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Ti liu hng dn th nghim:

MNG TRUYN THNG CNG NGHIP

1. GII THIU CHUNG

1.1 Mc ch
Gip sinh vin lm quen vi h thng truyn thng cng nghip, c kh nng phn tch v
tch hp truyn thng cho mt h thng t ng ha cng nghip hin i. Mt s kin thc
v k nng chnh cn t c:

Kh nng phn tch cu trc, chc nng v nguyn l hot ng ca h thng

truyn thng cng nghip

Phng php cu hnh v tch hp truyn thng cho cc thit b tryn thng cng
nghip

Thit k giao din ngi my v vn hnh h thng qua h thng truyn thng

1.2 Yu cu thc hnh

Sinh vin trc khi n thc hnh phi c v chun b trc theo ti liu hng
dn thc hnh trnh by cho cn b hng dn thc hnh. Nu khng t s
khng c vo thc hnh.

Khi vo thc hnh tuyt i tun th theo ni qui ca phng v s hng dn

ca cn b hng dn. Sinh vin phi hon ton chu trch nhim nu gy ra sai
hng, s c do khng tun th ni qui hng dn thc hnh.

Sinh vin phi np bo co thc hnh cho cn b hng dn chm nht l mt

tun k t khi kt thc tt c cc bi thc hnh.

Bo co c th vit bng tay hoc in my, trnh by r rng sch s, th hin

c ni dung chnh nh theo ti liu hng dn yu cu. Bn photo s khng
c chp nhn.

1.3 M t bi thc hnh

Bi tp thc hnh s gip minh ha v trang b cho sinh vin kin thc c bn, thc t mt
cch trc quan v h thng truyn thng cng nghip hin i c xy dng vi thit b do
tp on Rockwell Automation ti tr. Vi nhng kin thc l thuyt v nguyn l logic hot
ng mt cch h thng c trang b trn lp, sinh vin c th tip cn v bc u lm
quen thc hnh vi nhng nhim v thc t c bn thng gp trn h thng thc. Bi thc
hnh s c chia lm 2 phn chnh:
Phn 1: Tm hiu v lm quen vi h thng t ng ha Rockwell Automation bao
gm cc khi nim c bn, cng c pht trin v minh ha vi cc v d n gin v
cc chun truyn thng nh DeviceNet, ControlNet..
Phn 2: Trn c s nhng kin thc c hc v lm quen, sinh vin s thc
hnh nhng k nng c bn nh, cu hnh mng, cu hnh d liu v xy dng tch
hp ng dng truyn thng cng nghip vi cc chun h tr.
Ni dung thc hnh s c chia thnh 2 bui v s c thc hin trong 90 pht.
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2. NI DUNG BI THC HNH

2.1 BI 1: TNG QUAN V H THNG IU KHIN CNG NGHIP
2.1.1 Mc ch thc hnh
Bi thc hnh gip hc vin lm quen vi m hnh mng cng nghip ni chung v h thng
mng truyn thng cng nghip ca hng Allen Bradley ni ring. Bi th nghim, gip hc
vin bit cch cu hnh v cch s dng cc dch v ca mt vi mng truyn thng tiu
biu ang c s dng trong thc tin. T hc vin c c hi tip cn trc quan v m
hnh h thng iu khin cng nghip.

2.1.2 M t h thng
Hnh 1 di y minh ha mt h thng iu khin v gim st tiu biu gm 3 cp:

Cp trng: Cc thit b chp hnh, cc thit b c ni mng vi nhau thng qua

mng DeviceNet.

Cp iu khin: Gm cc PLC c kt ni vi nhau thng qua mng ControlNet.

Cp iu khin v gim st: Gm cc PC, PanelView; cc thit b ny c kt ni

vi nhau v kt ni mng vi cp iu khin thng qua mng EtherNet.

Hnh 1: H thng iu khin cng nghip

2.1.3 Nhim v th nghim

A. Nhim v chun b nh

Tm hiu cu hnh mng v nguyn tc hot ng ca cc h thng mng:

DeviceNet/ ControlNet/ EtherNet da trn ti liu tham kho.

Nu cc c im k thut c bn ca h thng mng EtherNet/ ControlNet/

DeviceNet? So snh cc c im ny gia cc h thng mng?
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Th no l t cu hnh mng? Ti sao phi t cu hnh mng? Nu phng php

t cu hnh cho mt h thng mng ni chung v ly v d mng EtherNet hoc
DeviceNet/ ControlNet vi cc thit b ti PTN Rockwell Automation .

