You are on page 1of 136

Speed Control Systems

Speed Control Systems

Speed Control Systems

Introduction

Introduction

AXU

AXH Series ........................................... B-58

AXH

BHF Series ............................................. B-70

BHF

ES01/ES02 ............................................ B-86

ES

US Series ............................................. B-116

US

DC Input

AC Motor Systems

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Before Using a
Speed Control
System

Before Using a Speed


Control System ...................... ................................................................ B-131

B-1

AC Motor Systems

AXU Series ............................................ B-46

Brushless DC
Motor Systems

Brushless DC Motor Systems


DC Input
AC Input

FBL@ Series .......................................... B-34

FBL2

AC Input

BX Series ............................................... B-10

BX

Features of Speed Control Systems .................. B-2


Product Line of Speed Control Systems ............ B-4
Speed Control Systems Selection Guide ........... B-6
How to Read Specifications
and SpeedTorque Characteristics .................... B-7

Speed Control Systems

Features of Speed Control Systems


Speed Control Systems allow you to easily set and adjust the
speed of a motor. The control system consists of a speed
feedback system, a motor, a driver (or a speed control pack)
and a speed setting device. The motor for the speed control
system is either a Brushless DC Motor or a standard AC
Motor.

 Brushless DC Motor Systems


 Energy-Saving

 Flat Torque Characteristics

These units use brushless DC motors. Since the efficiency is


higher than for an inverter-driven three-phase motor, the
electricity consumption is greatly reduced. This contributes to
energy savings for the factory.

The brushless motor and driver package outputs a constant


torque from low speed to high speed. Unlike an AC speed
control motor, the torque does not drop in the low-speed
region.

AXU Series 90 W

150
Input [W]

120

60

Loss

90

90

Output

Brushless
DC Motors

AC Motors
Controlled
by an Inverter

30

90

Limited Duty Region

Rated Torque

Torque

Loss reduced by 50%


Power consumption reduced by 30%

Continuous Duty Region

1000

60

2000

3000

Speed [r/min]

30
0

 Small, High Power and Compact


The use of a brushless DC motor enables a smaller and
more powerful motor than an AC speed control motor. This
product will save space and enables downsizing.
AXU Series outputs 90 W (1/8 HP) with 3.54 in. (90
mm), 2.24 in. (57 mm) length.

 Wide Variable Speed Range


In addition to feedback control, this system was designed to
achieve a speed range of 33000 r/min (speed ratio
1:1000) in comparison to a speed range of 2002400 r/min
(speed ratio 1:12) by inverter controlled AC motors.
Using the BX Series with optional OPX-1A control module.

Low-Speed

3.54
(90)

Brushless DC Motors
2.24
2.56 1.50
(57)
(65) (38)

3.07 in.
78 mm

High-Speed

3.54
(90)

AC Motors Controlled by an Inverter

5.31
(135)

B-2

2.56
(65)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

1.50
(38)

Speed Control Systems


Introduction
BX
FBL2

Oriental Motor offers three different series of AC speed control as shown below.
Select the best system depending upon your application.

BHF Series

AXH

Compact speed controller ES01/ ES02

AXU

Multiple functions, 200 W (1/4 HP) speed control system with


conformance to global power supply voltages BHF Series

Brushless DC Motor Systems


AC Input
DC Input

 AC Motor Systems

Easy connection, easy handling US Series


BHF
Before Using a
Speed Control
System

US Series

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-3

AC Motor Systems

ES01/ES02
US

For brushless motor and driver packages and the BHF Series of AC Motor Systems,
electronic-input control is possible. The motor can be connected directly to a
programmable controller. As the motor requires no power relays, there is no need for
periodic service or replacement of relays. This makes the machine highly reliable.
Moreover, the time required to set up the motor is greatly reduced. Removing the
relays eliminates the spark noise during opening and closing of the relay contact
points.

ES

 Electronic-Input Control

Speed Control Systems

Product Line of Speed Control Systems


 Brushless DC Motor Systems

 AC Input
BX Series Page B-10

Variable Speed Range: 303000 r/min


with OPX-1A (optional): 33000 r/min
Output Power: 30 W, 60 W, 120 W, 200 W, 400 W
(1/25 HP, 1/12 HP, 1/6 HP, 1/4 HP, 1/2 HP)
Speed Regulation: 0.05% Max. (Relative to load, with optional OPX-1A)
Features
High performance and functionality Brushless DC Motor system
High-Output Power 200 W, 400 W types. Electromagnetic brake type
is also available.
Electromagnetic brake types allow for vertical applications.
Combined with the OPX-1A (sold separately), it is possible to obtain
advanced speed control, torque limiting functionality and position
control.
This product conforms to most global safety standards

FBL@ Series

BX Series

Page B-34

Variable Speed Range: 3003000 r/min


Output Power: 75 W, 120 W (1/10 HP, 1/6 HP)
Speed Regulation: 1% Max. (Relative to load)
Features
Slim and powerful Brushless DC Motor and driver system.
The combination type with a dedicated high-strength gearhead
This product conforms to most global safety standards.

AXU Series

FBL@ Series

Page B-46

Variable Speed Range: 1002000 r/min


Output Power: 10 W, 25 W, 40 W, 90 W
(1/75 HP, 1/30 HP, 1/19 HP, 1/8 HP)
Speed Regulation: 2% Max. (Relative to load)
Features
Thin and compact Brushless DC Motor and Control Unit package.
The motor and the control unit can be connected easily through the
connector. When setting the speed, all you have to do is adjust the
potentiometer on the front surface of the control unit.
This product conforms to most global safety standards.
Run/Stop, rotation direction, and instantaneous stop can be
controlled with external signals.

 DC Input
AXH Series

AXU Series

Page B-58

Variable Speed Range: 1003000 r/min


Output Power: 15 W, 30 W, 50 W, 100 W
(1/50 HP, 1/25 HP, 1/15 HP, 1/8 HP)
Speed Regulation: 1% Max. (Relative to load)
Features
Thin and powerful Brushless DC Motor and driver system.
Compact circuit-board type driver (as small as a business card)
This product conforms to most global safety standards.

B-4

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

AXH Series

Speed Control Systems

 AC Motor Systems
BHF Series

Page B-70

BX
AXU
AXH

Speed Controller
ES01/ES02 Page B-86

BHF

Variable Speed Range:


60 Hz 901600 r/min, 50 Hz 901400 r/min
Output Power: World K Series 6 W, 15 W, 25 W, 40 W, 60 W
(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP),
V Series 6W, 15 W, 25 W, 40 W, 60 W, 90 W
(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP, 1/8 HP)

US
Before Using a
Speed Control
System

Page B-116

Variable Speed Range:


60 Hz 901600 r/min, 50 Hz 901400 r/min
Output Power:
Induction Motor 6W, 15 W, 25 W, 40 W, 60 W, 90 W
(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP, 1/8 HP)
Features
Unit consists of a compact control unit with a dedicated motor (component
type). One-step connectors make for easy wiring.
This product conforms to most global safety standards.

US Series

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-5

AC Motor Systems

ES

ES01/ES02

Features
Designed for ultimate ease of use of functions and operations.
Enables multi-functions within the controller, such as speed control,
immediate stopping and smooth start and stop.

US Series

Brushless DC Motor Systems


AC Input
DC Input

BHF Series

FBL2

Features
With a dedicated inverter, the BHF Series achieves speed stability with a
fluctuation of only 3%. The inverter is already optimized for use with the
gearmotor, so detailed adjustments are not required.
Enables automatic on/off control of the electromagnetic brake on the
inverter side, which allows for vertical applications.
Motor and gearhead come pre-assembled.
Wide product variation such as a right-angle shaft (hollow shaft, solid
shaft) and a parallel shaft.

Introduction

Variable Speed Range: 1002400 r/min


Output Power: 200 W (1/4 HP)

Speed Control Systems

Speed Control Systems Selection Guide


There are many different characteristics and functions to consider when selecting a speed control system.

 Selection by Speed Control Range


The speed control ranges shown below are for motors only. When adding a gearhead, refer to the page number for the
appropriate series as indicated below.
Model
Brushless DC Motor Systems AC Motor Systems

AC Power
Input

DC Power
Input
AC Power
Input

Page
BX Series

B-10

FBL@ Series

B-34

AXU Series

B-46

AXH Series

B-58

BHF Series

B-70

ES01/ES02

B-86

US Series

B-116

Speed Control Range


(3 r/min) 30 r/min

303000 r/min

3000 r/min

(33000 r/min)
300 r/min

3000 r/min

100 r/min

3003000 r/min

2000 r/min

1002000 r/min

100 r/min

3000 r/min

100 r/min

1003000 r/min

2400 r/min

90 r/min

1002400 r/min
901600 r/min (60 Hz)

1600 r/min

901400 r/min (50 Hz)

With the BX Series and OPX-1A (sold separately), speed range increases to 33000 r/min.

 Selection by Speed Setting


Setting Method

Potentiometer Control

External DC Voltage

Digital Control

BX Series

FBL@ Series

AXU Series

AXH Series

BHF Series

ES01/ES02

US Series

Model
Brushless DC AC Motor

Motor Systems Systems

AC
Power Input
DC Power Input
AC
Power Input

OPX-1A is required.

 Speed Control System Function Comparison


Slow Start/ Instantaneous Electronic
Input
Stop
Slow Down
Control

Brushless DC Motor Systems

Multiple
Speed
Operation

Load
Holding

Torque
Limiting

8-speed1

1

2-speed2

2-speed2

2-speed2

Page

(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC,


Three-Phase 200-230 VAC)

B-10

B-34

B-46

BX Series
AC
FBL@ Series
Power Input (Single-Phase 100-115 VAC, Single-Phase 200-230 VAC,
Three-Phase 200-230 VAC)

AXU Series
(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC,
Three-Phase 200-230 VAC)

DC
AXH Series
Power Input (24 VDC)
BHF Series

AC Motor Systems

Alarm
Output

Series

(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC,


Three-Phase 200-230 VAC)

AC
ES01/ES02
Power Input (Single-Phase 100-115 VAC, Single-Phase 200-230 VAC)
US Series
(Single-Phase 110-115 VAC, Single-Phase 220-230 VAC)

B-58
B-70

3

B-86

B-116

1 Possible when used with the OPX-1A (sold separately).


2 Possible by switching between the internal/external potentiometer.
3 No instantaneous stop function, however possible to stop within 0.1 second by speed setting.
OP: Possible by using with Motor Speed Indicator, SDM496 (sold separately).

B-6

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

2-speed2

Digital
Safety
Speed
Indicator Standards
1

OP

OP

OP

OP

OP

OP

Shown below is an explanation of how to read some important specifications for Speed Control Motors.

Round Shaft Type

 Rated Output Power

AXU210C-A

Single-Phase

1/75 (10)
Single-Phase

AXU210S-A

AXU425S-A

Single-Phase

1/30 (25)
Single-Phase

Three-Phase

Three-Phase

100-115 VAC10% 200-230 VAC10% 200-230 VAC10% 100-115 VAC10% 200-230 VAC10% 200-230 VAC10%

Frequency

50/60 Hz
0.7

0.4

0.25

1.1

0.65

0.4

 Maximum Input Current A


 Rated Torque
oz-in (Nm)
 Starting Torque
oz-in (Nm)
 Permissible Load Inertia J oz-in2 (10-4 kgm2)
 Rated Speed
r/min
 Variable Speed Range
r/min

0.9

0.6

0.4

1.5

0.9

0.7

Speed
Regulation

17.7 (0.125)

8.5 (0.06)

21 (0.15)

2.7 (0.5)

2% Max. (0rated torque, at rated speed)

Load
Voltage

1% Max. (power supply voltage 10 %, at rated speed with no load)
1% Max. (32F104F [0C40C] at rated speed with no load)

US
Before Using a
Speed Control
System

 Permissible Overhung Load and Permissible Thrust Load for Motors

0.5

70

0.4

60

Starting Torque
 Limited Duty Region

0.3
0.2

40
 Continuous Duty Region

30
20

0.1
0

10
0
0 300

 How to Read Gearhead Specifications

Rated Torque

50
Torque

 Continuous Duty Region: This refers to the region where a motor can
be operated continuously. The area is also used for the frictional load
torque at the sliding portion of equipment.
 Limited Duty Region: This refers to the region which can be used for
a short period of time. If operated for more than about 5 seconds in
the limited duty region, the driver's overload protection function
engages and the motor is automatically stopped. This area is also
used as the acceleration torque which accelerates the load inertia up
to the set speed at motor start-up.

[oz-in]

 How to Read SpeedTorque Characteristics

[Nm]

Similar to Standard AC Motors. Refer to How to Read Specifications for Standard AC Motors. Page A-7

1000
2000
Speed [r/min]

3000

Similar to Standard AC Motors. Refer to How to Read Specifications for Standard AC Motors. Page A-8

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-7

AC Motor Systems

ES

 Rated output power: This refers to, with the combination of motor and driver (control unit), the amount of work that can be
performed by a motor in a given period of time. It also expresses the maximum output that can be produced continuously.
 Maximum input current: This refers to, with the combination of motor and driver (control unit), the maximum current sent into
the driver (control unit).
 Rated torque: This refers to, with the combination of motor and driver (control unit), the maximum torque created when they
are in continuous operation.
 Starting torque: This refers to, with the combination of motor and driver (control unit), the limit of torque that can be generated
instantaneously.
 Permissible load inertia: This refers to, with the combination of motor and driver (control unit), the maximum load inertia that
can be driven. The permissible load specified here is applicable only to round shaft type.
 Rated speed: This refers to, with the combination of motor and driver (control unit), the maximum (limit) speed. It is the speed
at rated output.
For AXH series, the maximum speed is the limit of speed.
 Variable speed range: This refers to, with the combination of motor and driver (control unit), the range of variable speed.
 Speed regulation: This shows how much the speed is affected by the change in load, voltage and temperature.

BHF

Temperature

9.8 (1.8)
2000
1002000 (speed ratio 20:1)

AXH

7.1 (0.05)

AXU

Rated Input Current

FBL2

Source

AXU210A-A

Brushless DC Motor Systems


AC Input
DC Input

Power

AXU425C-A

AXU210A-GN AXU210C-GN AXU210S-GN AXU425A-GN AXU425C-GN AXU425S-GN

HP (W)

Voltage

AXU425A-A

BX

Pinion Shaft Type

Model

Introduction

Brushless DC Motor Systems


 How to Read Specifications

Speed Control Systems

How to Read Specifications and SpeedTorque Characteristics

T US425-401U US425-001U

1/30 25

Voltage

Frequency Speed Range

Permissible Torque
oz-in mNm

Starting
Torque

Current

Power
Consumption

Round Shaft

Pinion Shaft

Maximum
Output
Power
HP W

Model

Speed Control Systems

AC Motor Systems
 How to Read Specifications

VAC
Single-Phase 110

Hz
60

r/min
901600

1200r/min
28
200

90r/min
7.1
50

oz-in mNm
14.9 105

A
0.74

W
70

Single-Phase 115

60

901600

28

7.1

14.9

0.74

73

200

50

105

 Maximum output power: This refers to, with the combination of motor and control pack, the amount of work that can be
performed in a given period of time. It also expresses the maximum output that can be produced within the usage limit line on
the speed-torque characteristics graph.
 Speed range: This refers to, with the combination of motor and control pack, the range of variable speed. For Speed Control
Motors, the variable speed range varies with the size of load torque.
 Permissible torque: This refers to, at the most commonly used speeds (1200 r/min, 90 r/min), the maximum torque that can be
produced below the safe-operation line or the permissible torque with gearhead attached.
 Starting torque: This refers to, with the combination of motor and control pack, the size of torque that can be produced
instantaneously at motor start-up.
 Current: This refers to the current sent into the control pack at the maximum output.

 Permissible Overhung Load and Permissible Thrust Load for Motors


Similar to Standard AC Motors. Refer to How to Read Specifications for Standard AC Motors. Page A-7

[oz-in]

110 VAC
115 VAC

 Safe-Operation Line
300

40
Permissible Torque when

 Gearhead is Attached
250

35

30
Torque

 Safe-operation line: The safe-operation line, measured


by the motors temperature, indicates its operational limit
for continuous usage with the temperature level below
the permissible maximum (In case of using a reversible
motor, it is measured by 30 minutes operation). Whether
the motor can be operated continuously or not, is judged
by measuring the temperature of the motor case. When
the temperature of the case is below 194F (90C), the
motor is capable of continuous operation.
 Permissible torque when gearhead is attached: When
using a gearhead, be aware that it is necessary to
operate below the maximum permissible torque. If the
actual torque required should exceed the maximum
permissible torque, it may cause possible damage to the
motor and/or may shorten its life span.

[mNm]

 How to Read SpeedTorque Characteristics

200
25
150
100

20
15
10

50
5
0

90

500

1000
Speed [r/min]

 How to Read Gearhead Specifications

Similar to Standard AC Motors. Refer to How to Read Specifications for Standard AC Motors. Page A-8

B-8

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

1500 1800
14001600

Speed Control Systems


Introduction
BX
AXU
AXH

Brushless DC Motor Systems


DC Input
AC Input

FBL2
BHF
US

Before Using a
Speed Control
System

Additional Information
Technical ReferenceF-1
General Information G-1

BX Series B-10
FBL2 SeriesB-34
AXU Series B-46
AXH SeriesB-58
ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-9

AC Motor Systems

ES

Brushless DC Motor Systems

Speed Control Systems

Brushless DC Motor Systems

BX Series
The BX Series brushless DC speed control system offers
high performance and simple operation from a compact
driver and motor. Combined with the optional OPX-1A
control module, the BX Series can also provide excellent
position control and torque control capabilities.

 Features of the BX Series Standard


Model
 Wide Speed Range, Flat Torque
The BX Series offers a wide speed range of 30 to 3,000
r/min. Even with load fluctuations, the speed ratio is 1 to 100
without any reduction in torque.

 Great Speed Regulation


At mid- and high-level speeds, variations, which lead to
performance irregularities, are reduced.

 Easy-to-Set Speed Control


Speed may be controlled using either an internal
potentiometer, an external potentiometer or an external DC
voltage.

 Vertical Application Handler


Electromagnetic brake models allow a load to be held in a
stationary position. The ON/OFF switch provides easy
operation of the brake function.

 Features of the BX Series with the OPX-1A


Control Module
Enhanced Speed Control
With up to eight individual speed settings available, the use
of the OPX-1A control module increases the speed range of
the BX Series to 3 to 3,000 r/min.
Monitoring Functionality
The OPX-1A displays position, speed and torque data, as
well as alarm history.
Torque Limiting Functionality
With the BX Series, a motor output torque limit can be set
using the OPX-1A control module, in both speed control
and position control modes.
Constant tension &
high-sensitivity torque devices

Press Machine

Additional Functionality

Constant
Tension

OPX-1A Control Module

 Safety Standards and CE Making


Certification Standards
CE Marking
File No.
Body

BXM6200 UL1004
BXM6400 CSA C22.2 No. 100
EN60034-1
EN60034-5

Driver

UL508C
CSA C22.2 No.14
EN50178

UL File No.
E208200

UL File No. Low Voltage


E62327
Directives
Conform to
EMC
EN/IEC Standards
Directives
UL File No.
UL
E171462

Resolution:
0.72/pulse, 500 (p/r)

Sensor

Motor

UL

UL

BXM230
UL60950
BXM460
CSA C22.2
BXM5120 No.60950

No oscillator is needed for the position control mode, which


allows for up to six data sets and two Return to Home
positions (mechanical and electrical) to be programmed.

Continuous

Standards

Input position data with the OPX-1A

Model

 Position Control Mode

Press Start input


after setting
the control mode

Conform to
EN/IEC Standards

When the system is approved under various safety standards, the model names
on the motor and driver nameplates are the approved model names.
List of Motor and Driver Combinations Page B-33
Details of Safety Standards Page G-2
The EMC value changes according to the wiring and layout. Therefore, the final
EMC level must be checked with the motor/driver incorporated in the equipment.

B-10

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

Speed Control Systems

 System Configuration
DIN Rail Mounting Plate
(Accessories)
(Page A-217)

Driver

Programmable
Controller

(Not Supplied)

FBL2

Regeneration Unit
(Accessories)
(Page B-33)

AXU

AC
Power Supply

External
Speed
Potentiometer
(Included)

(Not Supplied)
AXH

24 VDC
Power Supply 2

BX Series

Brushless DC Motor Systems


DC Input
AC Input

Extension Cables
(Accessories)
(Page B-33)

OPX-1A Control Module


(Accessories)

BX

Combination Type
(Pre-assembled Gearmotor)

Introduction

Flexible Couplings
(Accessories)
(Page A-208)

Mounting Brackets
(Accessories)
(Page A-204)

(Not Supplied)
BHF
ES

The system configuration shown is an example. Other combinations are available.


US

 Product Number Code

Before Using a
Speed Control
System

BX 2 30 A M-A

BX Series

Motor Frame Size


2: 2.36 in. sq.(60 mm sq.)
4: 3.15 in. sq.(80 mm sq.)
5: 3.54 in. sq.(90 mm sq.)
6: 4.09 in. sq.(104 mm sq.)

Output Power
30: 30 W (1/25 HP)
60: 60 W (1/12 HP)
120: 120 W (1/6 HP)
200: 200 W (1/4 HP)
400: 400 W (1/2 HP)

Voltage
M: Electromagnetic Brake
A: Single-Phase 100-115 VAC
Blank: Standard Type
C: Single-Phase/Three-Phase 200-230 VAC
S: Three-Phase 200-230 VAC

 Product Line

 Combination Type/Electromagnetic Brake

 Combination Type/Standard
Output Power
HP

1/25

30

1/12
1/6

60
120

1/4

200

1/2

400

Power Supply Voltage

Number: Gear Ratio


A: Round Shaft

Model

BX230A-
Single-Phase 100-115 VAC
Single-Phase, Three-Phase 200-230 VAC BX230C-
BX460A-
Single-Phase 100-115 VAC
Single-Phase, Three-Phase 200-230 VAC BX460C-
BX5120A-
Single-Phase 100-115 VAC

Gear Ratio
5200
5200
5200
5200
5200

Single-Phase, Three-Phase 200-230 VAC BX5120C-


BX6200A-
Single-Phase 100-115 VAC

5200

Single-Phase, Three-Phase 200-230 VAC BX6200C-


BX6400S-
Three-Phase 200-230 VAC

5200

5200
5200

Output Power
HP

1/25

30

1/12

60

1/6

120

1/4

200

1/2

400

Power Supply Voltage

Model

BX230AM-
Single-Phase 100-115 VAC
Single-Phase, Three-Phase 200-230 VAC BX230CM-
BX460AM-
Single-Phase 100-115 VAC

Gear Ratio
5200
5200
5200

5200
Single-Phase, Three-Phase 200-230 VAC BX460CM-
BX5120AM- 5200
Single-Phase 100-115 VAC
Single-Phase, Three-Phase 200-230 VAC BX5120CM- 5200
BX6200AM- 5200
Single-Phase 100-115 VAC
Single-Phase, Three-Phase 200-230 VAC BX6200CM-
BX6400SM-
Three-Phase 200-230 VAC

5200
5200

Enter the gear ratio in the box () within the model name.

Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-11

AC Motor Systems

1 A flexible extension cable is available for BX Series. It is most suitable for uses where the cable is bent, twisted or rotated. (Page B-33)
2 Required when the drivers built-in power supply is not used.

Speed Control Systems

 Product Line

 Round Shaft Type/Electromagnetic Brake

 Round Shaft Type/Standard


Output Power
HP

1/25

30

1/12
1/6

Power Supply Voltage

60
120

1/4

200

1/2

400

Output Power

Model

Single-Phase 100-115 VAC

BX230A-A

Single-Phase, Three-Phase 200-230 VAC

BX230C-A

Single-Phase 100-115 VAC

BX460A-A

Single-Phase, Three-Phase 200-230 VAC

BX460C-A

Single-Phase 100-115 VAC

BX5120A-A

Single-Phase, Three-Phase 200-230 VAC

BX5120C-A

Single-Phase 100-115 VAC

BX6200A-A

Single-Phase, Three-Phase 200-230 VAC

BX6200C-A

Three-Phase, 200-230 VAC

BX6400S-A

HP

1/25

30

1/12
1/6

60
120

1/4

200

1/2

400

Power Supply Voltage

Model

Single-Phase 100-115 VAC

BX230AM-A

Single-Phase, Three-Phase 200-230 VAC

BX230CM-A

Single-Phase 100-115 VAC

BX460AM-A

Single-Phase, Three-Phase 200-230 VAC

BX460CM-A

Single-Phase 100-115 VAC

BX5120AM-A

Single-Phase, Three-Phase 200-230 VAC

BX5120CM-A

Single-Phase 100-115 VAC

BX6200AM-A

Single-Phase, Three-Phase 200-230 VAC

BX6200CM-A

Three-Phase 200-230 VAC

BX6400SM-A

 Specifications
Combination Type/
Standard
Combination Type/
Electromagnetic Brake
Model
Round Shaft Type/
Standard
Round Shaft Type/
Electromagnetic Brake

UC
Single-Phase 100-115 VAC
Single-Phase 200-230 VAC
Three-Phase 200-230 VAC
Single-Phase 100-115 VAC
Single-Phase 200-230 VAC
Three-Phase 200-230 VAC
Single-Phase 100-115 VAC
Single-Phase 200-230 VAC
Three-Phase 200-230 VAC
Single-Phase 100-115 VAC
Single-Phase 200-230 VAC
Three-Phase 200-230 VAC

Rated Output

HP (W)

Rated Speed
Rated Torque

r/min
oz-in (Nm)

Peak Torque 1

oz-in (Nm)

Rotor Inertia J

oz-in 2 (kgm2)
2

(Voltage, Frequency)
Rated Input Current

Maximum Input Current

BX5120A-

BX6200A-

BX230C-

BX460C-

BX5120C-

BX6200C-

/
BX6400S-

BX230AM-

BX460AM-

BX5120AM-

BX6200AM-

BX230CM-

BX460CM-

BX5120CM-

BX6200CM-

/
BX6400SM-

BX230A-A

BX460A-A

BX5120A-A

BX6200A-A

BX230C-A

BX460C-A

BX5120C-A

BX6200C-A

/
BX6400S-A

BX230AM-A

BX460AM-A

BX5120AM-A

BX6200AM-A

BX230CM-A

BX460CM-A

BX5120CM-A

BX6200CM-A

/
BX6400SM-A

1/25 (30)

1/12 (60)

1/6 (120)

1/4 (200)

1/2 (400)

3000
28 (0.2)

14.2 (0.1)
28 (0.2)

56 (0.4)

56 (0.4)

0.48 (0.088104) 1.06 (0.194104)


4

8.2 (1.510 )

92 (0.65)

113 (0.8)

184 (1.3)

3.4 (0.625104)

3.6 (0.66104)

4

4

184 (1.3)
220 (1.6): Combination Type
360 (2.6): Round Shaft Type
3.6 (0.66104)

4

95 (17.5104)

16.4 (3.010 )
32 (6.010 )
54 (1010 )
Single-Phase 110-115 VAC 15%10% 50/60 Hz

200-230 VAC Specifications

Single-Phase or Three-Phase 200-230 VAC (BX6400: Three-Phase 200-230 VAC) 15%10% 50/60 Hz

oz-in (kgm )

Single-Phase 110-115 VAC A

1.4

2.2

3.7

4.7

Single-Phase 200-230 VAC A

0.8

1.4

2.3

2.8

Three-Phase 200-230 VAC A

0.5

0.7

1.1

1.7

2.8

Single-Phase 110-115 VAC A

2.4

3.5

6.7

Single-Phase 200-230 VAC A

1.6

2.2

4.1

5.3

Three-Phase 200-230 VAC A


Electromagnetic Brake2

BX460A-

110-115 VAC Specifications

Permissible Load Inertia J


Power Source

BX230A-

0.8

Brake Type
Static Friction Torque oz-in(Nm)

Motor Heat Sink 3

Frame Size: in sq. (mm sq.)

(Material: Aluminum)

Thickness: in sq. (mm sq.)

1.2

/
3.2: Combination Type

3.2

4.4: Round Shaft Type

Active when the power is off, automatically controlled by the driver


14.2 (0.1)
28 (0.2)
56 (0.4)
92 (0.65)
184 (1.3)
4.53 (115)4.53 (115) 5.31 (135)5.31 (135) 6.50 (165)6.50 (165) 7.87 (200)7.87 (200) 9.84 (250)9.84 (250)
0.20 (5)

0.20 (5)

0.20 (5)

0.20 (5)

0.24 (6)

1 The peak torque can be used for a maximum duration of approximately 5 seconds at 2000 r/min or less.
2 Electromagnetic brakes are for holding the position when the power is off. They cannot be used for complicated braking.
3 When the motor is used for continuous operation at rated conditions, it should be mounted to a heat sink having a heat radiation power equal to or greater than the heat
sink of the size shown.
Enter the gear ratio in the box () within the model name.

B-12

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

BX Series Standard

BX Series with optional OPX-1A control module

Preset Acceleration/Deceleration time is shared by all data


index operations by one of the following:
Internal potentiometer with analog setting (0.115 sec.)
Digital setting (030 sec. Setting resolution: 0.001 sec.)

Number of Speed Settings

2 by analog two-step speed setting

Speed Control Method

Internal potentiometer
External analog input
External potentiometer (20k, 1/4W) or
External DC Voltage, 05VDC (input impedance: 15k)
0.05 % Max. (0rated torque at 3000 r/min)

Voltage

0.05 % Max. (Power supply input voltage range at 3000 r/min


with no load)

0.05 % Max. (Power supply input voltage range at 3000 r/min


with no load)

Temperature

0.5 % Max. (32F122F [0C50C] at 3000 r/min with no


load)

Analog speed setting:  0.5% Max. (32F122F [0C50C]


at 3000 r/min with no load)
Digital speed setting:  0.05% Max. (32F122F [0C50C]
at 3000 r/min with no load)

AXU

Load

8 by one of the following:


Analog two-step speed setting + digital six-step speed setting
Digital eight-step speed setting
Digital speed setting
Internal potentiometer
External analog input
External potentiometer (20 k, 1/4 W) or
External DC Voltage, 05 VDC (input impedance: 15 k)
0.05 % Max. (0rated torque at 3000 r/min)

FBL2

Speed Regulation

Shared by all data index operations.


Internal potentiometer with analog setting: 0.115 sec.

AXH

 Position Control Mode Specifications (with optional OPX-1A control module)

Resolution

Speed Control Method

Acceleration/Deceleration Time
(at 3000 r/min)

Same setting as in speed control mode.

Rotation Direction

CW when the position in Data No. 0 or 1 is set


to a value of zero or greater;
CCW when the position in Data No. 0 or 1 is
set to a value of 1 or less.

Initial Value

0 (CW)

When using the continuous operation, the number of position settings is


reduced from 6 (Data No.05) to 4 (Data No.25)

Digital speed setting (Data No.05)


Internal potentiometer
External analog input
External potentiometer (20 k, 1/4 W) or
External DC Voltage, 05 VDC (input
impedance: 15 k)
Preset Acceleration/Deceleration time is
shared by all data index operations by one of
the following:
Internal potentiometer with analog setting
0.115 sec.
Digital setting 030 sec. Setting resolution:
0.001 sec.

 Return to Mechanical Home Position

 Return to Electrical Home Position

Mechanical Home Position


Detection

1-sensor method: NC (Normally Closed)

Movement

From the current motor position to the


electrical home position

Variable Speed Range

33000 r/min (Digital speed setting;


Resolution 1 r/min; Data No.7)

Variable Speed Range

33000 r/min (Digital speed setting;


Resolution 1 r/min; Data No.6)

Direction of Home
Detection Start

Set to CW or CCW

Acceleration/Deceleration Time

Not provided

Acceleration/Deceleration Time

Positional Offset Range


Initial Offset Value

Dimensions B-17

Connection and Operation B-24

Before Using a
Speed Control
System

By one of the following:


Analog two-step speed settingdigital fourstep speed setting
Digital six-step speed setting

Speed Setting

Same setting as in speed control mode.

Acceleration/Deceleration

US

Position Control Range

Speed

ES

Position Setting Method

 Continuous Operation

6 (Data No. 05)


Incremental (from the current position to
relative position) with optional OPX-1A
control module
1 step 0.72, 500 (P/R)
8,388,6088,388,607 steps (Data No.05)

Motor and Driver Combinations B-33

Preset Acceleration/Deceleration time is


shared by all data index operations by one of
the following:
Internal potentiometer 0.115 sec. at 3000 r/min.
Digital setting 030 sec. at 3000 r/min.
Setting resolution 0.001 sec.
8,388,6088,388,607 steps
0

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-13

AC Motor Systems

Number of Position Settings

BHF

 Positioning Operation

Brushless DC Motor Systems


DC Input
AC Input

Acceleration/Deceleration Time
(at 3000 r/min)

BX

303000 (Analog speed setting)

Introduction

Variable Speed Range (r/min)

303000 (Analog speed setting)


33000 (Digital speed setting resolution 1 r/min)

Speed Control Systems

 Speed Control Mode Specifications

Speed Control Systems

 Torque-Limiting Function Specifications (with optional OPX-1A control module)


You can set the motor output torque-limiting value similarly for both the speed control and position control modes.

Torque-Limiting Setting Method

By one of the following:


Digital Common Torque Setting: A torque-limiting value can be set for all data sets (No. 07) in one operation.
Digital Independent Torque Setting: A torque-limiting value can be set independently for each data set (No. 07).
Analog Common Torque Setting: A torque-limiting value can be set for all data sets (No. 07) in one operation via external analog
input.
External analog input:
External potentiometer (20 k, 1/4 W) or
External DC Voltage, 05 VDC (input impedence: 15 k)

Torque-Limiting Setting Range

Assuming that peak (starting) torque is 100 %, torque limiting values can be selected by one of the following:
Digital Setting: 1100 % (Resolution 1 %)
External Analog Input, 1100 % by:
External potentiometer (20 k, 1/4 W) or
External DC Voltage, 05 VDC (input impedence: 15 k)

 Common Specifications
Item

Specifications

Motor Insulation Class

Class A [221 F (105 C)]

Control System

PWM Control

Speed and Positioning Control Detection System

Optical Encoder (500 P/R)

Input Signal

Activated by the photocoupler equivalent input resistance of 2.3 k and built-in power supply of 15 VDC.
CW (START), CCW (HOME position sensor), M0, M1, M2, BRAKE (ALARM CLEAR), FREE

Output Signal

Open Collector Output (current sink output), 4.526.4 VDC


ALM, BUSY (TORQUE LIMITING)/ALARM PULSE Output: 40 mA max.
SPEED Output: 20 mA max.

Protection Functions

When the following are activated the alarm signal will be output and the motor will come to a natural stop:
Overload Protection, Overvoltage Protection, Excessive Displacement, Overcurrent Protection, Excessive Speed,
EEPROM Data Error, Encoder Failure, Low Voltage Protection.

The input and output signals may function differently when the OPX-1A control module is used.

 General Specifications
Item

Motor

Driver

Insulation Resistance

100 M or more when 500 VDC is applied between the


windings and the frame.

100 M or more when 500 VDC is applied between the


following places:
FramePower Input Terminal
Signal Input TerminalPower Input Terminal

Dielectric Strength

Sufficient to withstand 1500 VAC at 50 Hz applied between


the windings and the frame.

Sufficient to withstand the following for one minute


FramePower Input Terminal 1500 VAC 50 Hz
Signal Input/Output TerminalPower Input Terminal 1800
VAC 50 Hz

Operating
Environment
Conditions

32 F122 F (0 C50 C), nonfreezing

Ambient Temperature
Humidity

85% maximum, noncondensing

Atmosphere

No corrosive gases or dust

 Gearmotor Torque Table

Values in parentheses only apply if the optional control module (OPX-1A) is used. Unit  Upper values: lb-in/Lower values: Nm

10

6 (0.6)  600

3 (0.3)  300

BX230-
BX230M-

4.1
0.47

8.4
0.95

12.5
1.42

16.8
1.9

23
2.7

39
4.5

53
6

53
6

BX460-
BX460M-

8.4
0.95

16.8
1.9

24
2.8

33
3.8

47
5.4

79
9

141
16

141
16

BX5120-
BX5120M-

16.8
1.9

33
3.8

50
5.7

67
7.6

95
10.8

159
18

260
30

260
30

BX6200-
BX6200M-

23
2.6

46
5.2

69
7.8

83
9.4

125
14.2

200
23.7

350
40

350
40

BX6400S-
BX6400SM-

46
5.2

92
10.5

138
15.7

167
18.9

250
28.4

350
40

350
40

350
40

Gear Ratio
Speed Range
r/min

15

20

30

2 (0.2)  200 1.5 (0.15)  150 1 (0.1)  100

50

100

200

0.6 (0.06)  60 0.3 (0.03)  30 0.15 (0.015)  15

Model

Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

B-14

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

Permissible Thrust Load


lb. (N)

BX230-, BX230M-
BX230-, BX230M-

5
1020

BX230-, BX230M-

30200

BX230-A, BX230M-A
BX460-, BX460M-

/
5
1020

BX460-, BX460M-

30200

BX460-A, BX460M-A
BX5120-, BX5120M-

/
5
1020

BX5120-, BX5120M-

30200

BX5120-A, BX5120M-A
BX6200-, BX6200M-

/
515

BX6200-, BX6200M-

20200

BX6200-A, BX6200M-A
BX6400S-, BX6400SM-

/
515

BX6400S-, BX6400SM-

20200

BX6400S-A, BX6400SM-A

from the tip of the shaft


0.79 inch (20 mm)

9 (40)
9 (40)

22 (100)
33 (150)

33 (150)
45 (200)

9 (40)

45 (200)

67 (300)

19.6 (87.2)

24 (107)

22 (100)

45 (200)

56 (250)
123 (550)

26 (117)

30 (137)

33 (150)

67 (300)

90 (400)

33 (150)

90 (400)

112 (500)

33 (150)

112 (500)

146 (650)

35 (156)

39 (176)

45 (200)

123 (550)

180 (800)

45 (200)

146 (650)

220 (1000)

44 (197)

49 (221)

45 (200)

123 (550)

180 (800)

45 (200)

146 (650)

220 (1000)

44 (197)

49 (221)

AXH

78 (350)

101 (450)

AXU

67 (300)

22 (100)

FBL2

22 (100)

BX

BX5120-, BX5120M-

from the tip of the shaft


0.39 inch (10 mm)

Introduction

BX460-, BX460M-

Permissible Overhung Load lb. (N)

15

20

30

50

100

200

BX230A-, BX230AM-,
BX230C-, BX230CM-

66
1.2103

270
5103

600
1.1102

1090
2102

2000
3.7102

5000
9.2102

13700
2.5101

27000
5101

When quick stop or instantaneous bidirectional


motion is used

8.5
1.56104

34
6.25104

77
14.1104

137
25104

310
56.3104

850
156104

850
156104

850
156104

BX460A-, BX460AM-,
BX460C-, BX460CM-

120
2.2103

520
9.5103

1200
2.2102

1910
3.5102

4400
8102

12000
2.2101

34000
6.2101

66000
1.2

When quick stop or instantaneous bidirectional


motion is used

31
5.63104

123
22.5104

280
50.7104

490
90104

1100
202104

3100
562104

3100
562104

3100
562104

BX5120A-, BX5120AM-,
BX5120C-, BX5120CM-

250
4.5103

1040
1.9102

2300
4.2102

3800
7102

8800
1.6101

25000
4.5101

66000
1.2

137000
2.5

When quick stop or instantaneous bidirectional


motion is used

137
25104

550
100104

1230
225104

2200
400104

4900
900104

BX6200A-, BX6200AM-,
BX6200C-, BX6200CM-

550
1102

2500
4.6102

5500
1101

9300
1.7101

21000
3.9101

When quick stop or instantaneous bidirectional


motion is used

210
37.5104

820
150104

1840
337104

3300
600104

BX6400S-, BX6400SM-

550
1102

2500
4.6102

5500
1101

9300
1.7101

When quick stop or instantaneous bidirectional


motion is used

210
37.5104

820
150104

1840
337104

3300
600104

Before Using a
Speed Control
System

10

US

Gear Ratio

13700
13700
13700
2500104 2500104 2500104
51000
9.3101

98000
1.8

200000
3.7

7400
21000
21000
21000
1350104 3750104 3750104 3750104
21000
3.9101

51000
9.3101

98000
1.8

200000
3.7

7400
21000
21000
21000
1350104 3750104 3750104 3750104

Enter the gear ratio in the box () within the model name.
Only available when the OPX-1A (sold separately) is used.

Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-15

AC Motor Systems

Model

UnitUpper values: oz-in2 / Lower values: kgm2

ES

 Permissible Load Inertia J

BHF

Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name.
Values should be approximately half the weight of the motor.

Brushless DC Motor Systems


DC Input
AC Input

Gear Ratio

Model

Speed Control Systems

 Permissible Overhung Load and Permissible Thrust Load

 Continuous Duty Region

 Limited Duty Region

Continuous operation is possible in this region.

This region is used primarily when accelerating. When a load


that exceeds the rated torque is applied continuously or the
speed is above 2000 r/min, for approximately 5 seconds
overload protection is activated and the motor comes to stop.

Torque

[Nm] [oz-in]
0.2
25
Limited
Duty Region

Rated
Torque

15

0.2

0.1
0

0
30 (3)

1000
2000
Speed [r/min]

3000

BX5120-A/BX5120-
BX5120M-A/BX5120M-

Peak Torque
Limited
Duty Region

Rated
Torque

30
20

Continuous
Duty Region

10

[Nm] [oz-in]
0.4
50
0.3
40

Peak Torque

20
0.1

BX460-A/BX460-
BX460M-A/BX460M-

Continuous
Duty Region

10
0
30 (3)

[Nm] [oz-in]
0.8
100
0.6
80

Torque

BX230-A/BX230-
BX230M-A/BX230M-

Torque

Speed Control Systems

 Speed Torque Characteristics (The characteristics shown below are only applicable for the motors only.)

Peak Torque
Limited
Duty Region
Continuous
Duty Region

40
0.2
0

1000
2000
Speed [r/min]

3000

Rated
Torque

60

0.4

20
0
30 (3)

1000
2000
Speed [r/min]

3000

Values in parentheses only apply if the optional OPX-1A control module is used.
BX6200-A/BX6200-
BX6200M-A/BX6200M-

BX6400S-A/BX6400S-
BX6400SM-A/BX6400SM-
[Nm] [oz-in]
3

[Nm] [oz-in]

200

Peak Torque

Limited
Duty Region

150

Rated
Torque

100
0.5
0

2
Torque

Torque

1.5

0
30 (3)

2000
Speed [r/min]

Peak Torque

Limited
Duty Region

300

Rated
Torque

Continuous
Duty Region

100
0

1000

Combination Type
Peak Torque

200

Continuous
Duty Region

50

400

3000

0
30 (3)

1000
2000
Speed [r/min]

3000

Values in parentheses only apply if the optional OPX-1A control module is used.

Continuous

Instantaneous

Regeneration

BX

Rated Output

Regeneration

Regeneration

Unit Model

Model

W (HP)

Capability

Capability

W (HP)

W (HP)

EPRC-400P

RGB100

BX230

30 (1/25)

BX460

60 (1/12)

BX5120

120 (1/6)

BX6200

200 (1/4)

BX6400

400 (1/2)

 Gravitational Operation Ability


-1.4
-180
-1.2
-160
-1.0

Load

-0.8
-0.6
-0.4

-140
Torque [oz-in]

The BX Series provides stable speed control during


gravitational operation. When a motor is rotated by external
power, it works as a generator. The driver may be damaged if
the energy that is regenerated during a vertical (gravitational)
operation or due to an abrupt start/stop involving a large
inertial load exceeds the maximum level that can be
absorbed by driver. The optional regeneration unit (sold
separately) is designed to discharge the regenerated energy,
thereby protecting the driver.

Torque [Nm]

 Vertical Drive (Gravitational) Operation

BX6400

-120
-100 BX6200
-80
-60 BX5120
-40

-0.2

BX460

-20 BX230

100 (1/8)

240 (1/3)

1000

2000

3000

Speed [r/min]

100 (1/8)

800 (1)

Gravitational operation exceeding the range of


continuous regeneration capability will trigger the
internal thermal protector (302F [150C]).

Install the regeneration unit in the place which has the same heat radiation
capability as heat radiation plate [13.8 inch13.8 inch0.12 inch
(350mm350mm3mm)].

 Regenerative Power
The regenerative power can be estimated using the formula
below. Use the calculated value as a guideline.
Regenerative power (W)  0.1047  TL [Nm]  N [r/min]
TL: Load torque N: Rotating speed
Use the electromagnetic-brake type for gravitational operation.

B-16

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

Speed Control Systems

 Dimensions Scale 1/4, Unit = inch (mm)

Mounting screws are included with the combination type. Dimensions for screws Page B-133
Enter the gear ratio in the box () within the model name.

 Combination Type/Standard
 Motor/Gearhead

0
40.03

(
)
(

0
40.03

BHF

Shaft Cross Section AA

ES
US

GFH2G520:
L = 1.34 (34)
GFH2G30100: L = 1.50 (38)
GFH2G200:
L = 1.69 (43)

 Motor/Gearhead

 Key and Key Slot


(The key is provided with the gearhead)

  94
(

0.9840.008
(250.2)

02
0.
)

70  0.5
.
3

0.19690.0012

0
50.03

Cable 0.31 (8)


16 inch (400 mm) Length
555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)

1.22
(31)

0.0016
0
0.04
5 0

0.1969

0.43
(11)

1.12
(28.5)

0.004
0.118 0
0.1
3 0

1.59
(40.5)
0.63
(16)

3.15
(80)
0.256 (6.5)
4 Holes

0
0.19690.0012
0
50.03

0.98
(25)
A

2.13
(54)

0.28
(7)

1.38
(35)

0
0.51 (150.018
)
(13)
1.34
(34)

0
0.59060.0007

2.81
(71.5)
1.02
0.31
(26)
(8)

Before Using a
Speed Control
System

BX460A-, BX460C-
Motor: BXM460-GFH2
Gearhead: GFH4G
Weight: 4.4 lb. (2 kg) including gearhead
d C148A (GFH4G520)
C148B (GFH4G30100)
C148C (GFH4G200)

Shaft Cross Section AA

Cable 0.31 (8)


16 inch (400 mm) Length
GFH4G520:
L = 1.61 (41)
GFH4G30100: L = 1.81 (46)
GFH4G200:
L = 2.0 (51)

Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-17

AC Motor Systems

555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)
Cable 0.31 (8)
16 inch (400 mm) Length

0.1575

0.15750.0012

0.004
0
0.0016
0
0.04
4 0

1.22
(31)

0.15750.0012

0.1
2.5 0

(100.015)
0.39
(10) 0.94
(24)

0
0.39370.0006

Cable 0.31 (8)


16 inch (400 mm) Length

0.098

1.12
(28.5)

0.9840.008
(250.2)

AXH

0.63
(16)

0.43
(11)

(The key is provided with the gearhead)

AXU

1.59
2.13
(40.5)
(54)

0.98
(25)
A

 Key and Key Slot


FBL2

0.16
(4)

2.36
(60)
02
0.
0.177(4.5)
6 0.5)
7
4 Holes  2. 
70
(

Brushless DC Motor Systems


DC Input
AC Input

1.26
(32)

BX

2.78
(70.5)
0.31
1.02
(8)
(26)

Introduction

BX230A-, BX230C-
Motor: BXM230-GFH2
Gearhead: GFH2G
Weight: 2.6 lb. (1.2 kg) including gearhead
d C147A (GFH2G520)
C147B (GFH2G30100)
C147C (GFH2G200)

1.59
(40.5) 2.13
(54)

02
)

09  0.5
.
4
0.

 Key and Key Slot


(The key is provided with the gearhead)

04

1
(

3.54 (90)
0.335 (8.5)
4 Holes

0.9840.008
(250.2)

0
(60.03
)

0.2
(5)

0.39
(10)

1.65
(42)
0.98
(25)

0.23620.0012

1.02
(26)

3.27
(83)

0.71 (180.018)
(18)
1.57
(40)

BX5120A-, BX5120C-
Motor: BXM5120-GFH2
Gearhead: GFH5G
Weight: 6.8 lb. (3.1 kg) including gearhead
d C149A (GFH5G520)
C149B (GFH5G30100)
C149C (GFH5G200)
0
0.70870.0007

0.23620.0012

0
60.03

Cable 0.31 (8)


16 inch (400 mm) Length
1.22
555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length (31)
Fits M4 Screw
555710R (MOLEX)

0.0016
0
0.04
6 0

0.2362

)
(

1.12(28.5)

0.1
3.5 0

0.63
(16)

0.43
(11)

0.004
0

A'

0.138

Speed Control Systems

 Motor/Gearhead

Shaft Cross Section AA

Cable 0.31 (8)


16 inch (400 mm) Length
GFH5G520:
L = 1.77 (45)
GFH5G30100: L = 2.28 (58)
GFH5G200:
L = 2.52 (64)

 Motor/Gearhead

0.98
(25)

0.335 (8.5)
4 Holes

 Key and Key Slot


(The key is provided with the gearhead)

0.9840.008
(250.2)

0
60.03

0.0016
0
0.04
6 0

0.2362
M4/

Cable 0.31 (8)


16 inch(400 mm) Length
555706R(MOLEX)

1.22
(31)

(28.5)
1.12

0.23620.0012

0.79
(20)
0.43
(11)

0.63
(16)

A'

1.65
(42)

1.59 2.13
(40.5) (54)

0.0


5)
.72 0.
 4 120
(

0.20
(5)

4.09 (104)

0
0.23620.0012
0
60.03

0.39
(10)

1.65
(42)

0.004
0.138 0
0.1
3.5 0

1.02
(26)

2.83
(72)

0
(180.018
)

4.25
(108)

0.70870.0007

BX6200A-, BX6200C-
BX6400S-
Motor: BXM6200-GH
BXM6400-GH
Gearhead: 6GHK
Weight: 11 lb. (4.9 kg) including gearhead
d C181

Shaft Cross Section AA

555710R(MOLEX)
Cable 0.31 (8)
16 inch(400 mm) Length

B-18

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

0.43
(11)

0
(830.035
)

0
3.26770.0014

0
120.018

0
0.47240.0007

0.43
(11)

Cable 0.31 (8)


16 inch (400 mm) Length
555706R (MOLEX)

0.43
(11)

1.12
(28.5)

Before Using a
Speed Control
System

0.63
(16)

US

1.59
(40.5) 2.13
(54)

1.18
(30)

2
.0

0
9 .5)
.0  0
 4 104
(

0.63
(16)

0.43
(11)

1.59 2.13
(40.5) (54)

1.18
(30)

02

0.

2 5)
.7  0.
 4 120
(

(9400.035)

0.39
(10)

3.70080.0014

1.02
(26)

)
4.09 (
0.335 (8.5)
4 Holes

0
140.018

1.46
(37)
0.08
(2)

4.25
(108)

0.55120.0007

BX6200A-A, BX6200C-A,
BX6400S-A
Motor: BXM6200-A
BXM6400-A
Weight: 5.5 lb. (2.5 kg)
d C182

0.51
(13)

1.22
(31)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)
Cable 0.31 (8)
16 inch (400 mm) Length

M4/
1.12
(28.5)

Cable 0.31 (8)


16 inch (400 mm) Length
555706R(MOLEX)

1.22
(31)

555710R(MOLEX)
Cable 0.31 (8)
16 inch (400 mm) Length

Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-19

AC Motor Systems

0.39
(10)

3.54
(90)
0.335 (8.5)
4 Holes

ES

1.46
(37)
0.08
(2)

BHF

1.02
(26)

AXH

3.27
(83)

AXU

BX5120A-A, BX5120C-A
Motor: BXM5120-A2
Weight: 3.5 lb. (1.6 kg)
d C152

Cable 0.31 (8)


1.22
16 inch (400 mm) Length
(31)
555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)
Cable 0.31(8)
16 inch (400 mm) Length

1.12
(28.5)

0.63
(16)

FBL2

555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)
Cable 0.31 (8)
16 inch (400 mm) Length

0
(730.030
)

1.59
(40.5)
0.43
(11)

1.22
(31)

Brushless DC Motor Systems


DC Input
AC Input

Cable 0.31 (8)


16 inch (400 mm) Length

.0

0
0 .5)
.7  0
 3  94
(

BX

1.12
(28.5)

0.63
(16)

3.15
(80)
0.256(6.5)
4 Holes
0
2.87400.0012

0.98
(25)

0
(100.015
)

1.26
(32)
0.08
(2)

0.37
(9.5)
0
0.39370.0006

2.81
(71.5)
0.31
1.02
(8)
(26)
2.13
(54)

0
(540.030
)

2.36
(60)
02
0.
0.177 (4.5)
6 0.5)
7
.
4 Holes  2 0
7
(

1.59
(40.5)

0.63
(16)

0
2.12600.0012

0.08
(2)

2.13
(54)

0.31
(8)

BX460A-A, BX460C-A
Motor: BXM460-A2
Weight: 2.2 lb. (1.0 kg)
d C151

Introduction

1.02
(26)

0.94
(24)

0
(80.015
)

2.78
(70.5)

0.3
0
(7.5) 0.31500.0006

BX230A-A, BX230C-A
Motor: BXM230-A2
Weight: 1.5 lb. (0.7 kg)
d C150

Speed Control Systems

 Round Shaft Type/Standard

BX230AM-, BX230CM-
Motor: BXM230M-GFH2
Gearhead: GFH2G
Weight: 3.3 lb. (1.5 kg) including gearhead
d C153A (GFH2G520)
C153B (GFH2G30100)
C153C (GFH2G200)

0.15750.0012

)
.5

0.0016
0
0.04
4 0

0.1575

1.22
(31)

0.15750.0012

0
40.03

0
40.03

6
.7 0
 2 70
(
0.9840.008
(250.2)

0.004
0

Cable 0.31(8)
16 inch (400 mm) Length
555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)

0.

