Professional Documents
Culture Documents
Structural Fire Engineering: Tom Lennon
Structural Fire Engineering: Tom Lennon
Engineering
Tom Lennon
Principal Consultant, Structural Fire Engineering,
BRE Fire and Security, UK
Preface
vii
Contents
Preface
Acknowledgements
01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
References
02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulatory requirements
2.1. Historical background
2.2. Building regulations and associated guidance
2.3. Regulatory Reform (Fire Safety) Order
References
7
7
8
10
14
03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
25
32
35
04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
40
56
68
72
05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
75
75
76
80
88
92
06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
93
94
94
96
101
103
07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
105
105
118
119
119
119
125
128
130
08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vii
ix
1
5
09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
131
131
133
134
146
10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
149
150
159
159
11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
161
161
167
172
Index
173
vi
Chapter 1
Introduction
The idea for this book dates back to a time when myself and my colleagues at the Building
Research Establishment (BRE) were commissioned by the (then) Ofce of the Deputy
Prime Minister to prepare performance-based design guidance that aimed to bring together
the previously separate disciplines of re engineering and structural engineering to enable
designers to provide site-specic solutions based on the particular characteristics of the
project. This was truly quite a lofty ambition and, this author believes, the suite of BRE
Digests (Bailey, 2004; Bregulla and Enjily, 2004; De Vekey, 2004; Lennon, 2004a, 2004b,
2004c; Purser, 2004; Welch, 2004) published as a consequence of this initiative went some
way to achieving the intended objective. At the time of the Digests publication the re
parts of the structural Eurocodes (BSI, 2002, 2005a, 2005b, 2005c, 2005d, 2006, 2007)
were not generally available and structural engineers were largely unaware of the options
in relation to structural re engineering design procedures. Now all the relevant documents
have been published by the British Standards Institution (BSI) and conicting standards are
to be withdrawn, it is a good time to revisit this situation and to try once again to bridge this
gap between the specialist re safety engineer and the structural engineering profession.
Although there are very few books available that deal specically with structural re
engineering, those that are available are of a very high standard. Over many years this
author has regularly used two excellent text books (Buchanan, 2002; Purkiss, 1996)
which provide a constant source of reference and guidance. I am not attempting to
reproduce, much less improve, on these excellent publications but to provide a book
with a slightly different emphasis. Both of the established texts referred to provide an
explanation of the principles and methodology of structural re engineering design
from an academic standpoint. Much of the detailed information concerning the
thermal and mechanical properties of commonly used construction materials at elevated
temperature would be used by fellow academics, and would be essential reading for those
involved in the complex discipline of thermal and structural modelling for the re
situation. This book is not intended to be a reference document for specialists. It is
aimed primarily at practising structural engineers who wish to learn more about the
subject of structural re engineering. It will also be of use to all those involved in the
procurement, design, construction, regulation and certication of buildings and building
products in relation to performance in re including insurers and reghters.
The author would like this book to serve as a reference document and, specically, as a
guide to other more specialised sources of reference. There is a great deal of quality
1
Introduction
increasing temperature. In providing at least some of this information within this book,
the author hopes to encourage the wider application of the principles of structural re
engineering among structural engineers generally unfamiliar with the behaviour of
structures at elevated temperature and wary of venturing outside their own areas of
expertise. There are obviously many situations where specialist advice is required;
there are many specialised re engineering consultancies (with access to, and experience
of, advanced computer programs for determining structural performance at elevated
temperature) that can provide such expert advice. However, the basic concepts of
reduction factors for material strength, partial factors for material variability and
loading associated with the re situation and the relationship between applied load
and performance in re can be used with condence by structural engineers to provide
optimum solutions for specic applications.
A number of other publications deal with the regulatory requirements for the control of
materials and structures and the relationship between the requirements of the regulations
and the standard methods of test and assessment. Other specialist publications deal with
material performance at elevated temperature and yet others still deal with the detailed
calculation procedures that can be used as an alternative to the regime of standard testing
and assessment. What this book attempts to do is bring together a body of information
generally dealt with separately. It is hoped that this will place structural re engineering
design procedures within a context and framework that is familiar to many readers. For
those already familiar with structural re engineering design procedures, the information
on standard methods of test and assessment and their function within the regulatory
framework will hopefully provide a broader perspective to the design standards. For
those familiar with current methods of test and assessment, although perhaps unfamiliar
with alternative methods of complying with the regulations through calculations based
on the principles of structural engineering, the information presented may highlight
the limitations of the current test and assessment procedures.
Many of the arguments within the structural re engineering community centre on the
relationship between prescriptive and performance-based design methodologies. In
general, prescriptive regulatory requirements and a reliance on prescriptive design solutions (such as tabulated data or deemed to satisfy requirements) have been seen as an
obstacle to a more rational approach to the design of elements and structures subject
to re. Conversely, a performance-based solution that sets out specic performance
criteria related to the specic project and determines performance against the set criteria
in relation to complex calculations that take into account the complexities of whole
building behaviour, including interactions between structural elements, load redistribution and the effect of constrained expansion, may be seen as the ultimate goal. Within the
UK, the regulations are functionally based so the freedom is there to develop site-specic
solutions for structural re design. However, the important question to ask is: what is the
most appropriate solution for any specic project? The answer to this may lie in the
amount of additional design effort required to provide a performance-based solution
and the balance between this additional effort and any potential savings that can be
made in materials and/or re protection. Many of the advanced design methods and
many of the simple calculation methods set out in codes and standards have a limited
3
Introduction
innovation in construction and the relationship between innovation and re safety. Over
the last few years a number of large res have started on construction sites leading to
extensive damage both to the buildings under construction and, in some cases, to
adjacent properties. Information is presented on sources of guidance to reduce the risk
of ignition in such cases. Such issues are included as a means of identifying gaps in
knowledge in relation to the performance of buildings in re. The book therefore
represents an attempt to bring together in one document many of the issues encountered
over more than two decades working in the eld of structural re engineering.
