Welding Procedure Specification Register (Structural Steel) : AWS D1.1

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WELDING PROCEDURE SPECIFICATION REGISTER

https://www.weldinginspections.net
(STRUCTURAL STEEL) contact@weldinginspections.net
Dia. Thk. Diameter range Thickness range

Consumable Impact Hardnes Tested
# WPS No. PQR No. Material spec. Code Group Process Polarity Pos. Tested [mm] [mm]
test (OC) s test
Spec. Class. [mm] [mm] Min. Max. Min. Max.
2 AWS D1.1
https://weldinginspections.net/wps/
- - - - - - - - - - - - - - - - - - -
Note:
Prapred by: Reviewed by: Approved by:

The Welding Inspections Community
contact@weldinginspections.net
PROCEDURE QUALIFICATION RECORD

(AWS D1.1 – 2020 EDITION)
PQR No.: PQR-02 Rev. 00
DESCRIPTION JOINT SKETCH

1. PQR no.: PQR-02 Rev. 00
35°
2. Date of issue: Dec-2017
3. Applicable code: AWS D1.1 – 2020 Edition
4. Welding process: FCAW , Type Semiautomatic 5.1 5.2 5.3
5. Position: 3G Uphill 4.1 4.2
18 mm
18 mm
JOINTS DETAILS 3
1. Groove type: Single V-Groove weld – Butt joint 2 0 mm
2. Groove angle: 35 degree included 1
3. Root opening: 6 mm
4. Root face: 0 ~ 1 mm 6 mm
5. Back gouging: None ,Method: -
BASE METALS Specification Type/Grade AWS group no. Thickness [mm] Size (NPS) Diameter
Base material ABS AH36 II - -
Welded to ABS AH36 II - -
Backing material - - - - - -
Other: backing by ceramic
FILLER METALS PREHEAT
1. Preheat temperature: -
1. AWS classification A5.36 E71T1-C1A0-CS1 2. Interpass temperature: see welding parameters table
2. Diameter [mm] 1.2 PWHT
3. Manufacturer/Trade name Hyundai SF-71 1. PWHT temperature: None
2. Time at temperature range: None
3. T limits: None
GAS ELECTRICAL CHARACTERISTICS
1. Heat input: refer to welding parameter table
1. Composition 2. Transfer mode (GMAW): -
2. Flow rate 3. Current type & polarity: DC EP
3. Nozzle size 4. Amperage and Voltage range: refer to welding parameter table
5. Wire feed speed: Amps
TECHNIQUE
1. String or weave: Weave 5. Peening None
2. Multi to single pass/side: Multipass 6. Interpass cleaning: Wire brush
3. Oscillation (mech./Auto.): - 7. Contract tip to work distance 15 ~ 25 mm
4. Number of electrode 1 8. Other: -
OTHER
TESTS
# Type of tests Clause/Figures reference Acceptance criteria Results Remarks
1 Visual inspection
2 RT
3 Side bends
4 Tensile test
5 Macroetch
6 CVN tests
WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT
Page | 1

TENSILE TEST
Width Thickness Area Ultimate tensile Ultimate unit Character of failure and
Specimen No.
[mm] [mm] [mm^2] load, [kN] stress, [MPa] location
GUIDED BEND TEST
Specimen No. Type of bend Result Remarks
HARDNESS TEST [HV10]

Heat affected
Line Base metal Heat affected zone Weld metal Base metal
zone
1 – Cap
B – Root
TOUGHNESS TEST
Impact Values
Specimen Notch Specimen Test Average
No. Location Size [mm] Temp. [ºC] Lateral [J]
J % Shear
expansion [mm]
CERTIFICATION
Welder name ID number Stamp number Tests conducted by
Laboratory
- - - Test number
File number
Page | 2

WELDING PARAMETERS
Weld bead
Pass No.
Process, Current Preheat Interpass Travel Heat [mm] Purging Shielding

