Parameters Symbol Unit Value
Generator Power Calculation Pcp
Generator (Measured)
Pg MW 294.32
Output power
Exitation Power Pg exe MW 0.66
Power Factor Pfactor % 0.97
Auxiliary Power Paux MW 15.70
Coal Feeder Flow
Total Coal Consumption Gcf t/h 151.74
Air Flow
Total Air Flow Gair_flow t/h 1269.56
Secondary air Flow Gfdf_out t/h 940.54
Primary air Flow Gfdf_out t/h 329.02
Mill Temperature Outlet
Mill A Outlet Temperature TPA_A 68.34
Mill B Outlet Temperature TPA_B 55.12
Mill C Outlet Temperature TPA_C 58.53
Mill D Outlet
TPA_D 49.78
Temperature
Mill E Outlet Temperature TPA_E 61.82
Primary Air Flow
Primary Air Flow A GPA_A t/h 34.23
Primary Air Flow B GPA_A t/h 97.85
Primary Air Flow C GPA_A t/h 96.33
Primary Air Flow D GPA_A t/h 98.54
Primary Air Flow E GPA_A t/h 102.45
Condensate Water
Condensate Water Flow Gffw t/h 901.64
Condensate Water
Tffw 48.87
Temperature
Condensate Water
Pffw MPa 2.64
Pressure
Condenser Original Level Lcondeser1 mm 660.00
Condenser Ending Level Lcondeser2 mm 710.00
Feed Water
Feed Water Flow Gffw t/h 920.35
Feed Water Temperature Tffw 274.53
Feed Water Pressure Pffw MPa 17.57
Main Steam
Main Steam Flow Gms t/h 944.37
Main Steam Temperature Tms 539.59
Main Steam Pressure Pms MPa 15.79
Cold Reheat
Cold Reheat Temperature Tcrh 350.17
Cold Reheat Pressure Pcrh MPa 3.47
Reheater
Reheater Steam
Trhsw 540.33
Temperature
Reheater Steam Pressure Prhsw MPa 3.37
IP Turbine Exhaust Steam
IP Turbine Exhaust
TIP_out 345.88
Steam Temperature
IP Turbine Exhaust
PIP_out kPa 0.78
Steam Pressure
LP Turbine Exhaust Steam
LP Turbine Exhaust
TLP_out 50.00
Steam Temperature
LP Turbine Exhaust
PLP_out kPa -89.63
Steam Pressure
Spray Water
Super Heater Spray Water
t/h 31.69
Flow 1st GSH Spray
Super Heater Spray Water
176.26
Temperature 1st TSH Spray
Super Heater Spray Water
t/h 17.95
Flow 2nd GSH Spray
Super Heater Spray Water
176.26
Temperature 2nd TSH Spray
Super Heater Spray Water
MPa 18.01
Pressure PSH Spray
Super Heater Spray Water
49.64
Total Flow
Reheater Spray Water GRSHW
t/h 25.37
Flow 1st Spray
Reheater Spray Water TRSHW
174.75
Temperature 1st Spray
Reheater Spray Water GRSHW
t/h 25.33
Flow 2nd Spray
Reheater Spray Water TRSHW
174.75
Temperature 2nd Spray
Reheater Spray Water PRSHW
MPa 9.25
Pressure Spray
Reheater Spray Water
50.70
Total Flow
Inlet Feed Water Heater
Inlet Water of 1st HP
H1w_in 245.82
Heater Temperature
Inlet Water of 2nd HP
H2w_in 209.44
Heater Temperature
Inlet Water of 3rd HP
H3w_in 179.62
Heater Temperature
Inlet Water of Dearator
Hdea_in 152.16
Temperature
Inlet Water of 5th LP
H5w_in 128.02
Heater Temperature
Inlet Water of 6th LP
H6w_in 109.01
Heater Temperature
Inlet Water of 8th LP
H7w_in 51.16
Heater Temperature
Outlet Feed Water Heater
Outlet Water of 1st HP
H1w_out 277.79
Heater Temperature
Outlet Water of 2nd HP
H2w_out 245.82
Heater Temperature
Outlet Water of 3rd HP
H3w_out 209.44
Heater Temperature
Outlet Water of Dearator
Hdea_out 179.62
Temperature
Outlet Water of 5th LP
H5w_out 152.16
Heater Temperature
Outlet Water of 6th LP
H6w_out 128.02
Heater Temperature
Outlet Water of 7th LP
H7w_out 109.01
Heater Temperature
Drain Water Heater
Drain Water of 1st HP
T1w_d 270.54
Heater Temperature
Drain Water of 2th HP
