CONSTRUCTORA HOSTOTIPAQUILLO, S.A. DE C.V.

QUALITY CONTROL DEPARTMENT QUALITY INSPECTION PROCEDURE (QIP)

LIQUID PENETRANT EXAMINATION, COLOR CONTRAST TECHNIQUE

LIQUID PENETRANT EXAMINATION, COLOR CONTRAST TECHNIQUE

CHANGES AND/OR MODIFICATIONS

REVISION MODIFIED PAGES DESCRIPTION OF CHANGE DATE MAY 04/11 MAY 13/11 FEB 16/14

1 2 3

DRYING, DEVELOPING TIMES INTERPRETATION TIME CHANGE OF PENETRANT MATERIALS

NAME PREPARED AND APPROVED BY ACCEPTED BY

SIGN/DATE

POSITION QCM
AUTHORIZED INSPECTOR

HOSTO-QIP-02

Procedure No.

Revision
3

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CONSTRUCTORA HOSTOTIPAQUILLO, S.A. DE C.V.

QUALITY CONTROL DEPARTMENT QUALITY INSPECTION PROCEDURE (QIP)

LIQUID PENETRANT EXAMINATION, COLOR CONTRAST TECHNIQUE

INDEX

1. INTRODUCTION 2. MATERIALS TO %E E&AMINED 3. PENETRANT MATERIALS 4. SUR'ACE PREPARATION 5. PENETRANT APPLICATION 6. E&CESS PENETRANT REMO(AL 7. DRYIN) A'TER E&CESS PENETRANT REMO(AL 8. DE(ELOPIN) 9. INTERPRETATION 10. E(ALUATION O' INDICATIONS 11. POST*E&AMINATION CLEANIN) 12. PERSONNEL TRAININ) AND COMPETENCY 13. RE'ERENCES 14. ATTAC+MENTS

HOSTO-QIP-02

Procedure No.

Revision
3

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CONSTRUCTORA HOSTOTIPAQUILLO, S.A. DE C.V.

QUALITY CONTROL DEPARTMENT QUALITY INSPECTION PROCEDURE (QIP)

LIQUID PENETRANT EXAMINATION, COLOR CONTRAST TECHNIQUE

1.

INTRODUCTION T-e .i/uid 0ene1r n1 e2 3in 1ion 3e1-od is n e##ec1ive 3e ns #or de1ec1in! discon1inui1ies 4-icre o0enin! 1o 1-e sur# ce o# non0orous 3e1 .s nd o1-er 3 1eri .s. T50ic . discon1inui1ies de1ec1 6.e 65 1-is 3e1-od re cr c7s8 se 3s over. 0s8 . 3in 1ions8 inco30.e1e 0ene1r 1ion8 nd 0orosi15 In 0rinci0.e8 .i/uid 0ene1r n1 is 00.ied 1o 1-e sur# ce 1o 6e e2 3ined nd ..o4ed 1o en1er discon1inui1ies. A.. e2cess 0ene1r n1 is 1-en re3oved8 1-e 0 r1 is dried nd deve.o0er is 00.ied. T-e deve.o0er #unc1ions 6o1- s 6.o11er 1o 6sor6 0ene1r n1 1- 1 - s 6een 1r 00ed in discon1inui1ies8 nd s con1r s1in! 6 c7!round 1o en- nce 1-e visi6i.i15 o# 0ene1r n1 indic 1ions

2.

MATERIALS TO E EXAMINED T-is 0rocedure s- .. 6e used 1o e2 3ine 0. 1es nd 4e.ds.

3.

PENETRANT MATERIALS Pene1r n1 3 1eri .s 1o 6e used in 1-e e2 3in 1ion 0rocess s- .. 6e s #o..o4s9 CLEANING AGENT: %r nd n 3e9 Iden1i#ic 1ion no.9 PENETRANT: %r nd n 3e9 Iden1i#ic 1ion no9 PENETRANT REMOVER: %r nd n 3e9 Iden1i#ic 1ion no.9 DEVELOPER: %r nd n 3e9 Iden1i#ic 1ion no.9 none (3 5 6e so.ven1s .i7e :0 in1*1-inner;8 de1er!en1s8 e1c.) none CANTESCO P"<"S*A 0ene1r n18 red visi6.e*so.ven1 re3ov 6.e CANTESCO C"<"*A non*c-.orin 1ed so.ven1 c.e ner8 eroso. CANTESCO D"<"*A so.ven1 deve.o0er8 non*c-.orin 1ed8 eroso.

C u1ion9 in1er3i2in! o# 0ene1r n1 3 1eri .s #ro3 di##eren1 # 3i.ies or 6r nds is no1 0er3i11ed

HOSTO-QIP-02

Procedure No.

