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  • Weldkg

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    alokbdas
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    The document provides information for estimating welding times and weights for various welding processes, materials, and joint configurations including long seam, circular seam, single V, compound V, backing strip, and J-groove welds. Parameters specified include welding process, material type, dimensions, thickness, welding positions, and whether preheating is required. Charts provide welding time estimates in minutes for various welding configurations based on these parameters.

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    weldkg

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    The document provides information for estimating welding times and weights for various welding processes, materials, and joint configurations including long seam, circular seam, single V, compound V, backing strip, and J-groove welds. Parameters specified include welding process, material type, dimensions, thickness, welding positions, and whether preheating is required. Charts provide welding time estimates in minutes for various welding configurations based on these parameters.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    142 views5 pages

    Weldkg

    Uploaded by

    alokbdas
    The document provides information for estimating welding times and weights for various welding processes, materials, and joint configurations including long seam, circular seam, single V, compound V, backing strip, and J-groove welds. Parameters specified include welding process, material type, dimensions, thickness, welding positions, and whether preheating is required. Charts provide welding time estimates in minutes for various welding configurations based on these parameters.

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    © All Rights Reserved
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    of 5

    LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION

    DOUBLE 'V' PARAMETERS SETTING


    PROCESS HRS/KG
    q= 45 1). SMAW 2.67
    2). SAW (C/S) 0.44
    (L/S) 0.53
    3). FCAW 2
    4). GTAW 10
    R.F.= 2
    LG OF LONG SEAM= 3000
    MATERIAL (SS/STEEL)= STEEL
    = 60 DENSITY= 0.00000785 1). 1G
    2). 2G
    3 3). 3G
    ALL DIMENSIONS ARE IN MM
    CROSS SEC. AREA TOTAL WELD KG
    YES
    O/S WELDING= NO
    C/B WELDING=
    TOTAL WELDING=
    THK <= 30 6
    THK > 30 12
    RUN TIME
    (min)
    20% 1 2.67 1 1.0 Y 1.5 1015.4
    80% 2 0.53 1 1.0 Y 1.5 806.2
    100% 2 0.53 1 1.0 N 1 362.9
    RUN TIME TIME REQUIRED FOR
    L/SEAM OR C/SEAM (LS/CS)= LS
    40.0
    18
    THK= 60
    1381.8
    POSITION
    MULTIPLICATION
    FACTOR
    OUTSIDE ROOT RUN
    CHIP BACK WELDING
    POSITION OF
    WELDING
    MULTIPLICATION
    FACTOR
    OUT SIDE BALANCE
    CODE CODE
    897.2
    484.6
    1 21.1
    11.4
    CHIP BACK DEPTH(MM) 32.5
    R.G.=
    LONG SEAM
    1
    1.1
    1.6
    1.5
    HEATING
    (Y/N)
    PREHEATING
    REQUIRED? (Y/N)
    PROCESS
    228378000.xls.ms_office 5/14/2014
    LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
    SINGLE 'V' PARAMETERS SETTING
    PROCESS HRS/KG
    1). SMAW 2.67
    2). SAW (C/S) 0.44
    q= 70 (L/S) 0.53
    3). FCAW 2
    4). GTAW 10
    R.F.= 2
    I/D OF SHELL 1000
    MATERIAL (SS/STEEL)= STEEL
    R.G.= 3
    DENSITY= 0.00000785 1). 1G
    2). 2G
    3). 3G
    ALL DIMENSIONS ARE IN MM
    CROSS SEC. AREA TOTAL WELD KG
    YES
    O/S WELDING= NO
    C/B WELDING=
    TOTAL WELDING=
    THK <= 30 6
    THK > 30 12
    (min) (Hrs)
    20% 1 2.67 1 1.0 Y 1.5 449.1 7.5
    80% 1 2.67 1 1.0 Y 1.5 1796.4 29.9
    100% 1 2.67 1 1.0 Y 1.5 559.4 9.3
    TOTAL WELDING= 46.7
    RUN TIME TIME REQUIRED FOR