1.12
(28.5)

(The key is provided with the gearhead)




02

0.1
2.5 0

0.63
(16)

0.43
(11)

1.59
(40.5)

 Key and Key Slot

2.36
(60)
0.177 (4.5)
4 Holes

0.098

L
1.26
0.16 (32)
(4)
0.98
(25)
A

0.31
(8)

0
0.39
(100.015
)
(10) 0.94
(24)

4.33
(110)

2.13
(54)

1.02
(26)

0
0.39370.0006

Speed Control Systems

 Combination Type with Electromagnetic Brake

Shaft Cross Section AA

Cable 0.31(8)
16 inch (400 mm) Length
GFH2G520:
L = 1.34 (34)
GFH2G30100: L = 1.50 (38)
GFH2G200:
L = 1.69 (43)

 Key and Key Slot


(The key is provided with the gearhead)
02
)
0.5

0.

0.9840.008
(250.2)

0
.7
 3  94
(

0
50.03

0.19690.0012

3.15
(80)
0.256 (6.5)
4 Holes

0.19690.0012

0
50.03

)
(

0.0016
0
0.04
5 0

0.1969

0.1
3 0

Cable 0.31 (8)


16 inch (400 mm) Length
1.22
(31)
555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)

0.118

1.12
(28.5)

0.43
(11)

0.004
0

1.59
(40.5)
0.63
(16)

0
0.51 (150.018
)
(13)
1.34
(34)

1.38
(35)
0.98
(25)
A

2.13
(54)

1.02
(26)

L
0.28
(7)

4.23
(107.5) 0.31
(8)

0
0.59060.0007

BX460AM-, BX460CM-
Motor: BXM460M-GFH2
Gearhead: GFH4G
Weight: 5.5 lb. (2.5 kg) including gearhead
d C154A (GFH4G520)
C154B (GFH4G30100)
C154C (GFH4G200)

Shaft Cross Section AA

Cable 0.31(8)
16 inch (400 mm) Length
GFH4G520:
L = 1.61 (41)
GFH4G30100: L = 1.81 (46)
GFH4G200:
L = 2.0 (51)

B-20

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

Speed Control Systems

BX5120AM-, BX5120CM-
Motor: BXM5120M-GFH2
Gearhead: GFH5G
Weight: 8.1 lb. (3.7 kg) including gearhead
d C155A (GFH5G520)
C155B (GFH5G30100)
C155C (GFH5G200)

 Key and Key Slot


04

1
(

0.9840.008
(250.2)

0
(60.03
)

0.23620.0012

(The key is provided with the gearhead)

02
)

09  0.5
.
4
0.

0.23620.0012

BX

0
60.03

(3.50.1
0 )

0.138

0.2362

0.43
(11)

1.12
(28.5)

0.0016
0
0.04
6 0

AXU

Cable 0.31 (8)


16 inch (400 mm) Length
1.22
555706R (MOLEX)
(31)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)
Cable 0.31 (8)
16 inch (400 mm) Length

FBL2

0.63
(16)

0.004
0

A'

Shaft Cross Section AA

AXH
BHF

GFH5G520:
L = 1.77 (45)
GFH5G30100: L = 2.28 (58)
GFH5G200:
L = 2.52 (64)

(The key is provided with the gearhead)

 4 120
(

0
(180.018
)

 Key and Key Slot


.02
 0 5)
.72  0.

0.9840.008
(250.2)

0.23620.0012

0
60.03

1.12
(28.5)

M4/

Cable 0.31 (8)


16 inch (400 mm) Length
555706R(MOLEX)

555710R(MOLEX)

0.0016
0
0.04
6 0

0.2362

(
1.22
(31)

0.63
(16)

0.004
0.138 0
0.1
3.5 0

0.43
(11)

1.59
(40.5)

0.79
(20)

A'

0.335 (8.5)
4 Holes

0
0.23620.0012
0
60.03

2.13
(54)

1.65
(42)

0.98
(25)

4.09 (

Before Using a
Speed Control
System

0.20
(5)

0.39
(10)

0.70870.0007

US

1.65
(42)

2.83
(72)

5.91
(150)

Shaft Cross Section AA

Cable 0.31 (8)


16 inch (400 mm) Length

Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-21

AC Motor Systems

ES

BX6200AM-, BX6200CM-
BX6400SM-
Motor: BXM6200M-GH
BXM6400M-GH
Gearhead: 6GHK
Weight: 13 lb. (5.9 kg) including gearhead
d C183

1.02
(26)

Brushless DC Motor Systems


DC Input
AC Input

1.59
(40.5) 2.13
(54)

0.20
(5)

3.54
(90)
0.335 (8.5)
4 Holes

Introduction

0.39
(10)

1.02
(26)

1.65
(42)
0.98
(25)
A

0
0.70870.0007
0
0.71 (180.018
)
(18)
1.57
(40)

4.69
(119)

0.31
(8)

0.08
(2)
0.63
(16)

2.36
(60)
02
0.
0.177 (4.5)
6 )
4 Holes  2.7  0.5
70
(

1.59
(40.5)

2.13
(54)

1.02
(26)

0
(540.030
)

0.94
(24)

0
2.12600.0012

4.33
(110)

0
(80.015
)

BX230AM-A, BX230CM-A
Motor: BXM230M-A2
Weight: 2.2 lb. (1 kg)
d C156
0.3
0
(7.5) 0.31500.0006

Speed Control Systems

 Round Shaft Type with Electromagnetic Brake

1.12
(28.5)

Cable 0.31 (8)


16 inch (400 mm) Length
1.22
555706R (MOLEX)
(31)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)
Cable 0.31(8)
16 inch (400 mm) Length
0.43
(11)

0.63
(16)

.0

0
0 .5)
.7 4 0
3
 9
(

0
(730.030
)

0
(100.015
)

3.15
(80)
0.256(6.5)
4 Holes

Cable 0.31 (8)


16 inch (400 mm) Length
1.22
555706R (MOLEX)
(31)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)
Cable 0.31 (8)
16 inch (400 mm) Length
0.43
(11)

0.63
(16)

0
2.87400.0012

1.59
(40.5)

2.13
(54)

0.98
(25)

(9.5)

0.31
(8)

0.37

1.26
(32)
0.08
(2)

4.23
(107.5)
1.02
(26)

0
0.39370.0006

BX460AM-A, BX460CM-A
Motor: BXM460M-A2
Weight: 3.3 lb. (1.5 kg)
d C157

1.12
(28.5)

0.63
(16)

1.12
(28.5)

0.43
(11)

0
0.

9 .5)
.0  0
 4 104
(

0
(830.035
)

1.59
(40.5)

2.13
(54)

1.18
(30)

3.54
(90)
0.335 (8.5)
4 Holes

0
(120.018
)

0.39
(10)

0
3.26770.0014

1.02
(26)

1.46
(37)
0.08
(2)

0.43
(11)

4.67
(119)

0
0.47240.0007

BX5120AM-A, BX5120CM-A
Motor: BXM5120M-A2
Weight: 4.8 lb. (2.2 kg)
d C158

Cable 0.31(8)
16 inch (400 mm) Length
555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length

1.22
(31)

Fits M4 Screw
555710R (MOLEX)
Cable 0.31(8)
16 inch (400 mm) Length

B-22

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

)
(

0.335 (8.5)
4 Holes

3.70080.0014

0.08
(2)

M4/

1.12
(28.5)

Cable 0.31 (8)


16 inch (400 mm) Length

AXU

1.22
(31)

555706R(MOLEX)
555710R(MOLEX)

AXH

Cable 0.31 (8)


16 inch (400 mm) Length

0.91
(23)

0.39
(10)

5.91
(150)

0.30
(7.62) Pitch
0.20
(5) Max.

1.38
(35)

0.49
(12.5)

Insulated sheet

0.98
(25)

0.18
(4.5)

0.12
(3)
1.69
(43)

0.39
(10)

0.67
(17)
0.39
(10)

0.20
(5)

1.38
(35)
0.39
(10)
M3 P0.5
7 Places

0.12 0.008 0.370.008


(9.50.2)
(3 0.2)

 Driver Mounting Tab


(2 pieces included)

0.24
(6.2)

5.51
(140)

6.93
(176)

5.12
(130) 3.50
(89)

M4

1.57 (40)

Knob
Dial plate
1.57 (40)

Insulated sheet
1.57 (40)

M3 P0.5
2 Places

(20)

0.12
(3)
Potentiometer

Before Using a
Speed Control
System

0.20
(5)

0.79

1.77
(45)

0.63
(16) Max.

0.79
(20)
0.11 (2.8)

1.57 (40)

4.72
(120)

0.39
(10)

0.12
(3)

1.57 (40)
0.30 (7.5)

US

0.39
(10)
0.55
(14)

0.59 (15)
M4 P0.70.24 (6)
0.02 (0.5) (Screw)
Brass insertion

ES

0.98
(25)
0.71
(18)

1.18 (30) Min.


0.37 (9.5)
0.008 (0.2)

M3
7 Places

0.98
(25)
1.77
(45)

0.14 (3.5)
Countersink 2 Places

 Control Module (Sold Separately)


OPX-1A
Weight: 0.15 lb. (0.07 kg)
5.45
(138.5)

Dimensions B-17

Connection and Operation B-24

0.5
45 0

1.770.02
0

0.67
0.12 (17) 0.55
(3)
(14)
1.75
(44.5)

1.89
(48)

5.59
(142)

(for secure attachment)

5.470.02
0
(1390.5
0 )

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-23

AC Motor Systems

 External Speed Potentiometer (included)

BXD30A-A, BXD60A-A, BXD120A-A, BXD200A-A,


BXD30A-C, BXD60A-C, BXD120A-C, BXD200A-C, BXD400A-S, BXD400B-S
Weight: 1.8 lb. (0.8 kg)
d C141

BHF

 Driver

Brushless DC Motor Systems


DC Input
AC Input

0.63
(16)

FBL2

0.43
(11)

BX

1.59 2.13
(40.5) (54)

1.18
(30)

02

0.

2 5)
.7  0.
 4 120
(

(9400.035)

0.39
(10)

Introduction

1.02
(26)

1.46
(37)

0
140.018

0.55120.0007

4.09 (

0.51
(13)

5.91
(150)

Speed Control Systems

BX6200AM-A, BX6200CM-A
BX6400SM-A
Motor: BXM6200M-A
BXM6400M-A
Weight: 7.7 lb. (3.5 kg)
d C184

Speed Control Systems

 Connection and Operation

 Input and Output Signals


Internal Potentiometer

LED Display

Terminal

Deceleration Time Potentiometer

Control Module Connector

Encoder Connector

Speed Control

Mode

Mode

Mode

CW

CW

START

CCW

CCW

HOME-LS

M0

M0

M0

NC

M1

M1

NC

M2

M2

FREE

FREE

FREE

BRAKE/ACL

BRAKE/ACL

BRAKE/ACL

IN-COM

IN-COM

IN-COM

Input

4
Motor Connector

With Control Module

Speed Control

Number

Acceleration Time Potentiometer

Standard Model
Signal

7
Regeneration Unit Terminals

Position Control

Input
Signal

8
Input/Output Signal
Connector

Common
9

Power Connection Terminals

10
Protective Earth Terminal

11

Analog
Input

 LED Display

14

The BX Series offers a wide range of protection functions.


As shown in the table below, the protection function that is
currently active can be identified from the number of LED
blinks. By counting the number of blinks, the host controller
can determine the type of alarm.

L
ALM

12
13

H
M

Output

15

BUSY/ALP

ALM
ALM
BUSY (TLM)/ALP BUSY (TLM)/ALP

ASG

ASG

ASG

BSG

BSG

BSG

OUT-COM

OUT-COM

OUT-COM

Output
16

Signal
Common

The BUSY output can be changed to the torque-limiting output only when a
torque limit is set. Details of Input and Output SignalsPage B-27

 LED Display
Display

Color

Function

Operation

Green

Power Input Indication

When current is applied

Condition

Alarm

Red

Alarm Output Indication

When the protection function


has activated

 Alarm Functions
Number of
ALARM LED
blinks
2
3
4
5
6
7
8
9

Protection

Cause

Function
Overload

Load in excess of the rated torque is applied to the

protection

motor for about five seconds or more.

Overvoltage Primary voltage of the driver inverter has exceeded


protection

the upper limit of the specified voltage range.

Excessive

The motor in the position control mode cannot

displacement follow the command during operation.


Overcurrent Excessive current has flowed to driver inverter
protection

power element.

Excessive

The speed has exceeded 4000 r/min on the motor

speed
EEPROM
data error
Encoder
failure

shaft.
The data has been corrupted.
A problem has occurred with the feedback signal of
the encoder.

Low voltage Power supply voltage has dropped below the


protection

specified voltage range.

The position control mode is enabled when the control module


(OPX-1A) is connected.

B-24

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

Speed Control Systems

 Connection Diagrams
 Standard Model
CN4
OFF

ON : CW Start
OFF : Stop
ON : CCW Start
OFF : Stop

ON
OFF
ON
OFF
ON

ON : External Potentiometer
OFF : Internal Potentiometer

 CW Input

Connector
CN3

 CCW Input
Motor Cable

 M0 Input

 M2 Input
OFF

OFF

 FREE Input

M Input

Busy Output : [ON] when motor is operating

Terminal Block for


Regeneration Unit

L1

L2

L3

NC

L Input

NC(L1)

ALM Output

L(L2)

 BUSY Output

N(L3)

 ASG Output

Speed Output BSG

 BSG Output
 OUT-COM

GND

ON
OFF

Speed Data Selection Input

ON
OFF
OFF

ON : Motor Excitation Canceled


OFF : Motor Operation Enabled
ON : Operation1
OFF : Instantaneous Stop

ON
ON
ON

OFF

Connect the external potentiometer


(supplied) or External DC Voltage.
See page B-29 for details.

Busy Output : [ON] when motor is operating

 M1 Input

Shield wire

Encoder Cable

 FREE Input
 BRAKE Input
RG

H Input Input

RG

M Input

NC

L Input

NC(L1)

ALM Output

L(L2)

 BUSY Output

N(L3)

Speed Output ASG

 ASG Output

Speed Output BSG

 BSG Output

GND

Motor Cable
Connector
CN2 2

 M2 Input

Analog

1
Alarm Output : [OFF] when Output

 CCW Input
 M0 Input

IN-COM
3

Connector
CN3 2

Terminal Block for


Regeneration Unit

Terminal Block for


Power-Supply Input 2
2 See the connection diagram of the standard model
for the motor connection and terminal block.

 OUT-COM
Ground [wire size: AWG18 (0.75 mm2) or larger]

Before Using a
Speed Control
System

ON
OFF
ON
OFF

 CW Input

US

ON : CW Start
OFF : Stop
ON : CCW Start
OFF : Stop

ES

CN4
OFF

Notes:
If it is necessary to extend the distance
between the motor and driver, be sure to use
an extension cable or flexible cable (sold
separately).
Use one of the following cables for the powersupply line:
Single-Phase 100-115 VAC, 3-core cable
[conductor cross-sectional area: AWG18 (0.75
mm2) or more]
Single-Phase 200-230 VAC, 3-core cable
[conductor cross-sectional area: AWG18 (0.75
mm2) or more]
Three-Phase 200-230 VAC, 4-core cable
[conductor cross-sectional area: AWG18 (0.75
mm2) or more]
When wiring the control I/O signal lines, keep
a minimum distance of 30 cm from power
lines (AC line, motor line and other largecurrent circuits). Also, do not route the control
I/O signal lines in the same duct or piping as
that is used for power lines.
Cables for the power-supply lines and control
I/O signal lines are not supplied with the
product. Provide appropriate cables
separately.
When grounding the driver, connect the
ground wire to the Protective Earth terminal
(M4) and connect the other end to a single
point using a cable with a size of AWG 16
(1.25 mm2) or greater.

Connection Diagram using the OPX-1A Control ModulePosition Control ModesPage B-26

Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-25

AC Motor Systems

 Using the OPX-1A Control Module Speed Control Modes

BHF

Ground [wire size: AWG18 (0.75 mm2) or larger]

1 When operating motor,


BRAKE input should be turned ON.

AXH

Speed Output ASG

Terminal Block for Power-supply input


Power-Supply
Single-Phase 100-115 VAC 15%/10%, 50/60 Hz
Input
(Single-Phase 100-115 VAC input driver)
Single-Phase 200-230 VAC 15%/10%, 50/60 Hz
Or,
Three-Phase 200-230 VAC 15%/10%, 50/60 Hz
(Single-Phase/Three-Phase 200-230 VAC input driver)

AXU

Shield Wire

Alarm Output : [OFF] when Output

RG

NC

Brushless DC Motor Systems


DC Input
AC Input

RG

FBL2

Analog

H Input Input

Connect the external potentiometer


(included) or external DC Voltage.
See page B-29 for details.

Single-Phase 200-230 VAC


Single-Phase
100-115 VAC input Three-Phase 200-230 VAC input

 BRAKE Input
IN-COM

Ground
(wire size: 0.75 mm2 or larger)

BX

1 When operating motor,


BRAKE input should be turned ON.

ON
ON

Motor cable

Encoder Cable

Introduction

 M1 Input

ON : Motor Excitation Canceled


OFF : Motor Operation Enabled
ON : Operation1
OFF : Instantaneous Stop

Encoder cable

Connector
CN2

 Power Supply Terminals

OFF

ON : Positioning Operation Start

ON
ON

OFF : Mechanical Home Detection

OFF
OFF
ON
OFF

Positioning Data Selection Input

ON
OFF
OFF

ON : Motor Excitation Canceled


OFF : Motor Operation Enabled
ON : Operation1
OFF : Instantaneous Stop

ON
ON
ON

OFF

1 When operating motor,


BRAKE input should be turned ON.

 START Input

Connect the External Potentiometer


(included) or External DC Voltage.
See page B-29 for details.

Motor Cable

 M0 Input

Connector
CN2 2

 M1 Input
 M2 Input

Encoder Cable

 FREE Input
 BRAKE Input

Analog

1
Alarm Output : [OFF] when output

Shield wire

Busy Output : [ON] when motor is operating

Insulated ring terminal

 HOME Input

IN-COM
3

Connector
CN3 2

RG
RG

M Input

NC

L Input

NC(L1)

ALM Output

L(L2)

 BUSY Output

N(L3)

 ASG Output

Speed Output BSG

 BSG Output

0.35 inch (9 mm) min.

When using a crimp terminal for connection, use one of


the terminals listed below. The applicable crimp terminal
varies, depending on the wire size.
When the following terminals are used, the applicable wire
size will be between AWG 26 and 18.

Terminal Block for


Regeneration Unit

Terminal Block for


Power-Supply Input 2
2 See the connection diagram
of the standard mdel for the
motor connection and terminal
block.

 OUT-COM

GND

0.35 inch (9 mm) min.

0.13 inch (3.2 mm) min.

 I/O Terminals (CN4)

H Input Input

Speed Output ASG

0.13 inch
(3.2 mm) min.

Insulated fork terminal


0.24 inch (6.2 mm) max.

CN4

0.24 inch (6.2 mm) max.

Speed Control Systems

 Terminals

 Using the OPX-1A Control Module Position Control Mode

Ground [wire size: AWG18 (0.75 mm2) or larger]

Manufacturer: Phoenix Contact


AI 0.25-6
Applicable wire size: AWG2624 (0.140.2 mm2)
AI 0.34-6
Applicable wire size: AWG22 (0.35 mm2)
AI 0.5-6
Applicable wire size: AWG20 (0.5 mm2)
AI 0.75-6
Applicable wire size: AWG18 (0.75 mm2)

 Driver Internal Circuits


 Input Circuit

 Output Circuit

The circled number located in front of each signal represents


the number of the corresponding I/O signal terminal.

The circled number located in front of each signal represents


the number of the corresponding I/O signal terminal.

 CW (START) Input 1
 CCW(HOME-LS) Input 1
 M0, M1, M2 Input 2
 FREE Input
3
 BRAKE/ACL Input

Inside of Driver
15 V
2.3 k

Inside of Driver
ALM output
 BUSY (TLM) /ALP Output1

 OUT-COM

IN-COM

4.5 to 26.4 VDC/40 mA or less

1 The CW and CCW inputs function in the speed control mode on the standard
model and when the OPX-1A control module is used.
The START and HOME-LS inputs function in the position control mode when
the OPX-1A control module is used.
2 The M0 input is the only operation data selection input available on the
standard model. The M0, M1 and M2 inputs function on the when the OPX1A control module is used.
3 This input functions as the BRAKE input during normal operation, and as the
ACL input when a driver protection is active.

1 This output functions as the BUSY output during normal operation, and as the
ALP output when a driver protection is active. When the OPX-1A control
module is used, the BUSY output can be changed to the TLM output.
Inside of Driver
 ASG Output
 BSG Output
 OUT-COM
4.5 to 26.4 VDC/40 mA or less

 Photocoupler State
The signal state represents the ON: Carrying current or
OFF: Not carrying current state of the internal
photocoupler rather than the voltage level of the signal.
Photocoupler state
Terminal level
Photocoupler state

B-26

H
L
OFF

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

ON

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

 Speed Control Data Selection (M0) Input


With the M0 input, the speed can be controlled by either the
external potentiometer or an external analog setting.

ON

ON

ON

BRAKE Input

ON : Operation
OFF : Instantaneous Stop
ON
ON : Internal Potentiometer
External Analog Setting OFF : External Analog Setting

Motor
behavior

CW Operation

CW Operation

The deceleration time potentiometer is effective upon speed change.


CW
operation
CCW
operation

US

CW
operation
CCW
operation

Before Using a
Speed Control
System

Deceleration time

Deceleration time

If the direction of rotation has been changed, acceleration and deceleration will
be performed at the rate set by time potentiometers.
Note:
The direction of rotation indicates the direction as viewed from the motor's output
shaft. With the pre-assembled gearmotor, the direction of rotation varies in
according to the gearhead ratio. See the table of permissible torques on page B-14
for details.

Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-27

AC Motor Systems

ON

Instantaneous Stop

ES

BRAKE
Input

Deceleration
Stop

Internal Potentiometer

ON

BHF

ON

Acceleration Time

AXH

M0 Input

Brushless DC Motor Systems


DC Input
AC Input

CW Input

ON

CCW
Input

Motor
Behavior

External Analog Setting

AXU

ON

CW
Input

ON

FBL2

This input functions in the speed control mode on the


standard model and when the OPX-1A control module is
used. When the BRAKE input is ON, motor operation is
enabled. If the CCW input is turned ON, acceleration and
operation are performed in the counterclockwise direction at
the rate set by the acceleration time potentiometer. If it is
turned OFF, the motor decelerates and the operation stops at
the rate set by the deceleration time potentiometer.

Speed Data
Internal Potentiometer

BX

 Counterclockwise Rotation (CCW) Input

MO
OFF

Introduction

This input functions in the speed control mode on the


standard model and when the OPX-1A control module is
used. When the BRAKE input is ON, motor operation is
enabled. If the CW input is turned ON, acceleration and
operation are performed in the clockwise direction at the rate
set by the acceleration time potentiometer. If it is turned OFF,
the motor decelerates and the operation stops at the rate set
by the deceleration time potentiometer.

Speed Control Systems

 Standard Model Input Signals


 Clockwise Rotation (CW) Input

Speed Control Systems

 Standard Model Output Signals


 Alarm (ALM) Output

 Motor Control Release (FREE) Input


When the photocoupler is turned ON, the motor excitation is
cancelled and the electromagnetic brake is released. The
FREE input is given the highest priority regardless of the
condition of other inputs. The FREE input functions even
when a protection function is activated.

 Brake (BRAKE)/Alarm Clear (ACL) Input


This input functions as the BRAKE input during normal
operation, and as the ACL input when a driver protection is
active.

The photocoupler turns OFF when a driver protection


function is active. When overload, overcurrent or other
abnormality is detected, the alarm signal is output and the
ALARM LED on the driver is blinked and the motor stops
naturally. The electromagnetic brake will be activated. To
reset the alarm signal output, remove the cause of the
problem and ensure the safety of the equipment and load.
Then turn on the ACL input or reconnect the power. When
reconnecting the power, turn off the power and then wait for
at least three seconds before turning it back on.

During Normal Operation (BRAKE Input)


When the BRAKE input is turned ON, motor operation is
enabled. If it is turned OFF, the motor is stopped
instantaneously. To start motor operation, be sure to set the
BRAKE input to ON.

ALARM

ON

ON

OFF

Alarm Actuation Normal Operation


Protection
Function

Normal

Abnormal

Normal

ALARM

ON

OFF

ON

ALARM LED

Unlit

blink

Unlit

ON

CW Input

ON

CCW Input

ON

ON

BRAKE Input

Pulse Signal
(Speed Pattern)

Instantaneous Stop

Rotation
Deceleration
Stop

CW Operation
Motor Behavior

Natural Stop

Note: The alarm output logic is opposite that of other signal outputs (positive logic
output).

CCW Operation

 Phase difference (ASG/BSG) Output


Upon Activation of a Protection Function (ACL Input)
The activated protection function is reset and the driver is
restarted. This input is used to reset protection functions
while power is supplied. Note, however, that if the protection
function is for overcurrent, EEPROM data failure, system
failure or encoder failure have been activated, they cannot be
reset. If any of these protection functions have been
activated, call our Technical Support Line or contact your
nearest Oriental Motor representative.
ACL Input

BRAKE Input

ACL Input

BRAKE Input

ON or OFF

ON

ON

Feedback pulses are output from the encoder (500 p/r). This
output is used when monitoring the motor speed and position
by connecting a counter, etc.
ASG

BSG
Rotation in CW Direction

Rotation in CCW Direction

0.5 s or more 0.5 s or more


Driver is
restarted
ALM Output

ON

ON

Turned OFF when ALM signal is output Within 0.5 s

B-28

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

20

40
60
80 100
Dial plate reading
External potentiometer dial plate
reading vs. speed characteristics

Upon Activation of a Protection Function (ALP Output)


If a one shot input (0.1s or more) is given to the rotational
direction or START input, the ALARM LED will blink a
number of times corresponding to the protective function that
has been activated. This blinking pattern will be repeated
every five seconds. This makes it possible for a PLC or other
controller to determine the type of protective function that
has been activated by counting the number of blinks.

Speed (r/min)

2000

Before Using a
Speed Control
System

Supplied Signal Line(1 m)

H
M
L

1000

Shield Wire
0

1
2
3
4
5
DC voltage [V]
DC voltage vs. speed characteristics

Note:
When setting speeds using the external potentiometer or via external DC voltage,
be sure to use the supplied signal line (3.3 mm O.D.1 m). Connect the shield
wire for the signal line to terminal L. Ensure proper connection on the external
potentiometer or external DC voltage side so that the shield wire will not contact
with another terminal. The input impedance between terminals M and L is approx.
15 k.

Turned OFF when ALM signal is output

0.1 s or more
ON

CW Input

Max. 0.1 s

ALP Output

ON
Three
Times
0.1 s 0.1 s 0.1 s 0.1 s 0.1 s
ALP output ends
Example: Three outputs (overvoltage protection)

Dimensions B-17

ON

ON

Once

Twice

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-29

AC Motor Systems

US

3000

I/O

0 to 5 VDC
CCW Operation

ES

Driver

BHF

When the motor speed needs to be set using external DC


voltage, connect as follows. In this case, set the M0 terminal
to "Photocoupler ON."

External DC Voltage

Motor Behavior

ON

Shield Wire

AXH

ON

CW Operation

ALM Output

1000

AXU

ON

H
M
L

 Speed Setting via External DC Voltage

ON

BUSY Output

Speed (r/min)

3
3

2000

Brushless DC Motor Systems


DC Input
AC Input

1
1

ON

BRAKE Input

Driver
I/O

Supplied signal line(1 m)

CCW Input

3000

FBL2

ON

CW Input

External Potentiometer
(included)
(20 k)

BX

During Normal Operation (Busy Output)


Speed control mode: The photocoupler turns ON during
motor operation.
Position control mode: The photocoupler turns ON during
rotation, and turns OFF upon stopping at the set stop
position.

When the motor speed is to be set remotely, connect the


supplied external potentiometer as shown below. When the
external potentiometer is used, set the M0 terminal to
"Photocoupler ON."

Introduction

This output functions as the BUSY output during normal


operation, and as the ALP output when a driver protection
function is active. When the torque-limiting function is set
when the OPX-1A control module is used. This output can
be changed to the TLM output, which indicates that the
torque limit has been reached.

 Using the External Potentiometer (included)

Speed Control Systems

 Busy (BUSY) [Torque-Limiting (TLM)]/Alarm


Pulse (ALP) Output

Speed Control Systems

OPX-1A Control Module Speed Control Modes


Input/Output signals and operation for speed control when using the OPX-1A control module are as follows:
 Input Signals
Clockwise Rotation (CW) Input (same as Standard ModelPage B-27)
Counterclockwise Rotation (CCW) Input (same as Standard Model Page B-27)
 Output Signals (same as Standard Model Page B-28)
 Operation Data Selection
The M0, M1 and M2 inputs will function. A maximum of eight
different data sets can be selected.
M0

M1

M2

OFF

OFF

OFF

Speed data number in speed control or position control mode


No. 0 (internal potentiometer or digital setting)

ON

OFF

OFF

No. 1 (external analog setting or digital setting)

OFF

ON

OFF

No. 2 (digital setting)

ON

ON

OFF

No. 3 (digital setting)

OFF

OFF

ON

No. 4 (digital setting)

ON

OFF

ON

No. 5 (digital setting)

OFF

ON

ON

No. 6 (digital setting)

ON

ON

ON

No. 7 (digital setting)

OPX-1A Control Module Position Control Mode


Input/Output signals and operation for position control when using the OPX-1A control module are as follows:

 Input Signals
Start (START) Input

Continuous Operation

This input functions in the position control mode when the


OPX-1A control module is used. It starts the positioning,
continuous, return to mechanical home or return to electrical
home operations. Operation will start when the START input
is turned ON after selecting the operation data via the
combination of M0, M1 and M2 inputs.
Data No. 0, 1: Positioning operation data / Continuous
operation data
Data No. 2 to 5: Positioning operation data
Data No. 6: Return to electrical home operation
Data No. 7: Return to mechanical home operation

START Input

10 ms or more

No. confirmation

M0M2 Input

0.5 ms or more

BUSY Input

OFF

ON


Speed

Acceleration Time

Deceleration Time

When the digital independent torque-limit function is set, the data numbers will
be reflected as necessary even during an index operation.

10 ms or more
ON

START Input

10 ms or more 3

10 ms or more 2

BRAKE Input 1

ON

10 ms or more

Positioning Operation

M0M2 Input

OFF

Data No. Confirmation

Data No. Confirmation

ON
5 ms or more

BUSY Output

ON

1 The motor stops when the BRAKE input is turned OFF. Before starting motor
operation, be sure to turn the BRAKE input to ON.
2 Input the operation data confirmation signal at least 10 ms before the input of
START signal.
3 When confirming the data number for the next travel amount following input of
the START signal, input the confirmation signal at least 10 ms after the input of
that signal.

B-30

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

Mechanical Home Sensor (HOME-LS) Input

The M0, M1 and M2 inputs will function. The particular


combination of these inputs selects travel amount data
during positioning or continuous operation, as well as the
return to mechanical or electrical home operation. The speed
follows the settings in the table below.

The HOME-LS input functions in the position control mode


when the OPX-1A control module is used. It is used during
the return to mechanical home operation.

Travel amount data number in position control mode

OFF

OFF

OFF

ON

OFF

OFF

OFF

ON

OFF

No. 2 (digital setting) Positioning operation 2

ON

ON

OFF

No. 3 (digital setting) Positioning operation 3

No. 0 (digital setting) Positioning operation 0 /


Continuous operation 0
No. 1 (digital setting) Positioning operation 1 /
Continuous operation 1

OFF

ON

No. 4 (digital setting) Positioning operation 4

ON

OFF

ON

No. 5 (digital setting) Positioning operation 5

OFF

ON

ON

Return to electrical home operation

ON

ON

ON

Return to mechanical home operation

Mechanical home detection method: 1-sensor mode (contact B input)


Starting direction of home detection: May be set as CW or CCW
Speed Input in data No. 7:
No slow-start/slowdown time is set.
Detection

FBL2

OFF

The mechanical home sensor (HOME-LS input) installed on


the equipment is detected with the motor operated in the set
detection start direction. Upon detection of the home sensor,
the motor reverses its direction and stops at a position just
outside the range of the home sensor.

AXU

No. 0 and No. 1 allow the switching of positioning operation and continuous
operation.

Sensor non-detection

US

 Output Signals (same as Standard ModelPage B-28)

ES

Note:
Install the home sensor (HOME-LS) before the stroke-end sensor on the detection
starting side.

Before Using a
Speed Control
System

Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-31

AC Motor Systems

Sensor
Detection

BHF

Mechanical
Stroke End

(1) Sensor detection operation


(2) Move outside the sensor range
and set the position as home.
Mechanical
Stroke End
ON

AXH

HOME-LS

Brushless DC Motor Systems


DC Input
AC Input

M2

BX

M1

Introduction

M0

Return to Mechanical Home Operation

Speed Control Systems

Operation Data Selection (M0, M1, M2) Inputs

Speed Control Systems

 Torque-Limiting Function When Using the OPX-1A Control Module


The BX Series permits the setting of a motor output torque limit when the OPX-1A control module is used in both the speed
control mode and position control mode. The torque limit is set relative to the peak torque being 100 percent. When torque needs
to be limited continuously during push-motion operation or gravitational operation, set the limit to 50 percent or less. Calculate
the output torque for the pre-assembled gearmotor based on the applicable speed and torque, using the speed vs. torque limit
characteristics graphs and formulas shown below.
Gearhead output shaft speed NGMotor speed1 / Gearhead ratio
Gearhead output shaft torque TGMotor torqueGearhead ratio0.9 (coefficient)

 Speed Torque Limit Characteristics (Reference Values)


BX230-A/BX230-
BX230M-A/BX230M-

BX460-A/BX460-
BX460M-A/BX460M-
0.6

0.3

80

40

0.05
0

100

40%
30%
20%
10%

1000

100%
90%
80%
70%

70%
60%
50%
40%
30%

60%
50%

Rated Torque

20%
10%

0.1

20%
10%

2000
Speed [r/min]

100%

Torque [oz-in]

Torque [Nm]

90%
80%

100

70%
60%

90%

3000

40%
30%
20%
10%

100

BX6400S-A
BX6400SM-A

100%

Peak Torque

90%

60%
50%

60%
50%
40%

40%
30%
20%

30%
20%

20%

10%

10%

10%

Rated Torque

2000
Speed [r/min]

1.5

40%
30%

300

70%

60%
50%

100

40%

30%
20%

20%

30%
20%
10%

10%

10%

100

50%
40%

10%

1000

200
80%

80%
70%

60%
50%

60%
50%

40%
30%

40%
30%

20%
10%

20%
10%

1000

Rated Torque

2000
Speed [r/min]

1.5
1

100

60%

60%
50%
40%

50%
40%
30%
20%
10%

30%
20%
10%

100%
90%
80%
70%
60%
50%

Rated Torque

2000
Speed [r/min]

40%
30%
20%
10%

3000

100

80%
70%
60%
50%
40%
20%
30%
20%
10%

Peak Torque

Rated Torque

2000
Speed [r/min]

100%
90%
80%
70%
60%
50%
40%
30%
20%
10%

3000

Combination type

300

200

100%

100%
90%

90%

80%
70%

100%
90%
80%
70%

80%
60%

150

70%

100

60%

40%

50%
40%
30%
20%
10%

30%

50

3000

1000

100%
90%

350

0.5
0

70%

70%

250

Peak Torque

100%
90%
80%

150

100%
90%
80%
70%
60%
50%
40%
30%
20%

70%

90%

BX6400S-
BX6400SM-

100%
90%
80%
70%
60%
50%
40%
30%

60%

200

80%

80%
70%

100%

50

Torque [Nm]

Torque [oz-in]

Torque [Nm]

400

100

Peak Torque

90%

300

100%
100%
90%
80%

30%
20%
10%

0.5

3000

Round Shaft

90%

50%
40%

100%

90%

350

2.5

30

250

4
500

60%

2
100%
90%
80%
70%
60%
50%

80%
70%

1000

40

100%

BX6200-A/BX6200-
BX6200M-A/BX6200M-

80%
70%

50%

50

0.2
0

100%

80%
70%

10

Torque [Nm]

150

50

20

2.5

0.4

0.2

40%

1.2

0.6

0.3

30%

BX5120-A/BX5120-
BX5120M-A/BX5120M-

0.8

0.4

90%

60
Torque [oz-in]

40%
30%
20%
10%

10

70%
60%
50%

90%
80%

100%

70

Torque [oz-in]

0.1

20

80%

0.5

Peak Torque

Torque [oz-in]

0.15

90%
80%
70%
60%
50%

100%
90%

100%

Torque [Nm]

0.2

100%

30
Torque [oz-in]

Torque [Nm]

0.25

100

50%

20%
10%

1000

60%
50%
50%
40%

Peak Torque

Rated Torque

30%
20%
10%

2000
Speed [r/min]

100%
90%
80%
70%
60%
50%
40%
30%
20%
10%

3000

Note:
An error of up to approximately 20 percent may occur between the set value and generated torque due to the speed setting, power-supply voltage and distance of motor cable
extension. Repeatability under the same condition is approximately 10 percent. We recommend that the torque limit be set to approximately 20 percent or more.
Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name.

B-32

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-10

System Configuration B-11

Specifications B-12

Characteristics B-16

 Standard Round Shaft Type

 Standard Combination Type


Model
BX230A-
BX230C-
BX460A-
BX460C-
BX5120C-
BX6200A-
BX6200C-

BXM230-GFH2
BXM460-GFH2
BXM5120-GFH2

GFH2G
GFH4G
GFH5G

BXM6200-GH

6GHK

BXM6400-GH

6GHK

Driver Model
BXD30A-A

BX230A-A

BXD30A-C

BX230C-A

BXD60A-A

BX460A-A

BXD60A-C

BX460C-A

BXD120A-A

BX5120A-A

BXD120A-C

BX5120C-A

BXD200A-A

BX6200A-A

BXD200A-C

BX6200C-A

BXD400B-S

BX6400S-A

Model

Driver Model
BXD30A-A

Motor Model
BXM230-A2

BXD30A-C
BXD60A-A

BXM460-A2

BXD60A-C
BXD120A-A

BXM5120-A2

BXD120A-C
BXD200A-A

BXM6200-A

BXD200A-C

BXM6400-A

BXD400A-S

BX

BX6400S-

Gearhead Model

Introduction

BX5120A-

Motor Model

Speed Control Systems

 Combinations of Gearhead, Motor and Driver

BX230CM-
BX460AM-
BX5120AM-
BX5120CM-

BX6400SM-

BXM460M-GFH2
BXM5120M-GFH2

GFH2G
GFH4G
GFH5G

BXM6200M-GH

6GHK

BXM6400M-GH

6GHK

Motor Model

BX230AM-A

BXD30A-C

BX230CM-A

BXD60A-A

BX460AM-A

BXD60A-C

BX460CM-A

BXD120A-A

BX5120AM-A

BXD120A-C

BX5120CM-A

BXD200A-A

BX6200AM-A

BXD200A-C

BX6200CM-A

BXD400B-S

BX6400SM-A

Driver Model
BXD30A-A

BXM230M-A2

BXD30A-C
BXD60A-A

BXM460M-A2

BXD60A-C
BXD120A-A

BXM5120M-A2

BXD120A-C
BXD200A-A

BXM6200M-A

BXD200A-C
BXD400A-S

BXM6400M-A

ES

Enter gear ratio in the box () within the model name.

 For Encoder

Encoder Side

AWG 18 White

(4.2 0.3
0 )

AWG 22 White
0.1650.012
0

(4.20.3
0 )

0.87
(22.2)

0.96
(24.3)

1.18
(30)

11.8 (300)
0.24
(6)

0.57
(14.5)
0.46
(11.6)

0.47
(12)

7.17 (182)
6.50 (165)
5.91 (150)

0.04
(1) 0.79
(20)

Motor Side

0.1650.012
0

0.54
(13.8)

0.63
(16)

CC-SBF: 0.31 (8)


CC-SBR: 0.35 (9)
Driver Side

EPRC-400P, RGB100
Weight: 0.55 lb. (0.25 kg)
d C194

1.65 (42)
1.10 (28)

0.47
(12)
0.87
(22)

0.57
(14.5)
0.46
(11.6)

 Regeneration Unit

Before Using a
Speed Control
System

 Extension Cable / Flexible Extension Cable


 For Motor

US

 Accessories (Sold Separately)

CC-SBF: 0.31 (8)


CC-SBR: 0.39 (10) Driver Side

R:150
302F (150C) (NC)

: AWG 18x2

Connect to RG Terminal

: AWG 22x2

Thermal Protector

EPRC-400P  400

Extension Cable

Flexible Extension Cable

Regeneration Unit

Model

Length
ft. (m)

Model

Length
ft. (m)

Model

CC01SBF

3.3 (1)

CC01SBR

3.3 (1)

EPRC-400P

CC02SBF

6.6 (2)

CC02SBR

6.6 (2)

CC03SBF

9.8 (3)

CC03SBR

9.8 (3)

CC05SBF

16.4 (5)

CC05SBR

16.4 (5)

CC07SBF

23.0 (7)

CC07SBR

23.0 (7)

CC10SBF

32.8 (10)

CC10SBR

32.8 (10)

CC15SBF

49.2 (15)

CC15SBR

49.2 (15)

CC20SBF

65.6 (20)

CC20SBR

65.6 (20)

Applicable Product
BX230 (30 W)
BX460 (60 W)
BX5120 (120 W)

RGB100

BX6200 (200 W)
BX6400 (400 W)

Both extension cable and flexible cable are combined with cables for motor and encoder.
Dimensions B-17

Connection and Operation B-24

Motor and Driver Combinations B-33

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-33

AC Motor Systems

BX6200CM-

BXM230M-GFH2

Model

Driver Model
BXD30A-A

BHF

BX6200AM-

Gearhead Model

AXH

BX460CM-

Motor Model

AXU

Model
BX230AM-

FBL2

 Round Shaft with Electromagnetic Brake

 Combination Type with Electromagnetic Brake

Brushless DC Motor Systems


DC Input
AC Input

Enter gear ratio in the box () within the model name.

Speed Control Systems

Brushless DC Motor Systems

FBL2 Series
The FBL2 Series consists of a high performance, compact,
brushless DC motor and driver. This product is available with
75 W (1/10 HP) and 120 W (1/6 HP) output power.
For easy installation, the combination type (pre-assembled
gearmotors) comes with the motor and gearhead already
assembled.
Combination Type (Pre-assembled Gearmotors)
The combination type (pre-assembled gearmotors) come with the
motor and its dedicated gearhead already assembled. This simplifies
installation in equipment. Motors and gearheads are also available
separately so they can be on hand to make changes or repair.

 Features

 Compact and High Power

 Wide Range of Speed Control

The use of brushless DC motor greatly reduces the total


motor length while achieving high power. The FBL2 outputs
a high power of 120 W (1/6 HP) with a frame size of 3.54 in.
sq. (90 mm sq.) and a total length of 3.15 in. (80 mm),
allowing to easily downsize applications.

In addition to offering a wide speed control range from 300


r/min to 3000 r/min, the motor generates constant torque
across the entire speed range.

 Acceleration and Deceleration Function


The driver is provided with an acceleration/deceleration
function which makes it possible to smoothly start and stop
the motor.

3.54 in.
( 90 mm)

Output
Power
120 W (1/6 HP)

 High Strength Gearheads

3.15 in. (80 mm)

Pre-assembled gearmotors use specifically designed high


strength GFB gearheads, providing torque of up to 260 lb-in
(30 Nm).

FBL5120

 Excellent Speed Stability


The FBL@ Series offers excellent speed fluctuation
characteristics. Speed fluctuation is only minimally affected
by the load.
Speed regulation: with load 1% maximum,
with voltage 1% maximum,
with temperature 1% maximum

 Safety Standards and CE Marking


Standards
UL1004
CSA C22.2 No.100
Motor

EN60950
EN60034-1
EN60034-5
UL508C

Driver

CSA C22.2 No.14

EN60950

Certification Body

Standards File No.

UL

E62327

DEMKO

124888

Conform to EN/IEC Standards


UL

E171462

DEMKO

131974

CE Marking

Low Voltage Directives

The three-phase 200-230 VAC type conforms to EN standards.


Details of Safety StandardsPage G-2
When the system is approved under various safety standards, the model names in the motor and driver nameplates are the approved
model names.
List of Motor and Driver Combinations Page B-43

B-34

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-34

System Configuration B-35

Specifications B-36

Characteristics B-37

Speed Control Systems

 System Configuration

Driver

AC
Power Supply

FBL2 Series

2 Required when the


drivers built-in power
supply is not used.

(Not Supplied)
BHF
ES

The system configuration shown is an example. Other configurations are available.


US
Before Using a
Speed Control
System

 Product Number Code

FBL 5 75 A W - 5
Number: Gear Ratio
A: Round Shaft Type

W: Meets Safety Standards


Voltage A: Single-Phase 100-115 VAC
C: Single-Phase 200-230 VAC
Output Power 75: 75 W (1/10 HP)
S: Three-Phase 200-230 VAC
120: 120 W (1/6 HP)
Series Motor Frame Size 5: 3.54 in. sq. (90 mm sq.)
FBL : FBL2Series

 Product Line

 Combination Type
Output Power
HP
W

Power Supply Voltage

 Round Shaft Type


Model

Single-Phase 100-115 VAC FBL575AW-


1/10

75

Single-Phase 200-230 VAC FBL575CW- 


Three-Phase 200-230 VAC FBL575SW- 
Single-Phase 100-115 VAC FBL5120AW- 

1/6

120

Single-Phase 200-230 VAC FBL5120CW-


Three-Phase 200-230 VAC FBL5120SW- 

Gear Ratio
5, 10, 15, 20,
30, 50, 100, 200
5, 10, 15, 20,
30, 50, 100, 200
5, 10, 15, 20,
30, 50, 100, 200
5, 10, 15, 20,
30, 50, 100, 200
5, 10, 15, 20,
30, 50, 100, 200
5, 10, 15, 20,
30, 50, 100, 200

Output Power
HP
W
1/10

75

1/6

120

Power Supply Voltage

Model

Single-Phase 100-115 VAC


Single-Phase 200-230 VAC
Three-Phase 200-230 VAC
Single-Phase 100-115 VAC
Single-Phase 200-230 VAC
Three-Phase 200-230 VAC

FBL575AW-A
FBL575CW-A
FBL575SW-A
FBL5120AW-A
FBL5120CW-A
FBL5120SW-A

Enter the gear ratio in the box () within the model name.

Dimensions B-38

Connection and Operation B-40

Motor and Driver Combinations B-43

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-35

AC Motor Systems

1 A flexible extension cable is available for


FBL@ Series. It is most suitable for uses
where the cable is bent, twisted or
rotated. (Page B-44)

(Not Supplied)

AXH

24 VDC
Power Supply2

AXU

External
Speed
Potentiometer
(Included)

FBL2

Programmable (Not Supplied)


Controller

Brushless DC Motor Systems


DC Input
AC Input

Extension Cables1 (Accessories)


(Page B-44)

DIN Rail Mounting Plate


(Accessories)
(Page A-217)

BX

Combination Type
(Pre-assembled Gearmotor)

Motor Speed Indicator (Accessories)


Not a standard certified product
(Page A-214)

Flexible Couplings
(Accessories)
(Page A-208)

Introduction

Mounting Brackets
(Accessories)
(Page A-204)

Speed Control Systems

RrDC

 Specifications
Model

Combination Type

FBL575AW-

FBL575CW-

FBL575SW-

FBL5120AW- FBL5120CW- FBL5120SW-

Round Shaft Type

FBL575AW-A

FBL575CW-A

FBL575SW-A

FBL5120AW-A FBL5120CW-A FBL5120SW-A

HP (W)

Rated Output Power

Single-Phase

Voltage
Power Source

1/10 (75)
Single-Phase

Three-Phase

1/6 (120)
Single-Phase

Single-Phase

Three-Phase

100-115 VAC10% 200-230 VAC10% 200-230 VAC10% 100-115 VAC10% 200-230 VAC10% 200-230 VAC10%

Frequency

50/60 Hz

Rated Input Current

2.3

1.4

0.75

3.0

1.8

1.0

Maximum Input Current A

2.6

2.0

1.2

3.8

2.7

1.6

Rated Torque

oz-in (Nm)

35

(0.25)

56

(0.4)

Starting Torque

oz-in (Nm)

45

(0.32)

71

(0.5)

Permissible Load Inertial J oz-in2 (10-4 kgm2)

20

(3.75)

30

(5.6)

r/min

Rated Speed

3000

r/min

Variable Speed Range

3003000
1% Max. (0rated torque, at 3000 r/min)

Load

1% Max. (Power supply voltage 10%, at 3000 r/min with no load)

Speed Regulation Voltage

1% Max. [32F122F (0C50C) at 3000 r/min with no load]

Temperature

The permissible load inertia specified above is only applicable for round shaft type. Permissible Load Inertia for Combination Type Page B-37
Enter the gear ratio in the box () with the model name.
The values for each item is for the motor only.

 Common Specifications
Item

Specifications
0.515 sec. (at 3000 r/min)

Acceleration/Deceleration Time
Speed Control Method

Any one of the following methods


1. By built-in potentiometer (1 piece) 2. By external potentiometer (20 k 1/4 W) 3. By DC voltage control (05 VDC)
Photocoupler Input

Input Signal

Input Impedance 4.8 k 24 VDC10%


Common to EXT. VR., CW, CCW, SLOW DOWN

Output Signal

Open Collector Output External Use Condition 26.4VDC, 10 mA Max.


Common to SPEED OUT, ALARM OUT
When the following are activated, the alarm signal will be output and the motor will come to a natural stop:
Overload Protection: Activated within approximately 5 seconds of the motor load exceeding rated torque.

Protection Functions1

Overheat Protection: Activated when the temperature of the heat sink inside driver exceeds approximately 194F (90C).
Overvoltage Protection: Activated when driving a load exceeding the permissible load inertia, or when motor speed is increased due to gravitational forces.
Undervoltage Protection: Activated when an input voltage to the driver is less than the specified voltage (10%).
Out-of-phase Protection: Activated when the sensor wire inside the motor cable is disconnected.

Motor Insulation Class2

Class E [248F (120C)]

Rating

Continuous

1 With the FBL2 Series, motor speed cannot be controlled in applications where the motor's shaft is turned by the load, as in lowering operations. Also, to prevent
damage to the driver during lowering operations, if the primary voltage of the driver's inverter exceeds the permissible value, the protection circuit engages and the motor
comes to a natural stop.
2 Motor insulation is recognized as Class A [221F (105C)] by UL and CSA standards.

 General Specifications
Item
Insulation Resistance

Dielectric Strength

Motor

Driver

100 M or more when 500 VDC megger is applied between the

100 M or more when 500 VDC megger is applied between the power supply input

windings and the frame under normal ambient temperature and

terminal and the Protective Earth terminal, between the power supply input terminal

humidity.

and I/O terminal after continuous operation under normal ambient temperature and humidity.

Sufficient to withstand 1.5 kV at 50 Hz applied between the windings

Sufficient to withstand 1.8 kV (3 kV) at 50 Hz applied between the

and the frame for 1 minute after continuous operation under normal

power supply input terminal and the Protective Earth terminal

ambient temperature and humidity.

(I/O terminal) for 1 minute after continuous operation under normal


ambient temperature and humidity.

