Professional Documents
Culture Documents
SM C5650 5750 5850 5950
SM C5650 5750 5850 5950
No.01
C6150/C6050/C5950/
C5850/C5750/C5650
4
Maintenance Manual
[Rev. 5]
BOM
Rev
2
3
4
5
Use for
Date
2008-03-28
2008-10-07
2008-12-05
2009-01-09
DCO No.
SAC-0023
SAC-0059
SG2-0014
SG2-0021
Certification Body
Contents
Partical change
Drawing Maintenance
Addition of Warning, etc.
Drawing Maintenance
Approval
Design
Naoki Sunaga
Makoto Kitamura
.....................................................................................................
Design
Kenji Sato
Masahiro Nakabayashi
Tomoyo Sugiyama
Yoshinori Fujisawa
Name
C6150/C6050/C5950/
C5850/C5750/C5650
Check
.....................................................................................................
Date
Approval
Shuichi Yamanaka
Kenji Sato
Yoshinori Fujisawa
Yoshinori Fujisawa
Maintenance Manual
Drawing No.
2007-08-23
43827101TH
1
251
Date
No.
Page
Description of change
Person in
charge
2007-08-23
Issue
MDP12 N. Sunaga
2008-03-28
Partical change
CSFD12 K. Sato
2008-10-07
Drawing maintenance
CSFD12 K. Sato
116, 178,
185, 218
2008-12-05
2009-01-09
43827101TH Rev.5
EP5 Y. Fujisawa
2/
PREFACE
This manual explains the maintenance methods for the C6150/C6050/C5950/C5850/C5750/C5650.
The manual has been prepared for use by the maintenance personnel. For operating methods of the
C6150/C6050/C5950/C5850/C5750/C5650, refer to the corresponding user's manual.
Note! The contents of this manual are subject to changes without prior notice.
Despite that exhaustive efforts were made in preparing the manual to make it accurate, it still may
contain errors. Oki Data will not hold itself liable for any damage that results or is claimed to have
resulted from repair, adjustment, or modification of the printer conducted by the user using this
manual.
The parts employed in the printer are so delicate that they may be damaged if not treated
properly. Oki Data strongly recommends that the maintenance of the printer be undertaken by
Oki Data's registered maintenance personnel.
Work after eliminating static electricity.
43827101TH Rev.5
3/
CONTENTS
1. CONFIGURATION ............................................................................................... 8
1.1 System configuration ............................................................................................................. 8
1.2 Printer configuration ............................................................................................................. 10
1.3 Composition of optional items .............................................................................................. 12
1.4 Specifications ....................................................................................................................... 13
1.5 Interface specifications ........................................................................................................ 17
1.5.1 Parallel interface specifications ................................................................................ 17
1.5.1.1 Parallel Interface Overview ........................................................................ 17
1.5.1.2 Parallel Interface Connector and Cable ..................................................... 17
1.5.1.3 Parallel Interface Level ............................................................................... 17
1.5.1.4 Timing Chart ............................................................................................... 18
1.5.1.5 Parallel Interface Signal ............................................................................. 19
1.5.2 USB interface specifications (C6150/C6050/C5950/C5850/C5750/C5650) ............. 20
1.5.2.1 Outline of USB interface ............................................................................. 20
1.5.2.2 USB interface connectors and cables ........................................................ 20
1.5.2.3 USB interface signals ................................................................................. 20
1.5.3 Network interface specifications (C6150/C6050/C5950/C5850/C5750/C5650) ....... 21
1.5.3.1 Outline of network interface ........................................................................ 21
1.5.3.2 Network interface connectors and cables .................................................. 22
1.5.3.3 Network interface signals ........................................................................... 22
3. INSTALLATION ................................................................................................. 38
3.1 Cautions, and do's and don'ts .............................................................................................. 38
3.2 Unpacking method ............................................................................................................... 40
3.3 Printer Installation Instructions ............................................................................................. 41
3.4 Listing of component units and accessories ........................................................................ 42
3.5 Assembling method ............................................................................................................. 43
3.5.1 Assembly of printer main body ................................................................................. 43
3.5.2 Connection of power cable ....................................................................................... 49
3.5.3 Installation of optional items ..................................................................................... 52
3.5.4 Confirmation of recognition of optional items ........................................................... 61
3.6 Menu Map print .................................................................................................................... 62
3.7 Connection methods ............................................................................................................ 64
3.8 Confirmation of paper used by the user ............................................................................... 67
43827101TH Rev.5
4/
5/
7.5.2.(2)
Irregular Operation of the device after turning on the power ................. 189
7.5.2.(3)
7.5.2.(4)
7.5.2.(5)
7.5.2.(6)
7.5.2.(7)
7.5.2.(8)
7.5.2.(9)
43827101TH Rev.5
7.5.3.(1)
7.5.3.(2)
6/
7.5.3.(3)
7.5.3.(4)
7.5.3.(5)
7.5.3.(6)
7.5.3.(7)
43827101TH Rev.5
7/
43827101TH Rev.5
K-ID
ID UP/
DOWN
Fuser
fan
Y-ID
Belt
thermistor
EEPROM
M-ID
C-ID
Environment
sensor
Environmental
temperature & humidity
signals,High-voltage I/F,
fan control, cover-open
High-voltage PCB
Coveropen
sensor
1st
P.E
sensor
Lowvoltage
FAN
5V,24V, 0VL,0VP
AC-SW
M
FUSER
20MHz
FLASH
8Mbit
PUPCB
M
ID
IN1
M
IDUP
Fuser Unit
Fuser fuse-cut,
UP&LOW
thermistor/frame
thermistor
Junction PCB
Belt unit
fuse-cut
Belt unit
M
HOP
IN2
WR
2nd TRAYPCB
Paper feed
solenoid
DUPLEX PCB
Low-voltage PCB
ARMORED CPU
Belt unit
fuse-cut,
EXIT
LEISUS
command I/F
RFID
M
BELT
Inlet
sensor
EXIT
Density
sensor
Color
registration
PCB left
Color
registration
PCB right
System configuration
EEP
ROM
HDD
1.1
Option
RAM
Flash
ROM
CIF2
ASIC
USB
CONFIGURATION
C LED HEAD
CC1
ASIC
CPU
LAN
1.
M LED HEAD
Y LED HEAD
K LED HEAD
CUPCB
Centronics
C6150/C6050/C5950/C5750
Figure 1-1-1 represents the system configuration of the printer.
Figure 1-1-1
8/
43827101TH Rev.5
K-ID
ID UP/
DOWN
Fuser
fan
Y-ID
Belt
thermistor
M-ID
C-ID
High-voltage PCB
48MHz
DDR
SDRAM
EEPROM
Environment
sensor
RFID
1st
P.E
sensor
Lowvoltage
FAN
5V,24V, 0VL,0VP
AC-SW
M
FUSER
20MHz
FLASH
8Mbit
M
ID
M
IDUP
Belt unit
fuse-cut
Belt unit
IN2
M
BELT
Fuser Unit
Fuser fuse-cut,
UP&LOW thermistor/frame
thermistor
Junction PCB
M
HOP
IN1
WR
PU PCB
Paper feed
solenoid
DUPLEX PCB
Low-voltage PCB
ARMORED CPU
Belt unit
fuse-cut,
EXIT
LEISUS
Command I/F
Environmental
temperature & humidity
signals, High-voltage I/F,
fan control, cover-open
Coveropen
sensor
5V
SPILYTAS2
Serial
Flash
ROM
NIC
LAN
25MHz
C LED HEAD
M LED HEAD
Y LED HEAD
K LED HEAD
CU PCB
USB
Inlet
sensor
EXIT
Density
sensor
Color
registration
PCB left
Color
registration
PCB right
C5850/C5650
Figure 1-1-2 represents the system configuration of the printer.
Figure 1-1-2
9/
1.2
Printer configuration
The internal part of the C6150/C6050/C5950/C5750 printer is composed of the following sections:
Air flow
Figure 1-2-1
43827101TH Rev.5
10 /
The internal part of the C5850/C5650 printer is composed of the following sections:
Air flow
Figure 1-2-2
43827101TH Rev.5
11 /
1.3
(2)
(3)
(4)
(5)
43827101TH Rev.5
12 /
1.4
Specifications
Division
Item
External
Width
dimensions Depth
With
duplex
Without
duplex
Height
Mass
With
duplex
Without
duplex
Print width Print width
Engine speed Monochrome
(A4)
Color
OHP Color
OHP color/ monochrome
First print Monochrome
time(A4)
Color
Warm-up time
Low-noise mode
Resolution LED head
Max. input resolution
Output resolution
Gradation
Econo-mode
CPU
Core
I-cache
D-cache
Clock
Bus width
RAM
Resident
Option
ROM
Program + font
Power con- Power input
mode
sumption Power-save
Idle
Normal operation
Peak
Operating When operating
not operating
environment When
When
stored
(Temperature) (For max.
1 yr.)
When transported
(For max. 1 mo.)
When transported
(For max. 1 mo.)
Operating When operating
not operating
environment When
When
(Humidity) When stored
transported
43827101TH Rev.5
C5850
32/26ppm
C5650
32/22ppm
C6150
C5950
32/26ppm 32/26ppm
435mm
621mm
C6050
26/22ppm
C5750
32/22ppm
563.5mm
340mm
Approx.29kg
Approx.26kg
32ppm
26ppm
9ppm*1
10ppm
8sec
9sec
32ppm
(Default:26ppm)
22ppm
9ppm*1
10ppm
8sec
(Default:10sec)
11sec
True 600x1200dpi
True 600x600dpi
A4
32ppm
26ppm
9ppm*1
10ppm
8sec
9sec
45sec
Not applicable
600dpi
600x1200dpi
32ppm
(Default:26ppm)
22ppm
9ppm*1
10ppm
8sec
(Default:10sec)
11sec
True 600x1200dpi
True 600x600dpi
600x600x4 level
Toner-saving by reducing lightness
PowerPC405
PowerPC750CL
16KB,
32KB
16KB
32KB (Internal L2 : 256KB)
200MHz
500MHz
32bit
64bit
64 MB
256 MB
64/256MB DIMM
256/512MB DIMM
Total capacity: 8MB
Total capacity: 64MB
(120V)110~127VAC , (230V)220~240VAC
15W or less
17W or less
100W (Average)
490W
1200W
10C~32C, 17C~27C(Full-color print quality guarantee temperature)
0C~43C, Power off
-10C~43C, With drum and toner
-29C~50C, With drum, but no toner
-29C~50C, With drum and toner
20%~80%, 50%~70%(Full-color print quality guarantee humidity)
Max. wet-bulb temp. : 25C
10%~90%, Max. wet-bulb temp. : 26.8C, with power off
10%~90%, Max. wet-bulb temp. : 35C
10%~90%, Max. wet-bulb temp. : 40C
13 /
Division
Item
C5850
32/26ppm
C5650
32/22ppm
Standard
With 1st
Approx. 1500
pages (Black)
noise
handling
pages (Black)
Approx. 2000
pages (Black)
Approx. 1500
pages (Black)
Approx. 2000
Approx. 1500
Approx. 2000
Approx. 1500
pages (Color)
Approx. 8000
pages (Color)
Approx. 8000
pages (Color)
Approx. 8000
pages (Color)
Approx. 8000
pages (Color)
Approx. 5000
pages (Color)
Approx. 8000
pages (Black)
pages (Black)
pages (Black)
pages (Black)
pages (Black)
pages (Black)
Approx. 6000
Approx. 2000
Approx. 6000
Approx. 6000
Approx. 4000
Approx. 2000
pages (Color)
Approx. 7200
pages (Color)
Approx. 7200
pages (Color)
Approx. 7200
pages (Color)
Approx. 7200
pages (Color)
Approx. 4200
pages (Color)
Approx. 7200
pages (Black)
pages (Black)
pages (Black)
pages (Black)
pages (Black)
Approx. 1200
Approx. 5200
Approx. 5200
Approx. 3200
Approx. 1200
pages (Color)
pages (Color)
pages (Color)
pages (Color)
pages (Color)
pages (Color)
Approx.20,000 pages (With 3 pages / job) Approx.12,000 pages (With 1 page / job)
Approx.27,000 pages (When printed continuously) Drum counter automatically reset
60,000 pages (A4 size, with 3 pages / job), counter automatically reset
60,000 pages (A4 size), counter automatically reset
55.6dBA
(ISO7779Front)
In one-side print
On standby
Paper
pages (Black)
C5750
32/22ppm
Approx. 1500
Approx. 5200
C6050
26/22ppm
Approx. 1500
Approx. 1500
pages (Black)
C6150
C5950
32/26ppm
32/26ppm
420,000 pages, 5 years
Max. 50,000 pages / mo.
(ISO7779Front)
Power-save mode
Paper capacity
37dBA
Background level
Legal/universal cassette: 300 sheets (70kg)
(1st tray)
Paper capacity
(2nd tray)
Paper capacity
(Manual/auto)
Delivery
Duplex
43827101TH Rev.5
(Depending on specification)
1st cassette: Legal13/13.5/14, letter, executive, A4, A5, B5, A6
2nd cassette: Legal13/13.5/14, letter, executive, A4, A5, B5
Reply-paid postcard (Max. 176gsm) (Multi-purpose tray)
Legal13/13.5/14, letter, executive, A4, A5, B5, A6, C5, DL, Com-9,Com-10, Monarch, custom size,
banners up tp 1220mm (When paper length exceeds 356, its width shall be from 210 to 215.9.)
Legal13/13.5/14, letter, executive, A4, A5 Custom size (Within permissible size and weight)
105x148mm:A6/(Models for Japan [100x148: Postcard size])
148x210mm:A5
76.2x127 : Index Card
148x210mm:A5
14 /
Division
Item
Paper
1st tray
2nd tray
Manual &
thickness
Operator
auto (MPT)
Two-sided
LCD
C5850
32/26ppm
C5650
32/22ppm
C6150
C5950
C6050
32/26ppm
32/26ppm
26/22ppm
64~120gsm
64~176gsm
64-203gsm OHP sheets available
64~105gsm
16 characters in 2 line (Roman alphabet/Japanese kana)
panel
Status
switch/
sensor
LED (Color)
Switch
Paper out
Paper low
Toner low
Cover open
Fuser unit temp.
Paper size
Stacker full
Standard
( On PCB)
Additional
Not available
Function
Input/output
Emulation
switch
Standard
C5750
32/22ppm
Ethernet
Bidirectional parallel I/F conforming
to IEEE std1284-1994
Automatic
Hiper-C
Font
Emulation switch
Bit-map type face
Scalable 1 type
Not provided
Not available
Not available
face
Scalable 2 type
face
Scalable 3 type
face
Rasterizer
Bar code
OCR
Japanese PCL font
Japanese PS font
43827101TH Rev.5
Not available
Not available
Not available
Not available
15 /
Division
Item
Optional Item
RAM set
(Detacchable)
Tray mechanism
C5850
C5650
C6150
C5950
C6050
C5750
32/26ppm
32/22ppm
32/26ppm
32/26ppm
26/22ppm
32/22ppm
64, 256 MB
256, 512 MB
2nd tray mechanism
Cassette
Available
Othes
Not applicable
Factory settings
Japan
GDI Model
PCL+PS model
Others
USB-IF logo
Available
Windows logo
Available
Note!
43827101TH Rev.5
Operation with UPS (Uninterruptible power supply) is not guaranteed. Do not use UPS
16 /
1.5
Interface specifications
Item
Details
Corresponding mode
1.5.1.2
(1)
36pConnector (Female)
36pConnector (Male)
18
36
1
19
(2)Cable
Use a cable shorter than 1.8m.
(Use a cable with a shielded twisted-pair wire for to prevent noise interference.)
43827101TH Rev.5
17 /
PARALLEL DATA
(DATA BITs 1 to 8)
0.5 s min.
0.5 s min.
0.5 s min.
nStrobe
0.5 s min.
0.5 s max.
BUSY
0 min.
0 min.
nAck
0.5 s to 3 s
0 min.
b)
BUSY
SELECT
100 ms max.
c)
ON-LINE SW
BUSY
SELECT
ACKNOWLEDGE
d)
50 s min.
INPUT. PRIME
BUSY
SELECT
5s max.
ACKNOWLEDGE
43827101TH Rev.5
18 /
Signal Name
Direction
Function
nStrobe
(HostClk)
TO PRINTER
DATA 1
TO PRINTER
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
DATA 8
10
nAck (PtrClk)
11
Busy (PtrBusy)
FROM PRINTER Indicates whether the printer state can accept data
or not.
Data cannot be accepted during High Level.
12
PError (AckDataReq) FROM PRINTER Paper error takes place during High Level.
13
Select (Xflag)
14
nAutoFd (HostBusy)
TO PRINTER
15
Unused
Unconnected
16
GND
17
FG
18
+5V
19 to 30 GND
31
nInit (nInit)
TO PRINTER
32
nFault (nDataAvail)
33
GND
34
Unused
Un-connecting.
35
HILEVEL
36
nSelectIn
(IEEE1284 active)
TO PRINTER
Note
43827101TH Rev.5
19 /
Basic specifications
USB (Hi-Speed USB supported)
(2)
Transmission mode
Full speed (Max. 12Mbps 0.25%)
High speed (Max.480Mbps 0.05%)
(3)
Power control
Self power device
(2) Cables
Cable length: Specification: USB2.0 type cables five meters long or shorter. Cables two meters long
or shorter are recommended. (Shielded cable lines shall be used.)
Function
Vbus
D-
D+
GND
Shell
Shield
43827101TH Rev.5
Signal ground
20 /
Protocol family
TCP/IP
Network protocol
IPv4, TCP, ICMP, ARP,
UDP
Application
LPR, RAW, IPP, FTP, Telenet
SNMPv1
DHCP/BOOTP
DNS
UPnP
Rendezvous
SNTP
Network protocol
IPv4, IPv6, TCP, UDP,
ICMP, ICMPv6, ARP
Application
LPR, RAW, IPP, FTP
SMTP/POP3
HTTP
HTTPS
Telenet
SNMPv1/v3
DHCP/BOOTP
DNS
UPnP
Rendezvous
SNTP
NetBEUI
NetBIOS
WINS, SMB
NetWare
Ether Talk
PAP
43827101TH Rev.5
21 /
Connectors
100 BASE-TX / 10 BASE-T (Automatically switched, not usable simultaneously)
1
Cables
RJ-45 connectorized non-shielded twisted-pair cable (Category 5 recommended)
Signal name
Direction
Function
TXD+
FROM PRINTER
Transmitting data +
TXD-
FROM PRINTER
Transmitting data -
RXD+
TO PRINTER
Receiving data +
Not in use
Not in use
RXD-
TO PRINTER
Receiving data -
Not in use
Not in use
43827101TH Rev.5
22 /
2.
EXPLANATION OF OPERATION
2.1
Electrophotographic process
The electrophotographic process is explained briefly below:
1. Charging
A voltage is applied to the CH roller to electrically charge the surface of the OPC drum.
2. Exposure
The LED head radiates light onto the charged OPC drum in accordance with the image
signal. The electric charge of the radiated part of the OPC drum surface attenuates
depending on the intensity of the light, thus forming an electrostatic latent image on the
OPC drum surface.
3. Development
Charged toner adheres to the electrostatic latent image of the OPC drum by electrostatic
power, and forms a visible image on the OPC drum surface.
4. Transfer
Paper is placed over the OPC drum surface and an electric charge is applied to it from
the back side by the transfer roller, so that the toner image is transferred to the paper.
5. Drum cleaning
The drum cleaning blade removes toner remaining on the OPC drum after the transfer.
6. Removal of Electricity
7. Belt cleaning
The belt cleaning blade removes toner remaining on the belt.
8. Fuser
Heat and pressure are applied to the toner image on the paper to promote its fusion.
1.
Charging
A voltage is applied to the charging roller, which is placed in contact with the OPC drum
surface, to charge the OPC drum surface.
Charging roller
Power
Supply
Unit
---
OPC drum
43827101TH Rev.5
23 /
2.
Exposure
The light emitted from the LED head is radiated onto the charged surface of the OPC drum.
The charge of the radiated part of the OPC drum attenuates according to the intensity of the
light, forming an electrostatic latent image on the OPC drum surface.
LED head
Charging roller
Power
Supply
Unit
LED head
-- --
- -
OPC drum
Paper
3.
OPC drum
Development
Toner adheres to the electrostatic latent image on the drum surface, thereby turning the
electrostatic latent image into a toner image.
1. The sponge roller allows the toner to stick to the development roller.
Charging roller
--
---
- -
OPC drum
Sponge roller
Development roller
2. The electrostatic latent image on the OPC drum surface is turned into a visible image
by the toner.
43827101TH Rev.5
24 /
4.
Transfer
A sheet of paper is placed over the OPC drum surface, and an electric charge is given to the
paper from its back side by the transfer roller.
When a high voltage is applied to the transfer roller from the power source, the charge induced
on the transfer roller moves on to the surface of the paper through the contact part between
the transfer roller and the paper, the toner being attracted to the paper surface from the OPC
drum surface.
--
---
- -
OPC drum
Paper
-+
-+
+
-+
-+
Transport belt
Transfer roller
5.
Power
Supply
Unit
Drum cleaning
Unfixed toner remaining on the OPC drum is removed by the drum cleaning blade and
collected into the waste toner area of the toner cartridge.
Waste toner
Toner cartridge
ID unit
-
43827101TH Rev.5
-+
-+
25 /
6.
