Professional Documents
Culture Documents
2545.45 N
r2
165
Ft 2 =25
45.45N
Radijalna sila
Fr 2=Ft 2 tan=926.46 N
Fr 2 =92
6.46N
7266.43 N
r3
57,8
Radijalna sila
Fr 3=Ft 3
Ft 3 =72
66.43N
tan n
=2780.86 N
cos
F r 3 =2
Aksijalna sila
Fa 3 =Ft 3 tan=2361 N
780.86N
Fa 3
Sve izraunate sile na zupanicima Z2 i Z3 optereuju vratilo 2, na
kojem su ti
zupanici i smjeteni (prema prikazu na prostornoj skici). Kao
posljedica djelovanja
ovih aktivnih sila u osloncima A i B vratila javit e se radijalne i
aksijalne komponente reaktivnih sila.
361 N
=2
List 2
horizontalnu i vertikalnu, te se u tim ravninama odreuju
komponente radijalnih
reakcija. Pomou tih komponenata izraunavaju se potom rezultante
radijalnih
reakcija u osloncima vratila A i B.
M Bh=0
F r 3 ( ll 6 ) + F a 3 r 3F r 2 (ll3 )
F Ah=
=607.42 N
l
Fh =0
F Bh=F AhF r 2 + Fr 3=1246.98 N
F Ah =6
07.42N
F Bh =1
246.9N
M Bv =0
F
F
( t 3+Gz 3 )(ll 6 )
( t 2+G z 2) ( ll 3 ) +
=4172.1 N
l
F Av =
F v =0
F Bv =F Ah+ F t 2+G z 2 + Ft 3+G z 3=5929.78 N
F Av =4
172.1 N
F Bv =5
929.7N
List 3
F A =42
19.09N
F B =60
59.48N
d x 1 =20
.35mm
d x 2 =29
M = M +0.75( 0 T )
2
.35mm
d x 3 =34
.80mm
d x 4 =40
.70mm
List 4
0=
fDN
=0.867
1.73 tDN
x 2=30 mm
d x 2=29.35 mm
x 3=50 mm
d x 3=34.80 mm
x 4=80 mm
d x 4 =40.70 mm
x 5=108 mm
d x 5=44.99 mm
Presjek 3 (x=l3=108)
M 3=F A l 3=455337.72 N mm
M 3=533878.04 Nmm
d 3=
10 M 3
=48.03 mm
fDNdop
Presjek 4 (x=l4=163)
M h 4=F Ah l 4 + F r 2 ( l 4l 3 ) =149964.76 Nmm
M3 =
455337.72N
mm
M 3
533878.04
Nmm
d 3 =48.0
3mm
M4
=
549367.24N
mm
M 4
=
633445.2Nm
m
d 4 =50.0
2mm
F
( t 2+G z 2) ( l 4 l 3 )=528502.55 Nmm
M v 4=F Av l 4
M 4= M h 42 + M v 42 =549367.24 Nmm
M 4 =633445.2 Nmm
10 M 4
=50.02 mm
fDNdop
Presjek 5 (x=l5=187)
M h 5=F Ah l 5 + F r 2 ( l 5 l 3 )=186777.88 Nmm
d4 =
M5 =
766598.16N
mm
M 5 =
828923.11N
mm
d 5 =54.9
2mm
G z 2+ F
( t 2)( l5 l 3 )=743491.15 Nmm
M v 4=F Av l 4
M 5= M h52 + M v 52=766593.16 Nmm
M 5=828923.11 Nmm
M6 =
65442348Nmm
M 6 =
726442.71N
mm
d 6 =52.5
7mm
List 5
10 M 5
=54.92 mm
fDNdop
Presjek 6 (x=l6=242)
M 6=F B (ll 6 )=654423.48 N mm
M 6=726442.71 Nmm
d 5=
10 M 6
=52.57 mm
fDNdop
Presjeci 6 do 8 (prema skici dispozicije vratila)
3 10 F B
y 1=10 mm
d y 1=
y 1/3 =22.97 mm
fDNdop 1
d 6=
y 2=30 m m
d y 2=33.13 mm
y 3=50 m m
d y 3=39.27 mm
y 4 =80 mm
d y 4 =45.94 mm
y 5=108 m m
d y 5=50.77 mm
1.2.2. STUPNJEVANJE VRATILA - PRETHODNE DIMENZIJE
