.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality.
To correct the
print start
position in the
carriagemoving
direction
through
software
control.
To correct print
start timing in
bidirectional
printing through
software
control.
To correct tilt of
thePrinthead
caused at the
installation
through
software
control.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality in
band printing.
To correct paper
detection
position error
causedby PE
sensor mounting
position error
through software
control.
To align print
start positionat
0-digit sidewith
that at 80-digit
sideinbanding
bi-directional
printing, timing
of firing ink
droplet is
adjustedthrough
softwarecontrol.
To reset the
counter or set it
to its maximum
according to the
replaced parts.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
How to judge
TheAdjustment
Programis
needed partly in
this adjustment.
See? 2.2.1 PF
Timing Belt
Tension
Measurement/
PF Belt Step
Check (p40)?
for thedetails.
See? 2.2.2
Checking the
Platen Gap
(p43)? for the
details.
--- ---
See? 2.2.3
MAC Address
Setting (p44)?
for thedetails.
--- --- --- ---
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
PW
Adjustment
Examinethe
misaligned lines
printed on top,
bottom, left, and
right of the
paper, and enter
thenumber
besidetheline
that is exactly 5
mmaway from
thepaper edge
for each side.
1st dot
adjustment
Examinethe
lines on theleft
sideof paper,
and enter the
number beside
thelinethat
overlaps with
thehorizontal
line.
Examinethe
printout patterns
for each of the
four modes, and
enter thevalue
for thepattern
with no gap and
overlap for each
mode.
Band pattern
Enter thevalues
of themost
straight lines.
Microweave
pattern
Enter thevalue
for thegroup of
which thegaps
between the2
color bars are
thesmallest.
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
---
Examinethe
printout pattern
and enter the
number of the
onewith the
least gap and
overlap between
thetwo
different
colored lines.
--- --- ---
OK NG NG
OK
NG
NG
-2
-1
0
1
2
-2 -1 0 1 2
-2 -1 0 1 2
-2
-1
0
1
2
-2
-1
0
1
2
OK
NG
NG
NG OK
NG
OK
OK
NG
NG
OK NG NG
Confidential
P
a
r
t

N
a
m
e
EJ Pulley
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
EJ Roller
Remove O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace O --- --- --- --- --- --- --- --- O O --- --- O O --- --- --- ---
PF Holder/
PF Timing
Belt
Remove O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
PF Motor
Remove O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
FrameBase
Assy (Frame
Base)
Remove --- --- --- --- --- --- --- --- O --- --- --- --- --- --- --- --- --- ---
Replace --- O --- --- --- --- --- O O O O O O O O O --- --- ---
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Adjustment Item
PF Timing
Belt tension
measurement/
PF belt step
confirmation
Checking the
Platen Gap
EEPROM
data copy
Initialize
Setting
MAC address
setting
Maintenance
counter
PE Detector
confirmation
PF / EJ
adjustment
First dot
position / PW
adjustment
Bi-D
adjustment
Head angular
adjustment
PF band
adjustment
PE
adjustment
Paper Skew
adjustment
PF / EJ
deterioration
offset
CR motor heat
protection
control
PF motor heat
protection
control
Purpose
Check if the
tension of the
PF Timing Belt
is within the
standard.
Check if thePG
is within the
standard.
To copy
adjustment
values or thelike
storedon theold
Main Boardto
thenew board
when theMain
Boardneeds to
bereplaced.
To writesale-
destination-
specific settings
and theserial
number into the
Main Board
after replacing
it.
To set theMAC
address
(required for
connecting to
network) when
theMain Board
needs to be
replaced.
To fill ink
insidethenew
Printhead to
makeit ready
for print after
replacing the
Printhead.
To correct
characteristic
variation of the
replaced
Printhead by
entering its
Printhead ID
(Head ID).
To reset the
wasteink
counter after
replacing the
WasteInk Pad.
ConfirmthePE
sensor's
chattering after
detecting the
end of thepaper
falls within the
specified
period.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality.
To correct the
print start
position in the
carriagemoving
direction
through
software
control.
To correct print
start timing in
bidirectional
printing through
software
control.
To correct tilt of
thePrinthead
caused at the
installation
through
software
control.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality in
band printing.
To correct paper
detection
position error
causedby PE
sensor mounting
position error
through software
control.
To align print
start positionat
0-digit sidewith
that at 80-digit
sideinbanding
bi-directional
printing, timing
of firing ink
droplet is
adjustedthrough
softwarecontrol.
To reset the
counter or set it
to its maximum
according to the
replaced parts.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
How to judge
TheAdjustment
Programis
needed partly in
this adjustment.
See? 2.2.1 PF
Timing Belt
Tension
Measurement/
PF Belt Step
Check (p40)?
for thedetails.
See? 2.2.2
Checking the
Platen Gap
(p43)? for the
details.
--- ---
See? 2.2.3
MAC Address
Setting (p44)?
for thedetails.
--- --- --- ---
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
PW
Adjustment
Examinethe
misaligned lines
printed on top,
bottom, left, and
right of the
paper, and enter
thenumber
besidetheline
that is exactly 5
mmaway from
thepaper edge
for each side.
1st dot
adjustment
Examinethe
lines on theleft
sideof paper,
and enter the
number beside
thelinethat
overlaps with
thehorizontal
line.
Examinethe
printout patterns
for each of the
four modes, and
enter thevalue
for thepattern
with no gap and
overlap for each
mode.
Band pattern
Enter thevalues
of themost
straight lines.
Microweave
pattern
Enter thevalue
for thegroup of
which thegaps
between the2
color bars are
thesmallest.