The views and opinions expressed within this book are those of the author based on
experience of structural re engineering issues derived over a number of years. They
do not necessarily represent the views of his current employer.
REFERENCES
Chapter 2
Regulatory requirements
2.1.
Historical background
The current situation in terms of legislation and the supporting guidance related to structural performance in re has evolved over many years. Some of the most noteworthy
developments have occurred in response to specic incidents. A comprehensive review
of the history of legislation with regards to re performance in the UK is provided by
Read and Morris (1983). Broadly speaking, regulatory issues can be divided into two
main areas: measures intended to prevent the outbreak of a re and measures intended
to minimise the impact should a re occur. The critical event in relation to building
control in these areas was the Great Fire of London in 1666. This led to the rst
complete code of building regulation, requiring new buildings to be constructed from
non-combustible materials and street widths to be increased to provide adequate separation between buildings. During the eighteenth and nineteenth centuries a number of Acts
of Parliament were procured for regulating construction in specic locations, including
restrictions on the height of new buildings, minimum dimensions for party walls, the
location of premises where hazardous substances were employed, restrictions on the
maximum size of warehouses and provision of ladders to assist persons escaping from
a re within a building. This historical context is of more than academic interest in
an era when we are once again using large amounts of combustible material within
the fabric of the construction and building on browneld sites with very little space
separating different occupancies.
Despite technical and scientic developments in relation to building construction and the
development of reproof materials, legislation remained a muddled hotchpotch of
various Acts of Parliament and local authority bye-laws until well into the twentieth
century. In 1921, a Royal Commission was appointed to look into a wide range of
issues relating to regulation regarding re safety as well as the organisation of re
brigades. The recommendations included the need to extend the scope of existing
regulations to cover the provision of adequate means of escape and the drawing up of
model regulations.
In 1961, the Public Health Act provided the means to replace the existing 1400 sets of
local bye-laws by one set of building regulations. The rst building regulations for
England and Wales appeared in 1965 and were originally based on the 1936 Public
Health Act. In Scotland, the rst unied code was the Building Standards (Scotland)
Regulations 1963, introduced under the Building (Scotland) Act 1959.
7
The history of many of the current provisions and the guidance that supports the
regulations may be traced back to the workings of a Joint Committee of the Building
Research Board and the Fire Ofces Committee, set up in 1938 to review the current
state of knowledge with regard to re issues in construction and to make recommendations to those responsible for producing and implementing legislation. Their reports, the
rst of which was published in 1946, have had a signicant bearing on the provision of
re precautions and continue to serve as invaluable reference material.
2.2.
to ensure that the structure remains intact for a period of time sufcient to ensure, as
far as reasonably practicable, the life safety of building occupants and re ghters; and
to prevent damage to other premises in the immediate vicinity of the re.
Building regulations provide for minimum requirements consistent with the objectives
above. To minimise property losses, business disruption or environmental impact,
performance requirements in excess of those required for compliance with the regulations may be necessary. Such requirements may be imposed by informed clients or,
more likely, by the body responsible for providing insurance to new developments or
modications to existing structures.
The primary life safety objectives are achieved through control of structural elements
with respect to re resistance and on rate of heat release with respect to the products
used to form the internal and external linings of a building. That is, control of the
reaction to re of materials used for construction. The detailed provisions in relation
to these generic terms are covered in some detail in Chapter 3.
The extent of control is a function of a number of factors related to risk of re initiation
and consequences of failure. The most important factors are the nature of the occupancy
and the size (principally related to height) of the building.
UK building regulations are functionally based in that they prescribe the performance
requirements to be achieved but not how they should be achieved. Designers, manufacturers and building owners are free to develop site-specic solutions to meet the
requirements of the regulations but must provide evidence to support the proposed
solution. This is the basis of re engineering. It is certainly true that performancebased regulation is an essential prerequisite to the development of a more rational
approach to re engineering design. Guidance is provided in the supporting documents
to the building regulations (such as Approved Document B for England and Wales
(Communities and Local Government, 2007a, 2007b)) that sets out means by which
the mandatory life safety objective can be achieved. In the vast majority of cases,
designers choose to follow the recommendations in the guidance documents to establish
re resistance periods for elements of construction or reaction to re performance for
materials used to form the internal or external linings of buildings. Although there is a
separate regulatory system for Scotland and separate guidance documents for Northern
8
Scotland
Northern Ireland
Areas covered
Supporting documents
Areas covered
Supporting documents
Areas covered
Supporting documents
Means of warning
and escape
Approved Document B,
Volume 1,
Dwellinghouses
(Communities and Local
Government, 2007a)
Approved Document B,
Volume 2, Buildings
other than
dwellinghouses
(Communities and Local
Government, 2007b)
Compartmentation
Technical Handbook
Domestic (Scottish
Technical Standards,
2009a)
Means of escape
Technical Booklet E
(Department of Finance
and Personnel, 2005)
Internal re spread
(linings)
Internal re spread
(structure)
External re spread
Access and facilities
for the re service
Separation
Structural protection
Cavities
Internal linings
External re spread
Facilities and access
for the re brigade
Regulatory requirements
Spread to neighbouring
buildings
Spread on external walls
Spread from neighbouring
buildings
Escape
Escape lighting
Communication
Fire service access
Fire service water supply
Fire service facilities
Automatic life safety re
suppression systems
Technical Handbook
Non-domestic (Scottish
Technical Standards,
2009b)
Internal re spread
linings
Internal re spread
structure
National class
European class
D-s3,d2
C-s3,d2
B-s3,d2
Ireland, the primary focus remains life safety and the overall objectives of the regulations
are the same throughout the UK. Technical guidance is constantly updated in the light of
research, new developments and evidence from real res. Table 2.1 identies the scope of
the various technical guidance documents used in the UK.