d 1=d 8 =40 mm
Presjeci 1 i 8:
d 2=d 7 =45 mm
Presjeci 2 i 7:
d 3=d 4 d5 =d 6=55 mm
Presjeci 3,4,5,6:
Promjer Sredinjeg naslona:
d=1.75 d 5 70 mm
10
3
C1 =P r
60 nm L10 h
6
10
min
=19091 N
List 6
Za d 1 =40 mm i C C1 prema SKF-ovom katalogu odabran je
cilindrino valjkasti jednoredni leaj NU 208ECP dimenzija D=80
mm , B= 18 mm , C=62000 N, C0=53000N
10 6
C
L10h =
=405793 h
60 n m Pr
L10h > L10 h
( )
min
Uvjet zadovoljen
Leaj oslonca B
Prema zahtjevu zadatka leajno mjesto u osloncu B
mora biti izvedeno kao vrsto, pa prema tome treba
preuzeti slijedea optereenja:
Fr =F B=6059.48 N
Fa =2361 N
Za d 8=40 mm prema SKF-ovom katalogu odabran kuglini leaj
6408 dimenzija D=110mm, B= 27mm, C=63700 N, C0=36500 N,
f0=12
Pr= X F r +YF B
f 0 Fa
=0.77 6
C0
Interpolacijom dobijemo:
0.7790.689
e=0.26+
(0.280.26)=0.265
1.030.689
FA
=0.39>e
Fr
Iz uvjeta proizlazi X=0.56
Interpolacijom dobivamo Y
0.7790.689
Y =1.71+
(1.551.71)=1.669
1.030.689
Pr= X F r +YF B =7333.8 N
Kontrola za leaj 6407
Za
=3
60 nm L10 h 1
C1 =P r
=39275.89 N
106
C> C1
Zadovoljava uvjet
min
List 7
Duine rukavca
OSLONAC A:
0
B 18 -0 ,120 mm
irina uskonika
n 3,25mm
l A 23 mm
OSLONAC B:
irina leaja 6408
irina sigurnosnog lima
B 27
0
0 ,1 20
mm
G 1,25 mm
B1 9 mm
c 2,25 mm
l B 39,5 mm
List 8
Ukupna duina vratila (ugradbena duina l 350 mm )
18
27
L=350+ 23
+ 39.5
=390 mm
2
2
)(
NM 19,75
0 ,1
0
mm
-maksimalna zranost
Z max 0,1 0,060 0,120 0,280 mm
M1 =
37944.81Nm
m
M2 =
223452.8Nm
m
M3 =
455337.72N
mm
M 3
978876.73
Nmm
M4 =
549367.24N
mm
List 9
M 3= ( M 3 kf ) +0.75 ( 0 T kt )
M 3=F A l 3=455337.72 Nmm
kf =1.7
kt =1.9
M 3=978876.73 Nmm
M 4 = ( M 4 kf ) +0.75 ( 0 T kt )
M 4=F A l 4=549367.24 Nmm
M 4 =
955282.02N
mm
kf =1+ c 1( kf 21)
Na presjeku 4 : D=70 mm
d=55 mm
odabrani radijus =2 mm
M5 =
766598.16N
mm
kt =1+c 2 ( kf 1.4 1)
=0.036
d
Prema
D
=1.27
d
Prema
odabrano
odabrano
Na presjeku 5 : D=70 mm
d=55 mm
odabrani radijus
c 2=0.93
M 5 =
1076033.9N
mm
kt =1.465
M 4 =955282.02 Nmm
M 5= ( M 5 kf ) +0.75 ( 0 T kt )
M 5=F A l 5=766593.16 Nmm
kf =1+ c 1( kf 21)
kf 1.4 =1.5
=2.5 mm
M6 =
654423.48N
mm
M 6 =
123610Nm
m
M7 =
321152.44N
List 10
=0.045
d
Prema
D
=1.27
d
Prema
odabrano
odabrano
kf 2=1.53
c 1=0.58
kf =1.31
kt =1+c 2 ( kf 1.4 1)
=0.045
Prema
d
odabrano
D
=1.27 odabrano
d
kt =1.2418
M 5=1076033.9 Nmm
Prema
M 6= ( M 6 kf ) +0.75 ( 0 T kt )
