You are on page 1of 37

Busbar systems

9/0

Busbar systems
Contents

Page

Busbars for low-voltage switchgear and controlgear assemblies


General information

9/2

Busbar connections
General information

9/4

Busbar systems and accessories

9/6

Installation position busbar systems

9/20

Technical specifications busbar holder

9/24

Dynamic short-circuit withstand strength according to DIN EN 60439-1 (VDE 0660-500)


Rating for Continuous current for copper busbars according to DIN 43671.
Busbar drillings, screw fittings and busbars with square cross-section according to
DIN43673 part 1.

9/1

Busbar systems

Busbars for low-voltage switchgear and controlgear assemblies


General information
Busbar systems in low-voltage switchgear and controlgear assemblies must be dimensioned and designed for safe and effective
current distribution.
In practice, the need for correct dimensioning, the required rated
values and proper mounting is often underestimated and, therefore,
not adequately met.
To plan and implement busbars according to need and function,
various DIN standards and VDE regulations must be applied, e.g.,
dimensioning the busbar system according to DIN 43771 depending
on:
Busbar cross section
Number of busbars
Rated current

In addition, there are other factors that need to be taken into account
to attempt to present practical states in theory.
Physical conditions that occur with modern switchgear controlgear
assemblies can be covered only partially or not at all by this method.
Realistic values can be determined only through type tests, e.g.
according to DIN EN 60439-1 (currently valid until 2014-11) or the
following DIN EN 61439-1/-2, and, in this way, they ensure the
required safety.
The type-tested results can be used, to a limited extent, for derivation. Generally, the method of derivation must be documented for the
required verification.
Such as: DIN VDE 0660 Part 507 Method for determining heat rise
in partially type-tested assemblies (PTTA) through extrapolation
VDE 0660 Part 509 Method for determining short-circuit withstand
strength of partially type-tested assemblies (PTTA)

Untreated/coated
Ambient temperature inside the enclosure
Max. busbar temperature

Busbars for low-voltage switchgear and controlgear assemblies

General information
Profile selection and configuration for alternating current

The geometric configuration of the busbars in the assembly can be


analysed and rated in regard to the following:
Greater personal safety
Greater system safety

The profile form for busbars has a considerable influence not only on
the mechanical bending strength, but also on the electrical rating.
With direct current there is no skin effect. For this reason, the profile
form is important only in regard to the surface emitting heat.
Whereas with alternating current, resistance increases due to the
skin effect and other effects; resistance can be minimized by selecting a favourable profile form.
If the current strength permits it, one or two flat busbars can be
mounted for each phase/N conductor in simple mounting.
Two busbars are more favourable in terms of smaller losses and are,
therefore, recommended.
For larger current strengths (> 2,500 A), four flat busbars are a
favourable and economical solution. This makes the eddy current
smaller and the inductive voltage drop lower.

9/2

Higher level of availability


Greater electrical arc safety
Higher dynamic resistance
Rated currents
Radiation of heat/influence of heat
Number of main busbar systems
Double-sided operation
Cable entry
Couplings
Mounting
Maintenance
Economy

Busbar systems

The following standards should be taken into account.

For vibrations and the like, microencapsulated screws should be


used as well.

DIN 43671: Copper busbars


Ratings for continuous current

For direct and alternating currents up to 6300 A, connecting material


(screws, washers) of torsional strength 8.8 or higher (DIN 267 part 3)
can be used for indoor applications.

DIN 43673 part 1: Busbars drilling and screw fitting


Busbars with square cross section

Above 6300 A, connection material with a torsional strength of A2-70


or A4-70 (DIN ISO 3506) is recommended.
Design of busbar connections:
Treatment of contact surfaces:
In general a torque wrench must be used on rust-resistant screws.
The surfaces should be smooth, but not polished. The contact
resistance is actually smaller when the contact surfaces have
average roughness (RA 1.6-3.2) since the oxides are overcome more
easily. The contact surfaces should, however, be free of oxides and
grease. If this is not the case, the contact surfaces must be cleaned.

In addition, spring elements that are designed to maintain the


required contact pressure should be used. The strain washers
sustain the tensional force within a certain range and can therefore
also be recommended for screw locking.
Adequate tensional force prevents the screws from loosening on
their own. This principle allows the realization of maintenance free
busbar connections.

60

DIN 43673
d

Drilling
dimensions

Drilling
dimensions

Design
width
w

e1

e1

e2

e1

e2

W
b

b
e3
2 b
Wb
22 b

e3
b e3

e3

e3

e2 e1
e e
e2 e2 1 1
e1

e2 e1
e2 80e1
e2 e1
80
80e1

b
2

e2

b
2

e2

13,5

e2 e1
e e
e2 e2 1 1
e1

13,5
13,5
13,5

b
Wb

b
2

b
d

b
d

W
b

e1

b
2

b
2 b
2
b
2

b
2

d
d
d

e1

e1

e1

80 to 120

b
2

25 to 60

e3
b e
3
2b
Wb
e3
2 b
2 b
W
2b
13,5 b
13,5
13,5
13,5

12 to 50

Drilling of bar ends


(drilling pattern)

b
2 b
2

Bar widths

e3

e1

e2
80

e2

e3

12

5.5

15

6.6

7.5

20

9.0

10

25

11

12.5

11

12.5

30

30
40

11
13.5

15
20

11
13.5

15
20

30
40

50

13.5

25

13.5

20

40

60

13.5

20

40

17

26

26

80

20

40

40

100

20

40

60

120

20

40

60

Dimensions in mm

9/3

Busbar connections
Without drilling

Connection bracket

T-head bolt

Busbar outgoing feeder

Busbar holder

Hexagon bolt

Cu cylindricalspacer

Conical spring washer

Busbar outgoing feeder

Cu bar

2 x Cu subconductor
L/N

Outgoing taps from the busbar system with cables or outgoing busbars
can be connected as required to the busbar system without drilling at
any point in the busbar system. In the case of cable feeders, a connection bracket must be placed over the subconductors under the cable
lug in order to achieve a perfect contact. Retrofitting and repositioning
the outgoing feeder is also possible without the need to make changes
to the busbar system.
The subconductor spacings of a phase are defined by the busbar
holder in such a way that an M10 T-head bolt can be inserted between
2 subconductors (1). After a quarter turn, the T-head encircles both
subconductors from the outside and also prevents them from coming
into contact with one another in the event of a short circuit (2). The outgoing feeder busbar with the hole is now attached over the threaded
bolt part of the T-head bolt and secured with a spring washer, flat
washer and hexagon nut (3).

The main busbar system consists of two upright Cu flat busbars


arranged above one another. The busbar outgoing feeders are connected via Cu spacers. No bending of the busbar outgoing feeders is
needed due to the achieved spacing to the main busbars. Connecting
hexagon bolts with conical spring washers and threaded plates.

