ANNEX N

AWS D1.1/D1.1M:2008

WELDING PROCEDURE SPECIFICATION (WPS) Yes

PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
Identification # _________________________________
Revision _______ Date __________ By ____________
Authorized by __________________ Date __________
TypeManual
Semiautomatic
Machine
Automatic

Hari Weld's Operation

Company Name _______________________________
GMAW
Welding Process(es) ____________________________
2
Supporting PQR No.(s) __________________________

JOINT DESIGN USED

Type:
Single
Double Weld
Backing: Yes
No
Backing: Backing Material:
2
2
Root Opening ______
Root Face Dimension ________
J
80
Groove Angle: ___________
Radius (JU) _________
10
Back Gouging: Yes
No
Method _______

POSITION
5G
Unlimited
Position of Groove: ______________
Fillet: __________
Vertical Progression: Up
Down
ELECTRICAL CHARACTERISTICS
Constan Current
______________________
Transfer Mode (GMAW)
Short-Circuiting
Globular
Spray
Current: AC
DCEP
DCEN
Pulsed
Power Source: CC
CV
Other ________________________________________
Tungsten Electrode (GTAW)
1.8"(3,2mm)
Size: ______________
E6013
Type: ______________

BASE METALS
ASTM A 36
Material Spec. _________________________________
Type or Grade _________________________________
Unlimited
10
Thickness: Groove ____________
Fillet __________
60 cm
Diameter (Pipe) ________________________________
FILLER METALS
A5.18
AWS Specification______________________________
ER70S-6
AWS Classification _____________________________

SHIELDING
CO2
Flux ___________________ Gas _________________
50% CO2
Composition __________
45
55 cfh
Electrode-Flux (Class)_____ Flow Rate ____________
______________________ Gas Cup Size _________

TECHNIQUE
Stringer
Stringer or Weave Bead: _________________________
Multipass
Multi-pass or Single Pass (per side)_________________
1
Number of Electrodes ___________________________
Electrode Spacing
Longitudinal ____________
Lateral_________________
Angle _________________
Contact Tube to Work Distance ____________________
None
Peening ______________________________________
Wire Brush
Interpass Cleaning: _____________________________

PREHEAT
60
Preheat Temp., Min. ____________________________
60
350
Interpass Temp., Min. ___________
Max. _________

POSTWELD HEAT TREATMENT

1100 - 1150 F
Temp. ________________________________________
1 hr/in., 1 hr minimum
Time _________________________________________

WELDING PROCEDURE
Pass or
Weld
Layer(s)

Filler Metals
Process

Class

Diam.

Root
pass

SMAW E7016 3,3

Hot
pass

SMAW
SMAW

filler
caping

Current
Type &
Polarity

Amps or Wire
Feed Speed

Volts

D 110 cv
CE
P

SMAW

Form N-1 (Front)

348

Travel
Speed

Joint Details

ANNEX N

AWS D1.1/D1.1M:2008

Procedure Qualification Record (PQR) # __________

Test Results
TENSILE TEST
Specimen
No.

Width

Thickness

Area

Ultimate Tensile
Load, lb

Ultimate Unit
Stress, psi

Character of Failure
and Location

GUIDED BEND TEST

Specimen
No.

Type of Bend

Result

Remarks

VISUAL INSPECTION
Appearance___________________________________
Undercut _____________________________________
Piping porosity ________________________________
Convexity_____________________________________
Test date _____________________________________
Witnessed by__________________________________

Radiographic-ultrasonic examination
RT report no.: __________ Result ________________
UT report no.: ___________ Result ________________
FILLET WELD TEST RESULTS
Minimum size multiple pass Maximum size single pass
Macroetch
Macroetch
1. _______ 3. ________ 1. ________ 3. ________
2. _______
2. ________

Other Tests

All-weld-metal tension test

Tensile strength, psi _____________________________
Yield point/strength, psi __________________________
Elongation in 2 in, % ____________________________
Laboratory test no. _________________________

Welders name ________________________________

Clock no. ______________ Stamp no. _____________

Tests conducted by _________________________________________________________ Laboratory

Test number ___________________________________
Per __________________________________________
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (__________ ) Structural Welding CodeSteel.
(year)

Signed _______________________________________
Manufacturer or Contractor

By ___________________________________________
Title _________________________________________
Date _________________________________________
Form N-1 (Back)

352