Upl HBDS

CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG.
C AND EXISTING STEAM TURBINE)

INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 16.7 MW
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
399.0
3207.3
88.00
CONSIDERING PROCESS STEAM CREDIT
STATION HEAT RATE
3445.19
kCal/kWh
2380.9 kcal/kWh
THR =
42.1
44.0
405.0
3218.33
13.00
CASE 1A
STEAM
17.02
TURBINE
0.67677165
0.00
16.33955686
16.68
Mwe
0
TO PROCESS
44.0
405.0
23.5
335.82
3218.3
101.00
3096.55
22.00
19.9
PRDS
This cell represents dryness
BOILER EFF,%
COAL
85.0%
fraction instead of temp.

46.00
191.83
54
0.100
0.888
2316.0
66.00
123.0
519.88
CW OUT
101.0
2.50
HEAT
INPUT =
3.41
2590.49
CONDENSER 3721.35 m3/hr
127.44
16.43
7.66E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
21.28
TPH
ALT 2
14.73
TPH
2.0
DEAERATOR
2.00
120.0
503.8
101.02
46.00
101.02
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
101.02
191.83
0.100
45.8
191.8
66.00
62.59
62.59
MAKE-UP
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
249723711.xlsx.ms_office
REV.
HEAT & MASS BALANCE DIAGRAM (PRELIMINARY)

FOR COGENERATION PLANT
UPL JHAGADIA
DATE
1 OF 1
DEVELOPMENT CONSULTANTS PVT LTD.

CONSULTING ENGINEERS
JOB NO. -
SCALE - NTS
DWG.NO.-
REV :-0
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
STG OUTPUT 16.7 MW
2 OF 1
CASE 1A
STG OUTPUT 16.7 MW
Choices:
CASE 1A
Units: Enter your choice here:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
Ctrl-e: Retrieve Properties
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
44.0
405.0
44
405 3218.33411 6.73460843
1 14.9384363
42.1
399.0
42.1
399 3207.29467 6.73743543
23.5
6.7
23.5 314.615764 3047.18698 6.73679275
18.0
220.00
23.5
6.74
2.5
6.74
0 2.50000001 127.443127 2589.98226 6.73615762
2.5
2704.19
18
220 2832.46655 6.45227938
23.5 314.457204 3046.81372 6.73615762
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
0 2704.19013 7.02125454 0.99419759
2.0000
2704.190
0 2.00000002
120.24059 2704.19013 7.12121361 0.99893075
0.0000
8 2.00000002
0 2704.19013 7.12121361 0.99893075
0.100
6.7
0.1 45.8171721 2133.35421 6.73615762 0.81169828
0.1
2316.0
0.1 45.8171721 2316.04611 7.30891845 0.88807691
0.1
0.00
0.1 45.8171721 191.833551 0.64925956
23.5
3096.82
23.5 335.822659 3096.55022 6.81930281
2.5
6.74
2.0
120.00
120 503.779409 1.52776251
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
150 632.3162 1.842075

127.4 535.3042 1.607068
0 917.057738 4.311942
0 937.075061 4.262372
18.00
220.0
22.0
335.8227
314.6158
0
989.82202 4.181851
1 8.77721563 2.304658
0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596
2832.5
process
1 8.69813242 2.726017
0 2.50000001 127.443127 2704.19013 7.02125454 0.99419759
2590.49 16.43
0.69
1 9.16695216 2.353816
0.9418413
123
399
2.39997
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
3 OF 1
335.8227
0.73
deaerator
STG OUTPUT 16.7 MW
CASE 1A
127.4431
3.5
3.5
lpp
75
120.2406
0.1
4 OF 1
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 88 TPH, 44 ATA, 405 DEG. C AND EXISTING STEAM TURBINE
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42.1 ATA AND 399 DEG. C
DEAERATOR HEATING STEAM FROM TURBINE EXTN.
GCV OF COAL =
ALT 1
ALT 2
3600
kcal/kg
5200
kcal/kg
THR =
42.1
399.0
3207.3
88.00
2307.8 kcal/kWh
STATION HEAT RATE
CASE 1B
3368.94
kCal/kWh
1.20532253
STEAM
14.45
TURBINE
0.00
13.24241944
14.16
Mwe
0
TO PROCESS
44.0
405.0
3218.3
88.00
22.0
23.5
328.24
3079.21
33.88
-0.2
BOILER EFF,%
COAL
85.0%
23.5
328.2
3079.21
11.88