Revision
3

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CONSTRUCTORA HOSTOTIPAQUILLO, S.A. DE C.V.

QUALITY CONTROL DEPARTMENT QUALITY INSPECTION PROCEDURE (QIP)

LIQUID PENETRANT EXAMINATION, COLOR CONTRAST TECHNIQUE

4.

SUR!ACE PREPARATION In !ener .8 s 1is# c1or5 resu.1s 3 5 6e o61 ined 4-en sur# ce o# 0 r1 is in 1-e s*!round or s*4e.ded condi1ion 0rior 1o .. .i/uid 0ene1r n1 e2 3in 1ions8 1-e sur# ce 1o 6e e2 3ined nd .. d= cen1 re s 4i1-in 1 .e s1 " inc- s- .. 6e dr5 nd #ree o# .. dir18 !re se8 .in18 sc .e8 4e.din! #.u28 4e.d s0 11er8 0 in18 oi.8 nd o1-er e21r neous 3 11er 1- 1 cou.d o6scure sur# ce o0enin!s or o1-er4ise in1er#ere 4i1- 1-e e2 3in 1ion. C.e nin! !en1 .is1ed in 3.< 6ove 3us1 6e used 1o cco30.is- 1-e sur# ce 0re0 r 1ion c1ivi15.
4.1

DR"IN# SUR!ACE A!TER CLEANIN#. A#1er c.e nin!8 dr5in! o# 1-e sur# ces 1o 6e e2 3ined s- .. 6e cco30.is-ed 65 nor3 . ev 0or 1ion. A 3ini3u3 0eriod o# , 3inu1es s- .. 6e e. 0sed 1o ensure 1- 1 1-e c.e nin! !en1 - s ev 0or 1ed 0rior 1o 00.ic 1ion o# 1-e 0ene1r n1.

4.2

SUR!ACE AND PENETRANT TEMPERATURES As s1 nd rd 1ec-ni/ue8 1-e 1e30er 1ure o# 1-e 0ene1r n1 nd 1-e sur# ce o# 1-e 0 r1 1o 6e 0rocessed s- .. no1 6e 6e.o4 >< ?' (@ ?C) nd no1 6ove ",@ ?' (@, ?C) 1-rou!-ou1 1-e e2 3in 1ion 0eriod. Loc . -e 1in! or coo.in! is 0er3i11ed 0rovided 1-e 0 r1 1e30er 1ure re3 ins in 1-e r n!e o# >< ?' (@ ?C) 1o ",@ ?' (@, ?C) durin! 1-e e2 3in 1ion. C$%&'()* A+,-%$&, .,)&'/$&'() $)+ '//%0')$&'() $1, 1,-%'1,+ +%1')2 &3, $44/'5$&'() (6 &3, ,7$0')$&'() 0,&3(+.

5.

PENETRANT APPLICATION A#1er 1-e 0 r1 - s 6een c.e ned8 dried nd 3 in1 ined in 1-e r n!e o# >< ?' (@ ?C) 1o ",@ ?' (@, ?C)8 1-e 0ene1r n1 4i.. 6e 00.ied 65 s0r 5in! so 1- 1 1-e en1ire sur# ce o# 1-e 0 r1 under e2 3in 1ion is co30.e1e.5 covered 4i1- 0ene1r n1. T-e .en!1- o# 1i3e 1-e 0ene1r n1 3us1 re3 in on 1-e sur# ce o# 0 r1 1o ..o4 0ro0er 0ene1r 1ion (d4e.. 1i3e) s- .. 6e @ 3inu1es. 'or 1e30er 1ure #ro3 ><?' 1o @?' 1-e 3ini3u3 d4e.. 1i3e s- .. 6e "< 3inu1es. No1e9 i# 1-e 0ene1r n1 is 00.ied usin! co30ressed ir 00 r 1us #i.1ers s- .. 6e 0. ced on 1-e u0s1re 3 side ne r 1-e ir in.e1 1o 0rec.ude con1 3in 1ion o# 1-e 0ene1r n1 65 oi.8 4 1er8 dir18 or sedi3en1 1- 1 3 5 - ve co..ec1ed in 1-e .ines.
Procedure No.

HOSTO-QIP-02

Revision
3

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CONSTRUCTORA HOSTOTIPAQUILLO, S.A. DE C.V.

QUALITY CONTROL DEPARTMENT QUALITY INSPECTION PROCEDURE (QIP)

LIQUID PENETRANT EXAMINATION, COLOR CONTRAST TECHNIQUE

6.

