DOC NO : TBA

CON. DOC. NO : TBA

REVISION :A
BAGASSE PELLET PLANT DATE : 10/10/2018
PG ASSEMBAGOES STATUS : IFR
ROTARY DRYER CALCULATION SIZING

1. Data
Mass Flowrate of wet powder = 8.10 ton/hr
Wet powder = 51% MC
Dry Powder = 5% MC
Mass Flowrate of Dry Powder = 4.18 ton/hr
MC weight to take = 3.92 ton/hr
Tin powder = 30.00 degC
T_out powder = 100.00 degC
T_in air = 250.00 degC
T_out air = 100.00 degC

2. Ambient Condition
Avg. Dry Bulb temp. = 40.00 degC = 104 degF
RH = 95%
Avg. Wet bulb temp. = 38.89 degC = 102 degF
Y1 = 0.0048 lb water/lb dry air
= 0.0048 kg water/kg dry air

3. Calculation of air needed

Cs = 1.014024 kJ/kg/K 1.005 1.88
Panas latent 579.3 kcal/kg
Cp = 1 kcal/kg/C ∆
Q = 2,546,622.95 kcal/hr
= 10,662,200.96 kJ/hr
Air mass need = 150,210.60 kg/hr
Y2 = 0.03 kg water/kg dry air

4. Calculate RH of air outlet

A = 29.8605 B
B = -3152.2 logPHs 2O = A + + C log T + DT + ET 2 , P [=] mmHg; T [=] K
T
C = -7.3037
D = 2.4247E-09
E = 0.000001809
T = 100 degC
= 373 K
log P = 2.88
P0 = 755.54 mmHg
= 100730.31 Pa
P_H2O = 4776 Pa
RH outlet air = 4.74% OK

Design Margin = 10.00%

Air mass needs = 165,232 kg/hr

5. Calculate of Inside Diameter & Length

Allowable range of mass velocity of air = 2000 - 25000 kg/hr/m2 (Mc. Cabe, Harriot & Smith, 1993)
Allowable range of Dryer = 1-3 m (Mc. Cabe, Harriot & Smith, 1993)
Selected mass velocity of air = 25000 kg/hr/m2
Area of pipe = 6.61 m2
Calculated Diameter of Drum = 2.90 m
Selected Diameter = 3 m
Selected Area of Drum = 7.07 m2
G slected = 23,375.50 kg/hr/m2

Use empirical calculation to calculate the overall heat transfer coeef

Use, index n = 0.67 (Mc. Commick, 1962)
Typical k range = 3.75 <= k <= 5.25
Selected k = 3.5
U_a = 1,031.73 kJ/hr/m3/K
 DOC NO : TBA
CON. DOC. NO : TBA
REVISION :A
BAGASSE PELLET PLANT DATE : 10/10/2018
PG ASSEMBAGOES STATUS : IFR
ROTARY DRYER CALCULATION SIZING

6. Calculation of wet bulb temperature

Range values of Nt = 1.5 < Nt < 2.5
Selected Nt value = 2.2 ln

Tw = 81.31 degC
∆T lmtd = 68.18 K

7. Calculate the length of dryer ∆

Q = 10,662,200.96 kJ/hr
U_a = 1,031.73 kJ/hr/m3/K
A = 7.07 m2
∆T lmtd = 68.18 K
L = 21.44 m
L/D Range = 4 - 10
Calculated L/D = 7.15

8. Calculate of RPM
Range of speed = 0.1 - 0.5 m/s (van't Land, 2012)
Range of RPM = 2-5 RPM
Selected Speed = 0.20 m/s
RPM = 4.00 RPM

9. Calculation of Flight Design 3

D = 9.84 ft
No of Flight = 29.53
Selected no of Flight = 30.00

Flight Depth = 0.38 m

8
.
10. Calculation of Resident Time 5
Range of Resident time = 5 - 90 min
dp = 60,000.00 um
B = 0.02
S = 0.49
Teta (sudut kemiringan) = 26.00 0.23 2
N = 4.00 1/min .

D = 3.00 m
L = 21.44 m
G = 23,375.50 kg/hr/m2
Dry Product = 4,177.89 kg/hr
A = 7.07 m2
F = 591.05 kg/hr/m2
P = 0.97
Q = 34.62
Resident Time = 35.59 min

11. Calculate the working stress

Su = 380.00 Mpa (ASME SA285 Gr. C)
Fm = 0.92 (Material Factor for Grade C)
Fa = 1.00 (Radiographing factor. 1 = not employed radiographing)
Fr = 1.00 (Stress relieving factor, 1 = not employed)
Fs = 0.25 (Safety factor for temperature less than 315.56 degC)
Sw = 87.40 Mpa

e = 0.70 Joint efficiency 2

Design Pressue = 50.00 psig (hesse & Rushton, 1975)
= 446,090.80 N/m2 Abs
CA = 6.35 mm
D = 3.00 m
= 3,000.00 mm
 DOC NO : TBA
CON. DOC. NO : TBA
REVISION :A
BAGASSE PELLET PLANT DATE : 10/10/2018
PG ASSEMBAGOES STATUS : IFR
ROTARY DRYER CALCULATION SIZING
ts = 17.33 mm
Selected Thickness = 20.00 mm

Outer Diameter of Drum = 3.040 m

12. Calculation of insulation thickness 2 1

Q = 10,662,200.956 kJ/hr 2 3
= 2,961,722.511 W ln ln
L = 21.44 m
T2 = 523.00 K
T1 = 313.00 K
kA = 51.92 W/m/K (thermal cond of steel)
kB = 0.72 W/m/K (thermal cond of insulation)
t_insulation = 0.000 m
= 0.00 mm
r1 = 1.50 m
r2 = 1.52 m
r3 = 1.52 m
C1 = 28,292.96
C2 = 0.00025510
C3 = 0.00000000
Q = 110,909,942 W
delta = 107,948,219.33

Dryer total diameter = 3.040 m

13. Calculate the live load & rotating load

V_Shell Material = 16.28 m3
W_Shell Material = 127,760.25 kg

V_Insulation = 0.00 m3
W_Insulation = 0.00 kg

W_material load = 4,804.51 kg

W total loaded = 132,564.76 kg

14. Calculation blower power, motive power & driver power

Power motive = 45.47 kW
Q inlet air = 248,151.74 m3/hr
Power blower = 134.99 kW
Power driver = 21.15 BHP
= 15.77 kW

GENERAL ARRANGEMENT

D in
Flight No
Around the
D out

D in = 3 m L= 21.44 m
D out = 3.040 m
Flight Depth

Flight No = 30.00 ea
Flight Depth = 0.38 m