Removal of Electricity
Electrically charge on the OPC drum surface decveases by exppsing the OPC drum surface
after transfer to the light.
Charging roller
Board for the light
of the removal of electricity
OPC drum
7.
Belt Cleaning
Toner remaining on the transfer belt is scraped off by the belt cleaning blade and collected
into the waste toner box of the transfer belt unit.
Transport belt
43827101TH Rev.5
26 /
8.
Fuser
The toner image which was transferred to the paper is applied heat and pressure as it passes
between the heat roller and the backup roller, and it is therefore fused onto the paper.
For the sake of safety, a thermostat is provided; it comes on to cut off the voltage supplied
to the heater if the heat roller temperature rises above a certain preset temperature.
Thermostat
Thermistor
Halogen Lamp
Heat Roller
Paper
Backup Roller
Pad
Beit
Thermistor
Thick
43827101TH Rev.5
Light
Medium temp
Medium
High temp
Heavy
Medium temp
U.Heavy
Low temp
OHP
Low temp
27 /
2.2
Printing process
The paper fed from Tray 1 or Tray 2 is carried by the paper feed roller, register roller L and transport
roller. When the paper is fed from the MPT, it is carried by the MPT paper feed roller and register
roller U. Then, an unfixed toner image is created on the paper transported onto the belt sequentially
through the electrophotographic process of KYMC. Thereafter, the image is fixed under heat and
pressure as the paper goes through the fuser unit. After the image has been fixed, the paper is
unloaded to the stacker either face-up or face-down stacker, according to the outputting method
selected by opening or closing the face-up stacker.
While the above refers to the one-sided print operation of the printer, its operation in two-sided print
will be explained below.
When two-sided print is conducted, the paper that has passed through the fuser unit following first
one-sided print is sucked into the Duplex unit by the separator DUP. After entering the paper
reversal transport path, the paper is carried from there to the inside of the Duplex unit by the
inverting operation of the reversal roller. Then, after passed through the Duplex unit by the
transport roller that is located on the transport path inside the Duplex unit, the paper is fed along
the paper feed route of the Duplex unit to eventually merge the same route that comes from the
tray. From here on, the same operation as that of one-sided print of paper fed from the tray takes
place.
ker
wn stac
Face-do
Heat roller
Fac
e
-up
sta
Halogen lamp
cke
r
Backup roller
Transport belt
Separator DUP
Reversal roller
MPT
Register roller U
Belt
Transport roller
Register roller L
43827101TH Rev.5
28 /
(1)
Register Roller U
(Drive)
Register Roller U
(Drive)
IN2 Sensor
WR Sensor
Registration Roller L
(Stop)
IN1 Sensor
Solenoid Lever
(Solenoid OFF)
Registration Motor
(CCW)
Paper
Sub Roller
(Stop)
Registration Motor
(CCW)
Paper
Hopping Roller
(Stop)
Hopping Roller
(Drive)
Figure 2-1
(2)
Registration Roller L
(Drive)
WR Sensor
IN1 Sensor
IN2 Sensor
Figure 2-2
IN2 Sensor
MPT Hopping Roller
Registration Roller U
(Stop)
WR Sensor
Paper
IN2 Sensor
Registration Roller U
(Drive)
WR Sensor
Solenoid Lever
(Solenoid OFF)
Solenoid Lever
(Solenoid OFF)
Registration Motor
(CW)
Figure 2-3
43827101TH Rev.5
Paper
Registration Motor
(CCW)
Figure 2-4
29 /
Carrier belt
K
Figure 2-5
43827101TH Rev.5
30 /
(4)
Up/down-motions of ID units
1. The up/down-motions of the ID units take place driven by the lift-up motor.
2. Figure 2-6 shows the motions of the different ID units when the printer is operated for color
print. As the lift-up motor rotates (Clockwise turn), the lift-up link slides to the left, causing
the ID units to come down, as can be seen in Figure 2-6. Namely, the printer is readied for
color print.
3. Figure 2-7 shows the motions of the different ID units when the printer is operated for
monochrome print. As the lift-up motor rotates (Counterclockwise turn), the lift-up link slides
to the right, causing the ID units to go up, except for the K-ID unit, as can be seen in Figure
2-7. Namely, the printer is readied for monochrome print.
C-ID Unit
Y-ID Unit
K-ID Unit
Lift uplink
Lift-up Motor
(CW)
Figure 2-6
ID Unit Operations During Monochrome Printing
C-ID Unit
M-ID Unit
Y-ID Unit
K-ID Unit
Lift uplink
Lift-up Motor
(CCW)
Figure 2-7
43827101TH Rev.5
31 /
(5)
Eject Roller
(Drive)
Fuser Unit
Heat Roller
(Drive)
Fuser Motor
(CCW)
Figure 2-8
(6)
Eject Roller
(Stop)
Heat Roller
(Stop)
Fuser Motor
(CW)
Cover Open Gear
Figure 2-9
43827101TH Rev.5
32 /
When 400 pages or more have been printed since previous execution
A correction error may be issued due to an inadequate toner amount of the pattern generated,
a sensor stained with toner, deficient opening/closing of the shutter, or for other reasons.
However, even if an error is issued, it is not indicated on the operator panel. Therefore,
forcible color drift correction will have to be performed in the self-diagnostic mode (Subsection
5.3.2.6) to check the error indication.
Transport belt
Sensor shutter
Belt waste toner box
Belt motor
Color drift sensor
43827101TH Rev.5
33 /
43827101TH Rev.5
34 /
If at least one or more of the four ID count values are close to those of a new product at
power-on.
When the ID count value exceeds 500 counts since previous execution.
A correction error may be issued due to an inadequate toner amount of the pattern generated, a
sensor stained with toner, deficient opening/closing of the shutter, or for other reasons. However,
even if an error is issued, it is not indicated on the operator panel. Therefore, forcible density
correction will have to be performed in the self-diagnostic mode (Subsection 5.3.2.7) to check the
error indication.
Transport belt
Sensor shutter
Belt waste toner box
Density sensor
Belt motor
Density sensor
43827101TH Rev.5
35 /
43827101TH Rev.5
36 /
Shutter
Shield plate
Toner Sensor
43827101TH Rev.5
One count represents the value that results from dividing the amount of rotation
of the drum by three when three A4-size sheets are printed continuously.
One count represents the value that results from dividing the amount of rotation
of the belt by three when three A4-size sheets are printed continuously.
One count is registered when paper is shorter than the length of Legal 13-inch
paper. When paper is longer than that, the count number is determined by the
number of times the Legal 13-inch paper length is exceeded. (Decimal fractions
rounded up)
37 /
3.
INSTALLATION
3.1
43827101TH Rev.5
38 /
Do not install the printer in a location where its vent hole is blocked.
Do not install the printer directly on a shaggy carpet or rug.
Do not install the printer in a sealed room or other location with poor ventilation or permeability.
Install the printer away from a heavy magnetic field or noise source.
Install the printer away from a video monitor or TV.
To move the printer, hold it by both sides of it.
This printer, which weighs Approx. 29kg (with Duplex)/Approx. 26kg (w/o Duplex), should be lifted
up by two or more persons.
When the printer has the power switched on or is printing, do not come close to the paper delivery
section.Such action could lead to injury.
When the precautionary notes concerning the installation and operation are explained, the user
should be referred to the precautionary notes given in the User's Manual. Especially, give thorough
explanation on the power cord and grounding wire.
43827101TH Rev.5
39 /
3.2
Unpacking method
Personal injuries may occur.
Make sure to lift up this printer by two or more persons, since it weighs Approx. 29kg (with Duplex)/
Approx. 26kg (w/o Duplex)
Remove the four handles from the sides of the box, as illustrated below, and lift up the
corrugated fiberboard box.
43827101TH Rev.5
40 /
3.3
Install the printer in a location where the following temperature and humidity are met:
Ambient temperature: 10 - 32C
Ambient humidity: 20 - 80 %RH(Relative humidity)
Max. wet-bulb temperature: 25C
Use caution to avoid dew condensation.
If the printer is installed in a location with ambient relative humidity below 30%, use a
humidifier or antistatic mat.
Installation space
Place the printer on a flat desk large enough to accommodate its footings.
Provide ample spaces around the printer.
Plan view
20cm
100cm
60cm
20cm
Side View
70cm
43827101TH Rev.5
41 /
3.4
Check to make sure that the component units are free from damage, dirt or other zirregularities
in the appearance.
Ensure that none of the accessories to the units is missing and that they are free from
breakage or other flaw.
If any irregularity is discovered, contact User Management Section for instructions.
Personal injuries may occur.
Make sure to lift up this printer by two or more persons, since it
weighs Approx. 29kg (with Duplex)/Approx. 26kg (w/o Duplex)
C6150/C6050/C5950/C5850/C5750/C5650
Image drum cartridges (4 sets) fitted with starter toner cartridges (Installed in the printer)
Inform the user that the toner cartridges and image drum cartridges can be separated one from
the other.
Printer software CD-ROM
LED lens cleaner
Power cord
Warranty Card and User Registration Card
User's Manual (Setup)
User's Manual (CD-ROM)
Quick Guide
Dedicated bag for Quick Guide
43827101TH Rev.5
42 /
3.5
Assembling method
Protective Tape
Protective Tape
Retainer
Paper cassette
OPEN button
5) Detach the stopper release (Orange) while pressing down the lever (Blue) of the fuser unit
in the direction of arrow 1.
Note! Instruct the user of the printer to be sure to keep the stopper release, which is used for
transporting the printer, at hand.
Lever (Blue) of fuser unit
2
Stopper release (Orange)
43827101TH Rev.5
43 /
Note! The image drum (Green tubular section) is extremely vulnerable. Exert good caution in
handling it.
Do not expose the image drum cartridges to direct sun or intense light (1500 lux or
more). Do not expose them to the room lighting for over five minutes.
In the above operation, be careful not to actuate the blue lever of the toner cartridge.
Toner cartridge
2) Place the image drum cartridge on a flat-top desk or the like, peel off the tape fastening
protective sheet 1, and pull out the sheet in the direction of the arrow.
Note! Do not work with the image drum floating in the air.
Protective sheet 1
Tape
Protective sheet 1
Protective sheet 2
3) Pull out protective sheet 2 from the image drum cartridge in the direction of the arrow.
3/ Protective sheet
Protective sheet 2
43827101TH Rev.5
44 /
4) Match the label colors of the image drum cartridges to those on the printer.
5) Gently put the image drum cartridges (4) back in their respective positions.
Label
Image drum cartridge
Labels
6) Turn the blue levers (4) of the toner cartridges fully into the direction of the arrow.
Note! The starter toners (Toner cartridges supplied with the product) can print approximately
1500 A4-size sheets with 5% print density.
If the error message [REPLACE TONER] stays permanently on the operator panel,
check to make sure that the levers of the toner cartridges have fully been moved in
the direction of the arrow.
If normal starter toner cartridges have been used, the starter toners can no longer be
used. First use the starter toners, and use normal toners after the starter toners are
exhausted.
Blue
Lever
43827101TH Rev.5
45 /
Paper guide
Paper stopper
Plate
3) Loosen the paper well and line up its vertical and lateral edges.
mark
Paper guide
43827101TH Rev.5
Indication of remaining
amount of paper
46 /
Multi-purpose tray
Paper supporter
Manual feed guide
4) Insert the paper, print-face up, along the manual feed guide straight as far as it will go.
mark
43827101TH Rev.5
47 /
Quick Guide
Vent hole
Note! When pasting the bag, avoid blocking the vent hole of the printer.
43827101TH Rev.5
48 /
43827101TH Rev.5
49 /
Ground terminal
Grounding wire
O
The following indication will be produced on the operator panel, and [Online] will appear when the
printer has started up completely.
RAM CHECK
* * * * * * * * * * * * * * * *
INITIALIZING
[Online] and [Inspect] lights
and backlight flash.
PLEASE WAIT
43827101TH Rev.5
C M Y K
50 /
Note! Do not turn off the power while the printer is printing.
On the C6150/C6050/C5950/C5750 equipped with the built-in type hard disk (optional), do not
outright turn off the power, but follow the procedure described below.
Note! Abrupt disconnection of the power could damage the built-in hard type disk, disabling
it.
[SHUTDOWN MENU] is displayed only when the printer is equipped with the optional
built-in type hard disk.
(1)
Press the
to appear.
(2)
Press the
"Set" switch.
When [PLEASE POW OFF/SHUTDOWN COMP] shows up, press OFF (O) of the power
switch.
O
43827101TH Rev.5
51 /
Memory volume
Memory volume
Model name
None (Standard)
256MB (256MB)
None (Standard)
64MB (64MB)
Option 256MB
+256MB (512MB)
Option 64MB
+64MB (128MB)
Option 512MB
+512MB (768MB)
Option 256MB
+256MB (320MB)
Model name
Note! Be sure to use genuine OKI DATA parts. If any other parts are used, the printer will not
function.
Adding 64-MB memory is recommended for (600 x 600dpi x 2bit) banner-sheet printing.
Added 64-MB memory may reduce the time for (600 x 1200dpi or 600 x 600 x 2bit)
duplex printing.
To conduct long print on the C6150/C6050/C5950/C5750, it is recommended to add a
256MB expansion memory.
There is only one memory slot.
The expansion memories for C6150/C6050/C5950/C5750 and those for C5850/C5650
are not compatible with each other.
The expansion memories for C5850 are not compatible with those for
C5200 series and C5800/C5600/C5500.
Turning OFF the printer power and disconnecting the power cord
Note! If an expansion memory is installed with the power switched ON, the printer may be
broken.
O
I
Top cover
Front cover
OPEN button
Handle
43827101TH Rev.5
Front cover
52 /
1 Screw
Front cover
Side cover
43827101TH Rev.5
53 /
On the C5850/C5650
1) Before taking the memory out of the bag, place the bag in contact with a metal part to
eliminate its static electricity.
2) Insert the memory into the idle slot.
3) Ensure that it is securely fastened by the right and left lock levers.
Note! Do not touch the electronic parts and connector pins.
Pay attention to the orientation of the memory. The terminal part of the memory has a
notch, which is designed to engage with the connector of the slot.
Be aware that the installed position of the memory is different from that on the C6150/
C6050/C5950/C5750.
Top cover
Front cover
2 Screw
Side cover
43827101TH Rev.5
54 /
Turning OFF the printer power and disconnecting the power cord
Note!
If an expansion memory is installed with the power switched ON, the printer may be
broken.
O
43827101TH Rev.5
55 /
Turning OFF the printer power and disconnecting the power cord
Note! If an expansion memory is installed with the power switched ON, the printer may be
broken.
O
Claws
43827101TH Rev.5
56 /
Memo The hard disk is segmented into the three partitions of "PCL," "Common" and "PSE."
When the printer is shipped out of the factory or the hard disk is initialized, the following
sizes are assigned to the partitions:
PCL
20%
Common
50%
PSE
30%
Turning OFF the printer power and disconnecting the power cord and printer cable
Note! If an expansion memory is installed with the power switched on, the printer may be
broken.
O
43827101TH Rev.5
57 /
Top cover
Front cover
OPEN button
Handle
2) Push up the handle located in the center of the front cover and pull the front cover forward.
Front cover
Note! The way the front cover is opened is different from that of the multi-purpose tray. (See
figure below.)
Multi-purpose tray
43827101TH Rev.5
58 /
1 Screw
Front cover
Side cover
Memo If you have difficult detaching the side cover, check to see if the front cover is open.
Multi-purpose tray
Front cover
Connector
Hard disk
43827101TH Rev.5
59 /
Front cover
2 Screw
Side cover
1
Connecting the power cord and printer cable to the printer, and turning on the
power
Executing the Menu Map print, and ensuring that the built-in type hard disk has
been installed properly.
1) Execute the Menu Map print.
Conduct the Menu Map print by referring to "3.6 Menu Map print."
2) Ensure that the capacity of the built-in type hard disk is indicated in "HDD."
Memo The capacity of the hard disk may be different from the example shown above.
Note! If no HDD capacity is indicated, redo the installation of the built-in type hard disk.
Then, setting needs to be made with the printer driver to have the built-in type hard disk recognized.
If there is no printer driver set up, see Sections 3 to 9 of the Setup Part of the User's Manual, and
set up the printer driver. Then, make the setting.
43827101TH Rev.5
60 /
43827101TH Rev.5
61 /
3.6
3) Press the
4) Press the
"Set" switch.
The Menu Map print will get under way. (Two pages on the C5950, and one on the C5850)
When [Network] is displayed and the
43827101TH Rev.5
62 /
C5850
43827101TH Rev.5
63 /
3.7
Connection methods
<USB connection>
Preparing a USB cable
Note! No printer cable is supplied with the printer. Provide one separately.
Prepare a USB type cable separately.
When connection is to be made in "Hi-Speed" mode of USB2.0, use a USB cable
conforming to the Hi-Speed specification.
Note! Be careful not to plug the USB cable into the network interface connector. Such wrong
connection could cause malfunction.
43827101TH Rev.5
64 /
OFF
Connect a parallel cable into a parallel interface connector of printer and use metal fittings to
secure the cable.
(2)
Connect a parallel cable into a parallel interface connector of PC and use screw to secure the
cable.
Metal fittings
Screw
Screw
43827101TH Rev.5
Parallel cable
65 /
43827101TH Rev.5
66 /
3.8
Types
Media weight
Regular
paper*3
55-64kg (64-74g/m2)
65-89kg (75-104g/m )
Medium
90-103kg (105-120g/m2)
2
104-172kg (121-200g/m )
-
Envelope*4
Label paper
Transparency
*5 film
Medium
Light
Heavy
Heavy
Ultra heavy
Ultra heavy
Thicker paper
0.17-0.2mm
Thickest paper
-
Light
Light
Postcard*4
Media type *1
Setting *2 for
[Media weight] of the
printer driver
Weight
Label paper 1
Label paper
Label paper 2
Transparency
Transparency
film
film
*1: The printer comes with Media Type set to [Light] at the factory.
*2: The thickness and type of paper can be set on the operator panel and also via the printer
driver. If those parametersare set via the printer driver, the settings of the printer driver will
have priority. If [Auto selectio] is selected in [Feed Trey] of the printer driver, or [Printer
setting] is selected in [Media weight] , the print will take place with the settings made on
the operator panel.
*3: The paper thickness with which two-sided print can be conducted is from 65 to 90kg (75
to 105g/m2) of ream weight.
*4: For postcards and envelopes, there is no setting of Media Weight or Media Type.
*5: For OHP sheets, Media Type only is set. There is no need to make setting in Media Weight.
Memo If [Heavy] or [Ultra heavy] is selected in Media Weight, or [Label paper] or [OHP] in
Media Type, the print speed will be affected.
43827101TH Rev.5
67 /
4.
REPLACEMENT OF PARTS
This section explains the field replacement procedures for parts, assemblies and component units.
While those replacement procedures refer to the disassembling of parts, follow the same
procedures inversely for reassembling them.
The part numbers (1, 2, etc.) employed in this manual are different from those assigned in the
corresponding configuration diagrams of Disassembly for Maintenance (43827101TL) and RSPL
(43827101TR).
4.1
Prior to replacing a part, be sure to disconnect the AC cord and interface cable.
(a) To disconnect the AC cord, always follow the procedure described below:
1 Turn off ("O") the power switch of the printer.
2 Pull out the AC plug of the AC cord from the AC power outlet.
3 Pull out the earth wire from the earth terminal of the AC power outlet.
4 Unplug the AC cord and interface cable from the printer.
Risk of Electric Shock
There is a risk of electric shock during replacement of the low voltage power supply.
Use insulating gloves or avoid direct contact with any conducting part of the power
supply, and caution should be exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cord is
unplugged. Also, there is a possibility that the capacitor doesnt discharge because of
a breakage of the PCB, etc., so remember the possibility of electric shock to avoid
electric shock.
(b) To reconnect the printer, always follow the procedure described below:
1 Plug the AC cord and interface cable into the printer.
2 Insert the earth wire into the earth terminal of the AC power outlet.
3 Insert the AC plug into the AC power outlet.
4 Turn on ("|") the power switch of the printer.
Disconnect
Connect
(2)
(3)
Limit disassembly to a necessary minimum. Do not remove other parts than those specified
in the part replacement procedure.
(4)
(5)
Conduct disassembly by following the specified sequential order. Failure to observe this order
could damage the parts.
(6)
Screws, collars and other small parts should be attached provisionally to their original
positions, since they are liable to be lost.
(7)
When handling a microprocessor, ROM, RAM and other ICs and circuit boards, do not wear
gloves that tend to generate static electricity.
(8)
43827101TH Rev.5
68 /
[Maintenance Tools]
Table 4-1-1 indicates the tools necessary to replace printed-circuit boards and component units.
Table 4-1-1 Maintenance Tools
No.
Service Tools
Q' ty
Digital multimeter
Pliers
Handy cleaner
E-ring pliers
Place of use
Remarks
3~5 mm screws
Reter to the
following
note.
Cleans LED head
Note! Use a vacuum cleaner dealing with toner. Using a common vacuum cleaner may cause fire.
Table 4-1-2 indicates the tools necessary for using maintenance utilities.
Table 4-1-2 Maintenance Tools
No.