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
---
Examinethe
printout pattern
and enter the
number of the
onewith the
least gap and
overlap between
thetwo
different
colored lines.
--- --- ---
OK NG NG
OK
NG
NG
-2
-1
0
1
2
-2 -1 0 1 2
-2 -1 0 1 2
-2
-1
0
1
2
-2
-1
0
1
2
OK
NG
NG
NG OK
NG
OK
OK
NG
NG
OK NG NG
Confidential
P
a
r
t

N
a
m
e
Lower
Paper Guide
WasteInk
Pad
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- O --- --- --- --- --- --- --- --- --- --- ---
PE Sensor
Remove --- --- --- --- --- --- --- --- O --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- O --- --- --- --- --- O --- --- --- ---
Printhead
*2
Remove --- --- --- --- --- --- --- --- --- --- --- O O --- --- O --- --- ---
Replace --- O --- --- --- O O --- --- O O O O O O O --- --- ---
P/S Board
Assy
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O O
Printer
Mechanism
Replace O O --- --- --- --- --- O O O O O O O O O
O
Reset to 0
O O
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Adjustment Item
PF Timing
Belt tension
measurement/
PF belt step
confirmation
Checking the
Platen Gap
EEPROM
data copy
Initialize
Setting
MAC address
setting
Maintenance
counter
PE Detector
confirmation
PF / EJ
adjustment
First dot
position / PW
adjustment
Bi-D
adjustment
Head angular
adjustment
PF band
adjustment
PE
adjustment
Paper Skew
adjustment
PF / EJ
deterioration
offset
CR motor heat
protection
control
PF motor heat
protection
control
Purpose
Check if the
tension of the
PF Timing Belt
is within the
standard.
Check if thePG
is within the
standard.
To copy
adjustment
values or thelike
storedon theold
Main Boardto
thenew board
when theMain
Boardneeds to
bereplaced.
To writesale-
destination-
specific settings
and theserial
number into the
Main Board
after replacing
it.
To set theMAC
address
(required for
connecting to
network) when
theMain Board
needs to be
replaced.
To fill ink
insidethenew
Printhead to
makeit ready
for print after
replacing the
Printhead.
To correct
characteristic
variation of the
replaced
Printhead by
entering its
Printhead ID
(Head ID).
To reset the
wasteink
counter after
replacing the
WasteInk Pad.
ConfirmthePE
sensor's
chattering after
detecting the
end of thepaper
falls within the
specified
period.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality.
To correct the
print start
position in the
carriagemoving
direction
through
software
control.
To correct print
start timing in
bidirectional
printing through
software
control.
To correct tilt of
thePrinthead
caused at the
installation
through
software
control.
To correct
variations in
paper feed
accuracy to
achievehigher
print quality in
band printing.
To correct paper
detection
position error
causedby PE
sensor mounting
position error
through software
control.
To align print
start positionat
0-digit sidewith
that at 80-digit
sideinbanding
bi-directional
printing, timing
of firing ink
droplet is
adjustedthrough
softwarecontrol.
To reset the
counter or set it
to its maximum
according to the
replaced parts.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
To measureand
correct the
electrical
variation of the
motor and the
power supply
board.
How to judge
TheAdjustment
Programis
needed partly in
this adjustment.
See? 2.2.1 PF
Timing Belt
Tension
Measurement/
PF Belt Step
Check (p40)?
for thedetails.
See? 2.2.2
Checking the
Platen Gap
(p43)? for the
details.
--- ---
See? 2.2.3
MAC Address
Setting (p44)?
for thedetails.
--- --- --- ---
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
PW
Adjustment
Examinethe
misaligned lines
printed on top,
bottom, left, and
right of the
paper, and enter
thenumber
besidetheline
that is exactly 5
mmaway from
thepaper edge
for each side.
1st dot
adjustment
Examinethe
lines on theleft
sideof paper,
and enter the
number beside
thelinethat
overlaps with
thehorizontal
line.
Examinethe
printout patterns
for each of the
four modes, and
enter thevalue
for thepattern
with no gap and
overlap for each
mode.
Band pattern
Enter thevalues
of themost
straight lines.
Microweave
pattern
Enter thevalue
for thegroup of
which thegaps
between the2
color bars are
thesmallest.
Examinethe
printout patterns
and enter the
valuefor the
pattern with no
overlap and gap
between thetwo
rectangles.
---
Examinethe
printout pattern
and enter the
number of the
onewith the
least gap and
overlap between
thetwo
different
colored lines.
--- --- ---
OK NG NG
OK
NG
NG
-2
-1
0
1
2
-2 -1 0 1 2
-2 -1 0 1 2
-2
-1
0
1
2
-2
-1
0
1
2
OK
NG
NG
NG OK
NG
OK
OK
NG
NG
OK NG NG
Confidential
Adjustment Details of Adjustments 40
2.2 Details of Adjustments
This section provides adjustment procedures for which explanation in details is necessary. See "2.1 Required
Adjustments (p34)" for the adjustments not explained here.
2.2.1 PF Timing Belt Tension Measurement/PF Belt Step Check
This section describes PF Timing Belt tension measurement and PF belt step check.
Tools
Sonic tension gauge
Plastic tweezers
Adjustment Program
Adjustment procedure
Follow the procedure below.
Figure 2-1. Flowchart for PF Timing Belt Tension Measurement/PF Belt Step Check
If you have correctly reassembled the Printer Mechanism using the Epson-specified
tools, the tension of the PF Timing Belt falls within the expected range. However,
deformation of any related part(s) can cause improper tension of the belt. In such case,
replace the Printer Mechanism.
