Sheet No :-

Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL Date :- 27/06/05
Subject :- FOUNDATION DESIGN FOR ME-EE952-S082
Supplier : TEMA India Ltd.
length of saddle baseplate : 1150 mm
Width of saddle base plate : 420 mm
Consider pedestal Size : 1400 mm x 600 mm
HPP : 41.100
FGL : 40.800
SBC at foundation Level : 225 KN/m
2
U/S of Base Plate : 42.300
U/s BP
HPP
FGL
BOF
0.30 m 0.30 m
Width of Foundation Base : 2.30 m
Load Calculations :
Foundation Mat = 4.87 x 2.3 x 0.81 x 25 =
Pedestal = 1.4x0.6x2.7 x 2 x 25 =
Soil above = ( 4.87x2.3 - 2 x 1.4x0.6 ) x 1.2x21 =
Total
Empty Wt.
Operating Wt.
Hydro Test Wt.
42.300
41.100
39.600
38.800
40.800
1
.
2
0


m
#
#
#
#
#
1
.
5
0


m
CALCULATION SHEET
97.300 KN
166.600 KN
577.349 KN
166.600 KN
239.929 KN
224.020 KN
113.400 KN
4.87 m
4.27 m
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL Date :- 27/06/05
CALCULATION SHEET
To calculate Fundamental Period (t)
Length of Pier : 1400 mm
Widht of Pier : 600 mm
Height of Pier 2700 mm
I trans = 25.200 x 10
9
mm
4
600 mm
(x dir)
I long = 137.200 x 10
9
mm
4
(y dir)
Mass empty : 9730 kg
Mass operating : 16660 kg
Mass column : 5670 kg
Concrete Modulus of Elasticity :
Ec = 5000 Fck = 5000 25
fck = 25 mm
2
= 25000 N/mm
2
= 2500 Kg/mm
2
Empty Case :
To Calculate fundamental frequency and time period in X dir.
f empty = 100 3 x Ec x I trans
(x dir)
2 p
Ph
3
x ( M empty + 33/150 Mc)
f empty = 100 x 10
9
(x dir)
6.28
2700
3
( 9730 + 33 / 150 x 5670 )
= 14.885 sec
-1
Time Period = 0.067 sec (x dir)
To Calculate fundamental frequency and time period in Y dir.
f empty = 100 3 x Ec x I long
(y dir) 2 p Ph
3
x ( M empty + 33/150 Mc)
f empty = 100 x 10
9
(y dir)
6.28
2700
3
( 9730 + 33 / 150 x 5670 )
= 34.732 sec
-1
Time Period = 0.029 sec (y dir)
1/12x1400x600x600x600 =
1/12x1400x1400x1400x600 =
1
4
0
0

m
m
x
x
x
3 x2500 x 137.2
3 x2500 x 25.2
x
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL Date :- 27/06/05
CALCULATION SHEET
Oprating Case :
To Calculate fundamental frequency and time period in X dir.
f oprating = 100 3 x Ec x I trans
(x dir) 2 p Ph
3
x ( M opr + 33/150 Mc)
f oprating = 100 x 10
9
(x dir)
6.28
2700
3
( 16660 + 33 / 150 x 5670 )
= 11.654 sec
-1
Time Period = 0.086 sec (x dir)
To Calculate fundamental frequency and time period in Y dir.
f oprating = 100 3 x Ec x I long
(y dir) 2 p Ph
3
x ( M opr + 33/150 Mc)
f oprating = 100 x 10
9
(y dir)
6.28
2700
3
( 16660 + 33 / 150 x 5670 )
= 27.194 sec
-1
Time Period = 0.037 sec (y dir)
Tabulating Time Period :
Empty Oprating
Case Case
Sec Sec
In X Dir 0.067 0.086
In Y Dir 0.029 0.037
Foundation should be act as Flexible Foundation in X Direction
Foundation should be act as Rigid Foundation in Y Direction
x
3 x2500 x 137.2
x
x
3 x2500 x 25.2
x
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL
Subject :- FOUNDATION DESIGN FOR ME-EE952-S082 Date :- 27/06/05
DESIGN PHILOSOPHY:
a) The following loads are taken from the Technical Data Sheet:
* Operating weight
* Fabrication weight Empty weight
* Bundle weight
Operating weight have been increased by 10% to cater to additional loads due to ladders platforms , external piping
attached to the vessel, insulation if any and any other incidental loads to calculate seismic shear only. The empty
weight has not been factored.
