Song Hong Co.

, Ltd
,
SONG HONG CO.,LTD.
Add: 698 Thon:: Nhat Str., Ward 3.
Vung Tau Cit)', S.R. Viet Nam.
Tel: 84 64 3839585 Fax: 84 64 38.19586
WELDING PROCEDURE SPECIFICA TION(WPS)
~ Email: son2.hong@~hcnL,,'nn."n
ISO 9001:2008

Comp~_!lame
Weldin~J~~oc..:dur.eSpecification No.
Revision No.
Song H0!lK~o., Ltd .__
SH-02-FC-3G
I __ ~~
....J..
Supporting PQR No.
.----. -.-.----.--
__ lJQ/05120~_
----
.---
.. ....
-=C-.--- . PQR-SH-02-FC-3G
By ~g..l.!yen Duc Hanh
d Rev.1
-
.
--
--------_.-
Welding Process(es) FCA W T e(s)' C:~mi - Automatic
yp. (Manual, Semi - Automatic, Machine, Automatic)
Code AWS Dl.l:2010
JOINT
Type

Weld type
Backing
I D~uble- V, Fillet, or any groove detail conforming with
I the requirements oL3.12 or 3.13, excep~ua~!..~ove.
I Full and patical penentration butt welds,
! Fillet welds
Yes
__
I Details
I
'\
~
"I
i/ n
"C" ~~J
(j'?

~ (TRAC'l NHI

Backing Material Weld metal

~
~I
Back Gouging

BASE METALS
--'-'-,
Yes
I
POSITION
---_ ..
~
~07':'
"'1U-T.

._'"------
~terial SEec S355J2G3 or equivalent Welding Position 3G, See table Below
Group I to Group I, Group I to Group II, Welding Progression Uphill It] I Downhill 0
Qualified Metarial
Group II to GrouE II Other - !
Thickness: I CJP I 3 mm to 28 mm P1P/Fillet I All
Diameter (pipe) I I 1 POST WELD HEAT TREATMENT
Other
-_._---_. - ____ ._._.,._ .._ ..__ .._._._.ww .._____ ._. =i~~p'~~~~!!.re
-
Time
---=:L:------------.--.
FILLER METALS FCAW Other I~
AWS Specification A5.20 or A5.29 GAS
AWS Classification E71T-IC or equivalent ~osition Flow Rate
Size of Filler Metal (mm) 1.2,1.6 Shielding_ I C02 99.9% 15 - 20 I/min
J:Y..Eeof Electrode Flux core wire
..- ----- -_ .. Trailing I -
-
Flux - Electrode(Class) -
. -----_._ .._--_ ..
Backing I ------- --_._._._--_.-
Flux - Type - Gas Cup Size 15.8 mm(or 5/8")
Trade Name - Other -
Weld Metal thickness 28 mm Max
-

.-------.-.-----=r----..
-..----.--.------
.. ..--_ ....--.--... ---==r
Other TECHNIQUE
--- String or weave bead I Strin2
PERHEAT _M~~ass ~~~~gJ.~p'as~per sid~...M..':!!!P.~~ _______
!S
Preheat Temperature Min per table 3.2 AWS DJ.l 2010
Number of Electrode
Oscillation
11
-
I
Interpass Temperature Max
Preh.:~~_maintenance Temperature
Method
liii----=--====
I 250°C

