Williams mill Diagnostic and Design

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CEMEX México
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 Williams Mill
CEMEX México

Option Content

Meshes Equivalence between the mesh number and its oppenings

Work Index Work index calculation through residues in 32 microns and value stimatio

Diagnostic Production evaluation and general behavior of the mill based in operative

Design Mill´s design based on different ways of hot air supply.

 Exit

its oppenings

2 microns and value stimation for materials.

of the mill based in operative parameters

 Mesh

Mesh number and its corresponding oppening Interpolation

ASTM BSS mm DIN mm To find a mesh

6 5 3360 5 3350 If it is retained the 18.0 % in 54.0 mm
7 6 2830 6 2800 and it is retained the 24.0 % in 36.0 mm
8 7 2380 7 2360 Will be retained the 20.0 % in 48.0 mm
10 8 2000 8 2000
12 10 1680 10 1700
14 12 1410 12 1400 To find a retained
16 14 1190 14 1180 If the 54.0 mm mesh retains 18.0 %
18 16 1000 16 1000 and the 36.0 mm mesh retains 24.0 %
20 18 840 18 850 the 48.0 mm mesh will retain 20.0 %
25 22 707 22 710
30 25 595 25 600
40 36 420 36 425
45 44 354 44 335
60 52 297 52 300
70 60 250 60 250
80 72 210 72 212
100 86 177 86 180
120 100 149 100 150
140 120 125 120 125
170 150 105 150 106
200 170 78 200 75
270 300 63 300 63
325 350 45 350 45
400 400 37 400 36

11:31:21 02/07/2022
 Work Index

Work index calculated with retains in 32 mm

Mill´s Power (CONS.) 608 kW

Production 33.0 TPH
% Ret 32 mm 36.8 RF (PRODUCT)

Bond 33.4 kWh/ton in a 75 mm mesh

Kick 50.5 kWh/ton Bond(75) 22.0

Work index estimation of the individual materials. Calculators

11:31:21 02/07/2022
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DIAGNOSTIC AND HEAT BALANCE

PLANT DATA Material Dosage
Plant TEPEACA %
Mill of COKE coke 100.0
Altitude (m 600 Tamb.(°C) 40

KILN DATA
Daily kiln production (Tpd)= 2000 0.0
O2 at the tower exit= 3.6
Temp. of escape gas(°C)= 407
Inferior Heat Capacity Dry(Kcal/Kg)= 8000
Specific consumption(Kcal/Kg)= 830 Total 100.0
MILL'S DIMENSIONING
Performance (T/h) = 33
Exit temperature 80 KwMotor=
Required humidity at the exit 0.5 Total Heat Necessity (Kcal/h)=
Finess Passing at 75 microns 92 Total necessity of kiln gasses (Nm3/h)=
%passing at 32 microns 64.2 Total kiln gasses (Nm3/h)=
%False Air 5 Kiln gasses used in another facility (Nm3/h)=
Draft Flow THEORETICAL(m3/h)= 57,816 Kiln gasses available(Nm3/h)=
Necessary Draft flow (m3/h)= 50,000 THE NECESSARY HEAT IS AVAILABLE
Draft Flow THEORETICAL(Nm3/h)= 41,482 Furnace fuel
Necessary Draft flow (Nm3/h)= 35,874 Select if it will work with(=1) or without(=0) furn
High efficiency separator?Y/N(1/0) 1 Note:Flows Nm3/h

Power Consumption(Kw) Consumption Theoretical

Mill´s motor 606 743
Mill´s aspirator 220 228 False Air
Separator 20 25 2,074
Extraction and feed to mill 80 73 40 °C
Other groups + transport to silos 120 149
Total 1,046 1,217
Specific consumption Kwh/t = 32.4 37.6

TEPEACA WILLIAMS VERTICAL MILL FOR COKE

ROLLERS
 Number Unitary weight Width Diameter Force Pressure
Roller 6 0.600 Tm 0.300 m 0.4500 m 82 kN 610 kN/m2

