SAFETYPRECAUnONSENCLOSED

DO NOT DESTRDY

This manual contains Important safety Infonnation and should be

made available to all personnel who operate and/or maintain this
product Carefully read this manual before attempting to operate
or perfonn maintenance.

PARTS
LIST

PRECAUCfONES DE SEGUfRIDAD
NOOESTRUiR

Este manual contiene infonnaci6n importante y debe estar al

alcance de todo el personal que opera y/o mantlene este producto.
Lea culdadosamente este manual antes de intentar operar 0 efectuar
cualquler mantenimiento a este producto.

Air Compressors

INGERSOLL-RAND
AIR COMPRESSORS
Refer all communications to the nearest Ingersoll-Rand Full Service Distributor.
Para cualquier consulta, contacte a su Distributor Ingersoll-Rand mas cercano.

Form SCD-184C
September 1989

AWARNING

AADVERTENCIA

STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA
LUNG SERVICE.
If the model number on a oompressor oontains the letlers "BAP"; the air compressor is suitable for breathing
air services. Compressors that DO NOT bear this designation are NOT capable of producing airof breathing
quaiity. For use in breathing air applications, an air oompressor must be fitted with additionai specialized
equipment to properly filter and/or plrly the air to meet all applicable federal, slate and local laws, rules,
regulations and oodes, such as, but not limited to, OSHA 29 CFR 191 0.34. ~ Gas Association
Commodity Specifications G-7.1-1966. Grade 0 Breathing Air, and/or Canadian Standards Association.
Should the Purchaser and/or User fail to add such specialized equipment, and proceed to use the air
oompressor for breathing air service, the PurchaserlUser assumes all liability res~ng thereti1lm without
any responsibility or liability being assumed by Ingersoll-Rand Company.
The purchaser is urged to include the above provisions in any agreement for any resale of this oompressor.

DOCUMENTO CONCERNIENTE AL USO DE ESTE EQUIPO PARA EL SERVlCIO DE AIRE

RESPIRABLE YID SERVlClO DE BUCEO.
Si eI n"mero del modeIo en un compresor de aire contiene las letras BAP, eI compresor esta disenado pa'a
eI usa en servicias de aire respirable. En la ausencia de tal designaci6n, eI oompresor no puede ser
oonsiderado adecuado para producir aire respirable. Para que un oompresor sea adecuado para ser usado
en aplicaciones de aire respirable, debe estar aeandicionado oon equipo especializado Pa'a filfrar ylo
pllificar apropiada"nente eI aire y asi cumplir oon las leyes, reglas y regulaciones federales, locales y
estataIes, no limitadas a OSHA 29 CFR 1910.34,las Especificaciones de laAsociaci6n de Gas Cornprimido
G-7.1-1966 Aire respirable Grado 0, ylo Asociaci6n de Estanda"es Canadienses. Si eI comprador ylo eI
usuario no ailaden esle equipo especializado y procede a USa'eI oompresorparaservicio de aire respirable,
eI CompradorlUsuario asume toda la responsabilidad resultante de esto sen que ninguna responsabilidad
u obligaci6n sea asumida por la campania Ingersoll-Rand.
Se sugiere aI comprador que incluya la anterior provisi6n en cualquier acuerdo por cualquier re-venta de
esle oompresor.

Hazandous vapors. Can cause severe nausea, lainting or death.

Vapores peligrosos. Pueden causar nausea, desmayo 0 muerte.
Compressed air or gas from this oompressor may oonlain poisonous vapors or gases.
El aire oomprimido de este compresor puede contener mon6xido de carbono venenoso.
Certain sprayed material such as paints, insecticides, weed killer, sand, etc., may be harmful H Ciertos malarialas propuludos por aire talas como pinturas, insacticidas, arena etc. pueden ser
inhaled or used in a closed area.
peligrosos si se inhalan 0 utilizan en un
cenrada.

area

Never cirectly inhale the compressed air or gas produced by this compressor.

Nunca inhale directrnente eI aire oomprimido producido par esle oompresor.

~ays read

Lea siempre las etiquetas de Ios oontenedores cuando este roeiando pintura 0 venenos.

~ays

container labels when spraying paints or poisons.

use the oompressor in a well-ventilated area.

Use a respirator or mask whenever there is a chance that you might inhale any sprayed material. If a mask
is used, read all instructions provided with the mask to ensure tt will protect you from the materials you are
spraying.

Siempre utilice eI compresor en un area bien ventilada.

Utilice el respiradar 0 mascara cuando haya riesgo de inhalarcualquier material que este lOciando. Si utiliza
mascara, lea muy bien las instrucciones para que usted pueda saber de que 10 va a proteger mienlras roela.

Voltaje peligroso. Puede causar haridas saveras 0 muerte.

Siempre desoonecta eI suministro electrico antes de hacer cualquier mantenimiento 0 repa'aci6n.
Siempre conecte el suminislro electrioo a un circutto adecuado y oon eI voitaje especificado.
Nunca utilice el oompresor en la lIuvia, 0 en un area cerca de una atm6sfera explosiva.

J&
f/

(,

Flammabla vapors. Can cause a fire or explosion, and result in severe Injury or death.

::Snts.from

the motor's electrical oontacts can igntte fla"nmable vapors from gasoline, natural gas or

Vapores inflamables. Puaden causar fuego 0 una explosion, y el resultado puede ser harida severa
o muerte.
Chispas del motor electrioo pueden encender vapores infla"nables de gasolina, gas natural 0 solventes.

Do not operate the compressor in any a'eas where explosive or flammable vapors or liquids may exist
Never smoke or use open flame in the vicinity of the oompressor or any gas bottle or source.

No operan el compresoren ningunas areas donde vapores 0 los IIquidosexplosivos 0 oombustibles pueden
existir.
Nunca funar 0 eI uso abre llama en la vacindad del oompresor, botella de gas 0 fuente de gas.

Compressed aingas has great force.

Ovor-pressurizing the bottle, tank or receiver, or using a receiver which does not meat the dasign
limits forthis compressor, can causatham to rupture or explode, and resultin severe injury or death.
Changes to tha bollle, tank or receiver structure will cause it to waaken and can cause it to rupture
or explode, and result in severe injury or death.
Internal rusting in the bottle, tank or receiver will cause it to weaken and can cause it to rupture or
exploda, and resu~ in severe injury or death.
Pressure beyond design lnits can cause the bo1IIe, tank or receiver to rupture or explode, and resuK in
severe injury or death.
Improper use 01 airtools or attachments can cause an explosion, and resu~in severe injury or death.

The botlle, tank or receiver is equipped with a relief valve to protect against over-pressurization. DO NOT
REMOVE, ADJUST OR MAKE SUBSTITUTIONS FOR THE RELIEF VfJJ.VE. Periocically pull the ring on
the relief valve to ensure ij operates freely. If the valve is stuck or does not operate freely, ij must be replaced.
Never drill into, weld to, or aller the botlle, tank or receiver in any manner.
Drain waterlcondensate from the air receiver daily or before each use.
Pressure switch and unloader valve operation is related to motorlengine horsepower, air receiver rating, and
relief valve setting. DO NOT ATTEMPT TO ADJUST, REMOVE OR BYPASS THE PRESSURE SWITCH,
OR CHANGE OR MODIFY ANY PRESSURE CONTROL RELATED DEVICE.
Do not use any airtools or air attachments withoutfirstdeterrnining the maximum air pressure reoommended
for that pa'ticula' piece of equipment
Compressed natural gas oompressors are equipped with explosion-proof electrical systems. Ensure any
additional electrical equipment is also explosion-proof.
Gas leaks can occur in compressed natural gas compressors or associated piping. Even small leaks pose
a potential haza"d and should be corrected before the oompressor is operated. If a maintenance function
involves breaking a gas-tightjoint, always recheck for gas leaks after reassembling by using a commercial
gas leak detector.