191.83
2.42
PRDS
54
123.0
519.88
88.0
2.50
2590.49
ALT 2
54.12
127.44
14.30
6.67E+07 kcal/hr
CW IN
COAL CONSUMPTION =
ALT 1
0.892
CW OUT
HEAT
INPUT =
0.100
2326.5
18.54
TPH
12.83
TPH
2.5
DEAERATOR
2.00
120.0
0.100
45.8
504.0
88.00
191.8
54.12
88.00
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
88.00
191.83
51.70
MAKE-UP
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE

CLIENT UPL JHAGADIA
APPRVD.
PRPD.
REV.
DATE
5 OF 1

JOB NO. -
SCALE - NTS
DWG.NO.-
REV :-0
6 OF 1
CASE 1B
Choices:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
44.0
405.0
44
405 3218.33411 6.73460843
1 14.9384363
42.1
399.0
42.1
399 3207.29467 6.73743543
22.5
250.0
22.5
250 2890.56926 6.47287509
1 10.2190061 2.660959
18.0
220.00
18
220 2832.46655 6.45227938
1 8.69813242 2.726017
23.5
6.74
23.5 314.615764 3047.18698 6.73679275
1 9.16695216 2.353816
2.5
6.74
0 2.50000001 127.443127 2590.23669 6.73679275 0.94195794
2.5
2704.47
0 2.50000001 127.443127 2704.47426 7.02196382 0.99432784
0.0
7.02
8 2.50000001
0 2704.47426 7.02196382 0.99432784
2.0000
2704.474
0 2.00000002
120.24059 2704.47426 7.12193588 0.99905979
0.0000
8 2.00000002
0 2704.47426 7.12193588 0.99905979
0.100
6.7
0.1 45.8171721 2133.76179 6.73743543 0.81186867
0.1
2322.8
0.1 45.8171721 2326.47475 7.34161345 0.89243685
0.1
0.00
0.1 45.8171721 191.833551 0.64925956
23.5
3079.21
23.5 328.236335 3079.00885 6.79031683
2.5
6.74
2.0
120.00
120 503.779409 1.52776251
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
23.5
0.0
328.2
0 4.75716937
0
23.5
150 632.3162 1.842075

314.6158 3047.187 6.736793
0 917.057738 4.311942
1 9.16695216 2.353816
2.50
2590.49
0.8
process
220
250
0
989.82202 4.181851
1 8.91168883 2.320161
0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596
123
399
2.39997
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
127.44
14.30
7 OF 1
220
75
deaerator
CASE 1B
127.4431
3.5
3.5
lpp
75
120.2406
0.1
8 OF 1
CASE 1B
STG OUTPUT 21.6 MW ZERO EXTN. FROM TURBINE
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
2538.4 kcal/kWh
THR =
42.1
399.0
3207.3
88.00
STATION HEAT RATE
3551.66
kCal/kWh
44.0
405.0
3218.33
13.20
CASE 1C
STEAM
22.05
TURBINE
0
0.00
22.05057293
21.61
Mwe
0
TO PROCESS
44.0
405.0
23.5
324.80
3218.3
101.20
3071.03
0.00
20.1
PRDS
BOILER EFF,%
COAL
85.0%

46.00
191.83
54
0.100
0.884
2305.2
88.00
123.0
519.88
CW OUT
101.2
2.50
HEAT
INPUT =
3.46
2590.49
127.44
16.66
7.67E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
21.32
TPH
ALT 2
14.76
TPH
2.0
DEAERATOR
2.00
120.0
503.8
101.20
46.00
101.20
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
101.20
191.83
0.100
45.8
191.8
88.00
84.54
84.54
MAKE-UP
BFP
Cond Pump
3.0
50
209.25
0.00
TITLE
CLIENT
APPRVD.
PRPD.
REV.

