INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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RENR6432-01
May 2008

924G and 924GZ Wheel Loader

Hydraulic System
DDA1-UP
RTA1-UP
RBB1-UP
WMB1-UP
WGX1-UP
DFZ1-UP

2008 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part No.
924G

Part No.
924GZ

Machine
Location

Schematic
Location

Accumulator Gp -Brake

140-9251

140-9251

B-9, C-9

Accumulator Gp -Pilot

243-4398

243-4398

A-7

Accumulator Gp -Ride Control

223-9698

223-9698

D-7

Connector -Orifice

8C-0564

8C-0564

A-4 , A-5, A-6

Connector -Orifice

3E-2335

3E-2335

C-6

Cooler -Hydraulic Oil Cooler, Standard

239-7394

239-7394

A-9

Cooler -Hydraulic Oil Cooler, Heavt Dut

239-7395

239-7395

A-9

Cooler As -Dual Disc Axle Oil

205-3652

205-3652

B-9

Cylinder Gp -Lift

141-7483

152-4187

C-6

Cylinder Gp -Steering

142-6251

142-6251

E-9

Cylinder Gp -Tilt

268-9437

152-5306

10

C-6

Cylinder Gp -Coupler, Standard

190-3085

11

E-8

Cylinder Gp -Coupler, Wide

188-0982

11

E-8

Filter Gp -Element 126-1818

209-3149

209-3149

12

A-9

Hand Metering Unit

214-4153

214-4153

13

D-9

Manifold

209-0789

209-0789

14

C-8

Motor Gp -Axle Oil Cooler

205-5268

205-5268

15

A-9

Motor Gp -Radiator Hydr. Fan

205-3669

205-3669

16

A-8

Motor Gp -Reversing Fan

205-3778

205-3778

16

A-9

Pump Gp -Brake / Fan / Filter

262-2875

262-2875

17

A-8

Pump Gp -Spplmnt. Steering

205-5266

205-5266

18

C-9

Pump Gp -Steering / Implement

163-2428

163-2428

19

B-8

Screen As

247-8298

247-8298

21

B-9

Sensor Gp -Brake Pump Pressure

224-4536

224-4536

17

B-8

Sensor Gp -Xmssm Neutralizer

290-5825

290-5825

22

C-9

Description

COMPONENT LOCATION
Page 2 of 2
Description
Switch As -Axle Cooler Press.

Part No.
924G

Part No.
924GZ

Machine
Location

Schematic
Location

3E-7690

3E-7690

15

B-9

229-1537

23

A-6

23

A-6

Switch As -Float Press.

Switch As -Ride Contr Disable

126-6916

Switch As -Sec. Steering

230-5771

230-5771

14

C-8

Tank Gp-Hydraulic Oil

201-8108

201-8108

20

A-8

Valve As -Foot Brake

144-8521

144-8521

22

B-9

Valve Gp -Ball, Dead Eng. Lwr

112-1817

112-1817

C-6

Valve Gp -Check

9T-1013

9T-1013

13

D-9, D-6

Valve Gp -Check, Back Press.

212-7521

212-7521

14

C-8

Valve Gp -Combination, Rlf/ Dvtr

173-4032

14

C-6

Valve Gp -Coupler Control

233-2549

14

D-8

23

B-5, D-3

23

B-5, D-3

23

B-5, D-3

23

B-5, D-3

23

B-5, D-3

Valve Gp -Implement 2 Section

Valve Gp -Implmnt 2 Sec. W/ Regen

209-0273
209-0270

Valve Gp -Implement 3 Section

Valve Gp -Implmnt 3 Sec. W/ Regen

209-0274
209-0271

Valve Gp -Implmnt 4 Sec.

209-0275

Valve Gp -Implmnt 4 Sec. W/ Regen

209-0272

23

B-5, D-3

Valve Gp -Intgrtd 3rd Fnct. Cntrl

262-9706

23

E-2

Valve Gp -Pilot, 2 Single Func. Lvrs

212-1301

212-1301

A-4 , C-3

Valve Gp -Pilot, 3 Single Func. Lvrs

212-1304

212-1304

A-4 , C-3

Valve Gp -Pilot, 4 Single Func. Lvrs

212-1306

212-1306

A-4 , C-3

Valve Gp -Pilot, Joystick

212-1302

212-1302

A-4 , C-3

Valve Gp -Pilot, Joystick / 2 Aux.

212-1307

212-1307

A-4 , C-3

Valve Gp -Pilot, Joystick / Aux.