11
!!I

El tanque de aire esta protegido de sobrepresurizaci6n par una villvula de seguridad. NO QUITE, HAGA
AJUSTES, 0 SUSTITUCIONES EN ESTA VALVUlA. Ocasionalmente hale el anillo en la valvula de
seguridad pa'a asegurarse de que la villvula tuncione libremente. Si la villvula esta atascada 0 no tunciona,
debe ser reernplazada.
Nunca perfore, suelde 0 camble eI tanque de aire en ninguna forma.
Drene eI agua!oondensado del tanque de aire diaria"nente 0 antes de cada uso.
NO TRATE DE AJUSTAR, REMOVER, 0 DERIVAR EL BOTON DEL INTERRUPTOR DE PRESION, 0
CAMBIE Y MODIFIQUE CUfJJ.QUIER ESTRUCTURA RELACIONADA CON EL CONTROL DE PRESION.
No utilice ninguna herra"nienta neumiltica 0 accesorio sin determina' la presi6n maxima de aire comprimido
que se reoomienda para esa herramienta en particular.
Los compresors cornprimidos de gas natural se equipan con sistemas electrioos que no estallaran. Asegure
cualquier eqtipo electrioo adicional es tambien incapaz de estaIla'.
Los escapes de gas pueden ocurrir en los oompresors naturales de gas 0 asociadas tubas. Cualquier
escape es un peligro potencial y debaria corregirse antes de eI compresor se opera. Si una funci6n de
mantenimiento involucra quitando un sujetador, siernpre detecta cualquier gas escapa despues de armar
nuevamente por usa' un detector de escape de gas.

Rotating compressor. Can propel dirt, sand, metal shavings, ate., and result in severe injury.

Aire comprimido. Puede expulsar polvo, metal 0 arena etc. y puede resultar en haridas.

Never point an air nozzle or air sprayer toward any part of the body, or toward another person.

Nunca apunte la boquilla hacia alguna parte del cuerpo 0 hacia otra persona.

~ays wear safety glasses or goggles when

Use siempre gafas protectoras.

servicing.

MOving parts. Can causa severe injury.

Always disconnect the power supply before attempting to perform any maintenance or repair work.

Las partes en movimianto pueden causar haridas severas.

Desconeete siernpre el suministro electrico antes de cualquier mantenimienlo 0 reparacicin.

~ays ens... the press ... is released from

Desoonecte siernpre el suminislro electrioo si el compresor no va ser usado.

~ays

AsegUrese que eI aire a presi6n es liberado del oompresor, del tanque de aire, y dernas accesorias de aire
antes de hacer cualquier mantenimiento 0 reparaci6n.

the compressor, botlles, tanks, receiver and air attachments

before performing any maintenance or repair work.
disconnect the power supply on electric motor models if the compressor is to be lefl unattended.

Never operate oompressor with the fan shroud removed, or if the shroud is da"naged or broken.

~ Hot p.-ts. Compressors gat hot while running, and can cause severe bums Htouched.

El aire oomprimido tiena gran luarza.

El tanque da aira sobre-presurizado puede causar que eI tanque de aire explole 0 se rompa, y pueda
resultar en haridas severas 0 muerte.
Cambios an la estructura del tanque de aire pueden causarqua altanque de aire se dabi6tecausando
la ruptura 0 explosion de este, resultando en harida severa 0 muerte.
El dabililamianto dall estructura daltanquede aire dabido aoxidation internapuedecausarrupturas
o exploSion dal tanque y puede resultar an haridas severas 0 muarte.
La presion de aireluera de sus Umiles puade causarquaaltanqueexploleo serompa, y esto causaria
haridas severn 0 muerte.
El uso impropio da las harramiantas naumilticas 0 sus aceesorios puaden causar explosi6n, y
resultar en haridas severas.

Never touch the oompressor, motorlengine, or tubing during or shortly alter compressor operation.

Nunca opere eI oompresor sin eI guarda poieas. Nunca opere el oompresor oon una polea dailada 0 rota.
Partes ca6entes. Los compresores de aire se ca&antan an oparaeion y pueden caus", quamaduras
sevaras.
Nunca toque eI oompresor, el motor, 0 la tuberia de descarga durante 0 poco despues de opera' eI
compresor.

WARNING: THE EXPORT OR RE-EXPORT OF THIS DRAWING OR A PRODUCT PRODUCED BY THIS DRAWING IS SUBJECT TO U.S. EXPORT ADMINISTRATION
REGULATIONS AND OTHER APPLICABLE GOVERNMENTAL RESTRICTIONS OR REGULATIONS.

10---~

10----

---<:$
I

I
I

7
I

@
@

6-

12-0

2
11

11
4

4-Q

,
I

35 GA VALVE

50 GA VALVE

FIGURE 1. VALVE ASSEMBLIES, 15T BARE COMPRESSOR.

REF.
NBR.
1-1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12

35GAVALVE
PART
NUMBER
37004827

-32156713
30220925
30217608
30215941
30221576
30218994
95076808
32158644
30287643
30221501
30181499

50GAVALVE
PART
NUMBER

-37004843
32156739
30279897
30229538
30181499
30221501
30218978
95076816
37092897
30287650
30221550
30215891

DESCRIPTION
VALVE - COMPLETE - 35 GA
VALVE - COMPLETE - 50 GA
.ASSEMBLY, VALVE
BOLT, VALVE
SEAT, VALVE - DISCHARGE
PLATE, VALVE - DISCHARGE
SPRING, VALVE - DISCHARGE
PLATE, STOP - DISCHARGE
.NUT, HEX
WASHER, BELLEVILLE
NUT, ACORN
.SPRING, VALVE - INLET
.PLATE, VALVE - INLET
IF VALVE REPLACEMENT IS DESIRED,
WE RECOMMEND AN ECONOMICAL
VALVE/GASKET KIT. SEE PAGE 10.

UNITS REC." SPARES

PER.
ASSY. 1
2
3
1
2
1
1
1
1
1
1
i
2
1
1
1

1
1

1
2

1
2

1
1

2
1
1

1
1

1
1

,,~-34

'/

37 ~/. ; . '

35

~
DETAIL A

2 ____

----.-

,,"
\

\
\

8\

26

\ \\
\

\
\

\
Ii

...

/,

29

15

11

FIGURE 2. COMPRESSOR FRAME ASSEMBLY.

4

UNITS REC.SPARES
PER.
ASSY. 1
2
3

REF.
NBR.