Service Tools
Q' ty
Laptop computer
Must have maintenance
utilities installed
USB cable
43827101TH Rev.5
Place of use
Remarks
69 /
4.2
(2)
(3)
Top cover
Feeder unit
43827101TH Rev.5
70 /
(2)
(3)
Top cover
1 (Loosen)
2
Feeder unit
43827101TH Rev.5
71 /
4.2.3
Face-Up Tray
(1)
Open face-up tray 1 into the direction of the arrow, free the engagement on either side of it
while deflecting the tray, and remove the tray.
43827101TH Rev.5
72 /
(2)
(3)
Insert the flat-tipped screwdriver into hole A, as illustrated in Figure (2), and release two claws
A.
(4)
Now, release two claws B, and pull the upper part of rear cover 2 in the direction of arrow
A.
(5)
Push the lower part of rear cover 2 in the direction of arrow B, as shown in Figure (3), and
detach rear cover 2 by freeing three claws C.
2
1
A
HoleA
Figure (1)
ClawB
ClawA
ClawB
Figure (2)
ClawA
ClawC
2
HoleA
ClawC
Figure (3)
43827101TH Rev.5
73 /
(2)
After disconnecting the cable, first free hook part A by applying force in the direction of the
arrow, as illustrated in Figure (2), and then, free hook part B, to finally remove LED Assy 1.
(In this operation, two springs2will come out together with LED Assy 1.)
Hook part A
Top cover
Hook part A
1
Figure (2)
Hook part B
Figure (1)
43827101TH Rev.5
74 /
4.2.6 CU PCB
C6150/C6050/C5950/C5750
(1)
(2)
(3)
Remove eight screws (silver) 1, and detach plate shield assembly (PDL) 2 by releasing
connector claws A.
(4)
(5)
Remove seven screws (silver) 5, disconnect all the cables, and disassemble PDL CU PCB
6.
Top cover
4
3
6
2
Claws A
5 7
18
43827101TH Rev.5
75 /
C5850/C5650
(1)
(2)
(3)
Remove eight screws (silver) 1, and detach plate shield Assy(GDI)2 by releasing claws A.
(4)
(5)
Remove seven screws (silver) 5, disconnect all the cables, and disassemble GDI CU PCB
6.
Top cover
4
3
Claws A
57
18
43827101TH Rev.5
76 /
Remove the plate shield Assy(PCL/GDI). (See Subsection 4.2.6 (1) through (3).)
(2)
Remove all the connectors and two screws (silver) 1, and disassemble the print engine
controller PCB 2.
OPE
RFID
DCID
Print engine
controller PCB
SSNS
CUIF
PE
FSNS
HOP
HSOL
BELIDUP
POWFAN
OPTION
HVOLT
DCHEAT
RELAY
POWER
43827101TH Rev.5
77 /
Toner sensor
Control panel
RFID
ID motor
Controller PCB
Fuser motor
PE cable
FSNS(Front sensor) cable
Paper feed motor
Low-voltage fan
HSOL
DCHEAT
HOP
FSNS
PE
CUIF
SSNS
DCID
RFID
OPE
POWFAN
BELTIDUP
HVOLT
RELAY
OPTION
POWER
43827101TH Rev.5
78 /
(2)
(3)
(4)
Remove the plate assembly shield (GDI), and then, the control PCB. (See Subsection 4.2.6.)
(5)
(6)
Remove two E-shaped retaining rings 2 and two spring torsions 3, and detach top cover
Assy 1.
3
2
43827101TH Rev.5
79 /
(2)
Remove ten screws (black) 1, and detach cable cover 2 and top cover 3.
1
2
43827101TH Rev.5
80 /
(2)
(3)
(4)
(5)
After unplugging the connector of the control panel assembly, free the hook.
(6)
Top cover
Feeder unit
43827101TH Rev.5
81 /
(2)
Release two claws A, as illustrated in Figure (2), and remove frame OP1, lever lock 2 and
spring compression 3.
(3)
Release two claws B by forcing in the flat-tipped screwdriver, and remove the cover assembly
OP4 and spring torsion 5.
(4)
Release two claws C of the cover assembly OP 4, as shown in Figure (3), and remove
Operator panel PCB 6 and cable 7.
2
Claws A
1
4
7
Claws B
3
Claws A
6
Figure (1)
Claws C
Figure (3)
Figure (2)
43827101TH Rev.5
82 /
4.2.12 Low-Voltage Power Supply / Low-Voltage Fan / Hopping Motor / Fuser Motor
Risk of Electric Shock
There is a risk of electric shock during replacement of the low voltage power supply.
Use insulating gloves or avoid direct contact with any conducting part of the power supply, and
caution should be exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cord is unplugged. Also,
there is a possibility that the capacitor doesnt discharge because of a breakage of the PCB, etc.,
so remember the possibility of electric shock to avoid electric shock.
(1)
(2)
(3)
(4)
(5)
Unplug the fuser I/F connector from the low-voltage power supply, and remove Guide Cable
PowerLow 1 by releasing the two claws.
(6)
Remove two screws (silver) 2 and four connectors (CN1, CN2, CN3), and disassemble lowvoltage power supply 3. At the same time, remove screw 4 to disassemble AC inlet Assy
5.
(7)
(8)
(9)
Remove two screws (silver) 8, unplug the connector, and disassemble hopping motor 9.
(10) Remove four screws (silver) 0, unplug the connector, and disassembleFuser Motor A.
(11) Remove three screws (silver) B, unplug the connector, and disassemble ID motor C.
Note!
43827101TH Rev.5
83 /
4
5
3
2
Air
2
Claws C
Claws D
6
8
9
7
PU PCB
POWER connector
Claws E
CN6
CN3
CN2
CN1
AC switch
Notes!
CN6: Switching connector for AC input voltage setting
Short-circuit plug to be equipped for 100-V system/Short-circuit plug not to be equipped for 230-V system
Figure 4-2-12 Low-Voltage Power Supply / Low-Voltage Fan / Hopping Motor / Fuser Motor
43827101TH Rev.5
84 /
Detach the left side cover, right side cover, rear cover, and top cover assembly. (See
Subsections 4.2.1, 4.2.2, 4.2.4, and 4.2.8.)
(2)
Remove the print engine controller PCB, control PCB, and low-voltage power supply. (See
Subsections 4.2.6, 4.2.7, and 4.2.12 (3).)
(3)
Unplug the connector of the belt thermistor, remove two spring torsions 1, and disassemble
cover driver 2 by freeing the four claws with the flat-tipped screwdriver.
(4)
Remove screws (silver) 3, and unplug the six connectors to disassemble Junction PCB 4.
(5)
(6)
Remove two screws (silver) 7, and free cable 8 of the fuser I/F connector from the clamp.
Then, release the claw of guide cable 9 by sliding it, and remove guide eject Assy 0.
2
Claws
Claws
5
0
4
PUIF
EXIT
7 8
DENS
FUSER
LCR
RCR
Figure 4-2-13-1 Guide Eject Assy / Color Register Assy / Junction PCB
43827101TH Rev.5
85 /
Exit sensor
Heater AC
(Black & white)
Belt thermistor
Belt motor
Belt thermistor
Color registration sensor
Density sensor
Junction PCB
REPLAY
Belt motor
(To print engine controller PCB)
SNS
SNS
CN
CN
Density sensor
RCR
DENS
LCR
FUSER
EXIT
Exit sensor
PU I/F connector
43827101TH Rev.5
86 /
4.2.14 Fan (Fuser)/ Belt Motor / High-Voltage Power Supply Board / Cover-Open Switch
(1)
(2)
Remove screw (silver) 1, unplug the connector, and disassemble belt motor 2.
(3)
(4)
(5)
Free the connector and two claws A, and remove cover-open switch 5.
(6)
Remove screws (silver) 6 and seven claws B, unplug the two connectors, and disassemble
high-voltage power supply 7.
Air
Claws B
1
Claws B
Claws A
5
7
6
CN2
CN3
FAN(Fuser)
CN4
TR-C
TR-M
TR-Y
Cover-open switch
TR-K
Belt thermistor
CN1
Figure 4-2-14 Fan (Fuser)/ Belt Motor/high - Voltage Power Supply Board / Cover-Open Switch
43827101TH Rev.5
87 /
(2)
Release the two stoppers by opening the two arms of MPT Assy 1 toward the outside, pull
the assembly in the direction of the arrow to free the two fulcrums, and detach MPT Assy 1.
Stoppers (2)
Arms
Fulcrums (2)
43827101TH Rev.5
88 /
4.2.16 Feeder Unit / Front sensor PCB/ MPT Hopping Roller / Frame Assy Separator
/ Cover Front
(1)
(2)
Remove the plate shield, and unplug the connector. (See Subsection 4.2.6.)
(3)
Free the claws of Stay L 1 and Stay R 2, and remove feeder unit 3 by sliding it to the right.
(4)
(5)
(6)
(7)
(8)
(9)
(10) Remove four screws (black) 8, free two claws B on the front side, and disassemble feed
Assy 9.
(11) Detach two lock shafts 0 and two springs A, and disassemble guide Assy B by freeing the
four claws.
(12) Remove hopping roller shaft C.
(13) Free the two fulcrums, and remove frame assembly separator D and spring E.
3
9
0
A
Claw
4
8
6
C
D
E
7
Claws B
Figure 4-2-16 Feeder Unit / Front sensor PCB/ MPT Hopping Roller / Frame Assy Separator
/ Cover Front
43827101TH Rev.5
89 /
43827101TH Rev.5
90 /
View A
6
E
1
2
H
I
A
C
D
K
O
N
O
C
8
D
I
R
3
6
Q
4
U
XW
Y
4
5
Z
[
G
Lift-up motor
E
View A
(I)
Lever-Solenoid
(R )
4-( B )
91 /
(2)
Latch
43827101TH Rev.5
92 /
(2)
Free the two claws, and divide the Assy between guide into lower 1 and guide eject upper
2.
(3)
Remove gear idle eject 3, and disassemble shaft Assy eject (FU) 4 and shaft Assy eject (FD)
5 and Gear eject 6.
(4)
6
3
2
Claws
Figure 4.2.19 Shaft Eject Assy(FU) / Shaft Eject Assy(FD) / Eject Sensor
43827101TH Rev.5
93 /
Top cover
(Blue)
43827101TH Rev.5
94 /
Top cover
Lock lever
(Blue)
Lever (Blue)
Lock lever
(Blue)
43827101TH Rev.5
95 /
4.3
Lubricating points
This subsection indicates the lubricating points of the printer. Conversely, it means that any other
parts than the specified lubricating points must not be lubricated.
There is no need to lubricate in the midst of a disassembling job. However, if lubricating oil has been
wiped off, supply the specified oil.
Lubricating work
(1) Symbols and names of oils
EM-30L: MOLYKOTE EM-30L
HP-300: MOLYKOTE HP-300
PM
: Pan Motor Oil 10W-40 or ZOA 10W-30
(2) Boundary samples of grease
Class
Amount of grease(cc)
0.0005
0.003
0.005
0.01
0.03
0.05
0.1
W(mm)
1.24
2.25
2.67
3.37
4.86
5.76
7.26
Sample
43827101TH Rev.5
96 /
1 43070301 Plate-Assy.-Base
Gear-Z24-50-HP
Plate-Gear-HP-Caulking
Both sides
EM-30L Class A
End surfaces
Gear-Planet-HP
EM-30L Class C
Sliding surfaces
EM-30L Class A
Stopper-HP
Post
EM-30L Class A
Holder-Planet-HP
Shaft-Hopping
Sliding surfaces
EM-30L Class A
Stopper-Z45-48-HP
EM-30L Class C
EM-30L Class C
43827101TH Rev.5
97 /
2 42049701 Guide-Assy.-Cassette-L
EM-30L Class C
3 43294901 Guide-Assy.-Cassette-R
Guide-Casette-R
43827101TH Rev.5
98 /
4 43073201 Gear-Assy.-HP
Holder-Gear-A
5 43072101 Gear-Planet-Assy
Spring-Planet-Heat
43827101TH Rev.5
99 /
Bracket-Inner(Caulking)
Gear-LiftUp-Z21Z34
Gear-Idle-Z44
Gear-Idle-DrumZ24-102
Enlarged view
43827101TH Rev.5
100 /
Gear-Idle-Exit-Z32
Gear-Idle-Heat_Z14-Z32
Gear-Planet-Assy
Motor-DC-FC-45M
43827101TH Rev.5
101 /
EM-30L ClassC
Link-Liftup-R
(5)
Gear-LiftupR-Z32
Motor-Pulse-Liftup
Gear-IdleLiftup-Z28
Gear-Liftup-Z121Z32
EM-30L ClassA
Apply a normal amount MOLYKOTE (EM-30L)
to all gear teeth.
EM-30L ClassC
Gear-Liftup-Z58Z25
Apply MOLYKOTE (EM-30L) in a normal
quantity to the hatched parts.
EM-30L ClassC
Gear-LiftupR-Z32
EM-30L ClassB
Plate-Side-R-Caulking
43827101TH Rev.5
102 /
7 43074901 Plate-Ass.-Side-L
(5)
Post-Gearldle-L
Gear-Liftup-Z32
Apply MOLYKOTE (EM-30L) in a small
quantity to the hatched parts
EM-30L Class C
Gear-Liftup-Z32
43827101TH Rev.5
103 /
Holder-Regist-L
Holder-Regist-R
43827101TH Rev.5
104 /
0 43830401 Fuser-Assy
Cam-Release
Lever-Release
Plate-Side-R-Caulking(Fuser)
Class C
Apply HP-300(normal amount)
to hatched area
Gear-Fuser-(Z35)
Gear-Idle-(Z21)
A 43070401 Cassette-Assy
Frame-Separation-Assy
43827101TH Rev.5
105 /
B 43301501 Guide-Assy.-Eject-L
Guide-Eject-Upper
Apply MOLYKOTE (EM-30L) in a normal quantity to the gear
tooth flanks, shaft surfaces and flanges (6 points).
Grease must not stick to the paper paths.
EM-30L Class C
Shaft-Assy.-Eject(FD)
part Y
part X
EM-30L Class A
Detail of part Y
43827101TH Rev.5
Detail of part X
106 /
C 43070201 Frame-Assy.-Base
Cassette-Assy.
43827101TH Rev.5
107 /
Plate-Ass.-Side-L
EM-30L Class C
Plate-Driver-PU(Caulking)
Gear-Idle-Belt
43827101TH Rev.5
108 /
Plate-Ass.-Side-R
Spring-Torsion-L
43827101TH Rev.5
Spring-Torsion-R
109 /
E 43079601PA Belt-Unit
EM-30L Class A
Enlarged view
Enlarged view
43827101TH Rev.5
110 /
F 42626501 Sensor-Assy-Color-Regist
Plate-Sensor-C.Regist
Shaft-Cover-Sensor
Apply MOLYKOTE (EM-30L) in a small quantity to the hatched parts (At both Sides)(8 points).
EM-30L Class A
Cover-Sensor-C.Regist
43827101TH Rev.5
111 /
G 43081301 Roller-Assy.-Idle(FD)
2
Disassembled view
43827101TH Rev.5
112 /
H 43301601 Roller-Assy.-BIAS(FU)C
43827101TH Rev.5
113 /
5.
MAINTENANCE MENUS
The adjustment of this printer can be implemented using the maintenance utility and also by key
input through the operator panel.
This printer provides maintenance menus, apart from the normal menus. Select the menu that best
suits the purpose of your intended adjustment.
5.1
Note! Since this menu is likely to be changed depending on the destination or for other
reason, it is not disclosed to the end users.
Table 5-1. Maintenance menu indication table (1/3)
Category
Item(1st Line)
Value(2nd Line) DF
SYSTEM MAINTE
ENTER
PASSWORD
xxxxxxxxxxxxxxx 000
000
OKIUSER
OKIUSER
ODA
OEL
APS
JP1
JPOEM1
OEMA
OEML
MAINTENANCE
MENU
43827101TH Rev.5
Function
HDD FORMAT
(C6150/C6050/
C5950/C5750)
EXECUTE
FLASH FORMAT
EXECUTE
MENU RESET
EXECUTE
114 /
Item(1st Line)
Value(2nd Line) DF
CONFIG MENU
CODESET
TYPE1
TYPE2
ENABLE
DISABLE
43827101TH Rev.5
*J
*E
ENABLE
DISABLE
EXECUTE
Function
Function
This menu is displayed on the printers
for all destinations.
TYPE1: Does not indicate Russian/
Greek.
TYPE2: Indicates Russian/Greek.
When the menu is dismissed, the
printer is automatically rebooted.
For destinations of OEL/APS/OEMA,
TYPE2 is the default value, and for the
rest of destinations, TYPE1 is the
default value.
Setting is made here to select either to
display or not to display "PRT ID CHK
PATN" and "ENG STATUS IPRINT"
under "USER MENU" - "PRINT
INFORMATION" category. If this item
is set to "DISABLE," "PRT ID CHK
PATN" and "ENG STATUS PRINT" will
not be displayed at all. When the menu
is dismissed after changing the setting,
the printer is restarted.
Setting is made here to select either to
display or not to display "USER
MENU" - "USAGE MENU" - "TOTAL
PAGE COUNT."
Pressing the ENTER key issues a
command from CU to PU, making the
printer ONLINE.
A consumable part is replaced with a
new one with the power switched on
and the operation is checked (in this
condition, the new consumable fuse is
not cut, and the operation count is not
added to the value of the old
consumable part).
Turning off the power terminates the
check mode, and the mode becomes
invalid next time the power is turned
on.
115 /
Item(1st Line)
Value(2nd Line) DF
ENABLE
DISABLE
ENABLE
DISABLE
*E
*J
EPSON FX
ENABLE
DISABLE
*E
*J
HP-GL/2
ENABLE
DISABLE
IBM5577
Function
Changes the default of support PDL
language for each destination.
The PDL language disabled in this
menu will no longer be displayed in
"USER MENU" - "SYS CONFIG
MENU" - "PERSONALITY." If print data
in the PDL language set to "DISABLE"
is received, the printer displays
INVALID DATA and discards the
received data.
(HP-GL/2 is an item now under
development.)
If IBM PPR III XL and EPSON FX are
set to ENABLE on a printer for
domestic market, its operation is not
guaranteed.
CHANGE
PASSWORD
ENGINE DIAG
MODE
NEW PASSWORD
xxxxxxxxxxxxxxx
Operations of the switches and LCD indications produced during the self-diagnostic mode are
different from the specifications for operation of the printer.
See 5.3.2 Self-diagnostic mode.
43827101TH Rev.5
116 /
5.2
Maintenance utility
The maintenance utility is used to perform the adjustments of Table 5-2.
Details of the maintenance utility are described below.
(1)
(2)
File Name
Part Number
MuWin_Win9x.zip
MuWin_WinNT.zip
43827101TH Rev.5
117 /
Item
Adjustment
Operation on
Section No. of the
Operator Panel
Maintenance Utility
(Section No. corresponds to
Operation
the Maintenance manual)
1 PU PCB
Replacement
Subsect. 2.4.1.1.1
Subsect. 2.4.2.1.1,
if copying of
corrected data of
LED head is
Invalid operation
involved.
2 PU Serial Number
Setting
Section 2.4.1.1.2.1
Invalid operation
Section 2.4.1.1.2.2
Subsect. 5.3.2.10
Shipping mode.
Adjustment purpose: If the EEPROM of the
Section 2.4.1.1.6.4
Subsect. 2.4.1.1.3
Invalid operation
Subsect.2.4.1.1.4.3
Invalid operation
5 Serial Number
information setup
6 Set information of
PCB items
Subsect. 2.4.1.1.7
Invalid operation
7 USB software
Section 2.4.2.2.1
Invalid operation
8 NIC software
update
Section 2.4.2.2.2
Invalid operation
Section 2.4.2.2.3
Invalid operation
Section 2.4.2.2.4
Invalid operation
Section 2.4.2.2.4
Invalid operation
update
counter
maintenance
function
Belt counter
Fuser counter
Toner counter (Y, M, C, K)
Adjustment purpose: When half-used
consumable parts are diverted to another
printer, the value of each consumable part is
copied.
43827101TH Rev.5
118 /
Item
Adjustment
Operation on
Section No. of the
Operator Panel
Maintenance Utility
(Section No. corresponds to
Operation
the Maintenance manual)
12 Setup of sensitivity
Prohibited to use
Prohibited to use
Subsect.2.4.2.2.7.3
Subsect. 5.3.2.12
Section 2.4.1.2.6
Subsect. 5.4.3
Section 2.4.1.3.1
Subsect. 5.1
Section 2.4.1.3.2
20 Destination/PnP
data Setting
Section 2.4.1.2.6
Section 5.5.3
18 Display of the
Section 2.4.1.3.1
correction value of
color density
sensor [Prohibited
to use]
16 Indication of LED
head serial
number *1
17 Setup of
destination/PnP
information
18 Indication of
consumable part
counters
Consumable
Counter
19 Check of Menu
Settings
20 Check of printer
information
21 Check of mounted
CPU/memory
Section 2.4.1.3.2
Section 5.1
ENG STATUS PRINT
consumable counter
Section 2.4.1.3.3
Section 2.4.1.3.4
Section 2.4.1.4.1
values
22 Test print
Specification.)