b) Wind Load:
Wind load has been calculated based on IS 875(Part 3). To take care of the wind resistance generated by external
attachment to the vessels like ladder P/F, piping etc., the effective area of the vessel has been taken as the vessel I/D
multiplied by the area increase factor as given in Bechtel Design Guide EDG-C0101, Engineering Design Guide For wind
and earthquake design.
c) Seismic Load:
In calculating the seismic load for the vessel spec. 22960-3PS-SC-002 Design of rigid and flexible foundations for
horizontal vessels subject to seismic forces) has been followed. As seismic force may generate in any direction, the
worst effect may be encountered while considering 100% seismic load in one direction and 30% seismic in the
perpendicular direction as per UBC 94 SECTION 1631. This assumption has been adopted in designing the foundation
for Horizontal Vessels.
d) Thermal Load:
* Along longitudinal direction - Horizontal thermal load has been considered as per the guidelines given in 22960-3PS-
SC-002. Friction load induced to thermal force will be considered in the design.
* Along transverse direction - Horizontal thermal load in transverse direction due to connected piping is obtained from
data supplied by Piping or as per the guideleines given in 22960-3PS-SC-002.
1.0 LOADING
1.1 BASIC DESIGN / VESSEL DATA
1) Operating Weight per exchanger ( W
o
) = 238 kN
2) Test Weight per exchanger (W
tp
) = 238 kN
3) Empty Weight per exchanger (W
ep
) = 139 kN
4) Bundle Weight per exchanger (W
b
) = 82 kN
5) Bolt Dia and Nos. = 4 Nos 36 Dia Bolts
6) Basic Wind Speed, V
b
= 50.00 m/s
7) Coefficient of Sliding friction , C
slf
= 0.30
8) Seismic Coefficient for Supports, Cs = 0.276
9) Seismic Coefficient for Bolts, C
sb
= 0.675
10) Grade of Concrete to be used = M 25
11) Modulus of Elasticity of concrete , E
c
= 25000 N/mm
2
12) Overall Length of the exchanger = 7.648 m
13) Diameter of each Vessel , D = 1.503 m ( Assuming on higher side )
14) Vertical Dist from TOC to lower vessel , L1 = 1.15 m
15) Distance between Centre line of vessles, L2 = 0 m
4.27 m
Adopt ,
Width of Support , Pw = 600 mm 600
Length of Support , Pl = 1400 mm
Height of Support , Ph =2650 mm ( height above Raft )
Refer Spec No. 22960-3PS-SC-002-R3
16) Distance between Center line of Supports , L3 =
CALCULATION SHEET
1400
Refer Spec No. 22960-3PS-SC-002-R3
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL
Subject :- FOUNDATION DESIGN FOR ME-EE952-S082 Date :- 27/06/05
CALCULATION SHEET
1.2 Design Vertical Load Calculation
70 % of Total Vertical Load will be taken on Fixed Support and 60 % of Total Vertical Load
shall be taken on Sliding Support.( to account for offset between CG of vessel and midpoint
between Supports and apply 10 % extra for empty weight for piping attachments and nozzles)
1) Total Operating Weight ( W
o
) = 261.8 kN
2) Total Test Weight (W
tp
) = 261.8 kN
3) Total Empty Weight (W
ep
) = 152.9 kN
4) Bundle Weight (W
b
) per exchanger = 82 kN
1.3 Bundle Pull Reactions at supports
82 kN
Consider 100% Bundle weight as Bundle Pull
Bundle Pull acting during Bundle pull out = 82 kN ( At Fixed Support only )
Overturning Moemnt due to Bundle Pull = 94.3 kN-m
Axial force due to Bundle Pull =
= 23 kN
1.4 Design Seismic Load Calculation