PART
NUMBER

2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27
2-28
2-29
2-30
2-31
2-32
2-33
2-34
2-35
2-36

95078648
95344651
30389003
95018149
95053146
95674677
37128089
30439285
32003667
37113701
30346597
32028706
90799289
95101929
30210272
90799271
30214951
30220875
30285688
30815898
30210322
32003659
32003642
95053146
95674677
37128071
32204562
30294961
30211601
95083721
30287668
95265690
32182602
95053070
95043196
30290043

PLUG, OIL FILLER - COMPLETE

.0 - RING
CAPSCREW - HEX 3/8-16 x 7/8"
GASKET - COPPER WASHER
COVER, FRAME END
GASKET, FRAME END COVER
WHEEL, V-BELT
VALVE, PILOT
WASHER, COPPER
PIN ASSEMBLY, THRUST
LOCKWIRE, 20 GA x 5
CAPSCREW - 3/8-16 x 1
CAP ASSEMBLY, CRANKPIN
.LOCKWIRE, 12 GA x 4"
.PIN, CENTRIFUGAL UNLOADER WEIGHT
.WEIGHT, CENTRIFUGAL UNLOADER
.PLUNGER, CENTRIFUGAL UNLOADER
.SPRING, CENTRIFUGAL UNLOADER
.BODY, CRANKPIN CAP
ROD, CONNECTING - LOW PRESSURE
ROD, CONNECTING - HIGH PRESSURE
CAPSCREW - HEX 3/8-16 x 7/8"
GASKET - COPPER WASHER
COVER, SHAFT END
SEAL, OIL
GASKET, SHAFT END COVER
CRANKSHAFT - COMPLETE
.KEY, WOOD~UFF
.NUT- HEX
.LOCKWASHER, SPRING
FRAME,COMPRESSOR
CAPSCREW - HEX 1/4-20 x 1/2
LOCKWASHER, SPRING - 1/4
BAFFLE, LOW OIL LEVEL SWITCH

1
1
1
1
8
8
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
2
1
4
4
1
1
1
1
1
1
1
1
2
2
1

2-37
2-37

32201527
32217390

OPTIONAL EQUIPMENT
SWITCH, LOW OIL LEVEL - NEMA 1
SWITCH, LOW OIL LEVEL - NEMA 7

1
1

DESCRIPTION
PLUG, PIPE - HEX HEAD 1/2
PLUG,~PE-SaUARECOUNTERSUNK

1/2"

IF BEARING AND CONNECTING ROD REPLACEMENT IS

DESIRED, WE RECOMMEND A BEARING/CONNECTING ROD KIT.
SEE PAGE 10.

1
1

2
1

1
1

2
2

33

45
30
30
37

-45
46
47

46
31
-30

31
32

30-

44

23

25-

23

-26
28-

-10
3
9

-5
6

FIGURE 3. MODEL 1ST BARE COMPRESSOR.

27

UNITS REC.SPARES
PER.
ASSY. 1
2
3

REF.
NBR.

PART
NUMBER

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
3-22
3-23
3-24
3-25
3-26
3-27
3-28
3-29

32109779
32012957
37003845
37003829
37003837
32157554
95031860
95110441
95040143
95252409
30291801
35154111
35154129
30672638
30279293
95053054
37130382
32179038
37007754
37130366
37114030
30294508
95053054
37130515
32179038
37007747
37130499
37114030
30294193

FILTER COMPLETE - INLET

.ELEMENT, FILTER - 10 MICRON
TUBE ASSEMBLY, CYLINDER RELIEF/PILOT VALVE - 3/8 DIA.
TUBE ASSEMBLY, BREATHER - 5/16 DIA.
TUBE ASSEMBLY, FRAME END COVER/L.P. CYLINDER - 5/16 DIA.
CONNECTOR, MALE - 5/16 x 1/4
ELBOW, TUBE - 5/16 x 1/8
ELBOW, TUBE - 5/16 x 1/4
ELBOW, TUBE - 3/8 x 1/4
PLUG, PIPE - HEX 1/4
ASSEMBLY, CYLINDER RELIEF VALVE
.BODY, CYLINDER RELIEF VALVE
.VALVE, CYLINDER RELIEF BARE
.SPRING, CYLINDER RELIEF VALVE
.CAP, CYLINDER RELIEF VALVE
CAPSCREW - HEX 1/2-13 x 3
AIRHEAD, TOP - HIGH PRESSURE
.PLUG, PIPE - HEX HEAD 1/4
GASKET, AIRHEAD - TOP/BOTTOM - HIGH PRESSURE
AIRHEAD, BOTTOM HALF - HIGH PRESSURE
DOWEL
GASKET, AIRHEAD - HIGH PRESSURE
CAPSCREW - HEX 1/2-13 x 3
AIRHEAD, TOP - LOW PRESSURE
.PLUG, PIPE - HEX HEAD 1/4
GASKET, AIRHEAD - TOP/BOTTOM - LOW PRESSURE
AIRHEAD, BOTTOM HALF - LOW PRESSURE
DOWEL
GASKET, AIRHEAD - LOW PRESSURE

2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
6
1
2
1
1
1
1
6
2
6
2
2
2
2

37003852
95082483
30292015
95102042
30345227
37129905
30294656
37129889
32136715
32139883
30416853
30294680
32016578
32012395
30292007
95102042
30345227
37129905
30294656
37129947
32136715
32139883
30416853
30294698
32016537
32012395

NOTE: PARTS LISTED BELOW USED WITH OPTIONAL

CONSTANT SPEED CONTROL
ASSEMBLY, TUBE - L.P./L.P./H.P. CONSTANT SPEED - 5/16 DIA.
CONNECTOR, TUBE - 5/16 x 1/8
UNLOADER - COMPLETE - HIGH PRESSURE
.CAPSCREW - HEX 3/8-16 x 3-1/2
.WASHER, FLAT - 3/8
.COVER,UNLOADER
.GASKET, UNLOADER COVER
.BODY, UNLOADER
.O-RING
.P!STON, UNLOADER
.SPRING, UNLOADER PISTON
.GASKET, UNLOADER BODY
.ASSEMBLY, UNLOADER PLATE
.SPRING, UNLOADER PIN
UNLOADER - COMPLETE - LOW PRESSURE
.CAPSCREW - HEX 3/8-16 x 3-1/2
.WASHER, FLAT - 3/8
.COVER,UNLOADER
.GASKET, UNLOADER COVER
.BODY, UNLOADER
.O-RING
.PISTON, UNLOADER
.SPRING, UNLOAOER PISTON
.GASKET, UNLOADER BODY
.ASSEMBLY, UNLOADER PLATE
.SPRING, UNLOADER PIN

2
4
1
4
4
1
1
1
1
1
1
1
1
2
2
4
4
1
1
1
1
1
1
1
1
3

3-30
3-31
3-32
3-33
3-34
3-35
3-36
3-37
3-38
3-39
3-40
3-41
3-42
3-43
3-44
3-45
3-46
3-47
3-48
3-49
3-50
3-51
3-52
3-53
3-54
3-55

DESCRIPTION

IF FILTER REPLACEMENT IS DESIRED, WE RECOMMEND AN

ECONOMICAL FILTER KIT. SEE PAGE 10.

1
2

2
2

,-1

8-

~-2
I

I
I

,,
,,
,,
I

o
::,

I
I

3-

3-07
o

o
o
o
o

07
o

I
I

'

,
I

cb

CD

Cb

Cb

11

10

5 INCH
PISTON, RINGS & CYLINDER

3.5 INCH
PISTON, RINGS, & CYLINDER

FIGURE 4. PISTONS, RINGS, AND CYLINDERS

REF.
NBR.