Subsect. 2.4.1.5.1
Subsect. 5.3.2.3
Subsect. 2.4.1.5.2
Subsect. 5.3.2.4
25 Color registration
test
Subsect. 2.4.1.5.3
Subsect. 5.3.2.6
26 Density correction
Subsect. 2.4.1.5.4
Subsect. 5.3.2.7
test
43827101TH Rev.5
119 /
Item
Adjustment
Operation on
Section No. of the
Operator Panel
Maintenance Utility
(Section No. corresponds to
Operation
the Maintenance manual)
27 Automatic density
correction control
parameter setup
Prohibited to use
Prohibited to use
Subsect. 2.4.1.5.7
Subsect.5.3.2.8
Subsect. 5.3.2.9
Subsect. 2.4.1.5.8
Subsect. 5.3.2.10
Subsect. 2.4.1.5.9
Subsect. 5.3.2.11
parameters.
[Prohibited to use]
28 Counter indication
29 Local parameter
setup
30 Engine parameter
setting
Note!
43827101TH Rev.5
Items [Prohibited to use] must not be operated/set. There is a risk of abnormal operation
of the printer.
120 /
Function
MENU RESET
EXECUTE
SAVE MENU
EXECUTE
RESTORE
EXECUTE
MENU
POWER SAVE
DISABLE
PAPER BLACK
SET
+1
+2
-2
-1
0
+1
+2
-2
-1
PAPER COLOR
SET
TRNSPR BLACK 0
SET
+1
+2
-2
-1
TRNSPR
COLOR SET
+1
+2
-2
-1
SMR SETTING
-3
-2
-1
0
+1
+2
+3
43827101TH Rev.5
121 /
Function
BG SETTING
-3
-2
-1
0
+1
is dark.
+2
+3
43827101TH Rev.5
122 /
Self-diagnostic
mode layout (Overall)
xxxxx
xxxxx
POWER ON
Not pressed
43827101TH Rev.5
123 /
LEVEL0
The transition of
xxxxx
is activated when [BACK] or [ONLINE] is pressed and held down, or [MENU+] or [MENU-] is pressed briefly.
[BACK](2seconds)
Engine status indication
Heater temperature
Environmental temperature & humidity
Setup table
Transfer voltage
Transfer-OFF voltage *Belt temperature
Side thermistor
[ONLINE](2seconds)
Error detail
Error code indication, etc.
[MENU-]
[MENU-]
Toner sensor
[MENU+]
Motor information
[MENU+]
43827101TH Rev.5
124 /
LEVEL1
43827101TH Rev.5
[MENU-]
[MENU+]
K-ID UNIT
Y-ID UNIT
M-ID UNIT
C-ID UNIT
FUSER UNIT
TR BELT UNIT
K-TONER (FULL)
Y-TONER (FULL)
M-TONER (FULL)
C-TONER (FULL)
M-WASTE TNR CNT
C-WASTE TNR CNT
K-STC MODE CNT
Y-STC MODE CNT
M-STC MODE CNT
C-STC MODE CNT
K REFILL CNT
Y REFILL CNT
M REFILL CNT
C REFILL CNT
K OVER RIDE CNT
Y OVER RIDE CNT
M OVER RIDE CNT
C OVER RIDE CNT
CONSUMABLE STATUS
F-RL SL BL DT-DC
T1 PE_PNE_CVO
T1 CASETTE SIZE
T2 PE_PNE_CVO_CA
T2 HOP_LF_FED
T2 CASETTE SIZE
DUP IN_RA_FNT
DUP SK_CVO
PAPER ROUTE : PU
TONER SENS
CVO UP_LU_FU
REG L/R_OHP_WG
HT THERMISTER
HUM_TEMP_DEN
BELT_T
ID UP/DOWN
RFID COLOR
SWITCH SCAN
[MENU+]
[MENU-]
[MENU+]
[MENU-]
K-IMPRESSIONS
Y-IMPRESSIONS
M-IMPRESSIONS
C-IMPRESSIONS
TOTAL SHEETS CNT
PRINTER STATUS
ID MOTOR
BELT MOTOR
FUSER MOTOR
REGIST MOTOR
T1 HOPPING MOTOR
FRONT MOTOR
REGIST SHUTTER
EXIT SOLENOID
DUPLEX MOTOR
DUPLEX CLUTCH
T2 HOPPING MOTOR
T2 FEED CLUTCH
ID UP/DOWN
LV FAN TEST
FUSER FAN TEST
DUPLEX FAN TEST
Transition to xxxxx
is executed with [ENTER] or [BACK].
Select an item with [MENU+] or [MENU-] following the transition.
Pressing [ENTER] executes the test, and pressing [BACK] terminates it.
Transition of xxxxx
[MENU-]
[MENU+]
[MENU-]
[MENU+]
[MENU-]
[MENU+]
DELTA-K 01=#***
DELTA-K 04=#***
DELTA-K 07=#***
DELTA-Y 01=#***
DELTA-Y 04=#***
DELTA-Y 07=#***
DELTA-M 01=#***
DELTA-M 04=#***
DELTA-M 07=#***
DELTA-C 01=#***
DELTA-C 04=#***
DELTA-C 07=#***
DENS-K
DENS-Y
DENS-M
DENS-C
BEFORE STD=***H
AFTER STD=***H
FINAL DENS-Y
FINAL DENS-M
FINAL DENS-C
DB DENS VALUE
[MENU-]
[MENU+]
TONER SENSOR
BELT UNIT CHECK
ID UNIT CHECK
REG ADJUST ERROR
DRUM OVER LIFE
WR POINT REV
BOTTOM WRT POINT
SENSOR SETTING
K
Y
M
C
<Indication items of color drift correction belt reflectivity test result> Items of *3.
L-SIDE
R-SIDE
[MENU-]
[MENU+]
[MENU-]
[MENU+]
FACTORY MODE
FACTORY MODE Factory work mode
SHIPPING MODE Factory work mode
cleared
FACTORY MODE *5
FUSE INTACT *6
PRINT EXECUTE
TEST PATTERN
TEST CASSETTE *1
PAGE
COLOR
DUPLEX *1
MONO SPEED
COLOR SPEED
*1: TRAY2 and DUPLEX are displayed only
when these are mounted.
TEST PRINT
[MENU-]
[MENU+]
[MENU-]
[MENU+]
125 /
Item
1 Switch scan
Adjustment
Maintenance Utility
SWITCH SCAN
Not operable
MOTOR&CLTCH
Not operable
TEST PRINT
Not operable
Not operable
Self-diagnosis Menu
test
2 Motor clutch
test
3 Execution of
TEST
test print
4 Color drift
correction test
correction mechanism.
5 Density
correction test
Not operable
6 Indication of
consumable
CONSUMABLE
STATUS
Not operable
PRINTER STATUS
Not operable
FACTORY MODE
No.3
No.30
part counter
7 Indication of
consumable
part
continuance
counter
8 Factory/
Shipping mode
switching
9 Check of Fuse
status
10 Engine
parameter
SET
Not operable
SENSOR SETTING
Not operable
Not operable
setup
11 Indication of LED
head serial
number
43827101TH Rev.5
126 /
The system maintenance menu mode is activated when the power is turned on with the MENU+
and MENU- keys held down simultaneously
2.
Press the MENU+ or MENU- key several times, until "ENGINE DIAG MODE" is displayed.
Pressing the ENTER key causes "DIAGNOSTIC MODE" to appear.
DIAGNOSTIC MODE
XX.XX.XX
FACTORY/SHIPPING
3.
XX.XX.XX of "DIAGNOSTIC MODE XX.XX.XX" which is displayed in the LCD section is the
version of the PU firmware. The set value of FACTORY WORKING MODE is indicated in the
lower line to the right. Normally, S-MODE for "SHIPPING" is displayed.
4.
Pressing the MENU+ or MENU- key takes you to each self-diagnostic step. (The menu items
rotate as the MENU+ or MENU- key is pressed.)
2.
Press and hold down the MENU+ or MENU- key, until the item corresponding to the unit of
Table 5-3 now to be tested appears in the lower line of the display section. (The MENU+ key
increments a test item, and the MENU- key decrements a test item.)
3.
Pressing the ENTER key initiates the test, and the name and current status of the corresponding
unit are displayed.
Note)
Pressing and holding down (2 sec) the [ENTER] key when a motor is decided causes
the motor to keep running.
PAPER ROUTE:PU
1=H 2=L 3=H 4=L
Conduct this operation on each unit (Figure 5-1). The indications are produced in the
corresponding LCD display. (The indications vary from one sensor to another. See Table 5-3
for details).
4.
5.
6.
To end the test, press the BACK key. (The status of Item 1 will be restored).
43827101TH Rev.5
127 /
RFID antenna M
RFID antenna K
RFID antenna C
Toner sensor C
Toner sensor M
Toner sensor Y
Toner sensor K
RFID antenna Y
Cover-open SW
Write sensor
Exit sensor
Duplex print
inlet sensor
Inlet sensor 1
Temperature &
humidity sensor
Duplex print
cover-open sensor
Tray 1 paper-end
sensor
Tray 2 inlet
sensor
Tray 2 paper-end
sensor
Duplex print
bottom sensor
Belt thermistor
ID Up/Down sensor
Fuser unit thermistor
Lower
Color registration sensor L
Color registration sensor R
Density sensor
43827101TH Rev.5
128 /
43827101TH Rev.5
Detail
2
Display
F-RL SL BL DT-DC*1
T1 PE_PNE_CVO
T1 CASETTE SIZE*1
T2 HOP_LF_FED
T2 CASETTE SIZE*1
10
11
12
13
14
15
DUP SK_CVO
ID UP/DOWN
17
BELT_T
DUP IN_RA_FNT
Hum Sns
HUM_TEMP_DEN
16
AD value:
***H
Upper-Center-Thermister
HT THERMISTER
Dup-Stack Sns(In2)
Dup-In Sns
1st-Paper-End Sns
Toner cartridge-K
present/absent
Belt-Thermister
Lower-Center-Thermister
AD value:
***H
Aligment-Left-Sns
REG L/R_OHP_WG
H:Paper out
L:Paper present
H:Paper out
L:Paper present
H:Paper out
L:Paper present
H:Paper out
L:Paper present
UID:
***H
AD value:
***H
Dup-Rear Sns
Toner cartridge-Y
present/absent
Temperture-Sns
Aligment-Right-Sns
AD value:
***H
Cover-Upper
CVO UP_LU_FU
H:Close
L:Open
Toner-K Sns
Toner-Y Sns
Entrance-FF Sns(IN2)
Detail
TONER SENS
H:Blocked
L:Reflected
Upper line of
display section
NO
H:Close
L:Open
H:Paper out
L:Paper present
UID:
***H
AD value:
***H
AD value:
***H
AD value:
***H
H:Blocked
L:Reflected
H:Paper out
L:Paper present
Display
Dup-Front Sns
2nd-Feed Sns
Toner cartridge-M
present/absent
DensityK-Sns
Toner-M Sns
Detail
H:Paper present
L:Paper out
H:Paper out
L:Paper present
UID:
***H
AD value:
***H
H:Blocked
L:Reflected
H:Paper out
L:Paper present
Display
1st-Cassette-Sns*3
Toner cartridge-C
present/absent
ID UpDown Sns
DensityYMC-Sns
Toner-C Sns
Exit Sns(OUT)
Detail
H:Cassette present
L:Cassette absent
UID:
***H
H:Down
L:Up
AD value:
***H
AD value:
***H
H:Blocked
L:Reflected
H:Paper out
L:Paper present
Display
No functionality
129 /
Activate the self-diagnostic mode (Level 1), press and hold down the MENU+ or MENU- key,
until "MOTOR & CLUTCH TEST" appears in the upper line of the display section, and then,
press the ENTER key. (The MENU+ key increments a test item, and the MENU- key decrements
a test item.)
2.
Press and hold down the MENU+ or MENU- key, until the item corresponding to the unit of
Table 5-4 now to be tested appears in the lower line of the display section. (The MENU+ key
increments a test item, and the MENU- key decrements a test item.)
MOTOR & CLUTCH TEST
ID MOTOR
3.
Pressing the ENTER key initiates the test, causing the unit name to start blinking, and the
corresponding unit is driven for ten seconds (See Figure 5-2).
Note! After the unit has been driven for ten seconds, the status of Item 2. above is restored.
The unit is driven again when the corresponding switch is pressed again.
The clutch solenoid repeats ON/OFF operations in a normal printing drive. (Clutches
that cannot be driven individually due to their structural reason are driven along with
their motors.) * "ID UP/DOWN" continues being driven, until the "CANCEL" key is
depressed.
The motor keeps rotating if holding down the [ENTER] key for two seconds when
determining the choice of the motor. (The motor stops when the [CANCEL] key is
pressed.)
4.
Pressing the CANCEL key stops the drive of the corresponding unit. (The indication of the
corresponding unit will be maintained.)
5.
6.
To end the test, press the BACK key. (The status of Item 1 will be restored).
43827101TH Rev.5
130 /
ID Up/Down motor
Duplex
print clutch
Tray 1
Hopping motor
(Registration motor,
front motor)
Duplex
print motor
Hopping
solenoid
Tray 2 clutch
Belt motor
Tray 2 motor
Figure 5-2
Table 5-4
Description of Control for Unit Driving
Unit Name
ID motor
Belt motor
Fuser motor
Registration motor
Front motor
Color registration
(Registration) shutter
Duplex print solenoid
(EXIT)
Duplex print motor
Tray 2 motor
Tray 2 clutch
ID UP/DOWN
LV FAN TEST
43827101TH Rev.5
131 /
Activate the self-diagnostic mode (Level 1), press and hold down the MENU+ or MENU- key,
until "TEST PRINT" appears in the upper line of the display section, and then, press the ENTER
key. (The MENU+ key increments a test item, and the MENU- key decrements a test item.)
2.
The lower line of the display section shows the set items that are applicable to the test print
only. Press and hold down the MENU+ or MENU- key, until the corresponding item appears,
and press the ENTER key. (The MENU+ key increments a test item, while the MENU- key
decrements a test item.)(If the set values of the items are not necessary (Default settings), go
on to Item 5.)
3.
When the ENTER key is depressed after holding down the MENU+ or MENU- key in Item 2
above, a set item is displayed in the upper line of the display section, and a set value, in the
lower line. Pressing the MENU+ key increments the set value, and pressing the MENU- key
decrements it (the set value finally displayed will be applied). Pressing the BACK key defines
the value and restores Item 2. Repeat Item 3, as needed.
TEST PATTERN
1
Indication
PRINT EXECUTE
Set value
Function
Pressing the ENTER key initiates print and pressing the CANCEL
key ends the print (Page by page).
TEST PATTERN
CASSETTE
PAGE
COLOR
DUPLEX
(Indicated only when
Duplex is mounted)
MONO SPEED
COLOR SPEED
TRAY1
TRAY2
MPF
0000
ON
OFF
2 PAGES STACK
OFF
1PAGES STACK
DEFAULT
LOW
HIGH
DEFAULT
LOW
HIGH
* --- denotes a default value. Items set here are valid only in this test mode
(Not written to the EEPROM).
43827101TH Rev.5
132 /
Notes!
PAGE setup ----------------- After shifting the digit of the set value with the MENU+ key or MENUkey, press the ONLINE key. The set value will be incremented. Pressing
the CANCEL key decrements it.
COLOR setup --------------- Pressing the ENTER key after selecting ON causes the data indicated
below to appear on the panel.
Print setup for each color --- Pressing the MENU+ key or MENU- key activates shifting. Pressing
the ONLINE key or CANCEL key switches between ON and OFF.
Pressing the BACK key restores the original panel indications.
COLOR
Y:ON M:ON
ON
4.
C:ON K:ON
When the ENTER key is depressed while "PRINT EXECUTE" remains displayed in the lower
line of the display section in the operation of Item 2., the test print takes place with the set
values specified in Items 2 and 3.
Pressing the CANCEL key stops the test print.
If any of the alarms indicated in the Detail column of the table below is detected when test print
is started or during execution, it will be indicated on the panel, and the test print will be interrupted.
(For details on the errors, see Subsection 5.3.2.14 Details of panel indications. In the case of
a PU test print, the comments displayed will be different.)
Panel Display
PAPER END
SELECTED TRAY
DUPLEX UNIT IS
NOT INSTALLED
SELECTED TRAY IS
NOT INSTALLED
REMOVE PAPER
OUT OF DUPLEX
Detail
The tray is out of paper.
A duplex unit is not
installed.
The selected tray is not
installed.
An internal error of the
duplex unit occurred.
Pattern 1
43827101TH Rev.5
Pattern 2
133 /
Pattern 3
Pattern 4
Pattern 5
Pattern 6
Pattern 7
43827101TH Rev.5
134 /
U=***[###]
H=*** %L=***[###]
U: *** = Measured value of upper heater temperature [Unit: C]
[###] = Target temperature for print execution [Unit: C]
L : *** = Measured value of lower thermistor [Unit: C]
[###] = AD value of lower thermistor reading [Unit: HEX]
T: Measured value of environmental temperature [Unit: C]
H: Measured value of environmental humidity [Unit: %]
Pressing the MENU+ key switches over the indication.
KTR=*.** YTR=*.**
MTR=*.** CTR=*.**
YTR, MTR, CTR and KTR denote the transfer voltage set values of the respective colors (Unit: KV).
Pressing the MENU+ key switches over the indication.
KR=*.** YR=*.**
MR=*.** CR=*.**
KR: BLACK transfer roller resistance value [Unit: uA]
YR: YELLOW transfer roller resistance value [Unit: uA]
MR: MAGENTA transfer roller resistance value [Unit: uA]
CR: CYAN transfer roller resistance value [Unit: uA]
Pressing the MENU+ key switches over the indication.
ETMP=*** UTMP=***
REG=**** EXT=***
ETMP: Hopping motor constant-speed correction parameter (Environmental temperature)[Unit: DEC]
UTMP: Fuser motor constant-speed correction parameter (Target fuser temperature)[Unit: DEC]
REG: Hopping motor constant-speed timer value (I/O set value)[Unit: HEX]
EXT: Fuser motor constant-speed timer value (I/O set value)[Unit: HEX]
43827101TH Rev.5
135 /
KID, YID, MID and CID denote the constant-speed timer values of the respective ID motors
(I/O set values) [Unit: HEX].
Pressing the MENU+ key switches over the indication.
BELT=****
FRM[***](xxx)
BELT: Constant speed timer value of belt motor (I/O set value) [Unit: HEX]
FRM : [***] = AD value of frame thermistor reading [Unit: HEX]
(xxx) = Frame temperature [Unit: C]
Pressing the MENU+ key switches over the indication.
DB:k**y**m**c**
43827101TH Rev.5
136 /
2. Pressing the [ENTER] key causes the following message to appear. Press and hold down the
[MENU+] key or [MENU-] key, until the intended item is displayed.
REG ADJUST TEST
REG ADJ EXECUTE
3. Pressing the [ENTER] key executes the test of the item currently displayed on the panel.
137 /
Function
2. Pressing the [ENTER] key causes the following message to appear. Press and hold down the
[MENU+] key or [MENU-] key, until the intended item is displayed.
DENS ADJ TEST
DENS ADJ EXECUTE
3. Pressing the [ENTER] key executes the test of the item currently displayed on the panel.
<< DENS ADJ EXECUTE is executed>>
1 A density correction test is conducted. ([READY] light blinking)
2 When the test ends, the test result (OK or error name) appears in the upper line of the
display section, and **** RESULT, in the lower line.
OK
DENS ADJ RESULT
Pressing the [MENU+] key increments the test result sequentially in the display.
Pressing the [MENU-] key decrements the test result sequentially in the display.
Pressing the [BACK] key restores the status of Item 2.
3 Pressing the [CANCEL] key while the test is under way aborts the test ([READY] light comes
on) and restores the status of Item 2.
43827101TH Rev.5
138 /
Function
43827101TH Rev.5
139 /
Activate the normal self-diagnostic mode, and press and hold down the [MENU+] key or [MENU] key, until "CONSUMABLE STATUS" appears in the display section, and then, press the ENTER
key. (The MENU+ key increments a test item, and the MENU- key decrements a test item.)
2.
Pressing the [MENU+] key or [MENU-] key causes the consumed states of consumable parts
to be displayed sequentially. (ONLINE and CANCEL keys inactive to pressing)
3.
Press the [BACK] key to terminate the test. (Status of Item 1 restored)
Display Upper
Display Lower
Format
Unit
Function
K-ID UNIT
********IMAGES
DEC
Y-ID UNIT
********IMAGES
DEC
M-ID UNIT
********IMAGES
DEC
C-ID UNIT
********IMAGES
DEC
Images 3Page/Job.
FUSER UNIT
********PRINTS
DEC
Prints
TR BELT UNIT
********IMAGES
DEC
K-TONER (FULL)
********%
DEC
Y-TONER (FULL)
********%
DEC
M-TONER (FULL)
********%
DEC
C-TONER (FULL)
********%
DEC
********TIMES
DEC
Times
********TIMES
DEC
Times
********TIMES
DEC
Times
********TIMES
DEC
Times
TONER cartridge.
********TIMES
DEC
Times
********TIMES
DEC
Times
cartridge.)
K REFILL CNT
********TIMES
DEC
Times
Y REFILL CNT
********TIMES
DEC
Times
TONER cartridge.
M REFILL CNT
********TIMES
DEC
Times
C REFILL CNT
********TIMES
DEC
Times
********TIMES
DEC
Times
********TIMES
DEC
Times
********TIMES
DEC
Times
********TIMES
DEC
Times
43827101TH Rev.5
140 /
Activate the normal self-diagnostic mode, and press and hold down the [MENU+] key or [MENU] key, until "PRINTER STATUS" appears in the display section, and then, press the ENTER
key. (The MENU+ key increments a test item, and the MENU- key decrements a test item.)
