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CFM56-7B Removal & Installation
CFM56-7B Removal & Installation
TRAINING MANUAL
CFM56-7B
TRAINING MANUAL
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EFFECTIVITY 737-600/700/800/900/BBJ/C40A&B
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CFM56-7B
TRAINING MANUAL
CFM56-7B
Removal & Installation Training Course
The Power
Of Flight
CFM Proprietary Information
The information contained in this document is CFM Proprietary Information and is disclosed in confidence. It is the property of CFM and shall not be used,
disclosed to others, or reproduced without the express written consent of CFM International. If consent is given for reproduction in whole or in part, this notice and the notice set
forth on each page of this document shall appear in any such reproduction in whole or in part. The information contained in this document may also be controlled by
the U.S. export control laws. Unauthorized export or re-export is prohibited.
EFFECTIVITY 737-600/700/800/900/BBJ/C40A&B
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
Table of Contents
Engine Nacelle.. Page 08
Engine Transportation Stand .. Page 10
Fan Cowling Page
Engine Quick Disconnects .. Page
Engine Support Tooling Page
Engine Mounts ... Page
Thrust Reverser Hold Open Tooling . Page
Bootstrap Tooling .. Page
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
ENGINE NACELLE
General Description
The CFM56-7 engine fan cowling and thrust reverser segments are hinged to the strut. To remove or
install an engine, the fan cowls need to be removed to provide access to the forward engine ground
handling points. The fan cowls are held in the open position by integral hold-open rods for engine
maintenance when the engine is installed on the strut. The forward fairing will need to be removed to
gain access to GSE bootstrap interface points. The forward fairing is held in place by 7 quick release
latches allowing easy access to GSE hard points for the bootstrap system. The thrust reverser is made
in two halves ("C"-Ducts) which are raised open with integral actuators by a hydraulic pump which must
be purchased as Ground Support Equipment (GSE). Once the "C"-Ducts are open, an automatic lock
in the actuators holds each "C"-Duct open. GSE actuator locks provide a backup for the locks in the
actuators. When removing an engine, the actuators are disconnected and GSE thrust reverser cowl
hold-open rods are the only means of holding the "C"-Ducts open.
With the thrust reverser halves held open, engine removal and installation is accomplished using a
"bootstrap" hoisting system.
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CFM56-7B
TRAINING MANUAL
Engine Strut
Thrust Reverser RH
(C-Duct)
Thrust Reverser LH
(C-Duct)
ALF
ENGINE NACELLE
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
LH Fan Support
Engine Stand
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
EFFECTIVITY 737-600/700/800/900/BBJ/C40A&B
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CFM56-7B
TRAINING MANUAL
ALF
AFT
FWD
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CFM56-7B
TRAINING MANUAL
FAN COWLING
Identification (1.A.a)
The CFM56-7 engine fan cowling and thrust reverser
segments are hinged to the strut. To remove or
install an engine, the fan cowls need to be removed to
provide access to the forward engine ground
handling points. The fan cowls are held in the open
position by integral hold-open rods for engine
maintenance when the engine is installed on the strut.
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CFM56-7B
TRAINING MANUAL
FAN COWL
FAN COWLING
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
PRE-COOLER LINES
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CFM56-7B
TRAINING MANUAL
PRE-COOLER RH SIDE
Identification (1.A.a)
The CFM56-7 engine pre-cooler location.
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CFM56-7B
TRAINING MANUAL
PRE-COOLER
PRE-COOLER RH SIDE
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
Detail A
LH
SUPPORT
LH
SUPPORT
Detail A
Top View
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
LH Trunnion
Beveled Pin
LH SUPPORT
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
RH Trunnion
Beveled Pin
RH SUPPORT
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
FWD
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CFM56-7B
TRAINING MANUAL
EFFECTIVITY 737-600/700/800/900/BBJ/C40A&B
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CFM56-7B
TRAINING MANUAL
ENGINE STAND
FWD
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CFM56-7B
TRAINING MANUAL
EFFECTIVITY 737-600/700/800/900/BBJ/C40A&B
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CFM56-7B
TRAINING MANUAL
FWD
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CFM56-7B
TRAINING MANUAL
TORQUE WRENCH
Purpose (2.B.b)
The purpose of the torque wrench is to correctly torque the
engine mount bolts and obtain access to them with the swivel
head feature in the strut area.