UPL JHAGADIA
DATE
9 OF 1

JOB NO. -
SCALE - NTS
DWG.NO.-
REV :-0
10 OF 1
CASE 1C
Choices:
CASE 1C
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
44.0
405.0
44
405 3218.33411 6.73460843
1 14.9384363
42.1
399.0
42.1
399 3207.29467 6.73743543
23.5
6.7
23.5 314.615764 3047.18698 6.73679275
18.0
220.00
23.5
6.74
2.5
6.74
0 2.50000001 127.443127 2589.98226 6.73615762
2.5
2704.19
18
220 2832.46655 6.45227938
23.5 314.457204 3046.81372 6.73615762
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
0 2704.19013 7.02125454 0.99419759
2.0000
2704.190
0 2.00000002
120.24059 2704.19013 7.12121361 0.99893075
0.0000
8 2.00000002
0 2704.19013 7.12121361 0.99893075
0.100
6.7
0.1 45.8171721 2133.35421 6.73615762 0.81169828
0.1
2305.2
0.1 45.8171721 2305.18468 7.27486658 0.88353604
0.1
0.00
0.1 45.8171721 191.833551 0.64925956
23.5
3071.20
23.5 324.804298 3071.03284 6.77701612
2.5
6.74
2.0
120.00
120 503.779409 1.52776251
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
150 632.3162 1.842075

127.4 535.3042 1.607068
0 917.057738 4.311942
0 937.075061 4.262372
18.00
220.0
22.0
324.8043
314.6158
0
989.82202 4.181851
1 8.97427104 2.327889
0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596
2832.5
process
1 8.69813242 2.726017
0 2.50000001 127.443127 2704.19013 7.02125454 0.99419759
2590.49 16.66
0.85
1 9.16695216 2.353816
0.9418413
123
399
2.39997
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
11 OF 1
324.8043
0.73
deaerator
CASE 1C
127.4431
3.5
3.5
lpp
75
120.2406
0.1
12 OF 1
STG OUTPUT 21.6 MW PROCESS STEAM FROM PRDS
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
399.0
3207.3
88.17
21
STATION HEAT RATE
3513.82
kCal/kWh
2452.6 kcal/kWh
THR =
42.1
44.0
405.0
3218.33
16.21
CASE 2
STEAM
22.08
TURBINE
2.71234654
0.00
19.36744328
21.64
Mwe
0
44.0
405.0
3218.3
125.50
TO PROCESS
PRDS 2
23.5
335.82
3096.6
22
23.5
335.82
3096.55
0.00
19.9
BOILER EFF,%
COAL
85.0%

PRDS 1
46.00
191.83
54
0.100
0.930
2416.5
88.17
123.0
519.88
CW OUT
125.5
2.50
HEAT
INPUT =
4.24
2590.49
127.44
20.46
9.52E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
26.44
TPH
ALT 2
18.30
TPH
2.0
DEAERATOR
2.00
120.0
503.8
125.50
46.00
125.50
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
125.50
191.83
0.100
45.8
191.8
88.17
83.04
83.04
MAKE-UP
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
REV.

UPL JHAGADIA
DATE
13 OF 1

JOB NO. -
SCALE - NTS
DWG.NO.-
REV :-0
14 OF 1
CASE 2
Choices:
CASE 2
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
44.0
405.0
44
405 3218.33411 6.73460843
1 14.9384363
42.1
399.0
42.1
399 3207.29467 6.73743543
23.5
6.7
23.5 314.615764 3047.18698 6.73679275
18.0
220.00
23.5
6.74
2.5
6.74
0 2.50000001 127.443127 2589.98226 6.73615762
2.5
2704.19
18
220 2832.46655 6.45227938
23.5 314.457204 3046.81372 6.73615762
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
0 2704.19013 7.02125454 0.99419759
2.0000
2704.190
0 2.00000002
120.24059 2704.19013 7.12121361 0.99893075
0.0000
8 2.00000002
0 2704.19013 7.12121361 0.99893075
0.100
6.7
0.1 45.8171721 2133.35421 6.73615762 0.81169828
0.1
2416.5
0.1 45.8171721 2416.52666
0.1
0.00
0.1 45.8171721 191.833551 0.64925956
23.5
3096.82
23.5 335.822659 3096.55022 6.81930281
2.5
6.74
2.0
120.00
120 503.779409 1.52776251
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
150 632.3162 1.842075