In terms of the building regulations, the guidance sets out performance criteria in terms
of reaction to re performance as specied in national and European standard tests and
survival in a standard re test for re resistance (BSI, 1989). The level of performance is
dependent on the type of occupancy and size or height of the building or re compartment. Tables 2.2 and 2.3 illustrate examples for both classication of linings and re
resistance for structural elements. Table 2.4 provides information on typical reaction
to re performance ratings for some generic materials and products. There are also
restrictions on the nature of construction materials used for external walls. These provisions are summarised in Figure 2.1. The nature of the control is dependent on the
purpose group to which the building belongs, the height of the building and its relative
location to other buildings (boundary condition). Depending on the distance to the
boundary, external walls may require re resistance from both sides. To reduce the
risk of external re spread there are also limits on the amount of unprotected area
(such as openings or areas with a combustible surface) that effectively limit the distance
to a boundary based on the anticipated levels of radiation from a re within a single
compartment. Appropriate methods of test and assessment related to materials used
for external surfaces of walls are discussed in Chapter 3.
2.3.
The Regulatory Reform (Fire Safety) Order, which came into effect in 2006, places
responsibility for ongoing re safety with the building owner or manager. The Fire
Safety Order replaces a raft of often conicting requirements within a number of
national and local acts covering housing, licensed premises, etc. The order applies to
10
Regulatory requirements
Depth of a lowest
basement: m
60
60
60
60
90
90
90
90
30*
30*
30*
30*
60**
60**
60
60
90**
90**
90
90
Not permitted
120**
120#
120#
2. Ofce:
not sprinklered
sprinklered
60
60
90
60
30*
30*
60
30*
90
60
Not permitted
120#
60
60
90
60
60
30*
60
60
90
60
Not permitted
120#
90
60
60
30*
60
60
90
60
Not permitted
120#
120
90
60
30*
90
60
120
90
Not permitted
120#
120
90
60
30*
90
60
120
90
Not permitted
120#
15*y
30*
15*y
60
5. Industrial:
not sprinklered
sprinklered
90
60
NA
90
15*y
90
60
120#
11
b. Any building
other than c.
Building
height
less than
18 m
Up to 10 m
above a roof
or any part
of the building
to which the
public have
access
Up to
10 m
above
ground
Less than
1000 mm
1000 mm
or more
1000 mm
or more
1000 mm
or more
Any dimension
over 18 m
Building
height
18 m or
more
Up to 18 m
above ground
Less than
1000 mm
Less than
1000 mm
1000 mm
or more
d. Any building
1000 mm
or more
e. Any building
Relevant boundary
No provision in respect of the
boundaries indicated
Index (I) not more than 20 (national class) or class C-s3, d2 or better (European class).
Timber cladding at least 9 mm thick is also acceptable.
(The index I relates to tests specified in BS 476: Part 6)
Notes:
1 The national classifications do not automatically equate with the equivalent European classifications,
therefore produces cannot typically assume a European class unless they have been tested accordingly.
2 When a classification includes s3, d2, this means that there is no limit set for smoke production and/or
flaming droplets/particles.
12
Regulatory requirements
Table 2.4 Typical performance ratings for some generic materials and products
Rating
Material or product
Class 0 (national)
Class 3 (national)
Source: After Table A2, Communities and Local Government, 2007b (refer to ADB for variations and additions)
all non-domestic premises including the common parts of blocks of ats and houses in
multiple occupation, and requires the responsible person to undertake a re risk assessment. A series of documents covering different types of occupancy has been produced to
guide the responsible person through the process. A similar situation is in place in Scotland, following the implementation of Part 3 of the Fire (Scotland) Act which came into
force in 2006. Although the re risk assessments cover all aspects of re safety, including
issues such as signage, means of escape and emergency lighting, they will provide an
ongoing check on structural re precautions by ensuring that compartmentation is
maintained and any damage to re resistant construction is identied and rectied.
The guidance documents for specic premises are available as free downloads from
the government website (Communities and Local Government, 2010). These documents
are listed in Table 2.5.
Table 2.5 Guidance documents related to re safety risk assessment
England and Wales
Scotland
Sleeping accommodation
Educational premises
Healthcare premises
BSI (British Standards Institution) (1989) Fire tests on building materials and structures.
Method of test for re propogation of products. BSI, London.
Communities and Local Government (2007a) The Building Regulations 2000, Fire safety,
Approved Document B, Volume 1, Dwellinghouses. NBS, London.
Communities and Local Government (2007b) The Building Regulations 2000, Fire safety,
Approved Document B, Volume 2, Buildings other than dwellinghouses. NBS, London.
Communities and Local Government (2010) Fire and resilience. See http://www.communities.
gov.uk/re/resafety/resafetylaw/ (accessed 17/01/2011).
Department of Finance and Personnel (2005) Northern Ireland DFP Technical Booklet E.
See http://www.dfpni.gov.uk/re_2.pdf (accessed 17/01/2011).
Read REH and Morris WA (1983) Aspects of re precautions in buildings. Department of
the Environment, Building Research Establishment, Her Majestys Stationery Ofce,
London.
Scottish Technical Standards (2009a) Domestic, Scottish building standards. See http://
www.sbsa.gov.uk/tech_handbooks/th_pdf_2009/Domestic_May2009.pdf (accessed 10/01/
2011).
Scottish Technical Standards (2009b) Non-domestic, Scottish building standards. See
http://www.sbsa.gov.uk/tech_handbooks/th_pdf_2009/Non-domesticMay2009.pdf
(accessed 24/01/2011).
14
Chapter 3
The required performance mentioned in the tables in the previous chapter is assessed
according to the results from standardised test procedures with strictly prescribed
performance criteria. In order to understand the tables, it is necessary to understand
the purpose and nature of the tests used to evaluate performance. The aim of this
chapter is to describe the standard tests (both national and European) for both reaction
to re performance and re resistance and to identify those tests that are most frequently
referenced in terms of building products and structural performance.
3.1.
Reaction to re
Internal linings refer to the materials or products used in lining any partition, wall,
ceiling or other internal structure.
The provisions of the regulations do not apply to the upper surfaces of oors and stairs,
although reference should be made to the provisions covering common means of escape.
External ame spread is dealt with separately (see section 3.3).
In terms of performance requirements, the classications depend on the size of the room
considered and the purpose (occupancy) class of the building as summarised in Table 2.2
in the previous chapter.