EXCESS PENETRANT REMOVAL A#1er 1-e s0eci#ied 0ene1r 1ion 1i3e - s e. 0sed8 n5 0ene1r n1 re3 inin! on 1-e sur# ce s- .. 6e re3oved 65 4i0in! 4i1- c.o1-8 re0e 1in! 1-e o0er 1ion un1i. 3os1 1r ces o# 0ene1r n1 - ve 6een re3oved. T-e re3 inin! 1r ces s- .. 6e re3oved 65 .i!-1.5 4i0in! 1-e sur# ce 4i1- c.o1- 3ois1ened 4i1- 1-e 0ene1r n1 re3over .is1ed in 3. To 3ini3iAe re3ov . o# 0ene1r n1 #ro3 discon1inui1ies8 c re s- .. 6e 1 7en 1o void 1-e use o# e2cess 0ene1r n1 re3over. C$%&'()* 6/%83')2 &3, 8%16$5, 9'&3 4,),&1$)& 1,0(.,1, 6(//(9')2 &3, $44/'5$&'() (6 &3, 4,),&1$)& $)+ 41'(1 &( +,.,/(4')2, '8 41(3':'&,+.

7.

DR"IN# A!TER EXCESS PENETRANT REMOVAL Once 1-e e2cess 0ene1r n1 re3ov . c1ivi15 - s 6een co30.e1ed8 dr5in! o# 1-e sur# ce under e2 3in 1ion s- .. 6e cco30.is-ed 65 nor3 . ev 0or 1ion. T-e 1i3e in1erv . s- .. 6e , 3inu1es.

8.

DEVELOPIN# T-e deve.o0er s- .. 6e 00.ied s soon s 0ossi6.e #1er e2cess 0ene1r n1 - s 6een re3oved #ro3 1-e 0 r1 sur# ce. T-e 1i3e in1erv . s- .. no1 e2ceed "< 3inu1es. Prior 1o 00.5in! sus0ension 150e 4e1 deve.o0er 1o 1-e sur# ce8 1-e deve.o0er 3us1 6e 1-orou!-.5 !i1 1ed 1o ensure de/u 1e dis0ersion o# sus0ended 0 r1ic.es. S0r 5 0 r1 sur# ce in suc- 3 nner s 1o ssure co30.e1e 0 r1 cover !e 4i1- 1-in8 even co 1in! o# deve.o0er. Insu##icien1 co 1in! 1-ic7ness 3 5 no1 dr 4 1-e 0ene1r n1 ou1 o# discon1inui1iesB converse.58 e2cessive co 1in! 1-ic7ness 3 5 3 s7 indic 1ions. T-e d4e.. 1i3e #or deve.o0er #or .. 3 1eri . nd #or3s is "< 3inu1es #or 1e30er 1ure r n!e #ro3 >< 1o ",@C' ("<CC 1o @,CC)8 s indic 1ed on 1 6.e T*D$, o# ASME Sec1ion (.

9.

INTERPRETATION T-e 1rue siAe nd 150e o# discon1inui1ies re di##icu.1 1o ev .u 1e i# 1-e 0ene1r n1 di##uses e2cessive.5 in1o 1-e deve.o0er. Conse/uen1.58 1-e sur# ce s- .. 6e c.ose.5 o6served durin! 1-e 00.ic 1ion o# 1-e deve.o0er 1o 3oni1or 1-e 6e- vior o# indic 1ions 4-ic- 1end 1o 6.eed*ou1 0ro#use.5. 'in . in1er0re1 1ion s- .. 6e 3 de #1er ..o4in! 1-e 0ene1r n1 1o 6.eed*ou1 #or "< 1o "@ 3inu1es.

HOSTO-QIP-02

Procedure No.

Revision
3

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CONSTRUCTORA HOSTOTIPAQUILLO, S.A. DE C.V.

QUALITY CONTROL DEPARTMENT QUALITY INSPECTION PROCEDURE (QIP)

LIQUID PENETRANT EXAMINATION, COLOR CONTRAST TECHNIQUE

Indic 1ions 4i1- .i!-1 0in7 co.or 3 5 indic 1e e2cessive c.e nin!. In de/u 1e c.e nin! 3 5 .e ve n e2cessive 6 c7!round 3 7in! in1er0re1 1ion di##icu.1 %ro d re s o# 0i!3en1 1ion 4-ic- cou.d 3 s7 indic 1ions o# discon1inui1ies s- .. 6e c.e ned nd ree2 3ined No1e9 i# 1-e sur# ce 1o 6e e2 3ined is . r!e enou!- 1o 0rec.ude co30.e1e e2 3in 1ion 4i1-in 1-e 0rescri6ed 1i3e8 1-e sur# ce s- .. e2 3ined in incre3en1s 10 . EVALUATION O! INDICATIONS

