Professional Documents
Culture Documents
DPWH Cost Estimate Guidelines
DPWH Cost Estimate Guidelines
DPWH Cost Estimate Guidelines
BASIC ASSUMPTIONS:
1. Average output of Road Roller (12 passes)
(Vibratory Roller)
2. Average output of Road Grader
3. Average output of Asphalt Distributor
4. Average output of Transit Mixer
5. Average output of one gang
100-200 m2/day
a. Bulldozer D7
b. Payloader
c. Dumptruck (min. of 2 units)
8. Average output of one gang
For Embankment
a. Road Grader
b. Payloader
c. Dumptruck
d. Road Roller
e. Water Truck
2,400 m2/day
300-400 m3/day
flat
rolling
mountainous
=
=
=
400 m3/day
350 m3/day
300 m3/day
flat
rolling
mountainous
=
=
=
400 m3/day
350 m3/day
300 m3/day
a. Asphalt Paver
b. Steel Roller
c. Pneumatic Roller
13. Average output of one gang
For PCCP (transit mixer)
8 10 m3/day
27 m3/day
6 8 m3/day
150 m3/day
Foreman
Laboratory Technician
Skilled Workers
Laborers
(NOTE: INCLUDES WORKFORCE BOTH AT BATCHING PLANT & SITE,
INSTALLATION OF FORMS)
Foreman
Laboratory Technician
Skilled Workers
Laborers
(NOTE: INCLUDES WORKFORCE BOTH AT BATCHING PLANT & SITE,
INSTALLATION OF FORMS)
FURNISHING OF AGGREGATES
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500 m3/day
use:
1 Payloader, capacity
= 500 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------500.00 m3/day
2. Hauling Cost
Average Haul Distance
=
5.00 KM.
Average truck speed per day
= 25.00 KPH
2.00 x 5.00 x 60.00 kph
Travel time
= ------------------------------------------------25.00 kph
Loading, unloading & shifting time
Unit Cost
27.84/m3
24.00 mins.
20.00 mins.
============
44.00 mins.
P
6,024.00/day
-----------------------------------------9.00 x 10.00 m3/truck
=
=
P 2.84/m3
P 15.00/m3
==========
P 112.62/m3
66.93/m3
B. PROCESSING:
1. Fine Aggregates
Screening
Washing
P 18.61/m3
==========
P 43.43/m3
P 156.05/m3
Screening
Washing
P 18.61/m3
==========
P 55.84/m3
P 168.46/m3
FA
2. Coarse Aggregate
CA
112.62/m3 +
112.62/m3 +
43.43/m3
55.84/m3
24.82/m3
37.23/m3
14.89/m3
Screening =
24.82/m3
Blending
P 12.41/m3
==========
200 (Processed)
201 (Processed)
=
=
P
P
(
(
112.62 +
112.62 +
14.89
37.23
)
)
m3/day=
m3/day=
37.23/m3
P
P
127.51/m3
149.85/m3
FURNISHING OF AGGREGATES
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500.00 m3/day
use:
1 Payloader, capacity
= 500.00 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------500.00 m3/day
2. Hauling Cost (Source
= unknown)
Average Haul Distance
=
5.00 KM.
Average truck speed per day
= 25.00 KPH
2.00 x 5.00 x 60.00 kph
Travel time
= ------------------------------------------------25.00 kph
Loading, unloading & shifting time
24.00 mins.
20.00 mins.
============
44.00 mins.