2.
Pressing the [MENU+] key or [MENU-] key causes the current number of printed pages to be
displayed sequentially. (ONLINE and CANCEL keys inactive to pressing)
3.
Press the [BACK] key to terminate the test. (Status of Item 1 restored)
Display Upper
Display Lower
Format
Unit
Function
K-IMPRESSIONS
********IMAGES
DEC
Images
Y-IMPRESSIONS
********IMAGES
DEC
Images
color.
M-IMPRESSIONS
********IMAGES
DEC
Images
C-IMPRESSIONS
********IMAGES
DEC
Images
********COUNTS
DEC
Prints
2. Pressing the [ENTER] key causes the following message to appear. Press and hold down the
[MENU+] key or [MENU-], until the intended item (See the table below) is displayed.
FACTORY MODE
SHIPPING MODE
3. Pressing the [ENTER] key while the desired set item remains displayed selects the set value.
4. Pressing and holding down (3 sec) the [ENTER] key while the value you want to set remains
displayed registers the currently displayed value on the EEPROM. Then, the status of Item 2
will be restored.
5. Repeat Items 2 to 4, as needed.
43827101TH Rev.5
141 /
6. Press the [BACK] key to terminate the test. (The status of Item 1 is restored.)
Indication
FACTORY MODE
Set value
Function
FACTORY MODE
SHIPPING MODE
For canceling the Factory Work mode and enabling the fuse-cut function.
FUSE INTACT
Note: ****** is
either INTACT or
BLOWN.
2. Pressing the [ENTER] key causes the following message to appear. Press and hold down the
[MENU+] key or [MENU-], until the intended item (See the table below) is displayed.
TONER SENSOR
ENABLE
3. Pressing the [ENTER] key allows to select the set value in the lower line of the display section.
Pressing the [MENU+] key increments the set value.
Pressing the [MENU-] key decrements the set value.
4. Pressing and holding down (3 sec) the [ENTER] key while the value you want to set remains
displayed registers that value on the EEPROM. Then, the status of Item 2 will be restored.
5. Repeat Items 2 to 4, as needed.
43827101TH Rev.5
142 /
6. Press the [BACK] key (except for the status of Item 4.) to terminate the setup. (Status of Item 1
restored)
Indication
TONER SENSOR
Set value
ENABLE
DISABLE
ENABLE
DISABLE
ENABLE
DISABLE
ENABLE
DISABLE
STOP
CONTINUANCE
Function
Detects.
Checks
mounted ID unit.
Detect.Stops.
Extends life.
Hatched part: Denotes the default.
Display Part
Upper
WR POINT
REV
Set
Number
Set
Value
TBL=**H
=*.***mm
Range Of
Selection
Initialing
Value
00H~FFH
0.000mm
Deteils
(00H)
BOTTOM WRT
POINT
TBL=**H
=*.***mm
00H~FFH
00H~FFH
(00H)
43827101TH Rev.5
143 /
Ready Attention
LED
LED
Description
Level
INITIALIZING
Off
Off
Initializing
MENU RESETTING
Off
Off
Initializing
RAM CHECK
****************
Off
Off
Initializing
WAIT A MOMENT
NETWORK INITIAL
Off
Off
Initializing
FLASH CHECK
Off
Off
Initializing
FLASH FORMAT
Off
Off
Initializing
Off
Off
Initializing
ERASING DISK
nnn%
Off
Off
Initializing
Indicates that the hard disk is being erased.
Erase process of the hard disk is valid to start from "FILE
SYS MAINTE2"-"HDD ERASE" of ADMIN MENU.
nnn
Percentage of erased capacity (C6150/C6050/C5950/
C5750)
43827101TH Rev.5
144 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
CHECKING SECTORS
nnn%
Off
Off
Initializing
Off
Off
Initializing
WAIT A MOMENT
DATA RECEIVE
Off
Blink
Initializing
WAIT A MOMENT
DATA RECEIVED OK
Off
Off
Initializing
CHECK DATA
REC DATA ERROR <%DLCODE%>
Off
On
Initializing
WAIT A MOMENT
DATA WRITING
Off
Blink
Initializing
POWER OFF/ON
DATA WRITTEN OK
Off
Off
Initializing
CHECK DATA
DATA WRITE ERROR <%DLCODE%>
Off
On
Initializing
PU FLASH ERROR
Off
Off
43827101TH Rev.5
145 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
COMMUNICATION ERROR
Off
Off
Initializing
Displays that communication to PU firmware failed.
This status may occur also in a user environment. When
it occurs, the maintenance by a maintenance member is
required (equivalent to S/C).
STATUS MODE
Off
Off
ONLINE
On
Off
Normal
OFFLINE
Off
Off
Normal
FILE ACCESSING
Normal
DATA ARRIVE
Normal
PROCESSING
Normal
DATA
Normal
PRINTING
Normal
Normal
PRINT FONT
Normal
Normal
Normal
Normal
Normal
Varies Varies Collate printing. iii: The number of copy in printing. jjj: the
total number of printing. When the total number of
printing is 1, it is a normal printing display.
Normal
43827101TH Rev.5
Initializing
146 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
COPY kkk/lll
Varies Varies Copy printing. kkk: The number of pages in printing. lll:
The total number of printing. When the number of copy
is 1, it is a normal printing display.
Normal
VERIFYING JOB
Blink Varies Indicates that the integrity of print data for encrypted
authentication is being verified (for corruption and
tampering). (C6150/C6050/C5950/C5750)
Normal
CANCELING JOB
Blink Varies Indicates that job cancellation has been instructed and
data is being ignored until the job completion.
Normal
CANCELING JOB
(JAM)
Blink Varies Indicates if JAM occurs when Jam Recover is OFF, that
job cancellation has been instructed and data is being
ignored until the job completion.
Normal
CANCELING JOB
Normal
CANCELING JOB
(BUFFER FULL)
Normal
Normal
C M Y K
ON
ADJUSTING TEMP
Normal
OPTIMIZING TEMP
Varies Varies Indicates that printing has been suspended for a while
due to high temperature of the drum, or the printer is in a
wait state to cope with heat at the time of switching
narrow paper to wide paper.
Normal
POWER SAVE
Normal
ADJUSTING COLOR
Normal
ADJUSTING DENSITY
Normal
43827101TH Rev.5
147 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
PU DOWNLOADING
Varies
Varies
On
Varies
On
Warning
Varies
On
Warning
43827101TH Rev.5
Normal
148 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
Varies
Warning
Warning
Varies
On
(Off)
Warning
ORDER FUSER
Varies
On
(Off)
Warning
ORDER BELT
Varies
On
(Off)
Warning
FUSER LIFE
Varies
On
BELT LIFE
Varies
On
43827101TH Rev.5
On
Warning
149 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
Varies
On
Warning
Varies
On
Warning
Varies
On
Warning
Varies
On
Varies Varies Density Adjustment Shutter Error 2.Error that does not
Warning
occur at user level.Displayed only in FactoryMode.
PU firmware does not notify this warning to CU firmware
at the time of Shipping Mode. Therefore, this status does
not occur in a user environment.
Varies Varies Density Adjustment Shutter Error 1.Error that does not
Warning
occur at user level.Displayed only in FactoryMode.
PU firmware does not notify this warning to CU firmware
at the time of Shipping Mode. Therefore, this status does
not occur in a user environment.
43827101TH Rev.5
150 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
Warning
Varies Varies Density Adjustment Black Calibration Error.Error that
does not occur at user level.Displayed only in
FactoryMode.
PU firmware does not notify this warning to CU firmware
at the time of Shipping Mode. Therefore, this status does
not occur in a user environment.
Varies
Varies
On
REGISTRATION ERROR n
Varies
On
Warning
When a color registration error is detected with coarse
adjustment, or with the main-scan line adjustment.
PU firmware does not notify this warning to CU firmware
at the time of Shipping Mode. Therefore, this status does
not occur in a user environment.
n
2 = Yellow
3 = Magenta
4 = Cyan
5=
43827101TH Rev.5
On
Warning
151 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
Varies
On
Varies
On
%TRAY% EMPTY
Varies
On
Warning
Varies
On
Warning
Varies
On
Warning
PRESS ONLINE SW
COLLATE FAIL
Varies Varies Memory overflow was occurred in the collate copy. Stays Warning
displayed until the ONLINE key is pressed.
PRESS ONLINE SW
JOB LOG. DISK FULL
Varies
On
Warning
PRESS ONLINE SW
Varies
COLOR RESTRICTED.MONO PRINTED
On
Warning
PRESS ONLINE SW
COLOR RESTRICTED.JOB REJECTED
Varies
On
Notifies the user that his print job was cancelled because Warning
he did not have the Color Print Permission.
( JobAccount related). This display remains until
ONLINE key is pressed.
PRESS ONLINE SW
PRINT RESTRICTED.JOB REJECTED
Varies
On
Warning
Notifies the user that his job was cancelled because he
did not have the Print Permission. ( JobAccount related).
This display remains until ONLINE key is pressed.
43827101TH Rev.5
152 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
PRESS ONLINE SW
LOG BUFFER FULL. JOB REJECTED
Varies
On
Warning
FILE ERASING
Varies
On
Warning
Varies
On
Warning
Varies
On
Warning
PRESS ONLINE SW
EXPIRED SECURE JOB
Varies
On
Warning
Indicates that an applicable job has been automatically
deleted as the retention period for authentication printing
has expired. (C6150/C6050/C5950/C5750)
PRESS ONLINE SW
DISK USE FAILED nnn
Varies
On
Warning
=0GENERAL ERROR
=1VOLUME NOT AVAILABLE
=3FILE NOT FOUND
=4NO FREE FILE DESCRIPTORS
=5INVALID NUMBER OF BYTES
=6FILE ALREADY EXISTS
=7ILLEGAL NAME
=8CANT DEL ROOT
=9NOT FILE
=10NOT DIRECTORY
=11NOT SAME VOLUME
=12READ ONLY
=13ROOT DIR FULL
=14DIR NOT EMPTY
=15BAD DISK
=16NO LABEL
=17INVALID PARAMETER
=18NO CONTIG SPACE
=19CANT CHANGE ROOT
=20FD OBSOLETE
=21DELETED
=22NO BLOCK DEVICE
=23BAD SEEK
=24NTERNAL ERROR
=25WRITE ONLY
PRESS ONLINE SW
INVALID SECURE DATA
43827101TH Rev.5
Varies Varies Indicates that a job has been deleted because corruption Warning
of data has been detected by the integrity verification in
authentication printing. (C6150/C6050/C5950/C5750)
153 /
LCD (English)
(
means no display in upper line)
Ready Attention
LED
LED
Description
Level
PRESS ONLINE SW
INVALID DATA
Invalid data was received. Press the On-line switch and Warning
Varies Varies eliminate the warning. Displayed when unsupported PDL
command is received or a spool command is received
without HDD.
(C6150/C6050/C5950/C5750)
PRESS ONLINE SW
INVALID DATA OR TIMEOUT
Varies Varies Invalid data was received. Press the On-line switch and Warning
eliminate the warning. Displayed when unsupported PDL
command is received or a spool command is received
without HDD.
(C5850/C5650)
43827101TH Rev.5
On
Off
154 /
5.3.3 Various types of print on the individual printer equipped with controller
Menu Map Printing
Information on the program versions, controller configuration, network settings, etc., is printed.
Operation:
1 Press the MENU+ key several times to cause INFORMATION MENU to be displayed.
2 Press the ENTER key to cause PRINT MENUMAP/EXECUTE to be displayed.
3 Press the ENTER key.
Or, press and hold down for two seconds or longer the push switch above the network connector
on the back of the printer main unit.
Demonstration print
The demonstration patterns for different destinations that are built in the ROM are printed.
Operation:
1 Press the MENU+ key several times to cause INFORMATION MENU to be displayed.
2 Press the ENTER key.
3 Press the MENU+ key several times to cause DEMO1/EXECUTE to be displayed.
4 Press the ENTER key.
43827101TH Rev.5
155 /
5.4
Adjustment
LED Head
Not necessary
Not necessary
Fuser Unit
Not necessary
Belt Unit
Not necessary
PU PCB
GDI CU PCB
PDL CU PCB
Note!
2.
To download and write the EEPROM information by the maintenance utility, access the
EEPROM after placing the printer in the "Forced ONLINE mode" by the procedure
described below. Notice that, if the printer has an error currently issued, the error is also
displayed in the Forced ONLINE mode.
1. When turning on the printer, press and hold down the [BACK]+[MENU]+[ENTER]
keys, until "STATUS MODE" is displayed on the operator panel.
2. Thereafter, the "ONLINE" indication will appear if the printer is in normal condition. If
the printer has an error, it will be displayed. However, the printer is in ONLINE status
internally and, therefore, ready to hold communication.
When EEPROM of the PCB to be removed is inaccessible
If the PCB to be removed causes SERVICE CALL 105 (Engine EEPROM Error) to be displayed
on the operator panel, or the EEPROM data cannot be downloaded, first replace it with a new
PCB, and then, work by the following procedure using the maintenance utility:
(1) Setup of PU Serial Number
(Subsection 2.4.1.2 Setup of PU PCB of the Maintenance Utility Operation Manual)
The printer has a SAP Serial Number applied. The 12-digit SAP Serial Number is marked in
the top line of the serial number label, and is made up of two digits for production base, two
digits for manufacturing year and month, six digits for serial No. (Sequence No.), and two
digits for Revision.
The PU Serial Number is a 10-digit number excluding the two digits for Revision from
the 12-digit SAP Serial Number.
The number should be set on the "Subsection 2.4.1.1.2.1 PU Serial Number setup"
screen in "Subsection 2.4.1.1.2 PU PCB setup function" of the maintenance utility.
Set in the 2.4.1.1.2 PU serial number setting screen of 2.4.1.1.2.1 PU PCB setting
of the maintenance utility.
43827101TH Rev.5
156 /
To specify a PU Serial Number, enter a 11-digit number prefixed with "0" (single-byte
zero). (Notice that, when the PU Serial Number is read, it is a 10-digit number.)
On the "PU Serial Number setup" screen, enter the 11-digit number resulting from
prefixing a single-byte zero to the 10-digit number which is obtained by excluding the
two digits for Revision, shown in the image diagram below, from the serial number on
the "PU Serial Number setup" screen.
[Other than for OEL]
Enter the 11-digit number resulting from prefixing "0" (single-byte zero) to the 10-digit number.
(Enter "0AE1234567.")
Revision
AE0123456789
A
B Made in
Ser.NO. 4AEL4011702K
Lot.NO. AE47027880 A0
Made in Thailand
Configured in UK
Revision
Enter the 11-digit number resulting from appending "0" (sing-byte zero) to the left of the 10 digits of Lot Number
(Enter "0AE47027880.")
43827101TH Rev.5
157 /
Note!
When the EEPROM (engine control PCB) has been replaced, the service life information
of the belt, toner, IDs, etc., is necessarily cleared. Therefore, be aware that the service
life management is likely to suffer errors until the next time units are replaced. The
counts that are cleared when the EEPROM is replaced are those indicated below.
Since the counts, except for Total Sheets Fed, are cleared when the respective units
are replaced, the errors will be resolved at that point in time.
Item
Description
Count Description
Fuser unit
Belt unit
ID unit - Black
ID unit - Yellow
ID unit - Magenta
ID unit - Cyan
Toner - Black
Toner - Yellow
Toner - Magenta
Toner - Cyan
Respective counts of
toner amounts used
Total number of
sheets fed
Pages - Black
Pages - Yellow
Pages - Magenta
Pages - Cyan
Respective numbers
of pages impressed
(images) with image
drums
43827101TH Rev.5
158 /
43827101TH Rev.5
159 /
To specify the CU Serial Number, enter a number within 12 digits (Notice that, when the
CU Serial Number is read, it is also a number within 12 digits.)
Enter 12-digit Serial Number. Enter "4AEL4011702K."
Ser.NO. 4AEL4011702K
Lot.NO. AE47027880 A0
Made in Thailand
Configured in UK
Figure of Serial No. label image (labeled in UK Factory)
The CU Serial Number is output in the Printer Serial Number field of the Menu Map
header section. Therefore, after the CU Serial Number has been rewritten, it can be
checked by conducting the Menu Map print.
The PU Serial Number is output in the Lot Number field in the bottom line of the Menu
Map header section.
Setup on the operation panel: Start the printer in the maintenance mode, and set the destination.
Turn on the power with the MENU+ and MENU- key held down.
"Maintenance Menu" will be displayed briefly, which will change to "OKIUSER".
Press the MENU+ key to select the destination setting "OKIUSER" and press the ENTER
key.
"OEL" will appear in the lower line of the LCD.
Press the ENTER key, select the destination by operating the MENU+ or MENU- key,
and press the ENTER key.
Press the BACK key to define the setting. "JP1"
Press the BACK key twice, or the ONLINE key once. This will cause the printer to restart
with the destination modified.
2.
Explanation
Program ROM is used in common for domestic and overseas markets.
This setting is stored on the EEPROM of the CU PCB.
When the version number of the program ROM is changed, the setting will be reset to the default
value.
Make this setup when there is no destination set up or the version number of the program has
been changed.
43827101TH Rev.5
160 /
5.5
Note!
Make the setup when the printer remains at a standstill. Do not conduct it during warmingup.
(1) Press the MENU+ or MENU- key several times, and when [COLOR MENU] is
displayed, press the ENTER key.
(2)
(3)
43827101TH Rev.5
161 /
6.
PERIODICAL MAINTENANCE
6.1
Part Name
C6150/C6050/C5950/C5750
C5850/C5650
42088801
<--
43334901
<--
Note! 1.
2.
Consumable parts (Image drums, toner cartridge, fuser unit, belt unit) are not included.
Power supply, PU PCB, CU PCB and other PCBs are not included.
6.2
Cleaning
Clean the interior and outside of the printer, as needed, using a waste cloth and small vacuum
cleaner (hand cleaner).
Note! Be careful not to touch the image drum terminals, LED lens array and LED head connectors.
6.3
Note! To clean the LED lens array, be sure to use the LED head cleaner.
(The LED head cleaner is supplied in the same package of the toner cartridge.)
43827101TH Rev.5
162 /
OPEN button
(3) Wipe lightly the four lens surfaces of the LED head with the LED lens cleaner or a soft
tissue paper.
Note! Do not use methyl alcohol, paint thinner or any other solvent, since they damage the
LED head.
Memo The LED head cleaner is supplied in the same package of the replacement toner cartridge
LED head
43827101TH Rev.5
163 /
6.4
Note! For cleaning, use a soft piece of cloth to avoid scratching the roller surface.
Note!
(3) Wipe the pad of the paper cassette using a piece of cloth impregnated with water and
squeezed hard, or the LED lens cleaner.
Pad
Note! Clean the Second Tray (optional) in the same manner, if [392 Paper Jam]
recurs frequently.
Clean the feed rollers of the multi-purpose tray in the same manner, if
[390: Check MP Tray] is issued frequently.
43827101TH Rev.5
164 /
6.5
OPEN button
Note!
43827101TH Rev.5
The image drums (green tubular parts) are extremely vulnerable. Use good caution in
handling them.
Do not expose the image drum cartridges to direct sun or intense light (over
approximately 1500 luxes). Even under the inside lighting, do not leave them exposed
for five minutes or longer.
165 /
Handle
Fuser unit
locking lever
(blue)
Fuser unit
locking lever
(blue)
(5) Wipe the metal shaft using the LED lens cleaner, a soft cloth or tissue paper.
Shaft
43827101TH Rev.5
166 /
7.
TROUBLESHOOTING PROCEDURES
7.1
7.2
7.3
7.4
(1)
(2)
Through hearing from the user, obtain information, as far in detail as possible, on the situation
concerning the fault.
(3)
Inspect the printer in a condition close to the actual situation in which the fault occurred.
(2)
Check to see if the consumables (toner, drum cartridges) are replaced properly.
(3)
Check to see if the right paper is used. See the paper specifications.
(4)
Do not bring your hand or any object in contact with the surface of the OPC drum.
(2)
(3)
(4)
Do not expose the image drums to light for over five minutes at the room temperature.
7.5
Troubleshooting method
If a trouble occurs in the printer, search for it by the following procedure:
Problem generated
Problem is displayed
in LCD.
Abnormal image
(or problems that are
not displayed in the
LCD)
43827101TH Rev.5
167 /
Ready Attention
LED
LED
Off
Description
Blink The media type in the tray and the print data do not
match. Load mmmmmmm/pppppp paper in tttttt tray (It
takes a while until the status disappears after you have
closed the tray and the lever lifted.)
Code
nnn
Error
461
462
(tttttt:TrayName,mmmmmm:PaperName.pppppp:MediaTypeName)
Off
Blink The media type in the tray and the print data do not
match. Load paper in tray (It takes a while until the
status disappears after you have closed the tray and the
lever lifted.)
Error
460
(%TRAY%TrayName,%MEDIA_SIZE%:
PaperName.%MEDIA_TYPE%:MediaTypeName)
168 /
Ready Attention
LED
LED
Description
Code
nnn
LOAD %MEDIA_SIZE%/
%MEDIA_TYPE% AND PRESS ONLINE
SWITCH
%ERRCODE%:%TRAY% SIZE
MISMATCH
Off
Blink The size of paper or media type in the tray does not
match the print data.
Load paper in tray
(It takes a while until the status disappears after you
have closed the tray and the lever lifted.)