PART
NUMBER

4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8

95053567
95674701
30294235
37128501
32218182
30215198
30288450
37128782

49

32198376

4-10
4-11

32054504
30288450

DESCRIPTION
CAPSCREW - HEX 1/2-13 x 1-1/4
GASKET - COPPER WASHER 1/2
GASKET, FLANGE
CYLINDER, AIR - 3.5 INCH HIGH PRESSURE
SET, RING - 3.5 INCH HIGH PRESSURE
PISTON, AIR - COMPLETE - 3.5 INCH HIGH PRESSURE
.RING, LOCK
CYLINDER, AIR - 5 INCH LOW PRESSURE
SET, RING - 5 INCH lOW PRESSURE
PISTON, AIR - COMPLETE - 5 INCH LOW PRESSURE
.RING, LOCK
IF PISTON RING REPLACEMENT IS DESIRED,
WE RECOMMEND AN ECONOMICAL
RING/GASKET KIT. SEE PAGE 10.

UNITS REC.SPARES
PER.
ASSY. 1
2
3
12
12
3
1
1
1
2
2

2
2
2

1
1

2
1

17

19

;~{~
(/

21

I
I

/'

10

12<.~~~~/

11
FIGURE 5. INTERCOOLER ASSEMBLY
REF.
NBR.

PART
NUMBER

5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
5-22
5-23

95053070
95043196
95094298
30209829
32175572
30218283
30218275
30357842
95033338
95085965
95053484
32024911
32025686
32025678
32024697
95083143
95054128
95054144
30345185
37129012
37129020
30294870
30221121

DESCRIPTION
CAPSCREW - HEX 1/4-20 x 1/2
LOCKWASHER, SPRING - 1/4
WASHER, FLAT - 1/4
BRACE, INTERCOOLER SHROUD
CAPSCREW - SERRATED WASHER HEAD 1/4
SHROUD, BOTTOM - INTERCOOLER
SHROUD, TOP - INTERCOOLER
VALVE, SAFETY - 65 PSIG
PLUG, PIPE - SQUARE COUNTERSUNK 1-1/4
LOCKNUT - 1/4
CAPSCREW - HEX 1/4-20 x 4
BRACE, INTERCOOLER TUBE
ASSEMBLY, TUBE 41-1/2 INCH
ASSEMBLY, TUBE 38-3/4 INCH
ASSEMBLY, TUBE 36 INCH
CONNECTOR, MALE - 3/8 x 1/4
CAPSCREW - HEX 5/8-11 x 2
CAPSCREW - HEX 5/8-11 x 2-1/2
WASHER, FLAT - 5/8
MANIFOLD, INTERCOOLER - LOW PRESSURE
MANIFOLD, INTERCOOLER - HIGH PRESSURE
GASKET, MANIFOLD
CONNECTION, MANIFOLD

UNITS REC.SPARES
PER.
ASSY. 1
2
3
1
1
1
1
8
1
1
1
4
2
2
4
6
7
7
40
2
1
3
1
1
3
3

1
1
1

2
2
2

18

10
16

17

9
FIGURE 5. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.
REF.
NBR.

PART
NUMBER

6-1
6-2
6-3
6-3
6-4
6-5
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-11
6-12
6-12
6-13
6-14
6-15
6-16
6-17
6-18
6-19

*
*

***
***
***
**

UNITS REC.SPARES
PER.
ASSY.
1
2
3

DESCRIPTION
MOTOR, ELECTRIC
PULLEY, MOTOR
BELT, "V" (15 HP)
BELT, "V" (20 & 25 HP)
TlGHTENER, BELT - COMPLETE
RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 200 PSIG
RECEIVER ASSEMBLY - 120 GAL. HORIZONTAL - 260 PSIG
BELTGUARD - COMPLETE
.BACK, BELTGUARD
.COVER, BEL TGUARD
VALVE, MANUAL DRAIN
VALVE, BALL - 1" M/F (SERVICE VALVE)
SWITCH, PRESSURE - NEMA 1 - 200 PSIG
SWITCH, PRESSURE - NEMA 1 - 250 PSIG
VALVE, SAFETY - 200 PSIG (RECEIVER)
VALVE, SAFETY - 260 PSIG (RECEIVER)
GAUGE, PRESSURE - 300 PSIG
AFTERCOOLER, WATER COOLED
VALVE, AUTOMATIC WATER
TRAP, AUTO DRAIN
VALVE, BALL - 1/4"
COIL, AFTERCOOLER - AIR COOLED
VALVE, SAFETY - DISCHARGE - 325 PSIG
VALVE, AUXILIARY - CONSTANT SPEED CONTROL
VALVE, AUXILIARY - DUAL CONTROL
KIT, DECAL
OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT

95100541
95100558
32188708
32162406
32162414
32002529
32003410
32003329
32027120
32180242
37005907
37005923
31385693
32174799
32013872
32146235
35229723
32005282
32180200
32003238
32174286
32170771
32170797
32212649
32178766

1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 GAL.

3
3

1
1

1
1

3
3

1
1
1
1
1
1

1
1
1

* Specify discharge pressure of compressor and complete motor nameplate data.

* * Purchase from your local Ingersoll-Rand Distributor.

***

Not Shown in Illustration

STEP SAVER KIT

For your convenience, the following parts and/or spare parts for your compressor are available in parts kits. When ordering the kits
below, use kit names as Description and the Part No. as shown.

1 - - - - - - - - - - PART NO. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DESCRIPTlON _ _ _ _ _ _ _ _ _ _ _ 1

32127482
32127490
32218869
32127516
30418834

KIT,
KIT,
KIT,
KIT,
KIT,

10

FILTER
VALVE/GASKET
RING/GASKET
BEARING/CONNECTING ROD
GASKET

NOTICE

NOTA

THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE
INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE
UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH
INGERSOLL-RAND COMPANY HAS NO CONTROL. INGERSOLL-RAND
COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH
NON-APPROVED REPAIRS PARTS ARE INSTALLED.

EL USO DE PARTES PARA REPARACION DIFERENTES A LAS INCLUIDAS EN

LA LISTA DE PARTES APROBADA DE INGERSOLL-RAND PUEDE CREAR
CONDlCIONES INSEGURAS 0 FALLAS MECANICAS SOBRES LAS CUALES
INGERSOLL-RAND NO TIENE CONTROL. POR LO TANTO INGERSOLL-RAND
NO PUEDE SER RESPONSABLE POR EQUIPOS EN LOS QUE SE HAN USADO
PARTES NO APROBADAS.
El fabricante se reserva el derecho a hacer cambios 0 adicionar mejoras sin
notificaciOn y sin incurrir en la obligaciOn de hacer dichos cambios 0 adicionar tales
mejoras a productos vendidos previamente.

The manufacturer reserves the right to make changes or add improvements without
notice and without incurring any obligation to make such changes or add such
improvements to products previously sold.
GLOSSARY

GLOSARIO

Group Assembly Parts List

Parts are listed in disassembly sequence. where applicable. Each assembly is broken
down into subassemblies and detail parts which are idented with "buller' (0) symbols in
the DESCRIPTION column to indicate the relationship to the next higher assembly:

Lista de Partes de Conjuntos de Ensamble

Las partes estan listadas en secuencia de desarme en donde sea aplicable. La relaciOn
de un articulo con su mas alto e inmediato ensamble esta indicado per una indentaciOn
(0). Por ejemplo en la columna de DESCRIPCI6N:

Assemblies and Detail Parts

o Attaching Parts for Assemblies and Detail Parts
o 0 Subassemblies
o 0 0 Detail Parts for Subassemblies, etc.