Threaded plate

Hexagon bolt

Cu cylindricalspacer

Conical spring washer

4 x Cu subconductor
L/N

Cu spacer
Busbar outgoing feeder

9/4

Threaded plate

The main busbar system consists of four upright/parallel Cu flat


busbars arranged behind and above one another.
The busbar outgoing feeders are connected via Cu cylindricalspacers.
No bending of the busbar outgoing feeders is needed due to the
achieved spacing to the main busbars.
Connecting hexagon bolts with conical spring washers and threaded
plates.

Busbar connections
Drilled

Busbar outgoing tap

CU bars

Two subconductors per phase

Subconductor

CU spacer

Busbar outgoing feeders with Cu spacer


Not necessary to bend the busbar outgoing feeders
CU bar

CU bar

CU spacer

Main busbar systems/main busbar system connections

9
CU bar

CU busbar connection plates

Connection with Cu busbar connection plates

CU bar

Connection without Cu connection plates,


with an offset in the main busbar system

9/5

Busbar systems
Busbar holder type ZX2/ZB5/ZX95
Busbar holder type ZX2
Busbar spacing 40 mm
Continuous current 250-355 A
Suitable for E-Cu busbars,
untreated and bright
Busbar
Continuous current in A
dimensions (mm) 1 bar
2 bars
3 bars

Cross section
(mm2)


12 x 5
250 59.5
12 x 10
355
119.0

Weight
(kg/m)
0.532
1.064

Busbar holder type ZB5


Busbar spacing 40 mm
Continuous current 250-355 A
Suitable for E-Cu busbars,
untreated and bright
Busbars
Continuous current in A
dimensions (mm) 1 bar
2 bars
3 bars
12 x 5
12 x 10
20 x 5

Cross section
(mm2)

250 59.5
355
119.0
320 99.1

Weight
(kg/m)
0.532
1.064
0.882

Busbar holder type ZX95


Busbar spacing 40 mm
Continuous current 250-355 A
Suitable for E-Cu busbars,
untreated and bright

Busbar
Continuous current in A
dimensions (mm) 1 bar
2 bars
3 bars

Cross section
(mm2)


12 x 5
250 59.5
12 x 10
355
119.0

Weight
(kg/m)
0.532
1.064

Busbar holder type ZX387


Busbar spacing 40 mm
Continuous current 250-355 A
Suitable for E-Cu busbars,
untreated and bright
Busbar
Continuous current in A
dimensions (mm) 1 bar
2 bars
3 bars

Cross section
(mm2)


12 x 5
250 59,5
12 x 10
355
119,0

Weight
(kg/m)
0,532
1,064

For technical specifications, see page 9/24


9/6

(Dimensions in mm)

Busbar systems
Busbar holder type ZX2/ZB5/ZX95
and accessories
Article

Type

Busbar holders
Installation in distribution board panels
for copper bars
12 x 5 mm = 250 A and
12 x 10 mm = 355 A
(12 x 10 by knocking out)
(2 pcs.)
Busbar holders
For copper bars
12 x 5 mm = 250 A and
12 x 10 mm = 355 A
(12 x 10 by knocking out)
(2 pcs.)
End cover
To snap on

ZX2P2

Ord.no.F

62489

Article

Type

Busbar holder
For copper bars
12 x 5 mm = 250 A
12 x 10 mm = 355 A
20 x 5 mm = 320 A
1 pc.
10 pcs.

ZB5
ZB5P10

End cover
To snap on

ZX172
ZX387

ZX95P2

62638

Busbar holder, 3 pole


Busbar centre spacing 40 mm
For switch disconnector modules

ED111

39321

Connection terminals

Ord.no.F

38459
62556
7.00
68092

1.5-16 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK79
ZK79P50

64879
62429

1.5-35 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK81
ZK81P50

64881
62431

1.5-50 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK150
ZK150P50

64860
62432

Busbars
For panel width 250, Cu 12 x 5 mm
For panel width 500, Cu 12 x 5 mm
For panel width 750, Cu 12 x 5 mm
For panel width 1000, Cu 12 x 5 mm

ZX101
ZX102
ZX103
ZX104

39101
39102
39103
39104

Cu bar 250 A
12 x 5 mm


Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX400
ZX401
ZX402
ZX350

61400
61401
61402
61350

Cu bar 360 A
12 x 10 mm


Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX403
ZX404
ZX405
ZX354

61403
61404
61405
61354

16-95 mm2 for Cu 12 x 5 mm


16-70 mm2 for Cu 12 x 10 mm
1 pc.
5 pcs.
50 pcs.

ZK83
ZK83P5
ZK83P50

64883
62655
62433

Cu bar 320 A
20 x 5 mm


Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX406
ZX407
ZX408
ZX351

61406
61407
61408
61351

16-150 mm2 for Cu 12 x 5 mm


4 pcs.

ZK891P4

62626

Cover profile
For snapping onto busbars
12 x 5 and 12 x 10 mm, by the metre

ZB19

38187

35-150 mm2 for Cu 12 x 5 mm


35-150 mm2 for Cu 12 x 5 mm
35-150 mm2 for Cu 25 x 5 mm
1 pc.
20 pcs.

ZK86
ZK86P20

64886
62434

Device carrier
For snapping onto the busbar system,
width 53 mm
For Cu 12 x 5 mm

ZB1

1.5-16 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK87
ZK87P50

64887
62430

Device carrier
For snapping onto the busbar system,
width 86 mm
For Cu 12 x 5 mm
For Cu 12 x 10 mm

ZX100

16-120 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK154
ZK154P50

64864
62435

16-70 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK178
ZK178P50

64978
62622

16-120 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK157
ZK157P50

64867
62437

39121

39100

Busbar connector
Panel-panel (with cover strip)
1 set 4-pole, 250 A
1 set 5-pole, 250 A

ZX90
ZX91

39090
39091

1 set 5-pole, 355 A

ZX106

39106

For technical specifications, see page 9/24


(Dimensions in mm)

9/7

Busbar systems
Busbar holder type ZX150 upright/ZX150 flat
Busbar holder type ZX150, upright
Busbars arranged upright
Busbar spacing 60/80/100 mm
Continuous current 500-1,500 A
Suitable for E-Cu busbars,
untreated and bright

Busbars
Continuous current in A
Dimensions (mm) 1 bar
2 bars
3 bars

Cross section
(mm2)


20 x 10
500 850
199.0

30 x 10
630
1250
299.0

40 x 10
850
1500
399.0

Weight
(kg/m)
1.770
2.660
3.550

Busbar holder type ZX150, flat


Busbars arranged flat
Busbar spacing 60/100 mm
Continuous current 440-630 A
Suitable for E-Cu busbars,
untreated and bright

Busbars
Continuous current in A
Dimensions (mm) 1 bar
2 bars
3 bars

Cross section
(mm2)

Weight
(kg/m)

440
30 x 5*

30 x 10
630

* No

149.0

1.330

299.0

2.66

spacers are required when installing 30 x 5 mm Cu bars.

