+GY Earth Quake Refe

PV Elite 2014 SP1 Licensee: SPLM Licensed User
FileName : AKL-newEarthquake Load Calculation :

Step:
10
8:56amApr 15,2014
Earthquake Analysis Results

The UBC Zone Factor for the Vessel is .............
0.0000
The Importance Factor as Specified by the User is .
1.000
The UBC Frequency and Soil Factor (C)
is .........
2.750
The UBC Force Factor as Specified by the User is ..
3.000
The UBC Total Weight (W) for the Vessel is ........
11811.8
kgf
The UBC Total Shear (V) for the Vessel is .........
0.0
kgf
The UBC Top Shear (Ft) for the Vessel is ..........
0.0
kgf
Earthquake Load Calculation

|
| Earthquake | Earthquake |
From| To |
|
Height |
cm
Element |
Weight | Ope
kgf
Load |
kgf
------------------------------------------------10|
20|
45.0000 |
787.453 |
... |
20|
30|
45.0000 |
787.453 |
... |
30|
40|
45.0000 |
787.453 |
... |
40|
50|
45.0000 |
787.453 |
... |
50|
60|
45.0000 |
787.453 |
... |
60|
70|
76.9415 |
787.453 |
... |
70|Sadl|
76.9415 |
787.453 |
... |
Sadl|
80|
76.9415 |
787.453 |
... |
70|
80|
76.9415 |
787.453 |
... |
80|
90|
76.9415 |
787.453 |
... |
90| 100|
76.9415 |
787.453 |
... |
100| 110|
45.0000 |
787.453 |
... |
110| 120|
45.0000 |
787.453 |
... |
120| 130|
45.0000 |
787.453 |
... |
130| 140|
45.0000 |
787.453 |
... |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

FileName : AKL-newCenter of Gravity Calculation :
Step:
11
8:56amApr 15,2014
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node

Center of Gravity of Saddles
357.700 cm
Center of Gravity of Nozzles
250.613 cm
Center of Gravity of Tubesheet(s)
357.318 cm
Center of Gravity of Tubes
357.318 cm
Center of Gravity of Bare Shell New and Cold
355.857 cm
Center of Gravity of Bare Shell Corroded
356.026 cm
Vessel CG in the Operating Condition
353.558 cm
Vessel CG in the Fabricated (Shop/Empty) Condition
353.661 cm
Vessel CG in the Test Condition
354.614 cm

FileName : AKL-newHorizontal Vessel Analysis (Ope.) :
Step:
12
8:56amApr 15,2014
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note: Wear Pad Width (225.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 180.000 + 1.56*sqrt( 777.2650 * 9.7000 ), 2 * 436.000 )
= 315.4550 mm
Input and Calculated Values:
Vessel Mean Radius
Rm
777.27
mm
Stiffened Vessel Length per 4.15.6
705.40
cm
Distance from Saddle to Vessel tangent
436.00
mm
180.00
mm
theta
124.00
degrees
Shell Allowable Stress used in Calculation
1406.14
kgf/cm
Head Allowable Stress used in Calculation
1406.14
kgf/cm
Saddle Width
Saddle Bearing Angle
Circumferential Efficiency in Plane of Saddle
1.00
Circumferential Efficiency at Mid-Span
1.00
Saddle Force Q, Operating Case

Horizontal Vessel Analysis Results:
6692.29
Actual
kgf
Allowable
------------------------------------------------------------------Long. Stress at Top
of Midspan
491.07
1406.14
kgf/cm
Long. Stress at Bottom of Midspan
590.69
1406.14
kgf/cm
Long. Stress at Top
of Saddles
535.78
1406.14
kgf/cm
Long. Stress at Bottom of Saddles
543.72
1406.14
kgf/cm
86.16
1124.91
kgf/cm
235.23
1757.68
kgf/cm
16.31
1406.14
kgf/cm
Tangential Shear in Shell

Circ. Stress at Horn of Saddle
Circ. Compressive Stress in Shell
Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:
= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 428.1/2 + 0 ) * 1100.0000/1372.5685