The standard tension range of the PF Timing Belt Tension is as follows:
Standard: 3.1-6.2 N
Yes
Yes
Yes
No
No
No
START
Are the all
measured value
within the
standard?
Any value bigger
than 6.2 N?
Does the Stopper
Holder Idle
Roller touch the
PF Holder?
Replace the Printer
Mechanism
Reassemble the printer
completely and execute
" PF Belt Step Check
(p42)" in the
Adjustment Program.
FINISH
Attach Stopper Holder
Idle Roller keeping a
gap of 0.3 mm or less
from the PF Holder*.
Perform " PF Timing
Belt Tension
Measurement (p41)".
Note "*": The Stopper Holder Idle Roller's pressure applying to the PF Holder may make the tension of the belt get tighter. See " Paper Guide
Front Assy (Stopper Holder Idle Roller) (p28)" for the position of the Stopper Holder Idle Roller.
Confidential
PF Timing Belt Tension Measurement
1. Set the following parameters to the sonic tension gauge:
Weight: 1
Width: 2.5
Span: 73
2. Bring the microphone of the sonic tension gauge close to the upper center of the PF Timing Belt as shown in
Figure 2-2.
3. Press the MEASURE button of the sonic tension gauge and flip the Timing Belt with plastic tweezers and
measure the tension of the belt three times.
Figure 2-2. Preparation
When performing the PF Timing Belt tension measurement, make sure of the following.
Perform PF Timing Belt tension measurement before installing the Main Board Unit.
Bring the microphone of the sonic tension gauge within 5 mm from the Timing Belt but do
not let it touch the belt.
Flip the Timing Belt as weak as the sonic tension gauge can measure it.
Be careful not to damage the Timing belt when flipping it with the plastic tweezers.
The following explains how the positional relationship between the PF Holder and the
Stopper Holder Idle Roller affects the tension of the PF Timing Belt.
Figure 2-3. PF Holder and Stopper Holder Idle Roller Relationship
PF Timing Belt Left side
The tension of the belt increases if the Stopper
Holder Idle Roller is pushing the PF Holder.
A gap less than 0.3 mm is required between them
(almost touching but not actually touching).
The tension decreases as the Stopper
Holder Idle Roller goes away from the
PF Holder.
The tension increases as the Stopper
Holder Idle Roller pushes the PF
Holder.
PF Timing Belt
Left side
PF Holder
Stopper Holder Idle Roller
Confidential
PF Belt Step Check
1. Connect the printer and the PC with the USB cable.
2. Start the Adjustment Program.
3. Select PF belt step check from the menu. The check screen appears.
4. Press the Execute button to perform the PF Timing Belt step check, and confirm the screen.
When OK is displayed:
the check is complete.
When OK is not displayed:
follow the instructions on the program screens, check that no abnormal noise or fatal error occurs.
If any of them occurs, go to Step 5. If not, the check is complete.
5. Reinstall the Front Paper Guide Assy, and reattach the Stopper Holder Idle Roller correctly.
(See " Paper Guide Front Assy (installation using the tools) (p28)" and " Paper Guide Front Assy (Stopper
Holder Idle Roller) (p28)".)
6. Perform PF Timing Belt Tension Measurement/PF Belt Step Check again by following the " Flowchart for
PF Timing Belt Tension Measurement/PF Belt Step Check (p40)".
Confidential
2.2.2 Checking the Platen Gap
This section describes the procedure for checking the platen gap (PG).
Tools
Thickness gauge: 1.5 mm (x2), 1.9 mm (x2)
Confirmation procedure
1. Move the carriage to the center of the printer.
2. Place the thickness gauges (1.5 mm) on the positions shown in Figure 2-4.
Figure 2-4. Position of the Thickness Gauge
3. Pull the Timing Belt to move the carriage to both ends and confirm the carriage does not touch the thickness gauges.
If the carriage comes in contact with the thickness gauges, the PG is smaller than the standard value,
therefore, replace the Printer Mechanism.
4. Move the carriage to the center, and replace the thickness gauges (1.5 mm) with the thickness gauges (1.9
mm) on the same positions as Step 2.
5. Pull the Timing Belt to move the carriage to both ends and confirm the carriage touches the thickness gauges.
If the carriage does not come in contact with the thickness gauges, the PG is greater than the standard value,
therefore, replace the Printer Mechanism.
If you have correctly reassembled the Printer Mechanism using the Epson-specified
tools, the PG falls within the expected range. However, deformation of any related part(s)
can cause improper PG. In such case, replace the Printer Mechanism.
The standard range of the PG is as follows:
Standard: 1.7 0.2 mm
When checking the PG, make sure of the following.
Check the PG with the ink cartridges installed and the Upper Housing removed.
Move the carriage by pulling the Timing Belt.
Be careful not to damage the nozzles of the Printhead with the thickness gauge.
80-digit side
Thickness gauge
0-digit side
Thickness gauge
Confidential
2.2.3 MAC Address Setting
Setting procedure
1. After replacing the Main Board, note down the MAC address written on a label on the Upper M/B Shield Plate.
2. Connect the printer and the PC with the USB cable.
3. Start the adjustment program.
4. Select the Initial Setting from the menu. The initial setting screen appears.
5. Enter the last six digits of MAC address into the MAC address entry field, and click the MAC Address input
button. (Enter the address again into the second entry field to confirm it.)
6. Select the network status sheet print menu on the printers control panel, and print the sheet. Check the MAC
address printed on the sheet to see if it is correct.
Figure 2-6. MAC Address Setting Screen
This setting is not necessary when the data in EEPROM on the Main Board can be read out.