For technical specifications, see page 9/24


9/8

(Dimensions in mm)

Busbar systems
Busbar holder type ZX150
and accessories
Article

Type

Ord.no.F

Accessories

Article

Type

Ord.no.F

Accessories for ZX150, flat

Busbar holder
With phase spacing of 80/100 mm

ZX150

Deep-mounting bracket for WR frame


For stepless depth adjustment
of busbar holders
Incl. fastening material
2 pcs.
ZW142P2
40 pcs.
ZW142P40

44016

Spacer for busbar holders


(Four spacers are required
for each busbar holder.)
No spacers are required when
installing 30 x 5 mm Cu bars.
Cu bar
30 x 10 mm

D x d x H (mm)
17 x 7 x 4

ZX192

44028

ZX39
ZX40
ZX41

60213
60214
60215

50-120 mm2 for Cu 30 x 5 mm


50-120 mm2 for Cu 30 x 10 mm
1 pc.
20 pcs.

ZK152
ZK152P20

64862
62444

62463
62477
Cu spacer

Deep-mounting bracket for WR frame


For depth adjustment of
busbar holders in steps of 15 mm
Incl. fastening material
2 pcs.
ZW60P2
100 pcs.
ZW60P100

D x d x s

62454
62476

Cross section

30 x 10.5 x 11 620 mm2


30 x 10.5 x 22 620 mm2
30 x 10.5 x 33 620 mm2

Copper bars
Connection terminals
On bar terminals

Cu bar 440 A
30 x 5 mm



Cu bar 500 A
20 x 10 mm



Cu bar 630 A
30 x 10 mm



Cu bar 850 A
40 x 10 mm


Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX409
ZX410
ZX411
ZX353

61409
61410
61411
61353

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX362
ZX363
ZX364
ZX355

61362
61363
61364
61355

16-120 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK154
ZK154P50

64864
62435

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX412
ZX413
ZX414
ZX356

61412
61413
61414
61356

35-70 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK156
ZK156P50

64866
62438

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX415
ZX416
ZX417
ZX357

61415
61416
61417
61357

16-70 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK178
ZK178P50

64978
62622

25-70 mm2 for Cu 30 x 5 mm


25-70 mm2 for Cu 30 x 10 mm
1 pc.
20 pcs.

ZK161
ZK161P20

64871
62441

35-120 mm2 for Cu 30 x 5 mm


35-120 mm2 for Cu 30 x 10 mm
1 pc.
20 pcs.

ZK162
ZK162P20

64872
62442

95-185 mm2 for Cu 30 x 5 mm


95-185 mm2 for Cu 30 x 10 mm
1 pc.
20 pcs.

ZK163
ZK163P20

64873
62443

10-95 mm2
1 pc.
20 pcs.

ZK302
ZK302P20

62645
62648

16-150 mm2
1 pc.
20 pcs.

ZK303
ZK303P20

62646
62649

T-head bolt
For 2 x 10 mm Cu bars, parallel
M 10 x 50 mm for Cu 30 mm
M 10 x 60 mm for Cu 40 mm

ZX197
ZX198

60242
60243

Connecting bracket for cable lugs


For 2 x 10 mm Cu bars, parallel

XAB10

44229

Accessories for ZX150, upright


Spacer for busbar holder
(Four spacers are required for
each busbar holder)
Cu bar

D x d x H (mm)

20 x 10 mm
30 x 10 mm
40 x 10 mm

17 x 7 x 4 mm
17 x 7 x 14 mm
17 x 7 x 24 mm

ZX192
ZX193
ZX194

For technical specifications, see page 9/24


(Dimensions in mm)

44028
44029
44030

For technical specifications, see as of page 10/16


9/9

Busbar systems
Busbar holder type ZX151/ZX157/ZX149/ZX518
Busbar holder type ZX146/ZX147 and accessories
Busbar holder type ZX151/ZX157
Fastening hole spacing 200 mm
Busbar spacing 60 mm
Continuous current 250-630 A
Cu 12 x 5 to 30 x 10 mm
Suitable for E-Cu busbars

N/PE busbar holder type ZX149


Fastening hole spacing 75 mm
Cu 12 x 5 to 30 x 10 mm
Suitable for E-Cu busbars

N/PE busbar holder type ZX518


Fastening directly on the carrier profile
Cu 12 x 5 mm can be used twice
Cu 20 x 5 mm or 30 x 5 mm can be used once
Suitable for E-Cu busbars

Busbar holder type ZX146/ZX147 and accessories


Article Type

Ord.no.F

ZX147

44011

ZX146

44010

End cover
For busbar holder type ZX146

ZX172

60232

Mounting cross member


For busbar holder type ZX146 (3-pole)
For horizontal installation

ZW399

62972

Mounting cross member


For busbar holder ZX146 (3-pole)
For vertical installation on WR profile

ZW403LR

62974

Busbar holder 1-pole


For series connection to ZX146
For Cu 12 x 5, 12 x 10, 20 x 5,
20 x 10, 30 x 5 and 30 x 10 mm


Busbar holder 3-pole
Busbar spacing 60 mm
For Cu 12 x 5, 12 x 10, 20 x 5,
20 x 10, 30 x 5 and 30 x 10 mm

For technical specifications, see page 9/24


9/10

(Dimensions in mm)

Busbar systems
Busbar holder type ZX151/ZX157/ZX149/ZX518
and accessories
Article

Type

Busbar holder
Busbar spacing 60 mm

ZX151

Ord.no.F

Type

Ord.no.F

Connection terminals
44006

End cover
For busbar holder type ZX151

ZX158

60208

N and PE busbar holder

ZX157

44009

N and PE busbar holder


Max. 30 x 10 mm Cu
N and PE busbar holder
For copper bars
12 x 5 mm, 20 x 5 mm, 30 x 5 mm
1 pc.
10 pcs.

ZX149

ZX518
ZX518P10

Deep-mounting bracket for WR frame


For stepless depth adjustment
of busbar holders
Incl. fastening material
2 pcs.
ZW142P2
40 pcs.
ZW142P40
Deep-mounting bracket for WR frame
For depth adjustment
of busbar holders in steps of 15 mm
Incl. fastening material
2 pcs.
ZW60P2
100 pcs.
ZW60P100
Copper bars
Cu bar 250 A
12 x 5 mm



Cu bar 360 A
12 x 10 mm



Cu bar 320 A
20 x 5 mm



Cu bar 500 A
20 x 10 mm



Cu bar 390 A
25 x 5 mm



Cu bar 440 A
30 x 5 mm



Cu bar 630 A
30 x 10 mm


Article

1.5-16 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK79
ZK79P50

64879
62429

1.5-35 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK81
ZK81P50

64881
62431

1.5-50 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK150
ZK150P50

64860
62432

16-95 mm2 for Cu 12 x 5 mm


4 pcs.

ZK891P4

62626

16-95 mm2 for Cu 12 x 5 mm


16-70 mm2 for Cu 12 x 10 mm
1 pc.
5 pcs.
50 pcs.