Ensambles y partes detalladas

o Partes para ensambles y partes detalladas
o 0 Subensambles
o 0 0 Partes detalladas para sub-ensambles etc.

Reference Number Column

The reference number is the number assigned to the part in the listing. The reference
number corresponds to the item on the associated illustration. Where applicable, the
follOWing abbreviations might appear in this column:
NI
Not Illustrated.

Columna de Items
El mlmero de item es el asignado a la parte en ellistado. Este mlmero de Item identifica
la parte en la ilustraciOn asociada. Las abreviaturas siguientes pedrian aparecer en esta
columna:
NI
No ilustra.

REF

Reference Only. Refer to the figure and page noted in the description
column.

Part Number Column

All numbers listed in this column are INGERSOLL-RAND part numbers, and must be
specified when ordering replacement parts. The following abbreviations appear in this
column:
Not Applicable. This abbreviation indicates items which are not used on
NA
particular models or packages.

REF

Para la referencia. Refiera a la pagina e ilustraciOn apropiada.

Columna de Numero de Parte

Todos los numeros son numeros de parte INGERSOLL-RAND los cuales deben ser
especificados cuando se ordenen los repuestos. Las abreviaturas siguientes podrlan
aparecer en esta columna:
NA
Significan que la parte no es aplicable a determinados modelos.
NSS

Indican que la parte no se vende por separado para determinados modelos.

Las letras

Not Sold Separately. These items must be ordered under the next higher
assembly, or, where applicable, as part of a Step Saver Kit.

NSS

Los Materiales Consumibles (Iubricantes, adhesivos, etc.).

Compredirectamente desde un INGERSOLL-RAND Distribuidor de Servicio
o Air Center.

Consumable Materials (lubricants, sealants, etc.). Purchase directly from

your local INGERSOLL-RAND Air Center or Full Service Distributor.
Part Number Varies. Specify the compressor bare speed and complete
nameplate data when ordering.
Description Column
The description column indicates the item by standard name followed by modifiers. The
modifiers identify specific characteristics (i.e. dimensions, capacity, pressure setting,
etc.), and/or the particular location or function on the compressor. Always include the
description when ordering replacement parts or kits.
Quantity Per Assembly Column
Quantities listed in this column reflect the number used in the next higher assembly, and
are not necessarily the total quantity of the part used in the complete package. Specify
the desired quantity when ordering replacement parts.
Recommended Spares Column
Quantities listed in this column reflect the number of each item which we recommend
be kept on hand for maintenance or repair:
CLASS 1 MINIMUM. Recommended quantity for Domestic Service where
interruptions in service are not important.
CLASS 2 AVERAGE. Recommended quantity for Domestic Service where
interruptions in continuity of service are not objectionable.
CLASS 3 MAXIMUM. Recommended quantity for Intemational or Domestic Service
where interruptions in service are not acceptable.
Step Saver Kits
Step Saver Kits are available for all compressor models. These kits are designed to
provide all of the parts you will need to perform routine maintenance and repair tasks.
A list of available Step Saver Kits is included in the Parts List manual which came with
your compressor. When ordering Step Saver Kits, please follow the instructions set out
below for ordering replacement parts.

El Numero de Parte Varia. Especifique los datos completos de compresor

cuandoordenaciOn.
Columna de Descrlpclon
Esta columna de descripciOn contiene el nombre del articulo estandar con
modificadores. La relaciOn de un articulo con su proximo ensamble mas allo se muestra
en esta columna por una indentaciOn. Siempre incluir la descripciOn cuando ordenadora
conjuntos 0 partes dereemplazo.
Columna de Cantldad Por Ensamble
Las cantidades especificadas en esta columna son el numero de partes usadas p~r
cada ensamble superior y no necesariamente son el numero total de partes del modelo
en general. Especifique la cantidad deseada cuando partes ordenadoras de reemplazo.
Como Selecclonar Repuestos Recomendados
Este catalogo contiene una lista de partes que esta incluidas en cada una de las
siguientes clases de repuestos recomendados:
CLASE 1 MINIMA. Sugerida para uso domestico donde interrupciones en la
continuidad del servicio no son importantes.
CLASE 2 PROMEDIO. Sugerida para servicio domestico donde algunas
interrupciones en la continuidad del servicio no son objetables.
CLASE 3 MAXIMA. Sugerida para exportaciOn 0 para servicio domestico donde la
interrupciOn en el servicio es objetable.
Conjuntos de Partes
Los conjuntos de Partes son dispenibles para todos los compresors. Estosconjuntos
se diseilan para proveer todas las partes usted necesitara desempei'larel
mantenimiento de rutina y repara tareas. Una lista de Conjuntosdispenibles se incluye
en el lista de partes que vino con su compresor. Cuando se ordenen repuestos
recomendados 0 kits practicos, siga el procedimiento descrito para partes del
compresor.

ORDERING INSTRUCTIONS
All parts listed in the Part List manual for your compressor are available through your
locaIINGERSOLL-RAND Air Center or Full Service Distributor. Consult the Directory of
Distributors included with your compressor to locate the distributor in your area.
When ordering replacement parts or Step Saver Kits, please specify:
1. The MODEL and SERIAL NUMBER as stamped on the compressor nameplate.
2. The FORM NUMBER of the Parts List manual.
3. The QUANTITY, DESCRIPTION and PART NUMBER exactly as listed.

INSTRUCCIONES DE ORDEN DE COMPRA

Todas las partes enumeraron en el Lista de Partes para su compresor son disponibles
mediante su Air Center 0 Distribuidor de Servicio de INGERSOLL-RAND. Consulte el
Directorio de Distribuidores incluyOcon su compresor para ubicar el distribuidor en su
area.
Cuando se ordenen repuestos, por favor especifique:
1. El MODELO Y NUMERO DE SERIE como esta impreso en la placa del compresor
2. El NUMERO DE FORMATO de la lista de partes.
3. La CANTIDAD, DESCRIPCION Y NUMERO DE PARTE exactamente como fue
listado.

EXAMPLE

EJEMPLO

Send the follOwing parts for model

Serial Number
Literature Form Number
1
2
1

Switch, Pressure - NEMA 1

Element, Filter
Gauge, Pressure

?lOO

T3QQQQQQO
SCP-478A

37005907

32012957
32013872

Envie las siguientes partes para un modelo

Nfunero de Serie
Nfunero de formato de la literatura
1
2
1

Interruptor, Presi6n
Elemento, Filtro
Man6metro

?lOO

T3QQQQQQQ
SCP-478A

37005907
32012957
32013872

INGERSOLL-RAND
.

PARTSUST

SUPPLEMENT
Small Compressor Division

INGERSOU..RAND COMPANY
Campbellsville, KY 47218

T-30 TECHNICAL MANUAL SUPPLEMENT

This Publication Supplements:
Form SCD-184C
Model15T & H15T Parts List
PURPOSE.
The purpose of this publication is to provide parts list information reflecting the latest design
improvements on the Model 1ST and H1ST Two-Stage Industrial Air Compressors. The
information contained herein has not yet been incorporated into the parts list manual listed
above.
PRECEDENCE.
The information contained on the reverse page of this publication supersedes the data listed
on page 10 of Form SCD-184C (September 1989) in its entirety. When ordering spare or
replacement parts for your compressor, always use the part numbers listed on the reverse
side of this publication. This form, along with the instruction manual and parts list for your
compressor, should be kept in a location which is accessible to operating and maintenance
personnel.