3.1.1
UK reaction to re tests
In the UK, the re performance of products is assessed according to procedures set out in
the BS 476 series. These include test methods for both reaction to re and re resistance.
The original series ran from Part 3 to Part 8. The intention was that these would be
replaced by new standards, with Parts 1119 dealing with the response to re of building
products while Parts 2029 deal with elements of building construction. However, the
process of adopting this new system has been superseded by the development of
European re test standards (see section 3.1.2). The scope of each of the current UK
15
Title/scope
BS 476-6:1989 A1 2009
(BSI, 2009)
Index of performance I i1 i2 i3 where i1 is derived from the rst three minutes of the
test, i2 from the following seven minutes and i3 from the nal ten minutes. A high index i1
indicates an initial rapid ignition and heat release.
Five test samples are required. They should be 225 mm 225 mm and not more than
50 mm thick for each material tested. Indicative tests may be carried out on single
samples. Such tests do not provide sufcient information to allow a classication to
be made.
The test apparatus is illustrated in Figure 3.1.
3.1.1.2
The test is used to determine the tendency of essentially at materials to support the
spread of ame across their surfaces and species a method of classication appropriate
17
Figure 3.2 BS 476 Part 7 test apparatus showing radiant panel and test specimen (photo courtesy
of BRE)
to wall and ceiling linings. Specimens are exposed to a 900 mm2 radiant panel which is
run at a temperature of 80010008C with the intensity of radiation on the specimen
varying from 32.5 kW/m2 to 6.5 kW/m2. The extent of ame spread after 1.5 minutes
and at the end of the ten-minute test is used to classify products Class 1 represents
the best performance. The test apparatus is illustrated in Figures 3.2 and 3.3.
Nine samples are required with dimensions of 885 mm 270 mm and a thickness not
greater than 50 mm for each material tested. As for the re propagation test, single
indicative samples may be tested but cannot be used for classifying the material.
Classication within the standard includes four categories from 1 to 4. Readers may
be familiar with the national classication 0.
Class 0 is not a BSI classication. It is a term dened in connection with the Building
Regulations. A sample that achieves Class 1 in a surface spread of ame test and achieves
an index of performance (I ) not exceeding 12 and a sub-index (i1) not exceeding 6 in the
re propagation test is deemed to have achieved Class 0. The performance criteria
associated with each class are summarised in Tables 3.2 and 3.3. Guidance is provided
in Appendix A of Approved Document B on the denition of non-combustibility,
which includes reference to the national and European test methods. Table 3.4 provides
18
Figure 3.3 Overview of BS 476 Part 6 Test apparatus (photo courtesy of BRE)
typical performance ratings for generic materials and products according to the national
classication.
Differences from standard conditions can be accommodated through the use of prexes
and sufxes as shown in Table 3.3.
3.1.2
European reaction to re tests
The new European reaction to re tests are intended to replace the existing methods of
testing and classication of building products for member states within the European
Table 3.2 Performance criteria for BS 476 Part 7
Classication
Limit:
mm
Limit:
mm
Class 1
165
165 25
165
165 25
Class 2
215
215 25
455
455 45
Class 3
265
265 25
710
710 75
Class 4
Sufx
Meaning
Table 3.4 Typical performance ratings for some generic materials and products
Rating
Material or product
Class 0 (national)
Class 3 (national)
Community (EC). For all products, excluding ooring products, a set of four test standards will be used together with a supporting standard detailing the conditioning
requirements for test specimens and the use of substrates.
The relevant standards are detailed in Table 3.5.
Table 3.5 European reaction to re tests and re classication methods
Standard reference
Title/scope
BS EN ISO 1716:2010
(BSI, 2010a)
BS EN ISO 1182:2010
(BSI, 2010b)
BS EN 13823:2002
(BSI, 2002a)
BS EN ISO 11925-2:2002
(BSI, 2002b)
BS EN 13238: 2010
(BSI, 2010c)
BS EN 13501-1:2007
A1 2009 (BSI, 2009b)
20
The remaining standard not generally used for UK construction is BS EN ISO 9239-1
(BSI, 2002d), Determination of the burning behaviour of oorings, using a radiant
heat source.
For current purposes of assessing the basic reaction to re properties of innovative
materials, the most relevant standards are the single burning item (SBI) test and the
single ame source test.
3.1.2.1
This test simulates the conditions experienced by a building product in the corner of a
room, when exposed to a thermal attack from a single burning item positioned in that
corner. The SBI test facility consists of a test room, the test apparatus (trolley, frame,
burners, hood, collector and ducting), the smoke exhaust system and general measuring
equipment. For each test, the burning behaviour of the product is represented by graphs
of the heat release rate and re growth rate indices as functions of time, along with the
occurrence or not of lateral ame spread over the specimen. In addition, the test provides
a quantitative assessment of the smoke growth rate and the presence of aming droplets
and particles.
Each specimen consists of a short and long wing arranged in the test apparatus in a corner
conguration, as shown in Figure 3.4. The dimensions of the short wing are 495 mm
(5 mm) 1500 mm (5 mm) and the dimensions of the long wing are 1000 mm
(5 mm) 1500 mm (5 mm). The maximum thickness of the specimen should not
exceed 200 mm. Five sets of specimens are required per test and further indicative tests
may be undertaken on individual pairs of specimens.
Figure 3.4 Typical mounting arrangement for SBI test (gure courtesy of BRE)
L-profile
Backing board
Specimen wings
U-channel
Burner
Blanking plate
Joints
21
Figure 3.5 Composite cladding panel prior to test (photo courtesy of BRE)
Figure 3.5 illustrates the general test set-up and shows a specimen in place in the trolley
while Figure 3.6 shows a test in progress.
The results of BS EN 13823:2002 (BSI, 2002a) are expressed in terms of:
(a) Heat production parameters
g FIGRA0.2MJ
g FIGRA0.4MJ
g THR600s.
(b) Smoke production parameters
g SMOGRA
g TSP600s
(c) Lateral ame spread, ame spread reaching the edge of the 1-m-wide wing
between 500 and 1000 mm above the bottom edge of the specimen.