212-1305

212-1305

A-4 , C-3

Valve Gp -Pressure Reducing

185-5209

185-5209

24

B-7

Valve Gp -Relief

251-0907

251-0907

25

C-9

Valve Gp -Ride Control

141-1481

141-1481

D-6

Valve Gp -Shutoff, Hydr. Drain

6V-7238

6V-7238

24

B-7

Valve Gp -Pilot Shut-Off

233-7133

233-7133

26

A-7

Valve Gp -Sol, Ride Control

297-1209

297-1209

26

D-7

TAP LOCATION
Tap
Number

Description

Schematic
Location

AA

Implement Pump Load Sense Pressure

B-8

BB

Steering Pump Load Sense Pressure

B-8

CC

Implement Pump Pressure

C-6

DD

Steering Pump Pressure

B-7

EE

Pilot Supply Pressure

A-7

FF

Front Brake Pressure

B-9

GG

Tilt Cylinder Rod End Pressure

C-6

HH

Tilt Cylinder Rod Head Pressure

C-6

II

Rear Axle Cooler Circuit Pressure

B-9

SOS

Hydraulic Oil Sampling Port (SOS)

A-9

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

(9) CYLINDER GP
STEERING
142-6251

(23) VALVE GP
2 SECTION
924GZ: 209-0273
(23) VALVE GP
2 SECTION
WITH REGENERATION
924G: 209-0270

(11) CYLINDER GP
COUPLER
WIDE
924G: 188-0982

(11) CYLINDER GP
COUPLER
STANDARD
924G: 190-3085

(23) VALVE GP
3 SECTION
924GZ: 209-0274

E
P

LS

(26) VALVE GP
SOLENOID
RIDE CONTROL
297-1209
(14) VALVE GP
COUPLER CONTROL
233-2549

S3
S3

S2
S2

S1

NOTE A

(25) VALVE GP
RELIEF
251-0907

(5) VALVE GP
BALL
DEAD ENG. LOWER
112-1817

(14) VALVE GP
CHECK
BACK PRESSURE
212-7521

(13) VALVE GP
CHECK
9T-1013

(14) VALVE GP
COMBINATION
RELIEF / DVRTR
924G: 173-4032

(14) MANIFOLD
209-0789

(5) CONNECTOR
ORIFICE
3E-2335

(8) CYLINDER GP
LIFT
924G: 141-7483
924GZ: 152-4187

(23) VALVE GP
3 SECTION
924GZ: 209-0274

GG
(10) CYLINDER
GP
TILT

924G: 268-9437
924GZ: 152-5306

(14) SWITCH AS
SEC. STEERING.
230-5771

(1) ACCLMTR.GP
BRAKE
(22) SENSOR GP
140-9251
TRANSMISSION
NEUTRALIZER
290-5825

CC

TO REAR BRAKES

LS

C
WIRED TO CONTROLLER

TO FOURTH FUNCTION

DUMP

FF

RACKBACK

LOWER /
FLOAT

RAISE

INTEGRATED THIRD FUNCTION

TO FRONT BRAKES

TO FOURTH FUNCTION

AA

(22) VALVE AS
FOOT BRAKE
144-8521
(7) COOLER AS
DUAL DISC BRAKES
205-3652

TO THIRD FUNCTION

HH
TO THIRD FUNCTION

BB

(4) VALVE GP
PILOT,
JOYSTICK
212-1302
(4) VALVE GP
PILOT
JOYSTICK / AUX
212-1305
(4) VALVE GP
PILOT
JOYSTICK / 2 AUX
924G: 212-1307

(4) VALVE GP
PILOT
2
SINGLE
FUNCTION
LEVERS
(23) VALVE GP
924GZ: 212-1301
3 SECTION
(4) VALVE GP
WITH REGENERATION
924G: 209-0271
PILOT
3 SINGLE FUNCTION LEVERS
(23) VALVE GP
924GZ: 212-1304
4 SECTION
(4) VALVE GP
924GZ: 209-0275
PILOT
3 SINGLE FUNCTION LEVERS
(23) VALVE GP
924GZ: 212-1306
4 SECTION
WITH REGENERATION
924G: 209-0272

N1

FROM CONTROLLER

(18) PUMP GP
SUPPLEMENTAL
STEERING
205-5266

(23) VALVE GP
2 SECTION
924GZ: 209-0273
(23) VALVE GP
2 SECTION
WITH REGENERATION
924G: 209-0270

(13) VALVE GP
CHECK
9T-1013

(23) VALVE GP
INTEGRATED 3RD FUNCTION CONTROL
924G: 262-9706

PT3

(23) VALVE GP
4 SECTION
WITH REGENERATION
924G: 209-0272

(3) VALVE GP
RIDE CONTROL
141-1481

PILOT SUPPLY
(FROM SHUT-OFF VALVE)