Unit Cost
27.84/m3
P
6,024.00/day
-----------------------------------------9.00 x 10.00 m3/truck
=
=
P 2.84/m3
P 15.00/m3
==========
P 112.62/m3
66.93/m3
B. PROCESSING:
1. Fine Aggregates
Screening
Washing
P 18.61/m3
==========
P 43.43/m3
P 156.05/m3
Screening
Washing
P 18.61/m3
==========
P 55.84/m3
P 168.46/m3
FA
2. Coarse Aggregate
CA
112.62/m3 +
112.62/m3 +
43.43/m3
55.84/m3
24.82/m3
37.23/m3
14.89/m3
Screening =
24.82/m3
Blending
200 (Processed)
201 (Processed)
=
=
P
P
(
(
112.62 +
112.62 +
14.89
37.23
)
)
m3/day=
m3/day=
P 12.41/m3
==========
P 37.23/m3
P
P
127.51/m3
149.85/m3
FURNISHING OF AGGREGATES
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500.00 m3/day
use:
1 Payloader, capacity
= 500.00 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------= P 27.84/m3
500.00 m3/day
2. Hauling Cost (AHD = 4.00 Km. (source = L allog Pit, Luna, Isabela Magat River))
Average truck speed per day
= 30.00 KPH
2.00 x 4.00 x 60.00 kph
Travel time
= ------------------------------------------------=
16.00 mins.
30.00 kph
Loading, unloading & shifting time
=
7.00 mins.
============
Total cycle time
23.00 mins.
No. of trips/day =
Unit Cost
8.00 X 60.00
------------------------------------------23.00 mins.
P
6,024.00/day/truck
-----------------------------------------21.00 x 10.00 m3/truck
=
=
=
P 1.70/m3
P 5.65/m3
P 15.00/m3
==========
P 78.88/m3
21.00 trips
28.69/m3
B. PROCESSING:
1. Fine Aggregates
Screening
Washing
=
=
P 28.92/m3
==========
P 67.49/m3
P 146.37/m3
FA
2. Coarse Aggregate
78.88/m3 +
67.49/m3
38.57/m3
Screening
Washing
P 38.57/m3
==========
P 96.42/m3
P 175.30/m3
CA
78.88/m3 +
96.42/m3
=
P ( 78.88 + 57.85 ) m3/day =
P
P
57.85/m3
78.88/m3
136.75/m3
175.30/m3
C R I P T I O
TYPE OF EQUIPMENT
1. BULLDOZER
D9
D8
D7
D6
D4
2. LOADER
3 cu. m.
2 cu. m.
1 cu. m.
3. GRADER
4. ROAD ROLLER,
105 H.P.
5. PNEUMATIC ROLLER, 107 H.P.
6. VIBRATORY ROLLER , 100 H.P.
7. SHEEPFOOT ROLLER
8. CRANE, CRAWLER TYPE,
71 80 tons
9. CRANE, CRAWLER TYPE,
21 25 tons
10. CRANE, TRUCK MTD. TYPE, 21 25 tons
11. CRANE, TRUCK MTD. TYPE, 2 5 tons
12. BACKHOE, CU. M.
13. PILE HAMMER, M33
14. DROP HAMMER, 2 TONS
15. PILE VIBRA. HYD. DRIVEN, 45,000 KG M
16. ASPHALT DISTRIBUTOR, 5 TONS, 3000 USG
17. ASPHALT PAVER
18. CONCRETE PAVER
19. CONCRETE MIXER, 1.5 2.0 BAGGER
20. CONCRETE TRANSIT MIXER, 5 8 CU. YDS.
21. DUMPTRUCK
5 CU. M./LOAD (AVE.)
10 CU.M./LOAD (AVE.)
22. AIR COMPRESSOR
23. WATER PUMP ( 4 DIA.)
24. WATER TRUCK (500 1000 GALS.)
25. WELDING MACHINE
GAS DRIVEN, 400 AMP.
ELECTRIC DRIVEN, 400 AMP.