( Assume fixed end to take 100% of seismic loading in Longitudinal direction for all cases )
Assuming behaviour of overall supporting system as flexible in longitudinal direction
Seismic Coefficient for Supports, Cs = 0.276
Seismic Coefficient for Bolts, C
sb
= 0.675
1.4.1 Longitudinal Seismic Force at top of fixed Support ( Support/Fdn design )
Shear, V
osl
= 72.26 kN In Operating Condition ( V
osl
= W
o
xC
s
)
Shear, V
esl
= 42.20 kN In Empty Condition ( V
esl
= W
e
xC
s
)
1.4.2 Longitudinal Seismic Force at top of fixed Support ( Bolt / Shear key design )
Shear, V
osl
= 176.72 kN In Operating Condition ( V
osl
= W
o
xC
sb
)
1.4.3 Transverse Shear at C/L of Vessel on Fixed / Sliding Support ( Support/Fdn design )
Assuming behaviour of overall supporting system as Rigid in transverse direction
Seismic Coefficient for Supports, Cs = 0.15
Seismic Coefficient for Bolts, C
sb
= 0.225
Shear at top of Supports, Vost = 23.56 kN ( V
ost
= 0.6xW
o
xC
s
)
Shear at top of Supports, Vest = 13.76 kN ( V
ost
= 0.6xW
e
xC
s
)
Moment at Top of Supports, Most = 27.10 kN-m ( V
ost
x Ht. Of Vessel C/Ls from POS )
Moment at Top of Supports, Mest = 15.83 kN-m ( V
est
x Ht. Of Vessel C/Ls from POS )
1.4.5 Transverse Seismic Force at top of each Support ( Bolt / Shear key design )
Shear, V
osl
= 35.34 kN In Operating Condition ( V
osl
= W
o
xC
sb
)
Overturning Moment due to Bundle pull
c/c distance between Supports
Bundle Weight of top exchanger =
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL
Subject :- FOUNDATION DESIGN FOR ME-EE952-S082 Date :- 27/06/05
CALCULATION SHEET
1.5 Design Wind Load Calculation on Exchanger
Basic Wind Speed , Vb = 50 m/s
Probability factor , Risk Coefficient , k1 = 1.08
Terrain, Height and Structure size factor ,k2 = 1 ( Category 2 terrain, Class A structure )
Topography factor , k3 = 1
Design Wind velocity, Vz = Vb*k1*k2*k3 = 54 m/s
Referring Tb-23 on sh 40 of IS:875 - Part 3
For plan shape on 1 Cf for Longitudinal direction = 0.7 (As per H/B Ratio equal to 1901.5 / 1503 = 1.27 )
For plan shape on 1 Cf for Transverse direction = 0.8 (As per H/B Ratio equal to 7648 / 1503 = 5.09 )
1.5.1 Transverse Wind Forces Calculation :-
Area Increase factor A
f
= 1.20 ( Assuming )
Thus Effective Area in Transverse dir., A
e
= A
f
x h x D = 13.79 m2
Design Wind Pressure P
d
= 0.6x(Vz)2 = 1750 N/mm2
Transverse wind force on Vessel , T
f
= C
ft
x A
e
x P
d
x 0.001 = 19.31 kN
Transverse Moment @ TOC of each support = 0.6 x T
f
x L1 = 13 kN-m
1.5.2 Longitudinal Wind Forces Calculation :-
Force Coefficient C
fl
for Longitudinal direction shall be C
f2
Longitudinal force on Each Exchanger = 4.20 kN
Long. Moment @ TOC of fixed Support = Tl x L1 = 4.83 kN-m
Axial Thrust on Supports due to the moment , Awl = 1.13 kN ( +/- )
1.6 Thermal and Friction Load Calculation
1.6.1 Thermal Load along Longitudinal direction on Top of Supports ( Support/Fdn Design )
( To be combined with Seismic force only )
Total Shear on Supports, VTOL = 18.326 kN ( V
TOL
= 10% of W
O
x 0.7 )
1.6.2 Thermal Loads along Longitudinal directions on Top of Supports ( Support/Fdn Design )
Total Shear on Supports, VFOL = 54.978 kN ( V
TOL
= C
SLF
X 0.7 X of W
O
)
1.6.3 Thermal Load along Longitudinal direction on Top of Supports ( Bolt/Shear key Design )