(23) VALVE GP
4 SECTION
924GZ: 209-0275

(3) ACCUMULATOR GP
RIDE CONTROL
223-9698

C2

C1

(23) VALVE GP
3 SECTION
WITH REGENERATION
924G: 209-0271

(13) HAND
METERING
UNIT
214-4153

LS

(17) SENSOR GP
BRAKE PUMP
PRESSURE
224-4536

(24) VALVE GP
SHUTOFF
HYDR. DRAIN
6V-7238

AXLE OIL

(6) COOLER
HYDR. OIL
STANDARD :
239-7394
HEAVY DUTY :
239-7395

II

(21) SCREEN AS (19) PUMP GP

247-8298
IMPLEMENT /
STEERING
(15) SWITCH AS 163-2428
AXLE CLR PRESS.
3E-7690 (17) PUMP GP

DD

A2

A1

(23) SWITCH AS
RIDE CNTRL
DSBL

924G: 126-6916

(2) ACCUMULATOR GP
PILOT
243-4398

BRAKE AND FAN

262-2875

EE

O
T

(23) SWITCH AS
FLOAT PRESS.

924GZ: 229-1537

(4) CONNECTOR
ORIFICE

8C-0564

8C-0564

8C-0564

S4

(4) CONNECTOR
ORIFICE

(4) CONNECTOR
ORIFICE

EF

WIRED TO CONTROLLER
(24) VALVE GP
PRESS. REDUCING
185-5209
(26) VALVE GP
SOLENOID
PILOT SHUTOFF
233-7133

(16) MOTOR GP (16) MOTOR GP

OPTIONAL
RAD. HYDR. FAN
REVERSING FAN
289-6393
289-6394

(15) MOTOR GP
AXLE OIL
COOLER
205-5268

SOS

DUMP

RACKBACK

LOWER /
FLOAT

RAISE

BACK

FORWARD

(20) TANK GP
HYDRAULIC
201-8108

(12) FILTER GP
209-3149

LINES GROUP COLOR DESCRIPTIONS

(4) VALVE GP
PILOT,
JOYSTICK
212-1302
(4) VALVE GP
PILOT
JOYSTICK / AUX
212-1305
(4) VALVE GP
PILOT
JOYSTICK / 2 AUX
924G: 212-1307

STEERING / PILOT PUMP CIRCUIT

PILOT

INDICATES COMPONENTS
USED ON 924GZ ONLY

IMPLEMENT PUMP CIRCUIT

LOAD SENSING
AXLE COOLING / BRAKE / FAN PUMP CIRCUIT
AXLE COOLING / FAN CIRCUIT

NOTE A: USED ON 924GZ

SUPPLY LINE
DRAIN / RETURN LINE
AXLE OIL

LINE PATTERNS
Pressure Line

STEERING CIRCUIT

(4) VALVE GP
PILOT
2 SINGLE FUNCTION LEVERS
924GZ: 212-1301
(4) VALVE GP
PILOT
3 SINGLE FUNCTION LEVERS
924GZ: 212-1304
(4) VALVE GP
PILOT
3 SINGLE FUNCTION LEVERS
924GZ: 212-1306

INDICATES COMPONENTS
USED ON 924G ONLY

LIFT CYLINDERS

Pilot / Load Sensing Pressure

COUPLER CYLINDER
FOURTH FUNCTION

Drain / Return Lines

Component Group

THIRD FUNCTION

Attachment

TILT CYLINDERS
SECONDARY STEERING PUMP

Air Line

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE 924G AND 924GZ

PART NUMBER: 203-3878, CHANGE: 04, VERSION: (-)

PART NUMBER: 203-3879, CHANGE: 03, VERSION: (-)
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

21

12

16

20

19

13

10

6
15

11

II
17

16

18

12

20

23 24 26
4

26

4
14

14
19

22

9
5

8
10

924G

17
II
18
15 25

21

23 24

13

22

11

ABOVE IMPLEMENT VALVE

VIEW ALL CALLOUTS

EE

DD

HH

GG

FOOT BRAKE
VIEW ALL CALLOUTS

22

FF

IMPLEMENT PUMP PRESSURE

VIEW ALL CALLOUTS

CC

23

IMPLEMENT PUMP

AA

OIL FILTER
VIEW ALL CALLOUTS

SOS

12

STEERING PUMP LOAD SENSE

BB