INSPECTION OF DI PIPES AND

FITTINGS
(14-03-2012 TO 25-03-2012)

JINDAL SAW LTD

SAMAGHOGHA-MUNDRA
INDIA
and

KEJRIWAL CASTING LTD

KOLKATA-INDIA

CONTRACT NO,P&P/WS/EB/-INDIA/GDWSS/2011/01

JINDAL SAW LTD

SAMAGHO-MUNDRA
INDIA

JINDAL SAW LTD, DI PIPE FACTORY-SAMAGHO-INDIA

COMMENCED

2005

Product Name

Ductile Iron Pipe with Socket & Spigot ends

suitable for Push-on-Jointing

Capacity

300,000MT/Year

Size range

DN 80mm to DN 1000mm. and 5.5M/6.0M

length

Class of pipes

C20, C25, C30, C40, K7, K9

Joints

Socket & Spigot joints(push-on-joints)

Restrained joints

Reference
specifications

ISO 2531/2009,BS EN 598/2007,

BS EN 545/2010

Type of linings

Internal cement mortar with, various

options of cement, OPC, BFSC ,SRC ,HAC,
Epoxy seal coats

Type of coatings

Zinc coating-130 gm/m, 200gm/m,

400 gm/m, Zn-Al- 400gm/m,

Finishing layer

Blue/ Red epoxy or black bitumen

Manufacturing Process Flowchart

JINDAL SAW LTD- DI PIPE FACTORY

RAW MATERIALS - IRON ORE, COKE

MELT IN BLAST FERNACE

JINDAL SAW LTD-DI PIPE FACTORY

BLAST FURNACE

- CAPACITY-350MT
- IRON ORE, COKE MELT IN BLAST FERNACE

JINDAL SAW LTD- DI PIPE FACTORY

BLAST FURNACE

- CAPACITY-350MT
- IRON ORE, COKE MELT IN BLAST FERNACE

CLICK TO START VIDEO

JINDAL SAW LTD- DI PIPE FACTORY

INDUCTION FURNACE -

Chemicals Correction

JINDAL SAW LTD- DI PIPE FACTORY

CENTRIFUGAL CASTING MACHINE- Casting pipes

JINDAL SAW LTD- DI PIPE FACTORY

CENTRIFUGAL CASTING MACHINE- Casting pipes

CLICK TO START VIDEO

JINDAL SAW LTD- DI PIPE FACTORY

ANNEALING FURNACE Heat treatment

JINDAL SAW LTD- DI PIPE FACTORY

CEMENT LINING MACHINE- Pipe internal cement lining

CLICK TO START VIDEO

JINDAL SAW LTD- DI PIPE FACTORY

ZINC COATING MACHINE- Zinc coating

JINDAL SAW LTD- DI PIPE FACTORY

GRINDING MACHINE- Cleaning and Grinding

JINDAL SAW LTD- DI PIPE FACTORY

HYDRO TESTING MACHINE- Pipe pressure testing

CLICK TO START VIDEO

JINDAL SAW LTD- DI PIPE FACTORY

CEMENT LINING MACHINE- Pipe internal cement lining

CLICK TO START VIDEO

JINDAL SAW LTD- DI PIPE FACTORY

BITUMIN/ EPOXY MACHINE- Pipe out side coating

CLICK TO START VIDEO

JINDAL SAW LTD- DI PIPE FACTORY

INSPECTION OF PIPES

Pipe outer diameter checking

JINDAL SAW LTD- DI PIPE FACTORY

INSPECTION OF PIPES

Pipe inner wall cement lining checking

JINDAL SAW LTD- DI PIPE FACTORY

INSPECTION OF PIPES

Pipe wall thickness checking

JINDAL SAW LTD- DI PIPE FACTORY

INSPECTION OF PIPES

Pipe length checking

JINDAL SAW LTD- DI PIPE FACTORY

MATERIAL TESTING SPECTRO LAB
Micro analysis

JINDAL SAW LTD- DI PIPE FACTORY

MATERIAL TESTING SPECTRO LAB
SPECTRO METER- Chemical analysis

JINDAL SAW LTD- DI PIPE FACTORY

MECHANICAL TESTING
Tensile strength testing

CLICK TO START VIDEO

JINDAL SAW LTD- DI PIPE FACTORY

INSPECTION OF PIPES

JINDAL SAW LTD- DI PIPE FACTORY

INSPECTION OF PIPES

INSPECTION OF DI FITTINGS

KEJRIWAL CASTING LTD

KOLKATA-INDIA

KEJRIWAL CASTING LTD

I
KOLKATA-INDIA

KEJRIWAL CASTING LTD

KOLKATA-INDIA
Product Name

DI/CI Sluice valves, DI Pipe fittings, CI Pipe

fittings

Fittings Size range

DN 80mm to DN 2000mm.

Class of Fittings

K-12, K-14,

Joints

DN-80 TO DN- 1800

Reference
specifications

ISO 2531/2009,BS EN 598/2007,

BS EN 545/2010

Type of linings

Internal cement mortar lining

Type of coatings

Zinc coating-110gm/m, 130gm/m,

150 gm/m, Zn-Al- 400gm/m,

Finishing layer

Black bitumen

KEJRIWAL CASTING LTD

INSPECTION OF DI FITTINGS FACTORY

KEJRIWAL CASTING LTD

INSPECTION OF DI FITTINGS FACTORY

RAW MATERIALS - IRON ORE, COKE

MELT IN OIL FIRED ROTARY FURNACE

KEJRIWAL CASTING LTD

INSPECTION OF DI FITTINGS FACTORY
OIL FIRED ROTARY FURNACE OF CAPACITY 2.5 TON PER Hour

KEJRIWAL CASTING LTD INSPECTION OF DI FITTINGS FACTORY

OIL FIRED ROTARY FURNACE OF CAPACITY 2.5 TON PER Hour

CLICK TO START VIDEO

KEJRIWAL CASTING LTD

INSPECTION OF DI FITTINGS FACTORY
SAND MOULDING PLANT

KEJRIWAL CASTING LTD

INSPECTION OF DI FITTINGS FACTORY

Prepared moulds for fittings

KEJRIWAL CASTING LTD

INSPECTION OF DI FITTINGS FACTORY

SHOT BLASTING MACHINE

CLICK TO START VIDEO

KEJRIWAL CASTING LTD INSPECTION OF DI FITTINGS

ZINC COATING

CLICK TO START VIDEO

KEJRIWAL CASTING LTD INSPECTION OF DI FITTINGS

HYDROLIC PRESSUER TESTING

CLICK TO START VIDEO