T2w_d 213.21
Heater Temperature
Drain Water of 3rd HP
T3w_d 194.17
Heater Temperature
Drain Water of 5 th HP
T5w_d 132.37
Heater Temperature
Drain Water of 6 th HP
T6w_d 112.08
Heater Temperature
Drain Water of 7 th HP
T7w_d 33.58
Heater Temperature
Drain Water of 8 th HP
T8w_d 56.61
Heater Temperature
Extraction Temperature
1st Extraction
T1s_in 378.60
Temperature
2nd Extraction Steam
T2s_in 303.32
Temperature
3rd Extraction Steam
T3s_in 381.49
Temperature
Dearator Extraction
Tdea s_in 289.29
Steam Temperature
5th Extraction Steam
T5s_in 289.74
Temperature
6th Extraction Steam
T6s_in 227.08
Temperature
7th Extraction Steam
T7s_in 150.00
Temperature
8th Extraction Steam
T8s_in 150.00
Temperature
Extraction Steam Pressure
Extraction Steam to HPH
P1s_in MPa 5.79
1 Press
Extraction Steam to HPH
P2s_in MPa 3.54
2 Press
Extraction Steam to HPH
P3s_in MPa 1.69
3 Press
Extraction Steam to
Pdea s_in MPa 0.78
Dearator
Extraction Steam to LPH
P5s_in MPa 0.44
5 Press
Extraction Steam to LPH
P6s_in MPa 0.13
6 Press
Extraction Steam to LPH
P7s_in MPa -0.07
7 Press
Extraction Steam to LPH
P8s_in MPa -0.09
8 Press
Air Properties
Refrence Air Temp (Dry
Tre 96.53
Bulb)
Refrence Air Temp (Wet
Tdb 96.35
Bulb)
Refrence Air Pressure Twb 94.87
Relative Humidity RHM 96.66
Refrence Air Pressure Pa psia 87.02
Fuel Temperature TA2 0.07
Air Heater A
IDF
Flue Gas Temperature
Tidf_in 366.99
Inlet
Flue Gas Temperature
Tidf_out 181.95
Outlet
Flue Gas O2 Inlet O2_inletA % 1.44
Flue Gas O2 Outlet O2_outletB % 3.99
PAF
Primary air Temperature
Tpaf_in 45.46
Inlet
Primary air Temperature
Tpaf_out 346.82
Outlet
FDF
Secondary air
Tfdf_in 31.40
Temperature Inlet
Secondary air
Tfdf_out 338.66
Temperature Outlet
Secondary air Flow Gfdf_out t/h 470.27
Air Heater B
IDF
Flue Gas Temperature
Tidf_in 367.57
Inlet
Flue Gas Temperature
Tidf_out 182.68
Outlet
Flue Gas O2 Inlet O2_inlet % 1.44
Flue Gas O2 Outlet O2_outlet % 3.99
PAF
Primary air Temperature
Tpaf_in 47.93
Inlet
Primary air Temperature
Tpaf_out 346.09
Outlet
FDF
Secondary air
Tfdf_inA 32.04
Temperature Inlet
Secondary air
Tfdf_outB 340.79
Temperature Outlet
Secondary air Flow Gfdf_out t/h 470.27
Condenser
Circulating Water Inlet
Tcw_in 31.33
Temperature A
Circulating Water Outlet
Tcw_out 38.29
Temperature A
Circulating Water Inlet
Tcw_in MPa 0.06
Pressure
Circulating Water Outlet
Tcw_out MPa 0.00
Pressure
Condenser Vacuum
Pcp kPa -89.63
Pressure
Makeup Water Pcp
Makeup Water Flow Gmakeup t/h 21.00
Makeup Water Pressure Pmakeup MPa 1.73
Makeup Water
Tmakeup 48.87
Temperature
Drum Storage Pcp
Condenser Hotwell
mm
Storage Level 726.00
Boiler Drum Storage
mm
Level -1.92
Boiler Drum Storage
Mpa
Pressure 17.07
Boiler Drum Storage
Temperature 353.67
Dearator Tank Storage
mm
Level 2466.00
Dearator Tank Storage
Mpa
Pressure 0.78
Dearator Tank Storage
Temperature 170.87
Condenser Original Level mm 660.00
Condenser Ending Level mm 710.00
Mengambil data operasi Mengambil sampel batubara, bootom
(temperature, pressure, flow, ash, dan fly ash
level, dan power)
Analisa sampel di laboratorium
Menghitung:
1. Temperatur dan air flow di Air
Heater Nilai Kalor Batubara Unburned
2. Excess air di economizer outlet Tinggi (HHV) carbon
dan air heater outlet.