26. CONCRETE BATCH PLANT (40 1PH)
27. AGGREGATE CRUSHER, 100 TPIL
28. ASPHALT BATCH PLANT, 100 TPH
29. STAKE TRUCK, 2 5 TONS
30. CONCRETE VIBRATOR
31. CONCRETE CUTTER
32.TRAILER,
L. BED
4/TON/KM
L. BED
4.25/TON/KM
33. BAR CUTTER, 350 450 KG./DAY
34. CHAINSAW, 18 BAR LENGTH, 8.0 H.P.
A T E
/
As of 1998
Y
75%
P
P
P
P
P
20,248.00
18,809.00
12,344.00
10,176.00
5,328.00
/day
/day
/day
/day
/day
P
P
P
P
P
15,186.00
14,106.00
9,258.00
7,632.00
3,996.00
/day
/day
/day
/day
/day
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
8,328.00 /day
6,216.00 /day
4,264.00 /day
6,368.00 /day
4,120.00 /day
4,216.00 /day
11,184.00 /day
2,488.00 /day
23,376.00 /day
10,064.00 /day
9,296.00 /day
3,552.00 /day
9,656.00 /day
7,592.00 /day
600.00 /day
22,320.00 /day
6,808.00 /day
6,808.00 /day
10,464.00 /day
1,384.00 /day
8,528.00 /day
P
P
P
P
P
P
P
P
6,246.00
4,662.00
3,198.00
4,776.00
3,090.00
3,162.00
8,388.00
1,866.00
/day
/day
/day
/day
/day
/day
/day
/day
P
P
P
P
P
P
P
P
P
P
P
P
7,548.00
6,972.00
2,664.00
7,242.00
5,694.00
450.00
16,740.00
5,106.00
5,106.00
7,848.00
1,038.00
6,396.00
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
P
P
P
P
P
3,714.00
6,024.00
3,354.00
229.00
5,808.00
/day
/day
/day
/day
/day
465.00 /day
240.00 /day
16,635.00 /day
373,571.00 /day
39,235.00 /day
4,824.00 /day
265.00 /day
308.00 /day
4.00/ton/km.
4.25/ton/km.
200.00 /day
195.00 /day
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
4,952.00
8,032.00
4,472.00
305.00
7,744.00
349.00 /day
180.00 /day
12,476.00 /day
280,178.00 /day
29,426.00 /day
3,618.00 /day
199.00 /day
231.00 /day
3.09/ton/km.
3.19/ton/km.
150.00 /day
146.00 /day
P
P
P
91,904.00 /day
86,072.00 /day
27,976.00 /day
P
P
P
68,928.00 /day
64,554.00 /day
20,982.00 /day
- 50 sq. m,/man-day
- 25 sq. m./man-day
a. 65 sq. m./man-day
b. With Chainsaw 200 sq. m./man-gang/day
4. Individual removal of trees up (Up to max. of 0.25 m. dia.)
a. 1 Tree per man-day
b. With Chainsaw 10 trees/2-man gang/day
Note:
A. Labor/MD
B. Equipment
B.1 Air Comp. w/
Jackleg
Reinf. Conc.
0.50 cu. m.
Daily Output
Conc. Pvmnt.
2.520 sq. m.
2.00 cu. m.
50.00 sq. m.
Asp. Pvmnt.
8.00 sq. m.
A. Labor
Common Excavation
3.00
S.R.
0.50
1 Civil Engineer
1 Construction Foreman
2 Skilled Laborers
2 Skilled Laborers
2 Laborers
1 License Blaster
2 Skilled Laborers
2 Laborers
1. Consider reduction of manpower and equipment output for heights of more
than 1.50 meters.
2. All equipments except Dump Trucks, Road Roller and Air Compressor to be
assisted by a helper or laborer.
3. Provide provision for scaffolds and incidental expenses for heights of more
than 1.50 meters.
A. Labor
B. 0.25 m3 Backhoe
Note:
double/multiple
Common Exc.
1.50
120.00
S.R.
0.50
Labor:
Daily output in cu. m./man-day for common earth and unclassified
material = 4.0 cu. m./man-day
Equipment:
Output of 1 unit Road Grader 600 cu. m./day (400 cu. m./day)
B.2.
C. Compaction:
C.1.
Labor (Tamping):
C.2.
Equipment:
Portable plate compactor
1 Tonner Road Roller
9 -11 Tonner Road Roller
Note:
50 cu. m./day
100 cu. m./day
300 cu. m./day (400 cu. m./day)
1. Duration for the Water Truck is equal of the duration of the Road Roller.
2. Ratio of one (1) Road Grader to two (2) Road Rollers.
3. Number of Dump Trucks per day depends on capacity of Road Grader per
day.