(d ) Flaming droplets and particles.
22
The re growth rate indices (FIGRA0.2MJ and FIGRA0.4MJ) are dened as the maximum
of HRRav(t)/(t 300), multiplied by 1000. The FIGRA indices are only calculated for
that part of the exposure period in which the threshold values for the 30-s averaged
heat release rate (HRRav) and the total heat release (THR) have been exceeded. If one
or both threshold values are not exceeded during the exposure period, FIGRA is set
equal to zero. The threshold value used for HRRav(t) is 3 kW. Two different THR
threshold values are used, 0.2 and 0.4 MJ, giving rise to the two FIGRA indices. The
FIGRA0.2MJ is used for Class B products and the FIGRA0.4MJ is used for Class C
products or above. The total heat release, THR600s is calculated for the rst 600 s after
the specimen has been exposed, that is 300 s to 900 s.
SMOGRA (m2/s2) is the smoke growth rate and is dened as the maximum of SPRav(t)/
(t 300), multiplied by 1000. The SMOGRA is only calculated for that part of the
exposure period in which the threshold values for the 60-s averaged smoke production
23
rate (SPRav) and the total smoke production (TSP) have been exceeded. The threshold
values are 0.1 m2/s and 6 m2, respectively. Specimens with an average rate of smoke
production value of not more than 0.1 m2/s during the total test period, or a total
smoke production value of not more than 6 m2 over the total test period, are assigned
a SMOGRA index of zero.
The following classication limits are used with the SBI test:
s1: SMOGRA430 m2/s2, TSP600s 450 m2
s2: SMOGRA4180 m2/s2, TSP600s 4200 m2
s3: Any product not meeting the requirements for s1 or s2.
Flaming droplets or particles are observed for ten minutes following ignition of the main
burner from t 5 minutes to t 15 minutes. Flaming droplets or particles are recorded
when they reach the oor of the SBI trolley outside the burner zone. A quarter circle
drawn on the oor of the trolley marks the boundary of the zone. This is illustrated in
Figure 3.7.
Two occurrences are recorded during the 600-s observation period
g
g
the fall of a aming droplet or particle that remains aming for less than 10 s (d1
classication) and
the fall of a aming droplet or particle that remains aming for more than 10 s (d2
classication). If aming droplets or particles are not recorded during this period a
classication of d0 is achieved.
Figure 3.7 Quarter circle marking the burner zone (gure courtesy of BRE)
300 mm
300 mm
Backing board
Specimen
U-channel
Burner
Burner zone border
Blanking plate
24
3.1.2.2
This test method is used to determine the ignitability of building products when subjected
to a direct small ame impingement under zero irradiance using specimens tested in a
vertical orientation. The specimens are tested in a stainless steel combustion chamber
with a controlled air extract rate. A set of eight specimens having nominal dimensions
of 250 mm 90 mm is required for each exposure condition. The product should be
essentially at and four specimens should be cut lengthwise and four crosswise. Six of
the specimens will be tested and the remaining two will be used if additional tests are
required for classication purposes according to BS EN 13501-1:2007 (BSI, 2009b).
g
g
g
g
Non-at products can potentially be tested, but full details of the product geometry and
composition would rst need to be considered by the approved test laboratory. Other
aspects of construction such as variability across the product surface may also need to
be taken into consideration according to the standard which would, if relevant, be
discussed with the client before proceeding. The test set-up is illustrated in Figure 3.8.
3.2.
Fire resistance
For England and Wales, the functional requirement of the Building Regulations B3
covering internal re spread in relation to the structure states that:
The building shall be designed and constructed so that, in the event of a re, its stability
will be maintained for a reasonable period.
g
g
Resistance to re penetration: that is, the ability to maintain the integrity of the
element.
Resistance to the transfer of excessive heat: that is, the ability to provide insulation
from high temperatures.
Although the designer is free to demonstrate compliance with the functional requirement
in whatever way he or she chooses, the most common means of meeting the requirement
is with reference to the results from standard re tests. Guidance on performance
requirements is presented in the Approved Document in relation to height (or depth)
of the structure and the purpose group is shown in Table 2.3 in the previous chapter.
3.2.1
UK re resistance tests
The most common route to ensure compliance with the regulatory requirements for re
for structural elements is through performance under standard re test conditions
26
Title/scope
This standard sets out the basic principles for the assessment of re resistance including
the selection of appropriate support and loading conditions and the denition of the
standard temperature/time curve to be used.
The standard time/temperature curve is dened by the following equation:
T 345 log10 8t 1 20
where
T is the mean furnace temperature (in 8C)
t is the time (in minutes) up to a maximum of 360 minutes.
The standard timetemperature response is illustrated in Figure 3.9. The standard sets
out the means for assessing performance with regard to the three possible types of
27
Temperature: C
1000
800
600
400
200
0
50
100
150
200
Time: mins
250
300
350
failure criteria related to insulation, integrity and loadbearing capacity. The means of
assessment and the quantication of failure in each case are discussed below.
LOADBEARING CAPACITY
FLOORS AND BEAMS
For horizontal members, failure in a standard test is assumed to have occurred when the
deection reaches a value of L/20 where L is the clear span of the specimen or where
the rate of deection (mm/min) exceeds a value of L2/9000d where d is the distance
from the top of the section to the bottom of the design tension zone (mm). The rate of
deection criteria only applies once the deection has reached a value of L/30.
The origins of the deection limits are unclear but they are, at least in part, based on the
limitations of test furnaces and the requirement to avoid damage to the furnace. Figure
3.10 shows an example of a oor/beam horizontal furnace with the loaded test specimen
located on the oor prior to lifting into position.
WALLS AND COLUMNS
For vertical loadbearing elements, failure of the test specimen is deemed to occur when
the specimen can no longer support the applied load. There is no clear denition of
failure in relation to the standard test. Laboratories are only required to provide for
maximum deformations of 120 mm and values over and above this limit would require
the test to be terminated. The state of failure is characterised by a rapid increase in
the rate of deformation tending towards innity. It is therefore recommended that
laboratories monitor the rate of deformation to predict the onset of failure and
support the test load.