ZK83
ZK83P5
ZK83P50

64883
62655
62433

ZK152
ZK152P20

64862
62444

ZK86
ZK86P20

64886
62434

1.5-16 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK87
ZK87P50

64887
62430

16-120 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK154
ZK154P50

64864
62435

16-70 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK178
ZK178P50

64978
62622

35-70 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK156
ZK156P50

64866
62438

16-120 mm2 for Cu 5 mm


1 pc.
50 pcs.

ZK157
ZK157P50

64867
62437

35-120 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc.
ZK162
20 pcs.
ZK162P20

64872
62442

95-185 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc.
ZK163
20 pcs.
ZK163P20

64873
62443

44019

67805
62551

62463
62477

62454
62476

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX400
ZX401
ZX402
ZX350

61400
61401
61402
61350

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX403
ZX404
ZX405
ZX354

61403
61404
61405
61354

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX406
ZX407
ZX408
ZX351

61406
61407
61408
61351

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX362
ZX363
ZX364
ZX355

61362
61363
61364
61355

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX365
ZX366
ZX367
ZX352

61365
61366
61367
61352

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX409
ZX410
ZX411
ZX353

61409
61410
61411
61353

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX412
ZX413
ZX414
ZX356

61412
61413
61414
61356

50-120 mm2 for Cu 30 x 5 mm


50-120 mm2 for Cu 30 x 10 mm
1 pc.
20 pcs.

35-150 mm2 for Cu 12 x 5 mm
35-150 mm2 for Cu 20 x 5 mm
35-150 mm2 for Cu 25 x 5 mm
1 pc.
20 pcs.

On bar terminals

For technical specifications, see page 9/24


(Dimensions in mm)

9/11

Busbar systems
N/PE busbar holder type ZX563/ZX561
N/PE busbar holder type ZX563
Fastening hole spacing 60 mm
Cu 30 x 10 to 60 x 10 mm
Suitable for E-Cu busbars

N/PE busbar holder type ZX561


Fastening hole spacing 90 mm
Cu 80 x 10 to 100 x 10 mm
Suitable for E-Cu busbars

For technical specifications, see page 9/24


9/12

(Dimensions in mm)

Busbar systems
N/PE busbar holder type ZX563/ZX561
and accessories
Article

Type

Ord.no.F

Article

Type

Ord.no.F

N/PE busbar holder

Connection terminals

For copper busbars


30 x 5 to 60 x 10 mm
1 pc.
10 pcs.

ZX563
ZX563P10

68735
68736

35-70 mm2 For Cu 10 mm


1 pc.
50 Pcs.

ZK156
ZK156P50

64866
62438

80 x 10 to 100 x 10 mm
1 pc.
10 pcs.

ZX561
ZX561P10

68732
68733

50-120 mm2 For Cu 30 x 10 mm


1 pc.
20 Pcs.

ZK152
ZK152P20

64862
62444

16-120 mm2 For Cu 10 mm


1 pc.
50 Pcs.

ZK154
ZK154P50

64864
62435

25-70 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc.
ZK161
20 Pcs.
ZK161P20

64871
62441

35-120 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc.
ZK162
20 Pcs.
ZK162P20

64872
62442

95-185 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc.
ZK163
20 Pcs.
ZK163P20

64873
62443

Cu spacer
Dxdxs

20 x 8.5 x 11 mm
20 x 8.5 x 22 mm
20 x 8.5 x 33 mm
30 x 10.5 x 11 mm
30 x 10.5 x 22 mm
30 x 10.5 x 33 mm
40 x 10.5 x 11 mm
40 x 10.5 x 22 mm
40 x 10.5 x 33 mm

Cross section
257 mm2
257 mm2
257 mm2
620 mm2
620 mm2
620 mm2
1170 mm2
1170 mm2
1170 mm2

ZX36
ZX37
ZX38
ZX39
ZX40
ZX41
ZX42
ZX43
ZX44

60210
60211
60212
60213
60214
60215
60216
60217
60218

Copper bars
Cu bar 630 A
30 x 10 mm



Cu bar 850 A
40 x 10 mm



Cu bar 1000 A
50 x 10 mm



Cu bar 1250 A
60 x 10 mm



Cu bar 1450 A
80 x 10 mm



Cu bar 1700 A
100 x 10 mm


Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX412
ZX413
ZX414
ZX356

61412
61413
61414
61356

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX415
ZX416
ZX417
ZX357

61415
61416
61417
61357

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX418
ZX419
ZX420
ZX358

61418
61419
61420
61358

185-240 mm2
For Cu 40 x 10 mm up to Cu 100 x 10 mm
1 pc.
ZK164
20 Pcs.
ZK164P20

64874
62445

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX421
ZX422
ZX423
ZX359

61421
61422
61423
61359

10-95 mm2
1 pc.
20 Pcs.

ZK302
ZK302P20

62645
62648

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX424
ZX425
ZX426
ZX360

61424
61425
61426
61360

16-150 mm2
1 pc.
20 Pcs.

ZK303
ZK303P20

62646
62649

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX427
ZX428
ZX429
ZX361

61427
61428
61429
61361

35-240 mm2
1 pc.
20 Pcs.

ZK304
ZK304P20

62647
62650

For technical specifications, see page 9/24


(Dimensions in mm)

On bar terminals

For technical specifications, see as of page 10/16


9/13

Busbar systems
Busbar holder type ZX152/ZX520/ZX153/ZX522
Busbar holder type ZX152
Busbar spacing 100 mm
Continuous current 630-1,250 A
Fastening hole spacing 275 mm
Cu 30 x 10 to 60 x 10 mm
Suitable for E-Cu busbars

Busbar holder type ZX153


Busbar spacing
Continuous current
Cu 30 x 10 to 100 x 10 mm
Suitable for E-Cu busbars

100 mm
630-1,450 A

185 mm
630-1,700 A

Busbar holder type ZX520


Busbar spacing 60 mm
Continuous current
6 30 A
Cu 30 x 10 to 60 x 10 mm
Suitable for E-Cu busbars

100 mm
1,250 A

Busbar holder type ZX522


Busbar spacing
100 mm
185 mm
Continuous current
630-1,450 A 630-1,700 A
Cu 30 x 10 to 100 x 10 mm
Suitable for E-Cu busbars

For technical specifications, see page 9/24


9/14

(Dimensions in mm)

Busbar systems
Busbar holder type ZX152/ZX520/ZX153/ZX522
and accessories
Ord.no.F

Article

Type

Busbar holder
Busbar centre spacing 100 mm

ZX152

44007

End cover
For busbar holder type ZX152

ZX159

60209

Deep-mounting bracket for WR frame


For stepless depth adjustment
of busbar holders ZX152
2 pcs.
ZW143P2
Incl. fastening material
Busbar holder
Busbar centre spacing 60/100 mm
1 pc.
10 pcs.
Busbar holder
Busbar centre spacing 100-185 mm

ZX520
ZX520P10

67861
62552

ZX153

44008

Deep-mounting bracket for WR frame ZW144LR


For stepless depth adjustment
of busbar holders ZX153
2 pcs.
Incl. fastening material
Busbar holder
Busbar centre spacing 100-185 mm
1 pc.
10 pcs.