I
TEM 105 : SUBGRADE PREPARATION
A. Equipment (using motorized Road Grader)
A.1 Reshaping and Grading
Grader =
Roller =
AGGREGATE HAULING/TIMESPOTTING
A. Quarrying:
Output of one (1) D4 Bulldozer
q x ( 60/CM ) x E
Where:
Q =
q =
CM =
E =
q =
ql =
k =
D/F + D/R + Z
D/F + 2 + D/R + 2 + Z
D/F x 2
Cm
D
F
R
Z
=
=
=
=
=
FIXED TIME:
V Shaped
Cross
Load and
Loading
Loading
Carry
Direct Drive
0.23
0.35
Hydraulic Drive
0.20
0.30
Torque Flow Drive
0.20
0.30
0.35
Travel Speed: F1 = (0 7.3 km/hr)
R1 = (0 7.8 km/hr)
Computation for screening and stockpiling for wheel loaders (articulated)
Use job efficiency ( E ) of 0.83 (83%)
Cm = 1.00 min. (cycle time for screening 1 bucket of unprocessed material)
=
q x (60/cm) x E; use q
Q x (60/1) x (0.83)
arrive at
Moreover, in the screening process of fine and coarse aggregates, there is extra time
required for stockpiling and screened waste. Materials which needs to be
determined as a factor of cycle time to be multiplied to the above formula to
the output capacity, Q.
Sample Problem:
Given:
q = 1.50 cu. m.
Quarry productivity:
F.A. = 60%
C.A. = 30%
Waste = 10%
For 7 cu. m. fine aggregates
Volume of unprocessed material to produce 7 cu. m. fine agg. (V)
V = 7/0.60 = 11.67 cu. m.,
No. of cycles = 11.67/1.50 = 7.78
Screening Time = 7.78 cycles x 1 min. per cycle = 7.78 min.
Approximate time to transfer 7 cu. m. screened material to stockpile
= 4.6 minutes
Then the total time to produce and stockpile 7 cu. m. of fine aggregates
from 11.67 cu. m. of unprocessed material from the given source is:
= 7.78 min. + 4.60 min. = 12.38 minutes
The number of cycle in 1 hr. = 60 min./12.38 min. = 4.85
Production of F.A. in one hour = 4.85 (7 cu. m.) = 34 cu. m.
The preceding computation takes into consideration further processing of
waste materials to produce coarse aggregates.
Total Waste = 11.67 - 7 = 4.67 cu. m,
Where volume of coarse aggregate to be extracted from waste
material = 11.67 x 0.30 = 3.50 cu. m.
aggregates.
In this condition there are two screens, i.e. one for fine aggregates and
one for coarse aggregates and the loader, after screening for the fine
aggregates proceeds to screen the waste to produce coarse
In so doing.
Total Cycle =
4.67/1.50
Screening Time
3.113
3.113 min.
Stockpiling Time
= 3.5/7.0 x 4.6
= 2.30 min.
Removal of Waste = 1.17 cu. m. x 1.0 min. = 1.17 min
Should only be 1.0 min. because the loader capacity considered is 1.5
cu. m. greater than 1.17 cu. m.
Total
6.58 min.
60/18.96 x 7.0
60/18.96 x 3.5
=
=
=
12.38
6.58
18.96
=
=
22.22 cu. m.
11.11 cu. m.
22.22 (6)
11.11 (6)
=
=
133 cu. m.
67 cu. m.
Screening time
= 11.67/1.50 x 1.0 min.
Stockpiling time (for 7 cu. m.)
Removal of Waste = 4.67 cu. m. x 1.0 min.
Total time per cycle
Total no. of cycle in one hour = 60/17.05
Hourly production = 3.52 x 7 cu. m.
Daily production
= 24.63 x 6 hrs.
= 7.78 min.
= 4.6 min.
= 4.67 min.
= 17.05 min.
= 3.52
= 24.63 cu. m.
= 148.00 cu. m.
In one hour, the equipment is assumed to work only for 45 minutes, hence it
works only for 6 hours in a day.