Error 461 : Tray1
Error 462 : Ttay2
The paper size displaying form of the custom mode is
the same as above.
As a user pressed ONLINE key, the printer could ignore
this error at the just printing job.
Error
461
462
LOAD %MEDIA_SIZE%/
%MEDIA_TYPE% AND PRESS ONLINE
SWITCH
%ERRCODE%:%TRAY% SIZE
MISMATCH
Off
Blink The size of paper or media type in the tray does not
match the print data.
Load paper in tray
(It takes a while until the status disappears after you
have closed the tray and the lever lifted.)
Error 460 : MPTray
The paper size displaying form of the custom mode is
the same as above.
A user needs to press ONLINE key after changing the
paper.
Error
460
DOWNLOAD MESSAGE
PROCESSING
Error
DOWNLOAD MESSAGE
WRITING
Error
DOWNLOAD MESSAGE
SUCCESS
Error
DOWNLOAD MESSAGE
FAILED %CODE%
Error
NETWORK CONFIG
WRITING
Varies Varies This appears during the NIC configuration data is storing
into the flash memory, as the setting was changed.
Error
WAIT A MOMENT
NETWORK INITIAL
Error
43827101TH Rev.5
169 /
Ready Attention
LED
LED
Description
Code
nnn
LOAD %MEDIA_SIZE%
%ERRCODE%:%TRAY% EMPTY
Off
Error
491
492
Off
Error
490
Off
Error
440
Off
Error
430
Off
Error
420
PROTEC PAPER
%ERRCODE%:ERROR
Off
Blink This error occurs if a received job does not meet the
security level designated by a printer administrator. A
printing operator is not using the printer driver that is
specified by a security manager of the printer.
Displays a warning on the operation panel as waiting for
key press. Does not print the job that is being processed.
(The same operation as job reset) (C6150/C6050/
C5950/C5750)
Error
421
43827101TH Rev.5
170 /
Ready Attention
LED
LED
Description
Code
nnn
PROTEC PAPER
%ERRCODE%:ERROR
Off
Error
422
TRUST PAPER
%ERRCODE%:ERROR
Off
Error
423
TRUST PAPER
%ERRCODE%:ERROR
Off
Error
424
TRUST PAPER
%ERRCODE%:ERROR
Off
Error
425
PROTEC PAPER
%ERRCODE%:ERROR
Off
Error
426
PROTEC PAPER
%ERRCODE%:ERROR
Off
Error
427
REPLACE TONER
%ERRCODE%:%COLOR% WASTE
TONER FULL
Off
Error
414
415
416
REPLACE TONER
%ERRCODE%:%COLOR% TONER
EMPTY
Off
Error
410
411
412
413
43827101TH Rev.5
171 /
Ready Attention
LED
LED
Description
Code
nnn
REPLACE TONER
%ERRCODE%:%COLOR% TONER
REGIONAL MISMATCH
Off
Blink Indicates the toner cartridge is not for use in the printer.
The printer recovers from the error after replacement of
the toner cartridge with a toner cartridge for the printer.
Error 554 : Y
Error 555 : M
Error 556 : C
Error 557 : K
Error
554
555
556
557
REPLACE TONER
%ERRCODE%:INCOMPATIBLE
%COLOR% TONER
Off
Blink Indicates the toner cartridge is not for use in the printer.
The printer recovers from the error after replacement of
the toner cartridge with a toner cartridge for the printer.
Error 614 : Y
Error 615 : M
Error 616 : C
Error 617 : K
Error
614
615
616
617
REPLACE TONER
%ERRCODE%:INCOMPATIBLE
%COLOR% TONER
Off
Blink Indicates the toner cartridge is not for use in the printer.
The printer recovers from the error after replacement of
the toner cartridge with a toner cartridge for the printer.
Error 620 : Y
Error 621 : M
Error 622 : C
Error 623 : K
Error
620
621
622
623
Off
Blink Indicates the toner cartridge is not for use in the printer.
The printer recovers from the error after replacement of
the toner cartridge with a toner cartridge for the printer.
Error 550 : Y
Error 551 : M
Error 552 : C
Error 553 : K
Error
550
551
552
553
NSTALL TONER
%ERRCODE%:%COLOR% TONER
MISSING
Off
Error
610
611
612
613
Off
Error
540
541
542
543
Off
Blink Inappropriate size paper was fed from a tray. Check the
paper in the tray or check for Multiple-feed. Open and
close the cover to perform recovery printing, and
continue.
Error
400
CHECK MP TRAY
%ERRCODE%:PAPER JAM
Off
Blink
43827101TH Rev.5
Error
390
172 /
Ready Attention
LED
LED
Description
Code
nnn
Off
Error
391
392
Off
Error
380
Off
Error
381
382
383
385
389
Off
Error
370
371
373
Off
Error
372
Off
Error
360
Off
Error
350
351
352
353
Off
Blink The toner empty error is occurred after the image drum
reached its life.
Error 560 : Y
Error 561 : M
Error 562 : C
Error 563 : K
This is displayed until a user exchanges the image drum.
Error
560
561
562
563
REPLACE FUSER
%ERRCODE%:FUSER LIFE
Off
Blink Notifies the fuser has reached its life. This is the error
displayed based on the counter to indicate that the fuser
has reached its life, and printing will stop.
Warning status takes effect at Cover Open/Close.
This error will occur on some user setting mode.
Error
354
REPLACE BELT
%ERRCODE%:BELT LIFE
Off
Blink Notifies the transfer belt has reached its life. This is the
error displayed based on the counter to indicate that the
belt has reached its life, and printing will stop.
Warning status takes effect at Cover Open/Close.
Error
355
REPLACE BELT
%ERRCODE%:BELT LIFE
Off
Blink
43827101TH Rev.5
Error
356
173 /
Ready Attention
LED
LED
Description
Code
nnn
Off
Blink Shows that the toner cartridge lever has not been
locked.
Error 544 : Y
Error 545 : M
Error 546 : C
Error 547 : K
Error
544
545
546
547
Off
Error
340
341
342
Off
Error
343
CHECK FUSER
%ERRCODE%:FUSER MISSING
Off
Blink
CHECK BELT
%ERRCODE%:BELT MISSING
Off
Error
330
Off
Error
321
CLOSE COVER
%ERRCODE%:COVER OPEN
Off
Error
310
311
CLOSE COVER
%ERRCODE%:DUPLEX COVER OPEN
Off
Error
316
WAIT A MOMENT
DATA RECEIVE
Off
Error
WAIT A MOMENT
DATA RECEIVED OK
Off
Off
Error
CHECK DATA
REC DATA ERROR <%DLCODE%>
Off
On
An error has happened while the printer is receiveprocessing the download data.
%DLCODE%
1: File size error
2: Check-sum error
3: Invalid printer model number
4: Invalid module I/F version
5: Invalid FAT version
Error
WAIT A MOMENT
DATA WRITING
Off
Blink
Error
POWER OFF/ON
DATA WRITTEN OK
Off
Off
Error
43827101TH Rev.5
Error
320
174 /
Ready Attention
LED
LED
CHECK DATA
DATA WRITE ERROR <%DLCODE%>
Off
On
POWER OFF/ON
%ERRCODE%:NETWORK ERROR
Off
Blink
REBOOTING %CODE%
Off
SHUTTING DOWN
Description
Code
nnn
Error
Error
300
On
Error
Off
Off
Error
SHUTDOWN
Off
Off
Error
Off
Off
Error
Off
Blink
A dew is formed.
*Fatal Error is not available in national language.
Fatal
126
POWER OFF/ON
%ERRCODE%:FATAL ERROR
Off
Blink
Fatal
<nnn>
SERVICE CALL
%ERRCODE%:FATAL ERROR
Off
Blink
Fatal
<nnn>
SERVICE CALL
%ERRCODE%:FATAL ERROR *
Off
Blink
Fatal
096
231
128
168
169
43827101TH Rev.5
175 /
Ready Attention
LED
LED
Description
Code
nnn
POWER OFF/ON
%ERRCODE%:FATAL_ERROR
nnnnnnnn nnnnnnnn nnnnnnnn
Off
Blink
Fatal
002
~
011
F0C
F0D
FFE
FFF
POWER OFF/ON
%ERRCODE%:DOWNLOAD ERROR
Off
Blink
Fatal
209
43827101TH Rev.5
176 /
Cause
Error Description
Service call
001:Error(C5950)
Machine Check
Exception
Hardware fault
detected. (Board
defectiveness or
Shortage of power
supply volume)
Power off/on
002:Error
~
005:Error
006:Error(C5950)
007:Error(C5950)
CPU Exception
service
020:Error
CU ROM Hash
Check Error
Service call
025:Error(C5950)
Service call
030:Error
CU RAM Check
Error
Service call
031:Error
CU Optional RAM
Check Error
Yes
Yes
Service call
040:Error
CU EEPROM Error
Service call
041:Error (C5850)
CU Flash Error
Flash ROM Error on
the CU PCB.
43827101TH Rev.5
Power OFF/ON
Replace CU PCB.
Power OFF/ON
Yes
Yes
Power OFF/ON
Replace CU PCB.
No
Yes
No
Solution
No
No
Yes
No
Yes
Power OFF/ON
Replace PDL CU PCB
Yes
Power OFF/ON
Replace CU PCB
177 /
Cause
Error Description
Solution
Service call
042:Error
~
043:Error
045:Error
Power off/on
052:Error(C5950)
Power OFF/ON.
Yes Replace PDL CU PCB.
Power off/on
070:Error(C5950)
Power OFF/ON.
Yes Replace PDL CU PCB.
Power off/on
072:Error xx
Video Error.
A trouble was
detected during
image data
development.
(Illegal data
received)
Power off/on
073:Error xxxxxxxx
[Common]
Power off/on
074:Error xxxxxxxx
075:Error xxxxxxxx
Service call
081: ERROR
43827101TH Rev.5
No Set properly.
Yes Replace GDI CU PCB.
No Replace PU PCB
178 /
Cause
Service call
104:Error
Engine EEPROM
setting check is OK
when power ON. Then
detect read/ write error.
Service call
105:Error
An error detected by
checking, at printer's
power-om, EEPROM
installation.
Service call
106:Error
Error Description
Solution
Yes
Power OFF/ON
Replace PU PCB(PRN)
Yes
Power OFF/ON
Replace PU PCB (PRN)
Abnormal engine
control logic.
Yes
Power OFF/ON
Replace PU PCB (PRN)
Service call
111:Error
Detected illegal
Duplex Unit.
Yes
Service call
112:Error
Yes
Service call
120: ERROR
NO
YES
YES
No
Yes
Connect properly.
Check improper connections for high-voltage.
Replace high-voltage
power supply.
No
Service call
122:Error
High-voltage power
supply I/F error.
Low-voltage power
supply fan error.
Low-voltage power
supply temperature
error.
Service call
123:Error
Service call
124:Error
Service call
126:Error
Condensation in the
printer was detected.
Service call
127:Error
43827101TH Rev.5
No
Yes
No
Yes
Yes
Power OFF/ON
Replace the operator panel
PCB (PRP)
Yes
Power OFF/ON
Replace the operator panel
PCB(PRN)
Yes
No
Yes
No
179 /
Cause
Error Description
Solution
Yes
No
Is there any wire breakage or peeloff of the covering along the cord?
Yes
No
Service call
142:Error
Service call
150:Error
~
153:Error
Yes
No
Error detected at
ID position of Up/
Down(142 = C)
Yes
No
Yes
Reset ID unit.
Turn power ON again.
Replace ID Up/Down
sensor.
No
Yes
Yes
Reset ID unit.
Turn power ON again.
After check connections
of cable between Toner
sensor PCB and PU
PCB, replaceToner
sensor PCB.
Replace PU PCB
No
No
Yes
Yes
No
Yes
Yes
Service call
160:Error
~
163:Error
Error detected by
toner sensor. (160 =
Y, 161 = M, 162 =
C, 163 = K)
It does not occure
in factory default
setting.
No
No
Yes
Service call
167:Error
Thermistor Slope
Error
Yes
Yes
Service call
168:Error
Compensation
Thermistor Error
Yes
Yes
Service call
154:Error
Service call
155:Error
43827101TH Rev.5
180 /
Cause
Error Description
Solution
Service call
169:Error
Upper Side
Thermistor Error
Yes
Yes
Service call
170:Error
171:Error
Yes
Service call
172:Error
173:Error
Yes
Service call
174:Error
Yes
Service call
175:Error
Open of back up
roller thermistor
detected (at low
temperature).
Yes
note)
Service call
176:Error
177:Error
Abnormal (high)
temperature of back Does error reoccur?
up roller thermistor
detected.
Yes
Service call
181:Error
182:Error
Yes
Power off/on
190:Error
System Memory
Overflow.
Service call
200:Error
~
202:Error
PU Firmware
download Error.
Power off/on
209:Download Error
Media Table
download Error.
Power off/on
203:Error
204:Error
207:Error
208:Error
214:Error
F0C:Error
F0D:Error(C5950)
FFF:Error
An error was
detected of the CU
program.
(203~214 is not
occure in usual
operating.)
43827101TH Rev.5
Yes
181 /
Cause
Error Description
Solution
Service call
220:Error (C5950)
False setting of a
record medium
detected by a print
statistics.
Yes
Service call
230:Error
Yes
Yes
Service call
231:Error
Service call
241:Error
Duplex Unit
Program Memory
Error
Yes
Service call
242:Error
Option Tray2
Program Memory
Error
Yes
Service call
250:Error (C5950)
Secure File
Erasing Error
Service call
251:Error (C5950)
Secure Disk
Erasing Error
Power off/on
901:Error
902:Error
Short or open in
belt thermistor
detected.
43827101TH Rev.5
Yes
No
Yes
Yes
182 /
Cause
Power off/on
903:Error
904:Error
Power off/on
918:Error
Error Description
Solution
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Power off/on
923:Error
Black Image
Drum Lock Error
Power off/on
928:Error
Fuser MotorLock
Error
Service call
980:Error
Error by media
clinging to the fuser
SDRAM ERROR
PU PCB SRAM
error
XXXXXXXXXXXXXXXX
CRC CHECK NG
A PU download
data CRC check
error.
LOADER VERSION
XX XX
PU PCB Flash
ROM hash check
error
WDT ERROR
PU firmware went
haywire.
COMMUNICATION
ERROR
43827101TH Rev.5
Yes
Yes
Yes
Note)
Power OFF
Replace the fuser unit.
No
Yes
No
SERVICE CALL Error 168, Error 171 and Error 175 are likely issued when the printer is
cool at 0 deg.C or lower.Therefore, if the printer is cool, turn on the power again after it
has warmed up.
183 /
(2)
(3)
(4)
(5)
203
203
204
206
207
(6)
208
208
209
210
(7)
(8)
(9)
189
189
190
191
191
43827101TH Rev.5
184 /
220
220
220
221
Note! When the PU PCB is replaced, first read the data of the EEPROM chip of the old PCB,
and then, copy it to the new PCB after the replacement. (See 5.4.1 Precautions on the
replacement of engine control PCB).
43827101TH Rev.5
185 /
7.5.2.(1)
Confirmation Tasks
Action at NG
(1-1-1)Confirm fuse
F5 (fuse) of PU PCB
Connection between PU PCB Check to see if the 7pin FFC is properly plugged into the OPE
and operator panel PCB
connector of the PU PCB. Check to see if the 7pin FFC is
properly plugged into the CN connector of the operator panel
PCB. Check for any incomplete connection or skew insertion.
Supply AC power.
Voltage setting of low-voltage Measure the supplied AC voltage. Check the power supply
Set the low-voltage
power supply unit (100V
power setting to the
settings of the printer in use.(Check the short-circuit plug
system/230V system)
designed for switching of low-voltage power setting. Short-circuit proper values.
plug provided/not provided = 100V system/230V system.)
5V power supplied to the PU
PCB
Check the 5V power at pin 7 of the POWER connector of the PU Replace the lowvoltage power supply.
PCB.
Check the 5V power at pin 4 of the CN connector of the operator Replace the PU PCB.
panel PCB.
43827101TH Rev.5
Check for short-circuiting through the POWER connector of the Replace the shortcircuited part.
PU PCB.
4, 5, 6 pin: 24V
7 pin: 5V
8 pin: 0VL
1, 2, 3 pin: 0VP
If there is any short-circuiting, locate it by isolation.
Unplug the cords connected to the PU PCB, one by one, and
locate the short-circuited part.
186 /
Confirmation Tasks
Action at NG
Connection between PU PCB Check to see if the 7-pin FFC is properly plugged into the OPE
and operator panel PCB
connector of the PU PCB.
Check to see if the 7-pin FFC is properly plugged into the CN
connector of the operator panel PCB.
Check for any incomplete connection or skew insertion.
43827101TH Rev.5
187 /
(1-3)PLEASE WAIT
(The display changes to COMMUNICATION ERROR if you leave them as they are)
Confirmation Items
Confirmation Tasks
Action at NG
Confirmation Tasks
Action at NG
43827101TH Rev.5
188 /
Confirmation Tasks
Action at NG
7.5.2.(2)
(2-1)No operation
Confirmation Items
Confirmation Tasks
Action at NG
Supply AC power.
5V and 24V power supplied to Check the power through the POWER connector of the PU
the PU PCB
PCB.
4, 5, 6 pin: 24V
7 pin: 5V
8 pin: 0VL
1, 2, 3 pin: 0VP
43827101TH Rev.5
189 /
(2-2)Abnormal sound
Confirmation Items
Confirmation Tasks
Action at NG
Check the laying of motor cords. Check visually, and also check Redo the laying of the
for short-circuiting with a circuit-tester.Disconnect the motor cord cord properly.
on the PCB side, and check the resistance between each pin of
the disconnected cord side and the FG.
Replace the motor cord.
Replace the
corresponding
consumable.
To use a new
consumable on a trial
basis, use FUSE KEEP
MODE of the System
Maintenance Menu.
Replace the
corresponding
consumable.
To use a new
consumable on a trial
basis, use FUSE KEEP
MODE of the System
Maintenance Menu.
Installed state of
consumables
43827101TH Rev.5
Remove the PCBs and check visually the installed state of the
sill plates.
190 /
(2-3)Abnormal odor
Confirmation Items
Confirmation Tasks
Action at NG
Take out the fuser unit, and check for the smell.
Conduct (2-3-2).
Take out the lower-voltage power supply unit, and check for the Replace the lowsmell.
voltage power supply
unit.
Check the life count of the fuser unit in the self-diagnostic mode. If the unit is like-new, it
necessarily emits some
foul smell.
Check for any foreign matter trapped in the fuser unit, such as a Remove the foreign
paper chip.
matter.
Confirmation Tasks
Action at NG
43827101TH Rev.5
191 /
Error No.
370
Duplex reversal
J1
DUP-IN
371
Duplex input
J2
DUP-F
372
J3
IN1
373
J4
DUP-B
380
Feed
J5
IN2, WR
381
Transport
J6
382
Exit
J7
EXIT
383
Duplex entry
J8
EXIT, DUP-IN
385
J13
Fuser thermistor
390
J9
IN2, WR
391
Tray1
J10
IN1
392
Tray2
J11
2nd-IN
400
J12
IN1
J8(383:DUPLEX ENTRY)
DUP-IN SENSOR
DUP-F SENSOR
IN1 SENSOR
J10(391:TRAY1)
DUP-B SENSOR
J4(373:MULTIFEED IN DUPLEX UNIT)
J1(370:DUPLEX REVERSAL)
J2(371:DUPLEX INPUT)
J11(392:TRAY2)
2nd-IN SENSOR
43827101TH Rev.5
192 /
Paper
Front cover
Paper
Front cover
Front cover
43827101TH Rev.5
193 /
Handle
Fuser unit
locking lever
(blue)
Fuser unit
locking lever (blue)
(3) While pushing the lever (Blue) of the fuser unit in the direction of the arrow, pull out the
jammed paper always in the direction of the arrow (forward).
4/ Fuser unit lever (Blue)
Fuser unit
locking lever (blue)
43827101TH Rev.5
194 /
(4) Hold the fuser unit again by the handle and put it gently back in the printer.
(5) Push the lock levers (2, blue) of the fuser unit toward the rear, and fasten the unit
Fuser unit
locking lever (blue)
Handle
Note!
After a jammed paper has been removed from the fuser unit section, unfixed toner may
still remain inside the fuser unit. Therefore, execute the Menu Map print (Subsection
3.6), or print blank paper several times.
If the paper jam error is not cleared even after the jammed paper has been removed, remove the
other jammed paper by the procedure described below.
(1) Discharge static electricity by touching the screw by hand.
Screw
43827101TH Rev.5
195 /
(2) Take out the image drum cartridges (4), and place them on a flat table.
(3) Cover the image drum cartridges thus taken out with a black sheet of paper.
Note!
The image drums (green tubular parts) are extremely vulnerable. Use good caution
in handling them.
Do not expose the image drum cartridges to direct sun or intense light (over
approximately 1500 luxes). Even under the room lighting, do not leave them exposed
for five minutes or longer.
Top cover
Black paper
43827101TH Rev.5
196 /
WHEN NEITHER THE LEADING END NOR THE TRAILING END IS VISIBLE
First slide the jammed paper into the direction of the arrow, and then, pull it out slowly.
Fuser unit
Paper
Fuser unit
43827101TH Rev.5
197 /
Note!
If the two-sided print unit needs to be drawn out, turn off the power of the printer.