Gas heati,!g ___

DistanceC~ntact Tube/Work !,-iece
Method of back gou~ing
15-25mm
I Gouging.pass one
Method of Preparation and Cleaning ! Grinding/BrushinL
Method of Temp. Measurement I Thermometer, tempilstik Other 1-
ELECTRIAL CHARACTERISTICS
I
Pass or
weld I
Welding ..
Filler metal
Size
Type of j
- curent I Amps(A) Voltage
Travel
Speed I Head input I Welding Sequences
I
Layers iI
Process (V) (Kl/mm)
I (mm) Porlarity I
Class mm/min
, i
Root ! FCAW E7IT-IC I 1,2 DCEP -- I 97 - 130 19-22 61.60 ~..!..8~ - 2~"!.2-
-H~--T FCAW ...- E7IT-IC I 1,2 DCEP II 163 - 175 21-25 I 136.36 ___ -L..!.:51-J...93 I
-
Fill ! ----- ----- .•..........I -_._-
FCAW E7IT-IC 1,2 -=QCE~_] 166 - 180 2:~=~~_J. ___ ..25.2~ I~:~!...=~
--.-- -T--
Cap I FCAW _ E7IT-IC
-..-----1--- ----- I
I,~--- DCEP
----
I
---r-----
135-185 _..?.3_~}5
-t.-~Q.2.3....?...::..24~?-9-F
0.76-2.59 I
Tungsten Electrode(GT AW) - Transfer Mode for GMA W -
Power Scoure CC 0 CV 0 A(/;}
tf'S
PQR No: PQR-SH-02-FC-3G Rev.I Page 1 of2
 Song Hong Co., Ltd
OTHER
Plate Pi e Box tube
Butt Joint T-. Yo, K- Butt Joint T-, Y., K
Position
F H V 0 H All F H V 0 H All F H V 0 H All F H V 0 H All F H V 0 H All
as table
CJP 0 0000 0 0 0000 0 0 0000 0 0 0000 0 0 0000 0
4.1
pJp 0 0000 0 0 0000 0 00000 0 0 0000 0 0 0000 0
Fillet F 0 H 0 V Ii] OH 0 All 0

CLIENT
Name Name
Signature Signature
Position Position
Date Date

PQR No: PQR-SH-02-FC-3G Rev.1 Page 2 of2

 Song Hong Co., Ltd
SONG HONG CO.,LTD.
Add: 6911Thong .'hal Str .• Ward 3.
Vung Tau CiI)', S.R. VI., ~am. PROCEDURE QUALIFICA nON RECORD ( PQR)
1'.1: l\.I 6-13839585 Fax: 846-13839586
Email: 50ng-huog@hcm.\'Dn.\'n
ISO 9001:2008

Company name Song Hong Co., Ltd

Procedure Qualifica.tie>,nRecord No.
,--r---,-"..
"...
,-.--------
PQR-SJ-!-02-FC-3G Rev.l
...
,
.~ Date 0:
01"0512013
..-
pWPS No. SH-FC-STR-3G-Ol Rev.O
Welding Process(es) FCA W , Type(s): I Semi-Automatic ..
~anual, Semi -Automatic, Machine, Automatic)
Code lAWS D1.1:2010
JOINT DESIGN WELDING SEQUENCES
Joint design Single Yee
Backing N/A
Backing
material t.>.]~e