To avoid a conflict of MAC address on a network, make sure to correctly follow the MAC
address setting flowchart given on the following.
The user should be notified of the change of MAC address because of the following
reasons.
If the user has set the printers MAC address on a router, the repaired printer with a
new MAC address cannot be connected to the network.
The default printer name on a network consists of EPSON and the last six digits of the
MAC address. Therefore, the printer name becomes different from the previous one.
You are required to enter the last six digits of the MAC address (xx:yy:zz) on the
adjustment program.
MAC address example: 00:00:48:xx:yy:zz
(xx, yy, zz represents a value unique to each printer)
Figure 2-5. MAC Address Label
MAC Address Label
Last six digits of MAC address
Confidential
CHAPTER 3
MAINTENANCE
Confidential
Maintenance Overview 46
3.1 Overview
This section provides information to maintain the printer in its optimum condition.
3.1.1 Cleaning
Except for the printhead, there are no other mechanical parts or units that require periodic cleaning. However, if
need arises, clean the component observing the following instructions.
Instructions for cleaning
Exterior parts such as housing
Wipe dirt off with a soft clean cloth moistened with water. For glossy or transparent parts, use of unwoven cloth is
recommended to avoid scratching those parts.
Inside of the printer
Remove paper dust with a vacuum cleaner.
Rubber or plastic rollers such as an LD roller used to feed paper
If paper dust adhered to the rollers decreases the frictional force of the rollers and the rollers cannot properly feed
paper, wipe off the paper dust with a soft cloth moistened with diluted alcohol.
Instructions for cleaning ink stains
Wipe the stains off with a cloth wrung out of diluted alcohol.
3.1.2 Lubrication
The type and amount of the grease used to lubricate the printer parts are determined based on the results of the
internal evaluations. Therefore, refer to " 3.2 Lubrication Points and Instructions (p48)" for the repairing
procedures below, and apply the specified type and amount of the grease to the specified part of the printer
mechanism.
Grease
Tools
OFFICE 940FW
BX535WD
WorkForce 60 series:WorkForce 60/T42WD/Epson Stylus Office B42WD/
Do not use alcohol for cleaning the transparent parts. Doing so may cause them to get cloudy.
When wiping paper dust off the LD roller, be careful not to rub against the surface asperity.
To minimize the effect on the parts, use diluted alcohol such as 70% diluted ether.
After using alcohol for cleaning, make sure to wipe the part off with a soft dry dust-free
cloth to remove alcohol traces fully.
Type Name EPSON Part Code Supplier
Grease G-45 1033657 EPSON
Confidential
Maintenance Overview 47
Note *: Use tools whose specifications are specified in " 3.2 Lubrication Points and Instructions (p48)".
Name Availability EPSON Part Code
Injector O * ---
Brush O * ---
Flux dispenser O * 1049533
Confidential
Maintenance Lubrication Points and Instructions 48
3.2 Lubrication Points and Instructions
Figure 3-1. Lubrication of the Driven Pulley Holder
<Lubrication Point>
1. Bearing of theDriven
Pulley Holder (x2).
2. Contact points (x8) with
theMain Frame.
3. Shaft holeof theDriven
Pulley.
<Type>
G-71
<Application Amount>
1. 2 mmx appropriate
amount
2. 1 mmx 2 mm
3. 1 mmx 1 mm
<Remarks>
Apply with injector.
Driven Pulley Holder Back Driven Pulley Holder Front
Driven Pulley
2. Application Point
Figure 3-2. Lubrication of the Paper Guide Front Assy (PF Roller)
<Lubrication Point>
Ribs (x3) on thePaper
GuideFront Assy
(Contact points with thePF
Roller and Spur Gear 12)
<Type>
G-71
3 mmx 17 mmx 1 mm
<Remarks>
Apply 1 x 17 mm
each with injector on
thethreepoints to make
theapplication amount.
Lubricatealong the
greasegrooves and
wipethegreasethat run
off thegrooves.
Do not touch section A
before/during/after
lubrication.
Section A
Figure 3-3. Lubrication of the Paper Guide Front Assy (EJ Roller)
<Lubrication Point>
Ribs (x8) on thePaper
GuideFront Assy
(Contact points of theEJ
Roller)
<Type>
1. G-74
2. G-71
1. 0.04 g
2. 1 mmx 4 mm
<Remarks>
1. Apply with brush.
2. Apply with injector.
Stir G-74 beforeuse.
Do not touch
application points after
lubrication.
Install theEJ Roller
soon after lubrication.
EJ Roller
Figure 3-4. Lubrication of the PF Roller Grounding Spring Figure 3-5. Lubrication of the PF Holder
<Lubrication Point>
Contact point between the
PF Roller and thePF
Roller Grounding Spring
<Type>
G-71
3 mmx 7 mm
<Remarks>
Application Point
PF Roller Grounding Spring
PF Roller
<Lubrication Point>
PF Holder (x4)
<Type>
G-71
0.5 mmx 0.5 mm
<Remarks>
PF Holder
Application Point
Confidential
Figure 3-6. Lubrication of the Main Frame (1)
<Lubrication Point>
1. Contact points (x4) on
theMain Framewith the
CR Assy
2. Contact point on the
Front Framewith the
CR Assy
<Type>
G-71
1.5 mmx 350 mm
(165 mg)
<Remarks>
Main Frame
Front Frame
350 mm
350 mm
Application Point
3.6 mm
3 mm
Front Frame
Main Frame
2 mm
4.2 mm
9.3 mm
1.35 mm
2.02 mm
2.7 mm
Figure 3-7. Lubrication of the Main Frame (2) Figure 3-8. Lubrication of the EJ Pulley
<Lubrication Point>
Contact points (x4)
between theMain Frame
and theD/E Lever
<Type>
G-71
0.5 mmx 10 mm
<Remarks>
Apply with brush.