Step:
12
8:56amApr 15,2014
= 514.6 kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:
= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 113.12 , 0.00 , 0 ) * 1100.0000/1800.0000
= 69.1 kgf
Load Combination Results for Q + Wind or Seismic [Q]:
= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 6177 + Max( 69 , 514 , 0 , 0 )
= 6692.3 kgf
Summary of Loads at the base of this Saddle:
Vertical Load (including saddle weight)
6865.58
kgf
Transverse Shear Load Saddle
214.04
kgf
Longitudinal Shear Load Saddle
113.12
kgf
Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:
K1
= 0.1130
K2
= 1.1076
K3
= 0.8127
K4
= 0.3848
K5
= 0.7457
K6
= 0.0496
K7
= 0.0169
K8
= 0.3364
K9
= 0.2650
K10 = 0.0552
K1* = 0.2030
Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -6692*43.60[1-(1-43.60/705.40+(77.726-0.000)/
(2*43.60*705.40))/(1+(4*0.00)/(3*705.40))]
= 106.2 kgf-m.
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 6692*705/4(1+2(77-0)/(705))/(1+(4*0)/
(3*705))-4*43/705
= 9170.6 kgf-m.
Longitudinal Stress at Top of Shell (4.15.6)
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 13.500 * 777.265/(2*9.700 ) - 9170.6/(pi*777.3*9.700 )
= 491.07 kgf/cm
Longitudinal Stress at Bottom of Shell (4.15.7)
[Sigma2]:

Step:
12
8:56amApr 15,2014
= P * Rm/(2t) + M2/(pi * Rm * t)
= 13.500 * 777.265/(2 * 9.700 ) + 9170.6/(pi * 777.3 * 9.700 )
= 590.69 kgf/cm
Longitudinal Stress at Top of Shell at Support (4.15.10)
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 13.500*777.265/(2*9.700)-106.2/(0.1130*pi*777.3*9.700)
= 535.78 kgf/cm
Longitudinal Stress at Bottom of Shell at Support (4.15.11)
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 13.500*777.265/(2*9.700)+106.2/(0.2030*pi*777.3*9.700)
= 543.72 kgf/cm
Maximum Shear Force in the Saddle (4.15.5) [T]:
= Q(L-2a)/(L+(4*h2/3))
= 6692 ( 705.40 - 2 * 43.60 )/(705.40 + ( 4 * 0.00/3))
= 5865.0 kgf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:
= K2 * T / ( Rm * t )
= 1.1076 * 5865.00/( 777.2650 * 9.7000 )
= 86.16 kgf/cm
Decay Length (4.15.22) [x1,x2]:
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 777.265 * 9.700 )
= 67.727 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7457 * 6692 * 0.1/( 9.700 * ( 180.00 + 67.73 + 67.73 ) )
= -16.31 kgf/cm
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -6692/(4*9.700 *(180.000 +67.727 +67.727 )) 3*0.0169 *6692/(2*9.700)
= -235.23 kgf/cm
Effective reinforcing plate width (4.15.1) [B1]:
= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 180.00 + 1.56 * sqrt( 777.265 * 9.700 ), 2 * 43.600 )

= 315.45 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

Step:
12
8:56amApr 15,2014
= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.122E-04 * 1800.000 * ( 120.0 - 21.1 )
= 2.177 mm
Results for Vessel Ribs, Web and Base:
Baseplate Length
Bplen
1380.0000
mm
Baseplate Thickness
Bpthk
12.7000
mm
Baseplate Width
Bpwid
152.4000
mm
Number of Ribs ( inc. outside ribs )
Nribs
Rib Thickness
Ribtk
12.7000
mm
Webtk
12.7000
mm
Webloc
Center
Web Thickness
Web Location
Moment of Inertia of Saddle - Lateral Direction
Y
AY
Io
5.
35.
16938.
11.
16.
29.
45863.
77.
Web
119.
25.
292805.
4256.
BasePlate
222.
19.
430160.
9563.
Totals
362.
107.
785766.
13907.
Shell
Wearplate
Value
Value
Value
C1 = Sumof(Ay)/Sumof(A)
I = Sumof(Io) - C1*Sumof(Ay)
As = Sumof(A) - Ashell
73.
8159.
73.
mm
cm**4
cm
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) =
0.2108
Fh = K1 * Q = 0.2108 * 6692.286 = 1410.7662 kgf

Tension Stress, St = ( Fh/As )
19.4577
kgf/cm
Allowed Stress, Sa = 0.6 * Yield Str =
1468.0079
kgf/cm
= B - R*Sin(theta) / theta
370.7596
mm
523.0558
kgf-m.
) =
46.8884
kgf/cm
Allowed Stress, Sa = 2/3 * Yield Str =
1631.1200
kgf/cm
Bending Moment, M
= Fh * d
Bending Stress, Sb = ( M * C1 / I
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))
= ( 3 * (6692 + 173 ) * 152.40/( 4 * 1380.000 * 1631.120 ))
= 5.904 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress

Step:
12
8:56amApr 15,2014
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 1380.0000 - 25.4 )/( 4 - 1 ) = 451.5333 mm
Baseplate Pressure Area [Ap]:
= e * Bpwid / 2
= 451.5333 * 152.4000/2 = 344.0684 cm
Axial Load [P]:
= Ap * Bp
= 344.1 * 3.18 = 1094.9 kgf
Area of the Rib and Web [Ar]:
= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 152.400 - 25.4 - 12.700 ) * 12.700 + 451.5333/2 * 12.700
= 43.188 cm
Compressive Stress [Sc]:
= P/Ar
= 1094.9/43.1885 = 25.3506 kgf/cm
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y
AY
Ay
Rib
90.0
17.9
160934.4
0.0
382.8
Web
90.0
28.7
258051.3
0.0
7.7
Values
90.0
46.6
418985.7
0.0
390.5
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 113.1/( 2 * 1380.00 ) * 451.533 * 633.83/2
= 5.865 kgf-m.
KL/R < Cc ( 21.0793 < 128.2550 ) per AISC E2-1
Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 21.08 )/(2 * 128.25 )) * 2446/
( 5/3+3*(21.08 )/(8* 128.25 )-( 21.08)/(8*128.25)
Sca = 1396.99 kgf/cm
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 25.35/1396.99 + (5.86/4.339 )/1631.12
Check = 0.03
Io

Step:
12
8:56amApr 15,2014
Check of Inside Ribs
Inertia of Saddle, Inner Ribs - Axial Direction
Y
AY
Ay
Io
Rib
63.5
14.5
92177.2
0.0
216.8
Web
63.5
57.3
364139.0
0.0
7.7
Values
63.5
71.9
456316.2
0.0
224.5
KL/R < Cc ( 13.5185 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 13.52 )/(2 * 128.25 )) * 2446/
( 5/3+3*(13.52 )/(8* 128.25 )-( 13.52)/(8*128.25)
AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = 30.47/1426.16 + ( 4.42/3.535 )/1631.12
Check = 0.03
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate
Nbolts
Nbt
Total Number of Bolts in Tension/Baseplate

Bolt Material Specification
SA-193 B7
Bolt Allowable Stress
Stba
1757.68
Bca
0.0000
mm
Edgedis
101.6000
mm
Bnd
25.4000
mm
Bolt Corrosion Allowance

Distance from Bolts to Edge
Nominal Bolt Diameter
Thread Series
Series
BasePlate Allowable Stress

Area Available in a Single Bolt
kgf/cm
TEMA
970.24
kgf/cm
BltArea
3.5548
cm
Saddle Load QO (Weight)
QO
6351.0
kgf
Saddle Load QL (Wind/Seismic contribution)
QL
69.1
kgf
Maximum Transverse Force
Ft
214.0
kgf
Maximum Longitudinal Force
Fl
113.1
kgf
Saddle Bolted to Steel Foundation

Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:
= Fl / (Stba * Nbolts)
= 113.12/(1757.68 * 8.00 )
= 0.0080 cm
No

Step:
12
8:56amApr 15,2014
Bolt Area due to Transverse Load

Moment on Baseplate Due to Transverse Load [Rmom]:
= B * Ft + Sum of X Moments
= 1100.00 * 214.04 + 0.00
= 235.45 kgf-m.
Eccentricity (e):
= Rmom / QO
= 235.45/6350.97
= 37.07 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:
= 0 (No Uplift)
Required of a Single Bolt [Bltarear]
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 0.0080 , 0.0000 ]
= 0.0080 cm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 180.000 + 1.56*sqrt( 777.2650 * 9.7000 ), 2 * 436.000 )
= 315.4550 mm
Vessel Mean Radius
Rm
777.27
mm
705.40
cm
436.00
mm
Saddle Width
180.00
mm
theta
124.00
degrees
1406.14
kgf/cm
1406.14
kgf/cm
1.00
1.00

Step:
12
8:56amApr 15,2014
Saddle Force Q, Operating Case
6148.73
Actual
kgf
Allowable
of Midspan
495.11
1406.14
kgf/cm
586.65
1406.14
kgf/cm
Long. Stress at Top
of Saddles
536.19
1406.14
kgf/cm
543.49
1406.14
kgf/cm

79.17
1124.91
kgf/cm
216.13
1757.68
kgf/cm
14.98
1406.14
kgf/cm

= 3.00 * ( 428.1/2 + 0 ) * 1100.0000/1372.5685
= 514.6 kgf
= max( 113.12 , 0.00 , 0 ) * 1100.0000/1800.0000
= 69.1 kgf
= 5634 + Max( 69 , 514 , 0 , 0 )
= 6148.7 kgf
6322.02
kgf
214.04
kgf
113.12
kgf

