FCV INTERNAL USE ONLY

MUST NOT BE COPIED

JXFV
PWB Development Section

Specification:

NC DRILLING MACHINE MANAGEMENT SPECIFICATION

NC DRILLING MACHINE MANAGEMENT SPECIFICATION

1. Scope
This specification applies to the management of the NC drilling machine.

2. Applied Equipment
Equipment name: NC drilling machine

3. Daily Management Item (check items with frequency within one month)
No. 1 Check item Spindle Location Rotor Contents Check for smooth rotation Collet cleaning Method Turn by hand. Spray Rusen (CRC556). Put a weight jig onto the collet. Heat run Criteria Smooth rotation 2s for each axis Frequency Once a day Once a day Section in charge Manufacturing Section Manufacturing Section Manufacturing Section Manufacturing Section Manufacturing Section Manufacturing Section Action taken Notify the PM group. Remarks (measuring instrument, notes)

Checking how far the collet opens Warm-up

Natural fall 30 min or more

Once a week Every time turn on the machine that stopped for 2 hours or more Once a week Once a month

Disassemble and clean the chuck.

Cooling device

Oil tank Air filter

Checking the oil level Cleaning

Visual check Clean with a vacuum cleaner.

Between the middle level and upper level No dust

Supplement oil.

Wipe off excess oil with cloth after spraying. Use the jig weighing 300g. Not needed in continuous operation mode Use Dafni super multi NO2 for oiling.

Creation section
STD. No

BEE

06 05 04 REV DATE
18 Jun., 98

11/05/2003 04/01/2003 9 Dec., 1998

N.Q.Giang N.Q.Giang

P.T.Hoan
P.T.Hoan L.D.TRI

K.SHOJI
Y.Haniuda K.ARAI

P.T.HOAN

DATE DESIGN SECTION BEE

CHECK APPR DESIGN P.T.HOAN

Change in page 2;3 Change in page 3 Change all DESCRIPTION CHECK APPR M.Yamagishi L.D.TRI

JXFV 425/402E
STD DIV FCV Inc. SHEET / 4

FCV

FCV STANDARD SHEET

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JXFV
PWB Development Section

Specification:

NC DRILLING MACHINE MANAGEMENT SPECIFICATION

No. 3

Check item Pressure foot

Location Bushing Pressure foot

Contents Abrasion of bushing Check if the up/down movement of pressure foot is smooth Cleaning Cleaning Pressure check

Method Visual check Visual check

Criteria No damage and no burr Smoothly

Frequency Once a week Once a week

Section in charge Manufacturing Section Manufacturing Section

Action taken Replace the bushing. Shut down air supply to check whether or not the pressure foot move down automatically

Remarks (measuring instrument, notes)

4 5 6

Optical sensor Dust collector Air pressure

Tool check sensor Hopper Primary pressure Regulator pressure

Use cotton stick Swing the lever. Visual check

No dirt

Once a day Once a day

6 kg/cm or more

Once a day

Manufacturing section Manufacturing Section Manufacturing Section Manufacturing Section

Call the facility management section. Adjust the regulator pressure.

If an abnormality is found, also check other equipment.

Pressure check

Other

Air supply hose ADC pod Piping Whole equipment

Tighten the hose band of hose head. Clamp pressure measurement Check for air and Oil leakage. Cleaning

Refer to page 2.3 in Primary: the Instruction 6.5 0.5 kg/cm2 Manual. Pressure foot: 3 ~ 3.5 kg/cm2 Use minus driver No loosen , No damaged. Use a 2 kg tension 1 ~ 3.5 kg gauge. Visual and auditory No leakage check Use the dust No dust collector and cloth.