Operating

32F122F (0C50C) (nonfreezing)

Ambient Temperature

Environmental Ambient Humidity


Conditions
Atmosphere
Degree of Protection

B-36

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

85% maximum (noncondensing)


No corrosive gases or dust
IP40

IP10

Features B-34

System Configuration B-35

Specifications B-36

Characteristics B-37

Unit  Upper values: lb-in/Lower values: N.m

60600

30300

20200

15150

10100

660

330

1.515

10

15

20

30

50

100

200

FBL575AW-

9.7

20

30

39

57

95

190

260

FBL575CW-

1.1

2.3

3.4

4.5

6.5

10.8

21.5

30

Speed Range r/min

Model

Gear Ratio

FBL575SW-
FBL5120AW-
FBL5120SW-

15.9

31

47

63

91

152

260

260

1.8

3.6

5.4

7.2

10.3

17.2

30

30

Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

BX

 Permissible Overhung Load and Permissible Thrust Load

67

300

90

400

1020

90

400

112

500

30200

112

500

146

650

33

150

AXH

AXU

FBL575AW-
FBL575CW-
FBL575SW-
FBL5120AW-
FBL5120CW-
FBL5120SW-

FBL2

Permissible Overhung Load


Permissible Thrust Load
Gear Ratio 0.39 in. (10 mm) from shaft end 0.79 in. (20mm) from shaft end
lb.
N
lb.
N
lb.
N

Enter the gear ratio in the box () within the model name.
BHF

 Round Shaft Type

29

130

33

150

FBL5120AW-A
FBL5120CW-A
FBL5120SW-A

36

160

38

170

ES

FBL575AW-A
FBL575CW-A
FBL575SW-A

US
Before Using a
Speed Control
System

Permissible Thrust Load: Avoid thrust loads as much as possible.


If thrust load is unavoidable, keep it to no more than half the motor weight.

 Permissible Load Inertia J for Combination Type

Unit  Upper values: oz-in2 /Lower values: 10-4 kgm2

10

15

20

30

50

100

200

FBL575SW-

137

550

1230

2200

4900

13700

13700

13700

FBL5120AW-

25

100

225

400

900

2500

2500

2500

Model
FBL575AW-

Gear Ratio

FBL575CW-

FBL5120CW-
FBL5120SW-
Enter the gear ratio in the box () within the model name.

 Speed Torque Characteristics

(The characteristics shown below are only applicable for the motors only.)

FBL5120AW-/FBL5120CW-/FBL5120SW-

FBL575AW-A/FBL575CW-A/FBL575SW-A

FBL5120AW-A/FBL5120CW-A/FBL5120SW-A

Starting Torque

0.4

[oz-in]

FBL575AW-/FBL575CW-/FBL575SW-
[Nm]

This region is used primarily when accelerating. When a load


that exceeds the rated torque is applied continuously for
approximately 5 seconds, overload protection is activated and
the motor comes to stop.

[oz-in]

Limited Duty Region

Continuous operation is possible in this region.

[Nm]

Continuous Duty Region

0.5

70

50

0.2

0.4
Limited Duty Region

40

0.3
0.2

20

Continuous Duty Region

0.1

Rated Torque

30

0.1

Dimensions B-38

2000
1000
Speed [r/min]

Rated Torque

40
30

Continuous Duty Region

20

10
0 300

Limited Duty Region

60
50

Torque

Torque

0.3

Starting Torque

3000

Connection and Operation B-40

10
0
0 300

Motor and Driver Combinations B-43

1000
2000
Speed [r/min]

3000

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-37

AC Motor Systems

Permissible Overhung Load


0.39 in. (10mm) from shaft end 0.79 in. (20 mm) from shaft end
lb.
N
lb.
N

Model

Brushless DC Motor Systems


DC Input
AC Input

 Combination Type
Model

Introduction

FBL5120CW-

Speed Control Systems

 Gearmotor Torque Table

Mounting screws are included with the combination type. Dimensions for screws Page B-133
Enter the gear ratio in the box () within the model name.

 Motor/Gearhead
FBL575AW-A, FBL575CW-A, FBL575SW-A (Round Shaft Type)
Motor: FBLM575W-A
Weight: 3.3 lb. (1.5 kg)
d A206

FBL575AW-, FBL575CW-, FBL575SW- (Combination Type)


Motor: FBLM575W-GFB
Gearhead: GFB5G
Weight: 6.6 lb. (3.0 kg) included gearhead
d A204A (GFB5G520)
A204B (GFB5G30100)
A204C (GFB5G200)

0.55
(14)

1.30
(33)

1.18
(30)

1.06
(27)

1.30
(33)

Housing: 555712R (MOLEX)


Cable 0.31 (8),
20 inch (500 mm) Length

Key and Key Slot (Scale 1/2)

0.9840.008
(250.2)

0.23620.0012
0
(60.03
)

0.335 (8.5) 4 Holes


.02

90
 4.0 40.5)
0
1

(

1.06
(27)
Housing: 555712R (MOLEX)
Cable 0.31 (8),
20 inch (500 mm) Length

0.1380.004
0
(3.50.1
0 )

0.23620.0012
0
(60.03
)

(The key is provided with the gearhead.)

GFB5G520: L = 1.77 (45)


GFB5G30100: L = 2.28 (58)
GFB5G200: L = 2.52 (64)

3.54 (90)

0
(830.035
)

0.02


4.09 0.5)
4
(10

1.57
(40)
0.55
(14)

2.24 (57) 1.46 (37)


0.39 (10)
0.08
(2)

0.335 (8.5) 4 Holes

0
3.26770.0014

3.54 (90)

0
0
0.39370.0006
(100.015
)

L
1.65 (42)
0.20 (5)
0.98
(25)

2.24 (57)
0.39 (10)

0.35 (9)

0.70870.0007 (180.018)
0.71 (18)

Speed Control Systems

 Dimensions Scale 1/4, Unit = inch (mm)

0.23620.0016
0
(60.040
0 )

 Motor/Gearhead
FBL5120AW-A, FBL5120CW-A, FBL5120SW-A (Round Shaft Type)
Motor: FBLM5120W-A
Weight: 5.5 lb. (2.5 kg)
d A207

1.30
(33)

0.02

1.18
(30)


4.09 0.5)
4
(10

1.06
(27)

3.54 (90)
0.335 (8.5) 4 Holes
.02

90
 4.0 40.5)
0
1

(

0
(830.035
)

1.46 (37)
0.08
(2)

0
3.26770.0014

3.15 (80)
0.39 (10)

0
0
0.47240.0007
(120.018
)

3.54 (90)
0.335 (8.5) 4 Holes

0.43(11)

L
1.65 (42)
0.20(5)
0.98
(25)

0.55
(14)

0.55
(14)

3.15 (80)
0.39(10)

0.70870.0007 (180.018)
0.71 (18)
1.57
(40)

FBL5120AW-, FBL5120CW-, FBL5120SW- (Combination Type)


Motor: FBLM5120W-GFB
Gearhead: GFB5G
Weight: 8.8 lb. (4.0 kg) included gearhead
d A205A (GFB5G520)
A205B (GFB5G30100)
A205C (GFB5G200)

1.30
(33)

Housing: 555712R (MOLEX)


Cable 0.31 (8),
20 inch (500 mm) Length

1.06
(27)
Housing: 555712R (MOLEX)
Cable 0.31 (8),
20 inch (500 mm) Length

0.9840.008
(250.2)

B-38

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

0.23620.0012
0
(60.03
)

(The key is provided with the gearhead.)

0.23620.0012
0
(60.03
)

0.23620.0016
0
(60.040
0 )

Features B-34

0.1380.004
0
(3.50.1
0 )

Key and Key Slot (Scale 1/2)


GFB5G520: L = 1.77 (45)
GFB5G30100: L = 2.28 (58)
GFB5G200: L = 2.52 (64)

System Configuration B-35

Specifications B-36

Characteristics B-37

Speed Control Systems

 Driver
FBLD75AW, FBLD75CW, FBLD75SW, FBLD120AW, FBLD120CW, FBLD120SW
Weight: 1.8 lb. (0.8 kg)
d A283
0.35 (9)

0.35 (9)
0.91 (23)

0.67 max. (17)

4.72 (120)

1.77 (45)

0.39 (10)

0.39 (10)

0.98 (25)

0.30 (7.62) Pitch


5.91 (150)

0.30 (7.62) Pitch


0.25 (6.32)

3.50 (89)

5.28 (134)

M4

M312 Places
M34 Places

0.79
(20)

0.12 (3)

0.98
(25)

0.39
(10)

0.14 (3.5) 4 Places Countersink

0.79
(20)
Before Using a
Speed Control
System

1.77 (45)

1.38 (35)

US

0.39 (10)

0.18 (4.5)

0.39 (10)
0.18 (4.5)

0.79 (20)

0.14 (3.5)
2 Places Countersink

0.39
(10)

ES

1.77 (45)
0.98 0.39 (10)
(25)

0.98 (25)

7.87 (200)
5.28 (134)

 External Speed Potentiometer (included) (Scale 1/2)


PAVR-20KZ
1.18 min. (30)
0.59 (15)

Potentiometer
Insulated sheet
1.57 (40)
t=0.02 (0.5)

Dimensions B-38

Knob
Dial plate
1.57 (40)
t=0.02 (0.5)

1.57 (40)
0.30 (7.5)

0.49
(12.5)
1.57 (40)

(20)

0.79

M4 P0.7 0.24 (6)


(Screw)

0.12
(3)

0.79
(20)
0.11 (2.8)

0.37 (9.5)

0.12 0.008 0.370.008


(9.50.2)
(3 0.2)

Connection and Operation B-40

Insulated sheet

Motor and Driver Combinations B-43

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-39

AC Motor Systems

0.39 (10)

1.22 (31)

1.77 (45)

BHF

0.79 (20)

 Driver Back Mounting Tab (included)

AXH

 Driver Base Mounting Bracket Tab


(1 set of 2 pieces included)

AXU

0.98
(25)

Brushless DC Motor Systems


DC Input
AC Input

2.32 (59)

FBL2

0.39 (10)

Metric Tap M3 P0.5


2 Places

BX

0.98
(25)

Introduction

0.25 (6.32)

0.24
(6)

Metric Tap M3 P0.5


7 Places

Speed Control Systems

 Connection and Operation


Built-in Potentiometer
Display Function
SPEED Built-in Speed Potentiometer
Potentiometer for
SS
Acceleration Time
0.515 sec. (at 3000 r/min)
SD
Potentiometer for
Deceleration Time
0.515 sec. (at 3000 r/min)

LED Display
Display Function
Lighting Condition
Power
POWER Indicator Lights when the power is ON.
When a load exceeding the rated torque is
applied to the motor for 5 seconds or more.
When the temperature of the heat sink
inside driver exceeds approximately 194F
(90C).
Alarm
When the motor is driving a load inertia
ALARM
Indicator
exceeding the permissible load inertia, or
when the motor shaft is turned by the load
(during lowering operations).
When an input voltage to the driver is less
than the specified voltage (10%).
When the sensor wire inside the motor cable
is disconnected.

For Motor Connector

Display
EXT.
INT.

I/O Power Supply Switch


Function and Operation
When controlling from a programmable controller or
other external power supply. (Factory setting)
When controlling with a relay or switch.
(Driver built-in power supply)

When the switch is set to EXT., the input circuit is insulated by the
photocoupler. However when the switch is set to INT., the input
circuit is not insulated, so the system will not work, even if an input
signal is input, unless GND is connected to a controller.

Power Supply Terminal Block

Display
INPUT COM
EXT. VR.
CW
CCW
SLOW DOWN
N.C.
H
M
L
GND
SPEED OUT

ALARM OUT

B-40

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-34

Input/Output Signal Terminal Block


Signal
Function and Operation
External power supply 24 VDC
Power Supply for
A connection is not necessary
Input Signals
when using the driver's built-in
power supply.
Speed Potentiometer Input signal for selecting built-in
or external speed potentiometer.
Selection Input
Input signal for selecting CW
CW Rotation Input rotation/stop.
Input signal for selecting CCW
CCW Rotation Input
rotation/stop.
Input terminal for decelerating
Deceleration Input
the motor to a stop.

Not used.
Used when controlling the speed
Speed Control Input by an external potentiometer or
DC voltage.
Common ground terminal for
Ground
input/output signals.
Used when monitoring the rate
Speed Signal Output
of rotation; 12 pulses are output
(Open-Collector Output) for each motor rotation.
This signal is output when a
protection function is activated.
Alarm Signal Output The ALARM LED lights and the
(Open-Collector Output) motor comes to a stop. To reset,
turn off the power for 5 seconds,
then turn the power on again.

System Configuration B-35

Specifications B-36

Characteristics B-37

Speed Control Systems

 Connection Diagrams
 FBL575AW, FBL575CW,

 FBL575SW, FBL5120SW

FBL5120AW, FBL5120CW
Driver

Driver

ALARM

S.D.

EXT.-INT.
INPUT 1
COM
EXT.VR. 2

Ground

ALARM 12
OUT

Alarm Signal Output

FG

EXT.-INT.
INPUT
COM 1
EXT.VR. 2

Speed
External Potentiometer
Potentiometer  ON:

Selection Input OFF: Internal Potentiometer
ON: CW Rotation
CW Signal Input  OFF: Stop

CW 3

Motor cable w/connector


20 inch 500 mm

CCW Rotation
CCW Signal Input  ON:
OFF: Stop
Slow Down
ON: Slow Down
 OFF: Normal
Signal Input

CCW 4
SLOW 5
DOWN
N.C. 6

3
2

M8
Three-phase
200-230 VAC10%
50/60 Hz

Speed Signal Output

Speed Potentiometer
20 k 1/4 W
(included)

L1

L 9

L2

GND 10
SPEED 11
OUT

Ground

ALARM 12
OUT

Alarm Signal Output

L3
FG

Speed Signal Output

BHF
ES

 Terminals

0.24 inch (6.2 mm) max.

0.13 inch min.


(3.2 mm)

0.35 inch (9 mm) min.

0.13 inch (3.2 mm) min.

Before Using a
Speed Control
System

0.24 inch (6.2 mm) max.

U-Shape Terminal with Insulation

0.35 inch (9 mm) min.

 Signal Input Timing Chart


Run/SpeedInput Signal Signal Select/Stop
Input

Run/ Change Direction/


Quick Reverse
Brake

Acceleration/
Deceleration
Brake

ON
OFF
ON
CCW
OFF
ON
SLOW DOWN OFF
CW

EXT.VR.

ON
OFF

CW
Motor

CW

US

Round Terminal with Insulation

CW

CW
CW

CCW

CW

All operations of run, stop, direction change, deceleration and instantaneous


stop can be controlled by the input signals of CW, CCW and SLOW DOWN.
If the CW input is set to ON, the motor rotates in a clockwise direction as viewed
from the shaft end of the motor; if the CW input is set to OFF, the motor stops. If
the CCW input is set to ON, the motor rotates in the counterclockwise direction
as viewed from the shaft end of the motor; if the CCW input is set to OFF, the
motor stops. If both of the CW and CCW input are set to ON, the motor rotates
in the clockwise direction. The acceleration time is set by the built-in
acceleration potentiometer (S.S.).
If the SLOW DOWN input is set to ON, the deceleration time is the value set by
the built-in deceleration potentiometer (S.D.); if this input is set to OFF, the
motor stops instantaneously.
If the EXT. VR. input is set to ON, the external speed potentiometer or external
DC voltage can be selected; if this input is set to OFF, the built-in speed
potentiometer is selected.

Notes:
Pay attention to the temperature rise of the motor when used in applications requiring short cycles or bi-directional operation.
Operate the motor so that the temperature of the motor case remains below 194F (90C) and the temperature of the driver remains below 176F (80C). If the temperature of the
heat sink in the driver exceeds 194F (90C), the overheat performing protection activates and stops the motor.
Precautions should be taken to ensure that while lowering the load or other operations in which the load exerts a rotational force on the motor shaft, the inverter's primary voltage
does not exceed permissible levels, which could damage the driver.

Dimensions B-38

Connection and Operation B-40

Motor and Driver Combinations B-43

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-41

AC Motor Systems

Motor cable should be no more than 34.4 feet (10.5 m) in length. The motor comes with 20 inch (500 mm) long connector-equipped cable which can be extended by using an
accessory extension cable (sold separately).
There are six different length extension cables. Also there are flexible extension cables.
[Length: 3.3 ft. (1 m), 6.6 ft. (2 m), 9.8 ft. (3 m), 16.8 ft. (5 m), 23 ft. (7 m), 32.8 ft. (10 m)]
Extension Cables Page B-44
Signal wires and motor wires should be kept away from equipment, power cables and other sources of magnetic noise.

AXH

Protective Earth (P.E.)


Cross sectional area: AWG18 (0.75 mm2 min.)

Protective Earth (P.E.)


Cross sectional area: AWG18 (0.75 mm2 min.)

AXU

L 9
GND 10
SPEED 11
OUT

S.D.

24V
Connection is not necessary
when using the driver's built-in
power supply.

Brushless DC Motor Systems


DC Input
AC Input

ALARM

H 7

Speed Potentiometer
20 k 1/4 W
included

POWER

S.S.

FBL2

3
2

H 7
M8

N.C

CCW Signal Input  ON: CCW Rotation


OFF: Stop
Slow Down
Slow Down
 ON:

OFF: Normal
Signal Input

CCW 4
SLOW 5
DOWN
N.C. 6

SPEED

BX

Single-phase
100-115 VAC10%
50/60 Hz
Single-phase
200-230 VAC10%
50/60 Hz

Speed
Potentiometer  ON: External Potentiometer
Selection Input OFF: Internal Potentiometer
ON: CW Rotation
CW Signal Input  OFF: Stop

CW 3

Motor cable w/connector


20 inch 500 mm

Motor

24V
Connection is not necessary
when using the driver's built-in
power supply.

MOTOR

POWER

S.S.

Introduction

SPEED

MOTOR

Motor

Speed Control Systems

 Input Signal Circuit


 Input Circuit

 Output Signal Circuit


 Output Circuit

Common to EXT.VR., CW, CCW, SLOW DOWN

Common to SPEED OUT and ALARM OUT


Driver
Internal circuit

INT. I/O power supply switch (Front panel)


INPUT COM
INPUT

External use
OUTPUT condition
26.4 VDC max.
10 mA max.
GND

EXT.
4.8 k

Reinforced insulation
photocoupler

GND

Reinforced insulation
photocoupler

 Connection Example for Input Signals


Control by Small Capacity Relays

 Connection Example for Output Signals

Flip the I/O power supply switch to "INT.".


Driver

Driver
EXT.VR.
CW
CCW
SLOW DOWN

ON

OFF: Internal
ON: External
OFF: Stop
ON: CW Rotation
OFF: Stop
ON: CCW Rotation
OFF: Brake
ON: Slow down

OFF

ON

OFF

ON

OFF

ON

OFF

Vcc User's controller

ALARM OUT
SPEED OUT
GND
R

GND

Control by Transistor Output Type PLC

Note:
Since the signal output is an "Open Collector" output, an external power supply
(Vcc) is necessary. For the external power supply, use 26.4 VDC or less and
connect a limit resistance (R) not exceeding 10 mA. This connection is not
necessary when the speed output or the alarm output functions are not used.

Flip the I/O power supply switch to EXT. position (factory


setting).

Speed signal output: Output at a rate of 12 pulses per motor

Use a small capacity contact point type relay capable of switching 24 VDC, 0.5
mA.

User's
Controller
 24 V
Transistor

GND

rotation.

Driver
INPUT
COM
INPUT

Motor speed 

EXT.VR.
CW
CCW
SLOW DOWN

Speed output cycle rate [Hz]


12

 60 [r/min]

Alarm signal output: Output when the protection function for


overload, overheat, overvoltage, under voltage

GND

or out-of-phase has been activated. When


output, the current flows between ALARM

Precautions to observe when using a controller with an


internal clamp diode: When using a controller with an internal
clamp diode, be sure to set the I/O power supply switch on
the front panel to the EXT. (external DC power supply)
position. If the I/O power supply switch is in the INT. (built-in
power supply) position, the current will flow as indicated by
the arrows in the diagram, thereby causing the motor to run
abnormally.
Driver

Controller
Clamp
Diode

To check the motor speed visually, connect a speed indicator SDM496


(sold separately). See page A-214 for more information.

INT.
INPUT
COM
INPUT

24V

OUT and GND terminal.

EXT.

2.4 k

Transistor

GND

B-42

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-34

System Configuration B-35

Specifications B-36

Characteristics B-37

Motor speed is adjusted by using the built-in potentiometer located on the front panel. The built-in potentiometer is selected when
the EXT. VR. input has been set to OFF.

 Speed Control by External DC Voltage

To control the speed of the motor with an external


potentiometer, connect the external potentiometer provided
with the motor as follows. The EXT. VR. input should be set
to ON.

To control the speed of the motor by DC voltage, connect the


DC power supply as follows. The EXT. VR input should be
set to ON.

M

L

GND

2 3

M

Signal Wire 3.3 feet (1 m)


- provided

L

Shielded Wire

10

11 SPEED OUT

GND

Signal Wire 3.3 feet (1 m)


provided
Shielded Wire

11 SPEED OUT
AXH

12 ALARM OUT

12 ALARM OUT

BHF

3000

1000

2000

1000
US

20

40
60
Dial Plate Value

80

100

2
3
4
DC Voltage
VDC

DC voltagespeed characteristics
(Representative Values)

External speed potentiometer dial scalespeed characteristics


(Representative Values)

Before Using a
Speed Control
System

Notes:
Signal wires provided should be used. (0.13 in. dia. 3.3 ft. length)
The shielded wire of the signal line should be connected to the GND terminal. Also ensure that the shielded wire does not come into contact with other terminals on the
external potentiometer or DC voltage source.
Do not allow the voltage to exceed 5V, and be sure that there are no errors in polarity when making the connections.

 List of Motor and Driver Combinations


Model name for motor, driver and gearhead combinations are shown below.

 Combination Type
Output Power
HP

1/10

75

1/6

120

Model
FBL575AW-
FBL575CW-
FBL575SW-
FBL5120AW-
FBL5120CW-
FBL5120SW-

Motor Model

Gearhead Model

Driver Model

GFB5G

FBLD75AW
FBLD75CW
FBLD75SW
FBLD120AW
FBLD120CW
FBLD120SW

FBLM575W-GFB

FBLM5120W-GFB

Enter the gear ratio in the box () with the model name.

 Round Shaft Type


Output Power
HP
W
1/10

75

1/6

120

Dimensions B-38

Model
FBL575AW-A
FBL575CW-A
FBL575SW-A
FBL5120AW-A
FBL5120CW-A
FBL5120SW-A

Motor Model

FBLM575W-A

FBLM5120W-A

Connection and Operation B-40

Driver Model
FBLD75AW
FBLD75CW
FBLD75SW
FBLD120AW
FBLD120CW
FBLD120SW

Motor and Driver Combinations B-43

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-43

AC Motor Systems

2000

ES

Speed
r/min

3000
Speed
r/min

05 VDC
1 mA min.



N.C.

AXU

H

External DC Power Supply

FBL2

10

N.C.

I/O

Brushless DC Motor Systems


DC Input
AC Input

Driver

High Speed

BX

External Potentiometer

Driver
I/O

Introduction

 Speed Control by External Potentiometer

Speed Control Systems

 Method of Speed Setting


 Speed Control by Built-in Potentiometer

Speed Control Systems

 Accessories (Sold separately)


 Extension Cable
Model

Length: L [ft. (m)]

CC01FBL

3.3 (1)

CC02FBL

6.6 (2)

CC03FBL

9.8 (3)

CC05FBL

16.4 (5)

CC07FBL

23.0 (7)

CC10FBL

32.8 (10)

Driver Side

Motor Side
Housing
555912P (MOLEX)

Housing
555712R (MOLEX)

Max. extended length: 34.5 feet (10.5 m)

 Flexible Extension Cable


Model

Length: L [ft. (m)]

CC01FBLR

3.3 (1)

CC02FBLR

6.6 (2)

CC03FBLR

9.8 (3)

CC05FBLR

16.4 (5)

CC07FBLR

23.0 (7)

CC10FBLR

32.8 (10)

Motor Side

Driver Side

0.41 inch (10.5 mm)

Housing
555712R (MOLEX)

Housing
555912P (MOLEX)

Max. extended length: 34.5 feet (10.5 m)

 Precautions for use of the Flexible Extension Cables


(2) Use the product with a minimum bend radius of 2.36 inch (60 mm).

(1) Do not bend the cable at the cable connector location.

OK
OK
Avoide
Avoide
(3) The motor cable itself is not designed to be bent. When
bending is necessary, be sure to bend at the flexible
extension cable.
Motor cable
(It must be fixed.)

Driver

Motor

Flexible extension cable


(Bendable)

B-44

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-34

System Configuration B-35

Specifications B-36

Characteristics B-37

Speed Control Systems


Introduction
BX

AXU
AXH

Brushless DC Motor Systems


DC Input
AC Input
FBL2

BHF

AC Motor Systems

ES
US

Before Using a
Speed Control
System

B-45

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Motor and Driver Combinations B-43

Connection and Operation B-40

Dimensions B-38

Speed Control Systems

Brushless DC Motor Systems

AXU Series
The AXU Series combines a compact, brushless DC motor
with a speed control unit. These systems provide space
savings, easy wiring and simple operation.

The gearhead shown in the photograph is sold separately.

 Features

 Easy Connection and Simple Operation

 External Control Possible

Just connect the motor connector to the control unit, and the
AXU is ready for immediate use. The rate of rotation is easy
to adjust using the speed control dial on the front of the
speed control unit.

Run/Stop, rotation direction and instantaneous stops can be


controlled with external signals.
External Control Signal

Control Unit

Motor

Run/Stop
SPEED CONT
ROL UNIT
AXUD25A

Change Direction

POWER
ALARM

LOW
HIGH

Instantaneous
Stop

 Thin and Compact


Compared to an AC speed control motor, the use of a
brushless DC motor significantly reduces the size of the
motor.
Motor Length: 1.65 inch (42 mm) for 10 W, 25 W
2.24 inch (57 mm) for 40 W, 90 W

 Wide Speed Range and Constant Torque


Even with an available speed range of 1002000 r/min, the
AXU Series motor maintains a constant torque.

 Safety Standards and CE Marking


Standards

UL1950
CSA C22.2 No.950
Motor

STAND-BY

ORIENTAL
MOTOR

Superior Speed Stability


Speed regulation characteristics are 2% maximum with
load, 1% maximum with voltage and 1% maximum with
temperature.
Acceleration/Deceleration Functions
AXU Series motors can be set to accelerate and
decelerate when the start and stop input is used.
Protective Functions
The AXU Series is equipped with protective functions to
handle overload, overvoltage, out-of-phase, undervoltage
and overspeed. When an abnormality is detected, an alarm
is output and the motor comes to a stop.
Motor Construction IP65
A grade IP65 indicates protection against jets of water. It is
safety if get splashed accidentally. However it is not
suitable for washing the motor nor being operated under
the circumstance of being splashed constantly.

Certification Body

Standards File No.

UL

E208200

CE Marking

EN60950
EN60034-1

Conform to EN/IEC Standards

EN60034-5
UL508C
Control Unit

RUN

CSA C22.2 No.14


EN60950
EN50178

Low Voltage Directives


EMC Directives

UL

E171462

Conform to EN/IEC Standards

When the system is approved under various safety standards, the model names on the motor and control unit nameplates are the approved model names.
List of Motor and Control Unit CombinationsPage B-57
Details of Safety StandardsPage G-2
The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the motor/control unit incorporated in the equipment.

B-46

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-46

System Configuration B-47

Specifications B-48

Characteristics B-50

Speed Control Systems

 System Configuration

Motor Speed Indicator (Accessories)


Not a standard certified product
(Page A-214)

Mounting Brackets
(Accessories)
(Page A-204)
Motor

(Not Supplied)

AXU

Gearhead
(Sold separately)

AXU Series

AXH

The system configuration shown is an example. Other configurations are available.

Output Power

Output Power 10: 10 W (1/75 HP)


25: 25 W (1/30 HP)
Motor Frame Size 2: 2.36 in. sq. (60 mm sq.)
40: 40 W (1/19 HP)
4:
3.15
in.
sq.
(80
mm
sq.)
Series
90: 90 W (1/8 HP)
5:
3.54
in.
sq.
(90
mm
sq.)
AXU: AXU Series

Power Supply Voltage

1/75

10

Single-Phase 200-230 VAC AXU210C-GN AXU210C-A


Three-Phase 200-230 VAC

AXU210S-GN AXU210S-A

Single-Phase 100-115 VAC AXU425A-GN AXU425A-A


1/30

25

Single-Phase 200-230 VAC AXU425C-GN AXU425C-A


Three-Phase 200-230 VAC

AXU425S-GN AXU425S-A

Single-Phase 100-115 VAC AXU540A-GN AXU540A-A


1/19

40

Single-Phase 200-230 VAC AXU540C-GN AXU540C-A


Three-Phase 200-230 VAC

AXU540S-GN AXU540S-A

Single-Phase 100-115 VAC AXU590A-GU AXU590A-A


1/8

90

Single-Phase 200-230 VAC AXU590C-GU AXU590C-A


Three-Phase 200-230 VAC

AXU590S-GU AXU590S-A

 Gearheads (Sold Separately)


Gearhead Model
2GNKA

Gear Ratio
3180

2GN10XK (Decimal Gearhead)


4GNKA

3180

4GN10XK (Decimal Gearhead)


5GNKA

3180

Gearhead Type GN: GN type (for use with GN-type pinion shaft motor)
GU: GU type (for use with GU-type pinion shaft motor)
Gearhead Frame Size

5GN10XK (Decimal Gearhead)


5GUKA

3180

2: 2.36 in. sq. (60 mm sq.)


4: 3.15 in. sq. (80 mm sq.)
5: 3.54 in. sq. (90 mm sq.)

5GU10XKB (Decimal Gearhead)[for 5GUKA]

Type of Bearings and Shaft Size


KA: Ball bearing type and inch-sized output shaft
KHA: Ball bearing type and inch-sized output shaft for higher torque

Gear Ratio
(Example) 50: Gear ratio of 50:1
10X: Denotes decimal gearhead with 10:1 gear ratio

5GUKHA (High Power Type)

Connection and Operation B-55

50180

5GU10XK (Decimal Gearhead)[for 5GUKHA]

Gearheads must match the motor installation dimensions and shaft type.

Dimensions B-51

Round Shaft

Single-Phase 100-115 VAC AXU210A-GN AXU210A-A

 Gearhead

4 GN 50 KA

Model
Pinion Shaft

Before Using a
Speed Control
System

Voltage A: Single-Phase 100-115 VAC


C: Single-Phase 200-230 VAC
S: Three-Phase 200-230 VAC

US

Shaft Type GN: Pinion Shaft (for use with GN gearhead)


GU : Pinion Shaft (for use with GU gearhead)
A : Round Shaft

HP

Enter the appropriate gear ratio in the box () within the gearhead model name.

Motor and Control Unit Combinations B-57

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-47

AC Motor Systems

AXU 4 25 A - GN

 AXU Series

ES

 Product Line

BHF

 Product Number Code


 Motor and Control Unit

FBL2

AC
(Not Supplied)
Power Supply

Brushless DC Motor Systems


DC Input
AC Input

Programmable
Controller

Control Unit

BX

Extension Cables (Accessories)


(Page B-57)

Introduction

Flexible Couplings
(Accessories)
(Page A-208)

Speed Control Systems

UC

 Specifications
Pinion Shaft Type

Package Model

Round Shaft Type

Rated Output Power

AXU210C-A

Single-Phase

1/75 (10)
Single-Phase

AXU210S-A

AXU425A-A

AXU425C-A

AXU425S-A

Single-Phase

1/30 (25)
Single-Phase

Three-Phase

Three-Phase

100-115 VAC10% 200-230 VAC10% 200-230 VAC10% 100-115 VAC10% 200-230 VAC10% 200-230 VAC10%

Frequency

50/60 Hz

Rated Input Current


Rated Torque

AXU210A-A

HP (W)

Voltage
Power Source

AXU210A-GN AXU210C-GN AXU210S-GN AXU425A-GN AXU425C-GN AXU425S-GN

0.7

0.4

0.25

1.1

0.65

0.4

Maximum Input Current


A
oz-in (Nm)

0.9

0.6

0.4

1.5

0.9

0.7

7.1 (0.05)

17.7 (0.125)

oz-in (Nm)

8.5 (0.06)

21 (0.15)

Permissible Load Inertia J oz-in2 (10-4kgm2)

2.7 (0.5)

Starting Torque
Rated Speed

9.8 (1.8)

r/min

Variable Speed Range

2000
1002000 (speed ratio 20:1)

r/min

2% Max. (0 rated torque, at rated speed)

Load

Speed

1% Max. (power supply voltage 10 %, at rated speed with no load)

Voltage

Regulation

1% Max. (32F104F [0C40C] at rated speed with no load)

Temperature

UC
Pinion Shaft Type

Package Model

Round Shaft Type

Rated Output Power

AXU540C-A

Single-Phase

1/19 (40)
Single-Phase

AXU540S-A

AXU590A-A

AXU590C-A

AXU590S-A

Single-Phase

1/8 (90)
Single-Phase

Three-Phase

Three-Phase

100-115 VAC10% 200-230 VAC10% 200-230 VAC10% 100-115 VAC10% 200-230 VAC10% 200-230 VAC10%

Frequency

50/60 Hz

Rated Input Current


Rated Torque

AXU540A-A

HP (W)

Voltage
Power Source

AXU540A-GN AXU540C-GN AXU540S-GN AXU590A-GU AXU590C-GU AXU590S-GU

1.65

1.0

0.5

2.5

1.45

0.8

Maximum Input Current


A
oz-in (Nm)

2.1

1.3

0.8

3.3

2.0

1.2

28 (0.20)

63 (0.45)

oz-in (Nm)

34 (0.24)

76 (0.54)

Permissible Load Inertia J oz-in2 (10-4kgm2)

18.1 (3.3)

Starting Torque
Rated Speed
Variable Speed Range

2% Max. (0 rated torque, at rated speed)


1% Max. (power supply voltage 10 %, at rated speed with no load)

Voltage

Regulation

2000
1002000 (speed ratio 20:1)

r/min

Load

Speed

32 (5.8)

r/min

Temperature

1% Max. (32F104F [0C40C] at rated speed with no load)

The Permissible Load Inertia specified above is only applicable to round shaft types. Permissible Load Inertia for Gearmotor TypePage B-50

 Common Specifications
Item
Acceleration/Deceleration Time
Speed Control Method
Input Signal
Output Signal

Specifications
0.510 sec. (at 2,000 r/min with no load) set by a potentiometer
Speed potentiometer on front panel
Photocoupler Input, Input Impedance 2 k, Operated by internal power supply
Common Clockwise (CW) and Counterclockwise (CCW) Inputs
Open Collector Output, External Use Condition 26.4 VDC, 10 mA Max.
Speed Signal Output (SPEED OUT) 30 P/R, Alarm Signal Output (ALARM OUT)
When the following are activated, the alarm signal will be output and the motor will come to a stop:
Overload Protection: Activated when the motor load exceeds rated torque for a minimum of 5 seconds.

Protection Functions 1

Overvoltage Protection: Activated when the voltage applied to the control unit exceeds 115 VAC or 230 VAC by a minimum of 20%.
Out-of-Phase Protection: Activated when motor signals are abnormal, due to disconnection of cable.
Undervoltage Protection: Activated when the voltage applied to the control unit falls below 100 VAC or 200 VAC by a minimum of 30%.
Overspeed Protection: Activated when the speed exceeds 2800 r/min.

Motor Insulation Class

Class E (248F [120C]) 2

Rating

Continuous

1 Motor speed cannot be controlled in applications where the motors shaft is turned by the load, as in lowering operations. To prevent damage to the driver during lowering
operations, the motor comes to a natural stop if the primary voltage of the drivers inverter exceeds the permissible value.
2 Motor insulation is recognized as Class A [221F (105C)] by UL and CSA standards.

B-48

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-46

System Configuration B-47

Specifications B-48

Characteristics B-50

Item

Motor
100 M or more when 500 VDC megger is applied between the

Insulation Resistance

the power supply input terminal and the I/O terminal.


Sufficient to withstand 1.8 kVAC at 50 Hz applied between the ground

Sufficient to withstand 1.5 kVAC at 50 Hz applied between the

terminal and the power supply input terminal for 1 minute, and 3 kVAC at 50

windings and the frame for 1 minute.

Environment Humidity

Introduction

Hz applied between the ground terminal and the I/O terminal for 1 minute.
32F104F (0C40C)(nonfreezing)

32F122F (0C50C) (nonfreezing)

Ambient Temperature

Conditions

power supply input terminal and the ground terminal, and between

windings and the frame.

Dielectric Strength
Operating

Control Unit
100 M or more when 500 VDC megger is applied between the

85% maximum (noncondensing)

Atmosphere

Speed Control Systems

 General Specifications

No corrosive gases or dust


IP65 (except for the mounting surface)

BX

Degree of Protection

IP10

1.1

0.83 0.67 0.56

80

67

56

40

33

27

22

20

17

13

11

25

30

36

50

60

75

90 100 120 150 180

3.6

7.5

9 12.5 15

18

ES

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7
2
2.5

26
3

26
3

26
3

26
3

26
3

AXU425A-GN
AXU425C-GN
AXU425S-GN

4GNKA

2.6 3.1 4.5 5.3 6.7 8.0 11.5 13.2 15.9 20


0.3 0.36 0.51 0.61 0.76 0.91 1.3 1.5 1.8 2.3

23
2.7

29
3.3

36
4.1

44
5

54
6.2

65
7.4

70
8

70
8

70
8

70
8

AXU540A-GN
AXU540C-GN
AXU540S-GN

5GNKA

4.3 5.1 7.1 8.5 10.6 13.2 17.7 21


0.49 0.58 0.81 0.97 1.2 1.5 2.0 2.4

46
5.3

58
6.6

69
7.9

87
9.9

88
10

88
10

88
10

88
10

88
10

5GUKA

9.7 11.5 15.9 19.4 23


1.1 1.3 1.8 2.2 2.7

29
3.3

36
4.1

5GUKHA

AXU590A-GU
AXU590C-GU
AXU590S-GU

25
2.9

32
3.7

38
4.4

43
4.9

52
5.9

65
7.4

78 94 131 157 176 177 177 177 177 177


8.9 10.7 14.9 17.8 19.9 20 20 20 20 20

Before Using a
Speed Control
System

2GNKA

US

AXU210A-GN
AXU210C-GN
AXU210S-GN

131 157 176 210 230 260 260 260


14.9 17.8 19.9 23.9 26.6 30 30 30

Enter the appropriate gear ratio in the box () within the gearhead model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
KA type is standard gearhead. KHA type is high-powered gearhead.

 Permissible Overhung Load and Permissible Thrust Load


 Gearheads

Permissible Overhung Load


Model

2GNKA
4GNKA
5GNKA

5GUKA
5GUKHA

Gear Ratio

0.39 in. (10 mm) from shaft end 0.79 in. (20 mm) from shaft end
lb.

lb.

318

11.2

50

18

80

25180

27

120

40

180

318

22

100

33

150

25180

45

200

67

300

318

56

250

78

350

25180

67

300

101

450

39

90

400

112

500

12.518

101

450

135

600

25180

112

500

157

700

50180

90

400

135

600

Permissible Trust Load


lb.

6.7

30

11.2

50

22

100

33

150

33

150

Enter the gear ratio in the box () within the model name.
KA type is standard gearhead. KHA type is high-powered gearhead.
Dimensions B-51

Connection and Operation B-55

Motor and Control Unit Combinations B-57

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-49

AC Motor Systems

667 556 400 333 267 222 160 133 111

BHF

1.3

1.7

2.8

3.3

5.6

6.7

11

13

17

20

Gear Ratio

28

r/min

33

Motor/Gearhead

UnitUpper Values: lb-in/Lower Values: Nm

Model

Speed
Range

5GNKA with 5GN10XK: 88 lb-in (10 Nm)


5GUKA with 5GU10XKB: 177 lb-in (20 Nm)
5GUKHA with 5GU10XK: 260 lb-in (30 Nm)

AXH

Maximum Torque When Using a Decimal Gearhead


2GNKA with 2GN10XK: 26 lb-in (3 Nm)
4GNKA with 4GN10XK: 70 lb-in (8 Nm)
All gear ratios except 25:1, 30:1, 36:1: 53 lb-in (6 Nm)

Brushless DC Motor Systems


DC Input
AC Input

AXU

 GearmotorTorque Table

FBL2

For round shaft types: Please attach to the following sizes of heat sinks to maintain a maximum motor housing temperature of 194 F (90 C)
AXU210-A: 5:31 in. 5.31 in. (135 mm135 mm), 0.20 in. (5 mm) thick
AXU540-A: 7.87 in. 7.87 in. (200 mm200 mm), 0.20 in. (5 mm) thick
AXU425-A: 6:50 in. 6.50 in. (165 mm165 mm), 0.20 in. (5 mm) thick
AXU590-A: 7.87 in. 7.87 in. (200 mm200 mm), 0.20 in. (5 mm) thick
Ambient temperature of the motor is recognized as 32 F104 F (0 C40 C) by UL and CSA Standards.

Speed Control Systems

 Round Shaft Type


Permissible Overhung Load
Model

0.39 in. (10 mm) from shaft end 0.79 in. (20 mm) from shaft end
lb.

lb.

AXU210-A

15.7

70

22

100

AXU425-A

27

120

31

140

AXU540-A

36

160

38

170

AXU590-A

36

160

38

170

Enter the appropriate letter in the box () within the motor model name. (A: Single-phase 100-115 VAC, C: Single-phase 200-230 VAC, S: Three-phase 200-230 VAC).
Permissible Thrust Load: Avoid thrust loads as much as possible. If a thrust load is unavoidable, keep it to no more than half the motor weight.

 Permissible Load Inertia J


Model
Motor/Gearhead

Gear Ratio

3.6

UnitUpper Values: oz-in2/Lower Values: 104 kgm2

7.5

12.5 15

18

25

36

50

60

75

90 100 120 150 180

110 210 310 440


20.1 38.8 55.8 80.4

850
155

850
155

850
155

850
155

AXU210-GN/2GNKA

3.1 4.4 8.5 12.2 19.1 27


53
0.558 0.804 1.55 2.23 3.49 5.02 9.69

AXU425-GN/4GNKA

10.8 15.6
1.98 2.85

30
5.5

97 188 270 390


43
68
7.92 12.4 17.8 34.4 49.5 71.3

AXU540-GN/5GNKA

19.7 28
3.6 5.18

55
10

79 123 177 340


14.4 22.5 32.4 62.5

77
14

490
90

30

850
155

850
155

850
155

850
155

750 1080 1560 3000 3000 3000 3000 3000 3000 3000 3000
138 198 285 550 550 550 550 550 550 550 550

710 1370 1970 2800 5500 5500 5500 5500 5500 5500 5500 5500
130 250 360 518 1000 1000 1000 1000 1000 1000 1000 1000

AXU590-GU/5GUKA

49
9

71
13

137
25

197
36

310
56.3

440
81

850 1230 1770 3400 4900 7100 13700 13700 13700 13700 13700 13700 13700 13700
156 225 324 625 900 1296 2500 2500 2500 2500 2500 2500 2500 2500

AXU590-GU/5GUKHA

13700 13700 13700 13700 13700 13700 13700 13700


2500 2500 2500 2500 2500 2500 2500 2500

Enter the appropriate letter in the box () within the motor model name. (A: Single-phase 100-115 VAC, C: Single-phase 200-230 VAC, S: Three-phase 200-230 VAC).
Enter the appropriate gear ratio in the box () within the gearhead model name.

 SpeedTorque Characteristics
AXU210A-GN/AXU210C-GN/AXU210S-GN
AXU210A-A/AXU210C-A/AXU210S-A

AXU425A-GN/AXU425C-GN/AXU425S-GN
AXU425A-A/AXU425C-A/AXU425S-A

[N m] [oz-in]
0.1
14
Starting Torque

Torque

10
8

Rated Torque

0.05
6

0.15

0.1

0
1000
Speed [r/min]

0 100

40

Rated Torque

30

Rated Torque
0.4

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

60
Continuous
Duty Region

20
0

1000
Speed [r/min]

Limited Duty
Region

80

0.2

0
0 100

B-50

0.6

Starting Torque

40

Continuous
Duty Region

10

100

Limited Duty
Region
Torque

Torque

Starting Torque

20

2000

[N m] [oz-in]
0.8

50

0.1

1000
Speed [r/min]

AXU590A-GU/AXU590C-GU/AXU590S-GU
AXU590A-A/AXU590C-A/AXU590S-A

[N m] [oz-in]
0.4

0.2

Continuous
Duty Region

2000

AXU540A-GN/AXU540C-GN/AXU540S-GN
AXU540A-A/AXU540C-A/AXU540S-A

0.3

Rated Torque

0
0 100

Limited Duty
Region

15

0.05

2
0

20

10

Continuous
Duty Region

Starting Torque

25

Limited Duty
Region
Torque

12

[N m] [oz-in]

2000

0
0 100

Features B-46

1000
Speed [r/min]

System Configuration B-47

2000

Specifications B-48

Characteristics B-50

Speed Control Systems

 Dimensions Scale 1/4, Unit = inch (mm)


 Motor/Gearhead

1.65
(42)
0.31
(8)

1.26
(32)

0.12
(3)

2.36
( 60)
0.177 (4.5)
4 Holes

0.50
(12.7)

0.293
(7.437)

2.36
(60)

.02

60
 2.7 0.5)
0
7
(

Introduction

d A289AU (2GN3KA18KA)
A289BU (2GN25KA180KA)

0.39
(10)

AXU210A-GN, AXU210C-GN, AXU210S-GN Pinion Shaft Type


Motor
Gearhead
AXUM210-GN
2GNKA
Weight: 1.1 lb. (0.5 kg)
Weight: 0.88 lb. (0.4 kg)

0
0.31250.0006
5/16"
0
(7.9370.015)
0.94
(24)

Mounting screws are included with gearheads. Dimensions for screws Page B-133

FBL2

Cable 0.31 (8)


20 inch (500 mm) Length

AXU

2GN3KA~18KA:
L = 1.18 (30)
2GN25KA~180KA: L = 1.57 (40)

1.52 (38.5)
0.49(12.5)
1.02
(26)
0.08
(2)

2.36 (60)

)
(

Before Using a
Speed Control
System

0.43
(11)

0.177 (4.5) 4 Holes


Connector Housing
5557-10R (MOLEX)
Ring Terminal
SRA-21T-4 (JST)

US

0.0
2.76 .5)
0
(70

0
54 0.030

.02

6 0
 2.7 0.5)
0
( 7

0
2.1260 0.0012

0
2.1260 0.0012

(540.030 )

2.36
( 60)
0.177 (4.5)
4 Holes

2.36
(60)

0.94
(24)
0.08
(2)

ES

1.65
(42)
0.31
(8)

0
0.2362 0.0005

d A003

(60.012 )

d A316

1.22
(31)

Cable 0.31 (8)


20 inch (500 mm) Length

AXU425A-GN, AXU425C-GN, AXU425S-GN Pinion Shaft Type


Motor
Gearhead
AXUM425-GN
4GNKA
1.65
L
Weight: 1.76 lb. (0.8 kg)
Weight: 1.43 lb. (0.65 kg)
(42)
0.31
(8)

0.12
(3)

0.50
(12.7)

3.15
( 80)
0.217 (5.5)
4 Holes
.02

0 0
 3.7 40.5)
9

(

0.43
(11)

3.15
(80)

d A291AU (4GN3KA18KA)
A291BU (4GN25KA180KA)

1.26
(32)

0.347
0.375000.0006 3/8"
(8.825)
(9.52500.015)
0.59
(15) 1.34
(34)

 Motor/Gearhead

Connector Housing
5557-10R (MOLEX)
Ring Terminal
Cable 0.31 (8)
SRA-21T-4 (JST)
20 inch (500 mm) Length

1.22
(31)

4GN3KA~18KA:
L = 1.26 (32)
4GN25KA~180KA: L = 1.67 (42.5)

Dimensions B-51

Connection and Operation B-55

Motor and Control Unit Combinations B-57

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-51

AC Motor Systems

(Can be connected to AXU210GN pinion shaft type.)


2GN10XK
Weight: 0.44 lb. (0.2 kg)

BHF

 Decimal Gearhead

AXU210A-A, AXU210C-A, AXU210S-A Round Shaft Type


Motor: AXUM210-A
Weight: 1.1 lb. (0.5 kg)

AXH

 Round Shaft Type

Brushless DC Motor Systems


DC Input
AC Input

0.43
(11)

BX

1.22
(31)

Connector Housing
5557-10R (MOLEX)
Ring Terminal
SRA-21T-4 (JST)

(Can be connected to AXU425GN pinion shaft type.)


4GN10XK
Weight: 0.88 lb. (0.4 kg)

d A317

d A013

0.02

3.70  )
0.5
(94 

0
(73 0.030
)

0
2.8740 0.0012

0.28
(7)

3.15 (80)

.02

0 0
 3.7 0.5)
( 94

(730.030 )

0.98
(25)

1.79 (45.5)
1.26 (32)
0.53 (13.5)
0.08
(2)

3.15
( 80)
0.256 (6.5)
4 Holes

(80.015 )

1.26
(32)
0.08
(2)

0
2.8740 0.0012

1.65
(42)
0.31
(8)

0
0.3150 0.0006

 Decimal Gearhead

AXU425A-A, AXU425C-A, AXU425S-A Round Shaft Type


Motor: AXUM425-A
Weight: 1.76 lb. (0.8 kg)

3.15
(80)

Speed Control Systems

 Round Shaft Type

0.43
(11)

0.217 (5.5) 4 Holes

 Motor/Gearhead
AXU540A-GN, AXU540C-GN, AXU540S-GN Pinion Shaft Type
Motor
Gearhead
AXUM540-GN
5GNKA
Weight: 3.1 lb. (1.4 kg)
Weight: 3.3 lb. (1.5 kg)

2.24
(57)

1.26
(32)

0.39
(10)

0.12
(3)

0.45
0
0.5000 0.0007
1/2"
(11.4)
0
(12.70.018
)
0.71
(18)
1.42
(36)

1.22
Connector Housing (31)
5557-10R (MOLEX)
Cable 0.31 (8)
Ring Terminal
20 inch (500 mm) Length SRA-21T-4 (JST)

0.75
(19)

0.0

)

09 0.5
 4. 104

(

0.43
(11)

3.54
(90)

d A313AU (5GN3KA18KA)
A313BU (5GN25KA180KA)

3.54
( 90)
0.256 (6.5)
4 Holes

Connector Housing
5557-10R (MOLEX)
Ring Terminal
Cable 0.31 (8)
20 inch (500 mm) Length SRA-21T-4 (JST)

1.22
(31)

5GN3KA18KA : L = 1.65 (42)


5GN25KA180KA : L = 2.36 (60)

 Decimal Gearhead

AXU540A-A, AXU540C-A, AXU540S-A Round Shaft Type


Motor: AXUM540-A
Weight: 3.1 lb. (1.4 kg)

(Can be connected to AXU540GN pinion shaft type.)