K1
= 0.1130
K2
= 1.1076
K3
= 0.8127
K4
= 0.3848
K5
= 0.7457
K6
= 0.0496
K7
= 0.0169
K8
= 0.3364
K9
= 0.2650
K10 = 0.0552
K1* = 0.2030
10

Step:
12
8:56amApr 15,2014
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -6148*43.60[1-(1-43.60/705.40+(77.726-0.000)/
(2*43.60*705.40))/(1+(4*0.00)/(3*705.40))]
= 97.6 kgf-m.
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 6148*705/4(1+2(77-0)/(705))/(1+(4*0)/
(3*705))-4*43/705
= 8425.8 kgf-m.
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 13.500 * 777.265/(2*9.700 ) - 8425.8/(pi*777.3*9.700 )
= 495.11 kgf/cm
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 13.500 * 777.265/(2 * 9.700 ) + 8425.8/(pi * 777.3 * 9.700 )
= 586.65 kgf/cm
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 13.500*777.265/(2*9.700)-97.6/(0.1130*pi*777.3*9.700)
= 536.19 kgf/cm
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 13.500*777.265/(2*9.700)+97.6/(0.2030*pi*777.3*9.700)
= 543.49 kgf/cm
= Q(L-2a)/(L+(4*h2/3))
= 6148 ( 705.40 - 2 * 43.60 )/(705.40 + ( 4 * 0.00/3))
= 5388.6 kgf
= K2 * T / ( Rm * t )
= 1.1076 * 5388.64/( 777.2650 * 9.7000 )
= 79.17 kgf/cm
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 777.265 * 9.700 )
11

Step:
12
8:56amApr 15,2014
= 67.727 mm
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7457 * 6148 * 0.1/( 9.700 * ( 180.00 + 67.73 + 67.73 ) )
= -14.98 kgf/cm
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -6148/(4*9.700 *(180.000 +67.727 +67.727 )) 3*0.0169 *6148/(2*9.700)
= -216.13 kgf/cm
= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 180.00 + 1.56 * sqrt( 777.265 * 9.700 ), 2 * 43.600 )

= 315.45 mm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
1380.0000
mm
Baseplate Thickness
Bpthk
12.7000
mm
Baseplate Width
Bpwid
152.4000
mm
Nribs
Rib Thickness
Ribtk
12.7000
mm
Web Thickness
Webtk
12.7000
mm
Webloc
Center
Web Location
Y
AY
Io
5.
35.
16938.
11.
16.
29.
45863.
77.
Web
119.
25.
292805.
4256.
BasePlate
222.
19.
430160.
9563.
Totals
362.
107.
785766.
13907.
Shell
Wearplate
Value
Value
Value
73.
8159.
73.
mm
cm**4
cm
Fh = K1 * Q = 0.2108 * 6148.729 = 1296.1818 kgf
17.8773
kgf/cm
0.2108
12

Step:
12
8:56amApr 15,2014
d
1468.0079
kgf/cm
370.7596
mm
480.5724
kgf-m.
) =
43.0800
kgf/cm
1631.1200
kgf/cm
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (6148 + 173 ) * 152.40/( 4 * 1380.000 * 1631.120 ))
= 5.666 mm
= ( 1380.0000 - 25.4 )/( 4 - 1 ) = 451.5333 mm
= e * Bpwid / 2
= 451.5333 * 152.4000/2 = 344.0684 cm
Axial Load [P]:
= Ap * Bp
= 344.1 * 2.92 = 1005.9 kgf
= ( 152.400 - 25.4 - 12.700 ) * 12.700 + 451.5333/2 * 12.700
= 43.188 cm
= P/Ar
= 1005.9/43.1885 = 23.2916 kgf/cm
Y
AY
Rib
90.0
17.9
160934.4
0.0
382.8
Web
90.0
28.7
258051.3
0.0
7.7
Values
90.0
46.6
418985.7
0.0
390.5

= Fl /( 2 * Bplen ) * e * rl / 2
Ay
Io
13

Step:
12
8:56amApr 15,2014
= 113.1/( 2 * 1380.00 ) * 451.533 * 633.83/2
= 5.865 kgf-m.
KL/R < Cc ( 21.0793 < 128.2550 ) per AISC E2-1
Sca = ( 1-( 21.08 )/(2 * 128.25 )) * 2446/
( 5/3+3*(21.08 )/(8* 128.25 )-( 21.08)/(8*128.25)