Method
Other
N/A

..~~~__ y_~~_. ._._

_~~.~9~.~
N/A
f W }]
Type Single Vee
BASE METALS POST WELD HEAT TREATMENT
M~erial S;;;-------rEN 10025 ---.-. Temperature
Type or Grade i S355'J2G3 or equivale~t Time
Thickness ' I 14 mm Heating Rate
Test coupon I 500 x 180 mm( L x W) Cooling Rate
Heat No II SB78855 ...
Other
~~etifi.~.~l?n ~? j}-Q.Q.I! ..~:.~~.~-=-O.!!~-OO-I---.--,- ...-.-.
Other !- _ GAS
I Gas(es) Comp-osition Flow Rate
FILLER METALS FCAW Shielding C02 99.9% 15 - 20l/min
AWS Specification A5.20 Trailing-
AWS Classification E 71T-IC _' _ , Backil!g -
Size of Filler Met.~i~'!!l._ 1.2 ...Q.~sC~E...~~._ ....._t -
_T_yp_e_-_E_le_c_tr_o_d_e ..__ !!_ux_c_o_d~wire _ Other I
Flux - Electrode(Class) I- ELECTRICAL CHARACTERISTICS
Flux - Type I- Current AC 0 DC 0 I
Brand - Name ---r
K-71T Polarity DC-EP
Lot No. I 203110 Power Source CC 0 I CY0
~cate No. __" j~12o.3-0204-01 Mode of Metal Tranfer for GMA W
Weld Metal thickness I 14 mm Shorting -Circuiting 0 Globular 0 Spray 0
Other I- Tungsten Electrode Side- Type
POSITION Amps i 97 - 185 Yolts 19 - 25
Welding Position 3G Heat input .l
_Vi elding ..!2~!1l~~~~~_.._ .. ~ p!~i!I. ~ ,..._I?,Cl.~~~!ILg .._,......_,____,Q!he~. L _
Other -
PERHEAT TECHNIQUE
Preheat Temperature Mini 23°C String or Weave Bead I Weaeving no greater than I2mm
Interpass Temperature Max I 250°C Mutipass or Single pass(per side) I Mutipass
_Post-heating ,--,---,---t..:.------.------,- _.~umber of Electrode ~ 1
~reh~_~'!"'f!1~~ten~nc~_!!~e..erature_ ..__ _+-=--------- ...--,- ...9.3~iIlatio_r::
__ ,__ .. I-
Method . ]I..Q~heati'!g Di.stance Cont~!_~~e/Work Piece i 15 - 25mm
Method ofTefl!perature Measu!:.t:ment .Thermometer Method of~~~ration and, Cleaning I Grinding/Brushing_
Other I- Other I - p //.
t/yY

PQR No: PQR-SH-02-FC-3G Rev.l Page I of3

 Song Hong Co., Ltd
PROCEDURE QUALIFICATION RECORDS ( PQR)

PQR No. PQR-SH-02-FC-3G Rev. I

Welder name Nguyen Van Hung Stamp No. WD - 0 I

Filler Metal Current Travel Interpass

Weld Volt Heat Input
Layer Process Speed Temperture
Type/ Ampere (V) kJ/mm
pass Class Diameter (mm/min) ( 0c)
Polarity (A)

I FCAW K-7IT 1.2 DCEP 97 - 130 19-22 61.60 1.80 - 2.79 37

LI
- 1.51 - 1.93
I
100
L2 2 FCAW K-7IT 1.2 DCEP 163 - 175 21 -25 136.36
.-
23 -24 95.24 DCEP 166 - 180 2.41- 2.72 130
L3 3 FCAW K-7IT 1.2 _._--_.
DCEP 165 - 185 24 -25 120.97 1.96- 2.29 110
4
---
FCAW
---
K-7IT
----_ 1.2 -_._. "---'--~- ._._--- ----- ._--
L4
__
..

5 FCAW K-7IT 1.2 DCEP 161 - 184

---_ 23 -24 102.39-_._.~...... - 2.17 - 2.59 135
"'R' ___
-- ._..- ._----_. ---_. ... -- .,

6 FCAW K-7IT 1.2 DCEP 135 - 168 23 -24 245.90 0.76 - 0.98 100
L5
7 FCAW K-7IT 1.2 DCEP 137- 148 23 -24 150.00 1.26 - 1.42 205

---- ._-_._._- -_._-_. _.__ ._ _- ---_ _--_

.. .. .. ._----- ._"--_._-- -
-- ----_. --_._---- ------ ----- -

~
-2
" ... _- ~ 'C
'<"..•••
-- ------ _ "------_.- -----
.. ------ ._,--- ---- IY '1

--- -- -----_. -------- ----- _._---_.__

. ----- ._----_ .... ------ "._- ' l.Iill H~N
TTr:,. "1
HV1I •.•
I"
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-----:
:on
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--
----- ----_. --
---- ---- ---_._--- ----- ._----_.

.. .. _
_._._-_. __ _._---_.- ---,-_._--- -.__ ._--_ _-_.," ._- ....._ ... ....__ .__ .._--_. -_ .... __ ._.- .._._-"--_.-_. __ - _._
... .... _. ----_. __ _ .. ..........