62464

ZX522
ZX522P10

Deep-mounting bracket for WR frame


For stepless depth adjustment
of busbar holders ZX522
and ZX520
Incl. fastening material
2 pcs.
ZW142P2
40 pcs.
ZW142P40

62465

67909
62553

62463
62477

Cu spacer
D x d x s
20 x 8.5 x 11 mm
20 x 8.5 x 22 mm
20 x 8.5 x 33 mm
30 x 10.5 x 11 mm
30 x 10.5 x 22 mm
30 x 10.5 x 33 mm
40 x 10.5 x 11 mm
40 x 10.5 x 22 mm
40 x 10.5 x 33 mm

Cross section
257 mm2
257 mm2
257 mm2
620 mm2
620 mm2
620 mm2
1170 mm2
1170 mm2
1170 mm2

ZX36
ZX37
ZX38
ZX39
ZX40
ZX41
ZX42
ZX43
ZX44

60210
60211
60212
60213
60214
60215
60216
60217
60218

35-70 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK156
ZK156P50

64866
62438

50-120 mm2 for Cu 30 x 10 mm


1 pc.

20 pcs.

ZK152
ZK152P20

64862
62444

16-120 mm2 for Cu 10 mm


1 pc.
50 pcs.

ZK154
ZK154P50

64864
62435

Connection terminals

For technical specifications, see page 9/24


(Dimensions in mm)

Article

Type

Ord.no.F

On bar terminals
25-70 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc.
ZK161
20 Pcs.
ZK161P20

64871
62441

35-120 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc.
ZK162
20 Pcs.
ZK162P20

64872
62442

95-185 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc.
ZK163
20 Pcs.
ZK163P20

64873
62443

185-240 mm2
For Cu 40 x 10 mm up to Cu 100 x 10 mm
1 pc.
ZK164
20 Pcs.
ZK164P20

64874
62445

10-95 mm2
1 pc.
20 Pcs.

ZK302
ZK302P20

62645
62648

16-150 mm2
1 pc.
20 Pcs.

ZK303
ZK303P20

62646
62649

35-240 mm2
1 pc.
20 Pcs.

ZK304
ZK304P20

62647
62650

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX412
ZX413
ZX414
ZX356

61412
61413
61414
61356

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX415
ZX416
ZX417
ZX357

61415
61416
61417
61357

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX418
ZX419
ZX420
ZX358

61418
61419
61420
61358

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX421
ZX422
ZX423
ZX359

61421
61422
61423
61359

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX424
ZX425
ZX426
ZX360

61424
61425
61426
61360

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX427
ZX428
ZX429
ZX361

61427
61428
61429
61361

Copper bars
Cu bar 630 A
30 x 10 mm



Cu bar 850 A
40 x 10 mm



Cu bar 1000 A
50 x 10 mm



Cu bar 1250 A
60 x 10 mm



Cu bar 1450 A
80 x 10 mm



Cu bar 1700 A
100 x 10 mm


9/15

Busbar systems
Busbar holder type ZX154/ZX155/ZX156
N/PE busbar holder type ZX154
Busbar spacing 72 mm
Continuous current 320-2,750 A
Suitable for E-Cu busbars,
Fireproof in accordance with UL94V2

Busbar holder type ZX155


Busbar spacing 100 mm
Continuous current 320-4,000 A
Suitable for E-Cu busbars,
Fireproof in accordance with UL94V2

Busbar holder type ZX156


Busbar spacing 125 mm
Continuous current 320-4,000 A
Suitable for E-Cu busbars,
Material:
Fireproof in accordance with UL94V2

Busbar holders type ZX154/ZX155/ZX156


Ord.no.F

Article Type

N/PE busbar holder


2 ZX154 pieces are needed for each support point.

ZX154

44014

Busbar holder
2 ZX155 pieces are needed for each support point.

ZX155

44012

Busbar holder
2 ZX156 pieces are needed for each support point.

ZX156

44013

10/24 ff
> For technical specifications, see page 9/24
9/16

(Dimensions in mm)

Busbar systems
Busbar holder type ZX154/ZX155/ZX156
and accessories
Article

Type

Ord.no.F

Spacer made of hard paper


Two spacers are required per support
point with ZX154 and ZX155,
and four spacers with ZX156.
D x d x H for Cu bar
19 x 13 x 20 mm 20 x 5 + 30 x 10 mm ZX173
19 x 13 x 30 mm 30 x 5 + 40 x 10 mm ZX174
19 x 13 x 40 mm 50 x 10 mm
ZX175
19 x 13 x 50 mm 60 x 10 mm
ZX176
19 x 13 x 70 mm 80 x 10 mm
ZX177
19 x 13 x 90 mm 100 x 10 mm
ZX178
19 x 13 x 110 mm 120 x 10 mm
ZX579
19 x 13 x 150 mm 160 x 10 mm
ZX580
19 x 13 x 1000 mm
ZX180
Fastening screw
Two fastening screws are required
per support point with ZX154 and
ZX155, and four fastening screws
with ZX156.
for CU bars
M 12 x 100 20 x 5 and 30 x 10 mm ZX181
M 12 x 110 30 x 5 and 40 x 10 mm ZX182
M 12 x 120 50 x 10 mm
ZX183
M 12 x 130 60 x 10 mm
ZX184
M 12 x 150 80 x 10 mm
ZX186
M 12 x 170 100 x 10 mm
ZX188
Fastening screw (stainless steel)
Two fastening screws are required
per support point with ZX154 and
ZX155, and four fastening screws
with ZX156.
M 12 x 120 50 x 10 mm
M 12 x 130 60 x 10 mm
M 12 x 150 80 x 10 mm
M 12 x 170
100 x 10 mm
M 12 x 190
120 x 10 mm
M 12 x 230
160 x 10 mm

44020
44021
44022
44023
44025
44027
44031
44032
44026

44035
44036
44037
44038
44040
44042

ZX209
ZX210
ZX211
ZX212
ZX213
ZX214

60629
60630
60631
60632
60633
60634

Washer
Two washers are required per support
point with ZX154 and ZX155, and four
washers with ZX156.
10 pcs. 12 mm

ZX286P10

62534

Spring washer
Two spring washers are required per
support point with ZX154 and ZX155,
and four spring washers with ZX156.
10 pcs. 12 mm

ZX291P10

Conical spring washer


Two conical spring washers are required
per support point with ZX154 and ZX155,
and four conical spring washers
with ZX156.
10 pcs. 12 mm
ZX219P10
250 pcs. 12 mm
ZX219P250
Sliding nuts
Two sliding nuts are required per
support point with ZX154 and ZX155,
and four sliding nuts with ZX156.
1 pc. 25 x 25 x 10 M 12

ZX190

For technical specifications, see page 9/24


(Dimensions in mm)