C 1993 Ingersoll-Rand Company

Printed in the U.S.A.

FORM SCD-582
September 1993

18

9
FIGURE 6. TYPICAL COMPRESSOR DRIVE, AIR RECEIVER, AND ACCESSORIES.

REF.
NBR.

PART
NUMBER

6-1
6-2
6-3
6-3
6-4
6-5
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-11
6-12
6-12
6-13
6-14
6-15
6-16
6-17
6-18
6-19

*
*

***
***
***
**
*
**
***

95100541
95100558
32188708
32162406
32162414
32276214
32252140
32184897
32027120
32180242
37005907
37005923
31385693
32174799
32013872
32146235
35229723
32005282
32180200
32244428
32174286
32170771
32170797
32212649
32178766

DESCRIPTION
MOTOR, ELECTRIC
PULLEY, MOTOR
BELT, V" (15 HP)
BEL T, "V (20 & 25 HP)
TIGHTEN ER, BELT - COMPLETE
RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 200 PSIG
RECEIVER ASSEMBLY -120 GAL. HORIZONTAL - 260 PSIG
BELTGUARD,COMPLETE
BACK, BELTGUARD
COVER, BELTGUARD
VALVE, MANUAL DRAIN
VALVE, BALL - 1" M/F (SERVICE VALVE)
SWITCH, PRESSURE - NEMA 1 - 200 PSIG
SWITCH, PRESSURE - NEMA 1 - 250 PSIG
VALVE, RELIEF - 200 PSIG (RECEIVER)
VALVE, RELIEF - 260 PSIG (RECEIVER)
GAUGE, PRESSURE - 300 PSIG
AFTERCOOLER, WATER COOLED
VALVE, AUTOMATIC WATER
TRAP, AUTO DRAIN
VALVE, BALL - 1/4"
COIL, AFTERCOOLER - AIR COOLED
VALVE, RELIEF - DISCHARGE - 325 PSIG
VALVE, AUXILIARY - CONSTANT SPEED CONTROL
VALVE, AUXILIARY - DUAL CONTROL
KIT, DECAL
OIL, XL-T30 - SYNTHETIC COMPRESSOR LUBRICANT

UNITS
PER
ASSY.
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 GAL.

SPARES

3
3

3
3

1
1

1
1

1
1
1
1
1
1

1
1
1

Specify discharge pressure of compressor and complete motor nameplate data.

Purchase from your local Ingersoll-Rand Distributor.
Not Shown in Illustration.

STEP SAVER KIT

For your convenience, the following parts andlor spare parts for your compressor are available in parts kits. Wlen ordering the kits below, use kit
names as Description and the Part No. as shown.
DESCRIPTION
PART NUMBER
KIT, FILTER
32127482
KIT, VALVE/GASKET
32127490
KIT, RING/GASKET
32218869
KIT, BEARING/CONNECTING ROD
32127516
KIT, GASKET
30418834

10

Supplement

INGERSOLL-RAND
AIR COMPRESSORS
Small Compressor Division

Ingersoll-Rand Company

Campbellsville, KY 42718

This form provides supplemental information for:

Automatic Drain Valves
Part Numbers 32296238 & 32310690
32296238 Used On the Following Models:
2340 Simplex
2475 Simplex
OL Simplex & Duplex
32310690 Used On the Following Models:
2545 Simplex & Duplex
7100 Simplex & Duplex
3000 Simplex & Duplex
15T Simplex & Duplex
2340 Duplex
2475 Duplex

start-stop mode of compressor delivers this

intermittent pressure.
INSTALLATION _______________________
On compressors that have been in service without an
automatic drain valve, all debris at the bottom of the
tank should be cleaned and blown out. If the debris is
not removed, or if the compressor is more than two
years old, we recommend installing a y-type strainer
ahead of the drain valve.
MAINTENANCE _______________________

PURPOSE _____________________________
This supplement applies only to units equipped with
an optional automatic drain valve (part numbers
32296238 and 32310690). It contains information
which is not included in the product literature provided
with your unit. Keep this supplement with your
product literature for future reference.

RESERVOIR
PART NUMBER 32498317 (STAN)ARDJ
PART NUM8ER 32498309 (LARGE
SIZE FOR MODEL 3000 DUPLEX)

ELSOW,TlIIE - 114"

PART NUMBER 32311080

DESCRIPTION _______________________
The automatic drain valve removes condensed water
and oil from compressed air systems. This device will
not restrict air flow, create a pressure drop or open
the system to the atmosphere. Its unique design
maintains systems pressure and volume during
operation, and increases productivity.
OPERA TlON ______________________

114 NPT
PLOT PORT

114 NPT MANUAL

DRAIN PORT
118 NPT
CONDENSATE OUTLET

Figure 1. Typical Automatic Drain Valve Cutaway

View. (32296238 Automatic Drain Valve
Illustrated).

The automatic drain valve functions on the principle

of piston movement which is achieved by intermittent
pressure provided at the pilot port. The forward
motion of the piston due to pressure at the pilot port
allows condensate from the receiver to flow into the
valve reservoir. When the pressure at the pilot port
drops the piston comes back to its original position
and the condensate is expelled from the condensate
outlet. The constant speed control or automatic

1996 Ingersoll-Rand Company

Printed in U.S.A.

Form SCD-671C
November 1996
Replaces SCD-671 B

Troubleshooting Guide

long enough in automatic start

and stop mode or in constant
speed mode does not run
unloaded long enough to remove
on when
compressor shuts off and does
not allow piston to return allowing
discharge. (Crack open
compression fitting on intermittent
air end of valve and see if valve
Constant leak of air present at
discharge port after compressor is
Air continuously leaks from
port while compressor is running.

water cap """',,,.. ,,'"

Number 32310971).

worn.
Seals on

NOTICE
Considering normal operation ofthe duplex in
which both compressors are operating and cycling
with each other, the automatic drain valve has
been piped to one compressor only (the one
closer to the service valve). Therefore, the
automatic drain valve will function as long as this
compressor is operating. If this compressor is shut
off for long periods of time, then manual draining
of the receiver must be performed.
The automatic drain valve requires very little operator
intervention. However, it will be necessary to
periodically clean the screen inside the valve to keep
it functioning at maximum capacity. Blowing out the
receiver will clean out the strainer screen in the valve.
Note there may be a small amount of water between
the bottom ofthe receiver and the drain valve. (In
harsh conditions, removal of the manual drain prior to
exhaust may be required for complete cleaning).
Reinstall manual drain valve. Follow the daily

are worn.
(Part Number 32314924 or
32310.989, depending on
automatic drain valve used. See
table of

NOTICE
In Model 3000 duplex compressors, a larger
reservoir (Part Number 32496309) is used. This
must be noted when ordering replacements.

NOTICE
The automatic drain valve functions only if the unit
is running in a start-stop mode or constant speed
control mode. Ifthe unit is running in continuous
duty mode, then draining the receiver with the
manual drain valve is recommended.
maintenance procedures outlined in your product
literature.
Most ofthe individual components ofthe valve are
not sold separately. The only parts sold separately
are those in the service kits available from
Ingersoll-Rand. If replacement parts are necessary,
order from the list of available kits.