Figure 3.11 shows a column furnace while Figure 3.12 shows the interior of a wall
furnace.
28
Figure 3.10 Floor furnace (in background), loaded specimen in foreground (gure courtesy of BRE)
Furnace
Specimen
INTEGRITY
FLOORS AND WALLS
The basic criteria for integrity failure of oor and wall elements are the same. An integrity failure is deemed to occur when either collapse, sustained aming or impermeability
have occurred. Impermeability, that is the presence of gaps and ssures, should be
assessed using either a cotton pad or gap gauges. After the rst ve minutes of
heating, all gaps are subject to periodic evaluation using a cotton pad 100 mm2 by
20 mm thick, mounted in a wire holder which is held against the surface of the specimen.
If the pad fails to ignite or glow, the procedure is repeated at intervals determined by the
condition of the element. For vertical elements, where the gaps appear below the neutral
pressure axis position, gap gauges will be used to evaluate the integrity of the specimen. If
the 25 mm gauge can penetrate the gap to its full length (25 m thickness of the specimen
as a minimum value), or the 6 mm gauge can be moved in any one opening for a distance
of 150 mm, then integrity failure is recorded. The cotton pad is no longer used when the
temperature of the unexposed face in the vicinity of the gap exceeds 3008C. At this point,
the gap gauges are used.
INSULATION
FLOORS AND WALLS
The basic criteria for insulation failure of oors and wall elements are the same.
Insulation failure is deemed to occur when either the mean unexposed face temperature
increases by more than 1408C above its initial value or the temperature at any position on
the unexposed face exceeds 1808C above its initial value.
29
BS 476 Part 21 (BSI, 1987c) states specically that the standard test method is not applicable to assemblies of elements such as wall and oor combinations. There is some limited
guidance to suggest that the test method may be used as the basis for the evaluation of
three-dimensional constructions with each element loaded according to the practical
application and each element monitored with respect to compliance with the relevant
criteria.
30
3.2.2
European re resistance tests
The corresponding European document to BS 476 Part 20 (BSI, 1987b) is BS EN 13631:1999 (BSI, 1999a). This sets out the general principles for determining re resistance
for elements of construction subject to standard re exposure conditions. Generally,
the conditions and criteria for failure are the same as in the corresponding British
standard as is the standard time/temperature curve specied. However, the most
signicant difference between the national and European test methods is in the means
of controlling the specied furnace temperature.
31
Table 3.7 European re resistance tests and classication standards for elements of construction
Standard reference
Title/scope
BS EN 13501-2:2007 A1 2009
(BSI, 2009c)
Control of furnace temperature in the European test is achieved through the use of plate
thermometers rather than the traditional bead thermocouples used in the British Standard test. The plate was introduced in an attempt to harmonise furnace performance
across Europe. It has a higher thermal inertia and therefore, in the early stages of the
re, it requires more energy to achieve a given temperature. For this reason the European
test is often seen as being more severe and certainly has an adverse effect on the re
resistance ratings of materials with a high thermal conductivity e.g. unprotected
structural steel. The relevant European test standards for the assessment of re resistance
are summarised in Table 3.7.
3.3.
The guidance in the Approved Document for the re performance of external walls
covers
g
g
g
For external walls which form elements of structure then the provisions for re resistance
will apply. However, the external envelope of a building should not provide a medium for
re spread. The use of combustible materials in the cladding system in tandem with
unstopped cavities is a potential route for rapid re spread. Until recently, the only
means of controlling surface materials was through testing and assessment to the
small-scale test methods described in section 3.1. The provisions in relation to height,
distance from boundary and type of occupancy are summarised in Diagram 40 of
AD-B (reproduced as Figure 2.1 in Chapter 2).
In a building with a storey 18 m or more above ground level, insulation material should
be of limited combustibility. This restriction does not apply to masonry cavity wall
construction. The restriction applies down to ground level. Timber cladding could be
used at low level in a high-rise building but the insulation would be controlled at all
levels.
As an alternative means of compliance it is now possible to meet the performance criteria
given in the BRE report, Fire performance of external thermal insulation for walls of
multi-storey buildings (BR 135) (BRE, 2003) using full-scale test data from a test standard for evaluating the re performance of cladding systems.
3.3.1
BS 8414 Fire performance of external cladding systems (BSI, 2002c)
The building regulations deal with external re spread through controls on the materials
used for external walls and roofs. The extent of the control is dependent on the height,
use and position of the building, as discussed in the previous chapter. The control is
exercised in the guidance to the building regulations through reference to the standard
reaction to re tests discussed above. Approved Document B provides an alternative
route to compliance through reference to test data from two new British standards.
The two standards are BS 8414-1:2002 (BSI, 2002c), dealing with systems xed directly
to the face of the building, and BS8414-2:2005 (BSI, 2005), dealing with those xed to
and supported by a structural steel frame.
The standards were developed following a number of high-prole res where the external
facade of tall buildings provided a route for vertical re spread. The test facility is
illustrated schematically in Figure 3.13. The test is concerned not only with the reaction
to re properties of the materials but also with system performance in terms of overall
integrity and stability. The large-scale test methods covered by the two parts of
BS 8414 determine the comparative burning characteristics of exterior wall assemblies
by evaluating
33
2800
Main face
9675
Wing
250
g
g
g
2000
2000
Combustion
chamber
550
Thermocouples are placed at two levels to measure both internal and external re spread.
The start time for measuring re spread occurs when the temperature recorded by any
external thermocouple at level 1 reaches 2008C above the ambient temperature value
and remains above that level for a period of at least 30 seconds.
Failure due to external re spread will have occurred if the temperature rise of any of the
external thermocouples at level 2 exceeds 6008C for a period of at least 30 seconds within
15 minutes of the start of the recording period.
Failure due to internal re spread will have occurred if the temperature rise of any of the
internal thermocouples at level 2 exceeds 6008C for a period of at least 30 seconds within
15 minutes of the start of the recording period.