Front cover
Paper cassette
43827101TH Rev.5
198 /
7.5.2.(3)
(3-1)Paper feed jam occurs right after turning on the power (1st Tray)
Confirmation Items
Confirmation Tasks
Action at NG
Open the front cover, and check to see if there is paper jammed Remove the jammed
on the running route.
paper
Check the following signals through the FSNS connector of the Replace the front
sensor PCB.
PU PCB.
Pin 4: Inlet sensor 1
Pin 3: Inlet sensor 2
Confirm that the above signal levels vary as the sensor levers
are actuated.
(3-2)Paper feed jam occurs right after paper feeding starts (1st Tray)
Confirmation Items
Confirmation Tasks
Action at NG
43827101TH Rev.5
199 /
Confirmation Items
Confirmation Tasks
Action at NG
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the PU PCB or
feed motor.
and check to see if the feed motor operates normally.
Feed motor
Remove the PU PCB and the HOP connector to check whether Replace the feed
there is an approximately 3.4 or 5 resistance between pins motor.
1 and 2, and pins 3 and 4.
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the PU PCB
or feed solenoid.
and check to see if the feed solenoid operates normally.
Make this checking with the right side plate detached, so that
the solenoid is visible.
Feed solenoid
Check to see if there is anything that interferes with the moving Correct the assembling
of the printer to make it
part of the solenoid (cord, etc.).
normal.
Check to make sure that the cord is not caught under any
assembled part of the printer.
Unplug the HSOL connector of the PU PCB, and confirm the
following on the cord side:
Short-circuiting between pin 1 and FG
Unplug the HSOL connector, and check to see if there is a
resistance of approximately 89 between pin 1 and pin 2.
43827101TH Rev.5
200 /
7.5.2.(4)
(4-1)Paper feed jam occurs right after turning on the power (Multi-purpose Tray)
Confirmation Items
Confirmation Tasks
Action at NG
Use the SWITCH SCAN function of the self-diagnostic mode to Replace the PU PCB,
check to see if the sensor signal is detected normally.
front sensor PCB or the
connection cord.
43827101TH Rev.5
201 /
(4-2)Paper feed jam occurs right after paper feeding starts (Multi-purpose Tray)
Confirmation Items
Confirmation Tasks
Action at NG
Check to see if the sheet receive is always located in the upper Modify the tray, so that
position.
the sheet receive will
be raised to the
prescribed position.
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the planetary
and actuate the feed motor (FRONT MOTOR) to make sure that gear box.
both of the planetary gears rotate in their lower positions. (The
planetary gear box is the right-hand white molded section, which
is accessible by opening the front cover.)
Front cover
Check to see if the right and left locks of the front cover are
properly locked.
Conduct the Motor and Clutch Test of the self-diagnostic mode, Exchange a PU PCB or
and check to see if the feed motor operates normally.
paper feed motor.
Exchange a PU PCB
Check to make sure that the cord is not caught under any
Return the installation
assembled part of the printer. Unplug the HOP connector of the to a right status by
PU PCB, and confirm the following on the cord side:
exchanging a cord.
Short-circuiting between pin 1 and FG
Short-circuiting between pin 2 and FG
Short-circuiting between pin 3 and FG
Short-circuiting between pin 4 and FG
Feed motor
Remove the PU PCB and the HOP connector to check whether Replace the feed motor
there is an approximately 3.4 or 5 resistance between pins
1 and 2, and pins 3 and 4.
43827101TH Rev.5
202 /
7.5.2.(5)
Confirmation Tasks
Action at NG
Use the SWITCH SCAN function of the self-diagnostic mode to Replace the PU PCB,
check to see if the sensor signal is detected normally.
front sensor PCB or
connection cord.
Check the following signal through the FSNS connector of the Replace the front
PU PCB. Pin 2: WR sensor
sensor PCB.
Confirm that the above signal level varies as the sensor lever is
actuated.
43827101TH Rev.5
203 /
Confirmation Tasks
Action at NG
43827101TH Rev.5
204 /
Confirmation Items
Confirmation Tasks
Action at NG
Check to make sure that none of the cords is caught under any Replace the cord, and
correct the assembling
assembled part of the printer.
to make it normal.
Unplug the HOP connector of the PU PCB, and confirm the
following on the cord side:
Short-circuiting between pin 1 and FG
Short-circuiting between pin 2 and FG
Short-circuiting between pin 3 and FG
Short-circuiting between pin 4 and FG
Unplug the BELTIDUP connector of the PU PCB, and confirm
the following on the cord side:
Short-circuiting between pin 1 and FG
Short-circuiting between pin 2 and FG
Short-circuiting between pin 3 and FG
Short-circuiting between pin 4 and FG
Short-circuiting between pin 5 and FG
Short-circuiting between pin 6 and FG
Short-circuiting between pin 7 and FG
Short-circuiting between pin 8 and FG
Feed motor, belt motor, ID up- Unplug the connectors of the respective PCBs, and confirm that Replace the feed
there are the following resistances between the pins of the cord motor, ID motor, or belt
motor
motor.
side:
HOP connector of PU PCB
Between pin 1 and pin 2: Approx. 3.5
Between pin 3 and pin 4: Approx. 3.5
BELTIDUP connector of PU PCB
Between pin 1 and pin 2: Approx. 6
Between pin 3 and pin 4: Approx. 6
Between pin 5 and pin 6: Approx. 3.5
Between pin 7 and pin 8: Approx. 3.5
43827101TH Rev.5
205 /
Confirmation Tasks
Action at NG
43827101TH Rev.5
206 /
(5-4)Paper path jam occurs right after reaching the fuser unit
Confirmation Items
Confirmation Tasks
Action at NG
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the PU PCB.
and check to see if the fuser motor operates normally.
Replace the fuser
Make this checking in the presence and absence of a load.
motor. Replace the
fuser unit. To use a
new fuser unit on a trial
basis, use FUSE KEEP
MODE of the System
Maintenance Menu.
Check the detection temperature of the heat rollers in the selfdiagnostic mode. Check to see if an abnormally low or high
temperature is detected.
43827101TH Rev.5
207 /
7.5.2.(6)
Confirmation Tasks
Action at NG
Use the SWITCH SCAN function of the self-diagnostic mode to Replace the PU PCB,
check to see if the sensor signal is detected normally.
EXIT sensor or
connection cord.
Check the following signal through the RELAY connector of the Replace the EXIT
PU PCB.
sensor.
Pin 9: EXIT sensor
Confirm that the signal level varies as the sensor lever is
actuated.
Check the 5-V power through the EXIT connector of the junction Replace the connection
PCB.
cord.
Pin 1: 5-V power
Pin 3: 0 VL
Check to see if the cords are caught under any other part, or
have any peel-off of the covering or any assembling problem.
43827101TH Rev.5
208 /
Confirmation Tasks
Action at NG
Eliminate imperfect
opening or closing of
the cover.
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the duplex
and check to see if the Duplex pull-in gate operates normally.
pull-in gate or replace
Make sure that it is duly on the exit side.
the duplex solenoid.
Rear panel
Check to see if the rear panel is installed properly, and if it is not Redo the installation of
obstructing the paper running route.
the rear panel.
Check visually for any load that obstructs running of paper along Modify the load portion.
the route of the delivery section.Check to see if the delivery
rollers are stiff in rotating.
43827101TH Rev.5
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the PU PCB,
and check to see if the fuser motor operates normally.
fuser motor, or fuser
Make this checking in the presence and absence of a load.
unit. To use a new
fuser unit on a trial
basis, use FUSE KEEP
MODE of the System
Maintenance Menu.
209 /
Confirmation Items
Confirmation Tasks
Action at NG
Fuser motor
Confirmation Tasks
Action at NG
43827101TH Rev.5
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the PU PCB,
and check to see if the fuser motor operates normally.
fuser motor, or fuser
Make this checking in the presence and absence of a load.
unit. To use a new
fuser unit on a trial
basis, use FUSE KEEP
MODE of the System
Maintenance Menu.
210 /
7.5.2.(7)
Confirmation Tasks
Action at NG
Use the SWITCH SCAN function of the self-diagnostic mode to Replace the duplex
check to see if the sensor signals are detected normally.
PCB, sensors or
Check the state of signal detection in two cases: With a sheet of connection cord.
paper placed inside the duplex unit and with the paper removed.
Confirmation Tasks
Action at NG
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the duplex
and check the operating state of the Duplex solenoid.
PCB or solenoid.
Separator DUP
(Delivery/DUP-intake
switching gate located
immediately after fuser unit)
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the separator
and check visually the motion of the gate (EXIT SOLENOID).
DUP.
See if its motion is stiff, or its amount of opening/closing is
abnormal.
Conduct test print with the cover open, and see if the separator
DUP opens at the right timing.
Replace the WR
sensor lever or
solenoid.
Open the rear cover, touch the Dup-IN sensor lever by hand,
and see if its motion is stiff
Dup-IN sensor
Use the SWITCH SCAN function of the self-diagnostic mode to Replace the duplex
check to see if the sensor signals are detected normally.
PCB, sensors or
connection cord.
43827101TH Rev.5
Check to see if there are paper chips, burrs or any other foreign Remove the foreign
matters in the reversal transport path that obstruct the running matters.
of paper.
211 /
Confirmation Items
Confirmation Tasks
Action at NG
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the duplex
and check the operation of the duplex motor.
PCB or the motor.
Make this checking by the rotation of the rollers, which are
visible as the rear cover is opened.
Check to see if the intake/reversal roller on the duplex unit side Replace the rear cover.
comes into contact with the pinch roller on the cover side when
the rear cover of the duplex is closed (Is the pinch roller also
rotating when the duplex roller is turning?)
Confirmation Tasks
Action at NG
Open the rear cover and touch the Dup-IN sensor lever by
hand. Check to see if its motion is stiff.
Dup-In sensor
Use the SWITCH SCAN function of the self-diagnostic mode to Replace the duplex
check to see if the sensor signals are detected normally.
PCB, sensor or
connection cord.
Confirmation Tasks
Action at NG
43827101TH Rev.5
212 /
Confirmation Tasks
Action at NG
7.5.2.(8)
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the duplex
and check the operation of the duplex clutch.
PCB or the clutch.
(8-1)Paper jam occurs when the end of paper is near IN1 sensor.
Confirmation Items
Confirmation Tasks
Action at NG
Open the front cover, and check to see if multiple sheets are fed If the error recurs even
through.
after the jammed paper
was removed, replace
the reed of the tray in
use.
Paper size
Check to see if the paper size specified for printing matches the Change the specified
size of the paper loaded in the tray.
paper size or the paper
size in the tray.
Inlet sensor 1
43827101TH Rev.5
213 /
7.5.2.(9)
Confirmation Tasks
Action at NG
Check to see if the slant parts of the link levers are properly
greased.
Apply grease.
Reassemble them
correctly.
Reassemble them
correctly.
Check to see if the link levers are placed in the positions where Reassemble them
the gears are engaged properly (check to see if the link levers correctly.
are placed with several gear teeth displaced.)
Up/down sensor
Conduct the Motor and Clutch Test of the self-diagnostic mode, Replace the highand check to see if the sensor signals are detected normally.
voltage PCB.
Block the sensor with a piece of paper, and then, unblock it to
see if the SCAN state varies.
43827101TH Rev.5
214 /
Confirmation Tasks
Action at NG
Check to see if any abnormal load is felt in installing or removing Replace the ID unit or
the ID unit.
modify the right and left
side plates.
Check to see if the slant parts of the link levers are properly
greased.
Apply grease.
Reassemble them
correctly.
43827101TH Rev.5
215 /
7.5.2.(10)
Confirmation Tasks
Action at NG
Confirmation Tasks
Action at NG
Ensure that the heater control is properly exerted, and touch the
fuser unit to confirm that it is hot.
If it remains cold, confirm that the resistance between pin 1 and
pin 6 of the connectors (2) measures from several to several
tens of .
Check to see if the lower thermistor is located away, whereas it Replace the fuser unit.
should be in contact with the unit, causing a lower temperature To use a new fuser unit
than the prescribed one to be detected.
on a trial basis, use
FUSE KEEP MODE of
the System
Maintenance Menu.
Check to see if the heater-on signal turns active at the warming- Replace the PU PCB.
Heater-on signal delivered
from PU to low-voltage power up timing. "L" active while it is ON.
Pin 11 and pin 12 of the POWER connector of the PU PCB
supply
43827101TH Rev.5
216 /
7.5.2.(11)
Confirmation Tasks
Action at NG
24V fuse F501 of duplex PCB Check to see if the fuse F501 is blown out or not.
Confirmation Tasks
Action at NG
43827101TH Rev.5
217 /
7.5.2.(12)
Confirmation Tasks
Action at NG
Confirmation Tasks
Action at NG
7.5.2.(13)
Confirmation Tasks
Action at NG
Check to make sure that the cord is properly connected from the Correct the
connections.
DU connector of the PU PCB to the duplex PCB.
Square connector connecting Check to see if there is any foreign matter trapped in the
the duplex unit to the printer connecting part of the square connector
Square connector connecting Check to see if the pins of the square connector are broken.
the duplex unit to the printer
43827101TH Rev.5
218 /
Confirmation Tasks
Action at NG
Correct the
connections.
7.5.2.(14)
Check the signal delivered through the OPTION connector of the Replace the PU PCB.
PU PCB.
Pin 5: TXD(PU 2nd)
Pin 3: RXD(2nd PU)
Confirmation Tasks
Action at NG
Head FFC
Unplug the FFC of the head, and check for any wire breakage or Replace the head FFC
peel-off of the covering along the cord.
or CU PCB.
43827101TH Rev.5
219 /
7.5.2.(15)
Confirmation Tasks
Action at NG
Confirmation Tasks
Action at NG
Toner sensor
Note!
How to check a toner sensor operation with SWITCH SCAN in the self-diagnosis mode.
(1) Confirmation of the operation in the device
1) Change to a display that a changing situation of the toner sensor is confirmed from the
operation panel in the self-diagnosis mode.
Refer to Section 5.4.2.3 Switch Scan Test as for how to display the operation panel.
2) When taking out an ID unit and toner cartridge (TC) from the device, there is a window on
the observers right from the device, in a position across to the side of the TC.
In that window, a toner sensor is located.
3) Hold up a piece of white paper against a sensor in a place within 3mm from a sensor
window.
4) The operation panel displays L if a piece of paper has light reflection and it displays H if
not.
5) By holding up a piece of paper, if the operation panel changes Hto L or L to H, the
device operates normally.
Response in NG:
Clean a toner of the sensor surface and clear paper dust.
Confirm a connection state of FFC cable between the toner sensor PCB and PU PCB.
Check an operation again and exchange PU PCB or a toner sensor PCB if there is no
change.
(2) Confirmation of the operation in Toner Cartridge (TC)
1) Install a TC and ID unit in a position where normal operation of the device has confirmed in
Confirmation (1) and check operation in the operation panel.
2) The display of the operation panel changes H to L or L to H in conjunction with an
action of TC white light reflector when operation of TC is normal.
Response in NG:
Confirm an operation state of each ID motor by MOTOR&CLUTCH TEST in the self-diagnosis
mode.
Clean the surface of the white light reflector at the side of TC. (Dirty from a toner or paper
dust.)
Exchange a TC of a different color and ID unit by the set..
Exchange a TC or ID unit if the set of the different color is OK.
43827101TH Rev.5
220 /
Confirmation Tasks
Action at NG
7.5.2.(16)
Use the SWITCH SCAN function of the self-diagnostic mode to Replace the PU PCB or
check to see if each ID motor operates normally.
the ID motor.
Make this checking in the presence and absence of a load.
Confirmation Tasks
Action at NG
43827101TH Rev.5
221 /
7.5.2.(17)
(17-1)Dew Condensation
Confirmation Items
Confirmation Tasks
Action at NG
43827101TH Rev.5
222 /
(2)
(3)
(4)
(5)
(6)
(7)
Note!
Read a content of EEPROM chip on the old board and copy it to a new board when
exchanging a PU PCB.
Dirty Background
Defective image of
regular interval
Blank
Figure 7.2
43827101TH Rev.5
223 /
7.5.3.(1)
(1-1)Color is pale
Confirmation Items
Confirmation Tasks
Action at NG
(1-1-1) Toner
Remaining quantity of toner
Check to see if the lens surface of the LED head is stained with Clean the lens with the
toner or paper chips.
LED head lens cleaner.
Draw out and insert the ID unit by hand repeatedly, and check to
see if it is normally lowered to its lowest position free from any
abnormal load. Not acceptable (NG) if the leading edge of a
sheet of paper inserted in between the drum and the belt can
readily be passed through.
43827101TH Rev.5
224 /
7.5.3.(2)
Confirmation Tasks
Action at NG
(2-1-1) ID unit
Drum exposed to light
Leak of toner
Check to see if the fuser unit has offset toner from the previous Repeat idle printing by
using waste medium,
print job sticking.
until the offset toner is
exhausted to the print
medium. Or, replace
the fuser unit. To use a
new fuser unit on a trial
basis, use FUSE KEEP
MODE of the System
Maintenance Menu.
Confirmation Tasks
Action at NG
43827101TH Rev.5
225 /
7.5.3.(3)
Confirmation Tasks
Action at NG
Check to see if a sufficient quantity of toner remains in the toner Replace the toner
cartridge.
cartridge.
Check to see if the LED head faces the drum properly in the
Correct the installed
prescribed position when the cover is closed. Also check to see position of the LED
if there is something on the light-emitting surface of the LED
head.
head that obstructs the light emission.
Drum shaft
43827101TH Rev.5
226 /
7.5.3.(4)
Confirmation Tasks
Action at NG
Confirmation Tasks
Action at NG
Check to see if the LED head has any foreign matter sticking to Remove the foreign
the light-emitting surface of the SELFOC lens.
matter.
43827101TH Rev.5
227 /
7.5.3.(5)
Confirmation Tasks
Action at NG
(5-1-1) Periodicity
Image drum
Development roller
Charging roller
43827101TH Rev.5
228 /
7.5.3.(6)
Confirmation Tasks
Action at NG
Execute REG ADJ UST TEST in the self-diagnostic mode, and Replace the sensor
check the result.
that originated NG.
Any error issued is not displayed if the ONLINE indication is on. Clean the sensor.
Replace the shutter.
Replace the PU PCB.
(6-1-2) Toner
Remaining quantity of toner
(6-2)Although REG ADJUST TEST of the engine maintenance function is OK, Color drift is seen
Confirmation Items
Confirmation Tasks
Action at NG
43827101TH Rev.5
229 /
7.5.3.(7)
Confirmation Tasks
Action at NG
Check visually from above to see if the terminal extending from Replace the terminal of
the printer is properly in contact with the high-voltage terminal the printer side.
on the left side of the ID unit.
CH terminal
ID unit terminal
Charging Roller
Ground
Developing Roller
Toner Supply Roller
Figure 7.3
43827101TH Rev.5
230 /
2)
If the Flash is forcibly initialized, the following data is deleted, making it impossible to use the
network.
NIC-F/W
Web Page data
Demonstration page data for OEM (If the printer is for OEM)
The above NIC-F/W, Mac address and Web Page data need to be written to a flash by means of
the Maintenance Utility.
Note!
43827101TH Rev.5
231 /
Confirmation Tasks
Action at NG
Set an IP address,
Subnet mask, and
Gateway address
correctly
Set an IP address,
Subnet mask, Gateway
address correctly
43827101TH Rev.5
232 /
Error Description
F1
PU PCB
F2
F3
Insert Point
Hopping error
ID up/down error
Hopping error
solenoid, 24V
Cover open
F5
Power interruption
PU PCB, 5V
IP901
Cover open
IP902
Service Call
High voltage, 5V
High Voltage
PCB
Error 121
CU PCB
F501
HDD Power 5V
(PDL CU PCB
F502
+3.3V
C6150/C6050
F503
+5V
C5950/C5750)
F505,
Service Call
LED HEAD 5V
F506
CU PCB
(GDI CU PCB
F1
Service Call
LED HEAD 5V
C5850/C5650)
43827101TH Rev.5
233 /
43827101TH Rev.5
IP1
Resistance value
8.