Current Voltage
rod's class., & temp. temp. Speed Input gas flow gas flow
[A] [V]
size [mm] Polarity [0C] [0C] [mm/min.] [kJ/mm] [L/min.] [L/min.]
W D
1 FCAW DC EP Ambient - 145 24 138 1.51 11 3 - 18
2 E71T1 - - 130 150 24 138 1.57 13 5 - 18
3 1.2 - - 135 153 24 125 1.76 15 4 - 18
4.1 - - - 150 160 23 122 1.81 10 5 - 18
4.2 - - - 60 160 24 140 1.65 10 5 - 18
5.1 - - - 60 165 24 140 1.70 13 2 - 18
5.2 - - - 150 160 26 140 1.78 14 2 - 18
5.3 - - - 150 165 26 150 1.72 14 2 - 18
- - - - - - - - - - - - -
Note:
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, weld, and tested in
accordance with the requirements of Clause xx of AWS D1.1 ( 2020 edition ) Structural Welding Code – Steel.
Page | 3


1. PQR no.: PQR-01 Rev. 00
2. Date of issue: dd/mmm/yyyy
60°
3. Applicable code: AWS D1.1 – 2020 Edition
4. Welding process: SMAW , Type: Manual
5. Position: 6G Uphill 5.1 5.2 5.3
4.1 4.2
12.7 mm
12.7 mm
JOINTS DETAILS
1. Groove type: Single V-Groove weld – Butt joint 3.1 3.2
2
2. Groove angle: 60 degree included
1
3. Root opening: 3.2 mm 3.2mm 1 mm
4. Root face: 1 mm
5. Back gouging: None ,Method: -
BASE METALS Specification Type/Grade AWS group no. Thickness [mm] Size (NPS) Diameter
Base material API 5L X52 II 12.7 8” 219.1 mm
Welded to API 5L X52 II 12.7 8” 219.1 mm
Backing material None None - - - -
Other:
1. Preheat temperature: Ambient (31.5 ºC)
1. AWS classification: A5.1 E7016 2. Interpass temperature: Max. 135 ºC
2. Diameter [mm]: 3.2 PWHT

3. Manufacturer/Trade name: Thai-Kobe LB-52 1. PWHT temperature: None
2. Time at temperature range: -
3. T limits: -
1. Heat input: refer to welding parameter table
2. Transfer mode (GMAW): n/a
1. Composition: n/a 3. Current type & polarity: DC EP
2. Flow rate: - 4. Amperage & voltage range: refer to welding parameter table
5. Wire feed speed: n/a
3. Nozzle size: -
TECHNIQUE
1. String or weave: String / Weave 5. Peening None
2. Multi to single pass/side: Multipass 6. Interpass cleaning: Wire brushing / grinding
3. Oscillation (mech./Auto.): - 7. Contract tip to work distance n/a
4. Number of electrodes: 1 8. Other: -
OTHER
Page | 1

TESTS
# Type of tests Clause/Figures reference Acceptance criteria Result Remarks
1 Visual inspection
2 RT
3 Side bends
4 Tensile test
5 Macroetch
6 CVN tests
TENSILE TEST
Width Thickness Area Ultimate tensile Ultimate unit stress, Character of failure
Specimen No.
[mm] [mm] [mm^2] load [kN] [MPa] and location
A
B
GUIDED BEND TEST
Specimen No. Type of bend Result Remarks
HARDNESS TEST [HV10]

Heat affected
Line Base metal Heat affected zone Weld metal Base metal
zone
1 – Cap
2 – Root
TOUGHNESS TEST
Test Impact Values
Specimen Notch Specimen Average
Temp. Lateral
No. Location Size [mm] J % Shear [J]
[ºC] expansion
Page | 2