34
Details of any system collapse, spalling or delamination are reported. The test method
provides a means of assessing performance against a realistic scenario in terms of re
load and provides information on the performance of the system and not just the
exposed surface.
In addition to the controls on external surfaces of walls in relation to reaction to re
performance and the requirements for re resistance, there are restrictions on the
extent of unprotected area (i.e. those areas such as openings or those with combustible
surfaces that could contribute towards radiating heat to an adjacent structure) which
effectively limit the distance to other buildings, dependent on the amount of unprotected
area present. Denitions and simplied rules are provided in AD-B. However, the
detailed methodology and calculation procedures are set out in BR 187 (BRE, 1991).
For residential buildings, particularly blocks of ats, the restrictions are limited by
the degree of compartmentation as the assumption is that only one compartment at
a time will be acting as a source of radiated heat. Simplied rules are provided in
AD-B for the maximum total unprotected area within the facade of a compartment
based on distance between adjacent buildings. However, the simplied rules are
subject to a number of restrictions in terms of occupancy class and size of structure.
Outside of these limits, recourse should be made to the methods set out in BR 187
(BRE, 1991). The purpose of limiting the amount of combustible material in the
facade and the distance between buildings is to ensure that the building is separated
from the boundary by at least half the distance at which the total thermal radiation
intensity received from all unprotected areas in the wall would be 12.6 kW/m2. This
value is the mean value of the critical intensity of thermal radiation to cause ignition
of dry timber.
REFERENCES
BRE (1991) BRE Report (BR 187). External re spread: Building separation and boundary
distances. BRE, Garston.
BRE (2003) BRE Report (BR 135). Fire performance of external thermal insulation for
walls of multi-storey buildings. BRE, Garston.
BSI (British Standards Institution) (1970) BS 476-4:1970. Fire tests on building materials
and structures Part 4: Non-combustibility test for materials. BSI, London.
BSI (British Standards Institution) (1982) BS 476-11:1982. Fire tests on building materials
and structures Part 11: Method for assessing the heat emission from building
materials. BSI, London.
BSI (British Standards Institution) (1987a) BS 476-13:1987, ISO 5657:1986. Fire tests on
building materials and structures Part 13: Method of measuring the ignitability of
products subjected to thermal irradiance (ISO title: Fire tests Reaction to re ignitability
of building products). BSI, London.
BSI (British Standards Institution) (1987b) BS 476-20:1987. Fire tests on building materials
and structures Part 20: Method for the determination of the re resistance of elements
of construction (general principles). BSI, London.
BSI (British Standards Institution) (1987c) BS 476-21:1987. Fire tests on building materials
and structures Part 21: Methods for the determination of the re resistance of loadbearing elements of construction. BSI, London.
35
BSI (British Standards Institution) (1987d) BS 476-22:1987. Fire tests on building materials
and structures Part 22: Methods for the determination of the re resistance of nonloadbearing elements of construction. BSI, London.
BSI (British Standards Institution) (1987e) BS 476-23:1987. Fire tests on building materials
and structures Part 23: Methods for determination of the contribution of components
to the re resistance of a structure. BSI, London.
BSI (British Standards Institution) (1987f ) BS 476-24:1987, ISO 6944 1985, Fire tests on
building materials and structures Part 24: Method for determination of the re resistance of ventilation ducts (ISO title: Fire resistance tests ventilation ducts). BSI,
London.
BSI (British Standards Institution) (1989) BS 476-6:1989. Fire tests on building materials
and structures Part 6: Method of test for re propagation for products. BSI, London.
BSI (British Standards Institution) (1991) BS 476-12:1991. Fire tests on building materials
and structures Part 12: Method of test for ignitability of products by direct ame
impingement. BSI, London.
BSI (British Standards Institution) (1993) BS 476-15:1993, ISO 5660-1:1993, Fire tests on
building materials and structures Part 15: Method for measuring the rate of heat
release of products. BSI, London.
BSI (British Standards Institution) (1997) BS 476:7:1997. Fire tests on building materials
and structures Part 7: Method of test to determine the classication of the surface
spread of ame of products. BSI, London.
BSI (British Standards Institution) (1999a) BS EN 1363-1:1999. Fire resistance tests Part
1: General requirements. BSI, London.
BSI (British Standards Institution) (1999b) BS EN 1363-2:1999. Fire resistance tests Part
2: Alternative and additional procedures. BSI, London.
BSI (British Standards Institution) (1999c) BS EN 1364-1:1999. Fire resistance tests for
non-loadbearing elements Part 1: Walls. BSI, London.
BSI (British Standards Institution) (1999d) BS EN 1364-2:1999. Fire resistance tests for
non-loadbearing elements Part 2: Ceilings. BSI, London.
BSI (British Standards Institution) (1999e) BS EN 1365-1:1999. Fire resistance tests for
loadbearing elements Part 1: Walls. BSI, London.
BSI (British Standards Institution) (1999f ) BS EN 1365-3:1999. Fire resistance tests for
loadbearing elements Part 3: Beams. BSI, London.
BSI (British Standards Institution) (1999g) BS EN 1365-4:1999. Fire resistance tests for
loadbearing elements Part 4: Columns. BSI, London.
BSI (British Standards Institution) (2000) BS EN 1365-2:2000. Fire resistance tests for
loadbearing elements Part 2: Floors and roofs. BSI, London.
BSI (British Standards Institution) (2002a) BS EN 13823:2002. Reaction to re tests on
building products building products excluding oorings exposed to the thermal attack
by a single burning item test. BSI, London.
BSI (British Standards Institution) (2002b) BS EN ISO 11925-2:2002. Reaction to re tests
ignitability of building products subjected to direct impingement of ame Part 2:
Single-ame source test. BSI, London.
BSI (British Standards Institution) (2002c) BS 8414-1:2002. Fire performance of external
cladding systems Part 1: Test method for non-loadbearing external cladding systems
applied to the face of the building. BSI, London.