127.4 535.3042 1.607068
0 917.057738 4.311942
0 937.075061 4.262372
7.6239369 0.93008516
0
18.00
220.0
22.0
335.8227
314.6158
0
989.82202 4.181851
1 8.77721563 2.304658
0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596
2832.5
process
1 8.69813242 2.726017
0 2.50000001 127.443127 2704.19013 7.02125454 0.99419759
2590.49 20.46
0.69
1 9.16695216 2.353816
0.9418413
123
399
2.39997
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
15 OF 1
335.8227
0.73
deaerator
CASE 2
127.4431
3.5
3.5
lpp
75
120.2406
0.1
16 OF 1
CPP CONFIGURATION: NEW BOILER ( MCR 82 TPH , 110 ATA,520 DEG. C EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM PROCESS STEAM FROM TURBINE EXTN
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
CASE 3
399.0
3207.3
88.00
STATION HEAT RATE
3332.90
kCal/kWh
2354.9 kcal/kWh
THR =
42.1
110.0
520.0
3413.75
82.00
TO PROCESS
STEAM
14.52
TURBINE
1.20266759
0.00
22.00
13.31769894
14.23
Mwe
0
110.0
520.0
23.5
328.24
3413.8
82.00
3079.21
33.80
20.1
PRDS 1
PRDS 2
BOILER EFF,%
COAL
85.0% 6TPH FROM BFP DISCH.

46.00
191.83
54
0.891
54.20
CW OUT
81.7
2.50
HEAT
INPUT =
0.100
2322.7
14.2
123.0
519.88
2.41
2589.98
127.44
14.21
6.65E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
18.46
TPH
ALT 2
12.78
TPH
2.0
DEAERATOR
2.00
120.0
502.3
88.00
46.00
88.00
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
81.7
191.83
54
123
519.9
6.3
45.8
191.8
54.20
51.79
51.79
MAKE-UP
TO PRDS 1
0.100
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
REV.

UPL JHAGADIA
DATE
17 OF 1

JOB NO. -
SCALE - NTS
DWG.NO.-
REV :-0
18 OF 1
CASE 3
Choices:
CASE 3
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
110.0
520.0
110
520 3413.75146 6.60739847
1 32.6814457
42.1
399.0
42.1
399 3207.29467 6.73743543
23.5
6.7
23.5 314.615764 3047.18698 6.73679275
18.0
220.00
23.5
6.74
2.5
6.74
0 2.50000001 127.443127 2589.98226 6.73615762
2.5
2704.19
18
220 2832.46655 6.45227938
23.5 314.457204 3046.81372 6.73615762
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
0 2704.19013 7.02125454 0.99419759
2.0000
2704.190
0 2.00000002
120.24059 2704.19013 7.12121361 0.99893075
0.0000
8 2.00000002
0 2704.19013 7.12121361 0.99893075
0.100
6.7
0.1 45.8171721
2133.5568 6.73679275 0.81178297
0.1
2322.7
0.1 45.8171721 2322.68714 7.32973886 0.89085335
0.1
0.00
0.1 45.8171721 191.833551 0.64925956
23.5
3079.21
23.5 328.236335 3079.00885 6.79031683
2.5
6.74
2.0
120.00
120 503.779409 1.52776251
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
160.0
0 4.75716937
0
2.5
150 632.3162 1.842075

160 2785.607 7.217922
0 917.057738 4.311942
1 1.27544805 2.073959
18.00
220.0
22.0
328.2363
314.6158
0
989.82202 4.181851
1 8.91168883 2.320161
0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596
2832.5
process
1 8.69813242 2.726017
0 2.50000001 127.443127 2704.19013 7.02125454 0.99419759
2590.49 14.21
0.8
1 9.16695216 2.353816
0.9418413
123
399
2.59225
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
19 OF 1
328.2363
0.73
deaerator
CASE 3
127.4431
3.5
3.5
lpp
75
120.2406
0.1
20 OF 1
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 91 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
DEAERATOR HEATING STEAM FROM PRDS
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
399.0
3207.3
88.00
STATION HEAT RATE
3292.11
kCal/kWh
2443.2 kcal/kWh
THR =
42.1
110.0
520.0
3413.75
91.3
STEAM
17.12
TURBINE
0.78396892
0.00
22.00
TO PROCESS
CASE 4
16.33955686
16.78
Mwe
0
110.0
520.0
23.5
328.24
3413.8
91.3
3079.01
22.00
21.6
FROM BFP DISCH.
PRDS 1
BOILER EFF,%
COAL
85.0%