Check = 23.29/1396.99 + (5.86/4.339 )/1631.12
Check = 0.02
Y
AY
Ay
Io
Rib
63.5
14.5
92177.2
0.0
216.8
Web
63.5
57.3
364139.0
0.0
7.7
Values
63.5
71.9
456316.2
0.0
224.5
KL/R < Cc ( 13.5185 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 13.52 )/(2 * 128.25 )) * 2446/
( 5/3+3*(13.52 )/(8* 128.25 )-( 13.52)/(8*128.25)

Check = 28.00/1426.16 + ( 4.42/3.535 )/1631.12
Check = 0.03
Nbolts
Nbt

Thread Series
SA-193 B7
Stba
1757.68
kgf/cm
Bca
0.0000
mm
Edgedis
101.6000
mm
Bnd
25.4000
mm
Series
TEMA
970.24
kgf/cm
BltArea
3.5548
cm
14

Step:
12
8:56amApr 15,2014
QO
5807.4
kgf
QL
69.1
kgf
Ft
214.0
kgf
Fl
113.1
kgf
No

= 113.12/(1757.68 * 8.00 )
= 0.0080 cm
= 1100.00 * 214.04 + 0.00
= 235.45 kgf-m.
Eccentricity (e):
= Rmom / QO
= 235.45/5807.41
= 0 (No Uplift)
= max[0.0000 , 0.0080 , 0.0000 ]
= 0.0080 cm
15

FileName : AKL-newHorizontal Vessel Analysis (Test) :
Step:
13
8:56amApr 15,2014
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 180.000 + 1.56*sqrt( 775.7650 * 12.7000 ), 2 * 436.000 )
= 334.8430 mm
Vessel Mean Radius
Rm
775.77
mm
705.40
cm
436.00
mm
180.00
mm
theta
124.00
degrees
2538.08
kgf/cm
2538.08
kgf/cm
Saddle Width
1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces

11387.87
Actual
kgf
Allowable
of Midspan
473.40
2538.08
kgf/cm
603.36
2538.08
kgf/cm
Long. Stress at Top
of Saddles
531.79
2538.08
kgf/cm
542.05
2538.08
kgf/cm
112.20
2030.47
kgf/cm
247.03
3807.12
kgf/cm
19.97
2538.08
kgf/cm

= 3.00 * ( 141.3/2 + 0 ) * 1100.0000/1369.9198
16

Step:
13
8:56amApr 15,2014
= 170.2 kgf
= max( 113.12 , 0.00 , 0 ) * 1100.0000/1800.0000
= 22.8 kgf
= 11217 + Max( 22 , 170 , 0 , 0 )
= 11387.9 kgf
11561.16
kgf
70.63
kgf
37.33
kgf
Hydrostatic Test Pressure at center of Vessel:
17.628 kgf/cm

K1
= 0.1130
K2
= 1.1076
K3
= 0.8127
K4
= 0.3848
K5
= 0.7457
K6
= 0.0496
K7
= 0.0170
K8
= 0.3364
K9
= 0.2650
K10 = 0.0552
K1* = 0.2030

[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -11387*43.60[1-(1-43.60/705.40+(77.576-0.000)/
(2*43.60*705.40))/(1+(4*0.00)/(3*705.40))]
= 178.9 kgf-m.
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 11387*705/4(1+2(77-0)/(705))/(1+(4*0)/
(3*705))-4*43/705
= 15603.2 kgf-m.
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 17.628 * 775.765/(2*12.700 ) - 15603.2/(pi*775.8*12.700 )
= 473.40 kgf/cm
17

Step:
13
8:56amApr 15,2014
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 17.628 * 775.765/(2 * 12.700 ) + 15603.2/(pi * 775.8 * 12.700 )
= 603.36 kgf/cm
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 17.628*775.765/(2*12.700)-178.9/(0.1130*pi*775.8*12.700)
= 531.79 kgf/cm
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 17.628*775.765/(2*12.700)+178.9/(0.2030*pi*775.8*12.700)
= 542.05 kgf/cm
= Q(L-2a)/(L+(4*h2/3))
= 11387 ( 705.40 - 2 * 43.60 )/(705.40 + ( 4 * 0.00/3))
= 9980.1 kgf
= K2 * T / ( Rm * t )
= 1.1076 * 9980.13/( 775.7650 * 12.7000 )
= 112.20 kgf/cm
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 775.765 * 12.700 )
= 77.421 mm
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7457 * 11387 * 0.1/( 12.700 * ( 180.00 + 77.42 + 77.42 ) )
= -19.97 kgf/cm
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -11387/(4*12.700 *(180.000 +77.421 +77.421 )) 3*0.0170 *11387/(2*12.700)
= -247.03 kgf/cm
= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 180.00 + 1.56 * sqrt( 775.765 * 12.700 ), 2 * 43.600 )