CERTIFICATION
Welder name ID number Stamp number Tests conducted by
Laboratory
Test number
- - - File number
WELDING PARAMETERS
Weld bead
Pass No.
Process,
Current Interpass Travel Heat [mm] Purging Shielding
rod's Preheat Current Voltage
& temp. Speed Input gas flow gas flow
class., size temp. [0C] [A] [V]
Polarity [0C] [mm/min.] [kJ/mm] [L/min.] [L/min.]
[mm] W D
1 SMAW DC EP Ambient - 80 18 85 1.02 8 3 N/A N/A
- E7016 - - 90 88 19 80 1.25 8 3 N/A N/A
- 3.2 - - 85 90 20 80 1.35 8 3 N/A N/A
- - - - 90 85 20 78 1.31 8 3 N/A N/A
- - - - 120 90 18 78 1.25 8 3 N/A N/A
- - - - 125 93 18 72 1.40 8 3 N/A N/A
- - - - 120 80 18 71 1.22 8 3 N/A N/A
- - - - 120 90 20 71 1.52 8 3 N/A N/A
2 SMAW DC EP - 135 130 20 100 1.56 8 2 N/A N/A
- E7016 - - 105 109 18 110 1.07 8 2 N/A N/A
- 3.2 - - 95 110 18 102 1.16 8 2 N/A N/A
- - - 83 116 19 110 1.20 8 2 N/A N/A
- - - - 90 117 20 109 1.29 8 2 N/A N/A
- - - - 85 127 20 100 1.52 8 2 N/A N/A
- - - - 120 130 20 105 1.49 8 2 N/A N/A
- - - - 125 125 18 105 1.29 8 2 N/A N/A
3.1 SMAW DC EP - 80 107 18 110 1.05 8 3 N/A N/A
- E7016 - - 105 105 18 115 0.99 8 3 N/A N/A
- 3.2 - - 130 103 18 100 1.11 8 2 N/A N/A
3.2 SMAW DC EP - 90 107 18 95 1.22 8 3 N/A N/A
Page | 3

- E7016 - - 115 106 18 90 1.27 8 3 N/A N/A
- 3.2 - - 116 107 18 110 1.05 8 3 N/A N/A
4.1 SMAW DC EP - 105 116 20 120 1.16 8 3 N/A N/A
- E7016 - - 105 115 20 115 1.20 8 3 N/A N/A
- 3.2 - - 107 116 20 120 1.16 8 3 N/A N/A
4.2 SMAW DC EP - 90 116 20 121 1.15 8 3 N/A N/A
- E7016 - - 112 115 20 120 1.15 8 3 N/A N/A
- 3.2 - - 95 115 20 120 1.15 8 3 N/A N/A
5.1 SMAW DC EP - 115 105 19 105 1.14 8 2 N/A N/A
- E7016 - - 95 105 20 100 1.26 8 2 N/A N/A
- 3.2 - - 98 104 19 102 1.16 8 2 N/A N/A
5.2 SMAW DC EP - 105 103 20 100 1.24 8 2 N/A N/A
- E7016 - - 105 102 20 101 1.21 8 2 N/A N/A
- 3.2 - - 95 104 20 105 1.19 8 2 N/A N/A
5.3 SMAW DC EP - 85 103 20 90 1.37 8 2 N/A N/A
- E7016 - - 115 105 20 95 1.33 8 2 N/A N/A
- 3.2 - - 104 103 20 90 1.37 8 2 N/A N/A
- - - - - - - - - - - - -
Note:
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, weld, and tested in
accordance with the requirements of Clause 10 of AWS D1.1 ( 2020 edition ) Structural Welding Code – Steel.
Page | 4
WELDING PROCEDURE SPECIFICATION