CONNECTION DIAGRAMS
8.1
Check of resistance values
ID motor
Transport belt
motor
Unit
234 /
43827101TH Rev.5
ID up/down
motor
Unit
IP1
Resistance value
235 /
43827101TH Rev.5
Duplex
motor
Feed motor
Unit
Resistance value
Unit
236 /
43827101TH Rev.5
Fuser unit
Unit
A -5
A -4
B -3
B -2
A -3
A -2
B -5
B -4
A -1
B -1
A -6
B -6
Fuse
Frame thermistor
Lower thermistor
Upper thermistor
Thermostat
1
6
2345
2345
Part schematic
Resistance value
237 /
8.2
Component layout
(1)
R3
C3 IC1
C4
R2
DEBUG
IC8
R13
C37
CP1
R8 R5
FM1
C1
5 RFID 1
R5
240
60
R85
CP2
ARMORED
181
120
SSNS
R23
R24 C7
R25 R27
C38
11 10
RM4
RM5
RM3
60
DCID
C6
R9
R86
C42
IC3 R28
C41
IC4 R31
C40
IC2
R87
RM1
FET4
FET3
FET2
FET1
R14 R20
R15 R21
C2
OPE
R1
R10 R17OSC1
R11
R19
180
CUIF
RM8
R32
R60
R59
R58
R80
D9
C36
IC5
COHP
D10
12
R29
1
PE
R41
R39
R44
R45
R46
R47
R48
R49
R50
R51
R52
R53
C14
C15
C16
C17
C18
C8
C9
C10
C11
C12
C13
R56 R81
R54 R82
11
R33
121
R79
OPAMP3
F1
D7
D8
R84
CP3
IC7
POWER
Q1
DCHEAT
Q9
D3
HVOLT
13
R74
R73
1
2
43827101TH Rev.5
CP4
2
R77 R78
R57
R67
R69
OPTION
Q8
4
1
F5
BELTIDUP
R72
F4
R71
R25
R26
BF5
Q10
R64
C22
POWFAN
Q4
D2
D1
F2 F3
Q3
CP5
R75
HSOL
Q6
Q2
HOP
IC6
Q5
C21
R61
OPAMP1
FSNS
Q13
21 1
22 2
13
14
20
RELAY
238 /
43827101TH Rev.5
R584
C546
C554
R593
R530
C545
R533
C541
R567
D503 FET506
C535
R560
R559
C540
C539
C538
RM503
R581
D507
Q505
RM504
C506
C504
R616
R615
R614
R613
R536
C555
R599
C523
R591
R582
C525 C524
R592
C526
C519 C516 C514
IC501
C564
C563
C562
C561
R513
C537
R590 R580 R579
C553 R577 R578 R565 R556
C544 R576 R564
C543 R575 R563
C552 R574 R573 R562 R554
R589 R572 R571
C536 R552
R600
C548
C549
C547
C507
R543
R542
R541 R528
R540 R527
R539
Q506 C531 R529
C530 R526
R558
FET504
R505
D506
R569
R586
C550
R585
C508
RM502
D501
R504
R566
C527
R544
C532
R550
R551
C528
C522
R508
C511 C502
C503
R506
R612
R611 C558 R607
R606
R605
C560 R603R604
R602
R610
C557
C559
Q503
BF503
C510 C509
R623
R622
C542
C551
R587
R588
R598
R570
C533
Q502 Q501
Q510
D505
R621
R515
C520
C521
C534
R545 Q504
R517
BF504
R509
R510
R507
Q509
R594
R595
R520
R519
R518
R524
R522
R523
R525
R538
FET507
FET508
BF502
Solder side
R501
R502
R503
C501
R512
R549
C556 R596
R601
239 /
C57
C56
R89
C12
RM80
C11
C10
R44
R55
R56
R57
R58
C55
C54
C53
C52
C51
C50
C49
C48
C47
C46
C45
C44
C43
C42
C41
C40
C39
C38
C37
C36
C35
C34
C33
C32
C31
C30
C29
C28
C27
C26
C25
C24
C23
C22
C21
C20
C19
C18
C17
C16
C15
C14
C13
RM19 RM20 RM21 RM22 RM23 RM24
IDE
50
C154
RM79
49
R7
C8
R6
C7
C6
1
C1 RM75 RM77
16
PU735
C9
C161
C160
CP3
L8
FET2
C2
R1
POW1
C58
LED4
C3
R2
10
LED7
CP4
L3
C60
C61
C62
DIMMBS
CP5
FET4
C5
R4
L4
200
2
C70
C69
R130
C71
CP12
CP11
IC_VRFF
OSC1
AA
PAD33V1
C72
RM73
1
CC
R98
R99
R101
R102
RM74
34
AP
R22
R171 R23 R27
RM6
PAD12V
20
Y
RM4
C85
RM8
CLED1
CLED2
RM7
20
CP8
C74
CP7
RM3 RM5
40
10
CBG1
CDBG1
10
20
CP6
RM2
42
C68
20
MPU
10
R19
R20
R170
MPUZA1
39
Y
1
L1
R37
R38
R39
R40
C79
MPUZA2
41
R24
R25
R9
R10
R12
R13
R14
R15
IC2
34
R110
C67
CC1ZA2
CP2
DBG QREQ
KVDD BR
RSRV WT
R93 KGND BG
FET1
C66
C65
LED9
R129
C63
DLMODE
FET3
C4
R3
CP1
C59
199
R139 R134
R167 R163
R164
R137 R165
R169 R166
R62 R127
R135 R136
R128
RM78
RM76
RM82
RM31 RM32
CPUIO
C86
C75
R60
R61
C84
IC5
R80
R81
R82
R83
R84
R85
IC4
R88
R90
R74
R75
R76
R77
R78
R79
C82 C83
AP
R52
R119
CC1ZA1
CP9
IC1
C80 C81
RM72
C78
C87
C76
C163
C157
24
19
R66
RM57
IC6
Y
RM58
Y
RM59 RM60
PAD18V
CENT
DBF1
CIF2
CP13
CC6
CC7
CC5
DBF2
DBF3
28
MHEAD
CC9
CC8
DBF4
DBF5
CC10
10
20
18
36
C101
28
CHEAD
R34
C95
RM81
RM56
1
10
20
IFCS1
GNT4
R73
R72
48
C90
C91
C96
IC7
C89
FLCS1
R65
C93
C88
25
C92
C102
28
YHEAD
CC12
C142
CC13
DBF6
DBF7
R125
C1498
C106
RM67
C192
CC11
C140
C104
C105
C147
C148
PCICU2
C103
28
KHEAD
1
DBF8
C144
NICSW
1
4
12CS
2
3
68
67
8
7
CCP2
C135
USB
C183
C182
RM61
C116
C173
BF1 BF2
C167
RM62
RM64 RM65
C120 C122
C121
RM63
RM66
C153
C186
C170
C178
C177
C176
C175
R180
R179
C179
BF5 C180
C181
OSCLAN1
C168
C171
C173
C174
C172
C174
C169
BF3
C137
LAN
R182
R183
C187
C188
C166 R175 R176 R177 R178 C184 C189
C164 C165
C108
C107
C156
C158
C190 R184
CP15
43827101TH Rev.5
240 /
DBF507
DBF505
DBF506
DBF508
43827101TH Rev.5
DBF517
DBF518 RRM505 RRM501
DBF519
DBF520
DBF521
DBF522 PRM506 PRM502
DBF523
DBF524
DBF525
DBF526 PRM507 PRM503
DBF527
DBF528
F505
DBF529
DBF530
DBF531 PRM508 PRM504
DBF532
C695
BF504
C707
RM588
R823
R653
C706 C696
C685
R648
C700
R636
R644
R635
C911
FUSE
FUSE
DCEN501
C652
C656 C653
C651
CENT-2
R555
R606
C556
C877
C876
C594 C622
C549
C612
C595
C562
C557
C585
C567
C608
C602
C589
C593
C870
R817
C864
C551 C882
C580
C605
C550
C554 C884
C603
C621
C890 C889
C581
C620
C886 C885
C614
R818
R819
R811
C635
C899
R634
C634
R581
RM514
RM589
RM515
R572
R573
R574
R575
R576
R582
R583
FUSE
R614
R615
R616
R617
R618
R619
R610
R621
R622
FUSE
C684
R626
R627
R628
241 /
C892
BF510
C872 C871
IC502
R514
C515
C502 C501
D503
C540
D504
C541
C572
R537C522 R520
C534C523 C514
C883
C591
R518R513
C53 C52 C513
R533 C517 R519
C578
D505
C542
C573
C642
C775
R525 C510
C553
C548
C545
C538
D502
C537
C539 C531
C528
C526
R530
R512
C512
C571
C506
C536 C519
C532 C520 C511
C565
C863
C650
C862
C897
C574
C643
SDRAM1
SDRAM2
C719
C776
SDRAM3
IC501
C865
C835
SDRAM4
R547 R542
R548 C588
C888
C878
C607
C606 C609 C564 C577 C598
C560 C559 C582 C558 C596
C599
C879
C887
C760
R545 C587
R546 R541
C590
C570C597 C566
C869
C868
C867
C644
C720
C777
C836
F501
C875
IC510
C833
C633 C611
C569
C866
R806
R805
R804
R803
IGTD501
R543 R540
R544 C586
C575
C848 C845
RM592
R595
C683
C841
R597
RM525
RM521
R630
RM536
RM550
RM547
RM546
R666 R662 RM545
R663 R659
R660 R658 RM542
R655 RM540
R650
R649
R645 RM537
RM532 R631 RM534
RM531 R629 RM530
R612 RM528 R611
R608 RM524
RM520 R600 RM519
RM517 R598 RM516
RM539
RM571
R710 RM570
R707 RM566 R706 RM567
RM561 R703 RM560 R702
RM553 R700 RM552
R507
R508
C584
C909 C908
C849
C847 C844
BF508
IC511
C543
C910
R566
R567
C641
R765
C648
IC502
IC503
C921
R577
C610
C645
R578
R579
C657
C924
OSCUSB1
RM587
R822
C623
RM527
C624
C678
R646
C679 R607 C655 R511
R642
RM522
RM518
C649
RM533 RM526
C626
C625
C923
R609
F502
C726
F507
RM590
C627
RM565
F503
IC504
R599
C903
C637
C638
C639
C640
CENT_1
RM523
R679
C693
R652
R647
R643
BE503
C677
C694
C791 C800
C809
C808
C789 C797
C816
102
R640
C690
C686
65
C692
C900
C697
64
C824
RM535
C673
C674
C675
C676
C904
C901
C905
C687
C907
C703
C906
R731
R732
C701
RM529
C787
103
RM543
RM541
R715
C713
LANIC
R782
IC505 RM538
C827
C708
BF505
R704
RM585
128
C832
C718
R701
1
R675
RM551
C779
R712
R713
R665 R664
38
R705
C743
C735 C734
C725
C717
C712 C711
C705 C704
39
RM564
C763
RM562
C764
C828
C859
RM544
RM591
C753
C752
C744
C736
R698
RM554
RM559
C765
C894
C895
R802
C838
C839
R812
C772
C842
R711
R709
C757
C702
RM548
R668 R667
C801
R767
R824 C920
C766
RM569
RM563
RST501
C758
C759
C813
C812 C815
RM586
C793
C792
C755
R798
CC501
RM557
RM558
C773
C762
C914
C915
C807
R799
C825
C774
F506
C834
R746
R747
C837
C615
C667
FUSE
R800
C780
DBF511
DBF509
DBF510
DBF512
C796
C795
C756
R801
R677
C778
C745
C746
DBF515
DBF513
DBF514
DBF516
CC503
CC502
DBF503
DBF501 IC506
DBF502
DBF504
C771
C770
C724
C723
C785
C784
C769
C742
C741
RM555
C722
C721
RM573 R717
C688
C790
C710
C733 C750
R683 C709
C732 C749
C699
C716 C731
R651 C698
C715 C730
C689
C783
C714 C729
C728 C748
C727 C747
C782
C781
C768
C823
C761
RM572
C740
C739
C738
C737
C794
C822
R720 C814
R721 R719
C922
RM578
C754 C767
RM582 R736
R692
R691
R689
C786
R734
R672
R671
RM581
R778
C604
C829
R739
R740
C830
C831
R741
R742
R776
C636
R773
C902 C896
C798
FUSE
C898
RM584
R745 RM583
R744 RM579 R743 RM580
RM577 R727 RM576 R726
RM575 R725 RM574
IC508
C555
C552
C547
C544
C536
C530
C527
C525
Solder side
R521 R515
R535 C524 R516
R534 C518 R522
R535 R531
C529 R532
RM502
C681
C682
R588
R564 R590
R589
R565 R591
C583
C508
C880
C881
C613 C579
R797
C891
7
8
R42 R40
BF83
39
65
64
38
C11
R18
IC2
128
102
103
R15
IC4
R19
R13
REG3
CP3
R89
R88
T_CGPIO0
T_CGPIO3
R16
C27
C26
VDD15V
R23
T_GPIO5
10
BF1
AB
T_GPIO4
R36
R35
RM2
R27
R24 R28
RM1
R14
R43 R44
T_GPIO2
R33 R34
VDD33V
T_GPIO3
T_CGPIO1
T_CGPIO2
22
IC1
AB
R20
C81
R79
22
10
OSC
C56
R76
RM5
IC6
R80
R21
R39
R45
RM4
R38
R37
RM3
R29
C75
C63
C74
C62
C73
C61
C72
C60
CP6
C55
R75
R67
T_GPIO1
T_GPIO0
MHEAD
C77
CHEAD
BF73
BF72
BF82
BF71
BF70
BF69
1
BF68
BF67
BF84
BF66
BF65
BF81
BF64
BF63
BF62
1
BF61
BF60
BF58 BF59
BF55
BF57
BF54
BF56
BF53
BF52
1
BF51 R48
R62
R59 R47
R61
R78 R77
R58
R64
R60
R70 R66
R63
R65
R74 R69
24
C76
C25
C28
C24
BF85
24
C82
R26
R25
24
C78
YHEAD
C79
KHEAD
24
1
2
C33 R31
BF86
C18
C53
C58
C71
NICSW
CN5
BF5 BF4
C34 C35
C37
C36
BF2
C83
C43
BF3
C41
C42 C40
R56
R53
R52
R49
C46
R57
1
4
BF80
BF79
BF78
BF77
BF76
BF75
BF74
CN4
2
3
C31
1
2
C10
C2
L3
R7
R84
R8
R6
C1
R4
R3
12
43827101TH Rev.5
CN1
R32
1
C66
1
2
C80
R30
TES TALM
R41
9
10
C19
C49
CP4
R2
C22
C32
R90
39
40
C30
C51
C64
C38
C50
C65
CP5
C44
C52
C48
C23
41
42
CN2
C70
C69
C68
C67
REG2
C39
IC5
199
200
C45
C20
C47
C21
C54
C29
F1
C59
R1
IC7
CN3
C13
C12
242 /
Solder side
R613
R612
C591
C516
R576
R616
R615
R553
R569
R568
R550
R549
C573
D501
C534
R590
C538
C546
R591
C543
BF502
C530
R588
R630
R633
R629
BF510
BF504
R636
R622
R602
R620
R610
R609
RM511
R607
RM507
R605
R603
R584
R583
R624
R627
R626
R641
R638
C513
C505
C576
R623
C589
RM527
C590
RM517
RM518
RM515
RM516
RM504
IC502
IC501
R167
RM526
R664
R663
RM525
R662
R661
R660
RM524
R659
R658
R657
R656
RM523
RM522
R655
RM503
RM502
RM501
R611
R666
R665
C587
C582
R601
R599
R596
R592
C527
RM520
RM521
R654
R653
R652
R651
RM519 C517
R587
C588
C581
R594
R593
C533
R571
R614
R619
R618
C539
C536
C528
C526
BF501
R537
C512
C504
C531
R650
C532
R554
C521
C520
C519
C518
R649
C544
BF509
C586
C585
BF508
C584
C583
R586
C524
C545
C565
R608
R582
R581
R580
C506
R606
R604
IC503
C572
R667
R518
C558 C561
BF503
C556
C558 C578
C577
C552
C580
C579
C551
C571
C550
C570
C555 C567
C574
C547
C566
C554
R517
C562
C559
C553
C548
C541
C540
C569
R598
R635
R631
C537 C549
BF511
BF505
C523
RM513
R540
RM505
C542
C535
RM509
R558
R557
R556
R555
C596
R504
R523
R522
R521
C529
R578
C563
C557
R506
R505
R562
R561
R543
R542
C575
C560
R577
R528
R527
R595 R600
RM506
BF512
BF506
R548
R564
R546
C564
R532
R531
R510
R529
OSCLAN
BF513
BF507
R536
R535
R514
R533
R646
R645
R640
R644
R643
C595
C594
C593
C592
43827101TH Rev.5
243 /
(3)
Junction PCB
J1
EXIT
24
PUIF
C1
Component side
C2
FUSER
1
8
S1
DENS
RCR
1
5
LCR
CP1
Solder side
BFUSE
43827101TH Rev.5
BFUCUT
244 /
(4)
J23
Component side
J25
J24
CL1
3 1
J32
J19
J31
J6
CP2
J33
J22
J18
FLASH
CL2
J21
J20
J34
SNS4
J30
J7
J10
SNS12
J35
SNS03
J17
MAIN1
J12
J13
CP1
OSC
J29
D6
D2
J26
J2
FAN
J15
J16
D5
D4
J5
J1
D3
J4
J3
J28
J27
J9
J11
13
MOTOR
C2
J8
C1
R566
R567
R568
R569
R561
R565 R564
R560
R562
C523
J512
R549
C521
C515
J511
R548
R547
J510
D509
D508
C502
32
R570
R530
J507
R527
R533
R532
16
IC502
C509
17
IC503
C506
C505
C514
R578
R545
C520
R551
C522
J513
FET501
C508
D510
FET502
R542
R541
R544
R543
Solder side
CPU
33
48
C501
49
J501
R501
R511
J503
R506
F501
J520
64
R504
TR501
R505
R503
Q501 R502
R522
R521 J509
C504
J505
J504
IC501
R534
R510
R509
R508
D503C503
J506 R518 D507
D502
D505D506 R526
D504
J502 R514 R515
R531
Q502
R524
R554
R553
R552
J514
TR502
R575
J521 R571
R516 R519
J519
43827101TH Rev.5
R557
R556
R555
R558
C524
C532
R576
J523
R580 R579
C534 C533
R577
J522 R572
R517
R574
R573
C535
J524
J516
R559
D501
J518
R520
R507
245 /
C535
43827101TH Rev.5
J524
J523
R580 R579
C534 C533
R577
R575
J521 R571
R516 R519
J519
Q502
48
TR502
F501
CPU
33
64
C502
16
J504
R510
R509
R527
J507
D509
R551
C522
49
J518
R534
IC501
R508
R545
C520
R547
J510
J511
R565 R564
R520
R507
17
J512
R549
C521
C1
C2
R562
OSC
CP1
J7
J10
J30
J31
J27
MOTOR
J28
J6
J21
CL1
J35
J34
J15
J16
J5
J1
J17
C503
J506 R518 D507
32
J19
R522
R521 J509
IC502
IC503
R533
R532
J513
R568
C509
R578
C514
R569
R566
1
J18
CP2
C506
C505
C508
J12
J13
R567
J4
J24
R524
J520
J3
J20
R554
R553
R552
J514
R511
J503
R506
J26
J2
FLASH
R557
R556
R555
R501
R558
R559
J8
MAIN1
SNS03
C504
J505
C532
R576
J11
13
J516
R541
R544
R543
FET502
(5)
J522 R572
R517
R574
R573
D510
SNS12
J25
J32
J33
J29
D2
Solder side
R561
C523
R560
R530
D508
R504
R502
246 /
1
CN
J14
S24
J13
SW5
J7
S7
SW4
SW6
SW3
CP1
IC1
J2
D2
SW2
9
S8
J11
J8
S6
S5
J4
D1
J5
J6
S10
S11
S3
S2
J15
S1
S19
S20
Component side
SW1
R510
KTNR
YTNR
MTNR
CTNR
R1
R2
R3
SSNS
11
(7)
R514 R515
R501 R502
R506
R505
R504
C501
C502
C503
C504
R508
Solder side
43827101TH Rev.5
247 /
(8)
IN1
IN2
R1
R2
WR
1
CN
CN
C
E
SNS
A
K
(9)
CN2
CN4
TR-Y
TR-M
TR-C
CN5 CN3
TR-K
CN1
To PU PCB
POWER connector
To fuser unit I/F connector
CN6
CN2
CN3
CN1
Notes!
CN6: Connector for switching AC input voltage setting
Short-circuit plug installed for 120-V system/Short-circuit plug not installed for 230-V system
43827101TH Rev.5
248 /
(12) ID unit
ID unit (For consumables)
Contacts
Fuse
Contacts
ID unit
Contacts
Fuse
Contacts
Fuse
43827101TH Rev.5
249 /
8.3
F/W version
8.3.1
ROM
Revision
Date
DCO No.
2007.07.13
2007.08.08 SP6-1344
CU F/W
43888201FY01
Loader
43436805FY01*
Remark
Revision
File Rev.
NIC F/W
Web Page
File Rev.
Revision
File Rev.
N0.61
08.51
W8.51
L01.02
Not used
N1.01
08.51
W8.51
L01.02
1st lot~
8.3.2
Example1
Rev.1
Example2
Rev.4
2 3
4 5
PDL CU PCB
6 7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
There is a label which displays the F/W version number in the PDL CU. In case of exchange a PDL CU
PCB be careful for the number of versions of F/W not to become older than before.
43827101TH Rev.5
250 /
8.3.3
DLMODE
R130
LED4
LED5
LED6
LED7
LED8
LED9
R129
IC_VREF
CP12
CN101
GND1
2
C71
2.5V_2
C72
R86 C69
40
41 39
TB
C67
C61
Stamp area
9
37
AA
37
C68
42
C62
C9
C70
C63
C64
C58
C73
C154
CP11
C161
C160
R113
R114
A specified number has been stamped on the maintenance part marking area of each CU-PCB according
to the table below.
MMB
C66
R71
34
Series
No.
01
20
Stamp No.
(Maintenance Board Series No.)
User for
437937[01]
TB2 (43778801)
ODA_PX745 (C6150n)
03
437937[03]
TB2 (43778801)
OEL_PX745 (C5950n)
04
437937[04]
TB2 (43778801)
AOS_PX745 (C5950n)
437937[11]
TB2 (43778801)
ODA_PX745 (C5750n)
13
437937[13]
TB2 (43778801)
OEL_PX745 (C5750n)
14
437937[14]
TB2 (43778801)
AOS_PX745 (C5750n)
02
05
06
07
08
09
10
11
12
43827101TH Rev.5
251 / 251