62537

60637
62659
44153

Article
Copper bars
Cu bar 320 A
20 x 5 mm



Cu bar 440 A
30 x 5 mm



Cu bar 630 A
30 x 10 mm



Cu bar 850 A
40 x 10 mm



Cu bar 1000 A
50 x 10 mm



Cu bar 1250 A
60 x 10 mm



Cu bar 1450 A
80 x 10 mm



Cu bar 1700 A
100 x 10 mm


Type

Ord.no.F

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX406
ZX407
ZX408
ZX351

61406
61407
61408
61351

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX409
ZX410
ZX411
ZX353

61409
61410
61411
61353

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX412
ZX413
ZX414
ZX356

61412
61413
61414
61356

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX415
ZX416
ZX417
ZX357

61415
61416
61417
61357

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX418
ZX419
ZX420
ZX358

61418
61419
61420
61358

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX421
ZX422
ZX423
ZX359

61421
61422
61423
61359

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX424
ZX425
ZX426
ZX360

61424
61425
61426
61360

Length 1 m
Length 2 m
Length 3 m
Length 4 m

ZX427
ZX428
ZX429
ZX361

61427
61428
61429
61361

ZX195
ZX196

60240
60241

ZX197
ZX198
ZX199
ZX200
ZX201
ZX202

60242
60243
60244
60245
60246
60247

Connecting bracket for cable lugs


For 2 x 5 mm Cu bars parallel
For 2 x 10 mm Cu bars parallel

RAB10
XAB10

44231
44229

Washer
10 pcs. 10 mm

ZX285P10

62533

Spring washer
10 pcs. 10 mm

ZX290P10

62536

Conical spring washer


10 pcs. 10 mm
500 pcs. 10 mm

ZX218P10 60636
ZX218P500 62658

Hexagon nut
10 pcs. M 10

ZX295P10

T-head bolt
For 2 x 5 mm Cu bars, parallel
M 10 x 40 for Cu 20 mm
M 10 x 50 for Cu 30 mm
For 2 x 10 mm Cu bars, parallel
M 10 x 50 for Cu 30 mm
M 10 x 60 for Cu 40 mm
M 10 x 70 for Cu 50 mm
M 10 x 80 for Cu 60 mm
M 10 x 100 for Cu 80 mm
M 10 x 120 for Cu 100 mm

62539
9/17

Busbar systems
Busbar holder type ZX640/ZX641
Busbar holder type ZX640
Busbar spacing 200 mm
Continuous current 1250 A 3150 A
Suitable for E-Cu busbars

Busbar holder type ZX641


Busbar spacing 200 mm
Continuous current 1250 A 3150 A
Suitable for E-Cu busbars

For technical specifications, see page 9/24


9/18

(Dimensions in mm)

Busbar systems
Busbar holder type ZX640/ZX641
and accessories
Article Type

Ord.no.F

Busbar holder, 3 pole


ZX640
46077
Busbar centre spacing 200 mm
Mounting bracket RZ42 see page 5-49
For Cu:
2 x 30 x 10 mm, 2 x 40 x 10 mm, 2 x 60 x 10 mm, 2 x 80 x 10 mm, 4 x 60 x 10 mm

Busbar holder, 4 pole
ZX641
46078
Busbar centre spacing 200 mm
Mounting bracket RZ42 see page 5-49
For Cu:
2 x 30 x 10 mm, 2 x 40 x 10 mm, 2 x 60 x 10 mm, 2 x 80 x 10 mm, 4 x 60 x 10 mm

Busbar holder intermediate piece 3-pole
ZX642
Is required for assembly of Cu 4 x 60 x 10 mm

46079

ZX643

46080

ZX644
ZX644P20

46081
46600

ZX647
ZX647P20

46084
46603

ZX645
ZX645P20

46082
46601

ZX646
ZX646P20

46083
46602

ZX650

46087

Threaded plate M10


e.g. for cable tap (Assembly between busbars)
1 pc.
20 pcs.

ZX656
ZX656P20

46093
46302


Threaded plate M12
For busbar tap (Assembly between busbars)
1 pc.
20 pcs.

ZX657
ZX657P20

46094
46303

Cu spacer
30 x 10 mm, inside diameter 12.5 mm
30 x 20 mm, inside diameter 12.5 mm
30 x 30 mm, inside diameter 12.5 mm
30 x 40 mm, inside diameter 12.5 mm
30 x 45 mm, inside diameter 12.5 mm
30 x 50 mm, inside diameter 12.5 mm

ZX651
ZX652
ZX653
ZX654
ZX664
ZX655

46088
46089
46090
46091
46086
46092

Busbar holder intermediate piece 4-pole


Is required for assembly of Cu 4 x 60 x 10 mm

Clamp for busbar holder ZX640/641


(One required per phase) for Cu 2 x 30 x 10 mm
1 pc.
20 pcs.
Clamp for busbar holder ZX640/641
(One required per phase) for Cu: 2 x 40 x 10 mm
1 pc.
20 pcs.

Clamp for busbar holder ZX640/641
(One required per phase) for Cu 2 x 60 x 10 mm, 4 x 60 x 10 mm
1 pc.
20 pcs.
Clamp for busbar holder ZX640/641
(One required per phase) for Cu 2 x 80 x 10 mm
1 pc.
20 pcs.
Cu intermediate piece
For Cu:
4 x 60 x 10 mm

For technical specifications, see page 9/24


(Dimensions in mm)

9/19

Busbar systems
Installation position/continuous currents
Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient
temperature of 25C around the conductor and max. 65C busbar temperature If there are differences in parameters,
take into account correction factors for DIN 43671.


Busbar
Busbar
Busbar
Continuous current in A
Cross section Weight

holder
spacing
dimensions



Number of busbars

Type
(mm)
(mm)
1
2
3
(mm2)
(kg/m)


ZB5
40
12 x 5 250 A -
- 59.5

40
12 x 10 360 A -
-
119.0

40
20 x 5 320 A -
- 99.1

0.532
1.064
0.882


ZX2
40
12 x 5 250 A -
- 59.5

ZX95
40
12 x 10 360 A -
-
119.0

0.532
1.064


ZX150 60
30 x 5 440 A -
-
149.0

100
30 x 10 630 A -
-
299.0

1.33
2.66


ZX150
60
20 x 10 500 A 850 A -
199.0
80
30 x 10 630 A 1,250 A -
299.0

100
40 x 10 850 A 1,500 A -
399.0

1.77
2.66
3.55


ZX151
60
12 x 5 250 A -
- 59.5

60
20 x 5 320 A -
- 99.1

60
25 x 5 390 A -
-
124.0

60
30 x 5 440 A -
-
149.0

60
12 x 10 360 A -
-
119.0

60
20 x 10 500 A -
-
199.0

60
30 x 10 630 A -
-
299.0

0.532
0.882
1.110
1.330
1.064
1.770
2.660


ZX149 95
12 x 5 250 A -
- 59.5
95
12 x 10 360 A -
-
119.0
95
20 x 5 320 A -
- 99.1
95
20 x 10 500 A -
-
199.0
95
30 x 5 440 A -
-
149.0
95
30 x 10 630 A -
-
299.0

0.532
1.064
0.882
1.770
1.330
2.660


ZX518
40
40
40

0.532
0.882
1.330

12 x 5 250 A
20 x 5 320 A
30 x 5 440 A

-
-
-

- 59.5
- 99.1
-
149.0



ZX152
100
30 x 10 630 A -
-
299.0

100
40 x 10 850 A -
-
399.0

100
50 x 10
1,000 A -
-
499.0

100
60 x 10
1,250 A -
-
599.0

2.660
3.550
4.440
5.330


ZX520
60
30 x 10 630 A -
-
299.0

2.660


ZX520


2.660
3.550
4.440
5.330

100
100
100
100

30 x 10 630 A
40 x 10 850 A
50 x 10
1,000 A
60 x 10
1,250 A

-
-
-
-

-
-
-
-

299.0
399.0
499.0
599.0



9/20

Busbar systems
Installation position/continuous currents
Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient
temperature of 25C around the conductor and max. 65C busbar temperature If there are differences in parameters,
take into account correction factors for DIN 43671.