M 6=F A l 6=654423.84 Nmm
kf =1.7
kt =1.9
M 6=123610.24 Nmm
kf 1.4 =1.26
c 2=0.93
ll
( 7)=321152.44 Nmm
M 7=F B
ll
( 8)=81802.98 Nmm
M 8=F B
M1
W1
3
W 1=0.1 d 1=6400 mm
f 1=5.92 N / mm2
=1
List 11
b1=0.85
b2 (R a=0.4 m , Rmax =1.2 m)=0.98
kf =1+ c 1( kf 21)
Na presjeku 1 : D=45 mm
d=40 mm
odabrani radijus =1 mm
f 2=
b1 b 2 fDN
S potr
kf f 2
M2
W2
3
W 2=0.1d 2=9112.5 mm
f 2=24.52 N / mm2
b1=0.84
b2 (R a=6.3 m, Rmax =40 m)=0.83
kf =1+ c 1( kf 21)
Na presjeku 2 : D=55 mm
d=45 mm
odabrani radijus =3 mm
3= ( f 3 kf ) +3 ( 0 kt t )
f 3=
M3
W3
3
W 3=0.1d 3 =16637.5mm
List 12
2
f 3=27.368 N /mm
T
t = =17.85 N /mm2
Wt
W t =0.2 d 33 min =0.2 49 3=23529.8 N /mm2
Utor za pero dimenzije vratila 55 mm iznosi b x h = 16x10 sa
dubinom t1=6+0.2
kf =1.7
kt =1.9
2
3=68.98 N / mm
b1=0.81
b2=0.97
S post 3=2.39> S potr
Preesjek 4
b b
S post 4= 1 2 fDN S potr
4
d 3=d 4=d 5 =d 6
W 3=W 4 =W 5=W 6=16637.5 mm3
M
4= 4 =57.42 N /mm2
W4
b1=0.81
b2=0.97
S post 4=2.87 >S potr
Preesjek 5
bb
S post 5= 1 2 fDN S potr
5
M5
5=
=64.68 N /mm2
W5
b1=0.81
b2=0.97
S post 5=2.55> S potr
Presjek 6
b b
S post 6= 1 2 fDN S potr
6
6= ( f 6 kf ) +3 ( 0 kt t )
M
f 6= 6
W6
List 13
3
W 3=0.1d 6 =16637.5 mm
f 6=39.334 N /mm 2
T
2
t = =17.85 N /mm
Wt
3
3
2
W t =0.2 d 6 min =0.2 49 =23529.8 N /mm
Utor za pero dimenzije vratila 55 mm iznosi b x h = 16x10 sa
dubinom t1=6+0.2
kf =1.7
kt =1.9
2
6=84.054 N /mm
b1=0.81
b2=0.97
S post 6=1.96> S potr
Presjek 7
b1 b2 fDN
S post 7=
S potr
kf f 7
W 7=W 2=9112.5 mm3
M
f 7= 7 =35.24 N /mm2
W7
b1=0.84
b2 (R a=6.3 m, Rmax =40 m)=0.83
Za oblik F kf =1.1
S post 7=3.78> S potr
Presjek 8
b b
S post 8= 1 2 fDN S potr
kf f 8
W 8=W 1=6400 mm3
M
f 8= 8 =12.78 N /mm 2
W8
b1=0.85
b2 (R a=0.4 m , Rmax =1.2 m)=0.98
kf =1.1645
S post 8=11.75>S potr
Budui da postojee sigurnosti
S post
List 14
Doputeni tangens kuta progiba
Ukljetenje u presjeku 3
Horizontalno djeluje sila Fr 2
Vertikalno djeluju sile Ft 2 i Gz 2
Horizontalna ravnina
List 15
f A h 3=3.437 103 mm
Progib u osloncu B
3
3
3
3
3
3
3
3
3
F B h 3 ( ll 8 ) ( ll 7 ) ( ll 8 ) ( ll 5 ) ( ll 7 ) ( l l 4 ) ( ll 5 ) ( ll 3 ) ( ll 4 )
f B h 3=6.8
+
+
+
+
E
d 74
d 64
d 45
d 44
d 43
f B h 3=0.0138 mm
Progib ispod sile
'
f h3 =f Ah 3 +
Fr 2
na mjestu presjeka 3
(f Bh 3f Ah3 ) l3
=0.0066 mm
l
List 16
tan Ah 3=tan ( 1 h 3+ 2 h 3 + 3 h3 h3 )
2
tan 1 h 3=10.2
tan 2 h 3=10.2
tan 3 h 3=10.2