46.00
191.83
PRDS 2
54
0.100
0.888
2316.0
66.00
123.0
519.88
CW OUT
91.3
2.50
HEAT
INPUT =
2.01
9.85
2590.49
127.44
11.85
7.43E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
20.63
TPH
ALT 2
14.29
TPH
2.0
DEAERATOR
2.00
120.0
503.8
98
46.00
97.85
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
91.33
191.83
54
66.00
63.99
123
519.9 6.515933
45.8
191.8
63.99
MAKE-UP
TO PRDS 1
0.100
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
REV.

UPL JHAGADIA
DATE
21 OF 1

JOB NO. -
SCALE - NTS
DWG.NO.-
REV :-0
22 OF 1
CASE 4
Choices:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
110.0
520.0
110
520 3413.75146 6.60739847
1 32.6814457
42.1
399.0
42.1
399 3207.29467 6.73743543
23.5
6.7
23.5 314.615764 3047.18698 6.73679275
1 9.16695216 2.353816
23.5
314.62
23.5 314.615764 3047.18698 6.73679275
1 9.16695216 2.353816
23.5
6.74
23.5 314.457204 3046.81372 6.73615762
2.5
6.74
0 2.50000001 127.443127 2589.98226 6.73615762
2.5
2704.19
0 2.50000001 127.443127 2704.19013 7.02125454 0.99419759
0.0
7.02
8 2.50000001
0 2704.19013 7.02125454 0.99419759
2.0000
2704.190
0 2.00000002
120.24059 2704.19013 7.12121361 0.99893075
0.0000
8 2.00000002
0 2704.19013 7.12121361 0.99893075
0.100
6.7
0.1 45.8171721 2133.35421 6.73615762 0.81169828
0.1
2316.0
0.1 45.8171721 2316.04611 7.30891845 0.88807691
0.1
0.00
0.1 45.8171721 191.833551 0.64925956
23.5
3079.21
23.5 328.236335 3079.00885 6.79031683
2.5
6.74
2.0
120.00
120 503.779409 1.52776251
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
150 632.3162 1.842075

127.4 535.3042 1.607068
0 917.057738 4.311942
0 937.075061 4.262372
18.00
220.0
3047.2
22.0
process
328.2363
314.6158
0
989.82202 4.181851
1 8.91168883 2.320161
0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596
2590.49 11.85
0.8
1 9.17003638 2.354257
0.9418413
123
399
2.59225
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
23 OF 1
328.2363
0.73
deaerator
CASE 4
127.4431
3.5
3.5
lpp
75
120.2406
0.1
24 OF 1
CASE 4
CASE 5
CAPTIVE COGENERATION PLANT : NEW HP BOILER ( MCR 115 TPH,110 ATA, 520 DEG. C) 113 TPH
INLET THROTTLE FLOW TO STEAM TURBINE 113 TPH.
MAX POWER OUTPUT 25 MW. PROCESS STEAM 22 TPH
GCV OF COAL =
ALT I
ALT II
3600
kcal/kg
5200
kcal/kg
2170.0 kcal/kWh
THR =
105.0
515.0
3406.7
121.00
STATION HEAT RATE
3170.64
kCal/kWh
3.02694974
STEAM
28.14
TURBINE
1.69
22.21771433
27.57
Mwe
1.202125247
110.0
520.0
3413.8
121.00
TO PROCESS
23.5
331.2
3086.2
22.00
BOILER EFF,%
COAL
86.0%
120
190.0
812.6699
121.00
23.5
331.23
0.100
0.880
3086.16
12.00
2295.8
72.00
CW OUT
6.00
HEAT
INPUT =
8.74E+07 kcal/hr
ALT II
24.29
16.81
9.5
H.P.HEATER
CW IN
COAL CONSUMPTION =
ALT I
163.01
2766.38
TPH
23.50
331.23
3085.93
12.00
5.0
DEAERATOR
TPH
5.00
150.0
632.3
121.00
2.00
120.24
2619.82
5.50
75.82
6.00
317.83
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
120.0
150.4
641.2
121.00
0.100
45.8
191.8
77.50
1.00
99.6324
77.50
L.P.HEATER
MAKE-UP
BFP
Cond Pump
6.0
50
204.00
22.00
417.51
TITLE