Busbar
Busbar
Busbar
Continuous current in A
Cross section Weight

holder
spacing
dimensions



Number of busbars

Type
(mm)
(mm)
1
2
3
(mm2)
(kg/m)


ZX153




185 30 x 10 630 A
185 40 x 10 850 A
185 50 x 10
1,000 A
185 60 x 10
1,250 A
185 80 x 10
1,450 A
185
100 x 10
1,700 A

-
-
-
-
-
-

-
-
-
-
-
-

299.0
399.0
499.0
599.0
799.0
999.0

2.660
3.550
4.440
5.330
7.110
8.890



ZX522


100
100
100
100

30 x 10 630 A
40 x 10 850 A
50 x 10
1,000 A
60 x 10
1,250 A

-
-
-
-

-
-
-
-

299.0
399.0
499.0
599.0

2.660
3.550
4.440
5.330



ZX522




185 30 x 10 630 A
185 40 x 10 850 A
185 50 x 10
1,000 A
185 60 x 10
1,250 A
185 80 x 10
1,450 A
185
100 x 10
1,700 A

-
-
-
-
-
-

-
-
-
-
-
-

299.0
399.0
499.0
599.0
799.0
999.0

2.660
3.550
4.440
5.330
7.110
8.890

9/21

Busbar systems
Installation position/continuous currents
Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient
temperature of 25 C around the conductor and max. 65 C busbar temperature If there are differences in parameters,
take into account correction factors for DIN DIN 43671.


Busbar
Busbar
Busbar
Continuous current in A
Cross section Weight

holder
spacing
dimensions



Number of busbars

Type
(mm)
(mm)
1
2
3
(mm2)
(kg/m)


ZX154
72 20 x 5 320 A 500 A 690 A 99.1
72 30 x 5 440 A 672 A 896 A
149.0

0.882
1.330


ZX154 72 30 x 10 630 A 1,250 A
72 40 x 10 850 A 1,500 A
72 50 x 10
1,000 A 1,700 A
72 60 x 10
1,250 A 2,000 A
72 80 x 10
1,450 A 2,400 A
72
100 x 10
1,700 A 2,750 A

-
299.0
-
399.0
-
499.0
-
599.0
-
799.0
-
999.0

2.660
3.550
4.440
5.330
7.110
8.890


ZX155
100 20 x 5 320 A 500 A 690 A 99.1

100 30 x 5 440 A 672 A 896 A
149.0

0.882
1.330


ZX155
100 30 x 10 630 A 1,250 A -
299.0

100 40 x 10 850 A 1,500 A -
399.0

100 50 x 10
1,000 A 1,700 A -
499.0

100 60 x 10
1,250 A 2,000 A -
599.0

100 80 x 10
1,450 A 2,400 A -
799.0

100
100 x 10
1,700 A 2,750 A -
999.0

100
120 x 10
2,000 A 3,500 A -
1199.0

100
160 x 10
2,500 A 4,000 A -
1599.0

2.660
3.550
4.440
5.330
7.110
8.890
10.660
14.220


ZX156

125 20 x 5 320 A
125 30 x 5 440 A

500 A
672 A

690 A 99.1
896 A
149.0

0.882
1.330


ZX156






125 30 x 10 630 A
125 40 x 10 850 A
125 50 x 10
1,000 A
125 60 x 10
1,250 A
125 80 x 10
1,450 A
125
100 x 10
1,700 A
125
120 x 10
2,000 A
125
160 x 10
2,500 A

1,250 A
1,500 A
1,700 A
2,000 A
2,400 A
2,750 A
3,500 A
4,000 A

-
-
-
-
-
-
-
-

299.0
399.0
499.0
599.0
799.0
999.0
1199.0
1599.0

9/22

2.660
3.550
4.440
5.330
7.110
8.890
10.660
14.220

Busbar systems
Installation position/continuous currents

Type-tested according to DIN EN 60439-1


Busbar
Busbar
Busbar
Continuous current in A
Cross section Weight

holder
spacing
dimensions



Number of busbars

Type
(mm)
(mm)
1
2
4
(mm2)
(kg/m)


ZX561
-
80 x 10
1,450 A -

-
100 x 10
1,700 A -

-
-

799.0
999.0

7.110
8.890


ZX563
-
30 x 10 630 A -

-
40 x 10 850 A -

-
50 x 10
1,000 A -

-
60 x 10
1,250 A -

-
-
-
-

299.0
399.0
499.0
599.0

2.660
3.550
4.440
5.330


ZX640


200
200
200
200

30 x 10
40 x 10
60 x 10
80 x 10

-
-
-
-

1,250 A
1,600 A
2,000 A
2,500 A

-
-
-
-

299.0
399.0
599.0
799.0

2.660
3.550
5.330
7.110

200

60 x 10

3,150 A 599.0

5.330

-
-
-
-

2.660
3.550
5.330
7.110




ZX641
200
30 x 10
-
1,250 A

200
40 x 10
-
1,600 A

200
60 x 10
-
2,000 A

200
80 x 10
-
2,500 A

299.0
399.0
599.0
799.0

9/23

210

40 40 40 40

Technical specifications
Busbar holder type ZX2/ZB5

Rated values ZX2


Icw/kA Ipk/kA

Cu busbars

Busbar holder spacing

(mm)

(max. in mm)

12 x 5

283

15 (0,3 sec.)

36

12 x 10

283

15 (0,3 sec.)

