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Comprensión de Las Operaciones Del Hea
Comprensión de Las Operaciones Del Hea
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Chemical
Examples
Ttim
1OOO-
900800
Nucor Hidaan
chaparral
Utm-High
Northstar/BHP
700
600
CO-Steel Raritan
Inland
Lukens
High
ooo-
6045%
400
300
Ameri-Steel
Caparo Steel
Medium
200
100
Low
~~
~~
Energy Needs
The International Ironand Steel
Institute classifies EAFs based on
the power supplied
per ton of furnace capacity. Thepower classification ranges andsome representative furnace installations are shown
in Figure 2. Most modernEAFs
found insteelmaking shopsare at
least 500 kVA per ton and the trend
is toward ultra-high-power
furnaces
in therange of 900 to 1000 kVA per
ton offurnace capacity.
A typical energy balance
(Sankey diagram) fora modern EAF
is shown inFigure 3. Depending
upon the meltshop
operation, about
60 to 65% of the total
energy iselectric, the remainder being chemical
energy arisingfrom the oxidation of
elements such as carbon, iron, and
silicon andthe burning of natural
gas with oxy-fuelburners. About
53% of the total energy
leaves the
furnace in the liquidsteel, while the
remainder is lost to the slag, waste
gas,and cooling.
Just a decade ago tap-to-tap
times haddecreased from over 2
I
TechCommentarv
Techcommentary
Voltage
Hiah
rC I
1) Capacitor bankconfiguration.
2) Need for harmonic tuning of
sections.
3) Switching procedure (Thisis
important to avoid a power
factor penalt and does not
eliminate flicer).
AC Furnace
DC Furnace
~~
icI
Refractories
Metallic
Conductor
Graphite
Electrode
SinMulti-Pin
Conductive
le Piece
detallic
conductor
Reducing Electrical
Disturbances
TechCommentan.
EAF Dust
The dust exiting the furnace
with theoff-gases has been classified as a hazardous waste (KO61
by the Environmental Protection
Agency (EPA) becauseit can contain lead, cadmium, chromium,
and nickel. As a result, the dust
must be treated prior todisposal
in order to meet EPA requirements.
There arevarious methodsfor
treating thedust-for more information onthese processes refer
to CMP Report93-1.3
5
LEGAL NOTICE
This TechCommentarywas prepared
and sponsored by The EPRl Center
for Materials Production (CMP).
Neither members ofCMP nor any
person acting on their behalf
(a) makes any warranty, expressed or
implied, with respect to the use of
any information, apparatus, method,
or process disclosed in this
TechCommentaryor that such use
may notinfringe privately owned
rights; or (b)assumes any liabilities
with respect to theuse.of, or fordamages resulting from theuse of, any
information, apparatus, method, or
process disclosed in this
TechCommentary.
EPRl
Preston Roberts, Manager,
Materials Production and Fabrication
CMP
Joseph E. Goodwill, Director
I
The EPRl
Center for
Materials
Production
Carnegie Mellon Research Institute
P.O.Box 2950
Pittsburgh, Pennsylvania 15230-2950
4 412-268-3243FAX:412-268-6852
50%
TOTAL R E C O M R D FIBER
20!4 POST-CONSUMER FIBER
TechCornmentary~TC-1077146