<f!j) Ingersollland

Instruction Sheet
Installation, Operation & Maintenance Instructions
For Model EDV-2000 Electric Condensate Drains

PRODUCT DESCRIPTION

TIMER SETTINGS

The EDV-2000 removes condensed water and oil from the air
receiver tank. Additional drains may be installed throughout your
compressed air system, including aftercoolers, filters, drip legs and
dryers.
The EDV-2000 operates on a timer which can be set to
automatically drain the air receiver tank at operator-determined
intervals.
Key features include:
100% continuous duty

The "time off" setting determines the interval between cycles from
30 seconds to 45 minutes. The "time on" setting determines the
actual time the compressor drains condensate from the 114" or 1/2"
condensate outlet port.
The timer's cycle rate and drain opening time should be adjusted to
open just long enough to discharge the condensate. The timer is
properly set when it opens and discharges condensate and then
vents air for approximately one second before closing. Adjustments
may be made depending on many factors, including humidity and
duty cycle .

TROUBLESHOOTING

NEMA 4 enclosure
Adjustable time on (.5 - 10 seconds)
Adjustable time off (.5 - 45 minutes)

Trouble
Valve will not close.

Stainless steel operator

LED to indicate electrical power is on

Action

1. Debris in solenoid
valve prevents
diaphragm from
seating.

1. Remove solenoid
valve, disassemble,
clean and
reassemble.
2. Check and replace
power cord or timer
as needed.

2. Short in electrical
component.

LED to indicate valve is open

Manual override

Cause

Timer will not activate .

6' power cord (AC plug on 110/220 volt drains only)

1. No electrical supply.

1. Apply power.

2. Timer malfunction

2. Replace timer.

Agency approval

3. Clogged port.

3. Clean valve.

RECEIPT & INSPECTION

4. Solenoid valve
malfunction.

4. Replace solenoid
valve.

5. Clogged strainer.

5. Clean strainer.

Remove the EDV-2000 from packaging and inspect for

transportation damage. Ensure the voltage rating on the solenoid
valve matches your power supply.

INSTALLATION
On compressors that have been in service without an automatic
drain, all debris at the bottom of the tank should be cleaned and
blown out before installing the electric drain.
WARNING: DO NOT install the EDV-2000 on a pressurized
tank. Depressurize the tank and disconnect the power
supply before installing.
NOTE: For ease of installation, it may be necessary to
elevate the tank. Ensure adequate lifting equipment is
available.
1. Install EDV-2000 using proper sealant (Le., Loctite 567) on the
threads. Ensure sealant does not enter the valve body.
2. Supply EDV-2000 with the proper electrical supply voltage.

OPERATION
CAUTION: Do not operate the EDV-2000 outside the
following pressure and temperature ranges:
Maximum Operating Pressure:
Compressed Air Temperature:
Ambient Temperature:

250 psig
33 to 265F
33 to 125F

1. Open the strainer ball valve.

Strainer Ball Valve.

OPEN

2.

Set the "time off" and "time on" knobs. See TIMER SETTINGS
(below) for an explanation of the settings.

3.

During compressor operation, check for air leaks.

MAINTENANCE
NOTE: The following maintenance schedule has been
developed for typical applications. Maintenance intervals
should be shortened in harsher environments.
DRAIN VALVE MAINTENANCE SCHEDULE
DAILY

Test the valve for proper operation.

Clean the filter screen if needed.

MONTHLY (EVERY 30 DAYS)

Clean the filter screen.

To clean the filter screen, perform the following steps:

1. Close the strainer ball valve completely to isolate it from the air
receiver tank.
2. Press the TEST button on the timer to vent the pressure remaining
in the valve. Repeat until all pressure is removed.
CAUTION! High pressure air can cause injury from flying
debris. Ensure the strainer ball valve is completely
closed and pressure is released from the valve prior to
cleaning.

tOU

3. Remove the plug from the strainer with a suitable wrench. If

hear air escaping from the cleaning port, STOP IMMEDIATE Yand
repeat steps 1 and 2.
4. Remove the stainless steel filter screen and clean it. Remove any
debris that may be in the strainer body before replacing the filter
screen.
5. Replace plug and tighten with wrench.
6. When putting the EDV-2000 back into service, press the TEST
button to confirm proper function.

Form SeD-87gB
August 2002

PARTS LIST
EDV-2000 Drain Valve With Strainer/Ball Valve Assembly
PART NO.
110/120V 230/240 V
38018222
38018289
38018198

38018230
38018206
38018214

DESCRIPTION

MAX
PRESS.
(PSI)
250
250
250

EDV-2000
EDV-2000
EDV-2000

DISCHARGE RATE (GALLONS PER 5

SECONDS "ON TIME")

NPT SIZE

ORIFICE
SIZE

UPTOO.1
UPTO 1.0
UPTO 1.6

1/4"
1/4"
1/2"

3/32"
7/16"
7/16"

EDV-2000 Field Retrofit Assembly (Includes Drain Valve, Strainer/Ball Valve Assembly, Connector and Manual Drain Valve)
PART NO.
110/120 V 230/240 V
54579248

97339402

DESCRIPTION

EDV-2000 FIELD RETROFIT ASSEMBLY

MAX
PRESS.
(PSI)
250

DISCHARGE RATE (GALLONS PER 5

SECONDS "ON TIME")

NPT SIZE

ORIFICE
SIZE

UPTOO.1

1/4"

3/32"

MISCELLANEOUS REPLACEMENT PARTS

PART NO.
38000154
95480273

DESCRIPTION
STAINLESS STEEL FILTER SCREEN
O-RING

CL

ON DIAl... (S[C.)