Main Frame
D/E Lever
Application Point
<Lubrication Point>
Shaft of theEJ Pulley (x3)
<Type>
G-71
1 mmx appropriate
amount
<Remarks>
Using injector, apply
greaseon thethick part
of theshaft only from
theroot to thetop edge.
Lubricatealong the
greasegrooves on the
EJ Pulley.
EJ Pulley
Application Point
Figure 3-9. Lubrication of the Ink System Assy (1) Figure 3-10. Lubrication of the Ink System Assy (2)
<Lubrication Point>
Sliding surfaceof theCap
Slider (x4)
<Type>
G-74
1 mmx 15 mm
<Remarks>
Apply with brush.
Application Point
<Lubrication Point>
ValveUnit (x2)
<Type>
G-74
2 mmx 12 mm
<Remarks>
Apply with brush.
Valve Unit
Ink System Assy
Application Point
Figure 3-11. Lubrication of the CR Assy
<Lubrication Point>
1. Rail GuidePressurizing
Plate(x2)
2. Contact points (x2) with
theValveCam
<Type>
G-71
amount
amount
<Remarks>
1. Apply with injector.
2. Lubricatealong therib
on thebottomof theCR
Assy with injector.
Rail Guide Pressurizing Plate
Bottom of CR Assy
Bottom of CR Assy
CR Assy
CR Assy
Confidential
Figure 3-12. Lubrication of the Scanner Unit (WorkForce 635/625 series)
<Lubrication Point>
Shaft of theScanner
Housing (x4)/Rail area(x1)
<Type>
G-45
1. 1 mmx 2 mm
2. 0.03 g x 2 points
<Remarks>
1. After lubricating with
injector, usebrush to
spread thegreaseall
over theshaft.
2. Spread it with brush
after application with
injector.
Scanner Housing
Figure 3-13. Lubrication of the Duplex Unit
<Lubrication Point>
Shaft of theMiddleShaft
Assy (x3)
<Type>
G-71
1. 2 mmx 4 mm
amount
<Remarks>
Duplex Unit
Middle Shaft Assy
Figure 3-14. Lubrication of the CIS Carriage (WorkForce 635/625 series)
<Lubrication Point>
Contact points on theCIS
Carriage(x6) with theCIS
Unit
<Type>
G-74
Appropriateamount
<Remarks>
Apply with Flux Dispenser.
CIS Carriage
CIS Unit
Application Point
Confidential
Figure 3-15. Lubrication of the Stopper Assy (WorkForce 625 series)
<Lubrication Point>
Grooves of theslider base
(contact points with the
CamSlider)
<Type>
G-72
0.2 - 0.3 g x 3 points
<Remarks>
Apply with brush.
Cam Slider
Slider base
Application Point
Stopper Assy
Confidential
CHAPTER 4
APPENDIX
Confidential
Appendix Power-On Sequence 53
4.1 Power-On Sequence
This section describes the power-on sequences for this product. The preconditions are as follows.
Condition 1: Normal power-on sequence (See Table 4-1.)
Turning on the printer after turning it off without an error.
Initial ink charge has finished and every cartridge has sufficient ink.
No paper on the paper path.
The Printhead is capped with the Cap of the Ink System Assy.
The Carriage is normally fixed by the CR Lock.
Condition 2: Power-on sequence after recovering from a paper jam error (See Table 4-2.)
Turning on the printer after turning it off with a paper jam error.
There still remains paper on the paper path out of the detecting area of the PE sensor.
OFFICE 940FW
BX535WD
WorkForce 60 series: WorkForce 60/T42WD/Epson Stylus Office B42WD/
Table 4-1. Condition 1: Normal Power-on Sequence
*1
Operation
*2
Carriage/PF Roller
movement and
position
*3
1. Printhead initialization
1-1.Initializes the Printhead, and checks for the fuse on the board in the Printhead.
*4
2. Checking for waste ink overflow
2-1.Checks the waste ink counter if the waste ink overflow is occurring.
3. Avoiding deadlock sequence
*5
3-1.The carriage moves to the 0-digit side slowly and confirms it touches the Right Frame.
3-2.The carriage slightly moves to the 80-digit side slowly.
3-3.The PF Motor rotates clockwise, and releases the CR lock.
4. Seeking the home position
4-1.The carriage moves to the 0-digit side slowly and confirms it touches the Right Frame. The position when it
touches the Right Frame is set as the origin position temporarily.
4-2.The carriage slowly moves to the CR lock set position.
4-3.The PF Motor rotates counterclockwise, and sets the CR lock.
':1^ ':
':1^@
Confidential
Note *1: The PF motor drive is not transmitted to the Pickup Assy during this power-on sequence.
*2: The rotation directions of the PF Motor are as follows.
Clockwise: Paper is fed normally
Counterclockwise: Paper is fed backward
4-4.The carriage moves to the 80-digit side slowly and confirms it touches the CR lock.
4-5.The carriage slowly moves toward the 0-digit side and reaches the CR lock set position.
4-6.The PF Motor rotates clockwise, and releases the CR lock.
4-7.The carriage moves to the 80-digit side slowly and confirms it does not touch the CR lock.
4-8.The carriage slowly moves to its home position, and the origin position is fixed.
Afterward, the carriage position is monitored according to the signals from the CR Encoder.