5GN10XK
Weight: 1.32 lb. (0.6 kg)

d A318

d A022
2.17 (55)
1.46 (37)
0.08
(2)

3.54
( 90)
0.335 (8.5)
4 Holes
.02

0.02
4.09  .5)
0
(104

0
(83 0.035
)

9 0
 4.0 4 0.5)
( 10

0.43
(11)

0.256 (6.5) 4 Holes

Cable 0.31 (8)


20 inch (500 mm) Length

B-52

3.54 (90)

0.71 (18)

0
3.26770.0014

0.35
(9)

3.54
(90)

1.18
(30)

0
3.2677 0.0014

1.46
(37)
0.08
(2)

(830.035 )

2.24
(57)
0.39
(10)

0
0.3937 0.0006
0
(100.015 )

 Round Shaft Type

1.22
(31)
Connector Housing
5557-10R (MOLEX)
Ring Terminal
SRA-21T-4 (JST)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-46

System Configuration B-47

Specifications B-48

Characteristics B-50

Speed Control Systems

 Motor/Gearhead
AXU590A-GU, AXU590C-GU, AXU590S-GU Pinion Shaft Type
Motor
Gearhead
AXUM590-GU
5GUKA
Weight: 3.1 lb. (1.4 kg)
Weight: 3.3 lb. (1.5 kg)

0.108

)
(

0
(4.763 0.03
)

0.0016
0
0.040
4.763 0

0.1875

0.43
(11)

FBL2
AXU

1.22
(31)
3.54
( 90)

AXH

Connector Housing
5557-10R (MOLEX)
Ring Terminal
SRA-21T-4 (JST)
Cable 0.31 (8)
20 inch (500 mm) Length

 Round Shaft Type

 Decimal Gearhead

(120.018 )

3.54 (90)

0.83 (21)

.02

0.02

0
0.035

4.09  )
0.5
(104

(83

0
3.2677 0.0014

9 0
 4.0 4 0.5)
1
( 0

(830.035 )

0.45
(11.5)

3.54
(90)

2.40 (61)
1.57 (40)
0.08
(2)

3.54
( 90)
0.335 (8.5)
4 Holes

Before Using a
Speed Control
System

1.18
(30)

0
3.2677 0.0014

1.46
(37)
0.08
(2)

US

2.24
(57)
0.39
(10)

0
0.4724 0.0007

d A029

0.43
(11)

5GU10XKB: 0.425 (10.8) 4 Holes


5GU10XK: 0.256 (6.5) 4 Holes

Cable 0.31 (8)


20 inch (500 mm) Length

1.22
(31)
Connector Housing
5557-10R (MOLEX)
Ring Terminal
SRA-21T-4 (JST)

 High-Power Type Gearhead


5GUKHA (For AXU590GU type)
Weight: 4.2 lb. (1.9 kg)
d A038U

Key and Key Slot (Scale 1/2)

1.93 (49)

(The key is provided with the gearhead)

Dimensions B-51

0.335 (8.5)4 Holes

Connection and Operation B-55

Motor and Control Unit Combinations B-57

(4.763 0.051)

0.188 0.0020
0
(4.763

0.051
0

.02

9 0
 4.0 0.5)
4
1
( 0
M6 P14Places

0
0.188 0.0020

1.125
(28.58)

0.106
(2.69)

(4.763 0.051)

0
19.050.021

0
0.188 0.0020

3.54 (90)

1.125
(28.58)

0
0.7500 0.0008

1.93 (49)

1.65 (42)
0.28 (7)

1.57
(40)

3.35 (85)
0.47 (12)

0.71 (18)

0.39 (10)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-53

AC Motor Systems

d A314

ES

5GU10XKB (for 5GUKA)


5GU10XK (for 5GUKHA)
Weight: 1.32 lb. (0.6 kg)

BHF

AXU590A-A, AXU590C-A, AXU590S-A Round Shaft Type


Motor: AXUM590-A
Weight: 3.1 lb. (1.4 kg)

Brushless DC Motor Systems


DC Input
AC Input

3.54
(90)

1.125 0.008
(28.58 0.2)

0.1875 0.0012

BX

0.02
4.09 0.5)

4
0
1

(

(The key is provided with the gearhead)

0.004
0
0.1
2.743 0

Key and Key Slot (Scale 1/2)

0.256 (6.5)
4 Holes

0.71
(18) 1.34
(34)

1.125
(28.58)

0
4.763 0.03

0.28
(7)

0.1875 0.0012

1.50
(38)

0
(15.875 0.011
)

2.56
(65)

Introduction

2.24
(57)
0.39
(10)

0
0.6250 0.0005
5/8"

d A315

AXUD10A, AXUD10C, AXUD10S


AXUD25A, AXUD25C, AXUD25S
AXUD40A, AXUD40C, AXUD40S
AXUD90A, AXUD90C, AXUD90S
Weight: 0.88 lb. (0.4 kg)
d A293
4.47 max. (113.5)
4.04 (102.5)
0.08 (2)

M42 Places

0.45 (11.5)

3.94 (100)

M35 Places

2.36 (60)

0.06 (1.5)

3.54 (90)

2.04 (52)
1.97 (50)

0.25 (6.32)
0.3
(7.62) Pitch
3.15 (80)
3.54 (90)

0.25 (6.32)
0.3 (7.62) Pitch

Speed Control Systems

 Control Unit

M3-3 Places
0.14 (3.5)

0.18 (4.5)2 Holes

4 Holes

 Control Unit Panel Cut-Out

(8110)
0.04
0

3.19

3.54 0.008 (900.2)

0.18 (4.5) Holes2 Places

0.04
0
1
53 0

2.09

Panel Cut-Out

 Connection Cable (included)


0.39
(10)
Connect to
Power Source

1.18
(30)

78.5
(2000)
Connect to
Control Unit

For single-phase: 3 wires (2UL Style 3266, AWG20/1-UL Style 3266, AWG 18)
For three-phase: 4 wires (3UL Style 3266, AWG20/1-UL Style 3266, AWG 18)

B-54

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-46

System Configuration B-47

Specifications B-48

Characteristics B-50

Ground
For the Protective Earth cable, use a cable with a diameter
equivalent to AWG18 or more.

 Names and Functions of Control Unit


Speed potentiometer
Turning the potentiometer clockwise
causes the speed to increase.
Speed setting range is 1002000 r/min.
The setting is 0 r/min at the time of shipment.

SPEED CONTROL UNIT


AXUD25A
POWER
ALARM

LOW

RUN

STAND-BY

Operation Using the RUN/STAND-BY Switch

MOTOR
CW

Motor connection
connector

COM
CCW
SPEED
OUT
ALARM
OUT

NC
L

Power connection
terminals

The direction of rotation depends on how the short circuit bar


at the back of control unit is connected. Connect the short
circuit bar between the CW and COM or CCW and COM. Do
not use the short circuit bar for any other purpose.
CCW Rotation

AXH

CW Rotation

Protective earth
terminal

CCW
Short Circuit Bar

Operating Using External Signals

See "Input Circuit Connection Example" shown on the next page for connection.

Before Using a
Speed Control
System

 Timing Chart
 Operating Using External Signals

Terminal cover
MOTOR

Run/direction of
rotation selection

W
OM

US

Motor

Run/instantaneous stop/reversing
after instantaneous stop

CCW

Input /output
connection signal
terminals
For connection, use a
twisted pair or shielded wire

PEED

Motor
connection
connector

ARM

AC

RUN/STAND-BY
Switch

RUN

STAND-BY

20 ms min.

Power
connection
terminals

Terminal cover

Cable included

ON

Motor cable

CW input
To power supply
Grounding

OFF

20 ms min.
ON

Motor Connection

CCW input

Insert the motor cable connector into the motor connector


(MOTOR) on the control unit. Insert it until a click sound is
audible. To expand the distance between the motor and
control unit, use an optional extension cable. The connection
can be extended to a maximum of 34.4 feet (10.5 m).
Extension cablePage B-57

OFF

CW
Motor operation
CCW

0.5s

Power Connection

Recommended
Crimp Terminals

Dimensions B-51

0.24 inch max. (6.2 mm)

Connect the included power supply cable to the power


supply terminal of the control unit. When the included power
supply cable is not used, use a cable with a diameter
equivalent to AWG22 or more. In that case, round crimp
terminals with insulation should be used.

Note:
The CW and CCW input signals must be ON for
at least 20 ms.

When both the CW and CCW inputs are turned


on, the motor stops instantaneously.
Motor does not run for 0.5 s after
instantaneous stop, if a reversing run signal
is input.

0.13 inch min.


(3.2 mm)

0.35 inch min.(9 mm)

Connection and Operation B-55

Motor and Control Unit Combinations B-57

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-55

AC Motor Systems

COM

CCW

Set the RUN/STAND-BY switch to the "RUN" position.

 Connection Diagrams
 Motor and Control Unit Connection
Control Unit

CW

COM

ES

Notes:
The RUN/STAND-BY switch is not a power ON/OFF switch.
When you want to stop the motor for an extended period, turn off the control unit
power.

Short Circuit Bar

CW

BHF

Back of Control Unit

AXU

CW input
COM
CCW input
SPEED output
ALARM output

FBL2

Input/output connection
signal terminals

Brushless DC Motor Systems


DC Input
AC Input

When the RUN/STAND-BY switch is set to the "RUN"


position, the motor will run. When it is set to the "STAND-BY"
position, the motor will stop.

BX

Front of Control Unit

The direction of motor rotation is as viewed from the output


shaft end of the motor. "CW" indicates clockwise direction,
while "CCW" indicates counterclockwise direction.

Introduction

RUN/STAND-BY
Switch

HIGH

 Operation

Speed Control Systems

 Connection and Operation

Speed Control Systems

 Signal Input Circuit


 Input Circuit

 Signal Output Circuit


 Output Circuit
SPEED
ALARM

14V
CW
CCW

Reinforced Photocoupler

Reinforced Photocoupler
2k
COM

COM

 Output Circuit Connection Example

 Input Circuit Connection Example

External Controller

Set the RUN/STAND-BY switch to the "RUN" position.


Small-capacity switch and relay
OFF

ON

Vcc

Control Unit
SPEED OUT
ALARM OUT

CW

COM

COM
OFF

ON

CCW

Use a small-capacity contact type relay capable of opening and closing 12 VDC, 5 mA.

Transistor output type controller

Notes:
The signal output is Open Collector Output.
Use the power supply of 26.4 VDC or less to connect the limit resistance (R) so
that output current does not exceed 10 mA.

CW

SPEED Output

COM

The speed output signal is synchronized with the motor


speed. The system outputs pulses (with a width of
approximately 0.5 ms) at a rate of 30 pulses per rotation of
the motor output shaft. You can measure the speed output
frequency and calculate motor speed.

CCW

Rotation Direction of Motor


CW (clockwise) directional operation
When CW input is turned on, the motor runs in a clockwise direction. When CW
input is turned off, the motor stops.
CCW (counterclockwise) directional operation
When CCW input is turned on, the motor runs in a counterclockwise direction.
When CCW input is turned off, the motor stops.
When both the CW and CCW inputs are turned on simultaneously, the motor stops
instantly. Instantaneous reversing operation is not possible.

Motor Speed (r/min) 

SPEED Output Frequency [Hz]

SPEED Output Frequency (Hz) 

30

 60

1
T

0.5ms

Notes:
Wait for more than 20 ms when changing input signals of CW and CCW.
Do not use a solid state relay (SSR) to turn on or off power. The motor and
control unit may be damaged if it is used.
When you want to use the controller with a built-in clamp diode, pay attention to
the sequence of turning on or off the power.
Power ON : Controller ONControl Unit ON
Power OFF : Control Unit OFFController OFF
Control Unit

External Controller
Vcc

+14V

To check the reduced motor speed visually (the speed at the motor output shaft or
at the gearhead output shaft), connect a speed indicator SDM496 (sold
separately). Speed IndicatorPage A-214
Notes for Connection:
When you want to extend the input/output signal cable, the length must not
exceed 6.6ft. (2m). The cable should be as short as possible in order to
minimize noise.
Signal wires and motor wires should be kept away from equipment, power cables
and other sources of magnetic noise.

 Setting the Acceleration/Deceleration Time

CW
CCW

COM

If the control unit power is turned on first when connected as shown above, or the
controller power is turned off with the control unit power turned on, current will
be applied, as indicated by the arrows in the diagram. This may cause the motor
to run.
When the power is turned on or off simultaneously, the motor may run
temporarily due to differences in power capacity. The controller power must be
turned on first, and control unit power must be turned off first.

The motor accelerates slowly when it starts up and


decelerates slowly when it stops. This acceleration/
deceleration time can be set within the range from 0.5 to 10
sec (2000 r/min without load). The time can be set using the
acceleration/deceleration potentiometer. Remove the front
panel of control unit to access the potentiometer.
The figure shows the control unit with the front panel removed.

Acceleration/Deceleration time setting


potentiometer
Time is increased by turning the switch
clockwise. Use an insulated Phillips
Screwdriver for this operation. The shortest
time is selected at the time of shipment.

Short

B-56

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-46

Long

System Configuration B-47

Specifications B-48

Characteristics B-50

Speed Control Systems

 List of Motor and Control Unit Combinations


 Pinion Shaft Type
Output Power
HP

1/75

10

Model

Motor Model

AXUD10A

AXU210A-GN

AXUD25A

AXU425C-GN

AXUM425-GN

AXUD25C

AXU425S-GN

AXUD25S

AXU540A-GN

AXUD40A

AXU540C-GN

AXUM540-GN

AXUD40C

AXU540S-GN

AXUD40S

AXU590A-GU

AXUD90A

AXU590C-GU

AXUM590-GU

AXUD90C
AXUD90S

AXU590S-GU

Output Power
W

1/75

10

Model

Motor Model

AXUD10A

AXU210A-A

AXUD25A

AXU425C-A

AXUM425-A

AXUD25C

AXU425S-A

AXUD25S

AXU540A-A

AXUD40A

AXU540C-A

AXUM540-A

AXUD40C

AXU540S-A

AXUD40S

AXU590A-A

AXUD90A

AXU590C-A

AXUM590-A

AXUD90C
AXUD90S

AXU590S-A

Before Using a
Speed Control
System

 Accessories (Sold Separately)


 Extension Cables
Model

Length: L [ft. (m)]

CC01AXU

3.3 (1)

CC02AXU

6.6 (2)

CC03AXU

9.8 (3)

CC05AXU

16.4 (5)

CC10AXU

32.8 (10)

Dimensions B-51

L
Control Unit
Side

Motor
Side
Housing
5559-10P (MOLEX)

Housing
5557-10R(MOLEX)

Maximum extension length is 34.4 ft. (10.5m).

Connection and Operation B-55

Motor and Control Unit Combinations B-57

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-57

AC Motor Systems

90

AXUD10S

AXU425A-A

US

1/8

40

AXUD10C

AXU210S-A

ES

1/19

25

AXUM210-A

BHF

1/30

AXU210C-A

Control Unit Model


AXH

HP

AXU

 Round Shaft Type

Brushless DC Motor Systems


DC Input
AC Input

90

AXUD10S

AXU425A-GN

FBL2

1/8

40

AXUD10C

AXU210S-GN

BX

1/19

25

AXUM210-GN

Introduction

1/30

AXU210C-GN

Control Unit Model

Speed Control Systems

Brushless DC Motor Systems

AXH Series
The AXH Series combines a compact, brushless DC speed
control motor and 24 VDC board-level driver. These systems
provide space savings and high power output, and are easy
to use.
Combination Type (Pre-assembled Gearmotors)
The combination type (pre-assembled gearmotors) come with the
motor and its dedicated gearhead already assembled. This simplifies
installation in equipment.
Motors and gearheads are also available separately so they can be
on hand to make changes or repairs.
Except for 15W type

 Features

 Compact Board-Level Driver

 Constant Torque over a Wide Speed Range

The size of the AXH driver has been reduced by


approximately 60% when compared to conventional DC
brushless drivers. (Driver for 15W-50W)

The speed can be set within the wide range of 100 r/min to
3000 r/min (30:1). The AXH Series maintains a constant
torque from low speed to high speed.
Rated Torque

AXH

Limited Duty Region


Torque

2.7

2.1 in. (7
3i 0m
n. m)
(5
4m

m)

Starting Torque

Serie

s
s

Continuous Duty Region

2.80

Driver volume reduced


by approximately 60%

ri

in. (

L
B
H

71 m

m)

1.02
in. (
3.9
26
4 in
. (10 mm)
0m
m)

1000
2000
Speed [r/min]

1.42 in. (36 mm)

3000

 Gearheads Provide High Torque


AXH geared type motors come pre-assembled with a
gearhead. These gearheads provide torque up to 17.7 lb-in
(2Nm) for the 15 W motors and up to 141 lb-in (16Nm) with
the 50 W motors.

 Compact, High Power Motors


The size of the AXH Motor has been reduced by
approximately 55% when compared to conventional AC
speed control motors [3.15 in. (80mm) size]. The motor
has extremely high output power for its small size.

 Protective Functions
The AXH Series is equipped with protective functions to
handle overload, overvoltage, undervoltage, overspeed and
out-of-phase power. When one of these protective functions
detects an abnormality, a LED blinks and motor comes to a
stop.

 Superior Speed Stability


The fluctuation is only 1% for load, voltage and
temperature. These motors provide superior speed stability
with minimal speed fluctuation.

 Safety Standards and CE Marking


Standards

AXH015 type

AXH5100 type

Standards File No.

UL

E208200

CE Marking

UL1950

AXH230 type
AXH450 type

Certification Body

CSA C22.2 No.950


UL60950
CSA C22.2 No.60950

EMC Directives
UL

E208200

When the system is approved under various safety standards, the model names on the motor and driver nameplates are
the approved model names.
List of Motor and Driver CombinationsPage B-68
Details of Safety StandardsPage G-2
The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the
motor/driver incorporated in the equipment.

B-58

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-58

System Configuration B-59

Specifications B-60

Characteristics B-62

Speed Control Systems

 System Configuration

Motor Speed Indicator (Accessories)


Not a standard certified product.
(Page A-214)
Flexible Couplings
(Accessories)
(Page A-208)

Extension Cables (Accessories)


(Page B-69)

Driver

I/O Signal Cable


(Included)

BX

Geared Type/Combination Type


(Pre-assembled
Gearmotor)

Introduction

Mounting Brackets
(Accessories)
(Page A-204)

BHF

The system configuration shown is an example. Other configurations are available.

C: Cable Type
None: Lead Wire Type

Power Supply Voltage


K: 24 VDC

Series
AXH: AXH Series

Output Power
15: 15W (1/50 HP)
30: 30W (1/25 HP)
50: 50W (1/15 HP)
100: 100W (1/8 HP)

 Product Line

 Geared Type/Combination Type


Output Power

Model

HP

1/50

15

AXH015K-

1/25

30

AXH230KC-

1/15

50

AXH450KC-

1/8

100

AXH5100KC-

Before Using a
Speed Control
System

Gear Ratio or Shaft Type


Number: Gear Ratio
A: Round Shaft Type

US

AXH 4 50 K C - 

 Round Shaft Type


Gear Ratio

5,10, 15, 20, 30, 50, 100


5, 10, 15, 20, 30, 50,
100, 200
5, 10, 15, 20, 30, 50,
100, 200
5, 10, 15, 20, 30, 50,
100, 200

Output Power

Model

HP

1/50

15

AXH015K-A

1/25

30

AXH230KC-A

1/15

50

AXH450KC-A

1/8

100

AXH5100KC-A

AXH015K- are Geared Type and the others are combination type.
Enter the gear ratio in the box () within the model name.

Dimensions B-62

Connection and Operation B-66

Motor and Driver Combinations B-65

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-59

AC Motor Systems

ES

 Product Number Code

Motor Frame Size


0: 1.65 in. sq (42 mm sq.)
2: 2.36 in. sq (60 mm sq.)
4: 3.15 in. sq (80 mm sq.)
5: 3.54 in. sq (90 mm sq.)

AXH

External Speed Potentiometer


(Accessories)
(Page A-216)

Brushless DC Motor Systems


DC Input
AC Input

AXH Series

24 VDC
(Not Supplied)
Power Supply

AXU

Power Supply Cable


(Included)

(Not Supplied)

FBL2

Programmable
Controller

Speed Control Systems

 Specifications
Geared Type/Combination Type

Model

Round Shaft Type


HP (W)

Rated Output Power

AXH230KC-

AXH450KC-

AXH5100KC-

AXH015K-A
1/50 (15)

AXH230KC-A
1/25 (30)

AXH450KC-A
1/15 (50)

AXH5100KC-A
1/8 (100)

24 VDC 10%

Voltage

Power Source

RrC

AXH015K-

1.0

2.1

3.1

Maximum Input Current A

2.0

3.5

5.0

9.0

28 (0.20)

56 (0.40)

Rated Input Current

6.0

Rated Torque

oz-in (Nm)

7.1 (0.05)

17 (0.12)

Starting Torque

oz-in (Nm)

10.6 (0.075)

21 (0.15)

34 (0.24)

71 (0.50)

2.7 (0.5)

9.8 (1.8)

18.1 (3.3)

31 (5.6)

Permissible Load Inertia J oz-in2(10-4 kgm2)


Maximum Speed

r/min

Rated Speed

r/min

Variable Speed Range

r/min

3000
3000

2500
1003000 (30:1)
1% Max. (0rated torque, at rated speed)

Load
Speed Regulation

1% Max. (Power supply voltage 10%, at rated speed with no load)

Voltage

1% Max. (32F122F [0C50C] at rated speed with no load)

Temperature

The permissible load inertia specified above is only applicable for round shaft type. Permissible Load Inertia for Geared Type and Combination Type Page B-61
Enter the gear ratio in the box () with the model name.
The values for each item is for the motor only.

 Common Specifications
Item

Speed Control Method

Input Signals

Output Signals

Specifications
Any one of the following methods.
1. By built-in potentiometer
2. By external potentiometer

3. By DC voltage (05 VDC)

C-MOS negative logic

L: (ON) : 00.5 VDC

H: (OFF) : 45 VDC

START/STOP input

L: START

H: STOP

Brake input

L: RUN

H: Instantaneous stop

Direction of Rotation input

L: CW

H: CCW

Speed setting method

L: Internal

H: External

Alarm reset

L: Reset

H: Normal

Open collector output External use conditions 26.4 VDC, 10 mA Max.


Speed Signal Output (SPEED OUT) 30 P/R, Alarm Signal Output (ALARM OUT)
When the following are activated, the alarm signal will be output and the motor will come to a natural stop.
Overload Protection: Activated when a load exceeding the rated torque is applied to the motor for approximately 5 seconds or more.

Protection Functions 1

Out-of-Phase Protection: Activated when the sensor wire inside the motor cable is disconnected.
Overvoltage Protection: Activated when the voltage applied to the driver exceeds 24 VDC by approximately 15% or more.
Undervoltage Protection: Activated when the voltage applied to the driver falls at least 25% below 24 VDC.
Over Speed Protection: Activated when the motor rotates at an abnormal speed above 3500 r/min.

Motor Insulation Class 2

Class E [248F (120C)]

Rating

Continuous

1 With the AXH series the motor speed cannot be controlled in applications where the motor shaft is turned by the load, as in lowering operations.
Also, the motor will stop naturally if the load exceeds the permissible load inertia or the overvoltage protection function is activated during load lowering operations.
2 Motor insulation is recognized as class A [221F(105C)] by UL and CSA standards.

 General Specifications
Item

Driver

Motor

Insulation Resistance

100 M or more when 500 VDC megger is applied between the


windings and the frame after continuous operation under normal
ambient temperature and humidity.

100 M or more when 500 VDC megger is applied between the power
supply input and the frame after continuous operation under normal
ambient temperature and humidity.

Dielectric Strength

Sufficient to withstand 0.5 kVAC at 50 Hz applied between the


windings and the frame for 1 minute after continuous operation under
normal ambient temperature and humidity.

Sufficient to withstand 0.5 kVAC at 50 Hz applied between the power


supply input and the frame for 1 minute after continuous operation
under normal ambient temperature and humidity.

Temperature Rise

Ambient Temperature

108F (60C) or less measured by the thermocoupler method after the


temperature of the coil has stabilized under normal operation at the
rated voltage and frequency under normal ambient temperature and
humidity, with a connected gearhead or equivalent heat radiation
plate.
32F122F (0C50C) (nonfreezing)

Ambient Humidity

85% maximum (noncondensing)

Atmosphere
Degree of Protection

No corrosive gases or dust


15W Type: IP 40
30W100W Type: IP65 (except for the mounting surface)

IP 00

Size of heat radiation plate (Material: Aluminum)


AXH230KC-A: 4.53 in.  4.53 in. (115 mm  115 mm), 0.20 in. (5 mm) thick
AXH450KC-A: 5.31 in.  5.31 in. (135 mm  135 mm), 0.20 in. (5 mm) thick
AXH5100KC-A: 7.87 in.  7.87 in.(200 mm  200 mm), 0.20 in. (5 mm) thick

B-60

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-58

System Configuration B-59

Specifications B-60

Characteristics B-62

Speed Range r/min

Model

20500
(20600)

10250
(10300)

6.7167
(6.7200)

5125
(5150)

Unit  Upper values: lb-in/Lower values: N.m

3.383
(3.3100)

250
(260)

125
(130)

0.512.5

15

20

30

50

100

200

AXH015K-

3.9
0.45

6.0
0.68

7.6
0.86

11.5
1.3

17.7
2.0

17.7
2.0

AXH230KC-

4.7
0.54

9.7
1.1

14.1
1.6

19.4
2.2

27
3.1

46
5.2

53
6.0

53
6.0

AXH450KC-

7.9
0.9

15.9
1.8

23
2.7

31
3.6

46
5.2

76
8.6

141
16

141
16

AXH5100KC-

15.9
1.8

31
3.6

47
5.4

63
7.2

91
10.3

152
17.2

260
30

260
30

AXU

 Permissible Overhung Load and Permissible Thrust Load


 Geared Type/Combination Type

Permissible Overhung Load


Gear Ratio

Permissible Thrust Load

0.39 in. (10 mm) from shaft end 0.79 in. (20 mm) from shaft end
N

lb.

lb.

6.7

30

40

22

100

33

150

11.2

50

22

100

33

150

AXH230KC-

1020

33

150

45

200

30200

45

200

67

300

AXH450KC-

45

200

56

250

67

300

78

350

30200

101

450

123

550

67

300

90

400

90

400

112

500

30200

112

500

146

650

Before Using a
Speed Control
System

5
1020

US

AXH5100KC-

5
1020

Enter the gear ratio in the box () within the model name.

 Round Shaft Type


Permissible Overhung Load
0.39 in. (10mm) from shaft end

Model

0.79 in. (20 mm) from shaft end

lb.

lb.

AXH015K-A

11.2

50

AXH230KC-A

15.7

70

22

100

AXH450KC-A

27

120

31

140

AXH5100KC-A

36

160

38

170

Permissible Thrust Load: Avoid thrust loads as much as possible. If thrust load is unavoidable, keep it to no more than half the motor weight.

 Permissible Load Inertia J for Geared Type/Combination Type


Unit  Upper values: oz-in2 /Lower values: 10-4 kgm2

10

15

20

30

50

100

200

AXH015K-

2.2
0.4

9.3
1.7

21
3.9

38
7.0

86
15.7

240
43.7

240
43.7

AXH230KC-

8.5
1.55

34
6.2

77
14.0

136
24.8

310
55.8

850
155

850
155

850
155

AXH450KC-

30
5.5

120
22

270
49.5

480
88

1080
198

3000
550

3000
550

3000
550

AXH5100KC-

137
25

547
100

1230
225

2188
400

4923
900

13675
2500

13675
2500

13675
2500

Model

Gear Ratio

Enter the gear ratio in the box () within the model name.

Dimensions B-62

Connection and Operation B-66

Motor and Driver Combinations B-65

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-61

AC Motor Systems

5100

ES

AXH015K-

BHF

lb.

AXH

Model

Brushless DC Motor Systems


DC Input
AC Input

FBL2

Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
Values inside parentheses ( ) are for the AXH015K- model.

BX

10

Introduction

5
2.0
0.23

Gear Ratio

Speed Control Systems

 Gearmotor Torque Table (Geared Type/Combination Type)

For the geared type and combination type, the values are for the motor alone.
Enter the gear ratio in the box () within the model name.

14

[oz-in]

0.1

AXH230KC-/AXH230KC-A
[Nm]

[oz-in]

AXH015K-/AXH015K-A
[Nm]

Speed Control Systems

 Speed Torque Characteristics

Starting Torque

25

12

Rated Torque

10
Limited Duty Region

0.05

0.15
Torque

Torque

0.075

20

Rated Torque
Limited Duty Region
50% of

15

0.1

Rated Torque
10

Continuous Duty Region

Continuous Duty Region

0.05
5

2
0

Starting Torque

0.2

0
1000
2000
Speed [r /min]

3000

0
1000
2000
Speed [r/min]

3000

Values for 24 VDC with no extension cable

0.2

Rated Torque

40
30

[Nm]

Starting Torque

0.6

Limited Duty Region


50% of

Rated Torque

20
Continuous Duty Region

0.1

[oz-in]

AXH5100KC-/AXH5100KC-A

Torque

Torque

0.3

[oz-in]

[Nm]

AXH450KC-/AXH450KC-A

0.5

70

0.4

60

Rated Torque
Limited Duty Region

50% of
Rated Torque

50
40
0.2

10

Starting Torque

80

30

Continuous Duty Region

20
10

0
1000
2000
Speed [r /min]

3000

1000
2000
Speed [r /min]

Values for 24 VDC with no extension cable

3000

Values for 24 VDC with no extension cable

 Dimensions Scale 1/4, Unit = inch (mm)

Mounting screws are included with the combination type. Dimensions for screws Page B-133
Enter the gear ratio in the box () within the model name.

 Round Shaft Type

AXH015K- (Geared Type)


Geared motor: AXHM015K-
Weight: 1.1 lb. (0.5 kg)
d A388

AXH015K-A
Motor: AXHM015K-A
Weight: 0.55 lb. (0.25 kg)
d A389

Connector Housing: 1718228(AMP)

B-62

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

1.65
(42)

1.48030.0010 (37.60.025)

4M4 P0.7 0.31(8) Deep

0.59 (15)
0.22 (5.5)

0
72
5)
 1. .8 0.
3
( 4

20 (500)

0.31 (8)

0.63 (16)

.02

1.65 (42) 0.79 (20)


0.20 (5) 0.06 (1.5)

1.65
(42)

0.16 (4) 1.69 (43)

20 (500)

0.16 (4)

1.69 (43)

0.22 (5.5)

0.79 (20)
3.11 (79)
0.20 (5) 0.12 (3)
0.47 (12)

0.23620.0005 (60.012)

0.2362-0.0005 (6-0.012)

 Motor/Gearhead

.02

90
 1.8 0.5)
8
( 4

0.138 (3.5)
4 Holes

Connector Housing : 1718228(AMP)

Features B-58

System Configuration B-59

Specifications B-60

Characteristics B-62

 Round Shaft Type

2.36 (60)

0
0
2.1260-0.0012
(540.030
)

0.177 (4.5)
4 Holes

0.0

76 )
 2. 00.5
(7

0.43
(11)

AXU

0.43
(11)

2.36 (60)

0.63
(16)

2.36 (60)

FBL2

(7

0
0
0.3150-0.0006
(80.015
)

2
0.0
76 )
 2. 00.5

0.94
(24)
0.08
(2)

 Round Shaft Type

.02

00
 3.7 40.5)
9
(

0.43
(11)

0.43
(11)

3.15 (80)

0.98
(25)

0.256 (6.5)
4 Holes
0
(730.030
)

.02

00
 3.7 0.5)
4
(9

3.15 (80)

0
2.8740-0.0012

0.256 (6.5) 4 Holes

1.26
(32)
0.08
(2)

0
0
0.3937-0.0006
(100.015
)

1.65
(42)
0.31
(8)

Lead Wire Types are also


available. Contact your
Oriental Motor
Representative for more
information.

0.37(9.5)

3.15 (80)
0.51 (13)
1.34 (34)

0.28
(7)
0.98
(25)

0
0
0.59060.0007
(150.018
)

1.38 (35)

3.15 (80)

0.31
(8)

AXH450KC-A
Motor: AXHM450KC-A
Weight: 1.76 lb. (0.8 kg)
d A297U

Lead Wire Types are also


available. Contact your
Oriental Motor
Representative for more
information.

Before Using a
Speed Control
System

AXH450KC- (Combination Type)


Motor: AXHM450KC-GFH
Gearhead: GFH4G
Weight (including gearhead): 4.0 lb. (1.8 kg)
d A296AU (GFH4G520)
A296BU (GFH4G30100)
A296CU (GFH4G200)

1.65 (42)

US

 Motor/Gearhead

Key and Key Slot (Scale 1/2)


(The key is provided with the gearhead.)
0.0016

0.984  0.008
(25 0.2)

0
0.1969
0.0012
0 )
(5
0.03

0.1969 0
(5 0.040
)
0

0
0.1969
0.0012
0 )
(5
0.03

AXH450KC-520: L = 1.61 (41)


AXH450KC-30100: L = 1.81 (46)
AXH450KC-200: L = 2.01 (51)

Connector Housing: 1718228 (AMP)

0.004

Cable 0.31 (8),


20 inch (500 mm) Length

0.118 0
(3 0.1
0 )

Cable 0.31 (8),


20 inch (500 mm) Length

1.22
(31)

1.22
(31 )
Connector Housing: 1718228 (AMP)

Dimensions B-62

Connection and Operation B-66

Motor and Driver Combinations B-65

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-63

AC Motor Systems

ES

0
0.1575
0.0012
0 )
(4
0.03

BHF

0.0016

0.1575 0
(4 0.040
)
0

0
0.1575
0.0012
0 )
(4
0.03

0.984  0.008
(25 0.2)

0.098 0
(2.5 0.1
0 )

(The key is provided with the gearhead.)


AXH230KC-520: L = 1.34 (34)
AXH230KC-30100: L = 1.50 (38)
AXH230KC-200: L = 1.69 (43)

0.004

Cable 0.31 (8),


20 inch (500 mm) Length

Key and Key Slot (Scale 1/2)

1.22
(31)
Connector Housing: 1718228 (AMP)

AXH

Cable 0.31 (8),


20 inch (500 mm) Length

1.22
(31)
Connector Housing: 1718228 (AMP)

Brushless DC Motor Systems


DC Input
AC Input

1.65
(42)
0.31
(8)

0.177 (4.5)4 Holes

BX

0
0
0.39370.0006
(100.015
)
0.39 (10)
0.94 (24)

2.36 (60)

Lead Wire Types are also


available. Contact your
Oriental Motor
Representative for more
information.

Introduction

1.26 (32)
0.16
(4)
0.98
(25)

AXH230KC-A
Motor: AXHM230KC-A
Weight: 1.1 lb. (0.5 kg)
d A295U

Lead Wire Types are also


available. Contact your
Oriental Motor
Representative for more
information.

0.3 (7.5)

AXH230KC- (Combination Type)


Motor: AXHM230KC-GFH
Gearhead: GFH2G
Weight (including gearhead): 2.2 lb. (1.0 kg)
d A294AU (GFH2G520)
A294BU (GFH2G30100)
A294CU (GFH2G200)

1.65 (42)
0.31
(8)

Speed Control Systems

 Motor/Gearhead

AXH5100KC-A
Motor: AXHM5100KC-A
Weight: 3.1 lb. (1.4 kg)
d A402U

3.54 (90)

0.39
(10)

02
0.

9
 4.0 40.5)
( 10

1.22
(31)
Connection Housing: 1178288-3 (AMP)
Connection Housing: 511030500 (MOLEX)

Cable 0.35 (9)


20 inch (500 mm) Length

AXH5100KC-5~20:
L = 1.77 (45)
AXH5100KC-30~100: L = 2.28 (58)
AXH5100KC-200:
L = 2.52 (64)

1.46
(37)
0.08
(2)
1.18
(30)

0.43(11)

0.43(11)

3.54(90)

3.54(90)

2.24(57)

0.335 (8.5)4 Holes

Cable 0.35 (9)


20 inch (500 mm) Length

3.54 (90)

0.335 (8.5)4 Holes


.02

0
3.26770.0014
0

( 830.035)

1.65
(42)
0.98
(25)

0.45(11.5)

L
0.20(5)

1.57
(40)

0.39(10)

0.71(18)

2.24(57)

0
0
0.47240.0007
)
(120.018

 Round Shaft Type

AXH5100KC- (Combination Type)


Motor: AXHM5100KC-GFH
Gearhead: GFH5G
Weight (including gearhead): 6.4 lb. (2.9 kg)
d A401AU (GFH5G520)
A401BU (GFH5G30100)
A401CU (GFH5G200)
0
0
0.70870.0007
)
(180.018

Speed Control Systems

 Motor/Gearhead

90
 4.0 40.5)
0
1

(

1.22
(31)
Connector Housing: 1178288-3 (AMP)
Connector Housing: 511030500 (MOLEX)

Key and Key Slot (Scale 1/2)

B-64

0
(60.03
)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

0.2362 0.0016
0

(6 0.040
)
0

0.1380.004
0

0
0.2362 0.0012

(3.50.1
0 )

0
(60.03
)

0.9840.008
(250.2)

0
0.2362 0.0012

(The key is provided with the gearhead.)

Features B-58

System Configuration B-59

Specifications B-60

Characteristics B-62

Speed Control Systems

 Driver
AXHD100K
Weight: 0.66 lb. (0.3 kg)
d A403

2.480.008
(630.2)

0.14 ( 3.5)
2 Holes

2

CN3:53426-0510
(MOLEX)

CN2: S12B-PHDSS-B (JST)


0.14
(3.5)

0.870.008
(220.2)

4.840.02 (1230.5)

0.14
(3.5)

BHF

 For 100 W
12 (300)

ES
US

Leads UL Style 1007, AWG 26

Leads UL Style 1007, AWG 26

Connector Housing: PHDR-12VS (JST)

 Driver Power Supply Cable (Included)


 For 15 W, 30 W, 50 W
12 (300)

Before Using a
Speed Control
System

Connector Housing:1-171822-2 (AMP)

 For 100 W
12 (300)

Leads UL Style 1007, AWG 22


Connector Housing:171822-2 (AMP)

Leads UL Style 3266, AWG 18


Connector Housing: 1-178128-2 (AMP)

 List of Motor and Driver Combinations


 Geared Type/Combination Type
1/50 HP 15 W

Output Power

Model
AXH015K-

Motor Model
AXHM015K-

1/25 HP 30 W

AXH230KC-

1/15 HP 50 W
1/8 HP 100 W

Gearhead Model

Driver Model
AXHD15K

AXHM230KC-GFH

/
GFH2G

AXH450KC-

AXHM450KC-GFH

GFH4G

AXHD50K

AXH5100KC-

AXHM5100KC-GFH

GFH5G

AXHD100K

AXHD30K

Enter the gear ratio in the box () with in the model name.
Geared Motor Model

 Round Shaft Type


Output Power

Model

Motor Model

Driver Model

1/50 HP 15 W

AXH015K-A

AXHM015K-A

AXHD15K

1/25 HP 30 W

AXH230KC-A

AXHM230KC-A

AXHD30K

1/15 HP 50 W

AXH450KC-A

AXHM450KC-A

AXHD50K

1/8 HP 100 W

AXH5100KC-A

AXHM5100KC-A

AXHD100K

Dimensions B-62

Connection and Operation B-66

Motor and Driver Combinations B-65

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-65

AC Motor Systems

12 (300)

AXH

0.710.02
(180.5)

AXU

1.42 (36)

0.14 (3.5)

 Driver Input Signal Cable (Included)


 For 15 W, 30 W, 50 W

FBL2

CN4: 1-178293-3 (AMP)

Holes

Brushless DC Motor Systems


DC Input
AC Input

CN1: 1-179276-3 (AMP)

2.520.008
(640.2)

1.02
(26)

0.14 (3.5)

BX

2.76 (70)
0.18 1.850.02
(4.5) (470.5)

CN3: Connection to Motor

CN2: 1-171825-2 (AMP)


CN1: 171825-2 (AMP)
0.14
(3.5)

5.12 (130)
4.760.02 (1210.5)

0.18 (4.5)

Introduction

2.13 (54)
1.360.008 0.24 (6)
(34.50.2)

2.80 (71)
0.16
(4)

0.39 max. (10)


0.67 max.(17)

AXHD15K, AXHD30K, AXHD50K


Weight: 0.22 lb. (0.1 kg)
d A298

Speed Control Systems

 Connection and Operation


 Connection Diagrams
 15 W, 30 W, 50 W

 100 W
Driver

Power supply connection


24 VDC ( 10%)
Power Supply

2
1

ON (L level): Start
OFF (H level): Stop
ON (L level): Run
Brake Input OFF (H level): Brake
Rotation Direction ON (L level): CW
OFF (H level): CCW
Switching Input
Speed Potentiometer ON (L level): Internal
Selection Input
OFF (H level): External

Start/Stop Input

Alarm Reset Input

ON (L level): Reset
OFF (H level): Normal

Black
White
Gray
Brown
Purple

Driver

GND

Power supply connection


24 VDC ( 10%)
Power Supply

CN1

24 V

12 N.C.

Alarm Output

11 START/STOP

Speed Output

10 RUN/BRAKE
9 CW/CCW

GND

Green
Yellow

INT.VR./EXT. Input

7 ALARM-RESET Input CN2


(I/O)
VRH

Orange

GND

Red

Speed Output

Brown

Alarm Output

5
4

VRM
VRL

GND

2
1

SPEED Output

Red
Orange

External DC
05 VDC +
Power Supply 1 mA min. _

Yellow
Green

Purple
(L level): Reset
Alarm Reset Input ON
OFF (H level): Normal
Speed Potentiometer ON (L level): Internal Brown
Selection Input
OFF (H level): External
Gray
Rotation Direction ON (L level): CW
OFF (H level): CCW
Switching Input
White
(L level): Run
Brake Input ON
OFF (H level): Brake
Black
(L level): Start
Start/Stop Input ON
OFF (H level): Stop

6
External DC
05 VDC +
Power Supply 1 mA min. _

Brown

ALARM Output

CN3

INT.VR.

Internal Potentiometer

1
2

GND
24 V

ALARM Output

SPEED Output

3
4

GND
VRL

VRM

CN1

CN2
Pin No.

VRH
CN2
7 ALARM-RESET Input (I/O)
8
9

INT.VR./EXT. Input
CW/CCW

10 RUN/BRAKE

2
4
6
8
10
12

1
3
5
7
9
11

Board

11 START/STOP
12 N.C.
INT.VR.

Motor

Motor
Motor

Motor CN3

Motor CN4
When the motor cable needs to be extended, use an optional extension cable [sold separately, 4.9 ft. (1.5 m)].
Extension CablePage B-69

 Timing Chart
Max. 10 ms

Run/Brake

2-speed switching/stop

Rotation direction switching

2500r/min
1000r/min

CW(Clockwise)
Motor operation pattern
CCW (Counterclockwise)

START/STOP Input

OFF (H level)
ON (L level)

CW/CCW Input

OFF (H level)
ON (L level)

START

START
CW

RUN/BRAKE Input

B-66

OFF (H level)
ON (L level)

INT.VR./EXT.Input

OFF (H level)
ON (L level)

SPEED Output

OFF (H level)
ON (L level)

RUN

EXT.

INT.VR.

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

EXT.

CCW

CW

RUN

RUN

INT.VR.

EXT.

Features B-58

Run/stop, instantaneous stopping and rotation direction


switching operations can all be controlled with the
START/STOP, RUN/BRAKE and CW/CCW signals.
If both the START/STOP signal and the RUN/BRAKE
signal are set to ON (L level), the motor rotates. At this
time, if the CW/CCW signal is set to ON (L level), then
the motor rotates clockwise as seen from the motor
shaft side; if the CW/CCW signal is set to OFF (H
level), the motor rotates in the counterclockwise
direction.
If the RUN/BRAKE signal is set to OFF (H level) while
the START/STOP signal is ON (L level), the motor stops
instantaneously. If the START/STOP signal is set to
OFF (H level) while the RUN/BRAKE signal is set to ON
(L level), the motor stops naturally.
Wait for 10 ms before switching the other input signals.
Do not switch different input signals simultaneously.
Wait for 10 ms before switching the other input signals.

System Configuration B-59

Specifications B-60

Characteristics B-62

 Output Signal Circuit


 Output Circuit

Driver internal circuit

(Internal circuit)

5 V
10 k
2.2 k
Input

2SC2458
equivalent

Output

C-MOS

External use
condition
26.4 VDC Max.
10 mA Max.

GND

0.1 F
GND

Driver
Vcc

FBL2

Switch capacity: 24 VDC 10 mA

Brake

CW

CCW
External

Internal

11

START/STOP

10

RUN/BRAKE

CW/CCW
INT.VR./EXT. Input

ALARM-RESET Input

equivalent

GND

CN2
(I/O)

 SPEED Output

VRH
VRM

VRL

SPEED Output

ALARM Output

Motor speed (r/min) 

Speed output frequency [Hz]


 60 [r/min ]
30

SPEED output frequency (Hz) 

 Control by Controller

1
T

Before Using a
Speed Control
System

GND

US

The system outputs pulse signals (with a width of 0.3 ms) at


a rate of 30 pulses per rotation of the motor output shaft,
synchronized with the motor drive. You can measure the
SPEED output frequency and calculate the motor speed.

ES

2SC2458

 Transistor output type


Controller

Driver

0.3 ms
T

Transistor

Input

GND

START/STOP
RUN/BRAKE
CW/CCW
INT.VR./EXT.
ALARM-RESET

GND

 ALARM Output
The ALARM output is normally at the ON (L level) and
switches to the OFF (H level) when there is an alarm.

 ALARM-RESET
 C-MOS type
Controller

Driver

5V
Input
C-MOS
GND

START/STOP
RUN/BRAKE
CW/CCW
INT.VR./EXT.
ALARM-RESET

When the motor is stopped, setting this signal to the ON (L


level), then returning it to the OFF (H level) resets the alarm.
Please return either the START/STOP input or the
RUN/BRAKE input to the OFF (H level) before inputting the
ALARM-RESET. The ALARM-RESET is not accepted if both
these signals are at the ON (L level).

GND

Notes:
Output signal is open collector output, so an external power supply (Vcc) is
required.
Use a power supply of no more than 26.4 VDC and connect a limit resistance
(R) so that the output current does not exceed 10 mA. When using neither the
speed output function nor the alarm output function, this connection is not
required.

Dimensions B-62

Connection and Operation B-66

Motor and Driver Combinations B-65

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-67

AC Motor Systems

BHF

OFF

ON

N.C.

AXH

Run

12

AXU

Stop

SPEED
ALARM

Brushless DC Motor Systems


DC Input
AC Input

Controller

BX

 Example of Output Circuit Connection


 Output Signal Connections

 Example of Input Circuit Connection


 Control by Small Capacity Relay, Switch,
or Similar Device

Start

Introduction

START/STOP
RUN/BRAKE
CW/CCW
INT.VR./EXT.
ALARM-RESET

Speed Control Systems

 Input Signal Circuit


 Input Circuit

Speed Control Systems

 Speed Setting Method


 Speed Control by Internal Potentiometer
When INT.VR/EXT. input is set to the ON (L level), the speed can be set with the internal speed potentiometer. There is no need
for this connection when the internal potentiometer is not used.
Driver
8

ON

OFF
3
High
speed

 Speed Control by External Potentiometer

 Speed Control by External DC Voltage

When separating the motor speed setting from the driver,


connect the optional external potentiometer as follows.

When setting the motor speed with an external DC voltage,


do so in the following manner.

External speed potentiometer


PAVR-20KZ (Sold separately)

External DC power supply


3500
3000

Speed [r/min]

Driver

1 2 3

3500

05 VDC
1 mA Min.
 

6
5
4

2500

Driver

2500

2000

1500

3000

Speed [r/min]

High speed

2000
1500

1000

1000

500

500

20

40

60

80

100

DC voltage [VDC]

Dial plate value

DC VoltageSpeed Characteristics
(Representative Values)

External Potentiometer ScaleSpeed Characteristics


(Representative Values)

 Accessories (Sold Separately)


 Extension Cable

The maximum extended length is 6.6 ft. (2 m).

 For 15 W, 30 W, 50 W
Two types of cables are available. Covered lead wire type and ribbon cable type.

CC02AXH [4.9 ft. (1.5 m)]

FC02HBL [4.9 ft. (1.5 m)]


4.9 ft. (1.5 m)

4.9 ft. (1.5 m)

Driver
Side

Housing
1722118 (AMP)

Housing
1718228(AMP)

Motor
Side

Driver
Side

Motor
Side

Housing
1718228 (AMP)

Housing
1722118 (AMP)

 For 100 W
CC02AXH2 [4.9 ft. (1.5 m)]
4.9 ft. (1.5 m)
1-178288-3 (AMP)

1-177648-3 (AMP)

Driver
Side

Motor
Side
51103-0500 (MOLEX)

B-68

51198-0500 (MOLEX)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-58

System Configuration B-59

Specifications B-60

Characteristics B-62

Speed Control Systems


Introduction
BX
AXU
AXH

Brushless DC Motor Systems


AC Input
DC Input

FBL2
BHF
US

Before Using a
Speed Control
System

Additional Information
Technical ReferenceF-1
General Information G-1

BHF Series B-70


ES01/ES02 B-86
US Series B-116
ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-69

AC Motor Systems

ES

AC Motor Systems

Speed Control Systems

AC Motor Systems

BHF Series
200 W (1/4 HP)
Frame Size: 4.09 in. sq. (104 mm sq.)
The BHF Series consists of a high-power 200 W (1/4 HP) AC
speed-control motor combined with a dedicated inverter.
Each motor comes pre-assembled with a gearhead.
Combination Type (Pre-assembled Gearmotors)
The combination type (Pre-assembled Gearmotors) comes with the
motor and its dedicated gearhead already assembled. This simplifies
installation in equipment. Motors and gearheads are also available
separately so they can be on hand to make changes or repairs.

BHF Series

 Features

 Excellent speed stability

 Wiring length of up to 164 feet (50 m)

The combination of a dedicated inverter with a motor


achieves excellent speed stability with a fluctuation of only
3%. The inverter is already optimized for use with the
gearmotor, so detail adjustments are not required to achieve
accurate speed control.

The wiring distance between the motor and inverter can be


extended to a maximum of 164 feet (50 m).

 Automatic control of an electromagnetic brake


The AC speed-control system with an electromagnetic brake
allows automatic on/off control of the electromagnetic brake
(power off activated type) on the inverter side. No longer will
it be necessary to prepare a separate power supply or
program a control sequence.

 Smallest frame size among 200 W (1/4 HP) motors


The BHF Series achieves an output of 200 W (1/4 HP), the
highest among Oriental Motors standard AC motors, with the
smallest frame size [4.09 inch (104 mm) square] in that
class. This allows for a reduction in the size of your
equipment.

 Safety Standards and CE Marking


Standards

Certification Body Standards File No.

CE Marking

UL1004
UL2111
CSA C22.2 No.100

UL

 Full-range functionality
The BHF Series offers a variety of functions such as alarm
output, speed monitor output and individual
acceleration/deceleration setting. The driver also has a builtin I/O power supply.

 Wide product variations


Pre-assembled gearmotors are available in a right-angle
shaft type equipped with a hypoid gear (hollow shaft, solid
shaft) and a parallel shaft type. A wide range of gear ratios
are available. An electromagnetic brake type is also
available.

 Global specifications
The BHF Series conforms to international power-supply
voltage specifications, including single-phase 100-115 VAC,
single-phase 200-230 VAC and three-phase 200-230 VAC.
All units comply with the UL/CSA standards and bear the CE
mark as proof of compliance with the Low Voltage Directive
and EMC Directive.

E64197

CSA C22.2 No.77


Motor

EN60950
EN60034-1
EN60034-5

Conforms to EN/IEC Standards

IEC60034-11

Low Voltage
Directives /
EMC Directives

IEC60664-1
UL508C
Inverter

CSA C22.2 No.14


EN50178
EN60950

UL

E171462

Conforms to EN/IEC Standards

When the system is approved under various safety standards, the model names
on the motor and inverter nameplates are the approved model names.
List of Motor CombinationsPage B-85
Details of Safety StandardsPage G-2
The EMC value changes according to the wiring and layout. Therefore, the final
EMC level must be checked with the motor/inverter incorporated in the users
equipment.

B-70

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-70

System Configuration B-71

Specifications B-72

Characteristics B-75

Speed Control Systems

 System Configuration

Regeneration Unit
(Accessories)
( Page A-218)

Introduction
BX

Flexible Coupling
(Accessories)
( Page A-208)

Mounting Bracket
(Accessories)
( Page A-204)

(Not Supplied)
FBL2

Combination Type
( Pre-assembled Gearmotor )

Inverter
AXU

AC
Power Supply

ES
US

The system configuration shown is an example. Other configurations are available.

Before Using a
Speed Control
System

 Product Number Code

BHF 6 2 A M T- 100 RH

Series
BHF Series

Output
Motor Frame
Power
Size
2: 200W
6: 4.09 in. sq.
(104 mm sq.)

Dimensions B-76

Voltage
A: Single-Phase
100-115 VAC
C: Single-Phase
200-230 VAC
S: Three-Phase
200-230 VAC

Connection and Operation B-81

None: without Electromagnetic Brake


M: with Electromagnetic
Brake

Motor and Inverter Combinations B-85

T: Terminal
Box Type

Gear Ratio or
Shaft Type
Number:
Gear Ratio
A: Round Shaft
Type

Gearhead Type
(Combination type only)
None: Parallel Shaft
RH: Right-Angle Hollow
Shaft Type
RA: Right-Angle Solid
Shaft Type

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-71

AC Motor Systems

BHF Series

BHF

External Speed
Potentiometer
(Accessories)
( Page A-216)

AXH

(Not Supplied)

DIN Rail Mounting Plate


(Accessories)
( Page A-217)

Brushless DC Motor Systems


AC Input
DC Input

Programmable
Controller

Speed Control Systems

 Product Line

 Speed Control System with Electromagnetic Brake


Combination Type

 Speed Control System


Combination Type
Type

Power Supply Voltage

Model

Single-Phase
Combination Type
with Right-Angle
Hollow Shaft

BHF62AT-RH

100-115 VAC
Single-Phase

BHF62CT-RH

200-230 VAC

Solid Shaft

Three-Phase

100-115 VAC
Single-Phase

Single-Phase
100-115 VAC
Single-Phase

with Right-Angle

5180

BHF62AT-RA

5180

Three-Phase
200-230 VAC

5180

BHF62AT-

3180

BHF62CT-

3180

BHF62ST-

3180

Single-Phase
200-230 VAC
Three-Phase
Single-Phase

5180

BHF62ST-RA

100-115 VAC

200-230 VAC

with Right-Angle
Solid Shaft

Three-Phase

200-230 VAC

5180

BHF62ST-RH

BHF62CT-RA

200-230 VAC

Combination Type

5180

Combination Type

200-230 VAC

with Parallel Shaft

Single-Phase

Hollow Shaft

Single-Phase

with Right-Angle

Power Supply Voltage

Type

Combination Type

200-230 VAC

Combination Type

Gear Ratio

100-115 VAC
Single-Phase
200-230 VAC
Three-Phase
200-230 VAC
Single-Phase
100-115 VAC

Combination Type

Single-Phase

with Parallel Shaft

200-230 VAC
Three-Phase
200-230 VAC

Model

Gear Ratio

BHF62AMT-RH

5180

BHF62CMT-RH

5180

BHF62SMT-RH

5180

BHF62AMT-RA

5180

BHF62CMT-RA

5180

BHF62SMT-RA

5180

BHF62AMT-

3180

BHF62CMT-

3180

BHF62SMT-

3180

Enter the gear ratio in the box () within the model name.

