This document summarizes the condition of Unit #3 at the DTPS power station prior to an overhaul. It includes key operating parameters such as load, steam pressure and temperature, flow rates, and flue gas and air temperatures. Vibration readings are provided for turbine generator bearings. The unit was operating at 117 MW load with steam pressure of 121.5 kg/cm2 and temperature of 529°C. Turbine bearing vibration readings showed displacements up to 127 microns and velocities up to 65.1 mm/sec. The survey was conducted on March 24, 2014 to document the unit's condition before the planned overhaul.
This document summarizes the condition of Unit #3 at the DTPS power station prior to an overhaul. It includes key operating parameters such as load, steam pressure and temperature, flow rates, and flue gas and air temperatures. Vibration readings are provided for turbine generator bearings. The unit was operating at 117 MW load with steam pressure of 121.5 kg/cm2 and temperature of 529°C. Turbine bearing vibration readings showed displacements up to 127 microns and velocities up to 65.1 mm/sec. The survey was conducted on March 24, 2014 to document the unit's condition before the planned overhaul.
This document summarizes the condition of Unit #3 at the DTPS power station prior to an overhaul. It includes key operating parameters such as load, steam pressure and temperature, flow rates, and flue gas and air temperatures. Vibration readings are provided for turbine generator bearings. The unit was operating at 117 MW load with steam pressure of 121.5 kg/cm2 and temperature of 529°C. Turbine bearing vibration readings showed displacements up to 127 microns and velocities up to 65.1 mm/sec. The survey was conducted on March 24, 2014 to document the unit's condition before the planned overhaul.
1. Unit #3 5. Operation Hours: 2. Station : DTPS 6. Date of survey : 24/03/2014 3. Unit Shutdown: ( Planned date) 7. Surveyed by : 4. Unit Synchronisation ( Planned date)
5. Unit s Operating Condition During Survey
Sl..No Description Units Values Remarks Design Before Date After Date Load MW 140 117 Main steam pressure Kg/cm 2 121.5 Main steam temperature O C 540 529 Steam flow T/Hr 363 Feed water flow T/Hr 328 F.W. temperature at Eco. Inlet O C 170 Eco. Outlet FW temperature L & R O C N/A Flue gas pr. At ID(A) in mmWc -253 Flue gas pr. At ID(B) in mmWc -252 Flue gas pr. At ESP(A) in mmWc NA Flue gas pr. At ESP(B) in mmWc NA Flue gas pr. At APH(A) in mmWc -140 Flue gas pr. At APH(B) in mmWc
-41 Flue gas temp at Eco out(L/R) O C
277/263 Flue gas temp at APH in(L/R) O C
244/250 Flue gas temp at APH out(L/R) O C
136/141 Flue gas temp at Eco in(L/R) O C
NA Air temp at APH out(L/R) O C
233/243 O 2 in flue gas at Eco. Outlet L &R % NA F.D. fan (A) Load Amps 54 F.D. fan (A) discharge pressure mmWc 85 APH (A) Outlet Pr. mmwc 74 F.D. fan (B) load Amps 60 F.D. fan (B) discharge pressure mmWc 88 APH (A) Outlet Pr. mmwc 82 I.D fan (A) load Amps 170 I.D fan (A) scoop % 91 I.D fan (B) load Amps 165 I.D fan (B) scoop 70 Total air flow T/Hr 375
For Thermal Performance Analysis
HRH Pressure Kg/cm 2 27.69 CRH Pressure Kg/cm 2 29.89 HRH Steam Temp O C 529 CRH Steam Temp O C
374 Pri SH temp after spray O C 350/352 Platen SH temp before spray O C 451/459 Final SH temp O C 542/527 1 st Stage steam Pressure Kg/cm 2 83.8 SH Spray Flow 48 LPH#2 FW in/out Temp. O C 90 LPH#3 FW in/out Temp. O C 107 LPH#4 FW in/out Temp. O C 131 LPH#2 drip out Temp. O C 110 LPH#3 drip out Temp. O C 120 LPH#4 drip out Temp. O C 115 LPH#4 Ext steam temp ( 18 stage) O C 335 LPH#3 Ext steam temp ( 20 stage) O C 260 LPH#2 Ext steam temp ( 24 stage) O C NA Condenser Vacuum. mmHg 655
TG Brg Vibration Record Brg. No. Displacement Microns Velocity Mm/sec. Shaft Vib. Microns BBT O C H V A H V A H V 1. 35 34 23.3 17.8 73 2. NA NA NA NA 82 3. 76 48 40.6 30.4 66 4. 127 98 65.1 42.6 78 5. 65 45 20.7 16.9 69 6.