36

210

120

160

220
40 40 40 40

Rated values ZB5


Icw/kA Ipk/kA

Cu busbars

Busbar holder spacing

(mm)

(max. in mm)

12 x 5

240

35

56

12 x 10

240

35

56

12 x 10

480

22

42

20 x 5

240

35

56

20 x 5

480

24

47

9/24

(Dimensions in mm)

Technical specifications
Busbar holder type ZX95/ZX387

Rated values ZX95


Cu busbars

Busbar holder spacing

(mm)

(max. in mm)

Icw/kA Ipk/kA

12 x 5

220

14,5

29,1

12 x 10

220

14,5

29,1

12

125

4,5

40

115

50

140

40

5,6

10,5

10
15

27

14

Rated values for ZX387


Cu busbars

Busbar holder spacing

(mm)

(max. in mm)

Icw/kA Ipk/kA

12 x 5

220

20,8

46,8

12 x 10

220

20,8

46,8

(Dimensions in mm)

9/25

Technical specifications
Busbar holder type ZX150

Rated peak withstand current

Short circuit strength diagram

Busbar holder spacing (mm)

Rated values ZX150, upright


For short-circuit current Ik

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

Rated peak withstand current

Short circuit strength diagram

Busbar holder spacing (mm)

Rated values ZX150 flat


For short-circuit current Ik

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

9/26

(Dimensions in mm)

155
92

75

Technical specifications
Busbar holder type ZX149/ZX518

Rated values ZX149


Icw/kA Ipk/kA

Cu busbars

Busbar holder spacing

(mm)

(max. in mm)

30 x 10

240

15

33,4

30 x 10

480

15

33,4

16

40

58

34

Rated values ZX518


Icw/kA

Ipk/kA

Cu busbars

Busbar holder spacing

(mm)

(max. in mm)

12 x 5

240

12,5

27,9

12 x 5

480

12,5

27,9

20 x 5

240

12,5

27,9

20 x 5

480

12,5

27,9

30 x 5

240

12,5

27,9

30 x 5

480

12,5

27,9

(Dimensions in mm)

9/27

Technical specifications
Busbar holder type ZX146 / ZX147 / ZX151 / ZX157

ZX151
Rated peak withstand current

200

60 60

220

Short circuit strength diagram

92

ZX157
30 x
max.

Busbar holder spacing (mm)

Conversion factors for ZX151 / ZX157


For short-circuit current Ik

Conversion factor according to DIN EN 60439-1

10 - 20 kA

Icw = Ipk x 0,5

20 - 50 kA

Icw = Ipk x 0,48

> 50 kA

Icw = Ipk x 0,46

Rated peak withstand current

Short circuit strength diagram

Busbar holder spacing (mm)

Rated values ZX146/ZX147


Cu busbars

Busbar holder spacing (max mm)

(mm)

Module width 250 mm

Rated peak withstand current

Short circuit strength diagram

Busbar holder spacing (max mm)


Module width 500 mm/750 mm

Icw/kA

Ipk/kA

12 x 5

20,1

44,3

10,9

20 x 5

20,3

44,8

14,4

31,7

12 x 10

21,4

47,2

11,2

24,8

20 x 10

23,5

51,8

14,5

31,9

30 x 5

32,1

70,7

24,5

54,1

30 x 10

36,7

79,8

26,0

57,4

9/28

Icw/kA

Ipk/kA
24,7 holder spacing (mm)
Busbar

(Dimensions in mm)

Technical specifications
Busbar holder type ZX561 / ZX563

Rated values ZX561


Icw/kA

Ipk/kA

Cu busbars

Busbar holder spacing

(mm)

(max. in mm)

80 x 10

730

45,0

100,0

100 x 10

730

45,0

100,0

Rated values ZX563


Icw/kA

Ipk/kA

Cu busbars

Busbar holder spacing

(mm)

(max. in mm)

30 x 10

730

26,3

59,2

40 x 10

730

45,0

100,0

60 x 10

730

45,0

100,0

(Dimensions in mm)

9/29

Rated peak withstand current

Technical specifications
Busbar holder type ZX152/ZX153

62 7
0

Short circuit strength diagram

Busbar holder spacing (mm)

Rated peak withstand current

100 100

320
275

Short circuit strength diagram

Busbar holder spacing (mm)

Rated values ZX152


For short-circuit current Ik

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

Rated peak withstand current

Short circuit strength diagram

38

185

Busbar holder spacing (mm)

For short-circuit current Ik

Busbar holder spacing (mm)

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

9/30

Rated peak withstand current

Rated values ZX153

Short circuit strength diagram

432

185

100 100

185

100 85

(Dimensions in mm)

Technical specifications
Busbar holder type ZX520/ZX522

22

Rated peak withstand current

87,5

60

285

Short circuit strength diagram

100

60

100

75

87,5

26

Busbar holder spacing (mm)

Rated values ZX520


For short-circuit current Ik

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

Rated peak withstand current

Short circuit strength diagram

24

75
100

Busbar holder spacing (mm)

430

185

87,5

26

185

Rated peak withstand current

100

87,5

Short circuit strength diagram

Rated values ZX522


For short-circuit current Ik

Busbar holder spacing (mm)

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

(Dimensions in mm)

9/31

Technical specifications
Busbar holder type ZX154

180
150

35

10,5 10 10,5

72

5,5 10 10 5,5

Short circuit strength diagram

Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX154


For short-circuit current Ik

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

9/32

(Dimensions in mm)

Technical specifications
Busbar holder type ZX155

Short circuit strength diagram

Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX155


For short-circuit current Ik

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

(Dimensions in mm)

9/33

Technical specifications
Busbar holder type ZX156

Cu busbars
Continuous current in A
Cross section
(mm)
1 bar
2 bars
3 bars
(mm2)
20 x 5 320 A 500 A 690 A 99.1
30 x 5 440 A 672 A 896 A
149.0
30 x 10 630 A
1,250 A
299.0
40 x 10 850 A
1,500 A
399.0
50 x 10
1,000 A
1,700 A
499.0
60 x 10
1,250 A
2,000 A
599.0
80 x 10
1,450 A
2,400 A
799.0
100 x 10
1,700 A
2,750 A
999.0
120 x 10
3,500 A
160 x 10
4,000 A

Weight
(kg/m)
0.882
1.330
2.660
3.550
4.440
5.330
7.110
8.890

Rated peak withstand current

Short circuit strength diagram

Busbar holder spacing (mm)

Rated values ZX156


For short-circuit current Ik

Conversion factor according to DIN EN 60439-1

10 20 kA

Icw = Ipk x 0.5

20 50 kA

Icw = Ipk x 0.48

> 50 kA

Icw = Ipk x 0.46

For rated currents 1,600 A, the use of antimagnetic fastening screws (stainless steel) is recommended; see page 9/17
9/34

(Dimensions in mm)

Technical specifications
Busbar holder type ZX640/ZX641

50

587

200

200

65

10

50

784

200

200

200

65

10

Rated values ZX640/ZX641


Icw/kA

Ipk/kA

Cu busbars

Number per Rated current

Busbar holder spacing

(mm)

phase In

(max. in mm)

30 x 10

2 1,250 A

525

50.0

100.0

40 x 10

2 1,600 A

525

50.0

100.0

60 x 10

2 2,000 A

525

75.0

165.0

80 x 10

2 2,500 A

525

75.0

165.0

60 x 10

4 3,150 A

525

100.0

220.0

Rated values of degree of protection IP30


Type-tested according to DIN EN 60439-1
Cabinet depth < 2500 A min. 600 mm
Cabinet depth > 2500 A min. 800 mm
The busbar connections are to be installed as maintenance-free connections!
(Dimensions in mm)

9/35

You might also like