C. Loading and Unloading
C.1 Loading and Unloading Time:
a. Using payloader and dumptrucks:
1. Aggregates:
= 5 mins.
= 1 min.
= 2 mins. 6 mins.
-5 cu. m. - 1 hr.
D. Speed of Dumptruck:
Loaded Trip
W/o Load
Below 7% Grade
Dirt Road
Paved
15
25
20
30
Speed in KPH
7 -12%
Dirt Road
Paved
10
15
15
20
E. Stockpiling of Boulders:
E.1.From side slope: (Barring down and stockpiling)
Labor Capacity 2.00 cu. m./MD
E.2.Picking and stockpiling from riverbed
Labor Capacity 2.00 cu. m./MD
ITEM 200 : AGGREGATE SUB-BASE COARSE
ITEM 201 : AGGREGATE BASE COARSE
A. Shrinkage Factor 15%
B. Spreading capacity of 1 unit road grader 600 cu. m./day
C. Compacting capacity of 1 unit road roller 300 cu. m./day
Duration of water truck is equal to the duration of road grader.
Equiment proportion is 1 unit road grader to 2 units road roller.
D
Labor/Supervision
Above 12%
Paved
5
10
1 Civil Engineer
1 Foreman
2 Flagmen (Optional)
1 Lab. Tech.
1 Helper/Laborer for every equipment except for
Dumptrucks and Rollers
A.2.
Aggregates:
Fine Aggregates:
Coarse Aggregates:
Loose Volume
Qty. per cu. m. of concrete
0.50 cu. m. (0.45 0.50 cu. m.)
0.80 cu. m. (0.80 0.90 cu. m.)
Include other miscellaneous accessories e.g. dowel bars, joint fillers, etc.
B. Batching and Casting in place:
B.1 Using 2 units 1 -= bagger mixer (minimum)
a. Capacity = 180 bags/day (i.e. 90 bags per 1 bagger concrete mixer)
(70 bags : presently being adopted)
b. Crew members: (for 20 cu. m. PCCP)
1 Civil Engineer
1 Material Engineer
1 Laboratory Technician
1 Foreman
c.
4 Masons
2 Carpenters
24 Laborers
1 Material Engineer
1 Material Lab. Tech.
10 Laborers
2 Transit Mixer
1 Payloader
2 Portable Concrete Vibrator
1 Water Tank
1 Concrete Batching Plant (include labor for assembly of batching plant and
lease of batching area)
1 Bar Cutter
1 Portable Concrete Cutter
C. Cutting Provisions:
C.1. Curing Compound, specify
C.2. Ponding
C.4. Combination of the above or any method specified under the 1995 DPWH Std Specs
D. OTHERS:
D.1 Estimate forms for 3 days operation
D.2 Forms are expected to be re used for a minimum of five (5) times
D.3 Consider provisions for used oil
ITEM 400 : PILING
Conditions:
1. Hammer TDH 22
2. Piles are spotted
Capacity = 6 to 8 meter/hour depending on type of foundation
ITEM 404 : REINFORCING STEEL BAR
A. Materials:
A.1. Tie Wires: 15 kgs. Per ton of steel bar
B. Labor: (Cutting, bending, fabrication, installation & other miscellaneous works)
B.1. Crew Composition; (Minimum composition)
1 Civil Engineer
1 Construction Foreman
2 Steelman
2 Skilled Laborers
6 Laborers
CLASS
A (1)
B (2)
CEMENT FACTOR
(bags/cu. m.)
9.10
8.00
SAND FACTOR
(loose vol./cu. m.)
0.50
0.45
GRAVEL FACTOR
(loose vol./cu. m.)
0.80
0.85
C (3)
D (4)
9.50
11.00
0.55
0.44
0.75
0.73
section
B.1. The duration for 1 bagger or 2 bagger mixer depends on equipment utilization
schedule as reflected in the PERT/CPM.
B.2.. Crew for 1 bagger mixer and transit mixer is the same as Item 311 except for
steelman which is included in Item 404 and carpenters which is revised per
D of this item.