= 334.84 mm
18

Step:
13
8:56amApr 15,2014
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
1380.0000
mm
Baseplate Thickness
Bpthk
12.7000
mm
Baseplate Width
Bpwid
152.4000
mm
Nribs
Rib Thickness
Ribtk
12.7000
mm
Web Thickness
Webtk
12.7000
mm
Webloc
Center
Web Location
Y
AY
Io
6.
48.
30581.
26.
19.
29.
54435.
108.
Web
121.
24.
291895.
4253.
BasePlate
222.
19.
430160.
9563.
Totals
368.
120.
807072.
13950.
Shell
Wearplate
Value
Value
Value
67.
8534.
72.
mm
cm**4
cm
0.2108
Fh = K1 * Q = 0.2108 * 11387.869 = 2400.6179 kgf

33.2850
kgf/cm
1468.0079
kgf/cm
370.2075
mm
888.7278
kgf-m.
) =
69.8720
kgf/cm
1631.1200
kgf/cm
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (11387 + 173 ) * 152.40/( 4 * 1380.000 * 1631.120 ))
= 7.662 mm
19

Step:
13
8:56amApr 15,2014
= ( 1380.0000 - 25.4 )/( 4 - 1 ) = 451.5333 mm
= e * Bpwid / 2
= 451.5333 * 152.4000/2 = 344.0684 cm
Axial Load [P]:
= Ap * Bp
= 344.1 * 5.41 = 1863.0 kgf
= ( 152.400 - 25.4 - 12.700 ) * 12.700 + 451.5333/2 * 12.700
= 43.188 cm
= P/Ar
= 1863.0/43.1885 = 43.1376 kgf/cm
Y
AY
Ay
Io
Rib
90.0
17.9
160934.4
0.0
382.8
Web
90.0
28.7
258051.3
0.0
7.7
Values
90.0
46.6
418985.7
0.0
390.5

= Fl /( 2 * Bplen ) * e * rl / 2
= 37.3/( 2 * 1380.00 ) * 451.533 * 630.83/2
= 1.926 kgf-m.
KL/R < Cc ( 20.9796 < 128.2550 ) per AISC E2-1
Sca = ( 1-( 20.98 )/(2 * 128.25 )) * 2446/
( 5/3+3*(20.98 )/(8* 128.25 )-( 20.98)/(8*128.25)

Check = 43.14/1397.40 + (1.93/4.339 )/1631.12
Check = 0.03
Y
AY
Ay
Io
20

Step:
13
8:56amApr 15,2014
Rib
63.5
14.5
92177.2
0.0
216.8
Web
63.5
57.3
364139.0
0.0
7.7
Values
63.5
71.9
456316.2
0.0
224.5
KL/R < Cc ( 13.3488 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 13.35 )/(2 * 128.25 )) * 2446/
( 5/3+3*(13.35 )/(8* 128.25 )-( 13.35)/(8*128.25)

Check = 51.85/1426.77 + ( 1.44/3.535 )/1631.12
Check = 0.04
Nbolts
Nbt

SA-193 B7
Stba
1757.68
Bca
0.0000
mm
Edgedis
101.6000
mm
Bnd
25.4000
mm

Thread Series
Series
kgf/cm
TEMA
970.24
kgf/cm
BltArea
3.5548
cm
QO
11391.0
kgf
QL
22.8
kgf
Ft
70.6
kgf
Fl
37.3
kgf

= 37.33/(1757.68 * 8.00 )
= 0.0027 cm
No
21

Step:
13
8:56amApr 15,2014
= 1100.00 * 70.63 + 0.00
= 77.70 kgf-m.
Eccentricity (e):
= Rmom / QO
= 77.70/11391.01
= 0 (No Uplift)
= max[0.0000 , 0.0027 , 0.0000 ]
= 0.0027 cm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 180.000 + 1.56*sqrt( 775.7650 * 12.7000 ), 2 * 436.000 )
= 334.8430 mm
Vessel Mean Radius
Rm
775.77
mm
705.40
cm
436.00
mm
Saddle Width
180.00
mm
theta
124.00
degrees
2538.08
kgf/cm
2538.08
kgf/cm
1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
10644.17
kgf
22

Step:
13
8:56amApr 15,2014
Actual
Allowable
of Midspan
477.64
2538.08
kgf/cm
599.12
2538.08
kgf/cm
Long. Stress at Top
of Saddles
532.22
2538.08
kgf/cm
541.81
2538.08
kgf/cm
104.87
2030.47
kgf/cm
230.90
3807.12
kgf/cm
18.67
2538.08
kgf/cm