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CFM56-7B
TRAINING MANUAL
TORQUE WRENCH
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
FWD
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CFM56-7B
TRAINING MANUAL
EFFECTIVITY 737-600/700/800/900/BBJ/C40A&B
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CFM56-7B
TRAINING MANUAL
FWD
AFT ENGINE
MOUNT
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
TR HOLD OPEN
CONNECTION
BOLT
AFT BOOTSTRAP
CONNECTION
FWD
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
WARNING:
MAKE SURE YOU CORRECTLY ENGAGE EACH
ARM SUPPORT INTO THE STRUT ATTACH BEAM.
IF YOU DO NOT, THE HOLD-OPEN RODS WILL
NOT HOLD THE WEIGHT OF THE THRUST
REVERSER. INJURIES TO PERSONS CAN
OCCUR.
NOTE:
Make sure the longer side of the beam assembly
faces forward.
NOTE:
The hold-open equipment consists of a strut attach
beam , two arm supports , two beam assemblies ,
two retention pins and lock pins and the hold-open
equipment is symmetrical between the inboard and
outboard sides.
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
FWD
LH SUPPORT TOOLING
TRAINING MANUAL
FWD
RH SUPPORT TOOLING
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
BOOTSTRAP TOOLING
Identification (1.A.a)
This section identifies the basic maintenance
equipment to support CFM56-7 engine change using
the bootstrap method on the 737-600/-700/-800/-900
airplane. Engine installation/removal is most
commonly performed using a "bootstrap" hoist
assembly and various other ground support
equipment items. The engine as removed from the
airplane is in the QEC configuration with the inlet
cowl, exhaust sleeve and plug attached. Access to
the bootstrap hard points is gained through the strut
forward thumbnail fairing. The forward fairing has
been designed with easy access in mind, there are 7
quick release latches, which secure the fairing to the
strut. There is in addition a forward strut access
panel located on the aft portion of the forward
fairing, this allows access to the starter ducts and
pneumatic tubing located on the forward section of
the strut.
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TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
BOOTSTRAP TOOLING
Purpose (2.B.b)
The purpose of the bootstrap system is for
installation/removal of the engine. The bootstrap
equipment is used for removal and installation of the
CFM56-7 engine and is used with the cradle. This
system is a particular asset where an engine is
changed at a remote site. The system includes a
forward and an aft arm with lever hoists,
dynamometers and engine attach brackets as
integral components.
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CFM56-7B
TRAINING MANUAL
BOOTSTRAP TOOLING
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
FWD BOOTSTRAP
SUPPORT CONNECTIONS
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
Attachment Pin
Safety Pin
Attachment Pins
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
RH BOOTSTRAP CONNECTION
Training Information Points (3.E.c)
NOTE:
After the bootstrap equipment is installed on the
airplane, you must use all four persons to
remove the power plant. Apply a load to the lever
hoists as follows:
NOTE: The load values given below include the
necessary preload force and the weight of the
engine.
1)
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CFM56-7B
TRAINING MANUAL
FWD BOOTSTRAP
SUPPORT
RH CHAIN HOIST
DYNAMOMETER
RH TRUNNION
RH BOOTSTRAP CONNECTION
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
FWD
RH BOOTSTRAP CONNECTION
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CFM56-7B
TRAINING MANUAL
BOOTSTRAP CONNECTIONS
Training Information Points (3.E.c)
- The forward inboard dynamometer reads 3700100 pounds
(168245 kilograms).
DO NOT APPLY MORE THAN 3850 POUNDS (1750 KG)
TO THE FORWARD INBOARD DYNAMOMETER
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CFM56-7B
TRAINING MANUAL
LH TRUNNION
LH DYNAMOMETER
CONNECTION
RH DYNAMOMETER
CONNECTION
RH TRUNNION
LH DYNAMOMETER CONNECTION
RH DYNAMOMETER CONNECTION
BOOTSTRAP CONNECTIONS
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
DYNAMOMETER
LH TRUNNION
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
FWD
FWD
Attach points
Attach point
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
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CFM56-7B
TRAINING MANUAL
DYNAMOMETER
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