Enter the gear ratio in the box () within the model name.

Round Shaft Type

Round Shaft Type


Power Supply

Type
Round Shaft Type

Type

Model

Single-Phase 100-115 VAC

BHF62AT-A

Single-Phase 200-230 VAC

BHF62CT-A

Three-Phase 200-230 VAC

BHF62ST-A

Round Shaft Type

Power Supply

Model

Single-Phase 100-115 VAC

BHF62AMT-A

Single-Phase 200-230 VAC

BHF62CMT-A

Three-Phase 200-230 VAC

BHF62SMT-A

 Specifications

RrC

 Speed Control System


Combination Type

Model

Round Shaft Type


Output Power

BHF62CT-RH

BHF62ST-RH

BHF62AT-RA

BHF62CT-RA

BHF62ST-RA

BHF62AT-

BHF62CT-

BHF62ST-

BHF62AT-A

BHF62CT-A
1/4 (200)

BHF62ST-A

HP (W)

Rated Speed

r/min

Rated Torque

oz-in (Nm)

Starting Torque

oz-in (Nm)

Permissible Torque

1500
180 (1.27)
180 (1.27)
1001500 r/min: 180 (1.27)

oz-in (Nm)

Permissible Load Inertia J

1800 r/min: 151 (1.07), 2400 r/min: 85 (0.6)

oz-in2 (104 kgm2)

Speed Control Range

44 (8)
1002400

r/min
Voltage

Power Source

BHF62AT-RH

Single-Phase 100-115 VAC10%

Single-Phase 200-230 VAC10%


50 Hz/60 Hz

Three-Phase 200-230 VAC10%

Rated Input Current

5.4 A

3.1 A

1.75 A

Max. Input Current

8.3 A

4.9 A
3% Max. (0Rated Torque, at 1500 r/min)

2.7 A

Frequency

Load
Speed Regulation

Voltage

3% Max. (Power supply voltage 10% at 1500 r/min with no load)

Temperature

3% Max. [32F122F (0C50C) at 1500 r/min with no load]

The permissible load inertia specified above is only applicable for the round shaft types. Permissible Load Inertia for the Combination Types Page B-75
The values for each specification applies to the motor only.
Enter the gear ratio in the box () within the model name.

B-72

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-70

System Configuration B-71

Specifications B-72

Characteristics B-75

Combination Type

Model

Round Shaft Type


Output Power

BHF62CMT-RH

BHF62SMT-RH

BHF62AMT-RA

BHF62CMT-RA

BHF62SMT-RA

BHF62AMT-

BHF62CMT-

BHF62SMT-

BHF62AMT-A

BHF62CMT-A

BHF62SMT-A

HP (W)
r/min

Rated Torque

oz-in (Nm)

Starting Torque

oz-in (Nm)

Permissible Torque

1/4 (200)
1500
180 (1.27)
180 (1.27)
1001500 r/min: 180 (1.27)

oz-in (Nm)
(104

Speed Control Range

1800 r/min: 151 (1.07), 2400 r/min: 85 (0.6)

kgm2)

44 (8)

r/min

1002400
Single-Phase 200-230 VAC10%
50 Hz/60 Hz

Three-Phase 200-230 VAC10%

Rated Input Current

5.4 A

3.1 A

1.75 A

Max. Input Current

8.3 A

4.9 A

2.7 A

Frequency

Power Source

3% Max. (0Rated Torque, at 1500 r/min)

Load
Speed Regulation

Brake Torque

3% Max. (Power supply voltage 10% at 1500 r/min with no load)

Temperature

3% Max. [32F122F (0C50C) at 1500 r/min with no load]


oz-in (Nm)

210 (1.5)

ES
US

 Common Specifications

 Speed Control System / Speed Control System with Electromagnetic Brake

Before Using a
Speed Control
System

Item

Specifications

Acceleration/Deceleration Time 0.125 seconds (at 1000 r/min)


Speed Control Method

Any one of the following methods:


1. By built-in potentiometer (1 piece) 2. By external potentiometer (20 k 1/4 W) 3. By DC voltage control (05 VDC)
Photocoupler input

Input Signal

Input impedance 2.4 k

Operates at 12 VDC
Common to CW/CCW, Speed setting mode selection, Slow down, Alarm reset

Output Signal

Open collector output

External use conditions

26.4 VDC, 10 mA max.

Common to SPEED OUT (12P/R), ALARM OUT


If any of the protective functions of the inverter are triggered, the ALM output will be turned off and the ALM LED on the front panel of the
inverter will blink or turn on while the motor current is interrupted to stop the motor.
Overload protection: A load exceeding the rated torque has been applied to the motor for 5 seconds or more.
Overvoltage protection: The voltage applied to the inverter has exceeded the rated voltage by approximately 30% or more.

Protection Functions

The motor is being operated beyond the lowering operation's ability.


Overcurrent protection: An excessive current is flowing within the inverter.
Undervoltage protection: The power-supply voltage has dropped below the rated voltage by approximately 15% or more.
Circuit overheat protection: The ambient operating temperature for the inverter has exceeded its upper limit.
Motor open circuit protection: The motor cable has an open circuit or improper connection.
EEPROM Error: An error was detected in the EEPROM.

Rating

Continuous

Motor Insulation Class

Dimensions B-76

Class B (266F [130C])

Connection and Operation B-81

Motor and Inverter Combinations B-85

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-73

AC Motor Systems

The permissible load inertia specified above is only applicable for the round shaft types. Permissible Load Inertia for the Combination Types Page B-75
The values for each specification applies to the motor only.
Enter the gear ratio in the box () within the model name.

BHF

Connecting the regeneration unit [Accessories (Sold Separately)], Max. output 100 W (5 minutes rating)

Lowering Operation

AXH

Electromagnetic Brake Holding

Voltage

AXU

Single-Phase 100-115 VAC10%

FBL2

Voltage

Brushless DC Motor Systems


AC Input
DC Input

Permissible Load Inertia J

oz-in2

BX

Introduction

Rated Speed

RrC

BHF62AMT-RH

Speed Control Systems

 Speed Control System with Electromagnetic Brake

Speed Control Systems

 General Specifications
Item

Motor

Inverter
100 M or more when measured by a 500 VDC megger between the

Insulation Resistance

100 M or more when measured by a 500 VDC megger between the

power supply input terminal and the Protective Earth terminal and

windings and the frame after rated motor operation under normal

between the power supply input terminal and the I/O terminal after

ambient temperature and humidity.

continuous operation under normal ambient temperature and


humidity.
Sufficient to withstand 1.5 kV (3 kV) at 50 Hz and 60 Hz applied

Dielectric Strength

Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between the

between the power supply input terminal and the Protective Earth

windings and the frame for 1minute after rated motor operation under

terminal (between the power supply input terminal and the I/O

normal ambient temperature and humidity.

terminal) for 1 minute after continuous operation under normal


ambient temperature and humidity.

126F (70C) or less in the coil, as measured by the resistance change


Temperature Rise

method after rated operation with gearhead or similar heat radiation

plate installed.
Ambient Temperature
Ambient Humidity
Degree of Protection

14F104F (10C to 40C)

32F122F (0C50C) (nonfreezing)

14F122F (10C to 50C) for 100/200 VAC


85% maximum (noncondensing)

85% maximum (noncondensing)


IP54 (excluding the motor-installation surface of the round shaft type) IP10

Size of heat radiation plate: 9.06 inch  9.06 inch (230 mm  230 mm), 0.20 inch (5 mm) in thickness (material: aluminum)

 Permissible Torque for Combination Type


 Right-Angle Shaft

Unit = Upper values: lb-in/Lower values: Nm

Gear Ratio
Motor Output Speed

Model

1001500 r/min
BHF62AT-RH/RA, BHF62AMT-RH/RA
BHF62CT-RH/RA, BHF62CMT-RH/RA
BHF62ST-RH/RA, BHF62SMT-RH/RA

1800 r/min
2400 r/min

15

30

50

100

180

40
4.6
34
3.9
19.4
2.2

73
8.3
61
7
34
3.9

123
13.9
103
11.7
58
6.6

240
27.8
200
23.4
115
13.1

350
40
320
37
193
21.9

480
54.5
480
54.5
380
43

530
60
530
60
530
60

Enter the gear ratio in the box () within the model name.
Direction of rotation of the motor and that of the gear output shaft are the opposite.

 Parallel Shaft

Unit = Upper values: lb-in/Lower values: Nm

Gear Ratio
Motor Output Speed

Model

1001500 r/min
BHF62AT-, BHF62AMT-
BHF62CT-, BHF62CMT-
BHF62ST-, BHF62SMT-

1800 r/min
2400 r/min

15

30

50

100

180

30
3.4
25
2.9
14.1
1.6

50
5.7
42
4.8
23
2.7

91
10.3
76
8.7
43
4.9

145
16.4
122
13.8
68
7.7

290
32.8
240
27.6
137
15.5

350
40
350
40
210
24.3

350
40
350
40
350
40

350
40
350
40
350
40

Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

 Permissible Overhung Load and Permissible Thrust Load


The overhung load and thrust load of the gearhead's output shaft affect the bearing life. Make sure the overhung load and thrust
load do not exceed the values shown in the table below.
Permissible Overhung Load [lb. (N)]
Model
BHF62
BHF62
BHF62
BHF62
BHF62
BHF62

T-RH
MT-RH
T-RA
MT-RA
T-
MT-

Gear Ratio
530
50180
530
50180
330
50180

from the tip of the shaft


0.39 inch (10 mm)
270 (1200)
490 (2200)
200 (900)
380 (1700)
123 (550)
146 (650)

from the tip of the shaft


0.79 inch (20 mm)
240 (1100)
450 (2000)
220 (1000)
410 (1850)
180 (800)
220 (1000)

Permissible Thrust Load


lb. (N)
67 (300)
67 (300)
45 (200)

With the hollow shaft type, the permissible overhung load is measured from the flange-mounting surface.
Enter the voltage (A, C, S) in the box ( ).
Enter the gear ratio in the box () within the model name.
Permissible Overhung Load and Thrust Load for Round Shaft Type Page A-11

B-74

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-70

System Configuration B-71

Specifications B-72

Characteristics B-75

Unit = Upper values: oz-in2/Lower values: 104 kgm2

Model
/
BHF62 T-RH, BHF62
BHF62

MT-RH, BHF62

BHF62

T-

BHF62

MT-

Gear Ratio
T-RA

15

30

50

100

180

MT-RA

98

270

880

2400

9800

27000

27000

27000

18

50

162

450

1800

5000

5000

5000

Introduction

Enter the voltage (A, C, S) in the box ( ).


Enter the gear ratio in the box () within the model name.

BX

 Speed Torque Characteristics

Torque [oz-in]

Torque [Nm]

85 oz-in
(0.6 Nm)

100

Continuous Duty Region


1800 r/min

Brushless DC Motor Systems


AC Input
DC Input

150

50

2400 r/min

BHF

500

1500
1000
Speed [r/min]

2000

2500

ES

The BHF Series achieves stable speed control during


gravitational operation.

 Gravitational operation ability

-0.8

-0.4

-150
85 oz-in
(0.6 Nm)
-100

-50

500

1000

1500 2000 2500


1800
2400

Speed [r/min]

Work

Use the time shown below as a guideline when performing


continuous gravitational operation:
W

:
Operating range in which regenerative power is 100 W or less
Allowable time for continuous gravitational operation: 1 minute, 30% ED

 Regenerative power
The regenerative power may be calculated roughly using the
equation shown below for reference.
Regenerative power (W) = 0.1047  TL [Nm]  N [r/min]
TL: Load torque N: Speed
Use the electromagnetic-brake type for gravitational operation.

Connection and Operation B-81

Torque [oz-in]

-1.2

Regenerative power: 100 W (5-minute rating)


Instantaneous regenerative power: 300 W

Dimensions B-76

180 oz-in
(1.27 Nm)
151 oz-in
(1.07 Nm)

-200

Torque [Nm]

During vertical movement (gravitational operation), such as


the application illustrated below, normally an external force
causes the motor to rotate and function as a power
generator. If this energy is applied to the inverter, an error
will occur. A regeneration unit (sold separately ) can convert
regenerative energy into thermal energy for dissipation. Use
the optional regeneration unit EPRC-400P when using the
motor for vertical drive applications or when braking a large
inertial load quickly.

Before Using a
Speed Control
System

-1.6

US

 Vertical Drive (Gravitational Operation)

:
Operating range in which regenerative power exceeds 100 W
Allowable time for continuous gravitational operation: 1 minute, 20% ED
Example: 1 minute, 30%
Under gravitational operation: 60 seconds
Non-gravitational operation: 140 seconds
60 seconds (1 minute) is the maximum continuous gravitational
operation time allowed.

Motor and Inverter Combinations B-85

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-75

AC Motor Systems

151 oz-in
(1.07 Nm)

AXH

0.5

200

1/4 HP (200 W)

AXU

1.0

180 oz-in
(1.27 Nm)

FBL2

The characteristics shown below are only applicable for the motors only.
Continuous Duty Region: Continuous operation is possible in this region.
Common to BHF Series

1.5

Speed Control Systems

 Permissible Load Inertia J for the Combination Type

Speed Control Systems

 Dimensions Scale 1/4, Unit = inch (mm)


Mounting screws are included with combination type motor. Page B-133
Enter the gear ratio in the box () within the model name.

 Motor/Gearhead (Combination Type with Right-Angle Hollow Shaft)


BHF62AT-RH, BHF62CT-RH, BHF62ST-RH
Motor Model: BHM62T-G2
Gearhead Model: BH6G2-RH
Weight: 22 lb. (10.0 kg)
d A301
6.30 (160)

4.30 (109.3)

6.06 (154)

1.18 (30)

1.18 (30)

1.57 (40)

4.65 (118)

3.90 (99)

2.28350.0018
0
(  580.046
)

4.02 (102)

0.35 (9)

Section AA'
(Detail drawing of output shaft)

0.98430.0013
0
(  250.033
0
)

0.0016
0
0.04
8 0

0.31

Groove for Retaining Ring


1.03 +0.008
(  26.20.21
)
0
0

0.19 (4.8)

2.44 (62)

2
0.0

1.69 (43)

2.95 (75)

1.10 Max.
(28 Max.)

0.06 (1.5)

0.59
(15)

Flange
Mounting
Surface

0.16
(4)

0.63 (16)

4.06 (103)

0.59
(15) 0.06 (1.5)


)
.72 0.5
 4 20
1

(

1.11
(28.3)
4.09 (104)

A'
0.335 (8.5)
4 Holes

2.60 (66)

Use cable (VCTF) with a diameter of  0.24 inch (6 mm)0.47 inch (12 mm).
Details of Terminal Box Page A-224

B-76

0
250.2

0
80.036

0.9840.008

0.31500.0014

Key (Included) (Scale 1/2)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

0.27560.0014

0
70.036

Features B-70

System Configuration B-71

Specifications B-72

Characteristics B-75

BHF62AT-RA, BHF62CT-RA, BHF62ST-RA


Motor Model: BHM62T-G2
Gearhead Model: BH6G2-RA
Weight: 22 lb. (10.0 kg)
d A302

4.65 (118)

3.90 (99)

1.26
(32)
0.16 (4)

AXU

1.89 (48)

FBL2

0
0
0.86610.0008
(  220.021
)

0.96 (24.5)
AXH

0
2.28350.0018 ( 580.046
)
0

4.02 (102)
2.44 (62)
02

0.

0.5

US

4.09 (104)

ES

0

2
1

Before Using a
Speed Control
System

0.335 (8.5)
4 Holes

2.60 (66)

Use cable (VCTF) with a diameter of  0.24 inch (6 mm)0.47 inch (12 mm).
Details of Terminal Box Page A-224

 Motor/Gearhead (Combination Type with Parallel Shaft)


BHF62AT-, BHF62CT-, BHF62ST-
Motor Model: BHM62T-G2
Gearhead Model: BH6G2-
Weight: 17.6 lb. (8.0 kg)
d A304
0

1.69 (43)

Key and Key Slot (Included) (Scale 1/2)


At the time of shipment, the parallel key is pressed
into the key slot.

0.9840.008
(250.2)

0.5710.004
0
(14.50.1)

4.06 (103)

0.98
(25)

2.44 (62)

0.23620.0012
0
(60.03
)

0.70870.0007
0
(180.018)

0.35 (9)

0.79 (20)
0.81 (20.5)
1.65 (42)

2.95 (75)

1.10 Max.
(28 Max.)

0.23620.0012
0
(60.03)

.02

20
 4.7 00.5 )
2
1
(
0.41 (10.5)
6.30 (160)

0.20 (5)
2.83 (72)

1.65 (42)

0.335 (8.5)
4 Holes

4.09 (104)

Use cable (VCTF) with a diameter of  0.24 inch (6 mm)0.47 inch (12 mm).
Details of Terminal Box Page A-224

Dimensions B-76

Connection and Operation B-81

Motor and Inverter Combinations B-85

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-77

AC Motor Systems

72

.
4

1.69 (43)

0.35 (9)

BHF

2.95 (75)

1.10 Max.
(28 Max.)

Brushless DC Motor Systems


AC Input
DC Input

0.63 (16)

0.23620.0012
0
(60.03)

BX

4.06 (103)

1.2600.008
(320.2)

Introduction

0.7280.004
0
(18.50.1
)

Key and Key Slot (Included) (Scale 1/2)


At the time of shipment, the parallel key is pressed into the key slot.

6.06 (154)

0.23620.0012
0
(60.03
)

6.30 (160)

Speed Control Systems

 Motor/Gearhead (Combination Type with Right-Angle Solid Shaft)

2.95 (75)

1.10 Max.
(28 Max.)

BHF62AT-A, BHF62CT-A, BHF62ST-A


Motor Model: BHM62T-A
Weight: 11 lb. (5.0 kg)
d A308

0.35 (9)

2.44
(62)
1.69
(43)

0
0.55120.0007

0.41 (10.5)
6.30 (160)

0.08 (2)

0
(940.035
)

1.18
(30)

0
3.70080.0014

0.51 (13)

0
(140.018
)

4.06 (103)

Speed Control Systems

 Round Shaft Type

.02

20
 4.7 00.5)
2
1
(

0.335 (8.5)
4 Holes

1.46(37)

4.09 (104)

Use cable (VCTF) with a diameter of  0.24 inch (6 mm)0.47 inch (12 mm).
Details of Terminal Box Page A-224

 Motor/Gearhead (Combination Type with Right-Angle Hollow Shaft)


BHF62AMT-RH, BHF62CMT-RH, BHF62SMT-RH
Motor Model: BHM62MT-G2
Gearhead Model: BH6G2-RH
Weight: 25.3 lb. (11.5 kg)
d A384

4.30 (109.3)

0.59
(15) 0.06 (1.5)

6.06 (154)

4.06
(103)

0.63 (16)
3.90 (99)
4.65 (118)

8.66 (220)

1.57 (40)
4.02 (102)
0

2.2835 0.046
0
(58 0.046)

6.89 (175)
3.94 (100)

0.59
(15)

Groove for Retaining Ring


1.03 +0.008
(  26.20.21
)
0
0

Section AA'
(Detail drawing of output shaft)

2.91 (74)

0.0016
0
0.04
0 )

0.0013
0
0.033
)
0

0.9843

(8

(25

1.11 (28.3)
4.09
(104)

0.31

2.28 (58)

1.26Max.
(32 Max.)

0.94
(24)

0.06 (1.5)

Flange
Mounting
Surface
0.19 (4.8)

0.16 (4)

0.41 (10.5)

1.18 (30)

1.18 (30)

A'

0.335 (8.5)
4 Holes
Use cable (VCTF) with a diameter of  0.32 inch (8 mm)0.47 inch (12 mm).

4
( .72 
12
0  0.02
0.5
)

2.60 (66)

B-78

0
250.2

0
80.036

0.9840.008

0.31500.0014

Key (Included) (Scale 1/2)


0

0.27560.0014
0
70.036

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-70

System Configuration B-71

Specifications B-72

Characteristics B-75

4.06
(103)

0.23620.0012
0
(60.03)

BX

0.63 (16)
3.90 (99)
4.65 (118)

1.2600.008
(320.2)

Introduction

0.7280.004
0
(18.50.1
)

Key and Key Slot (Included) (Scale 1/2)


At the time of shipment, the parallel key is pressed into the key slot.

6.06 (154)

8.66 (220)

0.23620.0012
0
(60.03
)

BHF62AMT-RA, BHF62CMT-RA, BHF62SMT-RA


Motor Model: BHM62MT-G2
Gearhead Model: BH6G2-RA
Weight: 25.3 lb. (11.5 kg)
d A385

Speed Control Systems

 Motor/Gearhead (Combination Type with Right-Angle Solid Shaft)

1.26
(32)
0.16 (4)

1.89 (48)

AXU

FBL2

4.02 (102)

0.8661 0.0008 (22 0.021)


0.96 (24.5)

2.91 (74)
BHF

1.26 Max.
(32 Max.)

02

0.

US

4.09
(104)

0.94
(24)

ES

.5)
2
.7 0
 4 20
1
(

Use cable (VCTF) with a diameter of  0.32 inch (8 mm)0.47 inch (12 mm).

 Motor/Gearhead (Combination Type with Parallel Shaft)

2.60 (66)

0.5710.004
0
(14.50.1)

0.9840.008
(250.2)

1.26 Max.
(32 Max.)

0.23620.0012
0
(60.03
)

Key and Key Slot (Included) (Scale 1/2)


At the time of shipment, the parallel key is pressed into the key slot.

BHF62AMT-, BHF62CMT-, BHF62SMT-


Motor Model: BHM62MT-G2
Gearhead Model: BH6G2-
Weight: 20.9 lb. (9.5 kg)
d A386

6.89 (175)
3.94 (100)

Before Using a
Speed Control
System

0.335 (8.5)
4 Holes

0.23620.0012
0
(60.03)

2.91 (74)

0.70870.0007
0

2.28 (58)

0.335 (8.5)
4 Holes

4.06
(103)

4.09
(104)

0.94
(24)

0.98
(25)

0.79 (20)
0.81 (20.5)
1.65 (42)

(18 0.018)

.02

20
 4.7 0.5)
0
( 12

0.41 (10.5)
8.66 (220)

0.20 (5)
2.83 (72)

1.65
(42)

Use cable (VCTF) with a diameter of  0.32 inch (8 mm)0.47 inch (12 mm).
Dimensions B-76

Connection and Operation B-81

Motor and Inverter Combinations B-85

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-79

AC Motor Systems

2.28 (58)

6.89 (175)
3.94 (100)

AXH

2.2835 0.0018(58 0.046)

Brushless DC Motor Systems


AC Input
DC Input

0.41 (10.5)

6.89 (175)
3.94 (100)

2.91 (74)

0.41 (10.5)

4.09
(104)

(94

0
0.035)

3.7008 0.0014

4.06
(103)

1.18
(30)

0.51 (13)

2.28 (58)

1.26 Max.
(32 Max.)

0.5512 0.0007 (14 0.018)

BHF62AMT-A, BHF62CMT-A, BHF62SMT-A


Motor Model: BHM62MT-A
Weight: 14.3 lb. (6.5 kg)
d A387

0.94
(24)

Speed Control Systems

 Round Shaft Type

0.02

72 0.5)
4.

20
( 1

0.08 (2)
1.46
(37)

8.66 (220)

0.335 (8.5)
4 Holes

Use cable (VCTF) with a diameter of  0.32 inch (8 mm)0.47 inch (12 mm).

 Inverter

 Mounting Tab
(1 set of 2 pieces included)
1.85 (47)

0.55 Max.
(14 Max.)

1.85 (47)

Pitch 0.15 (3.81)


5.31 (135)

Pitch 0.3 (7.62)

3.5 (89)
0.35
(9)
0.73
(18.5)

0.71
(18)

M4 P0.7,
2 Places

0.2 Max.
(5 Max.)

 Mounting Method for Hollow Shaft


Gearheads

0.126 (3.2)
Countersink2 Places R0.09
(R2.25)

0.08 (2)

M3 P0.5,
11 Places

Recommended size of inner diameter for the


hollow shaft and load shaft
Unitinch (mm)

These diagrams show how to mount loads depending on the


shape of the shaft.
The tolerance of the inner diameter for the hollow shaft is
finished as H8, and "key slot" processing is given to mount
the load shaft. The recommended tolerance of the load shaft
is h7. Use the key provided with the product by fastening it to
the shaft. Apply a coating of molybdenum disulfide or similar
grease to the inner diameter of the load shaft to prevent
binding. Recommended load shaft dimensions are shown to
the right.

 Stepped-Down Shaft

0.93 0.3 (7.5)


(23.5)

4C2

0.71
(18)
1.26
(32)

4.72 (120)

0.25
(6.32)

M3 P0.5,
5 Places

0.18 (4.5)

0.73
(18.5)

FSP200-1, FSP200-2, FSP200-3


Weight: 1.32 lb. (0.6 kg)
d A390

BH6G2-RH

Model
Inner diameter of hollow shaft H8

0.9843  0.0013
(25  0.033
)
0
0

Recommended load shaft diameter h7

0.9843  00.0008 (25  00.021 )

Replace the safety cover after installing the load shaft.


Note:
Be careful not to apply a shock to the hollow shaft when mounting a load. It may
damage the bearing inside the gearhead.

 Straight Load Shaft


Hollow Shaft

Hollow Shaft
Spacer

Load Shaft

Spacer

Flat Washer

Load Shaft

Flat Washer

Bolt (M6)

Bolt (M6)

Spring Washer

Spring Washer

Retaining Ring for Hole

Retaining Ring for Hole


Spacer

B-80

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-70

System Configuration B-71

Specifications B-72

Characteristics B-75

Built-in Potentiometer
Display

Function

SPEED

Built-in speed potentiometer

SS

Acceleration time potentiometer

SD

Deceleration time potentiometer

LED Display
Lighting Condition

POWER

Power indicator

Turns on (green)
while power is being supplied.

ALARM

Alarm indicator

Turns on (red) or blinks when


an alarm is triggered.

SPEED
POWER
SS
H

Switch

SD
ALARM

BX

RG

Input/Output Signal Terminals Block


Signal
Function and Operation
IN-COM Ground terminal for input signals Ground terminal for input signals.

MB+

Electromagnetic brake terminals


MB-

I-COM

MO

FREE

Speed-setting mode
selection input

Built-in/external speed-setting
selection input

NC
NC

Electromagnetic brake
release input

Electromagnetic brake releases/locks


selection input

RST

Alarm reset input

This input is used to reset the alarm while


in an energized state in the event any
protective function of the inverter is
activated.

TP

Thermal signal input

This input is used to connect the lead wire


of the regeneration units internal thermal
protector when the braking regeneration
unit (sold separately) is used.

H, M, L

Speed-setting
mode selection input

These are connected for speed control via


the external speed potentiometer or
external DC voltage.

S-MON

Speed monitor output

This output is used to monitor the motor


speed. Pulse signals at a rate of 12 pulses
per revolution of the motor output shaft.

ALM

Alarm output

When the protective function is activated,


this output is set to OFF (H) and the
motor stops.

O-COM

Ground terminal for output signals Ground terminal for output signals.

ALM
O-COM

Protective Earth terminals


(2 locations)

ORIENTAL MOTOR

The unit shown above uses a single-phase 100/115 V power-supply input.

Dimensions B-76

Connection and Operation B-81

Motor and Inverter Combinations B-85

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Before Using a
Speed Control
System

FREE

US

Instantaneous stop/slow down stop


selection input

ES

Slow down input

TP

S-MON

FG

SD

NC

B-81

AC Motor Systems

MO

BHF

RST

L
N

Counterclockwise rotation/stop
selection input

AXH

NC
SD

Power connection terminals

Clockwise rotation/stop selection input

Counterclockwise
rotation input

NC

100/
115V

Clockwise rotation input

CCW

CCW

Motor connection terminals

CW

AXU

CW

FBL2

Display

Brushless DC Motor Systems


AC Input
DC Input

Regeneration unit terminals

Set the switch to H if the cable between the motor and inverter is less than
32.8 ft. (10 m) in length. Set it to L if the cable length exceeds 32.8 ft. (10
m).

Introduction

Function

Display

Speed Control Systems

 Connection and Operation

Speed Control Systems

 Connection Diagrams
Single-phase 100-115 VAC,
Single-phase 200-230 VAC

SPEED
POWER
SS
H

L
OFF

SD

ON

ALARM

Regeneration unit 1 [Accessories (sold separately)]

OFF
ON

400
Thermal protector lead wires

To I-COM

OFF

RG

To TP

ON
OFF

ON

MB+

OFF

I-COM

MB-

ON

CW

OFF

CCW

ON

SW1 Clockwise rotation


/stop selection input
SW2 Counterclockwise rotation
/stop selection input
SW3 Speed-setting mode
selection input
SW4 Slow down input
SW5 Electromagnetic brake
release input 3
SW6 Alarm reset input

MO

External DC voltage

NC

24 VDC
0.1 A min.

NC

Power connection
Connect to a single-phase 100-115 VAC 10%,
50/60 Hz power supply.
(FSP200-2: Connect to a single-phase 200-230 VAC 10%,
Circuit breaker
50/60 Hz power supply.)

SD

FREE

TP

100115V

~
N

3
2
1

H
M

Power supply

RST

NC

Regeneration unit
thermal signal input
Speed potentiometer
20 k 1/4 W
[Accessories (sold separately)]

S-MON
ALM

FG

O-COM

ORIENTAL MOTOR
Protective Earth
(screw size: M4)

Three-phase 200-230 VAC


SPEED
POWER
SS
H

L
OFF

SD

Regeneration unit

ON

ALARM

OFF

[Accessories (sold separately)]

ON

400
Thermal protector lead wires

To I-COM

OFF

RG

To TP

ON
OFF

ON

MB+

OFF

MB-

I-COM

ON

CW

OFF

CCW

ON

MO

SW1 Clockwise rotation


/stop selection input
SW2 Counterclockwise rotation
/stop selection input
SW3 Speed-setting mode
selection input
SW4 Slow down input
SW5 Electromagnetic brake
release input 3
SW6 Alarm reset input
External DC voltage

NC

24 VDC
0.1 A min.

NC

SD

FREE

Power connection
Connect to a three-phase 200-230 VAC10%,
50/60 Hz power supply.

TP

Circuit breaker

200-

L2 230V

L3

Power supply

RST

L1

3
2
1

Regeneration unit
thermal signal input
Speed potentiometer
20 k 1/4 W
[Accessories (sold separately)]

S-MON
ALM

FG

O-COM

ORIENTAL MOTOR
Protective Earth
(screw size: M4)

See page A-215 for connection of the SDM496 speed indicator.

1 This should be connected only when using a regeneration unit.


2 This should be connected only for a speed control system with an electromagnetic brake.
3 The electromagnetic brake release input can be used only with a speed control system with electromagnetic brake.
Notes:
If the wiring between the motor and inverter needs to be extended by 32.8 ft. (10 m) or more, use a polyethylene-insulated electric wire of AWG16 or
larger. Do not connect more than one cable or allow the overall wiring length to exceed 164 ft. (50 m). Doing so may result in a malfunction.
With the electromagnetic brake type, setting the wiring length too long delays the operation of the electromagnetic brake [by approx. 100 ms at a wiring
length of 164 ft. (50 m)]. To minimize the delay time, use separate cables for the electromagnetic brake cable and motor cable.
Separate the signal and motor cables from noise-generating equipment or power lines.
After connecting each cable to the terminal block, be sure to install the connector cover.

B-82

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-70

System Configuration B-71

Specifications B-72

Characteristics B-75

A motor cable is not supplied with the product. Please provide the appropriate cable.

 Connecting the Motor


Appropriate lead wires

 Connecting the Inverter


Power input terminals, motor connection terminals
Appropriate lead wires

AWG 18 min.

Terminals (Use a crimp terminal for the electromagnetic brake type.)


U-Shape Terminal with Insulation

after crimp
0.24 inch Max.
(6.2 mm Max.)

0.13 inch Min.


(3.2 mm Min.)

Round Terminal with Insulation


0.33 inch Max.
(8.5 mm Max.)

0.24 inch Max.


(6.2 mm Max.)

0.24 inch Max.


(6.2 mm Max.)

Protective Earth

0.35 inch Min.


(9 mm Min.)

0.17 inch Min.


(4.3 mm Min.)

0.67 inch Min.


(17 mm Min.)

FBL2

Protective Earth
I/O signal terminal

Round Terminal with Insulation

0.19 inch Min.


(4.8 mm Min.)

ON (L)
OFF(H)

ON (L)
OFF(H)

MO input

ON (L)
OFF(H)
1500 r/min (External potentiometer)

500 r/min
(Built-in potentiometer)
Motor operation

CW
Acceleration

CW

Deceleration

CW

CCW

Deceleration

CW
CCW

Acceleration

Deceleration
1 2
Electromagnetic
Brake

Release

Release

Release

Release Release

1 The motor will stop if the CW and CCW inputs are simultaneously turned to
ON ("L" level).
2 When the motor runs and/or stops in a short cycle, the electromagnetic brake
may be left released if a shorter time is set for the acceleration/deceleration
time.

Dimensions B-76

Connection and Operation B-81

Before Using a
Speed Control
System

SLOW
DOWN
input

US

ON (L)
CCW input OFF(H)

All run, stop, direction change and speed change operations can be
controlled by the CW, CCW, M0, and SD input signals.
If the CW input is set to ON ("L" level), the motor rotates in a clockwise
direction as viewed from the shaft end of the motor; if the CW input is
set to OFF ("H" level), the motor stops. If the CCW input is set to ON
("L" level), the motor rotates in a counterclockwise direction as viewed
from the shaft end of the motor; if the CCW input is set to OFF ("H"
level), the motor stops. The acceleration time is set by the built-in
acceleration potentiometer (SS).
If the SD input is set to ON ("L" level), the deceleration time is the value
set by the built-in deceleration potentiometer (SD.)
Turning the M0 input to ON ("L" level) selects the speed set by the
external speed potentiometer. Turning the input to OFF ("H" level)
causes the motor to operate at the speed set by the built-in speed
potentiometer. The timing chart shown at left is based on a built-in
speed-potentiometer setting of 500 r/min and an external speedpotentiometer setting of 1500 r/min.
To release the electromagnetic brake when the motor is stopped, turn
the FREE (electromagnetic brake release) input to ON ("L" level). This
releases the electromagnetic brake and allows the motor's output shaft
to turn freely. (This function is available only with a speed control
system with an electromagnetic brake.)
Note:
While the motor is running, the temperature of the motor case should not
exceed 194F (90C).

Motor and Inverter Combinations B-85

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-83

AC Motor Systems

CW input

ES

 Timing Chart

BHF

AI 0.25-6
Applicable wiring gauge: AWG 24
AI 0.34-6
Applicable wiring gauge: AWG 22
AI 0.5-6
Applicable wiring gauge: AWG 20

AXH

0.37 inch Max.


(9.5 mm Max.)

Phoenix Contact

AXU

When a crimp terminal should be used, use one of the following


terminals:

0.16 inch Min.


(4.1 mm Min.)

Brushless DC Motor Systems


AC Input
DC Input

after crimp
0.24 inch Max.
0.15 inch Max.
(6.2 mm Max.)
(3.8 mm Max.)

Terminals
Round Terminal with Insulation

0.14 inch Min.


(3.6 mm Min.)

BX

0.28 inch Max.


(7.2 mm Max.)

0.14 inch Min.


(3.6 mm) Min.

AWG 18 min.

Introduction

Round Terminal with Insulation

Speed Control Systems

Connecting the motor and inverter

Speed Control Systems

 Input Signal Circuit


Input Circuit

 Output Signal Circuit


Output Circuit

Common to CW, CCW and SLOW DOWN, FREE, RST inputs.

Common to S-MON, ALM outputs.


Output

680
Input

2.4k

I-COM

O-COM

The FREE input is used only with a speed control system with electromagnetic
brake.

Connection Example for Input Signals


Controlled by Small Capacity Relays

Connection Example for Output Signals


Inverter

I-COM
CW
CCW
MO
SD
FREE
RST

Controller
Vcc

Inverter

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

OFF: Stop
ON: CW Rotation
OFF: Stop
ON: CCW Rotation
OFF: Built-in speed potentiometer
ON: External speed potentiometer
OFF: Brake
ON: Slow down
OFF: Lock
ON: Release
ON: Reset

S-MON
ALM
O-COM

Use a small capacity contact point type relay capable of switching 24 VDC,
5 mA.
The FREE input is used only with a speed control system with electromagnetic
brake.

An external power source is required since the circuit has an open-collector


output configuration as shown in the figure above. There is no need to connect
an external power source if no signal outputs are used. Use an external power
source of 26.4 VDC or below. Connect a limit resistance according to the
power-supply voltage so that the current level doesn't exceed 10 mA.

Speed monitor output: Pulse signals are output at a rate at 12

Electronic Input Control


Controller

pulses per revolution of the motor output


shaft are output.

Inverter

(Note that this is monitoring of the speed

photocoupler
Input

command issued from the inverter to the

I-COM

motor, not that of the speed measured at


the motor's output shaft.)
Motor speed:

S-MON output frequency [Hz]


12

 60 [r/min]

Alarm output: This signal is output when a protection function for


overload, circuit overheat, overvoltage,
undervoltage, overcurrent or EEPROM error has
been activated. When an alarm signal is output, this
output is turned to OFF ("H" level) between the
ALARM OUT and GND terminals.

B-84

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-70

System Configuration B-71

Specifications B-72

Characteristics B-75

Motor

Gearhead
BH6G2-RH

Inverter

BHF62AT-RA

BH6G2-RA

FSP200-1

BHF62AT-

BH6G2-

BHF62CT-RH
BHF62CT-RA

BH6G2-RH
BHM62T-G2

BH6G2-RA
BH6G2-

BHF62ST-RH

BH6G2-RH

BHF62ST-RA

BH6G2-RA

BHF62ST-

BH6G2-

FSP200-2

FSP200-3

Enter the gear ratio in the box () within the model name.

2 3

 Round Shaft Speed Control System


Inverter

Motor

FSP200-1

BHF62AT-A
L

BHF62CT-A

AXH

Model

BHM62T-A

FSP200-2

2500

1000
500

Motor

Gearhead
BH6G2-RH

Inverter

BHF62AMT-RA

BH6G2-RA

FSP200-1

BHF62AMT-

BH6G2-

BHF62CMT-RH
20

40
60
80
Dial Plate Value

100

External speed potentiometer scalespeed characteristics


(Representative Values)

Speed Control by External DC Voltage


External DC voltage can be used when the MO (speedsetting mode selection input) is set to ON ("L" level). To set
the motor speed via external DC voltage, connect a DC
power supply as illustrated below. Raising the DC voltage
sets a faster speed.
External DC power supply

Inverter
I/O terminal

05 VDC
5 mA Max.


BH6G2-RH
BHM62MT-G2

BH6G2-RA

BHF62CMT-

BH6G2-

BHF62SMT-RH

BH6G2-RH

BHF62SMT-RA

BH6G2-RA

BHF62SMT-

BH6G2-

FSP200-2

Before Using a
Speed Control
System

BHF62CMT-RA

US

Speed [r/ min]

Model
BHF62AMT-RH

ES

1500

FSP200-3

Enter the gear ratio in the box () within the model name.

 Round Shaft Speed Control System


with Electromagnetic Brake
Model

Inverter

Motor

FSP200-1

BHF62AMT-A
BHF62CMT-A
BHF62SMT-A

BHM62MT-A

FSP200-2
FSP200-3

1 k 1/4 W
Min.

2500

Speed [r/ min]

2000
1500
1000
500

2
3
4
DC Voltage [V]

DC voltagespeed characteristics
(Representative Values)
Dimensions B-76

Connection and Operation B-81

Motor and Inverter Combinations B-85

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-85

AC Motor Systems

 Combination Type Speed Control System


with Electromagnetic Brake

2000

BHF

FSP200-3

BHF62ST-A

Brushless DC Motor Systems


AC Input
DC Input

BHF62CT-

AXU

Model
BHF62AT-RH

FBL2

Inverter
I/O terminal

High speed

 Combination Type Speed Control System

BX

External potentiometer

Model name for motor/control unit combinations are shown


below

Introduction

The Built-in speed potentiometer is selected when the MO


(speed-setting mode selection input) is set to OFF ("H" level).
Turning the Built-in speed potentiometer clockwise sets a
faster speed, while turning it counterclockwise brings the
motor to a stop.
Speed Control by External Potentiometer
The external speed potentiometer can be used when the MO
(speed-setting mode selection input) is set to ON ("L" level).
When the optional external speed potentiometer is used,
connect it as illustrated below. Turning the external speed
potentiometer clockwise sets a faster speed.

 List of Motor and Inverter


Combinations

Speed Control Systems

 Method of Speed Setting


Speed Control by Built-in Potentiometer

Speed Control Systems

AC Motor Speed Controller

ES01/ES02
ES01 and ES02 are Oriental Motor's newest speed
controllers designed for ease of its functions and operations.
A wide range of speed control motors is available for use with
these new controllers.

 Features

 Compatible with Voltages in All Major Countries

 Multi-Functions
 Speed Control Range
901400 r/min (50 Hz) 901600 r/min (60 Hz)
 Speed Control Function
Acceleration/deceleration function that enables smooth start
and stop

The design conforms to typical global safety standards.


The CE Marking is used in accordance with the EMC
directives and low voltage directives.
Terminals for control-singnal lines

 Easy Wiring

 Speed Control Function


The ES01/ES02 enables users to regulate the output speed
of motors ranging from 6W to 90W.

 IP20-Compliant
The IP20-compliant construction prevents the operator from
touching the terminal block, thereby ensuring a high degree
of safety.

Terminals for power-supply cables

For easy wiring the new design provides separate connector


terminals for power-supply cables and control-signal lines.

 Speed Controller Product Line

 Safety Standards and CE Marking


 Speed Controllers

 Speed Controller
Model

Voltage

ES01

Single-Phase 100-115 VAC

ES02

Single-Phase 200-230 VAC

Standards

Certification
Body

Standards File No.

UL

E91291

UL508
CSA C.22.2 No.14

CE Marking

Low Voltage
Directive
EMC Directive

EN50178
EN60950

Conform to EN Standards

EN50081-2
EN61000-6-2

Details of Safety StandardsPage G-2


The EMC value changes according to the wiring and layout. Therefore, the final
EMC level must be checked incorporated in the equipment.

UC

 Specifications of Speed Controller


ES01
Single-Phase 100-115 VAC 10%

Model Name
Voltage

ES02
Single-Phase 200-230 VAC 10%
50/60 Hz

Frequency

World K Series: 6 W, 15 W, 25 W, 40 W, 60 W
V Series: 6 W, 15 W, 25 W, 40 W, 60 W, 90 W

Operable Motor Output Power

50 Hz: 901400 r/min, 60 Hz: 901600 r/min

Speed Range

Speed Control, Instantaneous Stop, Acceleration/Deceleration

Function
Insulation Resistance

100 M or more when 500 VDC is applied between the PE terminal and the power supply terminals, all the pins and the frame.

Dielectric Strength

Sufficient to withstand 3.0 kV at 50 Hz, 60 Hz applied between all the pins and the frame for 1 minute. Sufficient to withstand 1.5 kV at 50
Hz, 60 Hz applied between the PE terminals and the power supply terminals for 1 min.

Ambient Temperature Range


Ambient Humidity

32F104F (0C40C) (nonfreezing)


85% maximum (noncondensing)
IP 20 (with cover)

Degree of Protection

Notes:
 These models cannot be used for applications requiring the control of more than one motor/controller set by the same external potentiometer.
 When the motor is commanded to stop immediately, the large braking current will flow to the motor. See page B-115 for the braking current.

 DimensionsPage B-103
B-86

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

 Connection and OperationPage B-111


Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Speed Control Systems

 System Configuration
Motor Speed Indicator (Accessories)
Not a standard certified product.
(Page A-214)

Mounting Brackets
(Accessories)
(Page A-204)

Flexible Couplings
(Accessories)
(Page A-208)

Speed Controller

BX

Speed Control Motor


(Sold Separately)

Speed
Controller

AXH

Capacitor Cap
(Included)

Brushless DC Motor Systems


AC Input
DC Input

AXU

Gearhead
(Sold Separately)

FBL2

Right-Angle Gearhead
(Sold Separately)
(Page A-189)

AC
Power Supply

Introduction

External
Speed
Potentiometer
(Included with the Speed Controller)

BHF

Speed Control Motor


ES

The system configuration shown is an example. Other configurations are available.


US

 Applicable Speed Control Motor (Sold Separately)

 V Series Speed Control Motors 6 W90 W

A tachometer generator built into our standard AC induction


and reversible motors allows a wide range of speed control.
This simple structure delivers high reliability at a low cost,
making this system a popular solution for a wide range of
applications.

The V series speed control motors provide quiet operation,


long life and high strength performance, making them the
perfect solution for many applications. The motor and
gearhead come pre-assembled to make installation easy.

Before Using a
Speed Control
System

 World K Series Speed Control Motors 6 W60 W

 Safety Standards and CE Marking

 Speed Control Motors


Standards

Certification
Body

Standards File No.

UL

E64199 (6 W)
E64197 (15 W90 W)

CE Marking

UL1004
UL2111
CSA C.22.2 No.100
CSA C.22.2 No.77

Low Voltage
Directive

EN60950
EN60034-1
EN60034-5
IEC60034-11

Conform to EN Standards

15 W40 W Type
Details of Safety StandardsPage G-2
When the motor is approved under various standards, the model name on the
nameplate is the approved model name.
List of Safety Standard Approved ProductsPage G-17, G-18

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-87

AC Motor Systems

Capacitor
(Included with
Single-phase motors)

Speed Control Systems

 Product Number Code

 World K Series Speed Control Motors

For World K Series Gearheads

4 I K 25 R GN AW U

4 GN 50 KA

q w e r t

q Gearhead Frame Size


Gearhead Type
w GN: For use with GN-type pinion shaft motor
GU: For use with GU-type pinion shaft motor
Gear Ratio
e
Example 50: Gear Ratio of 50:1

q Motor Frame Size


I: Induction Motor
w
R: Reversible Motor
e K Series
Output Power (W)
r
Example 25: 25 W

Type of Bearings and Shaft Type


KA: Ball Bearing Type (inch-size)
r RAA: Right Angle Solid Shaft Type (inch size)
RH: Right Angle Hollow Shaft Type

t Speed Control Motor


Motor Shaft Type
GN: Pinion Shaft for use with GN-type gearhead
y
GU: Pinion Shaft for use with GU-type gearhead
A: Round Shaft
Voltage
u AW: Single-Phase 110-115 VAC
CW: Single-Phase 220-230 VAC
With Capacitor for
i U: Single-Phase 110-115 VAC
E: Single-Phase 220-230 VAC

 Product Line

 World K Series Speed Control Motors


Single-Phase 110/115 VAC
Induction Motors

Output Power

Reversible Motors

HP

Pinion Shaft Type

Round Shaft Type

Pinion Shaft Type

Round Shaft Type

1/125
1/50

6
15

2IK6RGN-AWU
3IK15RGN-AWU

2IK6RA-AWU
3IK15RA-AWU

2RK6RGN-AWU
3RK15RGN-AWU

2RK6RA-AWU
3RK15RA-AWU

1/30

25

4IK25RGN-AWU

4IK25RA-AWU

4RK25RGN-AWU

4RK25RA-AWU

1/19
1/12

40
60

5IK40RGN-AWU
5IK60RGU-AWU

5IK40RA-AWU
5IK60RA-AWU

5RK40RGN-AWU
5RK60RGU-AWU

5RK40RA-AWU
5RK60RA-AWU

Speed Controller

ES01

Single-Phase 220/230 VAC


Induction Motors

Output Power

Reversible Motors

Pinion Shaft Type

1/125

2IK6RGN-CWE

2IK6RA-CWE

2RK6RGN-CWE

2RK6RA-CWE

1/50

15

3IK15RGN-CWE

3IK15RA-CWE

3RK15RGN-CWE

3RK15RA-CWE

1/30

25

4IK25RGN-CWE

4IK25RA-CWE

4RK25RGN-CWE

4RK25RA-CWE

1/19

40

5IK40RGN-CWE

5IK40RA-CWE

5RK40RGN-CWE

5RK40RA-CWE

1/12

60

5IK60RGU-CWE

5IK60RA-CWE

5RK60RGU-CWE

5RK60RA-CWE

HP

Round Shaft Type

Pinion Shaft Type

 Gearheads for World K Series (Sold Separately)


Parallel
Gearhead Model

Round Shaft Type

ES02

Right-Angle

Gear Ratio

Type

3180
2GNKA
2GN10XK (Decimal Gearhead)

Gearhead Model

Gear Ratio

4GNRH
Hollow Shaft

3180
3GNKA
3GN10XK (Decimal Gearhead)

3.6180

5GNRH
5GURH

3.6180

4GNRAA

3180
4GNKA
4GN10XK (Decimal Gearhead)
3180
5GNKA
5GN10XK (Decimal Gearhead)

Speed Controller

Solid Shaft

5GNRAA

3180

5GURAA
Enter the gear ratio in the box () within the model name.

3180
5GUKA
5GU10XKB (Decimal Gearhead)
Enter the gear ratio in the box () within the model name.

B-88

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Speed Control Systems

 Product Number Code

 V Series Speed Control Motors

V S I 4 25 A 30 U
q w e r t y

u i

Introduction

q V Series
w Speed Control Motor
I: Induction Motor
e
R: Reversible Motor
r Motor Frame Size
Output Power (W)
t
Example 25: 25 W
Voltage
y A: Single-Phase 100/110/115 VAC
C: Single-Phase 200/220/230 VAC
Gear Ratio
u
Example 30: Gear ratio of 30:1
With Capacitor for
i U: Single-Phase 110-115 VAC
E: Single-Phase 220-230 VAC

BX
AXU
AXH

HP

Induction Motors

Reversible Motors

Speed Controller

Output Power
HP

Induction Motors

Reversible Motors

VSR206A-U

1/125

VSI206C-E

VSR206C-E

VSR315A-U

1/50

15

VSI315C-E

VSR315C-E

1/30

25

VSI425A-U

VSR425A-U

1/30

25

VSI425C-E

VSR425C-E

1/19

40

VSI540A-U

VSR540A-U

1/19

40

VSI540C-E

VSR540C-E

1/12

60

VSI560A-U

VSR560A-U

1/12

60

VSI560C-E

VSR560C-E

1/8

90

VSI590A-U

VSR590A-U

1/8

90

VSI590C-E

VSR590C-E

Enter the gear ratio in the box () within the model name.

Dimensions B-103

Connection and Operation B-111

ES02

Enter the gear ratio in the box () within the model name.

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Before Using a
Speed Control
System

VSI206A-U
VSI315A-U

US

6
15

ES

1/125
1/50

ES01

Speed Controller

B-89

AC Motor Systems

Output Power

Single-Phase 220/230 VAC

BHF

 V Series Speed Control Motors (Combination Type)


Single-Phase 110/115 VAC

Brushless DC Motor Systems


AC Input
DC Input

FBL2

 Product Line

Speed Control Systems

 Specifications of Applicable Motors

 World K Series Induction Motors Continuous Rating


Single-Phase 110/115 VAC Applicable Speed Controller: ES01
Model
Pinion Shaft Type Round Shaft Type
Z 2IK6RGN-AWU 2IK6RA-AWU

Maximum
Output Power
HP

1/125

T 3IK15RGN-AWU 3IK15RA-AWU 1/50

15

T 4IK25RGN-AWU 4IK25RA-AWU 1/30

25

T 5IK40RGN-AWU 5IK40RA-AWU 1/19

40

T 5IK60RGU-AWU 5IK60RA-AWU 1/12

60

Voltage
VAC
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115

Frequency Speed Range

Permissible Torque

UC
Starting
Torque

1200 r/min 90 r/min


oz-in mNm oz-in mNm oz-in mNm

Hz

r/min

60

901600

7.1

50

4.9

35

5.6

60

901600

17.7

125

5.9

42

60

901600

26

185

7.1

50

60

901600

31

225

9.5

67

60

901600

69

490

29

210

Power
Current
Capacitor
Consumption
A

40

0.28

29

2.5

9.2

65

0.48

46

4.5

17.0

120

0.75

25

180

28

200

45

320

58

6.5

69

1.1

107

180

18

Z: These motors are impedance protected.


T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting.
The speed range is under no load conditions.