( To be combined with Seismic force only )
Total Shear on Supports, VTOL = 16.66 kN ( V
TOL
= 10% of W
O
x 0.7 )
1.6.4 Thermal Loads along Longitudinal directions on Top of Supports ( Bolt/Shear key Design )
Total Shear on Supports, VFOL = 49.98 kN ( V
TOL
= C
SLF
X 0.7 X of W
O
)
1.6.5 Thermal Load along Transverse direction on Top of Supports ( Support/Fdn Design )
( To be combined with Seismic force only )
Total Shear on Supports, = 26.18 kN ( V
TOL
= 10% of W
O
)
Total Shear on each Support , VTOL = 13.09 kN
Moment due to shear , M
TOL
= V
TOL
x C/L Ht of Vessel POS = 15 kN-m
A
f
x C
fl
x (D/2+L1)x D x P
d
=
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL
Subject :- FOUNDATION DESIGN FOR ME-EE952-S082 Date :- 27/06/05
CALCULATION SHEET
Summary of Loads for Foundation and Support design
Axial Shear Moment Axial Shear Moment
kN kN kN-m kN kN kN-m
183.26 - - 157.08 - -
183.26 - - 157.08 - -
107.03 - - 91.74 - -
19.46 72.26 - - - -
11.37 42.20 - - - -
- 23.56 27.10 - 23.56 27.10
- 13.76 15.83 - 13.76 15.83
23 kN 82.00 -23 kN
1.13 4.20 - -1.13 - -
- 19.31 13.32 - 19.31 13.32
- 54.978 - - - -
- 13.09 15.05 - 13.09 15.05
- 18.326 - - 18.326 -
A) DEAD LOAD
Sliding Support
Load Distribution On
Fixed Support
Operating Weight
Empty / Erection Weight
Empty / Erection Weight
Load Description
Operating Weight
C) TRANSVERSE SEISMIC LOAD
B) LONGITUDINALSEISMIC LOAD
Test Weight
Empty / Erection Weight
Operating Weight
E) LONGITUDINAL WIND LOAD
D) BUNDLE PULL
( Due to operating load to be combined with
Seismic load )
I) THERMAL LOAD ( LONG. )
H) THERMAL LOAD ( TRANS. )
G) THERMAL LOAD ( LONG. )
F) TRANSVERSE WIND LOAD
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL
Subject :- FOUNDATION DESIGN FOR ME-EE952-S082 Date :- 27/06/05
CALCULATION SHEET
AXIAL SHEAR_L SHEAR_TMOMENT_LMOMENT_T AXIAL DUE TO BPL
(KN) (KN) (KN) (KN-M) (KN-M) (KN)
----- 107.03
----- 183.26
----- 82.00 23.00
----- 4.20 1.13
----- 19.31 13.32
----- 72.26 19.46
----- 23.56 27.10
1 183.26 4.20 1.13
2 183.26 19.31 13.32
3* 183.26 72.26 7.07 8.13 19.46
4* 183.26 21.68 23.56 27.10 5.84
5 107.03 4.20 1.13
6 107.03 19.31 13.32
7 107.03 82.00 23.00
AXIAL SHAR_L SHEAR_TMOMENT_LMOMENT_T AXIAL DUE TO BPL
(KN) (KN) (KN) (KN-M) (KN-M) (KN)
----- 91.74
----- 157.08
----- -23.00
----- -1.13
----- 19.31 13.32
----- -19.46
----- 23.56 27.10
1 157.08 -1.13
2 157.08 19.31 13.32
3* 157.08 7.07 8.13 -19.46
4* 157.08 23.56 27.10 -5.84
5 91.74 -1.13
6 91.74 19.31 13.32
7 91.74 -23.00
LCB-1 183.26 72.26 19.46
LCB-2 183.26 23.56 27.10
LCB-3 107.03 82.00 23.00
Longitudinal Load = 27.17 kN 30 % ( LONGITUDINAL SEISMIC LOAD + LONGITUDINAL FRICTION LOAD )
Transverse Load = 36.65 kN (TRANSVERSE SEISMIC LOAD + TRANSVERSE THERMAL LOAD )
Transverse Moments = 42.15 kN-m (TRANSVERSE SEISMIC LOAD + TRANSVERSE THERMAL LOAD )
( Load Combination 3 = OP + Thermal / Friction )
Vertical Load = 183.26 kN ( OPERATING LOAD ON Support )
Longitudinal Load = 54.98 kN 100% ( LONGITUDINAL THERMAL LOAD )
Transverse Load = 3.93 kN 30% OF (TRANSVERSE THERMAL LOAD )
Transverse Moments = 4.52 kN-m DUE TO 30 % (TRANSVERSE THERMAL LOAD )
( Load Combination 4 = OP + Thermal / Friction )
Vertical Load = 183.26 kN ( OPERATING LOAD )
Longitudinal Load = 16.49 kN 30 % ( LONGITUDINAL THERMAL LOAD )
Transverse Load = 13.09 kN (TRANSVERSE THERMAL LOAD )