3. Air heater leakage
Menghitung nilai kalor Mengghitung burned
batubara tinggi (HHV) carbon
Menghitung: Menghitung:
1. Heat supplied by entering air 1. Heat loss due to unburned
2. Heat supplied by sensible by carbon in total dry refuse
auxiliary drives within 2. Heat loss due to heat in dry flue
envelope gas
3. Heat supplied from the 3. Heat loss due to moisture from
moisture entering with inlet burning of hydrogen
air. 4. Heat loss due to moisture in air
5. Heat loss due to surface
radiation and convection
6. Unmeasured losses.
Menghitung total heat credit Menghitung total losses
Menghitung Boiler Efficiency
Faktor Losses
No Parameter Reff Actual Deviasi kCal/
% HR Change % HR kWh
1 Generator Gross Output (kW) 315.00 300.00 -15.00
2 NPHR Corrected (kCal/kWh) 2290.09 2489.36 199.27 8.70 199.27
Subtotal (kCal/kWh) 186.93
Other Factors (kCal/kWh) 12.34
A Operator Controllable
1 Flue Gas Out AH, C 132.90 182.31 49.41 0.35 5.50 3.14 72.01
2 Orsat O2 Gas in AH, % 4.55 3.99 -0.56 0.29 1.00 -0.16 -3.72
3 Main Steam Temperature, C 534.39 539.59 5.20 -0.15 5.50 -0.14 -3.25
4 Hot Reheat Steam Temperature, C 536.26 540.33 4.07 -0.14 5.50 -0.10 -2.38
5 Main Steam Pressure, kg/cm2 162.33 157.89 -4.44 0.04 0.70 -0.25 -5.81 -?
6 Water spray to DeSH, % 3.09 2.70 -0.46 0.25 1.00 -0.11 -2.61 0
7 Water spray to DeRH, % 0.26 2.75 2.80 0.20 1.00 0.56 12.82
Subtotal 1 2357.15 67.06
B Unit Controllable
1 Auxiliary Power, % 4.39 5.23 0.84 1.00 1.00 0.84 19.19
2 Final Temperature FW Heater 279.43 274.53 -4.91 -0.10 2.50 0.20 4.49
3 Main Steam Flow, % 100.00 86.77 -13.23 0.37 1.00 -4.90 -112.10
4 Reheat Steam Flow, % 100.00 89.16 -10.84 0.25 1.00 -2.71 -62.07
5 Conderser Vacuum, mmHgA 69.25 87.69 18.45 0.30 1.00 5.53 126.74 0
Subtotal 2 2266.34 -23.75
C Turbine Component
1 HP Turbine Efficiency, % 81.74 72.06 -9.68 -0.18 1.00 1.74 39.91
2 IP Turbine Efficiency, % 86.12 90.07 3.95 -0.17 1.00 -0.67 -15.37
3 LP Turbine Efficiency, % 67.51 69.80 2.29 -0.45 1.00 -1.03 -23.60
Subtotal 3 2291.04 0.95
D Cycle Component
1 TTD HPH 1, C -2.950 3.34 6.29 0.10 2.50 0.25 5.76
2 TTD HPH 2, C -4.72 1.00 5.72 0.03 2.50 0.07 1.57
3 TTD HPH 3, C -4.34 2.70 7.04 0.03 2.50 0.08 1.93
4 TTD LPH 5, C -4.30 2.86 7.16 0.03 2.50 0.09 1.97
5 TTD LPH 6, C -14.50 -2.90 11.60 0.03 2.50 0.14 3.19
6 TTD LPH 7&8, C -27.49 7.16 34.65 0.03 2.50 0.42 9.52
Subtotal 4 2445.10 23.95 ?