    L/SEAM OR C/SEAM (LS/CS)= CS
    371.5
    1.6
    PREHEATING
    REQUIRED?
    MULTIPLICATION
    FACTOR
    1.5
    MULTIPLICATION
    FACTOR
    1
    THK= 20
    18
    9.3
    1.1
    PROCESS POSITION
    11.7 464.0
    92.5 2.3
    1
    RUN TIME
    POSITION OF
    WELDING
    CHIP BACK DEPTH(MM)
    OUT SIDE BALANCE
    CHIP BACK WELDING
    CIRC SEAM CODE
    OUTSIDE ROOT RUN
    CODE (Y/N)
    HEATING
    228378000.xls.ms_office 5/14/2014
    LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
    COMPOUND 'V' PARAMETERS SETTING
    PROCESS HRS/KG
    = 10 1). SMAW 2.67
    2). SAW (C/S) 0.44
    (L/S) 0.53
    3). FCAW 2
    q= 45 4). GTAW 10
    I/D OF SHELL 2600
    MATERIAL (SS/STEEL)= STEEL
    R.F.= 2
    DENSITY= 0.00000785 1). 1G
    2). 2G
    R.G.= 3 3). 3G
    ALL DIMENSIONS ARE IN MM
    CROSS SEC. AREA TOTAL WELD KG
    YES
    O/S WELDING= NO
    C/B WELDING=
    TOTAL WELDING=
    THK <= 30 6
    THK > 30 12
    RUN TIME
    (min)
    20% 1 2.67 1 1.0 Y 1.5 3699.2
    80% 2 0.44 1 1.0 Y 1.5 2438.4
    100% 2 0.44 1 1.0 Y 1.5 482.6
    OUTSIDE ROOT RUN
    OUT SIDE BALANCE
    CHIP BACK WELDING
    77.0 1168.9
    185.1
    1354.0
    12.2
    89.2
    CIRC SEAM
    PROCESS POSITION
    1.5
    1
    HEATING
    CODE CODE (Y/N)
    CHIP BACK DEPTH(MM)
    RUN TIME TIME REQUIRED FOR
    L/SEAM OR C/SEAM (LS/CS)= CS
    POSITION OF
    WELDING
    MULTIPLICATION
    FACTOR
    THK= 70
    56
    12
    1
    1.1
    1.6
    PREHEATING
    REQUIRED?
    MULTIPLICATION
    FACTOR
    228378000.xls.ms_office 5/14/2014
    LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
    BACKING STRIP PARAMETERS SETTING
    PROCESS HRS/KG
    q= 2 1). SMAW 2.67
    2). SAW (C/S) 0.44
    (L/S) 0.53
    3). FCAW 2
    LG OF LONG SEAM= 2600
    R.G.= MATERIAL (SS/STEEL)= STEEL
    18
    DENSITY= 0.00000785 1). 1G
    2). 2G
    3). 3G
    ALL DIMENSIONS ARE IN MM
    YES
    O/S WELDING= NO
    C/B WELDING=
    TOTAL WELDING=
    THK <= 30 6
    THK > 30 12
    RUN TIME
    (min)
    0% 1 2.67 1 1.0 Y 1.5 0.0
    100% 2 0.53 1 1.0 Y 1.5 1369.7
    100% 2 0.53 1 1.0 Y 1.5 1551.6
    TOTAL WELD KG CROSS SEC. AREA
    28.7
    1406.9
    1593.7
    1406.9
    28.7
    32.5
    OUTSIDE ROOT RUN
    OUT SIDE BALANCE
    CHIP BACK WELDING
    1
    LONG SEAM
    PROCESS POSITION HEATING
    CODE CODE (Y/N)
    1.6
    PREHEATING
    REQUIRED?
    MULTIPLICATION
    FACTOR
    1.5
    CHIP BACK DEPTH(MM)
    RUN TIME TIME REQUIRED FOR
    L/SEAM OR C/SEAM (LS/CS)= ls
    POSITION OF
    WELDING
    MULTIPLICATION
    FACTOR
    1
    1.1
    70 THK=
    228378000.xls.ms_office 5/14/2014
    LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
    J GROOVE
    HRS/KG
    = 1 2.67
    0.44
    0.53
    2
    10
    I/D OF SHELL 2600
    R= 12 MATERIAL (SS/STEEL)= STEEL
    R.F.= 0
    DENSITY= 0.00000785 1). 1G
    2). 2G
    R.G.= 2 3). 3G
    ALL DIMENSIONS ARE IN MM
    TOTAL WELD KG
    YES
    O/S WELDING= NO
    C/B WELDING=
    TOTAL WELDING=
    THK <= 30 6
    THK > 30 12
    RUN TIME
    (min)
    20% 1 2.67 1 1.0 Y 1.5 7694.7
    80% 2 0.44 1 1.0 Y 1.5 5072.2
    100% 2 0.44 1 1.0 Y 1.5 783.4
    160.1
    OUT SIDE BALANCE
    CHIP BACK WELDING
    HEATING
    CODE CODE (Y/N)
    POSITION
    2413.4
    OUTSIDE ROOT RUN
    2711.6
    CIRC SEAM
    PROCESS
    179.9
    11.9
    THK= 90
    19.8
    PROCESS
    1). SMAW
    2). SAW (C/S)
    (L/S)
    298.2
    RUN TIME TIME REQUIRED FOR
    L/SEAM OR C/SEAM (LS/CS)= CS
    CROSS SEC. AREA
    CHIP BACK DEPTH(MM)
    POSITI
    ON OF
    MULTIPLICATION
    FACTOR
    1
    1.1
    PARAMETERS SETTING
    78.1
    1.6
    PREHE
    ATING
    MULTIPLICATION
    FACTOR
    1.5
    1
    3). FCAW
    4). GTAW
    228378000.xls.ms_office 5/14/2014

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