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Prod-DPR 02/00

NYA CEMENT COMPANY LIMITED


DAILY PRODUCTION REPORT

REPORT DATE: 02 Jan 2018


ENDING DATE : 01 Jan 2018

ON DATE MONTH TO DATE YEAR TO DATE


ITEM
OPENING
IN OUT CLOSING IN OUT IN OUT
BALANCE

L.Stone Rompad Stock NYA 285,814.97 0.00 1,669.58 284,145.40 0.00 1,669.58 0.00 1,669.58

L.Stone Rompad Stock CINAT -0.00 0.00 0.00 -0.00 0.00 0.0 0.00 0.00

L.Stone CBS 13,364.82 1,669.58 3,635.00 11,399.40 1,669.58 3,635.0 1,669.58 3,635.00
High Silica Clay 11,155.92 0.00 89.00 11,066.92 0.00 89.0 0.00 89.00
Sand 1,095.40 0.00 110.00 985.40 0.00 110.0 0.00 110.00
Laterite 3,878.59 0.00 86.00 3,792.59 0.00 86.0 0.00 86.00
L / S Additive 1,334.00 1,334.0 1,334.00
L / S Additive CEM II 42.5R 6,069.37 0.00 0.00 4,735.37 0.00 0.0 0.00 0.00
L / S Additive CEM II 32.5N 0.00 0.0 0.00
Raw Meal 6,080.00 5,254.00 4,625.40 6,708.60 5,254.00 4,625.40 5,254.00 4,625.40
Clinker 75,875.94 2,965.00 0.00 78,840.94 2,965.00 0.0 2,965.00 0.00
CEM II 32,5N 0.00 0.00 0.00 0.00 0.00 0.0 0.00 0.00
GYPSUM CEM II 42,5R 0.00 0.00 0.00 0.00 0.00 0.0 0.00 0.00
Total 897.98 0.00 0.00 897.98 0.00 0.0 0.00 0.00
Total CEM II
0.00 0.0 0.00
32,5N
12,430.49 0.00 12,430.49 0.00 0.00
Total CEM II
0.00 0.0 0.00
32,5R
CEM II 42,5R 0.00 0.00 0.00 0.00 0.00 0.0 0.00 0.00
CEMENT
Bulk Cement 42,5
0.00 0.00 0.00 0.00 0.00 0.0 0.00 0.00
R
Total CEM II
10,930.63 0.00 0.00 10,930.63 0.00 0.0 0.00 0.00
42,5R
Grand Total 23,361.12 0.00 0.00 23,361.12 0.00 0.0 0.00 0.00
Coal (Imported) 1,757.52 181.55 412.39 1,526.67 181.55 412.39 181.55 412.39
Kiln / PC Burner 0.00 0.00 0.00 0.00 0.00 0.0 0.00 0.00

Diesel Cement Mill HGG 0.00 0.00 0.00 0.00 0.00 0.0 0.00 0.00
Oil(Litre)
Others 0.00 0.00 0.00 0.00 0.00 0.0 0.00 0.00
Total 62,433 0.00 0.00 62,433 0.00 0.0 0.00 0.00
PP Bags CEM II 32.5N 532,871 0.00 0.00 532,871 0.00 0.0 0.00 0.00
PP Bags CEM II 32.5R 2,642,051 0 0.00 2,642,051 0.00 0.0 0.00 0.00
PP Bags CEM II 42.5R 1,191,778 0.00 0.00 1,191,778 0.00 0.0 0.00 0.00

PLANT PERFORMANCE

HOURS RUN TONS PER HOUR POWER CONSUMPTION (KWH/ton Cem.)


REF.VALUES
UNIT
(TONS/HR.)
DATE MONTH YEAR DATE MONTH YEAR DATE MONTH YEAR

L.Stone Clay Crusher 3.10 3.10 3.10 538.57 538.57 538.57 650.00 2.03 2.64 2.73
Utilities 24.0 24.00 24.00 0.00 0.00 0.00 0.00 2.80 4.22 3.68
Raw Mill 20.50 20.50 20.50 256.29 256.29 256.29 240.00 17.06 17.46 17.73
Coal Mill 18.40 18.40 18.40 22.41 22.08 22.08 23.00 2.59 2.74 2.77
Kiln 24.00 24.00 24.00 192.73 192.73 192.73 195.00 20.80 20.67 24.90
CEMENT MILL 0.00 0.00 0 0.00 0.00 0.00 180.00 0.00 0.00 0.00
Packing Plant 0.00 0.00 0 0.00 0.00 0.00 120.00 0.00 0.00 0.00

STOPPAGES( Hours) RUNNING DAYS BURSTAGE %

UNIT DATE MONTH MONTH YEAR PP Bag type DATE MONTH YEAR
Raw Mill 3.50 209.16 0.85 0.85 CEM II 42,5R 0 0 0
CEM II 32,5N 0 0 0
CEM II 32,5R 0 0 0
Kiln 0.00 15.12 1.00 1.00
BURSTAGE(%)
0.00 0 0
32.5R
BURSTAGE(%)
Coal Mill 5.60 226.50 0.77 0.77 0.00 0 0
32.5N
BURSTAGE(%)
CEMENT MILL 24.00 561.63 0.00 0.00 0.00 0 0
42.5R

FUEL CONSUMPTION K CAL / KG. CLINKER

FUELS DATE MONTH YEAR DATE MONTH YEAR

Coal (Consumption) 387.00 387.00 387.00 778 778 778


Coal for Preheating 0.00 0.00 0.00 0.00 0.00 0.00
Coal Losses(Moist@4.75%) 19.30 19.30 19.30 0.00 0.00 0.00

Coal handling losses(Dust@1.5%) 6.09 6.09 6.09 0.00 0.00 0.00

Diesel Oil Preheating 0.00 0.00 0.00 0.00 0.00 0.00


Diesel (Consumption) 0.00 0.00 0.00 0.00 0.00 0.00

TOTAL 778 778 778

STOPPAGES

RAW MILL COAL MILL KILN CEMENT MILL

HRS REASONS HRS REASONS HRS REASONS HRS REASONS

Remarks:Crusher output is low due to crusher main motor bearing sound issue and kiln output is low due to ring issue at 19m.No Dispatch dated 01-01-18

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