E Boiler Component
1 Moisture in Fuel (%) 34.03 29.65 -4.38 0.10 1.00 -0.44 -10.03
2 H in Fuel (%) 2.76 3.63 0.87 1.00 1.00 0.87 19.81
3 Air Heater Leakage, (%) 6.95 14.01 7.07 0.05 1.00 0.35 8.09
4 Air Heater Effectiveness, (%) 68.85 50.67 -18.18 -0.15 1.00 2.73 62.45 ?
5 FDF Inlet temperature, C 26.58 31.00 4.42 -0.05 1.00 -0.22 -5.06
6 Air Temperature Outlet Mill, C 59.80 58.72 -1.08 -0.04 5.50 0.01 0.18
Subtotal 5 2421.16 75.44
F Make Up Water, (t/h) 0 21 21.00 0.09 1 1.89 43.28
Subtotal 6 2345.71 43.28
Note :
* NPHR referensi yang digunakan adalah NPHR corrected commisioning
* NPHR actual adalah NPHR corrected (metode output - losses)
* Nilai (-) menurunkan heat rate, demikian sebaliknya
* Reference : Heat Rate Handbook
Heat Rate Improvement Reference Manual (EPRI)
Asumsi harga batubara Rp/kg 700
HHV batubara saat Performance Test Kcal/kg 4735.50
Rupiah per Kcal Rp/Kcal 0.15
Asumsi kWH Operasi per Hari ( 250 MW nett) kWH 6,000,000.00
Actual Heat Rate, Kcal/kWH 2489.36
Reference Heat Rate Kcal/kWH 2290.09
Gap Heat Rate, Kcal/kWH 199.27
Kerugian Setara dengan Rp (Juta)/Day 125.67
Breakdown Rp
No kCal/kWH
Losses (Juta)/Day
Flue Gas in
1 72.010
AH, deg C 63.87
Orsat O2 Gas
2 -3.719
in AH, % (3.30)
Main Steam
3 Temperature, -3.251
(2.88)
deg C
Hot Reheat
Steam
4 -2.375
Temperature, (2.11)
C
Main Steam
5 Pressure, -5.806
(5.15)
kg/cm2
Water spray
6 -2.614
to DeSH, % (2.32)
Water spray
7 12.818
to DeRH, % 11.37
Subtotal
Operator 67.063
59.48
Controllable
Auxiliary
1 19.19
Power, % 17.02
Final
2 Temperature 4.49
4
FW Heater
Main Steam
3 -112.10
Flow, % (99.43)
Reheat
4 Steam Flow, -62.07
(55.05)
%
Condenser
5 Vacuum, 126.74
112.40
mmHgA
Subtotal Unit
-23.75
Controllable (21.07)
HP Turbine
1 39.91
Efficiency, % 35.40
IP Turbine
2 -15.37
Efficiency, % (13.63)
LP Turbine
3 -23.60
Efficiency, % (20.93)
Subtotal
Turbine 0.95
0.84
Componen
TTD HPH 1,
1 5.76
C 5.11
TTD HPH 2,
2 1.57
C 1.39
TTD HPH 3,
3 1.93
C 1.72
4 TTD LPH 5, C 1.97
1.75
5 TTD LPH 6, C 3.19
18.17
TTD LPH 7&8,
6 9.52
C 4.35
Subtotal
Cycle 23.95
21.24
Component
Moisture in
1 -10.03
Fuel (%) (8.90)
2 H in Fuel (%) 19.81
17.57
Air Heater
3 8.09
Leakage, (%) 7.18
Air Heater
4 Effectiveness, 62.45
55.4
(%)
FDF Inlet
5 temperature, -5.06
(4.49)
C
Air
Temperature
6 0.18
Outlet Mill, 0.16
C
Subtotal
Boiler 17.87
15.85
Component
Make Up
1 43.28
Water, (t/h) 38.39
2 Other Losses 12.34
10.95
Subtotal 55.62
49.33
Total
Keseluruhan
125.67
Biaya