Trnh by c ch trao i d liu trong mng EtherNet/ ControlNet/ DeviceNet.

Nhn xt v tnh nng v phm vi ng dng ca EtherNet/ ControlNet/ DeviceNet.

B. Nhim v ti phng thc hnh

Tm hiu v tr li cc cu hi sau y:

Da vo m hnh h thng iu khin cng nghip trn bn hy xc nh tng thit b

c th ti mi cp: Model, cc module truyn thng, module I/O, cc chun giao tip,
cable kt ni gia cc thit b ?

Tm hiu kt ni gia cc PC v PCL; gia PLC v cc thit b trong tng cp, v

gia cc cp vi nhau? Tm hiu cch u dy ni mng gia cc thit b trong mng
v gia cc mng vi nhau.

Tm hiu cc phn mm phc v cho vic kt ni, lp trnh iu khin, iu khin v

gim st trn PC: Mc ch s dng, chc nng, nhim v, trong h thng iu khin
cng nghip. Phn mm RSLinx, RSView32, RSLogix5000, RSLogix Emulate5000,
RSNetWorx, Panel Builder32.

Phn 1: S dng phn mm RSLinx t cu hnh mng EtherNet:

Giao din chnh khi khi ng phn mm RSLinx nh hnh di y:

Thit lp giao tip truyn thng EtherNet/IP vi b iu khin (PLC)

Phn mm RSLinx l phn mm kt ni gia b iu khin RSLogix v phn mm
RSLogix 5000. truyn thng vi b iu khin, ta phi cu hnh phn mm RSLinx ph
hp vi loi cng truyn thng hin c:

a ch EtherNet (MAC): a ch c gn cho mt m un trong h thng:

+ M un ny lun lu gi a ch EtherNet ca n.
+ Xc nh a ch EtherNet ca thit b trn nhn.
+ Dng ca a ch EtherNet: xx:xx:xx:xx:xx:xx
a ch IP: a ch n nh cho mt m un truyn thng trn mng Ethernet c th.
BOOTP: Cu hnh mt thit b yu cu mt a ch IP trn mt mng EtherNet t my ch
BOOTP.
BOOTP Server: chng trnh phn mm nhn cc yu cu BOOTP t thit b EtherNet v
n nh a ch IP.

Kt ni thit b EtherNet/IP vi my tnh qua cp Ethernet

Gn a ch IP cho b iu khin hay m un truyn thng

Nu khng c kt ni ni tip vi b iu khin
1. Khi ng phn mm Server BOOTP
Start programRockwell softwareBOOTP-DHCP ServerBOOTP-DHCP Server
Hay
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StartProgramRockwell softwareRSLinx toolsBOOTP-DHCP server

Khi bn ng phn mm BOOTP server, bn s c nhc save li nhng thay i.

+ Nu bn mun ghi li a ch IP m bn n nh cho thit b, hy save s thay i li.
+ Thit b s lu gi a ch IP cho d bn c lu li nhng thay i y hay khng.
Nu bn c kt ni ni tip vi b iu khin

Phn 2: S dng phn mm RSLogix 5000 cu hnh a ch IP cho b iu khin

Cc bc thc hin: Ci t b iu khin c s dng a ch IP.
-

Kt ni b iu khin vi my tnh thng qua cp RS-232.

Khi ng phn mm RSLogix 5000.

Trong mc Controller Organizer, chn properties phn EtherNet port.

Chn tab Port Configuration

Nhp a ch IP

n Apply

- n OK
Phn 3: S dng phn mm RSNetWorx cu hnh mng DeviceNet khi offline:
- Bc 5: Cu hnh my Scanner
- Bc 1: Chun b trc khi thc hin
- Bc 6: Lu
- Bc 2: To mt file cho mng
- Bc 7: Bo co RSNetWorx
- Bc 3: Ngt mng
- Bc 8: Download cu hnh t mng
- Bc 4: Cu hnh tng thit b
Thc hin c th cc bc:
Bc 1: chun b trc khi thc hin
Gi thit danh sch cc thit b t vo mng v a ch nh bng di y:

Bc 2: To ra mt file cho mng: Phn mm RSNetWors s lu tr thng tin v cu hnh

ca mi thit b trn 1 file my tnh: - To mt file cu hnh DeviceNet

t tn File lu tr cu hnh mng:

Bc 3: Ngt kt ni mng
ci t cu hnh, s dng phn mm RSNetworx xy dng nhng hnh v ha v
mng. thc hin iu ny, chng ta hon thnh cc bc sau cho mi thit b:

Bc 4: Cu hnh cho tng thit b:

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Thng thng, mi thit b s c nhng thng s th hin c tnh cho thit b .

cu hnh offline cho thit b, ta thc hin 2 bc:

nh r a ch ca tng thit b

Cu hnh thng s cho thit b

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Bc 5: Cu hnh my Scanner
Mc ch truyn thng cc thit b trong mng. chng ta ci t danh sch qut cc thit
b trong my Scanner. Sau ta nh ngha vng nh cho d liu ca tng thit b.
Thc hin
Upload cu hnh hin ti ca my Scanner

Xc nh c tnh ca my Scanner

Thit lp Alignment Option [Alignment Option m ta la chn p dng cho c u vo v u

ra]

Gn cho mi thit b [thc hin bng tay] mt vng nh

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Ch : nu ta s dng Automap on Add th ta b qua phn ny v khi mi thit b c

gn mt vng nh.
Thc hin gn a ch bng tay cho thit b:

Download cu hnh cho my Scanner

1. Upload v lu Netword file

Mt khi bn cu hnh xong h thng, upload ton b h thng v lu file. S ct tr ny
cu hnh tng thit b trong file offline.

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2. Thc hin mt bo co NSNetWordx.

Ni dung ca bi bo co:
- Thit b trong mng.
- a ch vng nh ca mi thit b trong my Scanner.
- Cu hnh mi thit b.

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2.2 BI 2: XY DNG GIAO DIN GIM ST THU THP S LIU

CHO H THNG IU KHIN N GIN
2.2.1 Mc ch th nghim
Gip hc vin tm hiu cc phn mm, kh nng tch hp v thit k giao din iu
khin v gim st trn PC cho mt h thng iu khin n gin, thng qua vic s dng
phn mm RSLogix 5000 v RS Linx.

2.2.2 Nhim v thc hnh

Kt ni RSLogix 5000 vi PLC. S dng phn mm RSLogix 5000 lp trnh cho
PLC ca hng Rockwell, to kt ni gia RSLogix 5000 v PLC ti phng th nghim thng
qua cng Ethernet I/P, s dng RSLinx cu hnh kt ni. (Cch kt ni nh trnh by
bi th nghim s 1).
To mt chng trnh trong RSLogix 5000:
 Khi ng RSLogix 5000.

 Ta chn File-> New s hin ra ca s New Controller.

Type: Loi PLC cn lp trnh.

Revision: Phin bn phn mm.

Name: Tn ca chng trnh. VD: My_Project_1.

Descripton: M t chng trnh.

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Chassis Type: Loi khung ca PLC.

Slot: V tr ca b iu khin trn khung.

Create In: Th mc cha chng trnh.

!!!Lu khi t tn: Trong mt chng trnh Logix 5000, c th nh ngha tn cho cc phn t ca chng trnh
nh l b iu khin, a ch d liu (tags), th tc, m un vo ra I/O,Tn ch c php cha cc ch ci, ch
s v gch di, phi m u bng ch ci hay gch di, ti a 40 k t v khng c cc gch di lin tc hay
k tip nhau,

Khai bo xong cc thng s ta n OK, nh vy ta to ra mt chng trnh

My_Project_1 c ui .ADC trong th mc C:\RSLogix 5000\Project.
Cu hnh b iu khin: vo Edit -> Controller properties s hin ra ca s di
y, lc du l cc thng tin mc nh ca b iu khin ta c th thay i cc thng tin theo
mong mun.

General: cha ng cc thng tin ban u ca b iu khin.

Date/Time: cu hnh mi gi v trng thi thi gian ca b iu khin.

Serial Port: Cu hnh thng s cc cng ni tip ca b iu khin.

System Protocol: Cu hnh cc thc giao tip gia cc cng ni tip

dng DF1 point to point, DF1 Master hay DF1 Slave.

File: xem li cc thng tin ca chng trnh .