tan h 3=
F Ah3 l 1
=1.03368 106
4
E d1
F Ah3
Ed
4
2
F Ah3
Ed
4
3
(l 3l 2 )=3.16141 10
f Bh3 f Ah 3
=2.96086 105
l
tan 7 h 3=10.2
tan 6 h 3=10.2
tan 5 h 3=10.2
tan 4 h 3=10.2
F Bh 3 ( ll 8 )2
Ed
F Bh 3
Ed
4
6
F Bh 3
Ed
4
5
F Bh 3
Ed
4
4
F Bh3
Ed
4
3
4
7
=1.03796 106
[ ( ll 7 ) ( ll 8 ) ] =9.33947 10
2
[ ( ll 5 ) ( ll 7 ) ]=3.78573 105
2
[ ( ll 4 ) ( ll 5 ) ] =5.10083 10
2
[ ( ll 3) ( ll 4 ) ]=3.75944 104
2
tan h 3=2.96086 10
List 17
Vertikalna ravnina
Parcijalne vertikalne komponente radijalnih reakcija u osloncima
uslijed djelovanja vertikalnih sila Ft 2 i Gz 2 u presjeku 3
Progib u osloncu B
3
3
3
3
3
3
3
3
3
F Bv 3 ( ll 8 ) ( ll 7 ) ( l l 8 ) ( ll 5 ) ( ll 7 ) ( l l 4 ) ( ll 5 ) ( ll 3 ) ( ll 4 )
f Bv 3 =6.8
+
+
+
+
E
d74
d64
d 45
d 44
d 43
f Bv3 =0.041045 mm
Progib ispod sila
f 'v3 =f Av 3 +
Ft 2
Gz 2
na mjestu presjeka 3
(f Bv3f Av 3 )l 3
=0.01973 mm
l
List 18
U osloncu A
tan Av 3=tan ( 1 v 3 + 2 v3 + 3 v 3 + v 3)
2
F l
tan 1 v 3=10.2 Av 3 4 1 =3.07436 106
E d1
F Av 3 2 2
tan 2 v 3=10.2
(l l 1 )=6.46405 105
4 2
E d2
F Av 3 2 2
5
tan 3 v 3=10.2
(l l2 )=9.40261 10
4 3
E d3
f f
tan v 3= Bv3 Av 3 =8.80657 105
l
tan Av 3=2.49803 104
U osloncu B
tan Bv 3=tan ( 8 v 3 + 7 v 3+ 6 v3 + 5 v 3 + 4 v 3 v 3 )
2
F Bv 3 ( ll 8 )
tan 8 v 3=10.2
=3.08705 106
4
E d7
F Bv 3
2
2
5
tan 7 v 3=10.2
ll 7 ) ( ll 8 ) ]=2.7777 10
4 [(
E d6
F
2
2
tan 6 v 3=10.2 Bv 43 [ ( ll 5 ) ( ll 7 ) ]=1.12593 104
E d5
F Bv 3
2
2
5
ta n 5 v 3=10.2
ll 4 ) ( ll 5 ) ] =1.51706 10
4 [(
E d4
F
2
2
tan 4 v3 =10.2 Bv34 [ ( ll3 ) ( ll 4 ) ]=1.11811 104
E d3
5
tan v 3=8.80657 10
tan Bv 3=1.82373 104
List 19
Ukljetenje u presjeku 6
Horizontalno djeluje sila Fr 3 i Fa 3
Vertikalno djeluju sile Ft 3 i Gz 3
Horizontalna ravnina
Parcijalne horizontalne komponente radijalnih reakcija u osloncima
uslijed djelovanja horizontalnih sila Fr 3 i Fa 3 u presjeku 6
F r 3 ( ll 6 ) + F a 3 r 3
=1248 N
l
F l F a 3 r 3
F B h 6= r 6 6
=1532.86 N
l
F A h 6=
F
l l l l l l l l l
f A h 6=6.8 A h 6 14 + 2 4 1 + 4 4 2 + 5 4 4 + 6 4 5
E
d1
d2
d3
d4
d5
f A h 6=0.060235 mm
Progib u osloncu B
3
3
3
3
3
F B h 6 ( ll 8 ) ( ll 7 ) ( ll 8 ) ( ll 6 ) ( ll 7 )
f B h 6=6.8
+
+
E
d 47
d 46
d 45
f Bh 6=0.008237 mm
Progib ispod sile Fr 3 na mjestu presjeka 6
f 'h6 =f Ah6 +
( f Bh 6f Ah 6 )l 3
=0.024282 mm
l
List 20
tan Bh 6=tan ( 8 h 6 + 7 h 6 + 6 h 6+ h6 )
tan 8 h 6=10.2
tan 7 h 6=10.2