UC

Single-Phase 220/230 VAC Applicable Speed Controller: ES02


Model
Pinion Shaft Type Round Shaft Type

Maximum
Output Power
HP

Voltage
VAC
Single-Phase 220

Z 2IK6RGN-CWE 2IK6RA-CWE

1/125

6
Single-Phase 230
Single-Phase 220

T 3IK15RGN-CWE 3IK15RA-CWE

1/50

15
Single-Phase 230
Single-Phase 220

T 4IK25RGN-CWE 4IK25RA-CWE

1/30

25
Single-Phase 230
Single-Phase 220

T 5IK40RGN-CWE 5IK40RA-CWE

1/19

40
Single-Phase 230
Single-Phase 220

T 5IK60RGU-CWE 5IK60RA-CWE

1/12

60
Single-Phase 230

Frequency Speed Range


Hz

Permissible Torque

Starting
Power
Current
Capacitor
Torque
Consumption
1200 r/min 90 r/min
oz-in mNm oz-in mNm oz-in mNm
A
W
F

50

r/min
901400

5.9

42

60

901600

7.1

50

50

901400

6.5

46

60

901600

7.1

50

50

901400

15.6

110

60

901600

17.7

125

50

901400

16.3

115

60

901600

17.7

125

50

901400

60

901600

50

901400

28

200

60

901600

25

180

50

901400

42

300

60

901600

39

280

50

901400

45

320

60

901600

36

260

50

901400

65

60

901600

69

50

901400

60

901600

26

69

4.9
4.5

5.3

38

190

5.6

40

9.2

65

10.6

75

9.2

65

75

43
0.23

44

120

67
63
69

190

99

460

28

200

0.84

490

30

215

0.89

175

24

170

0.85

158

25

180

0.89

172

490

200

104

70

320

1.5

96

9.9

45

47

0.55
28

46

63
0.34

26

0.6
29

110

50
17.0

10.6

28
0.14

15.6
7.1

35

32

2.3

105
155
4

Z: These motors are impedance protected.


T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting.
The speed range is under no load conditions.

B-90

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Maximum
Output Power

Model
Pinion Shaft Type Round Shaft Type
Z 2RK6RGN-AWU 2RK6RA-AWU

HP

Voltage

T 4RK25RGN-AWU 4RK25RA-AWU 1/30

25

T 5RK40RGN-AWU 5RK40RA-AWU 1/19

40

T 5RK60RGU-AWU 5RK60RA-AWU 1/12

60

Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115

r/min

60

901600

7.1

50

7.1

50

6.3

45

0.32

32

3.5

60

901600

17.7

125

12

85

14.2

100

0.6

59

60

901600

29

205

15.6

110

19.8

140

0.95

90

60

901600

45

320

22

155

1.4

138

12

60

901600

69

490

38

270

2.2

201

20

34

240

36

260

53

380

Model

HP

VAC

1/125

6
Single-Phase 230

Single-Phase 230
Single-Phase 220
T 4RK25RGN-CWE 4RK25RA-CWE 1/30

25
Single-Phase 230
Single-Phase 220

T 5RK40RGN-CWE 5RK40RA-CWE 1/19

40
Single-Phase 230
Single-Phase 220

T 5RK60RGU-CWE 5RK60RA-CWE 1/12

60
Single-Phase 230

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

1200 r/min 90 r/min


oz-in mNm oz-in mNm oz-in mNm
6.3

45

7.1

50

7.1

50

7.1

50

17.7

125

12.3

87

29

205

16.3

115

25

180

24

170

33

0.8

0.29

59

1.5

0.44

88

0.72

133

3.5

7.1

50

0.15

6.3

45

0.16

7.1

50

6.3

45

14.2

100

19.8

140

22

155

0.16

45

320

24

69

490

39

170

280

19.8

140

38

270

36

260

38

270

36

260

59

420

53

380

65

460

1.0

188

53

380

1.1

202

1.0

Before Using a
Speed Control
System

15

50

r/min
901400

Power
Current
Capacitor
Consumption

US

Single-Phase 220
T 3RK15RGN-CWE 3RK15RA-CWE 1/50

Hz

Starting
Torque

ES

Single-Phase 220
Z 2RK6RGN-CWE 2RK6RA-CWE

Frequency Speed Range

Permissible Torque

185
198

Z: These motors are impedance protected.


T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting.
The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable
motor with enough torque, when designing the equipment.
The speed range is under no load conditions.

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-91

AC Motor Systems

Pinion Shaft Type Round Shaft Type

Voltage

BHF

Maximum
Output Power

AXH

UC

Single-Phase 220/230 VAC Applicable Speed Controller: ES02

AXU

Z: These motors are impedance protected.


T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting.
The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable
motor with enough torque, when designing the equipment.
The speed range is under no load conditions.

Brushless DC Motor Systems


AC Input
DC Input

15

1200 r/min 90 r/min


oz-in mNm oz-in mNm oz-in mNm

Hz

Power
Current
Capacitor
Consumption

FBL2

T 3RK15RGN-AWU 3RK15RA-AWU 1/50

Single-Phase 115

UC
Starting
Torque

BX

Single-Phase 110

Permissible Torque

Introduction

1/125

VAC

Frequency Speed Range

Speed Control Systems

 World K Series Reversible Motors 30-Minute Rating


Single-Phase 110/115 VAC Applicable Speed Controller: ES01

Speed Control Systems

 V Series Induction Motors Continuous Rating


Single-Phase 110/115 VAC Applicable Speed Controller: ES01
Model
Combination Type

Maximum
Output Power
HP

VSI206A-U

1/125

VSI315A-U

1/50

15

VSI425A-U

1/30

25

VSI540A-U

1/19

40

VSI560A-U

1/12

60

VSI590A-U

1/8

90

Voltage
VAC
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115

Frequency Speed Range

Permissible Torque

UC
Starting
Torque

1200 r/min 90 r/min


oz-in mNm oz-in mNm oz-in mNm

Hz

r/min

60

901600

7.1

50

4.9

35

5.6

60

901600

17.7

125

5.9

42

60

901600

26

185

7.1

50

60

901600

31

225

9.5

67

60

901600

69

490

29

210

60

901600

103

730

29

210

Power
Current
Capacitor
Consumption
A

40

0.28

29

2.5

9.2

65

0.48

46

4.5

17

120

0.75

25

180

2.4

200

45

320

58

410

63

450

58

6.5

69

1.1

107

180

18

2.6

240

20

Z: These motors are impedance protected.


T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting.
Enter the gear ratio in the box () within the model name. The values for each item is for the motor only.
The speed range is under no load conditions.

UC

Single-Phase 220/230 VAC Applicable Speed Controller: ES02


Model
Combination Type

Maximum
Output Power
HP

Voltage
VAC
Single-Phase 220

VSI206C-E

1/125

6
Single-Phase 230
Single-Phase 220

VSI315C-E

1/50

15
Single-Phase 230
Single-Phase 220

VSI425C-E

1/30

25
Single-Phase 230
Single-Phase 220

VSI540C-E

1/19

40
Single-Phase 230
Single-Phase 220

VSI560C-E

1/12

60
Single-Phase 230
Single-Phase 220

VSI590C-E

1/8

90
Single-Phase 230

Frequency Speed Range


Hz

Permissible Torque

Starting
Power
Current
Capacitor
Torque
Consumption
1200 r/min 90 r/min
oz-in mNm oz-in mNm oz-in mNm
A
W
F

50

r/min
901400

5.9

42

60

901600

7.1

50

50

901400

6.5

46

60

901600

7.1

50

50

901400

15.6

110

60

901600

17.7

125

50

901400

16.3

115

17.7

125

60

901600

50

901400

60

901600

50

901400

28

200

60

901600

25

180

50

901400

42

300

60

901600

39

280

50

901400

45

320

60

901600

36

260

50

901400

65

60

901600

69

50

901400

60

901600

50

26

4.9
4.5

5.3

38

190

40

9.2

65

10.6

75

9.2

65

75

43
0.23

44

120

67
63
69

190

99

460

28.4

200

0.84

490

30

215

0.89

175

24

170

0.85

158

0.89

172

490

25

180

901400

102

720

36

260

60

901600

103

730

39

280

50

901400

34

245

60

901600

39

280

730

200

104

70

320

1.5

96

9.9

45

47

0.55
28

46

63
0.34

26

0.6
29

110

50

69

103

5.6

17
10.6

28
0.14

15.6
7.1

35

32

2.3

105
155
4

209
63

450

1.2

232
211

236

Z: These motors are impedance protected.


T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting.
Enter the gear ratio in the box () within the model name. The values for each item is for the motor only.
The speed range is under no load conditions.

B-92

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Maximum
Output Power

Model
Combination Type

HP

Voltage

VSR315A-U

1/50

15

VSR425A-U

1/30

25

VSR540A-U

1/19

40

VSR560A-U

1/12

60

VSR590A-U

1/8

90

Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115
Single-Phase 110
Single-Phase 115

r/min

60

901600

7.1

50

7.1

50

6.3

45

0.32

32

3.5

60

901600

17.7

125

12

85

14.2

100

0.6

59

60

901600

29

205

15

110

19.8

140

0.95

90

60

901600

45

320

22

155

1.4

138

12

60

901600

69

490

38

60

901600

103

730

45

34

240

36

260

270

53

380

2.2

201

20

320

83

590

272

30

VAC
Single-Phase 220

VSR206C-E

1/125

6
Single-Phase 230

VSR315C-E

1/50

15
Single-Phase 230
Single-Phase 220

VSR425C-E

1/30

25
Single-Phase 230
Single-Phase 220

VSR540C-E

1/19

40
Single-Phase 230
Single-Phase 220

VSR560C-E

1/12

60
Single-Phase 230
Single-Phase 220

VSR590C-E

1/8

90
Single-Phase 230

r/min
901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

901400

60

901600

50

6.3

45

7.1

50

0.15

7.1

50

6.3

45

0.16

7.1

50

6.3

45

14.2

100

19.8

140

22

155

19.8

140

7.1

50

33

0.8

0.29

59

1.5

0.44

88

0.72

133

3.5

7.1

50

17.7

125

12.3

87

29

205

16.3

115

901400

25

180

38

270

60

901600

24

170

36

260

50

901400

270

901600

170

38

60

24

36

260

50

901400

59

420

60

901600

53

380

50

901400

65

460

1.0

188

60

901600

53

380

1.1

202

50

85

600

1.3

240

83

590

1.4

260

85

600

1.3

240

83

590

1.4

262

45

320

69

490

901400

95

670

60

901600

103

730

50

901400

60

901600

103

730

39

51
49

280

360
350

0.16

1.0

Before Using a
Speed Control
System

Single-Phase 220
T

Hz

US

50

Permissible Torque
Starting
Power
Current
Capacitor
Torque
Consumption
1200 r/min 90 r/min
oz-in mNm oz-in mNm oz-in mNm
A
W
F

185
198

Z: These motors are impedance protected.


T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting.
Enter the gear ratio in the box () within the model name. The values for each item is for the motor only.
The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable
motor with enough torque, when designing the equipment.
The speed range is under no load conditions.

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-93

AC Motor Systems

HP

Frequency Speed Range

ES

Combination Type

Voltage

BHF

Maximum
Output Power

Model

AXH

UC

Single-Phase 220/230 VAC Applicable Speed Controller: ES02

AXU

Z: These motors are impedance protected.


T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting.
Enter the gear ratio in the box () within the model name. The values for each item is for the motor only.
The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable
motor with enough torque, when designing the equipment.
The speed range is under no load conditions.

Brushless DC Motor Systems


AC Input
DC Input

1200 r/min 90 r/min


oz-in mNm oz-in mNm oz-in mNm

Hz

Power
Current
Capacitor
Consumption

FBL2

1/125

UC
Starting
Torque

BX

VSR206A-U

Single-Phase 110

Permissible Torque

Introduction

VAC

Frequency Speed Range

Speed Control Systems

 V Series Reversible Motors 30-Minute Rating


Single-Phase 110/115 VAC Applicable Speed Controller: ES01

Speed Control Systems

 General Specifications of Speed Control Motors


Item

Specifications

Insulation Resistance

100 M or more when 500 VDC is applied between the windings and the frame.

Dielectric Strength

Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between the windings


and the frame for 1 minute.

Temperature Rise

144F (80C) or less measured by the resistance change method after rated
motor operation with a gearhead or equivalent heat radiation plate connected.

Insulation Class

Class B [266F (130C)]

Overheating
Protection Device

6 W type is impedance protected.


The other types contain a built-in thermal protector (automatic return type).
Open: 266F9F (130C5C) Close: 179.6F27F (82C15C)

Heat radiation plate (Material: Aluminum)


Type (output)
6 W Type
15 W Type
25 W Type
40 W Type
60 W Type

Ambient Temperature Range 14F104F (10C40C) (nonfreezing)


Ambient Humidity

85% maximum (noncondensing)

Degree of Protection

IP20 (World K Series 60W: IP40)

Size inch (mm)


4.534.53 (115115)
4.924.92 (125125)
5.315.31 (135135)
6.506.50 (165165)
7.877.87 (200200)

Thickness inch (mm)

0.20 (5)

 Speed Range when Gearhead is Attached


 World K Series
High Speed

Unit=r/min
3

3.6

7.5

60Hz

533

444

320

266

213

177

128

50Hz

466

388

280

233

186

155

112

30

25

18

15

12

10

15

18

60Hz

320

266

177

106

50Hz

280

233

155

93

18

15

10

Gear Ratio

Low Speed

12.5 15

18

25

30

36

50

60

75

90

106

88

64

53

44

32

26

21

17

16

13

10

93

77

56

46

38

28

23

18

15

14

11

7.2

3.6

2.5

1.8

1.5

1.2

0.9

0.75

0.6

0.5

30

36

60

90

88

53

44

26

17

13

8.8

5.3

77

46

38

23

15

11

2.5

1.5

0.75

0.5

0.3

0.25

 V Series

Low Speed

8.8

Unit=r/min

Gear Ratio
High Speed

100 120 150 180

120 180 300 360


4.4

The speed range is under no load conditions.

 Permissible Torque when a Gearhead is Attached

Decimal gearhead is not available for V Series.


Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates
rotation in the opposite direction.
The permissible torque with decimal gearheads are as follows.
2GNKA/2GN10XK 26 lb-in/3 Nm
3GNKA/3GN10XK 44 lb-in/5 Nm
4GNKA/4GN10XK 70 lb-in/8 Nm (Gear Ratio 2536 53 lb-in/6 Nm)
5GNKA/5GN10XK 88 lb-in/10 Nm
5GUKA/5GU10XKB 177 lb-in/20 Nm

 World K Series Induction Motors Continuous Rating


Single-Phase 115 VAC Applicable Speed Controller: ES01
Model
Motor/Gearhead
2IK6RGN-AWU
/2GNKA

3IK15RGN-AWU
/3GNKA

4IK25RGN-AWU
/4GNKA

5IK40RGN-AWU
/5GNKA

5IK60RGU-AWU
/5GUKA

B-94

Gear Ratio
Speed
1200 r/min
90 r/min
1200 r/min
90 r/min
1200 r/min
90 r/min
1200 r/min
90 r/min
1200 r/min
90 r/min

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

3.6

7.5

Unit=Upper Values: lb-in/Lower Values: Nm

9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15.0 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5

26
3

26
3

26
3

26
3

0.75 0.88 1.23 1.50 1.85 2.3 3.0 3.8 4.5 5.6 6.8 8.1 10.6 12.3 15.0 18.5 20
0.085 0.1 0.14 0.17 0.21 0.26 0.35 0.43 0.51 0.64 0.77 0.92 1.2 1.4 1.7 2.1 2.3

24
2.8

26
3

26
3

2.6 3.1 4.5 5.3 6.7 8.0 11.5 13.2 15.9 20


0.3 0.36 0.51 0.61 0.76 0.91 1.3 1.5 1.8 2.3

44
5

44
5

44
5

44
5

44
5

0.88 1.06 1.50 1.77 2.3 2.7 3.8 4.5 5.3 6.8 8.1 9.7 12.3 15.0 18.5 22
0.1 0.12 0.17 0.2 0.26 0.31 0.43 0.51 0.61 0.77 0.92 1.1 1.4 1.7 2.1 2.5

24
2.8

29
3.3

37
4.2

44
5

3.9 4.7 6.6 7.9


0.45 0.54 0.75 0.9

9.7 11.5 16.8 19.4 23


1.1 1.3 1.9 2.2 2.7

70
8

70
8

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15.0 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5

26
3

29
3.3

35
4

44
5

52
5.9

4.8 5.8 8.0 9.7 12.3 14.1 20


0.55 0.66 0.91 1.1 1.4 1.6 2.3

78
8.9

88
10

88
10

88
10

88
10

88
10

88
10

1.41 1.77 2.3 2.9 3.6 4.3 6.0 7.1 8.6 10.6 13.2 15.9 19.4 23
0.16 0.2 0.27 0.33 0.41 0.49 0.68 0.81 0.98 1.2 1.5 1.8 2.2 2.7

29
3.3

35
4

38
4.4

46
5.3

58
6.6

70
8

10.6 12.3 17.7 21


1.2 1.4 2 2.4

26
3

31
3.6

65
7.4

47
5.4

56
6.4

71
8.1

85 102 143 171 177 177 177 177 177 177


9.7 11.6 16.2 19.4 20 20 20 20 20 20

4.5 5.3 7.5 8.8 11.5 13.2 16.8 20


0.51 0.61 0.85 1 1.3 1.5 1.9 2.3

24
2.8

30
3.5

37
4.2

Features B-86

39
4.5

52
5.9

64
7.3

44
5

70
8

43
4.9

53
6.1

44
5

70
8

36
4.1

43
4.9

36
4.1

70
8

29
3.3

36
4.1

29
3.3

70
8

23
2.7

30
3.4

23
2.7

26
3

System Configuration B-87

44
5

61
6.9

73
8.3

82 99 109 131 164 177


9.3 11.2 12.4 14.9 18.6 20

Specifications B-86

Characteristics B-100

Model
Motor/Gearhead

2IK6RGN-CWE
/2GNKA

Gear Ratio
Speed

1200 r/min

26
3

0.69 0.82 1.15 1.41 1.68 2.0 2.8 3.4 4.1 5.1 6.1 7.4 9.7 11.5 14.1 16.8 18.5 22
0.078 0.093 0.13 0.16 0.19 0.23 0.32 0.39 0.47 0.58 0.7 0.84 1.1 1.3 1.6 1.9 2.1 2.5

26
3

26
3

230 VAC 50 Hz

2.4 3.0 4.1 4.9 6.1 7.4 10.6 12.3 15.0 18.5 22
0.28 0.34 0.47 0.56 0.7 0.84 1.2 1.4 1.7 2.1 2.5

26
3

33
3.8

40
4.6

44
5

44
5

44
5

44
5

44
5

44
5

230 VAC 60 Hz

2.6 3.1 4.5 5.3 6.7 8.0 11.5 13.2 15.9 20


0.3 0.36 0.51 0.61 0.76 0.91 1.3 1.5 1.8 2.3

29
3.3

36
4.1

44
5

44
5

44
5

44
5

44
5

44
5

44
5

0.81 0.97 1.32 1.59 2.0 2.4 3.3 4.0 4.8 6.1 7.3 8.8 11.5 13.2 16.8 20
0.092 0.11 0.15 0.18 0.23 0.28 0.38 0.46 0.55 0.69 0.83 1 1.3 1.5 1.9 2.3

22
2.5

26
3

33
3.8

39
4.5

220 VAC 60 Hz

4.0 4.8 6.8 8.1 10.6 12.3 16.8 20


0.46 0.55 0.77 0.92 1.2 1.4 1.9 2.3

24
2.8

30
3.5

37
4.2

44
5

55
6.3

66
7.5

70
8

70
8

70
8

70
8

70
8

70
8

230 VAC 50 Hz

4.3 5.1 7.1 8.5 10.6 13.2 17.7 21


0.49 0.58 0.81 0.97 1.2 1.5 2 2.4

25
2.9

32
3.7

38
4.4

46
5.3

58
6.6

69
7.9

70
8

70
8

70
8

70
8

70
8

70
8

230 VAC 60 Hz

3.8 4.6 6.4 7.6 9.7 11.5 15.9 19.4 23


0.44 0.52 0.73 0.87 1.1 1.3 1.8 2.2 2.6

29
3.3

34
3.9

41
4.7

52
5.9

62
7.1

70
8

70
8

70
8

70
8

70
8

70
8

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15.0 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5

26
3

29
3.3

35
4

44
5

52
5.9

220 VAC 60 Hz

6.0 7.2 9.7 12.3 15.0 17.7 24


0.68 0.82 1.1 1.4 1.7 2 2.8

30
3.4

36
4.1

45
5.1

53
6.1

65
7.4

81
9.2

88
10

88
10

88
10

88
10

88
10

88
10

88
10

230 VAC 50 Hz

6.9 8.2 11.5 14.1 16.8 20


0.78 0.93 1.3 1.6 1.9 2.3

28
3.2

34
3.9

41
4.7

51
5.8

61
7

74
8.4

88
10

88
10

88
10

88
10

88
10

88
10

88
10

88
10

230 VAC 60 Hz

5.5 6.7 9.7 11.5 14.1 16.8 23


0.63 0.76 1.1 1.3 1.6 1.9 2.6

28
3.2

33
3.8

41
4.7

50
5.7

60
6.8

76
8.6

88
10

88
10

88
10

88
10

88
10

88
10

88
10

220 VAC 60 Hz

1.59 1.94 2.6 3.1 4.0 4.8 6.7 8.0 9.7 12.3 14.1 17.7 22
0.18 0.22 0.3 0.36 0.46 0.55 0.76 0.91 1.1 1.4 1.6 2 2.5

26
3

32
3.7

39
4.5

44
5

52
5.9

65
7.4

78
8.9

230 VAC 50 Hz
230 VAC 60 Hz

1.50 1.77 2.4 3.0 3.8 4.5 6.2 7.5 8.8 11.5 13.2 15.9 20
0.17 0.2 0.28 0.34 0.43 0.51 0.71 0.85 1 1.3 1.5 1.8 2.3

24
2.8

30
3.5

37
4.2

40
4.6

48
5.5

61
6.9

73
8.3

1200 r/min

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz

10.6 12.3 17.7 21


1.2 1.4 2 2.4

47
5.4

56
6.4

71
8.1

85 102 143 171 177 177 177 177 177 177


9.7 11.6 16.2 19.4 20 20 20 20 20 20

5IK60RGU-CWE
/5GUKA

220 VAC 60 Hz

4.6 5.5 7.6 8.8 11.5 14.1 17.7 21


0.52 0.63 0.87 1 1.3 1.6 2 2.4

24
2.8

30
3.5

38
4.3

45
5.1

62
7.1

75
8.5

84 100 112 134 168 177


9.5 11.4 12.7 15.2 19 20

90 r/min

230 VAC 50 Hz

3.6 4.4 6.1 7.3 8.8 10.6 14.1 16.8 19.4 24


0.41 0.5 0.69 0.83 1 1.2 1.6 1.9 2.2 2.8

30
3.4

35
4

49
5.6

59
6.7

66
7.5

79
9

230 VAC 60 Hz

3.8 4.6 6.4 7.6 9.7 11.5 14.1 17.7 21


0.44 0.52 0.73 0.87 1.1 1.3 1.6 2 2.4

31
3.6

38
4.3

52
5.9

62
7.1

70
8

84 93 112 140 169


9.6 10.6 12.7 15.9 19.1

26
3

31
3.6

39
4.5

26
3

23
2.7

88
10

106 132 160


12 15 18.1

Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-95

AC Motor Systems

26
3

Brushless DC Motor Systems


AC Input
DC Input

26
3

Before Using a
Speed Control
System

26
3

US

26
3

ES

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15.0 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5

BHF

220 VAC 60 Hz
230 VAC 60 Hz

AXH

26
3

AXU

26
3

FBL2

26
3

BX

90 r/min

9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180

Introduction

5IK40RGN-CWE
/5GNKA

7.5

26
3

90 r/min

1200 r/min

23
2.7

1200 r/min

1200 r/min

0.97 1.15 1.68 1.94 2.4 3.0 4.1 4.9 5.9 7.4 8.8 10.6 13.2 15.9 20
0.11 0.13 0.19 0.22 0.28 0.34 0.47 0.56 0.67 0.84 1 1.2 1.5 1.8 2.3

90 r/min

4IK25RGN-CWE
/4GNKA

3.6

230 VAC 50 Hz

90 r/min

3IK15RGN-CWE
/3GNKA

Unit=Upper Values: lb-in/Lower Values: Nm

Speed Control Systems

Single-Phase 220/230 VAC Applicable Speed Controller: ES02

Speed Control Systems

 World K Series Reversible Motors 30-Minute Rating


Single-Phase 115 VAC Applicable Speed Controller: ES01
Model
Motor/Gearhead

Gear Ratio
Speed

2RK6RGN-AWU
/2GNKA

7.5

9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180


26
3

26
3

26
3

26
3

90 r/min

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15.0 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5

26
3

26
3

26
3

26
3

26
3

2.6 3.1 4.5 5.3 6.7 8.0 11.5 13.2 15.9 20


0.3 0.36 0.51 0.61 0.76 0.91 1.3 1.5 1.8 2.3

36
4.1

44
5

44
5

44
5

44
5

44
5

44
5

44
5

1.85 2.2 3.0 3.6 4.6 5.4 7.6 8.8 10.6 14.1 16.8 19.4 24
0.21 0.25 0.34 0.41 0.52 0.62 0.86 1 1.2 1.6 1.9 2.2 2.8

30
3.4

37
4.2

44
5

44
5

44
5

44
5

44
5

4.4
0.5

5.3 7.3 8.8 10.6 13.2 18.5 22


0.6 0.83 1 1.2 1.5 2.1 2.5

26
3

32
3.7

23
2.7

29
3.3

39
4.5

47
5.4

60
6.8

70
8

70
8

70
8

70
8

70
8

70
8

70
8

90 r/min

2.3 2.8 3.9 4.6 5.9 7.0


0.27 0.32 0.45 0.53 0.67 0.8

9.7 11.5 14.1 17.7 21


1.1 1.3 1.6 2 2.4

25
2.9

31
3.6

38
4.4

47
5.4

57
6.5

64
7.3

70
8

70
8

70
8

1200 r/min

6.9 8.2 11.5 14.1 16.8 20


0.78 0.93 1.3 1.6 1.9 2.3

28
3.2

90 r/min
1200 r/min

5RK60RGU-AWU
/5GUKA

26
3

1200 r/min

5RK40RGN-AWU
/5GNKA

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15.0 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5

90 r/min

4RK25RGN-AWU
/4GNKA

3.6

1200 r/min

1200 r/min

3RK15RGN-AWU
/3GNKA

Unit=Upper Values: lb-in/Lower Values: Nm

90 r/min

41
4.7

51
5.8

61
7

74
8.4

88
10

88
10

88
10

88
10

88
10

88
10

88
10

88
10

3.3 3.9 5.5 6.6 8.3 9.7 14.1 16.8 20


0.38 0.45 0.63 0.75 0.94 1.1 1.6 1.9 2.3

24
2.8

30
3.4

36
4.1

45
5.1

53
6.1

68
7.7

81
9.2

88
10

88
10

88
10

88
10

10.6 12.3 17.7 21


1.2 1.4 2 2.4

26
3

31
3.6

34
3.9

39
4.5

47
5.4

56
6.4

71
8.1

85 102 143 171 177 177 177 177 177 177


9.7 11.6 16.2 19.4 20 20 20 20 20 20

5.8 6.9 9.7 11.5 14.1 17.7 22


0.66 0.79 1.1 1.3 1.6 2.0 2.5

26
3.0

30
3.5

39
4.5

46
5.3

56
6.4

Single-Phase 220/230 VAC Applicable Speed Controller: ES02


Model
Motor/Gearhead

2RK6RGN-CWE
/2GNKA

Gear Ratio
Speed

5RK60RGU-CWE
/5GUKA

7.5

9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180


26
3

26
3

26
3

90 r/min

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15.0 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5

26
3

26
3

26
3

26
3

26
3

1200 r/min

2.6 3.1 4.5 5.3 6.7 8.0 11.5 13.2 15.9 20


0.3 0.36 0.51 0.61 0.76 0.91 1.3 1.5 1.8 2.3

1200 r/min
90 r/min

90 r/min

26
3

1200 r/min
5RK40RGN-CWE
/5GNKA

26
3

90 r/min

4RK25RGN-CWE
/4GNKA

3.6

Unit=Upper Values: lb-in/Lower Values: Nm

1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15.0 17.7 22
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5

1200 r/min

3RK15RGN-CWE
/3GNKA

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz

78 94 105 126 140 169 177 177


8.9 10.7 11.9 14.3 15.9 19.1 20 20

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz
1200 r/min
90 r/min

29
3.3

36
4.1

44
5

44
5

44
5

44
5

44
5

44
5

44
5

1.85 2.2 3.0 3.7 4.6 5.5 7.7 9.7 11.5 14.1 16.8 20
0.21 0.25 0.35 0.42 0.53 0.63 0.88 1.1 1.3 1.6 1.9 2.3

25
2.9

30
3.4

38
4.3

44
5

44
5

44
5

44
5

44
5

4.4
0.5

5.3 7.3 8.8 10.6 13.2 18.5 22


0.6 0.83 1 1.2 1.5 2.1 2.5

39
4.5

47
5.4

60
6.8

70
8

70
8

70
8

70
8

70
8

70
8

70
8

2.4 3.0 4.1 4.9 6.1 7.4 10.6 12.3 15.0 18.5 22
0.28 0.34 0.47 0.56 0.7 0.84 1.2 1.4 1.7 2.1 2.5

26
3

33
3.8

40
4.6

50
5.7

60
6.8

67
7.6

70
8

70
8

70
8

6.9 8.2 11.5 14.1 16.8 20


0.78 0.93 1.3 1.6 1.9 2.3

51
5.8

61
7

74
8.4

88
10

88
10

88
10

88
10

88
10

88
10

88
10

88
10

3.6 4.4 6.1 7.3 8.8 10.6 15.0 18.5 22


0.41 0.5 0.69 0.83 1 1.2 1.7 2.1 2.5

27
3.1

32
3.7

39
4.5

49
5.6

59
6.7

74
8.4

88
10

88
10

88
10

88
10

88
10

10.6 12.3 17.7 21


1.2 1.4 2 2.4

31
3.6

34
3.9

32
3.7

41
4.7

26
3

28
3.2

26
3

23
2.7

39
4.5

47
5.4

56
6.4

71
8.1

85 102 143 171 177 177 177 177 177 177


9.7 11.6 16.2 19.4 20 20 20 20 20 20

6.0 7.2 9.7 12.3 15.0 17.7 23


0.68 0.82 1.1 1.4 1.7 2 2.6

27
3.1

32
3.7

40
4.6

48
5.5

59
6.7

81 98 109 131 146 175 177 177


9.2 11.1 12.4 14.9 16.5 19.8 20 20

Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

B-96

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Model
Combination Type

Gear Ratio
Speed
1200 r/min

VSI206A-U

Unit=Upper Values: lb-in/Lower Values: Nm

15 18 30 36 60 90 120 180 300 360

2.0 2.3 3.6 6.0 7.1 11.5 13.2 23


0.23 0.27 0.41 0.68 0.81 1.3 1.5 2.6

34
3.9

46
5.2

53
6

53
6

53
6

9.7 15.9 23
1.1 1.8 2.7

31
3.6

45
5.1

53
6

53
6

1200 r/min

4.9 6.0 8.8 15.0 17.7 28


0.56 0.68 1.0 1.7 2.0 3.2

34
3.9

85
9.7

88
10

88
10

88
10

88
10

1.68 2.0 3.0 5.0 6.0 9.7 11.5 19.4 29


0.19 0.23 0.34 0.57 0.68 1.1 1.3 2.2 3.3

38
4.3

53
6.1

88
10

88
10

VSI315A-U
90 r/min

90 r/min

26
3.0

42
4.8

50
5.7

84 126 141 141 141 141


9.5 14.3 16 16 16 16

2.0 2.3 3.6 6.0 7.1 11.5 13.2 23


0.23 0.27 0.41 0.68 0.81 1.3 1.5 2.6

46
5.2

64 107 129
7.3 12.2 14.6

1200 r/min

8.8 10.6 15.9 26


1.0 1.2 1.8 3.0

31
3.6

90 r/min

2.6 3.1 4.7 7.9


0.3 0.36 0.54 0.9

9.7 15.0 18.5 30


1.1 1.7 2.1 3.5

19.4 23
2.2 2.6

69 111 134 220 260 260 260 260


7.9 12.6 15.2 25.3 30 30 30 30

30
3.4

VSI560A-U
90 r/min

29
3.3

34
3.9

52
5.9

47
5.4

57 95 144 180 260 260


6.5 10.8 16.3 20.4 30 30

87 100 166 200 330 350 350 350


9.9 11.3 18.8 22.6 37.7 40 40 40

8.4 9.7 15.0 24


0.95 1.1 1.7 2.8

29
3.3

47
5.4

57 95 135 180 270

6.5 10.8 15.3 20.4 30.6

ES

90 r/min

8.4 9.7 15.0 24


0.95 1.1 1.7 2.8

86 144

9.8 16.3

US
Before Using a
Speed Control
System

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-97

AC Motor Systems

VSI590A-U

58
6.6

57
6.5

BHF

1200 r/min

35
4.0

46
5.2

AXH

1200 r/min

61 102 153 193 260 260


7.0 11.6 17.4 21.9 30 30

AXU

VSI540A-U

51
5.8

34
3.9

FBL2

VSI425A-U

7.3 8.8 13.2 22


0.83 1.0 1.5 2.5

Brushless DC Motor Systems


AC Input
DC Input

1200 r/min

57
6.5

BX

1.41 1.68 2.4 4.1 5.0 7.9


0.16 0.19 0.28 0.47 0.57 0.9

Introduction

90 r/min

Speed Control Systems

 V Series Induction Motors Continuous Rating


Single-Phase 115 VAC Applicable Speed Controller: ES01

Speed Control Systems

Single-Phase 220/230 VAC Applicable Speed Controller: ES02


Model
Combination Type

Gear Ratio
Speed

1200 r/min
VSI206C-E

41
4.7

53
6

53
6

53
6

220 VAC 60 Hz
230 VAC 60 Hz

2.0 2.3 3.6 6.0 7.1 11.5 13.2 23


0.23 0.27 0.41 0.68 0.81 1.3 1.5 2.6

34
3.9

46
5.2

53
6

53
6

53
6

1.23 1.50 2.3 3.8 4.6 7.3 8.7 15.0 22


0.14 0.17 0.26 0.43 0.52 0.83 0.99 1.7 2.5

29
3.3

41
4.7

53
6

53
6

230 VAC 50 Hz

4.6 5.4 8.2 14.1 16.8 26


0.52 0.62 0.93 1.6 1.9 3.0

31
3.6

52
5.9

78
8.9

88
10

88
10

88
10

88
10

60 Hz

4.9 6.0 8.8 15.0 17.7 28


0.56 0.68 1.0 1.7 2.0 3.2

34
3.9

57
6.5

85
9.7

88
10

88
10

88
10

88
10

1.50 1.85 2.7 4.5 5.4 8.6 10.6 17.7 25


0.17 0.21 0.31 0.51 0.62 0.98 1.2 2.0 2.9

34
3.9

48
5.5

81
9.2

88
10

220 VAC 60 Hz

7.6 8.8 13.2 23


0.86 1.0 1.5 2.6

27
3.1

43
4.9

52
5.9

230 VAC 50 Hz

7.9
0.9

9.7 14.1 23
1.1 1.6 2.7

28
3.2

46
5.2

54 91 137 141 141 141 141


6.2 10.3 15.5 16 16 16 16

230 VAC 60 Hz

7.1 8.5 13.2 21


0.81 0.97 1.5 2.4

25
2.9

40
4.6

49
5.6

VSI425C-E

90 r/min

VSI540C-E

90 r/min

1200 r/min
VSI590C-E

82 123 141 141 141 141


9.3 13.9 16 16 16 16

2.0 2.3 3.6 6.0 7.1 11.5 13.2 23


0.23 0.27 0.41 0.68 0.81 1.3 1.5 2.6

34
3.9

46
5.2

64 107 129
7.3 12.2 14.6

11.5 13.2 20
1.3 1.5 2.3

33
3.8

39
4.5

63
7.2

76 127 192 240 260 260


8.7 14.4 21.7 27.2 30 30

230 VAC 50 Hz

12.3 15.0 23
1.4 1.7 2.6

38
4.3

46
5.2

73
8.3

87 146 210 260 260 260


9.9 16.5 24.8 30 30 30

230 VAC 60 Hz

10.6 12.3 18.5 30


1.2 1.4 2.1 3.5

37
4.2

59
6.7

70 118 177 223 260 260


8.0 13.4 20.1 25.3 30 30

220 VAC 60 Hz

3.0 3.6 5.3 8.8 10.6 16.8 20


0.34 0.41 0.61 1.0 1.2 1.9 2.3

230 VAC

VSI560C-E

86 130 141 141 141 141


9.8 14.7 16 16 16 16

220 VAC 60 Hz

90 r/min

1200 r/min

15 18 30 36 60 90 120 180 300 360


31
3.6

90 r/min

1200 r/min

1.85 2.2 3.2 5.4 6.6 10.6 12.3 21


0.21 0.25 0.37 0.62 0.75 1.2 1.4 2.4

1200 r/min

1200 r/min

230 VAC 50 Hz

90 r/min

VSI315C-E

Unit=Upper Values: lb-in/Lower Values: Nm

34
3.9

51
5.8

64 96 161

7.3 10.9 18.2

2.8 3.3 5.0 8.4 9.7 15.9 19.4 31


0.32 0.38 0.57 0.95 1.1 1.8 2.2 3.6

47
5.4

60 90 150
6.8 10.2 17

69 111 134 220 260 260 260 260


7.9 12.6 15.2 25.3 30 30 30 30

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz

19.4 23
2.2 2.6

220 VAC 60 Hz

8.5 10.6 15.0 25


0.97 1.2 1.7 2.9

30
3.5

48
5.5

59 98 146 184 260 260


6.7 11.1 16.6 20.9 30 30

230 VAC 50 Hz

6.8 8.1 12.3 20


0.77 0.92 1.4 2.3

24
2.8

38
4.4

46
5.3

77 116 146 210 260


8.8 13.2 16.5 24.8 30

230 VAC 60 Hz

7.1 8.5 13.2 21


0.81 0.97 1.5 2.4

25
2.9

40
4.6

49
5.6

82 123 154 230 260


9.3 13.9 17.5 26.2 30

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz

29
3.3

230 VAC 50 Hz

9.7 11.5 17.7 29


1.1 1.3 2.0 3.3

33
3.8

230 VAC 60 Hz

11.5 13.2 20
1.3 1.5 2.3

38
4.3

90 r/min

34
3.9

35
4.0

52
5.9

58
6.6

87 100 166 200 330 350 350 350


9.9 11.3 18.8 22.6 37.7 40 40 40

33
3.8

55
6.3

67 111 158 210 310

7.6 12.6 17.9 23.8 35.7

63
7.2

76 127 180 240 350


8.7 14.4 20.4 27.2 40

Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation
in the opposite direction.

B-98

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Model
Combination Type

Gear Ratio
Speed

Unit=Upper Values: lb-in/Lower Values: Nm

15 18 30 36 60 90 120 180 300 360

2.0 2.3 3.6 6.0 7.1 11.5 13.2 23


0.23 0.27 0.41 0.68 0.81 1.3 1.5 2.6

34
3.9

46
5.2

53
6

53
6

53
6

90 r/min

2.0 2.3 3.6 6.0 7.1 11.5 13.2 23


0.23 0.27 0.41 0.68 0.81 1.3 1.5 2.6

34
3.9

46
5.2

53
6

53
6

53
6

4.9 6.0 8.8 15.0 17.7 28


0.56 0.68 1.0 1.7 2.0 3.2

VSR206A-U

1200 r/min
VSR315A-U
90 r/min

1200 r/min
90 r/min

VSR560A-U
90 r/min

38
4.4

58
6.6

77
8.8

88
10

88
10

88
10

8.1 9.7 15.0 24


0.92 1.1 1.7 2.8

29
3.3

46
5.3

55 93 140 141 141 141 141


6.3 10.6 15.9 16 16 16 16

4.4 5.2 7.8 13.2 15.9 24


0.5 0.59 0.89 1.5 1.8 2.8

30
3.4

12.3 15.0 23
1.4 1.7 2.6

73
8.3

87 146 210 260 260 260


9.9 16.5 24.8 30 30 30

6.1 7.4 11.5 18.5 22


0.7 0.84 1.3 2.1 2.5

35
4.0

42
4.8

70 106 133 200 260


8.0 12.0 15.1 22.6 30

69 111 134 220 260 260 260 260


7.9 12.6 15.2 25.3 30 30 30 30

38
4.4

35
4.0

58
6.6

10.6 13.2 19.4 31


1.2 1.5 2.2 3.6
29
3.3

34
3.9

52
5.9

12.3 15.0 23
1.4 1.7 2.6

61
7.0

74 123 184 230 260 260


8.4 13.9 20.9 26.2 30 30

87 100 166 200 330 350 350 350


9.9 11.3 18.8 22.6 37.7 40 40 40

38
4.3

44
5.0

73
8.3

87 146 200 270 350


9.9 16.5 23.3 31.1 40

Single-Phase 220/230 VAC Applicable Speed Controller: ES02


Gear Ratio
Speed

VSR206C-E

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz
90 r/min

1200 r/min
VSR315C-E
90 r/min
1200 r/min
VSR425C-E
90 r/min
1200 r/min
VSR540C-E

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz

90 r/min

1200 r/min
VSR560C-E
90 r/min

15 18 30 36 60 90 120 180 300 360

2.0 2.3 3.6 6.0 7.1 11.5 13.2 23


0.23 0.27 0.41 0.68 0.81 1.3 1.5 2.6

34
3.9

46
5.2

53
6

53
6

53
6

2.0 2.3 3.6 6.0 7.1 11.5 13.2 23


0.23 0.27 0.41 0.68 0.81 1.3 1.5 2.6

34
3.9

46
5.2

53
6

53
6

53
6

4.9 6.0 8.8 15.0 17.7 28


0.56 0.68 1.0 1.7 2.0 3.2

34
3.9

57
6.5

85
9.7

88
10

88
10

88
10

88
10

3.4 4.1 6.1 10.6 12.3 19.4 23


0.39 0.47 0.7 1.2 1.4 2.2 2.7

39
4.5

59
6.7

79
9.0

88
10

88
10

88
10

8.1 9.7 15.0 24


0.92 1.1 1.7 2.8

29
3.3

46
5.3

55 93 140 141 141 141 141


6.3 10.6 15.9 16 16 16 16

4.6 5.4 8.2 14.1 16.8 26


0.52 0.62 0.93 1.6 1.9 3.0

31
3.6

12.3 15.0 23
1.4 1.7 2.6

52
5.9

78 105 141 141 141


8.9 11.9 16 16 16

38
4.3

46
5.2

73
8.3

87 146 210 260 260 260


9.9 16.5 24.8 30 30 30

6.8 8.1 12.3 20


0.77 0.92 1.4 2.3

24
2.8

38
4.4

46
5.3

77 116 146 210 260


8.8 13.2 16.5 24.8 30

19.4 23
2.2 2.6

35
4.0

58
6.6

69 111 134 220 260 260 260 260


7.9 12.6 15.2 25.3 30 30 30 30

11.5 13.2 20
1.3 1.5 2.3

33
3.8

39
4.5

87 100 166 200 330 350 350 350


9.9 11.3 18.8 22.6 37.7 40 40 40

41
4.7

1200 r/min

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz

29
3.3

90 r/min

230 VAC 50 Hz
220 VAC 60 Hz
230 VAC 60 Hz

14.1 16.8 24
1.6 1.9 2.8

34
3.9

52
5.9

63
7.2

Before Using a
Speed Control
System

1200 r/min

Unit=Upper Values: lb-in/Lower Values: Nm


US

Model
Combination Type

75 100 141 141 141


8.5 11.4 16 16 16

46
5.2

19.4 23
2.2 2.6

38
4.3

50
5.7

ES

90 r/min

3.3 4.0 6.1 9.7 12.3 19.4 23


0.38 0.46 0.69 1.1 1.4 2.2 2.6

76 127 192 240 260 260


8.7 14.4 21.7 27.2 30 30

VSR590C-E
47
5.4

79 95 160 220 300 350


9.0 10.8 18.1 25.5 34.0 40

Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-99

AC Motor Systems

VSR590A-U

88
10

BHF

1200 r/min

88
10

AXH

1200 r/min

88
10

AXU

VSR540A-U

88
10

Brushless DC Motor Systems


AC Input
DC Input

90 r/min

85
9.7

FBL2

VSR425A-U

57
6.5

BX

1200 r/min

34
3.9

Introduction

1200 r/min

Speed Control Systems

 V Series Reversible Motors 30-Minute Rating


Single-Phase 115 VAC Applicable Speed Controller: ES01

Speed Control Systems

 Gearmotor Torque Table when a Right-Angle Gearhead is Attached


Right-Angle Gearhead is available for World K Series.
Page A-196

 Permissible Overhung Load and Permissible Thrust Load


Motor (Round shaft type)Page A-11
GearheadPage A-11

 Permissible Load Inertia J for Gearhead


Page A-12

 Speed Torque Characteristics


 Induction Motors

Enter the gear ratio in the box () with in the V Series combination type model name. The characteristics of V Series are for
motors only.
2IK6RGN-AWU
2IK6RA-AWU ES01
VSI206A-U
14
12

80

3IK15RGN-AWU
3IK15RA-AWU ES01
VSI315A-U
240

Permissible Torque when


110/115 VAC
Gearhead is Attached
Safe-Operation Line

8
6
4

20
2
0

Permissible Torque when


110/115 VAC
Gearhead is Attached
Safe-Operation Line

25
Torque [mNm]

Torque [oz-in]

Torque [mNm]

40

30

200

10
60

500

1000

1500

1800

160
120
80

20
15
10

40

500

4IK25RGN-AWU
4IK25RA-AWU ES01
VSI425A-U

110 VAC
115 VAC

0.5
Permissible Torque when
Gearhead is Attached

60

40
30

0.2

20

Permissible Torque when


Gearhead is Attached

40
30
110/115 VAC Safe-Operation Line

0.1
10
0

10
500

1000

1500

1800

500

Speed [r/min]

125

110 VAC
115 VAC

Permissible Torque when


Gearhead is Attached

VSI590A-U
1.0

110/115 VAC
Safe-Operation Line

125

Torque [Nm]

Torque [oz-in]

Torque [Nm]

75
50

0.2

25

110 VAC
115 VAC

ES01
Permissible Torque when
Gearhead is Attached

500

1000

1500

0.6
0.4

75
50

0.2

25

110/115 VAC SafeOperation Line

500

1800

Speed [r/min]

B-100

1800

100

100

0.4

1500

0.8

0.8

Torque [oz-in]

1.0

1000
Speed [r/min]

5IK60RGU-AWU
ES01
5IK60RA-AWU
VSI560A-U

0.6

110 VAC
115 VAC

20

0.1
0

1800

50
0.3

Torque [oz-in]

0.2

Torque [oz-in]

Torque [Nm]

0.3

70

0.4
110/115 VAC
Safe-Operation Line

50

Torque [Nm]

0.4

1500

5IK40RGN-AWU
5IK40RA-AWU ES01
VSI540A-U

70
60

1000
Speed [r/min]

Speed [r/min]

0.5

110 VAC
115 VAC

35

Torque [oz-in]

100

110 VAC
115 VAC

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-86

System Configuration B-87

1000
Speed [r/min]

1500

Specifications B-86

1800

Characteristics B-100

14
12

25

Torque [mNm]

Torque [oz-in]

40

8
6
4

20
120
80

10
5

1000

1500

1800

50 Hz Safe-Operation Line

500

1000

50

40
30

0.3
0.2

40
30
20

20

10

10
0

0
500

1000

1500

60 Hz Safe-Operation Line
50 Hz Safe-Operation Line

500

1800

1000

1.2

50

0.2

25

230 VAC, 60 Hz Safe-Operation Line

500

1000

1500

Permissible Torque when


Gearhead is Attached

60 Hz Safe-Operation Line

125
Torque [Nm]

Torque [oz-in]

Torque [Nm]

0.4

75

150

1.0

100
0.6

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

VSI590C-E ES02

0.8
0.6
0.4

Torque [oz-in]

0.8

Permissible Torque
when Gearhead
is Attached

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz
220/230 VAC, 50 Hz
Safe-Operation Line
220 VAC, 60 Hz
Safe-Operation Line

Before Using a
Speed Control
System

125

1800
US

1.0

1500

Speed [r/min]

Speed [r/min]

5IK60RGU-CWE
5IK60RA-CWE ES02
VSI560C-E

ES

0.1

0.1

100
75
50

0.2

25

1800

50 Hz SafeOperation Line
500

1000

1500

1800

Speed [r/min]

Speed [r/min]

 Reversible Motors
2RK6RGN-AWU
2RK6RA-AWU ES01
VSR206A-U
16

60
40

Permissible Torque
when Gearhead is
Attached

30

200

110 VAC
115 VAC

Permissible Torque
when Gearhead is
Attached

25

12
10

35

240

110/115 VAC
Safe-Operation Line

Torque [Nm]

80

14
Torque [oz-in]

Torque [mNm]

100

3RK15RGN-AWU
3RK15RA-AWU ES01
VSR315A-U

8
6

160
120
80

Torque [oz-in]

120

110 VAC
115 VAC

20
110/115 VAC
Safe-Operation Line

15
10

4
20
0

2
0

Dimensions B-103

500

1000
Speed [r/min]

Connection and Operation B-111

1500

40

1800

500

1000

1500

1800

Speed [r/min]

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-101

AC Motor Systems

0.2

Torque [oz-in]

0.3

0.4

BHF

Torque [Nm]

50

AXH

60

0.4

70 Permissible Torque
when Gearhead
is Attached
60

0.5
50 Hz
Permissible Torque Safe-Operation Line
when Gearhead
60 Hz
is Attached
Safe-Operation Line

Torque [oz-in]

70

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

5IK40RGN-CWE
5IK40RA-CWE ES02
VSI540C-E

Torque [Nm]

0.5

1800

AXU

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

4IK25RGN-CWE
4IK25RA-CWE ES02
VSI425C-E

1500

Speed [r/min]

FBL2

Speed [r/min]

Brushless DC Motor Systems


AC Input
DC Input

500

BX

40
2
0

15

50 Hz Safe-Operation Line

20
0

60 Hz
Safe-Operation Line

160

10
60

Permissible Torque
when Gearhead
is Attached

Introduction

Torque [mNm]

80

200
Permissible Torque 60 Hz
Safe-Operation Line
when Gearhead
is Attached

Torque [oz-in]

100

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

3IK15RGN-CWE
3IK15RA-CWE ES02
VSI315C-E

Speed Control Systems

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

2IK6RGN-CWE
2IK6RA-CWE ES02
VSI206C-E

70
60

0.4

110 VAC
115 VAC

5RK40RGN-AWU
5RK40RA-AWU ES01
VSR540A-U
0.6
0.5

0.2

Torque [Nm]

0.3

Torque [oz-in]

50
40
30
110/115 VAC
Safe-Operation Line

20
0.1

0.4
0.3
0.2

10
0

500

1000

70
60
50
40
30

110/115 VAC
Safe-Operation Line

20
0.1

1500

1800

110 VAC
115 VAC

Permissible Torque
when Gearhead is
Attached

80

Permissible Torque
when Gearhead is
Attached

Torque [oz-in]

0.5

Torque [Nm]

Speed Control Systems

4RK25RGN-AWU
4RK25RA-AWU ES01
VSR425A-U

10
0

500

1000

5RK60RGU-AWU
5RK60RA-AWU ES01
VSR560A-U

110 VAC
115 VAC

100
75
50

0.2

25

500

1000
Speed [r/min]

14

Torque [oz-in]

40

8
6
4

Permissible Torque
when Gearhead is Attached

50
25

110/115 VAC SafeOperation Line

500

1000

25
230 VAC 60 Hz
Safe-Operation Line
230 VAC 50 Hz
Safe-Operation Line

500

1000

1500

1800

160
120
80

20
15

50 Hz Safe-Operation Line

10

40

500

1000

0.1

0.5

50 Hz
Safe-Operation Line

0.4
0.3
0.2

10

0.1

0
500

1000

1500

1800

60
Torque [oz-in]

30
20

Permissible Torque
80 when Gearhead is
Attached
70

0.6

60 Hz Safe-Operation Line

Torque [Nm]

0.2

50
40
30
20

60 Hz Safe-Operation Line

10

50 Hz Safe-Operation Line

500

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

1000

1500

1800

Speed [r/min]

Speed [r/min]

B-102

1800

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

5RK40RGN-CWE
5RK40RA-CWE ES02
VSR540C-E

40
Torque [oz-in]

Torque [Nm]

0.3

Permissible Torque
when Gearhead
is Attached

1500

Speed [r/min]
230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

4RK25RGN-CWE
4RK25RA-CWE ES02
VSR425C-E
50

1800

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

Speed [r/min]

0.4

1500

35 Permissible Torque
60 Hz
when Gearhead is Attached Safe-Operation Line
30

200

2
0

75

0.2

240

20
0

0.4

100

3RK15RGN-CWE
3RK15RA-CWE ES02
VSR315C-E

10
60

0.6

Speed [r/min]