CLIENT
APPRVD.
PRPD.
REV.
DATE
UPL JHAGADIA
25 OF 1

JOB NO. -
SCALE - NTS
DWG.NO.-
REV :-0
5.50
CASE 5
26 OF 1
CASE 5
Choices:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
105
RETURN:
Value 1
Value 2
err
110.0
520.000
110
520 3413.75146 6.60739847
1 32.6814457
105.0
515.000
105
515
3406.6619 6.61819175
1 31.3342935 2.577881
23.5
6.618
23.5 286.350619 2979.32782 6.61845095
1 9.76490064 2.456654
6.0
6.618
0 5.99999998 158.862686 2695.39768 6.61819175 0.97061842
6.0
6.618
0 5.99999998 158.862686 2695.39768 6.61819175 0.97061842
6.0
2766.380
2.0
6.783
0 2.00000002
120.24059 2570.94527 6.78250481 0.93841284
2.0
2619.816
0 2.00000002
120.24059 2619.81629 6.90673507 0.96060936
1.0000
0.000
0.1000
6.907
0.1 45.8171721 2187.76282 6.90673507 0.83444507
0.100
2295.776
0.1 45.8171721 2295.77619 7.24536982 0.87960259
0.1
0.000
0.1 45.8171721 191.833551 0.64925956
5.0
150.000
150 632.331173 1.84204826
0 917.071577 4.311863
6.0
75.817
6 75.8171721 317.834436 1.02499583
0 974.598037 4.189576
120.0
150.400
120
150.4 641.218466 1.83351804
0 923.100594 4.277233
23.5
331.226
23.5 331.225564 3085.93475 6.80180488
1 8.85808133 2.313802
120.0
190.000
0 883.592513 4.391912
23.5
0.000
23.50
3086.2
812.6699 2.220418
23.5
220.7 946.839
2.5242
23.5 331.2256 3085.935 6.801805
6.0
50.0
6 163.006396 2766.42934 6.78250481
1 99.6323826 417.512362 1.30273129
120
190
50 209.8339 0.703468
515
2.59225
0.75
158.8627
1 3.13072781 2.337858
286.3506
0 958.655912 4.216565
989.82202 4.181851
839.4128 4.608398
1 8.85808133 2.313802
0 988.247876
4.18033
158.8627
75
process
27 OF 1
deaerator
CASE 5
120.2406
120.2406
3.5
3.5
120.2406 lpp
75
45.81717
99.63238
0.1
28 OF 1
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
2542.0 kcal/kWh
THR =
42.1
399.0
3207.3
88.00
STATION HEAT RATE
3265.65
kCal/kWh
110.0
520.0
3413.75
110.0
3077.4138
CASE 4B
STEAM
22.01
TURBINE
0
0.00
22.00
22.00936592
21.57
Mwe
0
110.0
520.0
23.5
327.55
3413.8
110.0
3077.41
0.00
20.1
TO PROCESS
FROM BFP DISCH.
PRDS 1
BOILER EFF,%
COAL
85.0%
0.9475763

46.00
191.83
PRDS 2
54
0.100
0.884
2306.9
88.00
123.0
519.88
CW OUT
110.3
2.50
HEAT
INPUT =
2.33
7.85
2590.49
127.44
11.40
8.97E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
24.91
TPH
ALT 2
17.25
TPH
2.0
DEAERATOR
2.00
120.0
503.8
118
46.00
118.12
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
110.27
191.83
54
88.00
84.72
123
519.9 7.847697
88.0
191.8
84.72
MAKE-UP
TO PRDS 1
0.100
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
REV.