Once a week

Once a month Once a week Once a day Once a day

PM Manufacturing Section Manufacturing Section Manufacturing Section

Replace the hose band Replace the ADC post. Repair the leakage area of the piping. If abnormal dust or rust is found, check for the causes. STD. No

06 05 04 REV DATE
18 Jun., 98

11/05/2003 04/01/2003 9 Dec., 1998

N.Q.Giang N.Q.Giang

P.T.Hoan
P.T.Hoan L.D.TRI

K.SHOJI
Y.Haniuda K.ARAI

P.T.HOAN

DATE DESIGN SECTION BEE

CHECK APPR DESIGN P.T.HOAN

Change in page 2;3 Change in page 3 Change all DESCRIPTION CHECK APPR M.Yamagishi L.D.TRI

JXFV 425/402E
STD DIV FCV Inc. SHEET / 4

FCV

FCV STANDARD SHEET

FCV INTERNAL USE ONLY

MUST NOT BE COPIED

JXFV
PWB Development Section

Specification:

NC DRILLING MACHINE MANAGEMENT SPECIFICATION

4. Periodic Management Item (Periodic inspection target [one month or more] )

No. 1 Check item FD driver Location Computer Contents Clean FD driver head Method Use Clean disk Criteria 1 minute 14m 30m Moderate quantity Moderate quantity Moderate quantity Frequency Once a month Section in charge Manufacturing Section PM PM PM Action taken Refer to page III-2-7 in H.Mark-10D Instruction Manual Replace the spindle. Readjust pin hole location Remarks (measuring instrument, notes)

Accuracy

Spindle Pin location LM guide

Run-out measurement Measure the alignment accuracy of pin hole Greasing

Oiling

Use dial gauge. Use dial gauge. Use the grease gun. Use the grease gun. Whole quantity

Once a month Once a month Quarterly

Drive

Greasing

Quarterly

PM

Cooling device

Oil replacement

Every year

PM

Refer to page 4.5 in the Instruction Manual. Refer to page 4.23 in the Instruction Manual. Refer to pages 4.19 and 4.20 in the Instruction Manual for the oiling positions and oil types. Refer to pages 4.19 and 4.20 in the Instruction Manual for the oiling positions and oil types. Use 36 litters of Dafni super multi No2 for oiling.

5. Special periodic management item (Carried out by PM or Makers service)

No. 1 Check item Positioning accuracy Location X &Y axis Contents Positioning error Compensation Method Refer to page 8 in software maintenance instruction manual 06 05 04 REV DATE
18 Jun., 98

Criteria 5m

Frequency Once per 6 months

Section in charge PM

Action taken Refer to manual

Remarks (measuring instrument, notes) Use Check Master

11/05/2003 04/01/2003 9 Dec., 1998

N.Q.Giang N.Q.Giang

P.T.Hoan
P.T.Hoan L.D.TRI

K.SHOJI
Y.Haniuda K.ARAI

P.T.HOAN

DATE DESIGN SECTION BEE

CHECK APPR DESIGN P.T.HOAN

Change in page 2;3 Change in page 3 Change all DESCRIPTION CHECK APPR M.Yamagishi L.D.TRI

STD. No

JXFV 425/402E
STD DIV FCV Inc. SHEET / 4

FCV

FCV STANDARD SHEET

FCV INTERNAL USE ONLY

MUST NOT BE COPIED

JXFV
PWB Development Section

Specification:

NC DRILLING MACHINE MANAGEMENT SPECIFICATION

6. Notes
1) 2) 3) 4) 5) Keep automatic operation and spindle rotation stopped during checking. Make an "Under checking" indication in an easily visible location. Eject the spindle tool before precision measurement (it may be accidentally sticked into your hand). Do not disable the safety sensors. Keep the door closed during automatic operation.

7. Others.
1) The management items concerning quality are specified separately. 2) If an abnormal sound, heat or any other abnormality occurs during automatic operation, stop operation immediately and check the cause of each abnormality.

Revision history: Revision. 06  Change content. - Change in page 02;03

06 05 04 REV DATE
18 Jun., 98

11/05/2003 04/01/2003 9 Dec., 1998

N.Q.Giang N.Q.Giang

P.T.Hoan
P.T.Hoan L.D.TRI

K.SHOJI
Y.Haniuda K.ARAI

P.T.HOAN

DATE DESIGN SECTION BEE

CHECK APPR DESIGN P.T.HOAN

Change in page 2;3 Change in page 3 Change all DESCRIPTION CHECK APPR M.Yamagishi L.D.TRI

STD. No

JXFV 425/402E
STD DIV FCV Inc. SHEET / 4

FCV

FCV STANDARD SHEET