WPS no. : WIC-WPC-xx Rev. 00
Date of issue : dd-mmm-yyyy 60°
Applicable code : AWS D1.1 2020 Edition
Welding process/Type : FCAW / Semiauto
Supporting PQR no. : - n-1 n
Position : -
-
JOINTS DETAILS
T1
T2
- -
Groove type :
Groove angle : 2
Root opening : 1
Root face :
Back gouging : 3.2mm 1 mm
Method :
BASE METALS Specification Type/Grade AWS group no. BASE METAL THICKNESS As welded With PWHT
Base material - - I or II CJP Groove welds - -
Welded to - - I or II CJP Groove w/CVN - -
Backing material - - - PJP Groove welds - -
Other: - Fillet welds - -
DIAMETER 100mm and over
AWS classification :- Min. preheat temperature : ºC
Filler metal diameter :- Max. inter-pass temperature : ºC
Manufacturer/Trade name :- PWHT
PWHT temperature : None
Time at temperature range :-
T limits :-
SHIELDING GAS ELECTRICAL CHARACTERISTICS
Composition :- Max. heat input: :-
Flow rate :- Transfer mode :-
Nozzle size :- Current type & polarity: :-
A & V range :-
Power source type :-
TECHNIQUE
String or weave :- Number of electrodes :
Multi to single pass/side : Contact tube-to-work distance :
Oscillation (GTAW mech./Auto.) : Peening :
Traverse length : Inter-pass cleaning :
Traverse speed : Other :
Dwell time :
WELDING PARAMETERS
Filler metal Wire
Current & Travel speed Heat input
Layer Process Amp. Volt. feed Other
Class. Dia. polarity [mm/minute] [kJ/mm]
speed
Root FCAW
Hot FCAW
Fill FCAW
Cap FCAW
Page | 1


Welding process/Type : SAW / Mechanized
Position : -
-
JOINTS DETAILS
T1
T2
- -
Groove type :
Groove angle : 2
Root opening : 1
Root face :
Method :
AWS classification : Min. preheat temperature : ºC
Filler metal diameter : Max. inter-pass temperature : ºC
Electrode / Flux classification : PWHT
Manufacturer/Trade name : PWHT temperature : None
Supplemental filler metal : Time at temperature range :-
T limits :-
Composition : Max. heat input: :-
Flow rate : Transfer mode :-
Nozzle size : Current type & polarity: :-
A & V range :-
TECHNIQUE
String or weave : Oscillation (GTAW mech./Auto.) :
Multi to single pass/side : Traverse length :
Number of electrodes : Traverse speed :
Longitudinal spacing of arcs : Dwell time :
Angle of parallel electrodes : Peening :
Angle of electrode (Mech./Auto.) : Inter-pass cleaning :
Normal to directions of travel : Other :
WELDING PARAMETERS
Filler metal Wire
speed
All SAW
Page | 1


WPS no. : WIC-WPC-xx Rev. 00 60°
Date of issue : dd-mmm-yyyy
Welding process/Type : SMAW / Manual
Supporting PQR no. : WIC-PQR-00 Rev. 00 - n-1 n
Position : 6G, Uphill - -
JOINTS DETAILS
T1
T2
- -
Groove type: : Single V-Groove weld – Butt joint
2
Groove angle: : 60º+10º / -5º
Root opening: : 3.2+3/ -2 mm 1
Root face: : 0 ~ 2 mm 3.2mm 1 mm
Back gouging/Method: : None / -
Min. preheat temperature : ºC
AWS classification :- Max. inter-pass temperature : ºC
Diameter [mm] :- PWHT
Manufacturer/Trade name :- PWHT temperature : None
Flux :- Time at temperature range :-
T limits :-
Heat input: :-
Composition :- Pulsing current: :-
Flow rate :- Current type & polarity: :-
Nozzle size :- Amperage and voltage range :-
Electrode diameter :-
TECHNIQUE OTHER
String or weave: :-
Multi to single pass/side: :-
Oscillation (GTAW mech./Auto.): :-
Traverse length: :-
Traverse speed: :-
Dwell time: :-
Peening :-
Inter-pass cleaning :-
Other :
WELDING PARAMETERS
Filler metal
Current & Amperage Travel speed Heat input
Layer Process Dia. Voltage range Other
Class. polarity range [mm/minute] [kJ/mm]
[mm]
Root SMAW E7016 3.2 DC EP 70 – 110 18 – 20 65 – 95 0.8 – 2.03
Hot SMAW E7016 3.2 DC EP 90 – 150 18 – 20 90 – 120 0.81 – 2.00
Fill SMAW E7016 3.2 DC EP 90 – 130 18 – 20 80 – 130 0.75 – 1.95
Cap SMAW E7016 3.2 DC EP 90 – 120 18 – 20 80 – 125 0.78 – 1.80
Page | 1


