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LESS- MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG ACCESSIBLE FACTOR
ROOT RUN= 38.9 0.3 YES 2
O/S WELDING= 1732.3 13.5 NO 1
C/B WELDING= 746.8 5.8
TOTAL WELDING= 2479.2 19.4 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION CALCULATED
ACCESSIBLE LESS RUN TIME TO BE CONSIDERED
LONG SEAM CODE CODE (Y/N) (min) (Hrs) (Hrs)
OUTSIDE ROOT RUN 100% 1 5 2 1.6 Y 2 291.8 4.9 4.9
OUT SIDE BALANCE 100% 1 5 1 1.0 Y 2 8118.4 135.3 135.3
CHIP BACK WELDING 100% 1 5 1 1.0 Y 2 3500.0 58.3 58.3
TOTAL = 11910.2 198.5 198.5
LESS- MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG ACCESSIBLE FACTOR
ROOT RUN= 38.9 2.5 YES 2
O/S WELDING= 1110.9 73.1 NO 1
C/B WELDING= 259.2 17.1
TOTAL WELDING= 1370.1 90.2 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION ACCESSIBLE LESSCALCULATED RUN TIME TO BE CONSIDERED
CIRC SEAM CODE CODE (Y/N) (min) (Hrs) (Hrs)
OUTSIDE ROOT RUN 100% 1 5 1 1.0 Y 2 1497.0 25.0 25.0
OUT SIDE BALANCE 100% 2 0.32 1 1.0 Y 2 2808.9 46.8 46.8
CHIP BACK WELDING 100% 2 0.32 1 1.0 Y 2 655.4 10.9 10.9
TOTAL = 4961.3 82.7 82.7
1.6
R.G= 3). 3G 1.3
4300
4 NOZ O/D
60 LESS MULTIPLICATION
ACCESSIBLE FACTOR
YES 2
ELLIPSE DIMENSION NO 1
WEIGHT CROSS SEC. WELD KG
MAJOR AXIS= 64.0 CALCULATION AREA ON SHELL ON D/END CHIP BACK DEPTH(MM)
MINOR AXIS= 64 ROOT RUN= 39.5 0.06 0.06 THK <= 30 6
LG. OF WELDING= 201.07 O/S WELDING= 298.54 0.47 0.47 THK > 30 12
C/B WELDING= 56.55 0.09 0.09
TOTAL WELDING= 0.56 0.56
PROCESS POSITION CALCULATED RUN TIME TO BE CONSIDERED
ON SHELL CODE CODE ACCESSIBLE LESS (Y/N) (min) (Hrs) (Hrs)
OUTSIDE ROOT RUN 100% 1 5 1 1.0 Y 2 282.7 4.7 4.7
OUT SIDE BALANCE 100% 1 5 1 1.0 Y 2 282.7 4.7 4.7
CHIP BACK WELDING 100% 1 5 1 1.0 Y 2 53.6 0.9 2.0
TOTAL = 619.0 10.3 11.4
10 NOZ O/D
2450
1776
NOZ O/D
I/D=
60 LESS MULTIPLICATION
ACCESSIBLE FACTOR
YES 2
ELLIPSE DIMENSION CROSS SEC. AREA WELD KG NO 1
WEIGHT CALCULATION ON SHELL ON D/END
MAJOR AXIS= 40.5 ROOT RUN= 38.15 0.04 0.04
MINOR AXIS= 40.5 O/S WELDING= 357.25 0.36 0.36
LG. OF WELDING= 127.2 TOTAL WELDING= 0.36 0.36
DENSITY= 0.00000785
6
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)= 1000 POSITION OF MULTIPLICATION
INCLUDED ANGLE OF WELDING(DEG)= 60 WELDING FACTOR
6 LENGTH OF WELDING(MM)= 1047.198 1). 1F/2F 1
2) 3F 1.1
DENSITY= 0.00000785
6 10
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)= 1000 POSITION OF MULTIPLICATION
INCLUDED ANGLE OF WELDING(DEG)= 60 WELDING FACTOR
6 6 LENGTH OF WELDING(MM)= 1047.198 1). 1F/2F 1
2) 3F 1.1
G
HRS/KG
5.00
0.570.29
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
MULTIPLICATION
FACTOR
2
1
BE CONSIDERED
(Hrs)
2.0
2.9
2.9
5.7
CORNER JOINT
PARAMETERS SETTING
PROCESS? (WITH OUT CHIPBACK / WITH CHIP PROCESS KG/SHIFT HRS/KG
SECOND SIDE FIRST SIDE BACK / TIG+SMAW) (W/C/T) ? W 1). SMAW 1.6 5.00
20 LENGTH OF WELDING(MM)= 1047.198 2). SAW 20 0.40
3).FCAW (1.2 ) 4.5 1.78
60 DEG MATERIAL (SS/STEEL)= STEEL 4). GTAW+SMAW 0.8 10.00
FOR TIG
DENSITY= 7.85E-06
FOR CALCULATING WELD LENGTH
10 RADIUS OF WELDING(MM)= 1000 POSITION OF MULTIPLICATION
INCLUDED ANGLE OF WELDING(DEG)= 60 WELDING FACTOR
3 LENGTH OF WELDING(MM)= 1047.198 1). 1F/2F 1
15 15 2) 3F 1.1
CHIP BACK DEPTH(MM)= 6
2
CORNER JOINT
PARAMETERS SETTING
PROCESS? (WITH OUT CHIPBACK / WITH CHIP PROCESS KG/SHIFT HRS/KG
SECOND SIDE FIRST SIDE BACK / TIG+SMAW) (W/C/T) ? W 1). SMAW 1.6 5.00
20 LENGTH OF WELDING(MM)= 1047.198 2). SAW 20 0.40
3).FCAW (1.2 ) 4.5 1.78
60 DEG MATERIAL (SS/STEEL)= STEEL 4). GTAW+SMAW 0.8 10.00
FOR TIG
DENSITY= 7.85E-06
10 FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)= 1000 POSITION OF MULTIPLICATION
INCLUDED ANGLE OF WELDING(DEG)= 60 WELDING FACTOR
3 LENGTH OF WELDING(MM)= 1047.198 1). 1F/2F 1
15 2) 3F 1.1
CHIP BACK DEPTH(MM)= 6
2