Power of the mill´s motor 606 Kw Inst 950 Kw

Mill´s speed 96.0. rpm Lineal speed 13.65 m/s

TRACK
calculator
Milling track diameter 2.715 m Amp 2200
Milling track width 0.300 m Volt 159
Kw 606

width H H critical a.friction a.ligament L

ROLLER 0.0010 m 0.04 m 5.2 ° 15.5 ° 0.060 m

Production 33 T/h Circulation 4.8

For work index 50.0

Theoretical Pr. 27 T/h and finess32mm 64.2

Production modification when

varying the table speed from 96.0. rpm to

capacity 27 T/h goes to
Power 606 Kw goes to

varying the wear out of the rollers from 0.600 Tm to

capacity 27 T/h goes to
HEAT BALANCE
Work Index Humidity Temperature Heat for exit temperature
Kick % °C Kcal/h
50.0 6.0 25.0 344,850
0
0
0
0.0 0
0
0
0
50.0 6.0 25.0 344,850
Evaporation 1,131,479
False Air 24,456
606 Mill -474,256
tal Heat Necessity (Kcal/h)= 1,026,529
of kiln gasses (Nm3/h)= 9,796
130,747
d in another facility (Nm3/h)= 0
ilable(Nm3/h)= 130,747
RY HEAT IS AVAILABLE 0
FUEL OIL Consumption (l/h)= 0
ork with(=1) or without(=0) furnace 0
Mill´s exit Exit 11,870
35,874 Recirculation
80 °C 24,004
0.5 %H2O 80 °C
6.6 %O2
33T/h sec Hot Gasses
9,796
366 °C
0 3.6 %O2
Entrance Furnace
33,800 0
163 °C

δc
F
δ Hc
φ
H f*H

L/3 x
L
 L/3 x
L

Ligament Point

δ = Ligament Angle
δc = Critical Angle(Expel)
φ = Friction angle (δ/3)
Hc=critical width.
x= Ligament point
H=width
f = compactness coefficient, ratio
Density under the roller/density outside the roller
F = applied force(Centrifuge)

f a.critical Pmax Spe. Cons.

9.12 15.4 ° 9042 kN/m2 0.63 Kwh/Tm
Total= 3.80 Kwh/Tm

Residence time= 25 s
Density under the rollers= 6386 Kg/m3

Calculator 1502 kN/m2 15 Kg/cm2

YAQUI
ZAPOTILTIC
ATOTONILCO
when BARRIENTOS
CPN
TEPEACA
100.0. rpm HUICHAPAN
28 T/h MÉRIDA
631 Kw TORREÓN
TAMUÍN
0.550 Tm GUADALAJARA
25 T/h ENSENADA
VALLES
MONTERREY
*
 WILLIAMS VERTICAL MILL FOR RAW MEAL ###
CEMENT
COAL
COKE
SLAG
POZZOLANA
δc LIMESTONE
F
CLINKER
δ Hc
φ dens(g/cm3 *1000)Kg
f*H Density under the rol
H
###
ROLLERS L/3 x critical ang.(°)
L
Width Diameter Force Pressure contribution
0.579 m 0.4776 m 129 kN 468 kN/m2 Ligament Point ###
Guess / Circulation=5 COAL
1392 Kw Installed 1740 Kw δ = Ligament Angle COKE
δc = Critical Angle(Expel) SLAG
96.0. rpm Lineal Speed 14.55 m/s φ = Friction angle (δ/3) POZZOLANA
TRACK Hc=critical width. LIMESTONE
calculator x= Ligament point CLINKER
Amp H=width
2.89 m 2200
f = compactness coefficient, ratio
0.579 m Volt 370 Density under the roller/density outside the roller
###
Kw 1410 F = applied force(Centrifuge) CEMENT
COAL
COKE
H critical a.friction a.ligament L f a.critical Pmax Spe. Cons. SLAG
0.06 m 7.1 ° 21.2 ° 0.087 m 17.01 21.0 ° 5067 kN/m2 0.28 Kwh/Tm ###
Total= 1.66 Kwh/Tm ###
###
###
###
Circulation 5.0 Residence time= 26 s
Density under the rollers= 16157 Kg/m3
Calculator 1502 kN/m2 15 Kg/cm2

Text

RAW MEAL
Production modification when CEMENT
COAL

varying the table speed from 96.0. rpm TO 100.0. rpm COKE
capacity 0 T/h goes to 0 T/h SLAG
Power 1392 Kw goes to 1450 Kw POZZOLANA

varying the wear out of the rollers from 0.885 Tm to 0.550 Tm LIMESTONE
capacity 0 T/h goes to 0 T/h CLINKER