Welding process/Type : FCAW / Semiauto
Position : -
-
JOINTS DETAILS
T1
T2
- -
Groove type :
Groove angle : 2
Root opening : 1
Root face :
Method :
AWS classification :- Min. preheat temperature : ºC
Filler metal diameter :- Max. inter-pass temperature : ºC
Manufacturer/Trade name :- PWHT
PWHT temperature : None
Time at temperature range :-
T limits :-
Composition :- Max. heat input: :-
Flow rate :- Transfer mode :-
Nozzle size :- Current type & polarity: :-
A & V range :-
TECHNIQUE
String or weave :- Number of electrodes :
Multi to single pass/side : Contact tube-to-work distance :
Oscillation (GTAW mech./Auto.) : Peening :
Traverse length : Inter-pass cleaning :
Traverse speed : Other :
Dwell time :
WELDING PARAMETERS
Filler metal Wire
speed
Root FCAW
Hot FCAW
Fill FCAW
Cap FCAW
Page | 1
The Welding Inspection Community
WELDER QUALIFICATION TEST RECORD

( Record No. WQT-001/17 )
Page 1 of 1
Qualified to CITIZEN ID No.
Welder Name Welder ID. No. PHOTO
WPS No. Date of Test
BASE METALS Specification Type or Grade AWS Group No. Size (NPS) Schedule or Thickness
Base Material API 5L X52 II 8" Sch-80 (12.7 mm)
Welded to API 5L X52 II 8" Sch-80 (12.7 mm)
VARIABLES ACTUAL VALUES RANGE QUALIFIED

Type of weld joint Pipe - Groove (Fig. 9.23A) without backing
Base Metal Group II to Group II Any AWS D1.1 Qualified Base Metal
- Groove Fillet Groove Fillet

Plate Thickness - - 5 mm to Unlimited Unlimited
Pipe/ Tube Thickness 12.7 mm - 5 mm to Unlimited Unlimited
Pipe Diameter (NPS 8") 219.1 mm - 109.5mm Min. Unlimited
Welding Process SMAW SMAW

Type Manual Manual
Backing Without With or Without
Filler Metal (AWS Specification) A 5.1 A 5.xx
AWS Classification E7016 All
F-Numbers 4 1 through 4
Position 6G -
Groove-Plate &Pipe >=600mm - All
Groove - Pipe <600mm - All Groove-CJP with OD >=110mm
Fillet - Plate & Pipe >=600mm - All
Fillet - Pipe <600mm - All
Progression Vertical Up Vertical Up
GMAW Transfer Mode - -
Single or Multiple Electrodes Single Single
Gas/Flux Type - -
Others - -
TEST RESULTS
Type of Test Acceptance Criteria Results Remarks
Visual Examination - -
Face, Root, Side Bend - -
Macroetch - -
Radiographic Examination - -
Note: "This certificate will remain valid only with confirmation by Employer every 06 months that the welders still engaging on the given process"
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 6 (for nontubular) and Clause 10 (for tubular) of AWS D1.1/D1.1M 2020 edition - Structural
Welding Code - Steel.
The Welding Inspections Community ABS Class.

Welding Engineer QA/QC Manager (Survey Report No. )
Name: Name: Name:
Signature: Signature: Signature:
Date: Date: Date:

WELDER QUALIFICATION REGISTER LIST
(Structural Steel) contact@weldinginspections.net
Approved Gr- Test coupon [mm] Range qualified

# Welder No. Welder name Pos. WPS No. Date of test Code Process
by No. Spec. Class. Material Dia. Th'k. Gr-no. Thickness [mm] Diamteter [mm] F-No.
- - - - - - - - - - - - - - - - - - - - -
Note:
Prepared by: Reviewed by: Approved by:
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Welding Procedure Specification Register (Structural Steel) : AWS D1.1