12

80
Torque [mNm]

1800

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz

2RK6RGN-CWE
2RK6RA-CWE ES02
VSR206C-E
100

1500

0.8

Torque [oz-in]

125
115 VAC
Safe-Operation Line

Torque [oz-in]

0.4

150

1.0

Torque [mNm]

Torque [Nm]

0.6

Torque [oz-in]

125
0.8

110 VAC
115 VAC

Permissible Torque when


Gearhead is Attached

1.2

Permissible Torque
110 VAC Safe-Operation Line
when Gearhead is
Attached
Torque [Nm]

1.0

1800

VSR590A-U ES01

1.2
150

1500

Speed [r/min]

Speed [r/min]

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

VSR560C-E
125

Permissible Torque
when Gearhead
is Attached

0.8
Torque [Nm]

Torque [oz-in]

Torque [Nm]

220 VAC, 60 Hz Safe-Operation Line


75
220 VAC, 50 Hz
Safe-Operation Line

50

500

1000

0.8
0.6
0.4

25
0

175
150

1500

1800

125
100
75
50 Hz SafeOperation Line

50

0.2

25

500

1000

1500

1800
FBL2

Speed [r/min]

Speed [r/min]

 External Speed Potentiometer (Included)

Speed Controller: ES01, ES02 (Scale 1/2)


Weight: 0.4 lb. (0.18 kg)

AXU

 Dimensions Scale 1/4, Unit = inch (mm)

(Scale 1/2)
AXH

PAVR-20KZ

d A394

Insulated sheet
1.57 (40)
t=0.02 (0.5)

0.49
(12.5)
1.57 (40)

(20)

Knob
Dial plate
1.57 (40)
t=0.02 (0.5)

0.12 0.008 0.370.008


(9.50.2)
(3 0.2)
Insulated sheet

Before Using a
Speed Control
System

Potentiometer

1.57 (40)
0.30 (7.5)

US

0.12
(3)

0.79

M4 P0.7 0.24 (6)


(Screw)

0.20 (5)
2 Places

3.94 (100)

4.33 max. (110)

M4

0.66 (16.8)
2.17 (55)

Dimensions B-103

Connection and Operation B-111

0.14
(3.5)

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-103

AC Motor Systems

1.77 (45)

0.59 (15)

ES

0.79
(20)
0.11 (2.8)

0.37 (9.5)

BHF

1.18 min. (30)

2.56 (65)

Brushless DC Motor Systems


AC Input
DC Input

1.2

Permissible Torque when


60 Hz Safe-Operation Line
Gearhead is Attached

BX

0.2

200

Introduction

0.4

1.4

1.0

100
0.6

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 60 Hz
220 VAC 50 Hz

VSR590C-E ES02

Torque [oz-in]

1.0

230 VAC 50 Hz
230 VAC 60 Hz
220 VAC 50 Hz
220 VAC 60 Hz
230 VAC, 50 Hz Safe-Operation Line
230 VAC, 60 Hz Safe-Operation Line

Speed Control Systems

5RK60RGU-CWE
5RK60RA-CWE ES02

Round Shaft Type

2IK6RGN-AWU
2IK6RGN-CWE
2RK6RGN-AWU
2RK6RGN-CWE
Weight: 1.76 lb. (0.8 kg)

2IK6RA-AWU
2IK6RA-CWE
2RK6RA-AWU
2RK6RA-CWE
Weight: 1.76 lb. (0.8 kg)

2GNKA
Weight: 0.88 lb. (0.4 kg)

1.26 (32)
0.12 (3)

0.28
(7)

0.94
(24)
0.08
(2)

0
(7.9370.015
) 2.36 (60)

2.36 (60)
1.85 (47)

0.50
(12.7)

0
0.31250.0006
5/16"

0.0
2.76 0.5)

(70

0.94
(24)

0.39 (10)

2.95 (75)

0.39 (10)

d A364

0.293 (7.437)

d A065AU (2GN3KA18KA)
A065BU (2GN25KA180KA)

0.177 (4.5) 4 Holes


3 Motor Leads 12 inch (300 mm) Length
UL Style 3266, AWG 20
2 Generator Leads 12 inch (300 mm) Length
UL Style 3266, AWG 24

0
0.23620.0005
0
(60.012
)

2.36 (60)
2

0.0

0
2.12600.0012
0
(540.030
)

Speed Control Systems

 World K Series
Motor/Gearhead (Pinion Shaft Type)

2.76 0.5)

(70

0.177 (4.5)4 Holes


22 30'

22 30

2GN3KA~18KA:
L = 1.18 (30)
2GN25KA~180KA: L = 1.57 (40)

Motor/Gearhead (Pinion Shaft Type)

Round Shaft Type

3IK15RGN-AWU
3IK15RGN-CWE
3RK15RGN-AWU
3RK15RGN-CWE
Weight: 2.6 lb. (1.2 kg)

3IK15RA-AWU
3IK15RA-CWE
3RK15RA-AWU
3RK15RA-CWE
Weight: 2.6 lb. (1.2 kg)

3GNKA
Weight: 1.21 lb. (0.55 kg)

1.26 (32)
0.12 (3)

2.72 (69)
1.85 (47)

0.50
(12.7)

0
0.37500.0006
3/8"
0
(9.5250.015
) 2.76 (70)

1.26 (32)
0.08
(2)
0.02
3.23 )
0.5
(82

0.217 (5.5) 4 Holes


3 Motor Leads 12 inch (300 mm) Length
UL Style 3271, AWG 20
2 Generator Leads 12 inch (300 mm) Length
UL Style 3266, AWG 24

0
0.23620.0005
0
(60.012
)

2.76 (70)
0.02

3.23 )
0.5
(82

0
(640.030
)

0
2.51970.0012

3.15 (80)
0.28 (7)

0.59(15)
1.18
(30)

0.39 (10)

d A365
0.347 (8.825)

d A066AU (3GN3KA18KA)
A066BU (3GN25KA180KA)

0.217 (5.5)4 Holes

22 30'

2230

3GN3KA~18KA:
L = 1.26 (32)
3GN25KA~180KA: L = 1.65 (42)

 Decimal Gearhead

 Decimal Gearhead

Can be connected to 2IK6RGN, 2RK6RGN type

Can be connected to 3IK15RGN, 3RK15RGN type

2GN10XK Weight: 0.44 lb. (0.2 kg)

3GN10XK Weight: 0.66 lb. (0.3 kg)

d A003

d A009
1.69 (43)
0.51 (13)
1.18(30)
0.08
(2)
0.0
2.76 .5)
0
(70

0.177 (4.5) 4 Holes

B-104

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

2.76 (70)

0.0
3.23 0.5)
(82

0
(640.030
)

0
2.51970.0012

2.36 (60)
2

0
(54 0.030
)

0
2.1260 0.0012

1.52 (38.5)
0.49(12.5)
1.02
(26)
0.08
(2)

0.217 (5.5) 4 Holes

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Round Shaft Type

4IK25RGN-AWU
4IK25RGN-CWE
4RK25RGN-AWU
4RK25RGN-CWE
Weight: 3.5 lb. (1.6 kg)

4IK25RA-AWU
4IK25RA-CWE
4RK25RA-AWU
4RK25RA-CWE
Weight: 3.5 lb. (1.6 kg)

4GNKA
Weight: 1.43 lb. (0.65 kg)

0
0.3150 0.0006

1.26 (32)
0.08
(2)
2

0.28 (7)

0.0

0.98
(25)

0.02

3.70 )
0.5
(94

FBL2

0.217 (5.5) 4 Holes

3.15 (80)

0.217 (5.5)4 Holes

2230

22 30'

AXU

3 Motor Leads 12 inch (300 mm) Length


UL Style 3271, AWG 20
2 Generator Leads 12 inch (300 mm) Length
UL Style 3266, AWG 24

AXH

4GN3KA~18KA:
L = 1.26 (32)
4GN25KA~180KA: L = 1.67 (42.5)

Weight: 3.3 lb. (1.5 kg)

1.18
(30)

0.02

4.09 0.5)

(104

0.256 (6.5) 4 Holes


3 Motor Leads 12 inch (300 mm) Length
UL Style 3271, AWG 20
2 Generator Leads 12 inch (300 mm) Length
UL Style 3266, AWG 24

0
(830.035
)

0
0.39370.0006
0
(100.015
)

1.46 (37)
0.08 (2)

3.54 (90)

0.35 (9)

0
(12.70.018
)

0
3.26770.0014

0
0.50000.0007
1/2"

0.71(18)
1.42
(36)

3.50 (89)
1.85 (47)

0.75
(19)

0.45 (11.4)

1.26 (32)
0.12 (3)

3.54 (90)

Before Using a
Speed Control
System

4.13 (105)
0.30(7.5)

0.39 (10)

d A367
US

d A068AU (5GN3KA18KA)
A068BU (5GN25KA180KA)

0.02

4.09 0.5)

(104

0.256 (6.5) 4 Holes


'
22 30

22 30

5GN3KA~18KA:
L = 1.65 (42)
5GN25KA~180KA: L = 2.36 (60)

 Decimal Gearhead

 Decimal Gearhead

Can be connected to 4IK25RGN, 4RK25RGN type

Can be connected to 5IK40RGN, 5RK40RGN type

4GN10XK Weight: 0.88 lb. (0.4 kg)

5GN10XK Weight: 1.3 lb. (0.6 kg)

d A013

d A022

0.217 (5.5) 4 Holes

Dimensions B-103

Connection and Operation B-111

3.54 (90)

0.02
4.09  .5)
0
(104

0
(83 0.035
)

0.02

3.70  )
0.5
(94 

0.71 (18)

0
3.26770.0014

2.17 (55)
1.46 (37)
0.08
(2)

3.15 (80)

0
(73 0.030
)

0
2.8740 0.0012

1.79 (45.5)
1.26 (32)
0.53 (13.5)
0.08
(2)

0.256 (6.5) 4 Holes

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-105

AC Motor Systems

5IK40RA-AWU
5IK40RA-CWE
5RK40RA-AWU
5RK40RA-CWE
Weight: 5.7 lb. (2.6 kg)

5GNKA

ES

Round Shaft Type

5IK40RGN-AWU
5IK40RGN-CWE
5RK40RGN-AWU
5RK40RGN-CWE
Weight: 5.7 lb. (2.6 kg)

BHF

Motor/Gearhead (Pinion Shaft Type)

Brushless DC Motor Systems


AC Input
DC Input

3.70 0.5)

(94

0
(80.015
)

BX

3.11 (79)
1.85 (47)

0.50
(12.7)

0
0.3750
0.0006
3/8"
0

( 9.525
0.015)
3.15 (80)

0.59 (15)

1.26 (32)
0.12 (3)

1.34
(34)

0.347 (8.825)

3.35 (85)
0.28 (7)

Introduction

0.39 (10)

d A366

0
2.8740 0.0012
0
(730.030
)

d A067AU (4GN3KA18KA)
A067BU (4GN25KA180KA)

Speed Control Systems

Motor/Gearhead (Pinion Shaft Type)

Round Shaft Type

5IK60RGU-AWU
5IK60RGU-CWE
5RK60RGU-AWU
5RK60RGU-CWE
Weight: 7.1 lb. (3.2 kg)

5IK60RA-AWU
5IK60RA-CWE
5RK60RA-AWU
5RK60RA-CWE
Weight: 7.1 lb. (3.2 kg)

5GUKA
Weight: 3.3 lb. (1.5 kg)

d A069U (5GU3KA180KA)

d A358

1.30
(33)

0
0.47240.0007
0
120.018

.02

90
 4.0 40.5)
0
1

(
0.28 (7)
1.50 (38)

0.30 (7.5)
5.91 (150)

2.56 (65)

0.256 (6.5)
4 Holes

3.54 (90)

1.30
(33)

0.0

0
3.26770.0014
0
(830.035)

1.18
(30)

0.43 (11)

1.34
(34)

3.54 (90)

(28.58)

0.71(18)

Cable 0.44 (11.2), 20 inch (500 mm) Length


3 Motor Leads:
UL Style 3266, AWG 20
2 Generator Leads: UL Style 3266, AWG 24
2 Cooling Fan Leads: UL Style 3266, AWG 24
0
5/8"
0.62500.0005
0
15.8750.011
(
)
1.125

1.65
(42)

0.73
(18.5)

Speed Control Systems

Motor/Gearhead (Pinion Shaft Type)

0.08 (2)
1.46 (37) 0.256 (6.5)
4 Holes

4.09 0.5)
4
(10

3.54 (90)

Key and Key Slot (Scale 1/2)

0
(4.7630.03
)

0.0016
0
0.040
4.763 0

0.1875

0.004
0
0.1
2.743 0

0.18750.0012

0.108

)
(

1.1250.008
(28.580.2)

0
4.7630.03

0.18750.0012

(The key is provided with the gearhead)

 Decimal Gearhead
Can be connected to 5IK60RGU, 5RK60RGU type
5GU10XKB Weight: 1.3 lb. (0.6 kg)
d A029
3.54 (90)

0.02

4.09  )
0.5
(104

0
(83 0.035
)

0.83 (21)

0
3.2677 0.0014

2.40 (61)
1.57 (40)
0.08
(2)

0.425 (10.8) 4 Holes

B-106

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Speed Control Systems

 V Series
Combination Type
VSI206A[C]-U[E]
VSR206A[C]-U[E]
Weight: 2.9 lb. (1.3 kg) (Including Gearhead)

2.36(60)

0
(100.015
)

.02

0.94
(24)
0.39 (10)

22 30'

Key and Key Slot (Scale 1/2)

(The key is provided with the gearhead)

0.0016
0

(2.5

0.004
0
0.1
0

0.1575

ES

Combination Type
US

VSI315A[C]-U[E]
VSR315A[C]-U[E]
Weight: 4.0 lb. (1.8 kg) (Including Gearhead)

Before Using a
Speed Control
System

2.76 (70)

.02

0.47 (12)

1.26
(32)

30
 3.2 0.5)

( 82

22 30'

Key and Key Slot (Scale 1/2)

(The key is provided with the gearhead)

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

0.15750.0012

0.1575

0.0016
0

0
40.03

0.040
4 0

0.9840.008
(250.2)

Gear Ratio: 518:


L = 1.5 (38)
Gear Ratio: 30120: L = 1.69 (43)
Gear Ratio: 180360: L = 1.89 (48)

0.256 (6.5) 4 Holes

0.004
0.098 0
0.1
2.5 0

3 Motor Leads 12 inch (300 mm) Length


UL Style 3271, AWG 20
2 Generator Leads 12 inch (300 mm) Length
UL Style 3266, AWG 24

0
0.15750.0012
0
40.03

1.26 (32)
L
0.2 (5)
0.98
(25)

0
(120.018
)

3.15 (80)
0.28 (7)

2.72 (69)
1.85 (47)

0.39 (10)

0
0.47240.0007

d A243A (Gear Ratio: 518)


A243B (Gear Ratio: 30120)
A243C (Gear Ratio: 180360)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-107

AC Motor Systems

(40.040
)
0

0.098

0
(40.03
)

0.15750.0012
0
(40.03
)

BHF

0.9840.008
(250.2)

AXH

Gear Ratio: 518:


L = 1.34 (34)
Gear Ratio: 30120: L = 1.5 (38)
Gear Ratio: 180360: L = 1.69 (43)

Brushless DC Motor Systems


AC Input
DC Input

0.177 (4.5) 4 Holes

AXU

2 Generator Leads 12 inch (300 mm) Length


UL Style 3266, AWG 24

FBL2

3 Motor Leads 12 inch (300 mm) Length


UL Style 3266, AWG 20

BX

60
 2.7 0.5)
0
7
(

0.15750.0012

L 1.26 (32)
0.16 (4)
0.98
(25)

2.36 (60)
1.85 (47)

2.95 (75)
0.28 (7)

Introduction

0.39 (10)

0
0.39370.0006

d A216A (Gear Ratio: 518)


A216B (Gear Ratio: 30120)
A216C (Gear Ratio: 180360)

VSI425A[C]-U[E]
VSR425A[C]-U[E]
Weight: 5.7 lb. (2.6 kg) (Including Gearhead)
d A217A (Gear Ratio: 518)
A217B (Gear Ratio: 30120)
A217C (Gear Ratio: 180360)
3.35 (85)

1.38 (35)

0.28 (7)

0.28 (7)

.02

00
 3.7 0.5)
4
9

(

0.51 (13)

3.11 (79)
1.85 (47)

1.34
(34)

0.98
(25)

3.15 (80)

(15
00.018)

0.39 (10)

0.5906
00.0007

Speed Control Systems

Combination Type

3 Motor Leads 12 inch (300 mm) Length


UL Style 3271, AWG 20
2 Generator Leads 12 inch (300 mm) Length
UL Style 3266, AWG 24

0.256 (6.5) 4 Holes


22 30'

Key and Key Slot (Scale 1/2)

0.1969

0.0016
0

(50.040
)
0

0
50.03

)
(3

0.118

0.19690.0012

0.1
0

0.004
0

0
50.03

0.9840.008
(250.2)

0.19690.0012

(The key is provided with the gearhead)

Gear Ratio: 518:


L = 1.61 (41)
Gear Ratio: 30120: L = 1.81 (46)
Gear Ratio: 180360: L = 2.01 (51)

Combination Type
VSI540A[C]-U[E]
VSR540A[C]-U[E]
Weight: 9.0 lb. (4.1 kg) (Including Gearhead)

0
(180.018
)

L
1.65 (42)
0.2 (5)
0.98
(25)

3.54 (90)

.02

90
 4.0 40.5)
0
1

(

1.57
(40)

4.13 (105)
0.30 (7.5)

0.71 (18)

3.50 (89)
1.85 (47)

0.39 (10)

0
0.70870.0007

d A218A (Gear Ratio: 518)


A218B (Gear Ratio: 3090)
A218C (Gear Ratio: 120300)

3 Motor Leads 12 inch (300 mm) Length


UL Style 3271, AWG 20
2 Generator Leads 12 inch (300 mm) Length
UL Style 3266, AWG 24

0.335 (8.5) 4 Holes


'

22 30

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

0.2362

0.0016
0

0.040
6 0

Specifications B-86

(3.5

System Configuration B-87

0
0.23620.0012
0
60.03

0.138

Features B-86

0
60.03

0.9840.008
(250.2)

B-108

0.23620.0012

(The key is provided with the gearhead)

0.004
0
0.1
0

Key and Key Slot (Scale 1/2)


Gear Ratio: 518:
L = 1.77 (45)
Gear Ratio: 3090: L = 2.28 (58)
Gear Ratio: 120300: L = 2.52 (64)

Characteristics B-100

Speed Control Systems

Combination Type
VSI560A[C]-U[E]
VSR560A[C]-U[E]
Weight: 10.3 lb. (4.7 kg) (Including Gearhead)

3.54 (90)

0
(180.018
)

L
1.65 (42)
0.2 (5)
0.98
(25)

0.0

4.09 0.5)

(104

3 Motor Leads 12 inch (300 mm) Length


UL Style 3271, AWG 20

AXU

0.335 (8.5) 4 Holes

2 Generator Leads 12 inch (300 mm) Length


UL Style 3266, AWG 24

0
(60.03
)

0.0016
0

(60.040
)
0

0.004
0
0.1
3.5 0

0.2362

0.23620.0012

0.138

0
60.03

0.9840.008
(250.2)

ES
US

Combination Type

Before Using a
Speed Control
System

VSI590A[C]-U[E]
VSR590A[C]-U[E]
Weight: 11.4 lb. (5.2 kg) (Including Gearhead)

3.54 (90)
0.335 (8.5)
4 Holes

1.65(42)
L
0.2(5)
0.98
(25)

2
0.0

4.09 0.5)
(104

0.71(18)

3.54(90)

1.57
(40)

0.30(7.5)

6.50(165)

0
0.7087
0.0007
0
18
0.018

d A396A (Gear Ratio: 515)


A396B (Gear Ratio: 1836)
A396C (Gear Ratio: 60180)

3 Motor Leads 12 inch (300mm) Length


UL Style 3271, AWG 20

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

0.2362
0.0012
0
(6
0.03
)

0.2362

0.0016
0

(60.040
)
0

(3.5

0
(6
0.03
)

Gear Ratio: 515:


L = 1.77 (45)
Gear Ratio: 1836: L = 2.28 (58)
Gear Ratio: 60180: L = 2.76 (70)

0.984 0.008
(25 0.2)

0.138

(The key is provided with the gearhead)

0.004
0
0.1
0

Key and Key Slot (Scale 1/2)


0

2 Cooling Fan Leads


UL Style 3266, AWG 22

0.2362
0.0012

2 Generator Leads 12 inch (300 mm) Length


UL Style 3266, AWG 24

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-109

AC Motor Systems

Gear Ratio: 518:


L = 1.77 (45)
Gear Ratio: 3090: L = 2.28 (58)
Gear Ratio: 120300: L = 2.52 (64)

BHF

0.23620.0012

(The key is provided with the gearhead)

AXH

Key and Key Slot (Scale 1/2)

2 Cooling Fan Leads


UL Style 3266, AWG 22

Brushless DC Motor Systems


AC Input
DC Input

FBL2

0.71 (18)

BX

3.54 (90)

1.57
(40)

0.30 (7.5)

Introduction

5.91 (150)

0
0.70870.0007

d A395A (Gear Ratio: 518)


A395B (Gear Ratio: 3090)
A395C (Gear Ratio: 120300)

Dimension No:w

0.28
(7)

B
0.24(6)

AMP#187

0.16 (4)
C

0.16(4)
C

AMP#187

0.169
0.79
(4.3) (20)

0.24
(6)

0.39
(10)

0.18
(4.5)

0.169 0.79
(4.3) (20)

A
B0.59 (15)

A
B0.39 (10)

Dimension No:q

Capacitor (Included)

0.39
(10)

Speed Control Systems

 Capacitor Dimensions Unit = inch (mm)

R0
.
(10 39
)

 World K Series
Model
Pinion Shaft Type

Capacitor
Model

Round Shaft Type

Weight
oz. (g)

2IK6RGN-AWU

2IK6RA-AWU

CH25FAUL

1.22 (31)

0.67 (17)

1.06 (27)

0.71 (20)

2IK6RGN-CWE

2IK6RA-CWE

CH06BFAUL

1.22 (31)

0.57 (14.5)

0.93 (23.5)

0.53 (15)

3IK15RGN-AWU

3IK15RA-AWU

CH45FAUL

1.46 (37)

0.71 (18)

1.06 (27)

1.06 (30)

3IK15RGN-CWE

3IK15RA-CWE

CH10BFAUL

1.46 (37)

0.71 (18)

1.06 (27)

1.06 (30)

4IK25RGN-AWU

4IK25RA-AWU

CH65CFAUL

1.5 (38)

0.83 (21)

1.22 (31)

1.24 (35)

4IK25RGN-CWE

4IK25RA-CWE

CH15BFAUL

1.5 (38)

0.83 (21)

1.22 (31)

1.24 (35)

5IK40RGN-AWU

5IK40RA-AWU

CH90CFAUL

1.89 (48)

0.83 (21)

1.22 (31)

1.41 (40)

5IK40RGN-CWE

5IK40RA-CWE

CH23BFAUL

1.89 (48)

0.83 (21)

1.22 (31)

1.41 (40)

5IK60RGU-AWU

5IK60RA-AWU

CH180CFAUL

2.28 (58)

0.93 (23.5)

1.46 (37)

2.5 (70)

5IK60RGU-CWE

5IK60RA-CWE

CH40BFAUL

2.28 (58)

0.93 (23.5)

1.46 (37)

2.5 (70)

2RK6RGN-AWU

2RK6RA-AWU

CH35FAUL

1.22 (31)

0.67 (17)

1.06 (27)

0.71 (20)

2RK6RGN-CWE

2RK6RA-CWE

CH08BFAUL

1.22 (31)

0.67 (17)

1.06 (27)

0.71 (20)

3RK15RGN-AWU 3RK15RA-AWU

CH60CFAUL

1.5 (38)

0.83 (21)

1.22 (31)

1.41 (40)

3RK15RGN-CWE

CH15BFAUL

1.5 (38)

0.83 (21)

1.22 (31)

1.24 (35)

4RK25RGN-AWU 4RK25RA-AWU

CH80CFAUL

1.89 (48)

0.75 (19)

1.14 (29)

1.41 (40)

4RK25RGN-CWE

3RK15RA-CWE
4RK25RA-CWE

CH20BFAUL

1.89 (48)

0.75 (19)

1.14 (29)

1.24 (35)

5RK40RGN-AWU 5RK40RA-AWU

CH120CFAUL

2.28 (58)

0.83 (21)

1.22 (31)

1.77 (50)

5RK40RGN-CWE

5RK40RA-CWE

CH35BFAUL

2.28 (58)

0.87 (22)

1.38 (35)

1.94 (55)

5RK60RGU-AWU 5RK60RA-AWU

CH200CFAUL

2.28 (58)

1.14 (29)

1.61 (41)

3.4 (95)

5RK60RGU-CWE

CH50BFAUL

2.28 (58)

1.14 (29)

1.61 (41)

3.0 (85)

5RK60RA-CWE

Dimension No.

If you need to order a capacitor without a motor, add "-C" to the capacitor model name shown. A capacitor cap is included with a capacitor.

 V Series
Model
Combination Type

Capacitor
Model

Weight
oz. (g)
0.71 (20)

VSI206A-U

CH25FAUL

1.22 (31)

0.67 (17)

1.06 (27)

VSI206C-E

CH06BFAUL

1.22 (31)

0.57 (14.5)

0.93 (23.5)

0.53(15)

VSI315A-U

CH45FAUL

1.46 (37)

0.71 (18)

1.06 (27)

1.06 (30)

VSI315C-E

CH10BFAUL

1.46 (37)

0.71 (18)

1.06 (27)

1.06 (30)

VSI425A-U

CH65CFAUL

1.5 (38)

0.83 (21)

1.22 (31)

1.24 (35)

VSI425C-E

CH15BFAUL

1.5 (38)

0.83 (21)

1.22 (31)

1.24 (35)

VSI540A-U

CH90CFAUL

1.89 (48)

0.83 (21)

1.22 (31)

1.41 (40)

VSI540C-E

CH23BFAUL

1.89 (48)

0.83 (21)

1.22 (31)

1.41 (40)

VSI560A-U

CH180CFAUL

2.28 (58)

0.93 (23.5)

1.46 (37)

2.5 (70)

VSI560C-E

CH40BFAUL

2.28 (58)

0.93 (23.5)

1.46 (37)

2.5 (70)

VSI590A-U

CH200CFAUL

2.28 (58)

1.14 (29)

1.61 (41)

3.4 (95)

VSI590C-E

CH60BFAUL

2.28 (58)

1.14 (29)

1.61 (41)

3.0 (85)

VSR206A-U

CH35FAUL

1.22 (31)

0.67 (17)

1.06 (27)

0.71 (20)
0.71 (20)

VSR206C-E

CH08BFAUL

1.22 (31)

0.67 (17)

1.06 (27)

VSR315A-U

CH60CFAUL

1.5 (38)

0.83 (21)

1.22 (31)

1.41 (40)

VSR315C-E

CH15BFAUL

1.5 (38)

0.83 (21)

1.22 (31)

1.24 (35)

VSR425A-U

CH80CFAUL

1.89 (48)

0.75 (19)

1.14 (29)

1.41 (40)

VSR425C-E

CH20BFAUL

1.89 (48)

0.75 (19)

1.14 (29)

1.24 (35)

VSR540A-U

CH120CFAUL

2.28 (58)

0.83 (21)

1.22 (31)

1.77 (50)

VSR540C-E

CH35BFAUL

2.28 (58)

0.87 (22)

1.38 (35)

1.94 (55)

VSR560A-U

CH200CFAUL

2.28 (58)

1.14 (29)

1.61 (41)

3.4 (95)

VSR560C-E

CH50BFAUL

2.28 (58)

1.14 (29)

1.61 (41)

3.0 (85)

VSR590A-U

CH300CFAUL

2.28 (58)

1.38 (35)

1.97 (50)

4.9 (140)

VSR590C-E

CH70BFAUL

2.28 (58)

1.38 (35)

1.97 (50)

4.6 (130)

Dimension No.

If you need to order a capacitor without a motor, add "-C" to the capacitor model name shown. A capacitor cap is included with a capacitor.

B-110

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

 Names and Function of Parts

The illustration has the cover removed. Install the cover after connection.

1 POWER LED
Turns on (green) while power is being supplied.

2 Internal speed potentiometer


VR2

VR3

VR1

3 Acceleration time potentiometer

TB3

BLK

RED

WHT

MOTOR

Brushless DC Motor Systems


AC Input
DC Input

2
N

11
BLU

AXH

1
FG

10
BLU

AXU

NC

BHF

S1 Common terminal for running and braking


S2 Run/Stop input
Runs (OFF) or stops (ON) the motor.
S3 Run/Brake input
Runs (OFF) or brakes (ON) the motor.
S4, S5, S6 Speed potentiometer inputs
When S4 and S5 are shorted, the speed
can be set using the internal speed
potentiometer (INT-VR).
When S4 and S5 are open, the speed
can be set using an external speed
potentiometer (EXT-VR).
When using an external speed potentiometer,
connect it to S4 and S6.

FBL2

Installation
hole

5 Control input terminal

BX

Set the deceleration time for motor stop.

EXT-VR

BRAKE

Installation
hole

4 Deceleration time potentiometer

INT-VR

STOP

Set the acceleration time for motor startup.

S1 S2 S3 S4 S5 S6

POWER SPEED ACCEL DECEL

Introduction

Set the motors operating speed.


LED1

Speed Control Systems

 Connection and Operation

(terminals 2 and 3)
(terminals 4, 5 and 6)

8 Generator connection terminal

(terminals 10 and 11)


Connect the blue generator lead wires.

9 FG terminal (terminal 1)

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Before Using a
Speed Control
System

DIN lever

Dimensions B-103

US

7 Motor connection terminal

ES

B-111

AC Motor Systems

6 Power connection terminal

Speed Control Systems

 Connection Diagrams
Uni-directional Operation

Run

SW3

Brake

(When using internal speed potentiometer)

Run

SW2

Stop

LED1
VR2

VR3

VR1

TB3
S1 S2 S3 S4 S5 S6

POWER SPEED ACCEL DECEL

INT-VR

STOP

EXT-VR

BRAKE

10
NC

AWG18 (0.75 mm ) min.


2

Power Supply
Voltage
ES01
110 VAC 60 Hz
115 VAC 60 Hz

Capacitor

11
BLU

BLU

FG

BLK

RED
MOTOR

WHT

Motor

AWG18 (0.75 mm2)


min.

Blue

Blue

Frame Ground
AWG18 (0.75 mm2) min.
White
Red
Black
Orange
Orange

Power Supply
ES02
Fuse
220 VAC 50/60 Hz
SW1
230 VAC 50/60 Hz

These are lead wires for the cooling fan.


These should be connected only when
using 60 and 90 W type.

For uni-directional operation, connect the lead wires of the motor to the controller in this order: For CW operation, connect the Red wire to terminal #5 and the White wire to
terminal #6. For CCW operation, connect the White wire to terminal #5 and the Red wire to terminal #6.
When using external speed potentiometer,see page B-114.

Bi-directional Operation
(When using internal speed potentiometer)

Run

SW3
Brake

SW2

Run
Stop

LED1
VR2

VR3

VR1

TB3
S1 S2 S3 S4 S5 S6

POWER SPEED ACCEL DECEL

INT-VR

STOP

EXT-VR

BRAKE

10
NC

11
BLU

BLU

FG

BLK

RED
MOTOR

WHT

AWG18 (0.75 mm2) min.


Power Supply
Voltage
ES01
110 VAC 60 Hz
115 VAC 60 Hz

Frame Ground
AWG18 (0.75 mm2) min.

Power Supply Fuse


ES02
220 VAC 50/60 Hz
SW1
230 VAC 50/60 Hz

Blue

Ro

Co

Blue

CW

Motor

CCW
Co

Ro

Co

Ro

CW
CCW

SW4

Co

Ro

White
Red
Black
Orange
Orange
AWG18 (0.75mm ) min.
2

When using external speed potentiometer,see page B-114.

B-112

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

These are lead wires for the cooling fan.


These should be connected only when
using 60 W and 90 W type.

Capacitor

Features B-86

System Configuration B-87

Specifications B-86

Characteristics B-100

Speed Control Systems

 Specifications of the Switches and Fuse


220/230 VAC (ES02)

110/115 VAC (ES01)

Power Supply Voltage

250 VAC 5 A

125 VAC 10 A

SW1

18 VDC 1 mA

SW2, SW3

250 VAC 5 A

125 VAC 10 A

SW4

R0=5200
C0=0.10.2 F, 200 WV

R0=5200
C0=0.10.2 F, 400 WV

Fuse

Product certified under the UL/CSA248-14 standard or


equivalent 250 VAC 10 A

Product certified under the UL/CSA248-14 standard or


equivalent 250 VAC 5 A

Introduction

R0, C0
(Surge suppressor)

BX

Precaution for wiring


The control input terminals are not insulated from the AC power supply. Any equipment (sequencer, relay and/or switch) that will be connected to the
control input terminals must have contact ratings of 18 VDC and 1 mA min.
The length of the cable connecting the motor and speed controller should be no more than 32.8 feet (10 m).
The length of the control cable should be no more than 6.6 feet (2 m) and as short as possible.

Switching between
Two Speed Levels/Stop

Run/Stop Immediately

Acceleration/
Deceleration Operation

AXH

High Speed

High Speed

BHF

Low Speed

CW (Clockwise Direction)

ES

Low Speed

ON
Power Supply

SW2

Run/Stop Input

OFF

US

SW1

OFF

Run/Brake Input

SW4

CW/CCW Input
Internal/
External Speed
Setting

OFF
ON
OFF
ON
OFF

Run

Stop

Run

Stop

Before Using a
Speed Control
System

SW3

ON

0.5s min.
Run

Brake Run

CW

CCW

Internal

ON

External

Brake

Run

CW

Internal

External

Internal

Case where the acceleration and deceleration times are set longer by turning each potentiometer clockwise.
 Run/Brake, Stop

Run/Stop Input

Run/Brake Input

Motor Operation

OFF
OFF
Runs
Setting SW2/SW3 to Run (OFF) causes the motor to rotate at the speed set
OFF
ON
Stops Immediately
via the speed potentiometers.
Coasts to a Stop
ON
OFF
Setting SW2 to Stop (ON) during operation
The slow down time set with a potentiometer is longer than
causes the motor to coast to a stop.
the time which motor coasts to a stop, motor will stop with
Setting SW3 to Brake (ON) during operation
slow down time.
causes the motor to stop immediately.
The braking function (current through the motor) is only active for approximately 0.4 seconds after the Run/Brake input is turned
ON. It is important to wait 0.5 seconds, or greater, prior to switching back to Run. Otherwise, damage to the speed controller may
result.

 Switching the Direction of Rotation


SW4 is used to switch the motors direction of rotation.
When SW4 is set to CW, the motor rotates in the clockwise direction, as seen from the motors output-shaft side.
When SW4 is set to CCW, the motor rotates in the counterclockwise direction, as seen from the motors output-shaft side.
The rotating direction of the gear output shaft is opposite that of the motor shaft, depends on the gear ratio.
Instant switching between forward and reverse operations is possible with a reversible motor. Connect a surge suppressor between the relay contacts. Oriental Motor also
provides an optional EPCR1201-2 CR circuit for surge suppression.Page A-218
For bi-directional operation of an induction motor, switch the rotating direction after the motor has come to a complete stop.

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-113

AC Motor Systems

Motor Operation
CCW
(Counter-Clockwise
Direction)

AXU

The timing chart below shows an example of switching between two speed levels when the high speed and low speed are
selected via the internal and external speed potentiometers, respectively.

Brushless DC Motor Systems


AC Input
DC Input

FBL2

 Timing Chart

Speed Control Systems

 Speed Setting Methods


The following two methods of setting speed can be used.
 Internal Speed Potentiometer
The setting range is from 90 to 1400 r/min at 50 Hz or 90 to
1600 r/min at 60 Hz. Short the speed potentiometer input
terminals S4 and S5.
Turning the potentiometer clockwise will set a faster speed.
The factory setting is 0 r/min.

 External Speed Potentiometer (included)


Open the speed potentiometer input terminals S4 and S5.
Before connecting, turn the dial on the external speed
potentiometer counterclockwise to set the speed to 0 r/min.
Turning the dial clockwise will set a faster speed.
External
Speed Potentiometer

20 k 1/4 W
with a linear resistance vs.
angle curve

2000

2000

60 Hz

1000

50 Hz

1500
Speed [r/min]

Internal Speed Potentiometer

Speed [r/min]

10

50 Hz

1500

60 Hz

500

1000

500
TB3

0
6
8 10
2
4
Internal speed potentiometer position

S1

S2

S3

S4

S5

0
5
10
15
20
Speed potentiometer resistance [k]

S6

Internal speed potentiometer positionspeed characteristics (typical value)

External speed potentiometer resistancespeed characteristics (typical value)

Note:
Do not operate multiple speed controllers with a single external speed
potentiometer. Doing so may damage the speed controllers.

 Acceleration and Deceleration Operation


Equipment and loads are subject to large acceleration/deceleration force when starting, stopping, and changing speeds. When
you want to accelerate/decelerate without any accompanying shock, the acceleration/deceleration time can be extended using
the slow start/slow down function. The slow start/slow down time can be set using acceleration/deceleration time potentiometers
built into the control pack. However, when the load inertia is large, the deceleration time cannot be set at a shorter time than
when the motor is stopped naturally.
 Acceleration
The acceleration function is actuated at start or when the
speed is switched to the higher setting in a two-level speed
control system.
Turning the acceleration time potentiometer clockwise will
increase the set time.
The factory setting is 0 (no acceleration).

 Deceleration
The deceleration function is actuated during natural stop or
when the speed is switched to the lower setting in a two-level
speed control system.
Turning the deceleration time potentiometer clockwise will
increase the set time.
The factory setting is 0 (no deceleration).

10

Acceleration Time Potentiometer

20

10

10

Deceleration Time Potentiometer


5

10

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

15

10

Acceleration time potentiometer positionspeed characteristics (typical value)

B-114

Deceleration time [sec /1000 r/ min]

Acceleration time [sec / 1000 r/ min]

15

Features B-86

10

Deceleration time potentiometer positionspeed characteristics (typical value)

System Configuration B-87

Specifications B-86

Characteristics B-100

When running/braking of the motor is repeated in short cycles, the rise in motor temperature will increase and the continuousoperation time will be limited.
Use the following values as a guideline:
Motor Output

Repetition Cycle

W
640

2 seconds min. (Running 1 second, stopping 1 second)

1/12, 1/8

60, 90

4 seconds min. (Running 2 seconds, stopping 2 seconds)

Note:
 The motor may generate heat, depending on the conditions in which it is driven. Ensure that the temperature of the motor case does not exceed 194F (90C).

BX

 Braking Current

Single-Phase 220/230 VAC

1/125

1.5

1.0

1/50

15

3.5

2.0

1/30

25

5.5

3.0

1/19

40

8.5

6.0

1/12

60

15.5

8.0

1/8

90

20.5

12.0

AXH

Single-Phase 110/115 VAC

AXU

Brushless DC Motor Systems


AC Input
DC Input

Braking Current (Peak Value) [A]

HP

FBL2

When the motor is commanded to stop immediately, the following braking current will flow. Provide an appropriate power supply
by referring to these values.
Motor Output

Introduction

HP
1/1251/19

Speed Control Systems

 Repeated Operation/Braking Cycle

BHF

Model names for motor/gearhead combinations are shown below.


Output Power

1/125

1/50

15

1/30

25

1/19

40

1/12

60

1/8

90

Model

Motor Model

VSI206A-U

VSI206A-GV

VSI206C-E

VSI206C-GV

VSI315A-U

VSI315A-GV

VSI315C-E

VSI315C-GV

VSI425A-U

VSI425A-GV

VSI425C-E

VSI425C-GV

VSI540A-U

VSI540A-GVH

VSI540C-E

VSI540C-GVH

VSI560A-U

VSI560A-GVH

VSI560C-E

VSI560C-GVH

VSI590A-U

VSI590A-GVR

VSI590C-E

VSI590C-GVR

Gearhead Model
GV2G

Before Using a
Speed Control
System

US

HP

ES

 Induction Motors

GV3G
GV4G
GVH5G
GVH5G
GVR5G

Enter the gear ratio in the box () with in the model name.

 Reversible Motors
Output Power
HP

1/125

1/50

15

1/30

25

1/19

40

1/12

60

1/8

90

Model

Motor Model

VSR206A-U

VSR206A-GV

VSR206C-E

VSR206C-GV

VSR315A-U

VSR315A-GV

VSR315C-E

VSR315C-GV

VSR425A-U

VSR425A-GV

VSR425C-E

VSR425C-GV

VSR540A-U

VSR540A-GVH

VSR540C-E

VSR540C-GVH

VSR560A-U

VSR560A-GVH

VSR560C-E

VSR560C-GVH

VSR590A-U

VSR590A-GVR

VSR590C-E

VSR590C-GVR

Gearhead Model
GV2G
GV3G
GV4G
GVH5G
GVH5G
GVR5G

Enter the gear ratio in the box () with in the model name.

Dimensions B-103

Connection and Operation B-111

Motor and Gearhead Combinations B-115

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-115

AC Motor Systems

 List of Motor and Gearhead Combinations

Speed Control Systems

AC Motor Systems

US Series
The US Series combines a control unit and an AC speed
control motor. Connection between the motor and control unit
is simplified by an easy-to-use connector. The US Series is
designed for applications where remote control of the motor
speed and easy installation are required.

 Features

Gearhead show in the photograph is sold separately.

 Easy Connection
Control units combine the control pack, potentiometer and capacitor into one device (except 60 W and 90 W models). Operation
is possible just by connecting the control unit into the power supply after connecting the motor and control unit together using the
connector.

 Easy Operation
The speed can be set easily with the potentiometer on the front panel of the control unit.

 Approved by Safety Standards


The US Series is recognized by UL/CSA standards and conforms to EN standards. CE marking is used in accordance with the
Low Voltage Directives.

 Safety Standards and CE Marking


Standards

Certification Body

Standards File No.

UL

E64199 (6 W type)
E64197 (15 W90 W type)

EN60950

VDE

114919G (6 W type)
6751G (15 W90 W type)

EN60034-1
EN60034-5

Conform to EN/IEC Standards

UL1004
UL2111
CSA C22.2 No.100
CSA C22.2 No.77
Motor

CE Marking

Low Voltage Directives

IEC60034-11 (15 W90 W type)


UL508
Control Unit

UL

CSA C22.2 No.14


EN60950
EN50178

E91291

Conform to EN/IEC Standards

When the system is approved under various safety standards, the model names on the motor and control unit are the approved model names.
List of Motor and Control Unit CombinationsPage B-130
Details of Safety StandardsPage G-2
Single-Phase 220/230 VAC models conform to EMC directives.
The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the motor/control unit incorporated in the user's
equipment.

 Product Line

 Single-Phase 220/230 VAC

 Single-Phase 110/115 VAC


Output Power
HP
W
1/125
6
1/50
15
1/30
25
1/19
40
1/12
60
1/8
90

B-116

Model
Pinion Shaft
US206-401U
US315-401U
US425-401U
US540-401U
US560-501U
US590-501U

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Output Power
HP
W
1/125
6
1/50
15
1/30
25
1/19
40
1/12
60
1/8
90

Round Shaft
US206-001U
US315-001U
US425-001U
US540-001U
US560-001U
US590-001U

Features B-116

Model
Pinion Shaft
US206-402E
US315-402E
US425-402E
US540-402E
US560-502E
US590-502E

System Configuration B-117

Specifications B-118

Round Shaft
US206-002E
US315-002E
US425-002E
US540-002E
US560-002E
US590-002E

Characteristics B-121

Motor Model

 Right-Angle Gearheads (Sold Separately)

Gearhead Model
2GN3KA2GN180KA
2GN10XK (Decimal Gearhead)
3GN3KA3GN180KA
3GN10XK (Decimal Gearhead)
4GN3KA4GN180KA
4GN10XK (Decimal Gearhead)
5GN3KA5GN180KA
5GN10XK (Decimal Gearhead)
5GU3KA5GU180KA
5GU10XKB (Decimal Gearhead)
5GU50KHA5GU180KHA
5GU10XK (Decimal Gearhead)

US206 Type
US315 Type
US425 Type

US560,
US590 Type
US590 Type

Hollow Shaft

Solid Shaft

Gearhead Model
4GN3.6RH4GN180RH
5GN3.6RH5GN180RH
5GU3.6RH5GU180RH
4GN3.6RAA4GN180RAA
5GN3RAA5GN180RAA
5GU3RAA5GU180RAA

Introduction

US540 Type

Type of Shaft

Speed Control Systems

 Gearheads (Sold Separately)

BX
FBL2

Motor Speed Indicator (Accessories)


Not a standard certified product
(Page A-214)

AXU

Flexible Couplings
(Accessories)
(Page A-208)

Motor Mounting Brackets


(Accessories)
(Page A-204)

AXH

Extension Cables
(Accessories)
(Page B-130)

Control Unit

BHF

Motor

US Series

The system configuration shown is an example. Other configurations are available.

 Product Number Code

US 5 60 - 5 0 1 U
Included Capacitor
U: 110/115 VAC
E: 220/230 VAC
Voltage
1: Single-Phase 110/115 VAC
2: Single-Phase 220/230 VAC
Motor Type
0: Induction Motor (Continuous rating)
Shaft Type
0: Round Shaft
4: GN Pinion Shaft (for use with GN-type gearhead)
5: GU Pinion Shaft (for use with GU-type gearhead)
Output Power
06: 6 W
15: 15 W
25: 25 W

40: 40 W
60: 60 W
90: 90 W

Motor Frame Size


2: 2.36 in. sq. (60 mm sq.)
3: 2.76 in. sq. (70 mm sq.)
4: 3.15 in. sq. (80 mm sq.)
5: 3.54 in. sq. (90 mm sq.)

Series
US: US Series

Product Number Code of the GearheadsPage A-16


Dimensions B-123

Connection and Operation B-128

List of Motor and Control Unit Combinations B-130

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-117

AC Motor Systems

Before Using a
Speed Control
System

Capacitor Cap (Included)


Insulates capacitor terminals section
Included with 60 W, 90 W models

Right-Angle Gearhead
(Sold separately)
(Page A-189)

US

Capacitor (Included)
Included with 60 W, 90 W
models

ES

AC
Power (Not Supplied)
Supply

Gearhead
(Sold separately)

Brushless DC Motor Systems


AC Input
DC Input

 System Configuration

Speed Control Systems

Rr C

 Specifications
Maximum
Output
Power
HP W

Model
Pinion Shaft

Round Shaft

Z US206-401U US206-001U 1/125 6

Z US206-402E

US206-002E

1/125 6

T US315-401U US315-001U

T US315-402E

US315-002E

1/50 15

T US425-401U US425-001U

T US425-402E

1/50 15

US425-002E

1/30 25

1/30 25

T US540-401U US540-001U

1/19 40

T US540-402E

US540-002E

1/19 40

T US560-501U US560-001U

1/12 60

T US560-502E

US560-002E

1/12 60

T US590-501U US590-001U

T US590-502E

US590-002E

1/8 90

1/8 90

Voltage

Frequency Speed Range

VAC
Single-Phase 110
Single-Phase 115
Single-Phase 220
Single-Phase 220
Single-Phase 230
Single-Phase 230
Single-Phase 110
Single-Phase 115
Single-Phase 220
Single-Phase 220
Single-Phase 230
Single-Phase 230
Single-Phase 110
Single-Phase 115
Single-Phase 220
Single-Phase 220
Single-Phase 230
Single-Phase 230
Single-Phase 110
Single-Phase 115
Single-Phase 220
Single-Phase 220
Single-Phase 230
Single-Phase 230
Single-Phase 110
Single-Phase 115
Single-Phase 220
Single-Phase 220
Single-Phase 230
Single-Phase 230
Single-Phase 110
Single-Phase 115
Single-Phase 220
Single-Phase 220
Single-Phase 230
Single-Phase 230

Hz
60
60
50
60
50
60
60
60
50
60
50
60
60
60
50
60
50
60
60
60
50
60
50
60
60
60
50
60
50
60
60
60
50
60
50
60

r/min
901600
901600
901400
901600
901400
901600
901600
901600
901400
901600
901400
901600
901600
901600
901400
901600
901400
901600
901600
901600
901400
901600
901400
901600
901600
901600
901400
901600
901400
901600
901600
901600
901400
901600
901400
901600

Permissible Torque
oz-in mNm
1200r/min
7.1
50
7.1
50
7.1
50
7.1
50
7.1
50
7.1
50
17.7
125
17.7
125
17.7
125
12
85
17.7
125
14.9
105
28
200
28
200
26
190
18.4
130
26
190
18.4
130
36
260
36
260
42
300
32
230
42
300
32
230
69
490
69
490
69
490
63
450
69
490
63
450
103
730
103
730
103
730
103
730
103
730
103
730

90r/min
4.2
30
4.2
30
4.1
29
4.1
29
4.1
29
4.1
29
6.3
45
6.3
45
4.9
35
4.9
35
4.9
35
4.9
35
7.1
50
7.1
50
6.1
43
6.1
43
6.6
47
6.1
43
9.9
70
9.9
70
8.9
63
8.9
63
8.9
63
8.9
63
28
200
28
200
19.8
140
22
160
19.8
140
22
160
28
200
28
200
32
230
36
260
32
230
36
260

Starting
Torque
oz-in mNm
4.9
4.9
4.1
3.8
4.1
4.1
7.8
7.8
7.6
7.3
7.6
7.8
14.9
14.9
12.3
11.3
12.3
12.3
25.0
25.0
19.8
17.7
19.8
19.8
40
40
34
29
34
34
57
57
51
51
56
56

35
35
29
27
29
29
55
55
54
52
54
55
105
105
87
80
87
87
180
180
140
125
140
140
285
285
240
210
240
240
405
405
360
360
400
400

Current

Power
Consumption

A
0.24
0.25
0.13
0.13
0.13
0.13
0.47
0.50
0.21
0.18
0.21
0.22
0.74
0.74
0.33
0.31
0.35
0.31
1.1
1.1
0.53
0.55
0.53
0.55
2.0
2.1
0.85
0.86
0.89
0.88
2.6
2.6
1.1
1.2
1.2
1.2

W
24
28
25
27
28
28
44
44
40
39
41
44
70
73
60
59
62
60
102
105
90
98
90
100
178
186
154
159
154
165
230
246
200
221
201
227

Z: Impedance Protected.
T: Contains a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor automatically restarts. Be sure to turn off the power before inspecting.
The speed ranges shown are under no load conditions.
The "U" and "E" at the end of the model number indicate that the unit includes a capacitor. These letters are not listed on the motor nameplate.

