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A Survey On Circulating Fluidized Bed Combustion Boilers
A Survey On Circulating Fluidized Bed Combustion Boilers
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(i)
CFBC boiler bottom ash has more physical heat. This heat is reclaimed [31] by means of a Fluidized bed ash cooler
called CFBAC. This is applied to 300MW CFBC boiler. Experimental set up shows that the CFBAC had good particle
flow characteristics. Fluidizing velocity and height of separation are the two important parameters in this design. This
has good cooling effect and energy conservation.
Industrial CFBCs are operated at low operating pressures. Evaporation of water is more in CFBCs operating at low
operating pressure. To avoid over heating of flue gas at furnace exit, the evaporator tubes are submerged. But the
submerged tubes get affected by erosion. In order to alleviate the erosion to the submerged tubes, Evaporating Loop
Seal (ELS) has been developed [32]. ELS work at lower fluidization velocity and hence erosion is alleviated.
Internal recirculation-CFBC boilers are developed by Babcock and Wilcox and it has two stage impact solids separator
namely the primary and the secondary stage. The secondary stage is multi stage dust collector. The main advantages as
described by M.Maryamchik [33], Belin.F [34] are high solid collection efficiency, controlled furnace temperature,
high separator reliability etc. Feeding limestone leads to high sulphur retention. Fuel ash which is a combination of fly
ash and bottom ash contains unburnt carbon particles and lime particles. Loffler et al., [35]; Hou et. al., [36] proved that
by injecting NH3 at the entrance of the cyclone separator and circulating ashes significantly reduces the N 2O emission
which is an important pollutant in CFBC boilers.
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(ii)
where Re, Pr are defined in the table. The heat transfer between the fluid and particles are given in two forms [48] (i)
for gas-solid and (ii) for liquid-solid fluidization. For
Gas- solid system,
h Dp / k = 0.015 ( Dp G / )1.6 (Cp /k)0.67
For Liquid- solid system,
(iii)
(iv)
Heat transfer from a fluidized bed to wall consists of three components namely Particle convection, Particle radiation
and Gas convection. Here the particle convection and radiation are given the prime importance whereas the gas
convection is generally disregarded as the density of gas is less than that of the solids [49]. Andersson and Leckner [50]
explained that the overall heat transfer co-efficient is mainly due to convective heat transfer co-efficient and radiative
heat transfer co-efficient of suspended particles. Thermal conductivity is also neglected when considering heat transfer
in CFBC combustion systems [51]. Werdmann and Werther [52] have extracted the following correlation for the
convective heat transfer coefficient
= 7.46 x 104
0.562
0.757
(v)
The above correlation must be added to the radiative coefficient to obtain the overall heat transfer coefficient. By
neglecting the heat radiation and convection in the dilute phase, a simpler empirical correlation for the overall heat
transfer coefficient to the water wall of a CFBC presented [53] is given by
= 50.391 0.408
(vi)
The overall heat transfer coefficient from bed to wall at the bottom dense zone is given [8] as
h = 40(b)1/2
(vii)
(viii)
Several authors have described the structure of the riser as core and the annulus. The temperature of the core is greater
than that the annulus and hence heat transfer between the thick wall and the annulus is less than the heat transfer
between the thin walled annulus and the core [12]. The heat produced is more in the dense bed than the dilute bed.
Radial or tangential injection of secondary air into CFBC riser also causes a change in the heat transfer coefficient.
Yong Jun Cho [54] expressed that when the secondary air is injected in radial manner, convectional heat transfer
coefficient increases while the overall coefficient decreases. With the tangential injection, the convective heat transfer
coefficient increases and the particle convective heat transfer coefficient decreases.
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g
g
b
S.No
1
Symbol
Parameter
a
Ka
Uc
b
mc
dc
Gs
U
Umf
M
Ab
H
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Formulae
a = k a Uc
Ref.
Gs m c
b dc
55
Uc =
Gs
(1 )c
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56
M
Ab H
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dp
2
Cg
Ac
Kc
E
A
Archimedes number
Gas concentration
Viscosity
Mean particle diameter
burning rate of char particles
oxygen concentration in the free stream
surface area of a char particle
b =
Cg
1
1
hm + k c
dc
dg
hm =
Tb
Ts
Tm
bed temperature
particle temperature
mean temperature
Tm =
Sh
Sherwood number
Voidage
Reynolds number
Schmidt number
Slip velocity
Viscosity of gas
Us
Dg
Tb
P
P
Lf
f
s
f
g
63
Ac
5
E
RTs
k c = Aexp
66
12ShDg
dc RTm
Tb + Ts
2
Re 0.5 0.33
Sc
us dc g
57
Sh = 2 + 0.69
Re =
Sc =
g
g
g Dg
u
Gs
Us =
1 c
diffusivity coefficient
Bed temperature
particle porosity
Pressure
Bed Pressure drop
Bed height
Voidage
density of solid particles
density of fluidizing medium
acceleration due to gravity
= 8.677 x 108
1.75
where
60
p L f 1 f
f g
5
where
TABLE II
HEAT TRANSFER IN CFBC
Sl.No
1
Symbol
s
g
Tb
Db
dp
ug
g
kg
Parameter
Convective heat transfer coefficient
suspension density of the bed,
density of the gas,
temperature,
bed diameter,
diameter of particle,
velocity of gas,
viscosity of gas
thermal conductivity of the gas.
Formulae
= 7.46 x 104
0.562
Ref.
0.757
52
53
= 50.391 0.408
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Sl.No.
1.
2.
3.
Parameters
Authors/ Year
Impact Of Parameters
B.A.Andersson , 1998
The heat transfer co-efficient is high for smaller particles and low for
larger particles.
Werner.A, 2001
velocity
particle size
Circulation rate of
solids
Height of the
furnace
L.Huilin et.al, 2000
Bed Pressure
P.Basu, Nyoman.S.Winaya ,
2002
6.
Particle size
distribution
7.
Particle
concentration
8.
Solid mass
inventory
9.
Bed Temperature
10.
CO2 concentration
at high
temperature
11.
Addition of
limestone
12.
Particle
suspension
density
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Saastamoinen et.al,
2003
Wennan Zhang, 1995
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BIOGRAPHY
Dr.L. Sivakumar obtained B.E Electrical Engineering from Regional Engineering College, Trichy in 1970, M.Sc (Engg)- Applied
Electronics and Servomechanism from PSG college of Technology, Coimbatore in 1972 and PhD in Electrical Engineering from
Indian Institute of Technology, Kharagpur in the year 1980. He joined Bharat Heavy Electricals Limited (BHEL), during October
1975 and retired as General Manager, Corporate R&D Division during December 2007. Presently he is working as Vice Principal
and Dean / Electrical Sciences, Sri Krishna College of Engineering and Technology, Coimbatore. His area of work include
Mathematical Modelling and Simulation, System Identification, Training simulators, embedded systems applications,
Development of IT related software modules for Performance Analysis Diagnosis and Optimization for power plants. He has published number of
papers in International / National Journals and Conferences. He has a few software copy rights and a patent. He has been felicitated as Eminent
Electrical Engineer for the year 2007 by Institution of Engineers (India) for his contribution to power sector. He is a member of IEEE, ASME and
ISTE.
G. Thenmozhi is an Assistant professor of Electrical and Electronics Engineering Department at Sri Ranganathar Institute of
Engineering and Technology, Coimbatore, India. She received her B.E (Electrical and Electronics Engineering) and M.E (Power
Electronics and Drives) in 1998 and 2007 respectively. She is pursuing her research work in Anna University, Chennai towards
doctoral programme.
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