= 3.00 * ( 141.3/2 + 0 ) * 1100.0000/1369.9198
= 170.2 kgf
= max( 113.12 , 0.00 , 0 ) * 1100.0000/1800.0000
= 22.8 kgf
= 10474 + Max( 22 , 170 , 0 , 0 )
= 10644.2 kgf
10817.46
kgf
70.63
kgf
37.33
kgf
Hydrostatic Test Pressure at center of Vessel:
17.628 kgf/cm

K1
= 0.1130
K2
= 1.1076
K3
= 0.8127
K4
= 0.3848
K5
= 0.7457
K6
= 0.0496
K7
= 0.0170
K8
= 0.3364
K9
= 0.2650
K10 = 0.0552
K1* = 0.2030
23

Step:
13
8:56amApr 15,2014
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -10644*43.60[1-(1-43.60/705.40+(77.576-0.000)/
(2*43.60*705.40))/(1+(4*0.00)/(3*705.40))]
= 167.2 kgf-m.
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 10644*705/4(1+2(77-0)/(705))/(1+(4*0)/
(3*705))-4*43/705
= 14584.2 kgf-m.
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 17.628 * 775.765/(2*12.700 ) - 14584.2/(pi*775.8*12.700 )
= 477.64 kgf/cm
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 17.628 * 775.765/(2 * 12.700 ) + 14584.2/(pi * 775.8 * 12.700 )
= 599.12 kgf/cm
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 17.628*775.765/(2*12.700)-167.2/(0.1130*pi*775.8*12.700)
= 532.22 kgf/cm
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 17.628*775.765/(2*12.700)+167.2/(0.2030*pi*775.8*12.700)
= 541.81 kgf/cm
= Q(L-2a)/(L+(4*h2/3))
= 10644 ( 705.40 - 2 * 43.60 )/(705.40 + ( 4 * 0.00/3))
= 9328.4 kgf
= K2 * T / ( Rm * t )
= 1.1076 * 9328.36/( 775.7650 * 12.7000 )
= 104.87 kgf/cm
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 775.765 * 12.700 )
= 77.421 mm
24

Step:
13
8:56amApr 15,2014

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7457 * 10644 * 0.1/( 12.700 * ( 180.00 + 77.42 + 77.42 ) )
= -18.67 kgf/cm
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -10644/(4*12.700 *(180.000 +77.421 +77.421 )) 3*0.0170 *10644/(2*12.700)
= -230.90 kgf/cm
= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 180.00 + 1.56 * sqrt( 775.765 * 12.700 ), 2 * 43.600 )

= 334.84 mm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
1380.0000
mm
Baseplate Thickness
Baseplate Width
Bpthk
12.7000
mm
Bpwid
152.4000
mm
Nribs
Rib Thickness
Ribtk
12.7000
mm
Web Thickness
Webtk
12.7000
mm
Webloc
Center
Web Location
Shell
AY
Io
6.
48.
30581.
26.
19.
29.
54435.
108.
Web
121.
24.
291895.
4253.
BasePlate
222.
19.
430160.
9563.
Totals
368.
120.
807072.
13950.
Wearplate
Value
Value
Value
67.
8534.
72.
mm
cm**4
cm
Fh = K1 * Q = 0.2108 * 10644.168 = 2243.8420 kgf
31.1112
kgf/cm
1468.0079
kgf/cm
0.2108
25

Step:
13
8:56amApr 15,2014
370.2075
mm
830.6882
kgf-m.
) =
65.3089
kgf/cm
1631.1200
kgf/cm
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (10644 + 173 ) * 152.40/( 4 * 1380.000 * 1631.120 ))
= 7.411 mm
= ( 1380.0000 - 25.4 )/( 4 - 1 ) = 451.5333 mm
= e * Bpwid / 2
= 451.5333 * 152.4000/2 = 344.0684 cm
Axial Load [P]:
= Ap * Bp
= 344.1 * 5.06 = 1741.4 kgf
= ( 152.400 - 25.4 - 12.700 ) * 12.700 + 451.5333/2 * 12.700
= 43.188 cm
= P/Ar
= 1741.4/43.1885 = 40.3204 kgf/cm
Y
AY
Rib
90.0
17.9
160934.4
0.0
Web
90.0
28.7
258051.3
0.0
7.7
Values
90.0
46.6
418985.7
0.0
390.5

= Fl /( 2 * Bplen ) * e * rl / 2
= 37.3/( 2 * 1380.00 ) * 451.533 * 630.83/2
Ay
Io
382.8
26