UPL JHAGADIA
DATE
29 OF 1

JOB NO. -
SCALE - NTS
DWG.NO.-
REV :-0
30 OF 1
CASE 4B
Choices:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
110.0
520.0
110
520 3413.75146 6.60739847
1 32.6814457
42.1
399.0
42.1
399 3207.29467 6.73743543
23.5
6.7
23.5 314.615764 3047.18698 6.73679275
18.0
220.00
23.5
6.74
2.5
6.74
0 2.50000001 127.443127 2589.98226 6.73615762
2.5
2704.19
18
220 2832.46655 6.45227938
23.5 314.457204 3046.81372 6.73615762
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
0 2704.19013 7.02125454 0.99419759
2.0000
2704.190
0 2.00000002
120.24059 2704.19013 7.12121361 0.99893075
0.0000
8 2.00000002
0 2704.19013 7.12121361 0.99893075
0.100
6.7
0.1 45.8171721 2133.35421 6.73615762 0.81169828
0.1
2306.9
0.1 45.8171721 2306.91152 7.28028041 0.88425798
0.1
0.00
0.1 45.8171721 191.833551 0.64925956
23.5
3077.61
23.5 327.549081 3077.41379 6.78766301
2.5
6.74
2.0
120.00
120 503.779409 1.52776251
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
150 632.3162 1.842075

127.4 535.3042 1.607068
0 917.057738 4.311942
0 937.075061 4.262372
18.00
220.0
22.0
327.5491
314.6158
0
989.82202 4.181851
1 8.92413114 2.321671
0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596
2832.5
process
1 8.69813242 2.726017
0 2.50000001 127.443127 2704.19013 7.02125454 0.99419759
2590.49 11.40
0.81
1 9.16695216 2.353816
0.9418413
123
399
2.59225
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
31 OF 1
327.5491
0.73
deaerator
CASE 4B
127.4431
3.5
3.5
lpp
75
120.2406
0.1
32 OF 1
CASE 4B

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CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG.

C AND EXISTING STEAM TURBINE)

CONSIDERING PROCESS STEAM CREDIT

STATION HEAT RATE

This cell represents dryness

fraction instead of temp.

CONDENSER 3721.35 m3/hr

HEAT & MASS BALANCE DIAGRAM (PRELIMINARY)

DEVELOPMENT CONSULTANTS PVT LTD.

Units: Enter your choice here:

Ctrl-e: Retrieve Properties

405 3218.33411 6.73460843

399 3207.29467 6.73743543

23.5 314.615764 3047.18698 6.73679275

0 2.50000001 127.443127 2589.98226 6.73615762

220 2832.46655 6.45227938

23.5 314.457204 3046.81372 6.73615762

0 2704.19013 7.02125454 0.99419759

120.24059 2704.19013 7.12121361 0.99893075

0 2704.19013 7.12121361 0.99893075

0.1 45.8171721 2133.35421 6.73615762 0.81169828

0.1 45.8171721 2316.04611 7.30891845 0.88807691

0.1 45.8171721 191.833551 0.64925956

23.5 335.822659 3096.55022 6.81930281

120 503.779409 1.52776251

150 632.3162 1.842075

0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596

0 2.50000001 127.443127 2704.19013 7.02125454 0.99419759

STATION HEAT RATE

This cell represents dryness

CONDENSER 3066.66 m3/hr

HEAT & MASS BALANCE DIAGRAM (PRELIMINARY)

DEVELOPMENT CONSULTANTS PVT LTD.

Units: Enter your choice here:

Ctrl-e: Retrieve Properties

405 3218.33411 6.73460843

399 3207.29467 6.73743543

250 2890.56926 6.47287509

220 2832.46655 6.45227938

23.5 314.615764 3047.18698 6.73679275

0 2.50000001 127.443127 2590.23669 6.73679275 0.94195794

0 2.50000001 127.443127 2704.47426 7.02196382 0.99432784

0 2704.47426 7.02196382 0.99432784

120.24059 2704.47426 7.12193588 0.99905979

0 2704.47426 7.12193588 0.99905979

0.1 45.8171721 2133.76179 6.73743543 0.81186867

0.1 45.8171721 2326.47475 7.34161345 0.89243685

0.1 45.8171721 191.833551 0.64925956

23.5 328.236335 3079.00885 6.79031683

120 503.779409 1.52776251

150 632.3162 1.842075

0 2.50000001 127.443127 2590.49414 6.73743543 0.94207596

STATION HEAT RATE

This cell represents dryness

fraction instead of temp.

CONDENSER 4936.20 m3/hr

HEAT & MASS BALANCE DIAGRAM (PRELIMINARY)

DEVELOPMENT CONSULTANTS PVT LTD.

Units: Enter your choice here:

Ctrl-e: Retrieve Properties

405 3218.33411 6.73460843

399 3207.29467 6.73743543