tan 6 h 6=10.2
F Bh 6 ( ll 8 )2
E d 47
F Bh 6
4
6
Ed
F Bh 6
4
5
=5.56544 106
[ ( ll 7 ) ( ll 8 ) ] =5.00773 105
2
[ ( ll 6 ) ( ll 7 ) ] =1.41088 105
Ed
tan h 6=1.48563 104
4
tan Bh 6=2.18317 10
List 21
Vertikalna ravnina
Parcijalne vertikalne komponente radijalnih reakcija u osloncima
uslijed djelovanja vertikalnih sila Ft 3 i Gz 3 u presjeku 6
(Ft 3+ Gz 3 )(ll 6 )
=2266.9 N
l
(Ft 3+ G z 3 )l 6
F Bv 6 =
=5079.53 N
l
F Av 6 =
Progib u osloncu B
3
3
3
3
3
F Bv 6 ( ll 8 ) ( ll 7 ) ( ll 8 ) ( ll 6 ) ( ll 7 )
f Bv 6 =6.8
+
+
E
d 47
d 46
d 45
f Bv6 =0.02729 mm
f v 6=f Av 6+
Ft 3
Gz 3
na mjestu presjeka 6
(f Bv6 f Av 6 )l 6
=0.05264 mm
l
List 22
f Av 6f Bv 6
=2.34616 104
l
tan Av 6=4.84699 104
tan v 6=
U osloncu B
tan Bv 6=tan ( 8 v6 + 7 v 6 + 6 v 6 + v 6)
F Bv 6 ( ll 8 ) 2
tan 8 v 6=10.2
=1.84425 105
4
E d7
F Bv 6
2
2
tan 7 v 6=10.2
ll 7 ) ( ll 8 ) ] =1.65944 104
4 [(
E d6
F
2
2
tan 6 v 6=10.2 Bv 46 [ ( ll 6 ) ( ll 7 ) ] =4.19618 104
E d5
4
tan v 6=2.34616 10
tan Bv 6=4.60964 104
Ukupni progib vratila
'
'
f h=f h 3+ f h 6=0.030912mm
f v =f 'v 3+f 'v6 =0.07237 mm
f = f h2 + f v 2 <f dop
f =0.07869< f dop
Uvjet zadovoljen
Nagibi elastine linije u osloncima
Horizontalno
tan Ah=tan Ah 3+ tan Ah6 =2.7221408 104
ta n Bh=tan Bh 3+ tan Bh 6=3.388574 104
Vertikalno
tan Av =tan Av 3 + tan Av 6 =7.345065 104
tan Bv =tan Bv3 + tan Bv6 =6.43337 104
tan A = tan Ah2 + tan Av2 0.001 0.002
tan A =7.83325 104
tan B = tan Bh2+ tan Bv 2 0.001 0.002
tan B =7.27123 104
Uvjeti su zadovoljeni
List 23
na mjestu zupanika
Z2
usljed
GZ 2 (ll 3 )
=145.2 N
l
G l
F BZ2 = Z2 3 =64.8 N
l
F AZ 2=
f AZ 2=7.79063 10 mm
Progib u osloncu B
3
3
3
3
3
3
3
3
3
F BZ 2 ( ll 8 ) ( ll 7 ) ( ll 8 ) ( ll 5 ) ( ll 7 ) ( l l 4 ) ( ll 5 ) ( ll3 ) ( ll 4 )
f BZ 2=6.8
+
+
+
+
E
d 47
d 46
d 45
d 44
d 34
3
f BZ 2=3.12817 10 mm
f Gz 2 =f AZ 2 +
( f BZ 2f AZ2 )l 3
3
=1.503932 10 mm
l
f Gz 3
na mjestu zupanika
GZ 3 (ll 6 )
=24.69 N
l
G l
F BZ3 = Z 3 6 =55.31 N
l
F AZ 3=
f AZ 3=1.19168 10 mm
Z3
usljed
List 24
Progib u osloncu B
3
3
3
3
3
F BZ 3 ( ll 8 ) ( ll 7 ) ( ll 8 ) ( ll 6 ) ( ll 7 )
f BZ 3=6.8
+
+
E
d 47
d 46
d 45
f BZ 3=2.97241 10 mm
f Gz 3 =f AZ 3 +
( f BZ 3f AZ 3)l 6
=5.73239 104 mm
l
K
2
g
f Gz 2+ f Gz 3
i
K=1
g=9.81
1
1
1
c
+
2 t J Z2 J Z 3
1 1 l 4l 3 l 5 l 4 l 6l 5
=
+
+
ct G I p 1
I p2
I p3
ct =
1
32 l 4 l3 l5 l 4 l 6l 5
+ 4 + 4
G d34
d4
d5
c t =142635.71
1