Transverse Moments = 15.05 kN-m (TRANSVERSETHERMAL LOAD )
SUMMARY OF LOAD ON FIXED PIER
BUNDLE PULL (BPL)
WIND_L (WL_L)
WIND_T (WL_T)
SEISMIC_L (SL_L)
LOAD
CASE
TYPE OF LOAD
EMPTY WT (EL)
OPERATING WT (OL)
OL+100%SL_L+30%SL_T
OL+100%SL_T+30%SL_L
EL+WL_L
EL+BPL
EL+WL_T
SEISMIC_T (SL_T)
LOAD COMBINATIONS
OL+WL_L
OL+WL_T
OPERATING WT (OL)
BUNDLE PULL (BPL)
WIND_L (WL_L)
WIND_T (WL_T)
SUMMARY OF LOAD ON SLIDING PIER
LOAD
CASE
TYPE OF LOAD
EMPTY WT (EL)
OL+WL_T
OL+100%SL_L+30%SL_T
OL+100%SL_T+30%SL_L
OL+100%SL_L
SEISMIC_L (SL_L)
SEISMIC_T (SL_T)
LOAD COMBINATIONS
OL+WL_L
OL+100%SL_T
EL+BPL
EL+WL_L
EL+WL_T
EL+BPL
SUMMARY OF LOADS FOR ANCHOR BOLT DESIGN
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL
Subject :- FOUNDATION DESIGN FOR ME-EE952-S082 Date :- 27/06/05
CALCULATION SHEET
1 OL+WL_L
2 OL+WL_T
3 OL+100%SL_L+30%SL_T
4 OL+100%SL_T+30%SL_L
5 EL+WL_L
6 EL+WL_T
7 EL+BPL
8 OL+100%SL_L+30%SL_T + 100% Therm_L + 30% Therm_T
9 OL+100%SL_T+30%SL_L+ 100% Therm_T + 30% Therm_L
10 OL + Thermal / Friction
11 OL + Thermal / Friction
Bolt / Shearkey Design ( Fixed Support )
Provide 4 Nos M 36 Anchor bolts - Type IV on both Supports
Allowable Shear force per Bolt = 30.59 kN ( For 8.8 grade bolts )
Maximum Shear force on Bolts = V
TOL
+ V
OSL
= 231.7 kN > 122.36 kN
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL Date :- 27/06/05
Load Case :
5.840 KN 5.840 KN
Wt. Of Foundation =
Wt. Of Pedestal =
Wt. Of Soil =
27.17
4.270 m
4.870 m
Horz. Force in Y direction (on Fied Pier) =
Horz. Force in Y direction (on Fied Pier) =
Horz. Force in X direction (on Fied Pier) =
Total Pull Push Due to longitudinal Force :
Total Resultant Forces on foundation
P =
Mx =
My =
Zx = 1/6 x 2.3 x 4.87 x 4.87 = 9.092 m
3
Zy = 1/6 x 2.3 x 2.3 x 4.87 = 4.294 m
3
Pressure at base of foundation :
P My
A Zy
918.289 340.845
11.201 4.294
Pmax / Pmin = 81.983 + / - + / - 79.382
Pmax = 171.825 KN/m
2
Within the allowable bearing pressure
Pmin = -7.859 KN/m
2
Tension Develop in Base
5.840 KN
36.650 KN
36.650 KN
27.170 KN
4.870 m
4.270 m
Mx
Zx
224.020 KN
57.000 KN
239.929 KN 157.080 KN
@ ht. above foundn base 4.650 m
@ ht. above foundn base 3.500 m
@ ht. above foundn base 4.650 m
CALCULATION SHEET
918.289 KN
95.095 KN-M
340.845 KN-M
183.260 KN
3
.
5
0
0


m
Pmax / Pmin = + / -
Pmax / Pmin = + / -
95.095
+ / -
9.091
2
.
3
0
0


m
+ / -
10.460
Sheet No :-
Calc. by :-
Reliance Engineering Associates Pvt. ltd. Chekd. by:-
Jamnagar 361140, India. Unit No :- -
Title :- FCO / VMP-UTL Date :- 27/06/05
CALCULATION SHEET
Check Stability in X direction :
Sliding Check :
Sliding Forcee =
Resisting Force ( 0.4 x 918.29 ) =
F.O.S. (Sliding) = 27.17 / 367.316 = Ok
Overturning Check :
Ovrn. Mom. =
Rest. Mom. = 224.021 x 2.435 + 239.93 x 2.435 + ( 157.08+5.84+57 ) x 0.3 + ( 183.26-5.84+57 ) x 4.57
F.O.S. (Sliding) = 95.095 / 2266.992 = Ok
Check Stability in Y direction :
Sliding check :
Sliding Forcee =
Resisting Force ( 0.4 x -7.86 ) =
F.O.S. (Sliding) = 73.3 / 367.316 = Ok
Overturning Check :
Ovrn. Mom. =
Rest. Mom. = 224.021 x 1.15 + 239.93 x 1.15 + ( 157.08+5.84+57 ) x 1.15 + ( 183.26-5.84+57 ) x 1.15
F.O.S. (Sliding) = 340.845 / 1056.033 = Ok
340.845 KN-M
= 1056.033 KN-M
3.098
367.316 KN
5.011
95.095 KN-M
73.300 KN
= 2266.992 KN-M
23.839
27.170 KN
367.316 KN
13.519