To v cu hnh module vo ra I/O: Kick chut phi vo I/O Configuration -> New
Module : ta tm v add cc module vo ra ca PLC bt u l cc module truyn thng , cc
module Digital I/O, Analog I/O, cc module khc v cc module c bit.
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V d: Vi PLC CompactLogix 1769-L32E ta add module truyn thng 1769-SDN/B:

 Click vo communication -> chn 1769-SDN/B n OK.

 Ta t tn cho module v d: Truyn_thng, phin bn (Revision) ta chn l 2,

Slot 1( v tr ca module trong khung , hay v tr ca module trn PLC).
 Chn xong n OK.
 Tip tc n OK.
 Tip theo ta add cc module Digital
DC Input 1769-IQ32, Digital Output
1769-OB32, Analog Input 1769IF4 v Analog Output 1769-OF2.
Lp trnh bng gin thang (Ladder)
 Ta vo Tasks-> Main Task->
MainPrograme-> MainRoutine
xut hin ca s sau:

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2.2.3 Chun b thc hnh

a/ Kim tra hot ng ca b chuyn i I/P: Kt ni cc thit b trong m hnh theo s
sau:

Hnh 2.1. S kim tra hot ng ca b chuyn i I/P

iu chnh R1 cho p sut t 25 psi trn G1.

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tn hiu ra t b ngun 38-200 mc nh nht (4mA) th p sut trn G2 l 3 psi

ng vi van kh nn m hon ton.

iu chnh tn hiu ra t 38-200 ln mc cao nht (20mA) th p sut trn G2 l 15 psi

tng ng vi van kh nn ng hon ton.
b/ Kim tra hot ng ca cm bin p sut

Kt ni cc thit b theo s sau:

Hnh 2.2. S kim tra hot ng ca cm bin p sut

M van V2 v V4.

Kha R2 cha cp kh vo m hnh. Ta iu chnh c c 4 mA trn ng h o

tng ng l 0 psi trn G5.

Sau ta m v iu chnh R2 n khi c p sut 10 psi trn G5, ta iu chnh

c c 20 mA trn ng h o.
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Sau khi ta iu chnh xong th lc tn hiu phn hi t cm bin 420 mA s tng

ng vi di p sut 010 psi.

2.2.4 Thu thp s liu qu trnh iu khin p sut s dng phn mm

RS Logix 5000
a/ Chng trnh (vit di dng gin thang)

Hnh 2.3. Chng trnh nhn dng

b/ Tin hnh thu thp s liu

Kt ni cc thit b theo s sau:

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Hnh 2.4. S th nghim

Khi ng RSlinx kt ni PC vi PLC dng nhn dng.

Khi ng RS logix 5000 to chng trnh iu khin v np chng trnh vo PLC.

To trend v th theo cc bc sau:

 Kick vo trend chn New Trend.

 t tn d n v chn chu k trch mu.

 Chn bin cn v th.

 Chn mu hin th bin cn v.

 Chnh thng s trc ta .

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 Click vo Apply -> OK. Kick vo Run nu mun v th v click vo

Stop nu mun ngng v.

M van V1, V3 v V4.

iu chnh R1 v R2 cho p sut 25 psi trn G1 v 10 psi trn G2.

van kh nn ch kha hon ton.

Sau ta tng dn m van kh nn c 10% mt ln, ng vi mi ln th nghim ta

thu ly th. T mi th thu c ta tnh ton cc tham s v ghi vo bng sau:
m van(%)

T(s)

10
20

100
Trung bnh
Trnh by kt qu th nghim thu c:

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 th nhn dng vi m van:

a) 30%
b) 50%
c) 70%

Lu :
 V van kh nn l van tc ng ngc nn trong qu trnh th nghim ta c s
quy i nh sau: m van = 100% - m van thc.
 V van kh nn l phi tuyn nn khi ta th nghim cc gi tr m van khc
nhau s cho ta cc gi tr k v T khc nhau. Chnh v vy, ta s ly gi tr k tb v
Ttb thit k b iu khin.

3. Ti liu tham kho

[1] Lu Hng Vit: Bi ging Mng truyn thng cng nghip.
[2] Hong Minh Sn: "Mng truyn thng cng nghip" NXB Khoa hc k thut 2005.
[3] Cc ti liu tham kho t trang web: http://www.rockwellautomation.com/

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