 General Specifications of the Motor


Item
Insulation Resistance
Dielectric Strength
Temperature Rise
Overheating Protection Device
Insulation Class
Ambient Temperature Range
Ambient Humidity
Degree of Protection

B-118

Specifications
100 M or more when 500 VDC is applied between the windings and the frame after rated motor operation under normal ambient
temperature and humidity.
Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between the windings and the frame after rated motor operation under
normal ambient temperature and humidity for 1 minute.
144F (80C) or less measured by the resistance change method after rated operation of motor with connected gearhead or
equivalent heat radiation plate.
US206 models are impedance protected.
All others have built-in thermal protector (Automatic return type)
Operating temperature, open: 266F9F (130C5C) Close: 179.6F27F (82C15C)
Class B (266F [130C])
14F104F (10C40C) (nonfreezing)
85% maximum (non condensing)
US206, US315, US425, US540: IP20
US560, US590: IP40

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-116

System Configuration B-117

Specifications B-118

Characteristics B-121

Speed Control Systems

Heat radiation plate (material: Aluminum)


Model (output)
US206 Type (6 W)
US315 Type (15 W)
US425 Type (25 W)
US540 Type (40 W)
US560 Type (60 W)
US590 Type (90 W)

Size inch (mm)


4.534.53 (115115)
4.924.92 (125125)
5.315.31 (135135)
6.506.50 (165165)
7.877.87 (200200)
7.877.87 (200200)

Thickness inch (mm)

0.20 (5)

Item
Insulation Resistance
Dielectric Strength

High Speed
Low Speed

3.6
444
388
25

5
320
280
18

6
266
233
15

7.5
213
186
12

9 12.5 15
177 128 106
155 112 93
10
7.2
6

Unit = r/min
18
88
77
5

25
64
56
3.6

30
53
46
3

36
44
38
2.5

50
32
28
1.8

60
26
23
1.5

75
21
18
1.2

90 100 120 150 180


17
16
13
10
8.8
15
14
11
9
7
1
0.9 0.75 0.6 0.5

US315-401U
/3GNKA

US425-401U
/4GNKA

US540-401U
/5GNKA

US560-501U
/5GUKA

US590-501U
/5GUKA

US590-501U
/5GUKHA

3.6
1.32
0.15
0.77
0.088
3.1
0.36
1.15
0.13
5.1
0.58
1.32
0.15
6.7
0.76
1.77
0.2
12.3
1.4
5.1
0.58
18.5
2.1
5.1
0.58

5
1.77
0.2
1.06
0.12
4.5
0.51
1.59
0.18
7.1
0.81
1.77
0.2
9.7
1.1
2.4
0.28
17.7
2.0
7.1
0.81
26
3.0
7.1
0.81

6
2.1
0.24
1.32
0.15
5.3
0.61
1.94
0.22
8.5
0.97
2.1
0.24
11.5
1.3
3
0.34
21
2.4
8.5
0.97
30
3.5
8.5
0.97

7.5
2.6
0.3
1.59
0.18
6.7
0.76
2.3
0.27
10.6
1.2
2.6
0.3
14.1
1.6
3.8
0.43
26
3.0
10.6
1.2
38
4.4
10.6
1.2

9
3.1
0.36
1.94
0.22
8
0.91
2.9
0.33
13.2
1.5
3.1
0.36
16.8
1.9
4.5
0.51
31
3.6
13.2
1.5
46
5.3
13.2
1.5

12.5
4.5
0.51
2.6
0.3
11.5
1.3
4
0.46
17.7
2.0
4.5
0.51
23
2.6
6.2
0.71
39
4.5
15.9
1.8
59
6.7
15.9
1.8

15
5.3
0.61
3.1
0.36
13.2
1.5
4.8
0.55
21
2.4
5.3
0.61
28
3.2
7.5
0.85
47
5.4
19.4
2.2
70
8.0
19.4
2.2

18
6.4
0.73
3.8
0.44
15.9
1.8
5.8
0.66
25
2.9
6.4
0.73
33
3.8
8.8
1.0
56
6.4
23
2.6
84
9.6
23
2.6

25
8
0.91
4.8
0.55
20
2.3
7.2
0.82
32
3.7
8
0.91
41
4.7
11.5
1.3
71
8.1
29
3.3
106
12.0
29
3.3

30
9.7
1.1
5.8
0.66
23
2.7
8.7
0.99
38
4.4
9.7
1.1
50
5.7
13.2
1.5
85
9.7
35
4.0
128
14.5
35
4.0

1200 r/min

90 r/min

1200 r/min
90 r/min
1200 r/min
90 r/min
1200 r/min
90 r/min
1200 r/min
90 r/min
1200 r/min
90 r/min
1200 r/min
90 r/min

36 50 60 75 90 100 120
11.5 15 17.7 22
26
26
26
1.3 1.7 2.0 2.5
3
3
3
6.9 8.7 10.6 13.2 15.9 17.7 21
0.79 0.99 1.2 1.5 1.8 2.0 2.4
29
36
44
44
44
44
44
3.3 4.1
5
5
5
5
5
10.6 13.2 15.9 19.4 23
26
31
1.2 1.5 1.8 2.2 2.7 3.0 3.6
46
58
69
70
70
70
70
5.3 6.6 7.9
8
8
8
8
11.5 15 17.7 22
26
29
35
1.3 1.7 2.0 2.5 3.0 3.3 4.0
60
76
88
88
88
88
88
6.8 8.6
10
10
10
10
10
15.9 20
24
30
37
40
48
1.8 2.3 2.8 3.5 4.2 4.6 5.5
102 143 171 177 177 177 177
11.6 16.2 19.4 20
20
20
20
42
58
69
78
93 104 125
4.8 6.6 7.9 8.9 10.6 11.8 14.2
153 177 177 177 177 177 177
17.3 20
20
20
20
20
20
42
58
69
78
93 104 125
4.8 6.6 7.9 8.9 10.6 11.8 14.2
210 250 260 260 260 260

24.1 28.9 30
30
30
30
58
69
78
93 104 125

6.6 7.9 8.9 10.6 11.8 14.2

150
26
3
26
3
44
5
39
4.5
70
8
44
5.0
88
10
61
6.9
177
20
156
17.7
177
20
156
17.7
260
30
156
17.7

180
26
3
26
3
44
5
44
5
70
8
52
5.9
88
10
73
8.3
177
20
177
20
177
20
177
20
260
30
187
21.2

Gearheads and decimal gearheads are sold separately.


Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
Dimensions B-123

Connection and Operation B-128

List of Motor and Control Unit Combinations B-130

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-119

AC Motor Systems

US206-401U
/2GNKA

Unit = Upper values: lb-in/Lower values: Nm

3
1.06
0.12
0.64
0.073
2.6
0.3
0.97
0.11
4.3
0.49
1.06
0.12
5.5
0.63
1.5
0.17
10.6
1.2
4.3
0.49
15.9
1.8
4.3
0.49

Gear Ratio

Before Using a
Speed Control
System

Model

US

 Single-Phase 110/115 VAC

ES

When connecting a decimal gearhead with a gear ratio of 10:1 between the motor and the gearhead, the rotation rate is reduced.
The permissible torque with decimal gearheads are as follows.
2GNKA/2GN10XK 26 lb-in/3 Nm
3GNKA/3GN10XK 44 lb-in/5 Nm
4GNKA/4GN10XK 70 lb-in/8 Nm (Gear Ratio 2536 53 lb-in/6 Nm)
5GNKA/5GN10XK 88 lb-in/10 Nm
5GUKA/5GU10XKB 177 lb-in/20 Nm
5GUKHA/5GU10XK 260 lb-in/30 Nm

BHF

 Permissible Torque when a Gearhead is Attached

AXH

60 Hz
50 Hz

3
533
466
30

Brushless DC Motor Systems


AC Input
DC Input

Gear Ratio

AXU

 Speed Range when Gearhead is Attached

FBL2

Ambient Temperature Range


Ambient Humidity
Degree of Protection

BX

Specifications
100 M or more when 500 VDC is applied between all the pins and the frame.
Sufficient to withstand 2.3 kV (Single phase 220, 230 VAC: 3.0 kV) at 50 Hz and 60 Hz applied between all the pins and the frame
for 1 minute.
32F104F (0C40C) (nonfreezing)
85% maximum (noncondensing)
IP10

Introduction

 General Specifications of the Control Unit

Speed Control Systems

 Single-Phase 220/230 VAC


Model
US206-402E
/2GNKA

US315-402E
/3GNKA

220/230 VAC
60 Hz
90
r/min 230 VAC
50 Hz

3.6
1.32
0.15
0.75
0.085
2.2
0.25
3.1
0.36
2.7
0.31
0.88
0.1
3.3
0.38
4.8
0.55
1.15
0.13
1.23
0.14
5.9
0.67
7.6
0.87
1.59
0.18
11.5
1.3
12.3
1.4
4.1
0.47
3.6
0.41
18.5
2.1
6.7
0.76
5.9
0.67

5
1.77
0.2
1.06
0.12
3
0.34
4.5
0.51
3.8
0.43
1.23
0.14
4.6
0.53
6.8
0.77
1.5
0.17
1.68
0.19
8.2
0.93
10.6
1.2
2.3
0.26
15.9
1.8
17.7
2.0
5.7
0.65
5
0.57
26
3.0
9.7
1.1
8.2
0.93

6
2.1
0.24
1.23
0.14
3.6
0.41
5.3
0.61
4.5
0.51
1.5
0.17
5.5
0.63
8.1
0.92
18.5
0.21
2
0.23
9.7
1.1
13.2
1.5
2.7
0.31
19.4
2.2
21
2.4
6.9
0.78
6
0.68
30
3.5
11.5
1.3
9.7
1.1

7.5
2.6
0.3
1.59
0.18
4.6
0.52
6.7
0.76
5.6
0.64
1.85
0.21
6.9
0.79
10.6
1.2
2.3
0.26
2.5
0.29
12.3
1.4
15.9
1.8
3.3
0.38
23
2.7
26
3.0
8.5
0.97
7.5
0.85
38
4.4
14.1
1.6
12.3
1.4

9
3.1
0.36
1.85
0.21
5.4
0.62
8
0.91
6.8
0.77
2.3
0.26
8.4
0.95
12.3
1.4
2.7
0.31
3
0.34
15
1.7
19.4
2.2
4
0.46
29
3.3
31
3.6
10.6
1.2
8.8
1.0
46
5.3
16.8
1.9
15
1.7

12.5
4.5
0.51
2.5
0.29
7.6
0.86
11.5
1.3
9.7
1.1
3
0.35
11.5
1.3
16.8
1.9
3.8
0.44
4.2
0.48
20
2.3
26
3.0
5.6
0.64
36
4.1
39
4.5
13.2
1.5
11.5
1.3
59
6.7
21
2.4
18.5
2.1

15
5.3
0.61
3
0.35
8.8
1.0
13.2
1.5
11.5
1.3
3.8
0.43
14.1
1.6
20
2.3
4.6
0.52
5
0.57
24
2.8
31
3.6
6.8
0.77
43
4.9
47
5.4
15.9
1.8
13.2
1.5
70
8.0
24
2.8
22
2.5

18
6.4
0.73
3.7
0.42
10.6
1.2
15.9
1.8
13.2
1.5
4.5
0.51
16.8
1.9
24
2.8
5.5
0.63
6.1
0.69
30
3.4
38
4.4
8.1
0.92
52
5.9
56
6.4
18.5
2.1
15.9
1.8
84
9.6
30
3.4
26
3.0

25
8
0.91
4.6
0.53
14.1
1.6
20
2.3
16.8
1.9
5.6
0.64
21
2.4
30
3.5
6.9
0.78
7.6
0.86
37
4.2
48
5.5
9.7
1.1
65
7.4
71
8.1
23
2.6
20
2.3
106
12.0
38
4.3
33
3.8

30
9.7
1.1
5.6
0.64
16.8
1.9
23
2.7
20
2.3
6.8
0.77
24
2.8
37
4.2
8.3
0.94
8.8
1.0
44
5.0
58
6.6
12.3
1.4
78
8.9
85
9.7
28
3.2
24
2.8
128
14.5
45
5.1
40
4.6

36
11.5
1.3
6.7
0.76
19.4
2.2
29
3.3
24
2.8
8.1
0.92
30
3.4
44
5.0
9.7
1.1
10.6
1.2
53
6.0
69
7.9
15
1.7
94
10.7
102
11.6
33
3.8
29
3.3
153
17.3
54
6.2
48
5.5

1200 r/min

1200 r/min
90 r/min
220 VAC
60 Hz
1200 230 VAC
50 Hz
r/min
230 VAC
60 Hz
90 r/min

US425-402E
/4GNKA

US540-402E
/5GNKA

220/230 VAC
60 Hz
1200
r/min 230 VAC
50 Hz
220/230 VAC
60 Hz
90
r/min 230 VAC
50 Hz
220/230 VAC
60 Hz
1200
r/min 230 VAC
50 Hz
90 r/min

US560-502E
/5GUKA

220/230 VAC
60 Hz
1200
r/min 230 VAC
50 Hz
220/230 VAC
60 Hz
90
r/min 230 VAC
50 Hz
1200 r/min

US590-502E
/5GUKA

US590-502E
/5GUKHA

Unit = Upper values: lb-in/Lower values: Nm

3
1.06
0.12
0.61
0.07
1.85
0.21
2.6
0.3
2.3
0.26
0.75
0.085
2.8
0.32
4
0.46
0.88
0.1
0.97
0.11
4.9
0.56
6.4
0.73
1.32
0.15
9.7
1.1
10.6
1.2
3.4
0.39
3
0.34
15.9
1.8
5.5
0.63
4.9
0.56

Gear Ratio

220/230 VAC
60 Hz
90
r/min 230 VAC
50 Hz

50
15
1.7
8.4
0.96
24
2.8
36
4.1
30
3.5
10.6
1.2
38
4.3
55
6.3
12.3
1.4
14.1
1.6
67
7.6
87
9.9
18.5
2.1
131
14.9
143
16.2
46
5.3
40
4.6
177
20
76
8.6
67
7.6
210
24.1
76
8.6
67
7.6

60
17.7
2.0
9.7
1.1
30
3.4
44
5
37
4.2
12.3
1.4
45
5.1
66
7.5
15
1.7
16.8
1.9
80
9.1
88
10
22
2.5
157
17.8
171
19.4
55
6.3
48
5.5
177
20
91
10.3
80
9.1
250
28.9
91
10.3
80
9.1

75
22
2.5
12.3
1.4
37
4.2
44
5
44
5
15
1.7
56
6.4
70
8
18.5
2.1
20
2.3
88
10
88
10
27
3.1
176
19.9
177
20
62
7.1
54
6.2
177
20
101
11.5
90
10.2
260
30
101
11.5
90
10.2

90
26
3
15
1.7
44
5
44
5
44
5
18.5
2.1
68
7.7
70
8
23
2.6
24
2.8
88
10
88
10
32
3.7
177
20
177
20
75
8.5
65
7.4
177
20
122
13.8
107
12.2
260
30
122
13.8
107
12.2

100
26
3
16.8
1.9
44
5
44
5
44
5
20
2.3
70
8
70
8
24
2.8
27
3.1
88
10
88
10
37
4.2
177
20
177
20
83
9.4
73
8.3
177
20
135
15.3
120
13.6
260
30
135
15.3
120
13.6

120
26
3
20
2.3
44
5
44
5
44
5
24
2.8
70
8
70
8
30
3.4
32
3.7
88
10
88
10
44
5.0
177
20
177
20
100
11.3
87
9.9
177
20
162
18.4
144
16.3
260
30
162
18.4
144
16.3

150
26
3
25
2.9
44
5
44
5
44
5
30
3.5
70
8
70
8
38
4.3
41
4.7
88
10
88
10
54
6.2
177
20
177
20
125
14.2
109
12.4
177
20
177
20
177
20
260
30
200
23
180
20.4

180
26
3
26
3
44
5
44
5
44
5
37
4.2
70
8
70
8
45
5.1
49
5.6
88
10
88
10
66
7.5
177
20
177
20
150
17
131
14.9
177
20
177
20
177
20
260
30
240
27.6
210
24.4

Gearheads and decimal gearheads are sold separately.


Enter the gear ratio in the box () within the model name.
A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.

 Gearmotor Torque Table when a Right-Angle Gearhead is Attached


Page A-196

 Permissible Overhung Load and Permissible Thrust Load


Motor (Round shaft type)Page A-11
GearheadPage A-11

 Permissible Load Inertia J for Gearhead


Page A-12

B-120

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-116

System Configuration B-117

Specifications B-118

Characteristics B-121

10

80

Permissible Torque when


Gearhead is Attached

[oz-in]

[mNm]

Safe-Operation Line

50 Hz 230 VAC
60 Hz 230 VAC
50 Hz 220 VAC
60 Hz 220 VAC

Permissible Torque when


12 Gearhead is Attached

220 VAC/60 Hz Safe-Operation Line


230 VAC/50 Hz Safe-Operation Line

10
230 VAC/60 Hz Safe-Operation Line
60

40

4
20

2
0

0
500

1000
Speed [r/min]

40

0
500

1000

220 VAC/60 Hz
Safe-Operation Line
90

500

1000

1500 1800

Speed [r/min] 1400 1600

US425-402E
US425-001E

110 VAC
115 VAC

[oz-in]

[mNm]

1500 1800
1400 1600

Safe-Operation Line

50 Hz 230 VAC
60 Hz 230 VAC
50 Hz 220 VAC
60 Hz 220 VAC
50 Hz Safe-Operation Line

300
40

40
35

[oz-in]

90

[mNm]

Torque

Torque

10

Permissible Torque when


Gearhead is Attached

250

30

200

200

Torque

Torque

15
80

Speed [r/min]

25
20
15

35

60 Hz Safe-Operation Line

Permissible Torque when


Gearhead is Attached

30
25

150
100

20
15
10

10
50

50

5
0

Before Using a
Speed Control
System

120

10

US425-401U
US425-001U

100

230 VAC/60 Hz Safe-Operation Line

Permissible Torque when


Gearhead is Attached

20

15

150

[oz-in]

[oz-in]

[mNm]
160

120

250

50 Hz Safe-Operation Line
25

US

Safe-Operation Line
Permissible Torque when
Gearhead is Attached

50 Hz 230 VAC
60 Hz 230 VAC
50 Hz 220 VAC
60 Hz 220 VAC

90

Dimensions B-123

500

1500 1800
Speed [r/min] 14001600
1000

Connection and Operation B-128

90

500

1000
Speed [r/min]

List of Motor and Control Unit Combinations B-130

1500 1800
1400 1600

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-121

AC Motor Systems

110 VAC
115 VAC

20

300

1500 1800
1400 1600

US315-402E
US315-002E

160

1000
Speed [r/min]

200

40

500

ES

[mNm]

90

BHF

US315-401U
US315-001U

80

1500 1800
1400 1600

AXH

90

25

AXU

20

220 VAC/50 Hz Safe-Operation Line

FBL2

40

Brushless DC Motor Systems


AC Input
DC Input

Torque

BX

Torque

60

Introduction

80

US206-402E
US206-002E

110 VAC
115 VAC

[oz-in]

[mNm]

US206-401U
US206-001U

Speed Control Systems

 Speed Torque Characteristics

110 VAC
115 VAC
Permissible Torque when Safe-Operation Line
Gearhead is Attached

[oz-in]

60

US540-402E
US540-002E

[mNm]

[Nm]

[oz-in]

Speed Control Systems

US540-401U
US540-001U

0.5

70

0.4

0.2

50

40
30

0.3

0.2
20

0
90

500

90

1500 1800
1400 1600
Speed [r/min]

500

1000
Speed [r/min]

50 Hz 230 VAC
60 Hz 230 VAC
50 Hz 220 VAC
60 Hz 220 VAC

110 VAC
115 VAC
Safe-Operation Line
Permissible Torque when
Gearhead is Attached

120

1.0 140

50 Hz Safe-Operation Line

0.8

0.4

0.8

120

Permissible Torque when


Gearhead is Attached

60 Hz Safe-Operation Line

100

80

Torque

Torque

100
0.6

1500 1800
1400 1600

US560-502E
US560-002E

[mNm]

[oz-in]

1000

US560-501U
US560-001U
[Nm]

30

10

140

40

0.1

10

1.0

60 Hz Safe-Operation Line

20

0.1

60

50 Hz Safe-Operation Line

Permissible Torque when


Gearhead is Attached

[oz-in]

0.3

0.4
Torque

Torque

50

50 Hz 230 VAC
60 Hz 230 VAC
50 Hz 220 VAC
60 Hz 220 VAC

60

0.6

0.4

80
60

40
40

0.2

0.2

20

0
500

[Nm]

[oz-in]
140

90

1500 1800
1400 1600
Speed [r/min]

US590-501U
US590-001U

1.0

Speed [r/min]

110 VAC
115 VAC
Safe-Operation Line

Permissible Torque when


Gearhead is Attached

120

1.2

100

1.0 140

80
60

0.8

40

0.4

20

0.2

230 VAC/60 Hz Safe-Operation Line


220 VAC/60 Hz Safe-Operation Line

120

Permissible Torque when


Gearhead is Attached

80
60
40

90

500

1000

1500 1800
1400 1600

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

20
0
90

Speed [r/min]

B-122

50 Hz Safe-Operation Line

100
0.6

0.2

1500 1800
1400 1600

50 Hz 230 VAC
60 Hz 230 VAC
50 Hz 220 VAC
60 Hz 220 VAC

160

Torque

Torque

0.4

1000

500

US590-502E
US590-002E

0.8

0.6

1000

[oz-in]

90

[mNm]

20

500

1000

1500 1800
1400 1600

Speed [r/min]

Features B-116

System Configuration B-117

Specifications B-118

Characteristics B-121

Speed Control Systems

 Dimensions Scale 1/4, Unit = inch (mm)

Mounting screws are included with gearheads. Dimensions for screws Page A-223
Enter the gear ratio in the box () within the model name.

 Motor/Gearhead

US206-401U, US206-402E (Pinion Shaft Type)


Motor: USM206-401W, USM206-402W
Weight: 1.76 lb. (0.8 kg)

Gearhead: 2GNKA
Weight: 0.88 lb. (0.4 kg)

0.39 (10)
0.94
(24)

0
(7.9370.015
)

2.36 (60)
02

0.
 2.76 0.5)
0
7

(

FBL2

2.36 (60)
1.85 (47)

0
0.31250.0006
5/16"

AXU

0.177 (4.5)
4 Holes

Leads, 10 inch (250 mm) Length


W/connector

2230'

Housing
14803400 (AMP)

AXH

2GN3KA~18KA:
L = 1.18 (30)
2GN25KA~180KA: L = 1.57 (40)

0
(540.030
)

0
(54 0.030
)

0
2.1260 0.0012

0.0
2.76 .5)
0
(70

2.36 (60)

0.177 (4.5)
4 Holes

0.0
2.76 .5)
0
(70

Before Using a
Speed Control
System

0
2.12600.0012

2.36 (60)

US

0.08
(2)

1.52 (38.5)
0.49(12.5)
1.02
(26)
0.08
(2)

ES

0
0.23620.0005
0
(60.012
)

Can be connected to US206GN pinion shaft type


2GN10XK
Weight: 0.44 lb. (0.2 kg)
d A003

0.177 (4.5) 4 Holes

22 30

 Motor/Gearhead

US315-401U, US315-402E (Pinion Shaft Type)


Motor: USM315-401W, USM315-402W
Weight: 2.6 lb. (1.2 kg)

Gearhead: 3GNKA
Weight: 1.21 lb. (0.55 kg)

d A079AU (3GN3KA18KA)
A079BU (3GN25KA180KA)
L

0.12 (3)

2.72 (69)
1.85 (47)

0.28
(7)

1.26 (32)

Leads,10 inch (250 mm) Length


W/connector
Housing
14803400 (AMP)

0.50
(12.7)

0
(9.5250.015
)

2.76 (70)

1.18
(30)

3.15 (80)

0.59 (15)

0.39 (10)

0.347 (8.825)

0
0.37500.0006
3/8"

0.02

3.23 )
0.5
(82

0.217 (5.5)
4 Holes
2230'

3GN3KA~18KA:
L = 1.26 (32)
3GN25KA~180KA: L = 1.65 (42)

Dimensions B-123

Connection and Operation B-128

List of Motor and Control Unit Combinations B-130

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-123

AC Motor Systems

 Decimal Gearhead

US206-001U, US206-002E
Motor: USM206-001W, USM206-002W
Weight: 1.76 lb. (0.8 kg)
d A354
0.94
(24)

BHF

 Round Shaft Type

Brushless DC Motor Systems


AC Input
DC Input

0.50
(12.7)

0.293 (7.437)

1.26 (32)
0.12 (3)

BX

2.95 (75)
0.28
(7)

0.39 (10)

Introduction

d A078AU (2GN3KA18KA)
A078BU (2GN25KA180KA)

 Decimal Gearhead

US315-001U, US315-002E
Motor: USM315-001W, USM315-002W
Weight: 2.6 lb. (1.2 kg)
d A355

0
(60.012
)

1.69 (43)
0.51 (13)
1.18(30)
0.08
(2)

2.76 (70)

0
2.51970.0012

0.0

3.23 .5)
0
(82

2.76 (70)

0.0
3.23 0.5)
2
(8

0
(640.030
)

0
0.23620.0005

Can be connected to US315GN pinion shaft type


3GN10XK
Weight: 0.66 lb. (0.3 kg)
d A009

0
(640.030
)

1.26 (32)
0.08
(2)

0
2.51970.0012

Speed Control Systems

 Round Shaft Type

0.217 (5.5)
4 Holes

0.217 (5.5) 4 Holes

22 30

 Motor/Gearhead

US425-401U, US425-402E (Pinion Shaft Type)


Motor: USM425-401W, USM425-402W
Weight: 3.5 lb. (1.6 kg)

Gearhead: 4GNKA
Weight: 1.43 lb. (0.65 kg)

3.35 (85)

0.12 (3)
0.50
(12.7)

3.11 (79)
1.85 (47)

0.28
(7)

1.26 (32)

0
0.37500.0006
3/8"

3.15 (80)

0
(9.5250.015
)

0.59 (15)
1.34
(34)

0.39 (10)

0.347 (8.825)

d A080AU (4GN3KA18KA)
A080BU (4GN25KA180KA)

.02

00
 3.7 40.5)
9
(

0.217 (5.5)
4 Holes

Leads,10 inch (250 mm) Length


W/connector

22 30

Housing
14803400 (AMP)
4GN3KA~18KA:
L = 1.26 (32)
4GN25KA~180KA: L = 1.67 (42.5)

 Round Shaft Type

 Decimal Gearhead

US425-001U, US425-002E
Motor: USM425-001W, USM425-002W
Weight: 3.5 lb. (1.6 kg)
d A356

0
2.8740 0.0012

0.0
3.70 .5)
0
(94

0.28 (7)

0
2.87400.0012
0
730.030

0
(80.015
)

0.08
(2)
0.98
(25)

1.79 (45.5)
1.26 (32)
0.53 (13.5)
0.08
(2)

3.15 (80)

0.217 (5.5)
4 Holes

3.15 (80)

0.02

3.70  )
0.5
(94 

0
(73 0.030
)

0
0.31500.0006

1.26 (32)

Can be connected to US425GN pinion shaft type


4GN10XK
Weight: 0.88 lb. (0.4 kg)
d A013

0.217 (5.5) 4 Holes

22 30

B-124

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-116

System Configuration B-117

Specifications B-118

Characteristics B-121

Speed Control Systems

 Motor/Gearhead

US540-401U, US540-402E (Pinion Shaft Type)


Motor: USM540-401W, USM540-402W
Weight: 5.7 lb. (2.6 kg)

Gearhead: 5GNKA
Weight: 3.3 lb. (1.5 kg)

4.13 (105)

1.26 (32)
0.12 (3)

3.54 (90)

0
(12.70.018
)

0.02

4.09 0.5)

(104

BX

3.50 (89)
1.85 (47)

0.75
(19)

0
0.50000.0007
1/2"

Introduction

0.30
(7.5)

0.71(18)
1.42
(36)

0.39 (10)

0.45(11.4)

d A081AU (5GN3KA18KA)
A081BU (5GN25KA180KA)

2230'
AXU

Housing
14803400 (AMP)

AXH

5GN3KA~18KA:
L = 1.65 (42)
5GN25KA~180KA: L = 2.36 (60)

 Round Shaft Type

 Decimal Gearhead

0.02

0
3.26770.0014

0
(830.035
)

0.256 (6.5)
4 Holes

0.02
4.09  .5)
0
(104

Before Using a
Speed Control
System

4.09 0.5)
4
(10

0
(83 0.035
)

0
3.26770.0014

0.35 (9)

3.54 (90)

0.71 (18)

0.256 (6.5) 4 Holes

2230

 Motor/Gearhead

Key and Key Slot (Scale 1/2)

0.30 (7.5)
L

2.56 (65)

Connection and Operation B-128

0.28 (7)
1.50 (38)

(
0
0.62500.0005
5/8"
0
(15.8750.011
)

0.02

0.256 (6.5)
4 Holes

1.30
(33)

9
 4.0 40.5)
0
(1

1.34
(34)

0.71(18)

0.73
(18.5)
3.54 (90)

1.125
(28.58)

Dimensions B-123

0.0016
0
0.040
4.763 0

0.1875
Housing
14803450 (AMP)

0
4.7630.03

d A083U
Cable 0.44 (11.2),
10 inch (250 mm) Length
1.65
(42)

0.18750.0012

Gearhead: 5GUKA
Weight: 3.3 lb. (1.5 kg)

1.1250.008
(28.580.2)

0
4.7630.03

d A082U
US590-501U, US590-502E (Pinion Shaft Type)
Motor: USM590-501W, USM590-502W
Weight: 7.9 lb. (3.6 kg)

0.18750.0012

(The key is provided with the gearhead)

Gearhead: 5GUKA
Weight: 3.3 lb. (1.5 kg)

0.004
0.108 0
0.1
2.743 0

US560-501U, US560-502E (Pinion Shaft Type)


Motor: USM560-501W, USM560-502W
Weight: 6.2 lb. (2.8 kg)

Model

L inch (mm)

DXF

US560 Type

5.91 (150)

A082U

US590 Type

6.50 (165)

A083U

3.54 (90)

List of Motor and Control Unit Combinations B-130

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-125

AC Motor Systems

0
100.015

US

1.18
(30)

2.17 (55)
1.46 (37)
0.08
(2)

3.54 (90)

ES

0
0.39370.0006

1.46 (37)
0.08
(2)

Can be connected to US540GN pinion shaft type


5GN10XK
Weight: 1.32 lb. (0.6 kg)
d A022

BHF

US540-001U, US540-002E
Motor: USM540-001W, USM540-002W
Weight: 5.7 lb. (2.6 kg)
d A357

Brushless DC Motor Systems


AC Input
DC Input

FBL2

0.256 (6.5)
4 Holes

Leads,10 inch (250 mm) Length


W/connector

 Decimal Gearhead

Can be connected to US560GU and US590GU pinion shaft type


5GU10XKB (For 5GUKA), 5GU10XK (For 5GUKHA)
Weight: 1.32 lb. (0.6 kg)
d A029

US590-001U, US590-002E
Motor: USM590-001W, USM590-002W
Weight: 7.9 lb. (3.6 kg)
d A359
0
0.4724 0.0007

1.46 (37)
0.08
(2)

0
(120.018
)

0.0

0.256 (6.5)
4 Holes

3.54 (90)

0.83 (21)

0
3.2677 0.0014

4.09 0.5)
4
(10

0
(830.035
)

0.43 (11)

1.18
(30)

2.40 (61)
1.57 (40)
0.08
(2)

3.54 (90)

0.02

4.09  )
0.5
(104

0
(83 0.035
)

US560-001U, US560-002E
Motor: USM560-001W, USM560-002W
Weight: 6.2 lb. (2.8 kg)
d A358

0
3.26770.0014

Speed Control Systems

 Round Shaft Type

5GU10XKB: 0.425 (10.8) 4 Holes


5GU10XK: 0.256 (6.5) 4 Holes

1.30
(33)

 High-Power Gearheads
5GUKHA
Weight: 4.2 lb. (1.9 kg)
d A038U

(The key is provided with the gearhead)

.02

0.335 (8.5)4 Holes

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

0
0.188 0.0020

1.125
(28.58)

Features B-116

(4.763 0.051)

0.188 0.0020
0
(4.763

System Configuration B-117

0.051
0

)
0.106
(2.69)

9 0
 4.0 0.5)
4
1
( 0
M6 P14Places

B-126

Key and Key Slot (Scale 1/2)

1.93 (49)

0
19.050.021

0
0.188 0.0020
0
(4.763 0.051)

3.54 (90)

1.125
(28.58)

0
0.7500 0.0008

1.93 (49)

1.65 (42)
0.28 (7)

1.57
(40)

3.35 (85)
0.47 (12)

0.71 (18)

0.39 (10)

Specifications B-118

Characteristics B-121

Speed Control Systems

 Control Unit

For use with US206, US315, US425 and US540 types


USP206-1U/USP206-2E
USP315-1U/USP315-2E
USP425-1U/USP425-2E
USP540-1U/USP540-2E
Weight: 0.99 lb. (0.45 kg)
d A817
0.45 (11.5)
0.06 (1.5)

2.36 (60)

Introduction

3.54 max. (90)


2.99 (76)
0.08 (2)

2.050.04
(521)

0.66 (16.8)

1.02
(26)
0.59 0.59
(15) (15)

3.54 0.02
(90 0.5)

FBL2

0.18 (4.5)
2 Holes

AXU

Protective Earth Lead 6.6 feet (2 m)


UL Style 1007, AWG 22
Power Cord 6.6 feet (2 m)

AXH

Cable 0.29 (7.3 ),


20 inch (500 mm) Length
W/Connector
Housing: 1-480270-0 (AMP)

BHF

0.45 (11.5)
0.06 (1.5)

2.36 (60)
0.66 (16.8)
US

3.54 max. (90)


2.99 (76)
0.08 (2)

3.54 0.02
(90 0.5)

1.02
(26)
0.59 0.59
(15) (15)

3.150.04
(801)

Protective Earth Lead 6.6 feet (2 m)


UL Style 1007, AWG 22
Capacitor Leads 14 (350)

Before Using a
Speed Control
System

3.94 (100)

0.12 (3)

0.18 (4.5)
2 Holes

Cable 0.44 (11.2 ),


20 inch (500 mm) Length
W/Connector
Housing: 1-480270-0 (AMP)
Power Cord 6.6 feet (2 m)

 Panel Cut-Out for Control Unit


Installation Method by Cutting a Hole

3.54 0.008 (90 0.2 )

3.19

0.04
0

(81 10 )

0.18 ( 4.5 ) Holes


2 Places

0.04

2.09 0
(53 10 )

Dimensions B-123

Connection and Operation B-128

List of Motor and Control Unit Combinations B-130

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-127

AC Motor Systems

ES

For use with US560 and US590 types


USP560-1U/USP560-2E
USP590-1U/USP590-2E
Weight: 1.1 lb. (0.5 kg)
d A818
2.050.04
(521)

Brushless DC Motor Systems


AC Input
DC Input

3.94 (100)

BX

3.150.04 (801)

0.12 (3)

Capacitor Dimensions Unit = inch (mm)

0.169
(4.3)

0.79
(20)

0.16 (4)
C

AMP#187

0.28 (7)
B
B+0.59 (15)
0.39
(10)

Speed Control Systems

 Capacitor (included with the motors)

0.24 (6)

R0.

39

Package Model

Capacitor
Model

Weight
oz (g)

US560-01U

CH180CFAUL

2.28 (58)

0.93 (23.5)

1.46 (37)

2.5 (70)

US560-02E

CH40BFAUL

2.28 (58)

0.93 (23.5)

1.46 (37)

2.5 (70)

US590-01U

CH200CFAUL

2.28 (58)

1.14 (29)

1.61 (41)

3.4 (95)

US590-02E

CH60BFAUL

2.28 (58)

1.14 (29)

1.61 (41)

3.0 (85)

If you need to order a capacitor without a motor, add "-C" to the capacitor model name
shown. A capacitor cap is included with a capacitor.

(10

 Connection and Operation


POWER LED

Speed Potentiometer

RUN/STAND-BY Switch

 Connection Diagrams

US206, US315, US425, US540 types

US560, US590 types

Uni-directional Rotation:

Uni-directional Rotation:
Motor Speed Indicator (optional)
SDM496
Pin No.
2

Control Unit Rear Panel

10

Motor Speed Indicator (optional)


SDM496
Pin No.
2

Control Unit Rear Panel

Power Supply

L
N (CW)
N (CCW)
FG

White
Black

11

SPEED
OUT

11

SPEED
OUT

Power Supply

10

Frame
Ground

L
N (CW)
N (COM)
N (CCW)
FG

Single-Phase 110/115 VAC 60 Hz


Single-Phase 220 VAC 50/60 Hz
Single-Phase 230 VAC 50/60 Hz
Frame
Ground (Ground Lead: Green)

White

Frame
Ground
Single-Phase 110/115 VAC 60 Hz
Single-Phase 220 VAC 50/60 Hz
Single-Phase 230 VAC 50/60 Hz

Black

Capacitor
Frame
Ground (Ground Lead: Green)

In the diagrams above, the motor shaft rotates in the clockwise


direction. When changed to the dotted line [N (CCW)] position,
the motor shaft rotates in the counterclockwise direction.

Bi-directional Rotation:

Bi-directional Rotation:

SW1

SW1
L
N (CW)
N (CCW)

CW SW2
CCW

Single-Phase 110/115 VAC 60 Hz


Single-Phase 220 VAC 50/60 Hz
Single-Phase 230 VAC 50/60 Hz

Single-Phase 110/115 VAC 60 Hz


Single-Phase 220 VAC 60 Hz
Single-Phase 230 VAC 50/60 Hz

N (CW)
N (COM)
N (CCW)

CW

SW2

CCW

Switch Specifications: 250 VAC, Inductive Load, 5 A min.

Switch Specifications: 250 VAC, Inductive Load, 5 A min.


If an extension between the motor and control unit is required, an extension cable can be used (sold separately).
Using the longest cord, the distance can be extended up to 15.7 feet (4.75 m).Page B-130

B-128

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Features B-116

System Configuration B-117

Specifications B-118

Characteristics B-121

Speed Control Systems

 Inner Connection Diagram for 4-Terminal Capacitor


Terminals of the capacitor are connected as shown in the
figure. For lead wire connection, use one lead wire per
terminal.

There is a difference in operation method between the


US206, US315, US425, US540 types and the US560,
US590 types.

Bi-directional Rotation
Install an additional power switch (SW1) and CW/CCW
switch (SW2) as shown on the previous page, and use these
switches to change the direction of rotation. (Motor cannot be
reversed instantaneously. Turn SW1 off and wait until the
motor has come to a complete stop before switching SW2.)
See the diagram on the previous page.

List of Motor and Control Unit Combinations B-130

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-129

AC Motor Systems

Connection and Operation B-128

Brushless DC Motor Systems


AC Input
DC Input

Dimensions B-123

Before Using a
Speed Control
System

When the RUN/STAND-BY switch on the control unit is set to


STAND-BY, the motor stops. This switch is not a power
ON/OFF switch. If the motor is to be stopped for a long time,
a separate power ON/OFF switch should be installed.

US

 Stopping

Uni-directional Rotation
When the direction of motor rotation needs to be reversed,
change the terminal used for attaching the power cord,
located at the back of control unit, from terminals N (CW)-N
(COM) to terminals N (COM)-N (CCW). The power cord
connections are located at terminals N (CW)-N (COM) when
shipped. See the diagram on the previous page.
(This should always be done with the power OFF.)

ES

When the potentiometer located on the front of the control


unit is turned in a clockwise direction, motor speed
increases; when turned in the counter clockwise direction,
motor speed decreases. Motor speed can be set and
adjusted over a range of 90 r/min-1600 r/min.

(Connection of the included capacitor is necessary.)

BHF

 Changing Speed

US560 and US590 types

AXH

Connect the control unit and the motor, and attach the
capacitor wire leading from the control unit to the capacitor.
Next, plug in the power supply cord into an AC power supply.
When the RUN/STAND-BY switch located on the control unit
is switched to RUN, the motor will rotate in the direction set
by the connection of the capacitor.
(Control units are set for clockwise rotation at shipment. The
direction of rotation for the gearhead output shaft may be the
reverse of the direction of the motor shaft depending on the
gear ratio.)

Bi-directional Rotation
Install an additional power switch (SW1) and CW/CCW
switch (SW2) as shown on previous page, and use these
switches to change the direction of rotation. (Motor cannot be
reversed instantaneously. Turn SW1 off and wait until the
motor has come to a complete stop before switching SW2.)
See the diagram on the previous page.

AXU

US560 and US590 types

Uni-directional Rotation
When the direction of motor rotation needs to be reversed for
reasons relating to transmission mechanisms such as
gearheads, change the terminal used for attaching the power
cord, located at the back of control unit, from terminal N
(CW) to terminal N (CCW). The power cord connections are
located at terminals L and N (CW) when shipped. See the
diagram on the previous page.
(This should always be done with the power OFF.)

FBL2

Connect the motor lead wire connectors to the control unit.


Then connect the power cord to the power supply. When the
RUN/STAND-BY switch of the control unit is switched to
RUN, the motor rotates in the clockwise (CW) direction as
seen from the motor shaft.
(Control units are set for clockwise rotation at shipment. The
direction of rotation for the gearhead output shaft may be the
reverse of the direction of the motor shaft depending on the
gear ratio.)

(Capacitor is included in the control unit.)

BX

US206, US315, US425 and US540 types

 Changing the Direction of Rotation


US206, US315, US425 and US540 types

Introduction

 Operation Method

Speed Control Systems

 List of Motor and Control Unit Combinations


Model numbers for motor and control unit combinations are shown below.

 Single-Phase 110/115 VAC


Output Power
HP
W
1/125

1/50

15

1/30

25

1/19

40

1/12

60

1/8

90

Package Model

Motor Model

US206-401U

USM206-401W

US206-001U

USM206-001W

US315-401U

USM315-401W

US315-001U

USM315-001W

US425-401U

USM425-401W

US425-001U

USM425-001W

US540-401U

USM540-401W

US540-001U

USM540-001W

US560-501U

USM560-501W

US560-001U

USM560-001W

US590-501U

USM590-501W

US590-001U

USM590-001W

 Single-Phase 220/230 VAC


Control Unit Model

Output Power
HP
W

USP206-1U

1/125

USP315-1U

1/50

15

USP425-1U

1/30

25

USP540-1U

1/19

40

USP560-1U

1/12

60

USP590-1U

1/8

90

Package Model

Motor Model

US206-402E

USM206-402W

US206-002E

USM206-002W

US315-402E

USM315-402W

US315-002E

USM315-002W

US425-402E

USM425-402W

US425-002E

USM425-002W

US540-402E

USM540-402W

US540-002E

USM540-002W

US560-502E

USM560-502W

US560-002E

USM560-002W

US590-502E

USM590-502W

US590-002E

USM590-002W

Control Unit Model


USP206-2E
USP315-2E
USP425-2E
USP540-2E
USP560-2E
USP590-2E

 Extension Cable (Sold separately)


When installing the motor and control unit in different locations, an extension cable can be used (sold separately). This enables
remote operation at a distance of up to 15.7 feet. (4.75 m).

 Applicable Products:

US206, US315, US425, US540


Model

Length: L ft. (m)

CC01SS052

3.3 (1)

CC02SS052

6.6 (2)

CC03SS052

9.8 (3)

CC04SS052

13.1 (4)

Motor Side

Control Unit Side


Housing
1-480270-0 (AMP)

Housing
1-480340-0 (AMP)

 Applicable Products:
US560, US590

B-130

Model

Length: L ft. (m)

CC01SS2

3.3 (1)

CC02SS2

6.6 (2)

CC03SS2

9.8 (3)

CC04SS2

13.1 (4)

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Motor Side

Control Unit Side


Housing
1-480283-0(AMP)

Housing
1-480345-0(AMP)

Speed Control Systems


Introduction
AXU
AXH

Brushless DC Motor Systems


AC Input
DC Input
FBL2

BHF

AC Motor Systems

ES
US

Before Using a
Speed Control
System

B-131

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

BX

Before Using a Speed Control System

 Installation Conditions
Install the motor, gearhead and control circuit (driver, speed
control pack, control unit) in a location that meets the
following conditions. Use in a location that does not satisfy
these conditions could damage the products.
Indoors (this product is designed and manufactured to be
installed within another device.)
Ambient temperature
14F104F (10C40C) (nonfreezing), [for some
motors, 14F122F (10C50C) or 32F122F
(0C50C)]
For the control circuit, the ambient temperature range
varies with each product. Refer to the pages where each
product is listed.
Ambient humidity 85% max. (noncondensing)
Not exposed to explosive, flammable or corrosive gas
Not exposed to direct sunlight
Not exposed to dust
Not exposed to water or oil
Place where heat can escape easily
Not exposed to continuous vibration or excessive impact
Installation Category2, Pollution Degree 2, Class1
Equipment

 For BX Series, FBL2 Series, AXH Series,


ES01/ES02 (Speed Control Motor V Series)
and BHF Series
The BX Series, FBL2 Series, AXH Series and BHF Series
are combination types in which the motor and gearhead are
pre-assembled. Use the mounting screws provided to mount
to the device.

Motor

Mounting Screw

 Dimensions of Mounting Holes


The dimension of the four motor mounting holes is shown as
pitch diameter in the dimensions of each product.
The distance between the mounting holes is shown in the
table below.
B

Only for the products that are certified by EN/IEC standards and conform to
EN/IEC standards.
Installation Category3, Pollution Degree 3 for some products

A
C

Speed Control Systems

Before Using a Speed Control System

 Connecting Gearheads to Motors


For connecting gearheads to motors, see page A-220.

 Mounting Motor/Gearhead to Machinery


Following is an example of how to install a motor and
gearhead in machinery.
 For AXU Series, ES01/ES02 (Speed Control Motor
World K Series) and US Series
Refer to page A-220 (GN Type and 5GUKA Type)
For mounting brackets (accessory), refer to page A-204.

B-132

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

Motor Frame Size


inch (mm)

A

C

B
(mm)

inch

(mm)

inch

(mm)

inch

1.65 (42)

1.89

(48)

1.336

(33.94) 1.4803

(37.6)

2.36 (60)

2.76

(70)

1.949

(49.50) 2.1260

(54)

2.76 (70)

3.23

(82)

2.283

(57.98) 2.5197

(64)

3.15 (80)

3.70

(94)

2.617

(66.47) 2.8740

(73)

3.54 (90)

4.09

(104)

2.895

(73.54) 3.2677

(83)

4.09 (104)

4.72

(120)

3.341

(84.85) 3.7008

(94)

 BX Series

Page A-221

 Dimensions of Included Screws


 BX Series, FBL2 Series, AXH Series and BHF
Series

Mounting Holes for Mounting Bracket


(M34 Places)

Speed Control Systems

 Mounting Method for Attaching the Load

The screw shown below is included with the motor.


Introduction

Mounting Bracket (2 Pieces)


Motor

BX

Countersink Screws for Mounting Bracket


M34 (Included)

Gearhead

AXH5100

BX6400
FBL575
FBL5120
BHF62T-
BHF62MT-

2.01 (51)

2.36 (60)

1.93 (49)
30100 2.13 (54)

2.56 (65)

200
520

2.32 (59)

2.95 (75)

2.17 (55)

2.95 (75)

30100 2.68 (68)

3.54 (90)

2.76 (70)

200

2.91 (74)

3.74 (95)

5200

3.23 (82)

3.94 (100)

520

2.17 (55)

2.95 (75)

30100 2.68 (68)

3.54 (90)

200

2.91 (74)

3.74 (95)

3.27 (83)

3.94 (100)

M4 P0.7
Mounting Screws
M33 (Included)

M6 P1.0

M8 P1.25

Note:
The mounting holes (M33 places) on the back of a driver must only be used
for installing a DIN Rail Mounting Plate.
Use the mounting screws included when installing the DIN Rail Mounting Plate.

M8 P1.25

 FBL2 Series

Base Mounting

Back Mounting

Before Using a
Speed Control
System

BX6200

2.17 (55)

200
520

US

BX5120

30100 1.81 (46)

Mounting Holes for


DIN Rail Mounting Plate
(M33 Places)

M8 P1.25

M8 P1.25

 Control Circuit Installation

 Attaching the Control Circuit to a Machine


When installing the driver, speed control pack, control unit,
and other control circuits in the device, use the mounting
brackets and screws provided.
(DIN rail mounting plates are also available as an accessory.
Refer to Page A-217 for details.)
Note:
When attaching the driver in an enclosed space such as a control box or
somewhere close to a heat-radiating object, vent holes should be used to prevent
the driver from overheating. If the ambient temperature listed in the installation
conditions for the control circuit is exceeded, use forced air cooling with a fan.

Countersink
M34 (Included)

To improve ventilation, mount the driver in an upright position as shown in the


figures above.

Mounting DIN Rail Mounting Plate


DIN Rail
Mounting Plate
Mounting Holes for
DIN Rail Mounting Plate
(M33 Places)
Mounting Screws
M33 (Included)

Note:
The mounting holes (M33) on the back of a driver must only be used for
installing a DIN Rail Mounting Plate.
Use the mounting screws included when installing the DIN Rail Mounting Plate.

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-133

AC Motor Systems

AXH450

1.97 (50)

ES

BX460

1.65 (42)

DIN Rail
Mounting Plate

Brushless DC Motor Systems


AC Input
DC Input

AXH230

520

Screws (included)
Gearhead
(4 washers and hexagonal nuts are included)
L1
inch (mm) r [inch (mm)]
Size

BHF

BX230

Gear
Ratio

Mounting DIN Rail Mounting Plate

AXH

Combination Type Model

AXU

L1

FBL2

Note:
The mounting holes on the back of a driver must only be used for installation.
Use the mounting screws included when installing the mounting bracket.
To improve ventilation, mount the driver in an upright position as shown in the
figures above.

Speed Control Systems

 AXU Series and US Series

 AXH Series

Secure the control unit, using the mounting holes, so that


there are no gaps between the metal plate and the control
unit.

To attach the driver to other devices, obtain M3 mounting


screws.
Using Mounting Holes on Circuit Board
Mounting Screw 2M3

Using Mounting Holes at the Back

2M4 screws must


be provided

Mounting Screw 2M3

 Method for Mounting Two or More Drivers


Secure with screw and nuts

 BHF Series
For attaching to devices, obtain M4 mounting screws.

When mounting two or more drivers, separate them by a


space of at least 0.79 in. (20mm) due to the ambient
temperature rises due to the temperature rise of the control
circuit itself.
Also, leave at least 0.98 in. (25mm) of space between the
driver and other devices or structures.
0.7
(20 9 in.
mm min
min .
.)

Mounting Holes for Mounting Bracket


(M34 Places)
Countersunk Screws
M34 (Included)

0.7
(20 9 in.
mm min
min .
.)

M4 (Not Included)

Mounting DIN Rail Mounting Plate


DIN Rail
Mounting Plate

Mounting Holes for


DIN Rail Mounting Plate
(M33 Places)
Mounting Screw
M33 (Included)

 AXU Series
When you want to mount the control unit inside a housing,
mount it so that one of two control unit heat radiation vents
faces downward.

Note:
The mounting holes (M35 places) on the back of a speed control pack must be
used only for installing a mounting bracket and DIN Rail Mounting Plate.
Use the mounting screws included when installing the mounting bracket to a
speed control pack.
To improve ventilation, mount the driver in an upright position as shown in the
figure above.
Radiation Vent
A heat radiation Vent
is also located on the bottom.

Mount the control unit 0.98 in. (25mm) or more away from
the housing and other equipment inside the housing in the
horizontal direction, and 1.97 in. (50mm) or more away in the
vertical direction.

B-134

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

 How to Use a Gearhead

The ambient temperature and the rise of the motor


temperature are limiting parameters for the suitability of a
motor in a given application.

Ambient Temperature

Before Using a
Speed Control
System

The point of the highest motor temperature rise is the


windings. For this reason, the maximum permissible
temperature of the windings is stated in the EN/IEC, UL, CSA
standards for the given type of insulation materials. Oriental
Motor motors employ Class A insulation, whose maximum
permissible temperature of the windings is 221F (105C). In
actually using a motor, keep the temperature of the motor
case below 194F (90C), considering the difference in
temperature between the motor case and windings.
In addition to Class A insulation, some of the motors have Class B insulation
266F (130C).

Although the motor case may become very hot while the
motor is in operation, in some cases as high as 194F
(90C), this does not indicate a malfunction.
Take precautions against heat before touching the motor,
and avoid accidents by keeping flammable materials away
from the motor.

ORIENTAL MOTOR GENERAL CATALOG 2003/2004

B-135

AC Motor Systems

US

Temperature and humidity are important considerations if the


motor is to be stored for an extended period of time between
the purchase and assembly.
Storage in places where there are large temperature and
humidity variations will reduce the stators insulation
performance.
Moreover, leaving the motor for extended periods in places
with high temperature and humidity is likely to lead to grease
deterioration and corrosion inside the ball bearing. When
storing for long periods, it is therefore recommended to coat
the output shaft with an anti-corrosion agent, seal the motor
in a polyethylene bag and store in a place with normal
temperature and humidity.

ES

When a motor is operating, all energy losses of the motor


(losses from copper or iron etc.) are transformed into heat,
causing the motor temperature to rise.

 Storage

BHF

Temperature Rise in Motor

AXH

Use motors at ambient temperatures between 14F (10C)


and 104F (40C) [14F122F (10C50C) or
32F122F (0C50C) for some motors]. When used at
temperatures outside of this range, an additional rise in
temperature caused by motor operation may lead to
deterioration of the motor wiring insulation or may drastically
shorten the operating life of the ball bearings. Also, low
ambient temperatures result in problems, primarily with
starting characteristics. The friction torque of the motor
increases with the decrease in viscosity of gearhead and ball
bearing lubricants resulting in a slower ramp up of the motor
or failure of the motor to start.

Brushless DC Motor Systems


AC Input
DC Input

 Ambient Temperature and


Temperature Rise in Motor

AXU

It is ideal to carry the product in its original package. When


handling a motor during test or installation, hold the body of
the motor so that the output shaft points upward. Also, when
the product is removed from the package for installation and
placed on a shelf, it is safer to place the motor upright with
the shaft pointing upwards so that it cannot strike other
motors.
The lead wires are insulated and securely fixed to the stator
and the case mechanically. They can, therefore, withstand a
certain degree of tension applied to them. However, lifting the
product by the lead wires may cause them to break, or may
damage the insulation or result in some other potentially
hazardous situation. Be sure to hold the body.

 Handling

FBL2

When installed in a device, the ambient temperature


depends on the situation. Do not exceed the ambient
temperature mentioned in the installation conditions.

 Handling the Motor

BX

Page A-227

Introduction

Mount the driver 0.79 in. (20mm) or more away from the
housing and other equipment inside the housing in the
horizontal direction, and 1.97 in. (50mm) or more away in the
vertical direction.

Speed Control Systems

 AXH Series

You might also like