SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Pressurization for Leak Testing

SAIC NUMBER

DATE APPROVED

SAIC-A-2023

PROJECT TITLE

WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

25-May-05

QR NUMBER

MECH.

CONTRACTOR / SUBCONTRACTOR

EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO.

QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM
No.

ACCEPTANCE CRITERIA

REFERENCE

A. General:

A1

Proponent has thoroughly inspected the equipment/system to be tested.

All piping components included in the limits of the test as shown in the
Test diagram are completely re-instated in accordance with the P&ID.
NOTE: All designated "YES" items in the MCC Punchlist were
completed or corrected.

A2

An approved leak test procedure shall be available at the site prior to

commencing the leak testing activities. (G.I.-2.102, Para. 5.2).
NOTE: Additional checkpoints specifically described in the test
procedure shall be written as supplementary checkpoints.

SAES-A-004,
Para. 7.1.1

A3

Pressure gages and pressure recorders shall be calibrated before the

tests.

SAES-A-004,
Para. 7.1.5

A4

A minimum of two pressure gages are required for the test system. One
pressure gage shall be on the test pump and the other(s) on the test
system. Their accuracy shall be within 5% of one another.

SAES-A-004,
Para. 7.1.5 c

A5

During the application of the test pressure, all in-line valves if not used as
test isolation valves are in an open position.

SAES-A-004,
Para 8.1.3

A6

All flange joints are taped and a hole punched for detection of leak.

A7

Proper test medium (inert gas or steam) is used as specified in the

approved leak test procedure.

G.I.-2.102,
Para. 5.3

A8

Means of control for access to site is in place.

G.I.-2.102,
Para. 5.11

A9

Control pressure rise: Check for leaks at 25 psig or 50% of the test
pressure whichever is lower.

G.I.-2.102,
Para. 5.16

Control pressure rise: After preliminary checks for leaks, increase the
pressure (for inert gas or other gas as test medium) in steps no greater
A10
than one-tenth of the test pressure with at least 10 minute holds at each
step to check for leaks and weaknesses.

G.I.-2.102,
Para. 5.16

A11 Depressurize the system before stopping or repairing leaks.

G.I.-2.102,
Para. 5.17

A12 (Additional Check Points per approved procedure)

Page 1 of 2

G.I.-2.102,
Para. 5.1

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Pressurization for Leak Testing

SAIC-A-2023

PROJECT TITLE

ITEM
No.

DATE APPROVED

WBS / BI / JO NUMBER

ACCEPTANCE CRITERIA

REFERENCE

QR NUMBER

25-May-05

MECH.

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

REMARKS:

REFERENCE DOCUMENTS:
1. SAES-A-004, General Requirements for Pressure Testing, (30 June, 2003)
2. G.I.-2-102, Pressure Testing Safely, (22 July, 2002)

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:

Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others

Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 2 of 2

N = NO F = FAILED