Step:
13
8:56amApr 15,2014
= 1.926 kgf-m.
KL/R < Cc ( 20.9796 < 128.2550 ) per AISC E2-1
Sca = ( 1-( 20.98 )/(2 * 128.25 )) * 2446/
( 5/3+3*(20.98 )/(8* 128.25 )-( 20.98)/(8*128.25)

Check = 40.32/1397.40 + (1.93/4.339 )/1631.12
Check = 0.03
Y
AY
Ay
Io
Rib
63.5
14.5
92177.2
0.0
216.8
Web
63.5
57.3
364139.0
0.0
7.7
Values
63.5
71.9
456316.2
0.0
224.5
KL/R < Cc ( 13.3488 < 128.2550 ) per AISC E2-1

Sca = ( 1-( 13.35 )/(2 * 128.25 )) * 2446/
( 5/3+3*(13.35 )/(8* 128.25 )-( 13.35)/(8*128.25)

Check = 48.47/1426.77 + ( 1.44/3.535 )/1631.12
Check = 0.04
Nbolts
Nbt

Thread Series
SA-193 B7
Stba
1757.68
Bca
0.0000
mm
Edgedis
101.6000
mm
Bnd
25.4000
mm
Series
kgf/cm
TEMA
970.24
kgf/cm
BltArea
3.5548
cm
QO
10647.3
kgf
27

Step:
13
8:56amApr 15,2014
QL
22.8
kgf
Ft
70.6
kgf
Fl
37.3
kgf
No

= 37.33/(1757.68 * 8.00 )
= 0.0027 cm
= 1100.00 * 70.63 + 0.00
= 77.70 kgf-m.
Eccentricity (e):
= Rmom / QO
= 77.70/10647.31
= 0 (No Uplift)
= max[0.0000 , 0.0027 , 0.0000 ]
= 0.0027 cm
28

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PV Elite 2014 SP1 Licensee: SPLM Licensed User

FileName : AKL-newEarthquake Load Calculation :

Earthquake Analysis Results

The Importance Factor as Specified by the User is .

The UBC Frequency and Soil Factor (C)

The UBC Force Factor as Specified by the User is ..

The UBC Total Weight (W) for the Vessel is ........

The UBC Total Shear (V) for the Vessel is .........

The UBC Top Shear (Ft) for the Vessel is ..........

Earthquake Load Calculation

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: SPLM Licensed User

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Nozzles

Center of Gravity of Tubesheet(s)

Center of Gravity of Tubes

Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded

Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition

Vessel CG in the Test Condition

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: SPLM Licensed User

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Stiffened Vessel Length per 4.15.6

Distance from Saddle to Vessel tangent

Shell Allowable Stress used in Calculation

Head Allowable Stress used in Calculation

Circumferential Efficiency in Plane of Saddle

Circumferential Efficiency at Mid-Span

Saddle Force Q, Operating Case

------------------------------------------------------------------Long. Stress at Top

Long. Stress at Bottom of Midspan

Long. Stress at Top

Long. Stress at Bottom of Saddles

Tangential Shear in Shell

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

PV Elite 2014 SP1 Licensee: SPLM Licensed User

Transverse Shear Load Saddle

Longitudinal Shear Load Saddle

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Dimension a is greater than or equal to Rm / 2.

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

PV Elite 2014 SP1 Licensee: SPLM Licensed User

= min( 180.00 + 1.56 * sqrt( 777.265 * 9.700 ), 2 * 43.600 )

PV Elite 2014 SP1 Licensee: SPLM Licensed User

Number of Ribs ( inc. outside ribs )

Fh = K1 * Q = 0.2108 * 6692.286 = 1410.7662 kgf

Allowed Stress, Sa = 0.6 * Yield Str =

Allowed Stress, Sa = 2/3 * Yield Str =

Minimum Thickness of Baseplate per Moss :

PV Elite 2014 SP1 Licensee: SPLM Licensed User

Effective Baseplate Length [e]:

Bending Moment [Rm]:

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

PV Elite 2014 SP1 Licensee: SPLM Licensed User

KL/R < Cc ( 13.5185 < 128.2550 ) per AISC E2-1

AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Total Number of Bolts in Tension/Baseplate

Bolt Allowable Stress

Bolt Corrosion Allowance

BasePlate Allowable Stress

= -Qa [1 - (1- a/L + (R-h2)/(2aL))/(1+(4h2)/3L)]

= -Qa [1 - (1- a/L + (R-h2)/(2aL))/(1+(4h2)/3L)]