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Welding Procedure Specification Register (Structural Steel) : AWS D1.1

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The Welding Inspection Community

WELDING PROCEDURE SPECIFICATION REGISTER

Dia. Thk. Diameter range Thickness range

Prapred by: Reviewed by: Approved by:

PROCEDURE QUALIFICATION RECORD

DESCRIPTION JOINT SKETCH

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

PROCEDURE QUALIFICATION RECORD

GUIDED BEND TEST

Specimen No. Type of bend Result Remarks

HARDNESS TEST [HV10]

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

PROCEDURE QUALIFICATION RECORD

Process, Current Preheat Interpass Travel Heat [mm] Purging Shielding

1 FCAW DC EP Ambient - 145 24 138 1.51 11 3 - 18

2 E71T1 - - 130 150 24 138 1.57 13 5 - 18

3 1.2 - - 135 153 24 125 1.76 15 4 - 18

4.1 - - - 150 160 23 122 1.81 10 5 - 18

4.2 - - - 60 160 24 140 1.65 10 5 - 18

5.1 - - - 60 165 24 140 1.70 13 2 - 18

5.2 - - - 150 160 26 140 1.78 14 2 - 18

5.3 - - - 150 165 26 150 1.72 14 2 - 18

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

PROCEDURE QUALIFICATION RECORD

DESCRIPTION JOINT SKETCH

2. Diameter [mm]: 3.2 PWHT

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

PROCEDURE QUALIFICATION RECORD

GUIDED BEND TEST

Specimen No. Type of bend Result Remarks

HARDNESS TEST [HV10]

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

PROCEDURE QUALIFICATION RECORD

1 SMAW DC EP Ambient - 80 18 85 1.02 8 3 N/A N/A

- E7016 - - 90 88 19 80 1.25 8 3 N/A N/A

- 3.2 - - 85 90 20 80 1.35 8 3 N/A N/A

- - - - 90 85 20 78 1.31 8 3 N/A N/A

- - - - 120 90 18 78 1.25 8 3 N/A N/A

- - - - 125 93 18 72 1.40 8 3 N/A N/A

- - - - 120 80 18 71 1.22 8 3 N/A N/A

- - - - 120 90 20 71 1.52 8 3 N/A N/A

2 SMAW DC EP - 135 130 20 100 1.56 8 2 N/A N/A

- E7016 - - 105 109 18 110 1.07 8 2 N/A N/A

- 3.2 - - 95 110 18 102 1.16 8 2 N/A N/A

- - - 83 116 19 110 1.20 8 2 N/A N/A

- - - - 90 117 20 109 1.29 8 2 N/A N/A

- - - - 85 127 20 100 1.52 8 2 N/A N/A

- - - - 120 130 20 105 1.49 8 2 N/A N/A

- - - - 125 125 18 105 1.29 8 2 N/A N/A

3.1 SMAW DC EP - 80 107 18 110 1.05 8 3 N/A N/A

- E7016 - - 105 105 18 115 0.99 8 3 N/A N/A

- 3.2 - - 130 103 18 100 1.11 8 2 N/A N/A

3.2 SMAW DC EP - 90 107 18 95 1.22 8 3 N/A N/A

WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

PROCEDURE QUALIFICATION RECORD

- 3.2 - - 116 107 18 110 1.05 8 3 N/A N/A

4.1 SMAW DC EP - 105 116 20 120 1.16 8 3 N/A N/A

- E7016 - - 105 115 20 115 1.20 8 3 N/A N/A

- 3.2 - - 107 116 20 120 1.16 8 3 N/A N/A

4.2 SMAW DC EP - 90 116 20 121 1.15 8 3 N/A N/A

- E7016 - - 112 115 20 120 1.15 8 3 N/A N/A

- 3.2 - - 95 115 20 120 1.15 8 3 N/A N/A

5.1 SMAW DC EP - 115 105 19 105 1.14 8 2 N/A N/A