A.. indic 1ions s- .. 6e ev .u 1ed in 1er3s o# 1-e cce01 nce s1 nd rds indic 1ed 6e..o4 or Code Sec1ion. A #. s- .i!-1 4i1- 14o ,A ce.. siAe s- .. .4 5s 6e used 1 c-ieve 3ini3u3 o# "<<< L2 ("<< 'c). An indic 1ion is 1-e evidence o# 3ec- nic . i30er#ec1ion On.5 indic 1ions 4i1- 3 =or di3ensions !re 1er 1- n "E"D; (,33) s- .. 6e considered re.ev n1. A .ine r indic 1ion is one - vin! .en!1- !re 1er 1- n 1-ree 1i3es 4id1-. A rounded indic 1ion is one o# circu. r or e..i01ic . s- 0e 4i1- 1-e .en!1- e/u . 1o or .ess 1- n 1-ree 1i3es 1-e 4id1-. An5 /ues1ion 6.e or dou61#u. indic 1ions s- .. 6e ree2 3ined 1o de1er3ine 4-e1-er or no1 1-e5 re re.ev n1. 3 2i3u3 o# ",; durin! ev .u 1ion8 1o

A55,4&$)5, S&$)+$1+8 6(1 S,5. VIII, D'.. 1* A.. sur# ces 1o 6e e2 3ined s- .. 6e #ree o#9 ) re.ev n1 .ine r indic 1ionsB 6) re.ev n1 rounded indic 1ions !re 1er 1- n 3E"D; (@33)B c) #our or 3ore rounded re.ev n1 indic 1ions in .ine se0 r 1ed 65 "E"D; (".@33) or .ess (ed!e 1o ed!e). A55,4&$)5, 8&$)+$1+8 6(1 ASME 31.1, S,5. I * HOSTO-QIP-02
Procedure No.

Revision
3

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CONSTRUCTORA HOSTOTIPAQUILLO, S.A. DE C.V.

QUALITY CONTROL DEPARTMENT QUALITY INSPECTION PROCEDURE (QIP)

LIQUID PENETRANT EXAMINATION, COLOR CONTRAST TECHNIQUE

T-e #o..o4in! re.ev n1 indic 1ions re un cce01 6.e9 An5 cr c7s or .ine r indic 1ionsB Rounded indic 1ions 4i1- di3ensions !re 1er 1- n 3E"D; (@33)B 'our or 3ore re.ev n1 rounded indic 1ions in .ine se0 r 1ed 65 "E"D; (,33) or .ess (ed!e 1o ed!e)B Ten or 3ore rounded indic 1ions in n5 D s/ in. (3F$< 33 ,) o# sur# ce 4i1- 1-e 3 =or di3ension o# 1-is re no1 1o e2ceed D in. ("@< 33) 4i1- 1-e re 1 7en in 1-e 3os1 un# vor 6.e .oc 1ion re. 1ive 1o 1-e indic 1ions 6ein! ev .u 1ed. POST;EXAMINATION CLEANIN#

11 .

I33edi 1e.5 #1er 1-e e2 3in 1ion - s 6een #inis-ed8 re3ov . o# 0ene1r n1 3 1eri .s #ro3 1-e sur# ce 0 r1 s- .. 6e c rried ou1 65 usin! 0iece o# c.o1- or 6sor6en1 0 0er 3ois1ened 4i1- 1-e c.e nin! !en1 indic 1ed in 3.< un1i. .. 1r ces o# 0ene1r n1 nd deve.o0er - ve 6een re3oved 12 . PERSONNEL TRAININ# AND COMPETENC" O! PT EXAMINATON*

PT 0ersonne. s- .. 6e 1r ined 1 .e s1 ei!-1 -ours in PT 1-eor5 nd 0r c1ic .8 nd 1-e 4ri11en e2 3 s- .. 6e 0 ssed 4i1- 3ini3u3 0 ssin! !r de o# F<. Tr inin! 3 5 6e in -ouse or su6con1r c1ed. PT 0ersonne. 3us1 0 ss vision e2 3in 1ion nnu ..5 1- 1 inc.udes ne r dis1 nce ev .u 1ion o# 1 .e s1 G e!er G*, C- r1 1 ",; (3<<33) dis1 nce (4i1- or 4i1-ou1 correc1ion)8 nd co.or discri3in 1ion 1es1. 13 . 14 . RE!ERENCES Ar1ic.e D9 ASME Code Sec1ion ( A00endi2 F9 ASME Code Sec1ion (III8 DI(*" ASME %3"." ASME Code Sec1ion I ATTACHMENTS !ORM PT;01

HOSTO-QIP-02

Procedure No.

Revision
3

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