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InspectionandTestPlanforProcessPiping
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. DocumentionControl 2 3 4 5 6 7 ReceivingMaterialCheck MaterialCertificate Control WPS PQR WPQ NDTOperatorCertificate CalibrationCertificate Cotrol ASMEB31.3,Spec. ASMESECII,Spec. ASMEIX,Spec. ASMEIX,Spec. ASMEIX,Spec. ASMEB31.3,Spec ASMEB31.3,Spec ASMESECII ASMEIX ASMEIX ASMEIX ASMEB31.3 RelatedForms Certificates WPS PQR WPQRecords Certificates H H H H H H W W H H H H A A A A VerifyingDocument Contrac. TPI Client MOM H H H Remark

ASMEB31.3,Spec

Spec. SPOOLMAKING(SHOP)

Records

CuttingandBevelingof eachparts&Checkof identification Fitupofspools MonitoringofWelding

WPS/Spec.

ASMEB31.3

SW

10 11

WPS/Spec. WPS/Spec.

ASMEB31.3 ASMEB31.3

DialyFitUpReport DialyWeldingReport

H H

W W

R R

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12 13 14 PWHT(IfAny) FinalInspection IdentificationofSpools Control WPS/Spec. WPS/Spec. Spec. ASMEB31.3 ASMEB31.3 Spec. PaintingofSpools(Primer) 15 16 SurfacePreparation DFTMeasurment SSPC,Spec. SSPC,Spec. SSPC SSPC FieldAssembly Inspectionofinternal cleanesspriorof installation Fitup Checkthatnosignificant stressesonline Surverying Monitoringofwelding PWHT(IfAny) DailySurface PreparationReport DailyPainting InspectionReport H H W W R R PWHTReport H H H W H W R R R

17

Spec.

ASMEB31.3,Spec

SW

18 19 20 21 22

WPS/Spec. Spec. Spec. WPS/Spec. WPS/Spec.

ASMEB31.3 ASMEB31.3 ASMEB31.3,Spec ASMEB31.3 ASMEB31.3

DailyFitUpReport SurveingReport DailyWeldingReport PWHTReport

H H H H H

W W W W W

R R R R R

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23 NDT ASMEB31.3,Spec ASMEB31.3 NDTRequestReport RTTestReport PTTestReport UTTestReport PipeSupportReport PunchListReport PressureTestReport PipesHistoryReport TestPackageLineList NDTTestReports HydrostaticTestReport ValveInstallationReport H W R

24 25 26

PipeSupport LineCheck(PunchList acc.toIsometricDWG) PressureTest

DWG/WPS WPS/DWG ASME/NDTmap/NDT Procedure Spec./DWG

DWG WPS/DWG ASMEVIII

H H

W W H

R R R

27

TestPackage

Spec./DWG

28

ValveInstallation FinalInspection (Reinstatement)

Spec./DWG

Spec./DWG

29

Spec./DWG

Spec./DWG FinalFieldCoat

ReinstatmentCertificate

30 31 32

SurfacePreparation WrappingforUGPiping DFTMeasurment

SSPC,Spec. SSPC,Spec. SSPC,Spec.

SSPC SSPC SSPC Abbreviations:

DailySurface PreparationReport WrappingReport DailyPainting InspectionReport

H H H

W W H

R R R

H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. 3

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R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder

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