5. PF initialization
5-1.The PF Motor rotates clockwise for approx. one second.
5-2.The PE sensor detects if paper exists and the PF Motor rotates clockwise for approx. 0.5 second.
*6
6. Low temperature operation sequence
*7
6-1.The carriage moves back and forth between the CR lock and the 80-digit side for two times.
7. PF measurement and PW sensor initialization
7-1.The carriage slowly moves to the 80-digit side.
7-2.The carriage moves to the VHCheck position quickly and stops; meanwhile the voltage values detected by the PW
sensor at the specified three points are recorded. At the same time, the PF Motor rotates clockwise and its load is
measured.
7-3.The carriage detects the voltage of the PW sensor at the carriage stop position (the black area at the Paper Guide
Front).
7-4.The carriage returns near its home position. At the same time, the PF Motor rotates clockwise and its load is
measured.
8. Detecting ink cartridge and initializing ink system
*8
8-1.After the carriage slightly moves to the 80-digit side and checks the ink end sensor, detects the ink remaining.
8-2.The carriage slowly returns to its home position.
8-3.The carriage slowly moves to the 0-digit side to the CR lock set position.
8-4.The PF Motor rotates counterclockwise and sets the CR lock.
8-5.The carriage slowly returns to its home position.
Table 4-1. Condition 1: Normal Power-on Sequence
*1
Operation
*2
Carriage/PF Roller
movement and
position
*3
Confidential
*3: The conditions of the CR lock are as follows.
Red CR lock is set
White CR lock is released
*4: The fatal error occurs if there is a problem such as the fuse blew.
*5: Confirm that the CR lock is not get stuck in the gap of the carriage or any other parts preventing the carriage from moving.
*6: Eject paper if any.
*7: Executed when the detected temperature is under 5
o
C (41
o
F) by the thermistor on the Printhead.
*8: The empty suction operation may occur depending on situations.

Note *1: Paper exists is detected when the carriage touches the paper. When paper does not exist is detected, the power-on sequence
of condition 1 (Table 4-1) is executed from No.6.
*2: If the paper jam error cannot be solved after repeating the power-on sequence on condition 2 (Table 4-2) twice, the printer turns
into the paper jam fatal error for the third time.
Table 4-2. Condition 2: Power-on Sequence after Recovering from a Paper Jam Error
Operation
Carriage/PF Roller
movement and
position
Executes No.1 to No.5 on the normal power-on sequence (Table 4-1).
6. Detecting remaining paper
6-1.The carriage moves to the 80-digit side and confirms there is no paper.
*1
6-2.The carriage quickly returns to its home position, and displays on the LCD that the paper jam error occurs.
When the user removes the paper and releases the paper jamerror by panel operation, the normal power-on sequence fromNo.1 (Table 4-1) is executed
again.
*2
Confidential
Appendix Connector Diagram 56
4.2 Connector Diagram
Cable connections of this printer are shown below.
Figure 4-1. Connector Diagram
B M Y C
PW Sensor
CR Encoder Board
ADF Motor
ADF PE Sensor
Wireless LAN Module*
Cover Open Sensor
Stacker Open Sensor (Workforce 60 series)
CN16
CN17
CN5
CN1
CN1
CN2
CN2
CN11
CN21 CN501
CN2
AC in
J1
CN12
CN1
Printhead
CSIC
CR Contact Module
CN13
CN3
CN17
CN24
Scanner Motor
CIS Module
ADF Unit
CN2 (Workforce 635 series)
CN8 (Workforce 620 series)
CN18
ADF Encoder CN19
ADF Document Sensor CN22
CN1
PE Sensor CN15
CR Motor CN6
PF Motor
USB
USB Host (Workforce 635/620 series)
Ethernet
Memory Card (Workforce 635/620 series)
CN7
CN1
CN20
CN4
CN9/10
PF Encoder CN14
FAX Board
PS Board
Panel Board
CN1
Panel Board
Panel Sub
Board
CN1
CN2
Panel Board
LCD
CN1
CN2
Main Board
Scanner Unit
CR Unit
Panel Unit
Workforce 635 series
Workforce 635/620 series
Workforce 635 series
Workforce
635 series
Workforce
620 series
Workforce
60 series
Note "*": This is not mounted on Epson ME OFFICE 85ND.
Confidential
Appendix Troubleshooting 57
4.3 Troubleshooting
This section describes the troubleshooting workflow and fatal error information.
4.3.1 Troubleshooting Workflow
The following page describes the troubleshooting workflow. Follow the flow when troubleshooting problems.
Epson WorkForce 635/625/60 series Revision D
Confidential
Appendix Troubleshooting Workflow 58
This flowchart is compiled based on the following
contents.
Our experience regarding the quality problem.
ESKs repair data on FY08 / FY09 models.
Printer Mechanism specification for Epson
WorkForce 635/625/60 series.
WorkForce 60 series does not have the Scanner/ADF
unit, so the troubleshooting for the Scanner/ADF unit
is not applicable to this series.
Error indications of WorkForce 60 series are LED
only. So, check the details on errors with the EPSON
Status Monitor 3.
Fatal error
Pleaserefer to " 4.3.2Fatal Error
Code(p59)"for troubleshooting.
Maintenance error
[Occurrence Condition]
Thiserror occurswhen
maintenancecounter inEEPROM
exceedsthespecifiedvalue.
[Major Occurrence Timing]
Power-ontiming
Print start timing
Cleaningtiming
Ink Cartridgereplacement
timing
[Troubleshooting]
PorousPadreplacement
Maintenancecounter reset
Ink End error
Thiserror occurswhenink inInk
Cartridgeisempty.