1St
~
or-r----'~~------_1__JF~~~
CL

~~~~----------(::)6.r.~~
TWI$l KNOB fOR
MANUAL DRAIN

VALV" 0.... , "'WAl

! /3" NPl OUllH PORT

/1

NOTES:

.230 volt models are supplied without AC plugs.

Discharge rate based upon 90 PSIG air system and 5 seconds
valve "on time." Flow rates may vary with installation.
For Commercial Garages, Repair And Storage installations, refer
to the National Electric Code (NEC 1999) Article 511 for the
proper installation instructions.
Disposal of any liquid should be done in accordance with the
local, state or federal guidelines that apply to your area.

!j
w
n::.

Supplement Sheet

Inuersollfland~

Pressure Switches
Models 2340, 2475, 2545,

7100, 15T, 3000, 2000

This supplement sheet contains installation, maintenance and replacement parts information that has not yet been
incorporated into the owner's manual and parts list for your air compressor. Please retain this information for
reference.

ADJUSTING THE PRESSURE SWITCH SETTINGS

WARNING!

High voltage is present at the pressure switch contacts when the power supply is connected.
Disconnect, lock and tag main power supply before making adjustments.

CAUTION!

Do not adjust the pressure switch to exceed the maximum discharge pressure of the unit.
Cut-off failure can occur by over adjusting the range nut.

NOTE

Adjust the pressure switch only if adjustments are absolutely necessary.

To properly adjust the range, follow the instructions below:

1.
2.

Remove the pressure switch cover.

Adjust the range by turning the range adjustment screw clockwise (in) to
increase the cut-out point or counter-clockwise (out) to decrease the cut-out
point.

NOTE: One full turn (360) changes the setting approximately 6 PSIG.

3.
4.
5.

Replace cover, reconnect power supply and start the compressor.

Note the pressure gauge reading at which the compressor cuts out.
Repeat adjustment procedure if necessary.

PRESSURE SWITCH INSTALLATION PRECAUTIONS

Diaphragm leaks can occur if a new pressure switch is installed improperly. During installation of a new pressure switch, do
not tighten the pressure switch by turning the switch body by hand. Putting sideways pressure on the switch body puts stress
on the body-to-diaphragm connection and may cause later failure due to vibration, temperature expansion, or pressure.
In addition, do not use the pressure switch assembly as a handle when moving the compressor. This places stress on the
body-to-diaphragm connection and can distort internal components.
Failure can occur by putting undue stress on the unloader body while tightening the unloader tubing with a wrench. Do not
adjust the orientation of the pressure switch by turning the entire assembly with a wrench placed on the unloader connection.

TYPICAL PRESSURE SWITCH SETTINGS

Minimum
On
100

Ingersoll-Rand Company
Printed in U.SA

Maximum
Off
175

Differential
(Non-Adjustable)
30-40

Form SCO-914

July 2000

PART NUMBERS AND DESCRIPTIONS FOR PRESSURE SWITCHES

The pressure switch part numbers shown below are for 175 psi air compressors that are equipped with standard NEMA 1
electrical enclosures.

HP

MODEL

PART NO.

DESCRIPTION

2340L5 SINGLE PHASE

2340L5 THREE PHASE
2-2340E5

56288806
56288764
56288764
56288798
56288798
56288772
56288764

SWITCH,
SWITCH,
SWITCH,
SWITCH,
SWITCH,
SWITCH,
SWITCH,

PRESSURE
PRESSURE PRESSURE PRESSURE
PRESSURE
PRESSURE PRESSURE -

56288772
56288764
56288798
56288780

SWITCH,
SWITCH,
SWITCH,
SWITCH,

PRESSURE PRESSURE PRESSURE

PRESSURE -

WITH UNLOADER VALVE AND LEVER

WITH UNLOADER VALVE

SWITCH,
SWITCH,
SWITCH,
SWITCH,
SWITCH,
SWITCH,

PRESSURE PRESSURE PRESSURE

PRESSURE PRESSURE PRESSURE

WITH UNLOADER VALVE AND LEVER

WITH UNLOADER VALVE

2545E10
2545K10
7100E10-PS

56288772
56288764
56288798
56288780
56288780
56288798

7100E15
15TE15
15TE15-PS
7100E15V

56288798
56288798
56288798
56288772

SWITCH,
SWITCH,
SWITCH,
SWITCH,

PRESSURE
PRESSURE
PRESSURE
PRESSURE -

20

15TE20
2000E20-PS
3000E20

56288798
56288798
56288798

SWITCH, PRESSURE
SWITCH, PRESSURE
SWITCH, PRESSURE

25

2000E25-PS
2000A25-PS
3000E25

56288798
56288798
56288798

SWITCH, PRESSURE
SWITCH, PRESSURE
SWITCH, PRESSURE

30

2000E30-PS
3000E30

56288798
56288798

SWITCH, PRESSURE
SWITCH, PRESSURE

AND
2545N5-PS
2475N5 STANDARD
2475N5 TOTALLY PACKAGED

7-1/2

2475N7.5
2-2475E7.5
AND
2545N7.5-PS

10

2545E10V
2-2545A10V
AND

15

HP = MOTOR HORSEPOWER

WITH UNLOADER VALVE

WITH UNLOADER VALVE

WITH UNLOADER VALVE AND LEVER

WITH UNLOADER VALVE

WITH LEVER

WITH LEVER
WITH LEVER

WITH UNLOADER VALVE AND LEVER

ijm$"~?INGERSOLL~AND

Vea
Puede

Do For YOU. .
EFRaENTRELDSERWCE

EFICIENTE SERVICO EN EL CAMPO

We maintain a highly trained staff of technicians to

service your equipment for preventive maintenance, or to
assist you should emergencies ever occur.

Mantenemos un grupo de mecanicos entrenados para

suministrarle mantenimiento preventivo 0 atender
cualquier emergencia que puede tener.

COMPLETE REPAIR SERVICE

COMPLETO SERVICIO DE REPARACION

Our trained technicians will repair or overhaul your

equipment to factory specifications, using only genuine
I-R parts.

Mecanicos entrenados repararan su compresor segun los

metodos recomendados por fabrica usando solamente
partes genuinas Ingersoll-Rand.

SPECIAL ENGINEERING SERVICE

SERVICO DE INGENIERIA ESPECIAL

We can help you identify and solve your compressed air

problems by evaluating your needs and recommending
the proper compressor and air piping system to give you
maximum efficiency.

Nosotros podemos ayudarlo con sus problemas de aire

comprimido investigando sus necesidades y
recomendando el compresor y el sistema de aire
adecuados para lograr maxima eficiencia.

SPARE PARTS

PARTESDEREPUESTO

By stocking genuine I-R spare parts, we can help you

avoid costly delays, or substituting inferior parts. Using
genuine I-R parts on your I-R equipment will help to keep
even older machines running in good-as-new condition.

Mantenemos partes genuinas Ingersoll- Rand, evitando

posibles sobrecostos debido a demoras en la sustitucion
de partes menores. Como resultado, los equipos
antiguos son mantenidos como nuevos.

COMPLETE STOCK OF EQUIPMENT

STOCK COMPLETO DE EQUlPOS

We carry a complete line of I-R equipment and

accessories designed to met any compressed air
application. We are backed by Ingersoll-Rand's prompt
factory shipment to ensure you on-time delivery.

Nuestro stock de maquinas completas que pueden

encargarse usualmente de cualquier necesidad, esta
soportado por un eficiente sistema de despachos de
fabrica de Ingersoll-Rand para asegurarie entrega a
tiempo.

A SUesMUTE IS NOT A REPLACEMENT

UN SUSMUO NO ES UN REEMPLAZO

Ensure you get peak performance and longevity out of

your Ingersoll-Rand compressor by insisting on genuine
Ingersoll-Rand replacement parts and maintenance kits.
Not only are the replacement parts made to precise
dimensions and OEM-specified metallurgy, but each part
is backed by the Ingersoll-Rand warranty. Your local Air
Center, Full-Service distributor or direct Ingersoll-Rand
salesperson will work with you to ensure you get the parts
you need to do the job right. Equip your machines with
only the best - Ingersoll-Rand Genuine Parts.

Asegurese que obtiene maximo desempeiio y duracion

de su compresor insistiendo en usar solamente partes de
reemplazo genuinas y kits de mantenimiento
Ingersoll-Rand. No solamente estan construidas con
dimensiones precisas y especificaciones exactas de
metalurgia, sino que cada parte esta respaldada por la
garantia Ingersoll-Rand. Su Air Center, su Distribuidor de
Servicio 0 el personal de ventas directo de
Ingersoll-Rand trabajaran con Usted para asegurarle que
recibe las partes para efectuar el trabajo correcto. Equipe
sus maquinas solo con 10 mejor - Partes Genuinas
Ingersoll-Rand.

DISTRIBUTED BY:
DISTRIBUIDO POR:

I
I
I
I
I
I

L ____

Printed in the U.SA

I
I
I
I
I
I

Ingersoll-Rand Company
Reciprocating Compressor Division
Small Compressor Business Unit
Campbellsville, KY 42718

lIIIIIIIIIIIIIIlIIIIIIIIIIIIIIlIIIIIIIIIIIIII:IIIIIIIIIIIIIIlIIIIIIIIIIIIIIlIIIIIIIIIIIIIIlIIIIIIIIIIIIIIlIIIIIIIIIIIIII.J

1995 Ingersoll-Rand Company