__
----- --,-- --_. . --_._--_. _.__ ._--_. -_._---- _ ... __ ._--
.-

--_ ..__ . _--_.- ---_._._--

...

-'--- -_ .._- -----. -_ _ .._._ ..._-- _. __ ._----_._. -----_.

... ---_._ --_.__ . _._---~-_._-_..~.-
.. ...~.---_._--_.

---- --- ---- ------_. -----_. -'-_ _-

-- _--
.. .. _._--- --------

CLIENT CA(DNV)
Name Name
Signature Signature
Position Position
Date Date

PQR No: PQR-SH-02-FC-3G Rev.1 Page 2 of3

 Song Hong Co" Ltd
PROCEDURE QUALIFICATION RECORDS (PQR)
TEST RESULTS
POR No' POR-SH-02-FC-3G Rev 1
MECHANICAL
Tensile Tests

S '
p~:en

12.137.18
d TESTING

Dimension
Thk x Width (mm)

13.3 x 19.9 265.0

Temperature: (23 + 5) DC

---
UI~imate
TensIle Load
~N)
-_.-_

154.8
••
I UltimateTensil~

---.-----
S
tress
(MP )
a
585.0
Humidity

Fracture LocatIon
._--

Base metal
(55 + 5) %RH

~I

I
Result

Accepted

12.137.19 I 13.6 x 19.9 271.0 154.6 57\.0 Base metal Accepted

Bend Tests
Former diameter: 50.8mm
I
Specimen No.
Dimension
(Width x Thk. mm)
Type of Bend J'i Bend Angle
(D)
Result Rmarks
.. _-------_ ..... - 111

12.137.20 13x10 Side bend 180 Accepted

12.137.21 13 x 10 Side bend 180 Accepted
12.137.22 13 x 10 I Side bend 180 Accepted
12.137.23 13 x 10 Side bend 180 Accepted
Impact Tests Type: Transverse specimen Requirement: Min. Average
Min. Individual
i
Impact Value (1)
Specimen No V-Notch location
Specimen Temp. I Average
Remarks
Size (mm) (DC) (J)
I 2 3
I
12.137.26 + 28 Weld Metal 10 x 10 -20 ! 50.9 56.7 46.0 5\.2
.---::20-t 107.6--'
~._-_ 97.8
12.137.72.;.74
12.137.29+31
Fusion Line
Fusion Line +1
10 x 10
10 x 10 -20 I 176.1
... _--_.-
190,8
78.3
176.1
94.6
181.0
1-
,
i
12.137.32 + 34 I Fusion Line + 5 10 x 10 -20
1 137.0 18\.0 200.5 172.8
I
Macroscopic Examination -)
Specimen No : Dimension (mm) Result
-------_._-----_
12.137.25
..
N/A -I --_._-----
Accepted
Hardness tests Type/load: Test load 10kg Specimen No: 12.137.24
Heat Affect
Line Base Metal Heat Affect Zone(HAZ) Weld metal Base Metal
I Zone(HAZ)
A 206 210;248;280 I 233;220;231 300;273;242 202
B 209 210;240;320 rn2; 244; 242 327;278;234 195
Other test-
Test Conducted by VSP - OCD Lab (VILAS 184) Laboratory Test No: 12.137.2/4
NON-DESTRUCTIVE TESTING
Visual Inspection Radiograpic/Utrasonic examination
Result Accepted RT Report No: CA-12/074-RT-02 Result: Accepted
Test date 28/09/0212 Test Conducted by: : CA NOT Co., Ltd
Witnessed by DNV Penetrant/Magnetic Praticle
Other tests MPI Report No: .
Test conduted by Result:

Welder's name Nguyen Van Hung Stamp No. : WD - 01

Acceptance Standard AWS Dl.I:2010 ~
Manufacture Of Contractor Som'HonlJ Co/l'tlt" ~~
Date of test Certified by ~ 1¥IQA/QC ~)
Pham Van Do - QNQC Manager ~ .• /,jl

PQR No: PQR-SH-02-FC-3G Rev.l Page 3 of3