B.3. Supporting equipment for batching plant same as Item 311.
B.4. Duration of transit mixer is dependent on the speed setting forms and type and size
of structures. (See B.1.)
C. Curing:
C.1. Either ponding or use of curing compound or combination or both as specified in the
Std. DPWH Specs.
D. Formworks:
D.1. Formworks:
Minimum Crew Composition:
1 Civil Engineer
1 Construction Foreman
2 Carpenters
4 Laborers
Capacity:
1. Fabrication and Installation =
2. Stripping
=
35 sq. m./day
60 sq. m./day
B. Size of RCCP
300 mm
450 mm
610 mm
Crew Composition:
1 Civil Engineer
1 Foreman
1 Mason
6 Laborers
B. Labor:
Crew Composition: (minimum)
1 Civil Engineer
2 Skilled Laborer
1 Foreman
6 Laborers
1 Materials Lab. Tech.
B.2. Preparation of foundation i.e. excavation:
Labor capacity See Item 103: Structure Excavation For capacity of laborers.
Crew Composition:
1 Civil Engineer
1 Foeman
10 Laborers
Capacity of gang = 18 cu. m./man day (this capacity is based on the
assumption that all materials are within reach of the laborers.)
C. Materials:
C.1. Boulders
C.2. Cement
C.3 Sand
D. Water provisions:
Consider source or availability of water at site.
6 Skilled Laborers
12 Laborers
For Stone Masonry, the cement factor of 5 bags per cu. m. of stone masonry was
based on minimum mortar bedding and joint thickness of 35 mm.
RATE
CAPACITY
FOR PAYLOADER (2 M3 CAP) RATE
CAPACITY
=
=
=
=
P
P
9,258.00 PER/DAY
500.00 CU. M./DAY
4,662.00 PER/DAY
500.00 CU. M./DAY
UNIT COST
9258 + 4663
----------------------------500
UNIT COST
27.84
=
=
=
=
P
P
P
4,662.00 PER/DAY
100.00 CU. M./DAY
377.00 PER DAY
220.00 PER DAY
UNIT COST
UNIT COST
57.85
=
=
=
=
P
P
P
4,662.00 PER/DAY
150.00 CU. M./DAY
377.00 PER DAY
220.00 PER DAY
UNIT COST
UNIT COST
38.57
Flat Terrain
New
Rehab
1.000
0.500
0.750
0.375
0.500
0.250
0.375
0.188
% of TEPC
Rolling Terrain
Mountainous
New
Rehab
New
Rehab
1.500
0.750
2.500
1.250
1.250
0.625
2.250
1.125
1.000
0.500
2.000
1.000
0.750
0.375
1.750
0.875
TEPC: Total Estimated Project Cost
(2) Tool
Not to exceed five percent (5%) of TEPC
(3) Project Superintendence
Not to exceed five percent (5%) of TEPC
(4) Engineering and Administrative Overheads
Three percent of TEPC
(5) Material Testing Cost (Quality Control)
Project Cost
0 ~ 0.1 M
0.1 M ~ 0.3 M
0.3 M ~ 0.75 M
0.75 M ~ 2.0 M
2.0 M ~ 5.0 M
5.0 M ~
% of TEPC
1.250
1.000
0.875
0.750
0.625
0.500
DEPARTMENT ORDER
NO. 57
Series of 2002
ESTIMATED
DIECT COST (EDC)
Up to P 1 Million
Above 1 M to 5 M
Above 5 to 10 M
Above 10 M to 20 M
Above 20 M to 50 M
Above 50 M
INDIRECT COST %
FOR OCM AND PROFIT
(maximum ranges)
OCM
(% of EDC)
13
12
12
11
11
10
PROFIT
(% of EDC)
15
14
13
12
11
10
% COST FOR
MOB./DEMOB.
(maximum)
TOTAL
MAXIMUM
INDIRECT
COST % FOR
OCM, PROFIT
AND MOB./
DEMOB.
1
1
1
1
1
1
29
27
26
24
23
21