HEAT BALANCE CALCULATIONS COMMERCIAL LYE PREHEATING

Basis 30 tpd of Monazite

Commecrial Lye (50% w/w) Preheating operation

calculation based on 10 tons of Monazite
Quantity of steam 7kg/cm2 supplied for four (4) hours to 150 Deg.C

Latent heat of steam at 7 kg/cm 2

Hours of operation
HEAT SUPPLIED BY STEAM

Quantity of Comm. Lye (50%w/w) taken for heating to 160 Deg.c

Specific heat of comm. Lye
Ambient temperature
Preheating temperature
Sensible heat gained by Comm. Lye
100% NaOH in 10421.33 Kg. of comm. Lye
Water in comm.Lye
Qty. of comm. Le obtained after preheatingto 150 0C (w/w)
Water in heated Comm. Lye
Quantity of water evaporated
Heat carried away be water evaporated
Surface area of Lye preheating tank (8m 3)
Rate of radiation (Assumed)
Heat loss through radiation
Condensate temp. assumed
Heat loss through condensate

TOTAL HEAT OUTPUT

Quanity of steam (7 kg/cm2) supplied for maintaining the temp. at 150 Deg.C
Latent heat at (7 kg/cm2)
Hours of operation
Heat supplied by steam
Surface area of lye preheating tank (8m3)
Assuming rate of radiation
Heat loss thorugh radiation
Condensate temperature assumed
Heat loss through condensate

TOTAL HEAT OUTPUT

Total Steam Requirement for processing of 10ton Monazite
Total Steam Requirement for processing of 30ton Monazite
Steam requirement for processing preheating Comm. Lye for processing 30 tpd
Monazite
Max. demand for Preheating Comm. Lye
YE PREHEATING

150 Deg.C 975.4581 kg/h

493.2 kCal/kg
4h
1924384

10421.33 kg
0.78 kCal/KG/OC
35 Deg.C
150 Deg.C
934793.301
5210.665
5210.665
9263.407 43.75
4052.74
1157.923
567384.1 kCal/h
21.8544 m2 20.6403
625 kCal/h/m2
54636 kCal
95 deg.C 370674
370674.078 kCal 0

1927487.479 kCal

temp. at 150 Deg.C 33.953 kg/h

493.2 kCal/kg
6h
100473.7176 kCal
21.8544 m2
625 kCal/h/m2
81954 kCal
90 Deg.C
18334.62 kCal

100288.62 kCal
 4105.5504 kg
12316.6512 kg
e for processing 30 tpd 513.1938 kg/h

334.149734557 0.98346
HEAT BALANCE CALCULATIONS EVAPORATEDD LYE PREHEATING

Basis 30 tpd of Monazite

Commecrial Lye (50% w/w) Preheating operation

calculation based on 10 tons of Monazite
Quantity of steam 7kg/cm2 supplied for four (4) hours to 150 Deg.C

Latent heat of steam at 7 kg/cm 2

Hours of operation
HEAT SUPPLIED BY STEAM

Quantity of Comm. Lye (50%w/w) taken for heating to 160 Deg.c

Specific heat of comm. Lye
Ambient temperature
Preheating temperature
Sensible heat gained by Comm. Lye
100% NaOH in 10421.33 Kg. of comm. Lye
Water in comm.Lye
Qty. of comm. Le obtained after preheatingto 150 0C (w/w)
Water in heated Comm. Lye
Quantity of water evaporated
Heat carried away be water evaporated
Surface area of Lye preheating tank (8m 3)
Rate of radiation (Assumed)
Heat loss through radiation
Condensate temp. assumed
Heat loss through condensate

TOTAL HEAT OUTPUT

Quanity of steam (7 kg/cm2) supplied for maintaining the temp. at 150 Deg.C
Latent heat at (7 kg/cm2)
Hours of operation
Heat supplied by steam
Surface area of lye preheating tank (8m3)
Assuming rate of radiation
Heat loss thorugh radiation
Condensate temperature assumed
Heat loss through condensate

TOTAL HEAT OUTPUT

Total Steam Requirement for processing of 10ton Monazite

Total Steam Requirement for processing of 30ton Monazite
Steam requirement for processing preheating Comm. Lye for processing 30 tpd
Monazite
Max. demand for Preheating Comm. Lye
 LYE PREHEATING

150 Deg.C 975.4581 kg/h

493.2 kCal/kg
4h
1924384

10421.33 kg
0.78 kCal/KG/OC
35 Deg.C
150 Deg.C
934793.301
5210.665
5210.665
9263.407 43.75
4052.74
1157.923
567384.1 kCal/h
21.8544 m2 20.6403
625 kCal/h/m2
54636 kCal
95 deg.C 370674
370674.078 kCal 0

1927487.479 kCal

temp. at 150 Deg.C 33.953 kg/h

493.2 kCal/kg
6h
100473.7176 kCal
21.8544 m2
625 kCal/h/m2
81954 kCal
90 Deg.C
 18334.62 kCal

100288.62 kCal

4105.5504 kg
12316.6512 kg
e for processing 30 tpd 513.1938 kg/h

334.149734557 0.98346