Professional Documents
Culture Documents
1.0
2.0
Up to 40s
Upto 1.2
3200(3000)
20g/tex
Less than 7
Above 5.5
Less than 7
Above 5.5
Less than 7
Less than 5
Less than 10%
3 per Metre
Less than 50
Above 40s
Upto 1.4
3000(3200)
20g/tex
Less than 7
Above 6
Less than 7
Above 6
Less than 7
Less than 5
Less than 11
3 per Metre
Less than 70
Above 100 ends/inch quality and loom running at the speed of above
500 ppm, the mill should go for 5% Uster norm for yarn.
WINDING
2.1 YARN BREAKAGE
Type of Machine
Autoconer
% of Total Breaks
15
15
10
25
10
10
15
100
2.4
Good
95
Poor
85
Upto 40s
-1-
Above 40s
Weaving Norm
(Electronic yarn Clearer)
N
DS
LS
DL
LL
-D
-L
C
7
2.2
2.0
1.3
25
20 to 25
40 to 60
1.4
7
2.6
1.6
1.4
25
25
60 to 90
1.4
For yarns meant for high reed (above 100 ends/inch)sorts, the
winding speed is about 10%lower than above figures but in any case
not less than 900 mpm
2.6
2.7
Good
90
Poor
80
2.8
SPLICE FAILURE
Machine Type
Autoconer*
Yarn Count
Good
3
5
Upto 40s
Above 40s
Splice Failure %
Average
Poor
7
15
10
18
Length of Splice
3 to 3.5cm
Above 85%
Maximum 20%
2.10
-2-
Weaving Norm
should
be
about
10%
of
Maintenance Cost
(Rs./Spindle/Shift)
3.0
Autoconer
3.
WARPING
3.1
DIRECT WARPING
3.1.1 MACHINE SPEED
Machine Type
Super High Speed i.e.
Hacoba or Benninger
Warping Machine
Machine Speed
For counts upto 40s-Warping speed
should not be less than 25% of maximum
speed
recommended
by
machine
manufacturer.
For counts above 40s Warping speed
should be 10% less the speed maintained
for upto 40s count yarn
For coloured yarn-It should be 5% less
than that of corresponding grey yarn
Warping Stops/400ends/1000m
Good
Average
Poor
0.2
0.5
0.7
Speed
Warping Machine
3.2
Super
Machine Type
High Speed Sectional
Warping Machine
3.3
Warping Stops/400ends/1000m
Good
Average
Poor
0.4
0.8
1.0
-3-
Weaving Norm
Machine Type
Super
High
Speed
Warping Machine
% Distribution of
Spinning Faults
Winding Faults
65
35
3.4
3.5
Type of causes
Related to Spinning
Thin end/soft end
Slub/bad piecing
Foreign fibre
Others
Sub Total
Related to Weaving
Splice
Package faults
Bunches
Wild yarn, fluffs
Other
Sub total
TENSION ON YARN DURING WARPING
% of total breaks
45
5
3
12
65
5
15
5
5
5
35
3.7
Efficiency (%)
60-65
45-50
30-35
WARPING KNOT
The warping knot tail should have length of 5 to 6 mm.
3.8
4.
Maintenance Cost
(Rs/machine/Shift)
50.00
SIZING
4.1
MECHANICAL STRETCH:1.0%
4.2
-4-
Weaving Norm
Norms
tension
for
yarn
2-3
Cylinder
4-5
10-15
4.3
4.4
4.5
4.6
Good
1
Average
2
Poor
3
4.8
1.5%
DROPPING
Norms for size dropping: 0.10% of the size pick up (by weight
basis)
4.9
LAPPERS
-5-
Lappers/1000 ends/1000m
Good
Average
Poor
0.2
0.4
0.8
Weaving Norm
Machine Type
Maintenance Cost
(Rs./Machine/Shift)
150.00
5.1
5.2
Knotter productivity
: 13000 ends/operative
LOOM SPEED
Count of Yarn
Upto 40s
Loom Speed
Weft insertion rate (metres per minute)
should be 10 to 15% less than that of
recommended by loom manufacturers
for that loom model.
Weft
insertion
rate
(metres
per
minute)should be 5 to 10% less than the
speed maintained for upto 40s yarn
Weft
insertion
rate
(metres
per
minute)should be 5 to 10% less than
that of corresponding grey yarn
Above 40s
For coloured yarn
6.2
Loom Type
PROJECTILE LOOM
6.
DRAWING IN PRODUCTION
AIRJET LOOM
5.
Upto 40s Ne
Warp
Weft
stops/
Stops/
hr.
hr.
1.5
0.40
Sorts
Twill
Above 40s Ne
Warp
Weft
stops /
stops/
hr.
hr.
1.9
0.5
Denim
1.0
0.50
1.3
0.7
Plain
1.1
0.50
1.4
0.7
Poplin
1.8
0.45
2.3
0.6
Twill
1.6
1.5
2.0
1.6
Denim
0.8
1.3
1.0
1.4
Plain
1.4
1.3
1.8
1.4
Poplin
2.5
1.3
3.1
1.4
-6-
RAPIER
LOOM
Weaving Norm
6.3
Twill
1.2
0.70
1.5
0.9
Denim
1.1
0.75
1.4
0.9
Plain
0.7
0.75
0.9
0.9
Poplin
1.4
0.70
1.80
0.9
% Loss in Efficiency
7.5
1.0
2.5
0.5
0.5
12.0
DROPPINGS
Norms for Loom Droppings = 0.30% of the size yarn weight.
6.5
6.7
GAITING TIMING
Beam knotting Timing . . . . . . .. 12 min/1000 ends
Beam Gaiting without Sort Change:
Single Width Loom . . . . . . . . . 1-3 hrs depending upon the sorts
Double Width Loom. . . . . . . . .
1 shift
-7-
Weaving Norm
- Sulzer Loom . . . 2 shift
6.8
Helper Reliever
Material Handler (Weft
Carrier)
Fitter / Maintenance
&
Cloth
2 persons to 48 looms
Projectile
Rapier
Air-jet
*depending upon machine model
Maintenance Cost
(Rs./loom/shift*)
35 65
50 90
50 100
6.13
WEAVING EFFICIENCY
Sort
Cotton Bottom Wear
Cotton Shirting
Coloured & Super Fine Sorts
6.12
6.11
23 to 32
6.10
1 upto 48 looms
Acceptable level
20 points/100 sq.m.fabrics
WEFT PACKAGES
-8-
Weaving Norm
Steamed weft packages are found to give better performance
alongwith reduction in incidences of broken pick especially on air jet
looms.
IDEAL STEAMING CONDITION
Type of Chamber
Temperature (C)
: 90 to 100
: 20
The number of cycles depends on yarn count, TPI and package size.
In general two to three cycles are sufficient.
The steam packages should be kept under covering. The conditioned
packages should be consumed within 4 hours.
6.14
-9-