Power-ontiming
Print start timing
Cleaningtiming
timing
Print timing
[Troubleshooting]
[NOTE]
If thiserror occursduringauto
duplex print operation, printer
stopsandeject thepaper
automatically evenif theprinting
isnot completed.
Ink Cartridge error
Thiserror occurswhenInk
Cartridgedataisincorrect or Ink
Cartridgeisnot recognized
correctly.
Power-ontiming
Print start timing
Cleaningtiming
timing
[Major Troubleshooting]
Removeandreinstall Ink
Cartridge
CSIC Terminal replacement
CR Contact Module
replacement
HeadFFC replacement
MainBoardreplacement
No Ink Cartridge error
Thiserror occurswhenInk
Cartridgeisnot installed.
Power-ontiming
[Troubleshooting]
Ink Cartridgeinstallation
Scanner Open error
Thiserror occurswhenScanner
Unit isinopencondition.
Power-ontiming
Scanner Unit close
Scanner Unit replacement
Scanner OpenSensor
replacement
Paper Jam error
Pleaserefer to " Paper J amerror"
of Error occursinprinting
operation.
Paper Jam error
Thiserror occurswhentop/
bottomof paper isnot detectedby
PE Sensor inthespecifiedstepsof
paper feedingoperationcorrectly.
Power-ontiming
Paper loadingtiming
Paper eject timing
Duplex print timing
1 PushStart buttonto eject the
paper.
Success
Start paper feedingoperation
againif printer hasprint data.
Fail
Occur paper jamerror again.
2 If fail intheabove1), remove
thepaper by openingScanner
Unit or takingoff Duplex Unit.
3 PushStart buttonagain.
Success
Start paper feedingoperation
againif printer hasprint data.
Fail
Occur paper jamerror again.
4 If fail intheabove3), check
foreignmaterial / part come-
off / PE Sensor Lever / PE
Sensor / PorousPadonPaper
GuideFront / Mainboard/
Stopper Assy.
[NOTE]
If thiserror occursduringauto
duplex print operation, printer
stopsandeject thepaper
automatically evenif theprinting
isnot completed. (print dataof
adverseside& reversesideis
eliminated.)
No Paper error
Thiserror occurswhentopof
paper isnot detectedby PE Sensor
inthespecifiedstepsof paper
loadingoperationcorrectly.
(No paper / No loading/ No
cassette/ largepaper skew)
Paper loadingtiming
1 Put papersincassetteandpush
Start button.
2 If apaper stopsbeforereaching
PE Sensor, removeit and
check thepaper condition.
3 A) If nodamageintheabove2),
set edgeguidecorrectly after
puttingpapersincassetteand
retry.
B) If damageintheabove2),
check foreignmaterials/
partscome-off / parts
transformationinpaper
path.
4 If not resolvedby 3-A) & 3-B),
check foreignmaterial / Part
come-off / surfaceconditionof
PickupRoller or Paper Feed
Roller (Duplex Unit) / PE
Sensor Lever / PE Sensor /
MainBoard/ PF Motor /
CassetteAssy / Stopper Assy.
Double Feed error
*2
Thiserror occursonthefollowing
case.
A paper isejectedwithout
printingduringpaper loading
operation.
Actual paper lengthislonger
thantheoretical one.
Paper loadingtiming
Paper feedtiming
Paper eject timing
[Troubleshooting]
PE Sensor Lever replacement
PE Sensor replacement
PW Sensor replacement
Paper Size Unmatch error
Thiserror occurswhenactual
paper sizeisnot matchedto
theoretical one. (Detect both
shorter andlonger)
Duplex print timing
[Troubleshooting]
Paper Size error
*3
Thiserror occurswhenactual
paper sizeisnot matchedto
theoretical one. (Detect shorter
only)
Paper loadingtiming
Paper feedtiming
Paper eject timing
[Troubleshooting]
No Power
*1
[Presumable Cause]
Power Supply Boarddamage
MainBoarddamage
Power Supply Board
replacement
Poor Printing
[Phenomenon]
Poor printingquality
Ink stainonpaper
Dot missing
Paper eject without printing
[Presumable Cause]
Driver / Panel mis-setting
Contaminationof CR scale
Contaminationof Printhead
cover
Printheaddamage
Ink cloggingof Printhead
ContaminationonCapUnit /
Wiper of Ink SystemAssy
Ink SystemAssy damage
Float of PorousPadonPaper
GuideFront
Narrow PG
PE Sensor Lever damage
PE Sensor damage
Driver / Panel re-setting
CR Scalereplacement
Printheadcover cleaning
Printheadcleaning
Printheadreplacement
Rubber cleaningof CapUnit
Ink SystemAssy replacement
PorousPadre-installation
PG readjustment
Printer Mechanism
replacement
Poor Paper Loading
[Presumable Cause]
Useof 3rdparty media
Edgeguidemis-setting
Foreignmaterial
Part come-off
Contaminationof Pickup
Roller or paper feedroller
(Duplex Unit)
CassetteAssy damage
Recommendationof EPSON
media
Edgeguidere-setting
Foreignmaterial removal
Part re-installation
Roller replacement
CassetteAssy replacement
Abnormal Noise
[Presumable Cause]
Foreignmaterial
Insufficient grease
Gear damage
Stopper Holder IdleRoller
mis-setting
Lubricationof grease
Gear replacement
Stopper Holder IdleRoller
re-setting
Scanner failure
[Presumable Cause]
Contaminationof Scanner Glass
Contaminationof Document Pad
CIS Unit bondingfailure
CIS Unit damage
Contaminationof Scanner Motor Encoder
Scanner Motor Encoder Sensor damage
Scanner Motor damage
Scanner Glasscleaning
Document Padcleaning
Document Padreplacement
CIS Unit replacement
Scanner Motor Encoder cleaning
Scanner Motor Encoder Sensor
replacement
Scanner Motor replacement
ADF failure
[Phenomenon]
No paper feed
Doublefeed
Paper jam
Paper skew
[Presumable Cause]
Wear of PickupRoller
Wear of ADF PadAssy
Gear damage
ADF Motor damage
Contaminationof Scanner Glass
Paper Sheet Assy damage
Foreignmaterial
ADF Cover Assy damage
Wear of EJ Roller
ADF Sensor damage
ADF Cover Assy replacement
ADF PadAssy replacement
Scanner Glasscleaning
Paper Sheet Assy replacement
ADF unit replacement
Finish
*4
Turn on the printer
1
1
Major problem without error message
Print check pattern
What is returned reason?
Copy an image
Copy an image by ADF
Flow A
Return previous flow
Is printing operation
finished without trouble?
Start
ADF/Scanner
unit failure
Printer failure only
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Start
Is printing operation
finished without error?
Yes
*1: If theprinter can turn on but turns off right away, theprotection
circuit may cut off thepower dueto an error such as acircuit failure.
*2: Only for manual duplex print
*3: Only for fax print
*4: In caseof Not TroubleFound, check fatal error code.
Major problem with error message
Major problem without
error message
Is Power-on sequence
finished without error?
Perform Flow A
Yes
No
Is ADF operation finished
without trouble?
Standby condition
ADF failure?
Is scanning operation
finished without
trouble?
Does printer turn on the
power?
Confidential
Appendix Fatal Error Code 59
4.3.2 Fatal Error Code
This section describes the fatal error code and the possible cause for this product.
Printer fatal error list
WorkForce 60 series does not have the Scanner/ADF unit, so Table 4-4 is not applicable to
this series.
Table 4-3. Fatal Error List (Printer)
Error type
Error
code
Error name Possible cause
DC motor
error
01H CR PID excess load error
CR Encoder failure (contaminated/detached scale, Encoder Board failure)
CR Motor failure
Carriage overload error (paper jam/foreign object)
Cable disconnection
02H CR PID excess speed error
Motor driver failure (Main Board failure)
Tooth skip of the CR Timing Belt
Improper tension of the CR Timing Belt
03H CR PID reverse error
Paper jam
04H CR PID lock error
CR Motor failure
Cable disconnection
05H CR PID speed degradation error
Paper jam
08H CR load position reverse error
Paper jam
09H CR load position excess speed error
0AH CR load position excess load error
CR Motor failure
Cable disconnection
F1H PF PID excess load error
PF Encoder failure (contaminated/detached scale, Encoder Board failure)
PF Motor failure
PF drive mechanism overload (paper jam/foreign object)
Cable disconnection
F2H PF PID excess speed error
Tooth skip of the PF Timing Belt
Improper tension of the PF Timing Belt
Confidential
Note "*": Not occurs except in manufacturing process.
DC motor
error
F3H PF PID reverse error
Paper jam
F4H PF PID lock error
PF Motor failure
Cable disconnection
F6H PF PID excess torque limitation error ---
*
F8H PF load position reverse error
F9H PF load position excess speed error
FAH PF load position excess load error PF Encoder failure (contaminated/detached scale, Encoder Board failure)
PF Motor failure
Cable disconnection
FCH PF load position error
Motor drive
time error
D1H CR (PID) driving time error
Main Board failure
D2H CR (load position) driving time error
D3H PF (PID) driving time error
D4H PF (BS) driving time error
Command error 30H EEPROM verify error (by command) ---
*
Printhead
system error
40H Transistor temperature error Main Board failure
41H X-Hot detect error (pre printing)
Printhead failure
Main Board failure
42H X-Hot detect error (after flushing)
43H Head temperature error
Sequence
error
50H Home position error
Paper jam
Foreign object
Deformation of the Main Frame
51H Deadlock avoidance error
52H Impossible contact detection error
56H
Contact error at ink replacement timing
(Power-off)
5BH Insoluble paper jam error
Paper jam
Foreign object
7EH No print inspection mode error ---
*
Sensor error
60H PW detector error
PW Sensor failure
Main Board failure
61H PW detector confusion error
63H PE detector error
Ink device
error
B0H -
CFH
Ink device error
Ink Cartridge failure
CSIC Terminal failure
CR Contact Module failure
Main Board failure
Circuit error 80H Circuit error (include blowout of a fuse) Main Board failure
Table 4-3. Fatal Error List (Printer)
Error type
Error
code
Error name Possible cause
Confidential
ADF/Scanner fatal error list (WorkForce 635/625 series)
Table 4-4. Fatal Error List (ADF/Scanner)
Error code Error name Possible cause
01H ADF PID excess speed error
ADF Encoder failure (contaminated/detached scale, Encoder Board failure)
02H ADF PID reverse error
ADF Encoder failure (contaminated/detached scale, Encoder Board failure)
Paper jam
03H ADF PID lock error ADF Encoder failure (contaminated/detached scale, Encoder Board failure)
ADF Motor failure
Paper jam
Cable disconnection
05H ADF PID excess load error
06H ADF PID driving time error Main Board failure
10H Scanner HP detection error
CIS Unit failure
Scanner Housing failure
Main Board failure
20H Scanner LED light error
CIS Unit failure
Main Board failure
30H ADF option error Main Board failure
36H ADF paper jam error Paper jam

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