36
37
Chapter 4
It is no accident that this is the most voluminous chapter in this book and no coincidence
that the title of the book is included in this, the largest chapter. The purpose of this
chapter is to explain the methodology underpinning structural re engineering design
and provide some guidance on the rst two components of the structural re engineering
design process. Structural re engineering design consists of three basic components:
choosing an appropriate design re; using this information to derive the temperatures
of the structural elements; and assessing the structural behaviour with respect to
the temperatures derived. This procedure is illustrated schematically in Figure 4.1.
Within the European standards system, the second and third components (heat
transfer and mechanical response) are generally covered by the individual material
standards and are therefore discussed in more detail in Chapters 58. The choice of
the appropriate thermal exposure is covered separately. For this reason, detailed
guidance and some worked examples of calculation techniques related to re design
are included here.
For each element of the structural re engineering design process, there are a number
of options available to the designer depending on the complexity of the project, the
state of knowledge with regard to the structural material chosen and the objectives of
the re engineering design strategy. Detailed information on the design methodology
in this area is available in the Institution of Structural Engineers Guide to the advanced
re safety engineering of structures (IStructE, 2007).
The traditional means of ensuring compliance with the requirements of the building
regulations for structural re safety is to rely on the results from standard re tests on
individual elements or components. At the simplest level, structural re engineering
is based on simple prescriptive rules and guidance. These ensure sufcient passive
re protection is applied to structural members or that minimum dimensions are satised
to ensure loadbearing capacity and/or the separating function is maintained for a period
corresponding to the recommended re resistance requirement from the regulatory
guidance.
In this way, structural engineers have been involved in re engineering for many years
without necessarily being aware of it and most probably being unaware of the background to the development of the regulations and the guidance that underpins them.
For example, a structural engineer responsible for designing a reinforced concrete
39
Structural analysis
(determination of mechanical response)
framed building will specify the overall dimensions, size and position of reinforcement
dependent on the ambient temperature design considerations in terms of loading and
environmental conditions. In the vast majority of cases, the structural re engineering
will simply consist of checking in the tables produced in BS 8110 Part 2 (BSI, 1985) to
ensure that the design meets the minimum dimensions and minimum depth of cover to
the reinforcement for the specied re resistance period.
Within this simple process there is a large number of implicit considerations on the
likelihood of a re occurring: the consequences in terms of life safety should a fully developed re occur; the thermal exposure within the re compartment; and the consequent
temperature distribution through the structural member. To a large extent, structural
re engineering design simply consists of making explicit decisions rather than relying
on the implicit assumptions within the prescriptive approach.
4.1.
4.1.1
Design re scenario(s)
The appropriate design re scenarios should be determined on the basis of an overall re
risk assessment taking into account the nature and distribution of re load within the
project and the presence of likely ignition sources and the impact of detection and
suppression systems.
The design re scenarios selected will identify specic compartment geometries with their
own associated re loads and ventilation conditions, and should be based on a reasonable worst case scenario. The choice of design re scenario will dictate the choice of the
design re to be used in subsequent analysis.
40
To take a simple example, an appropriate design re scenario within a medium rise residential building consisting of a number of separate dwellings would be a re within a
single dwelling bounded by re resisting construction. Given the presence of sufcient
oxygen for combustion, sufcient re load and an ignition source, a fully developed
re within a single dwelling would be one design re scenario to be considered.
4.1.2
Design re
For each design re scenario adopted, a design re will be chosen that represents the
likely risk within that area. Normally the design re is only applied to one re compartment at a time; that is, in the example above it would not be normal practice to assume
that two dwellings were fully involved in a re at the same time.
This stage of the process involves the selection of an appropriate model representing the
re within the compartment under consideration. In many cases, the type of occupancy
will play a major role in dening the type of model to be used. Given a re load and an
ignition source there are three options in terms of re development, either: (i) the re is
extinguished due to manual or automatic suppression or lack of oxygen; (ii) the re
remains localised due to a lack of oxygen or insufcient fuel load; or (iii) the re
becomes fully developed. For the designer, detection and the active intervention of third
parties (such as the Fire and Rescue Service) are not taken into account therefore the
chief consideration is to decide if the re will remain localised or grow into a fully
developed re. In terms of structural considerations, the most serious situation is where
ashover occurs within the compartment and all combustible materials become involved
in the process. Such a situation would require the adoption of a post-ashover re model.
Combustion behaviour within a re compartment is a complex process involving a mass
balance where the energy released from combustion of the re load is utilised in convective heat ow through openings where hot gases inside the compartment are replaced by
incoming cold air, radiated heat ow through the openings and heat losses to the
compartment boundaries. For uncontrolled compartment res, this complex process
can be simplied into a three-phase behaviour characterised by the transition point
known as ashover. Compartment re behaviour is summarised in Table 4.1 and
illustrated schematically in Figure 4.2.
Localised re models are available in codes and standards (BSI, 2002a, 2003a) but are
not considered further here as, for structural re engineering, it is the post-ashover
situation that represents the most serious threat to structural stability.
The principle choice facing the designer at this stage of the process is whether to use a
nominal re curve or a natural re model to evaluate the compartment time
temperature response. Nominal res are representative re curves for the purposes of
classication and comparison, but bear no relationship to the particular characteristics
of the building under consideration. Natural res are calculation techniques based on
a consideration of the physical parameters specic to a particular building or re
compartment. Figure 4.3 illustrates the options available to the designer when choosing
to model compartment timetemperature behaviour.
41
Description
Growth phase
(pre-ashover)
During the initial phase the re will remain localised. The products of
combustion will accumulate beneath the ceiling forming a hot layer. Depending
on the availability of oxygen for combustion, the growth phase may be
characterised by smouldering or aming. This phase is most serious for life
safety as tenability conditions can often be compromised through the
production of carbon monoxide and other toxic gases. The re will continue to
grow given sufcient heat release from the item rst ignited, sufcient oxygen
and no intervention either from active protection measures or the Fire Service
personnel.
Flashover
This is the transition between a localised and fully developed re. Flashover can
be assumed to occur when sustained aming from combustible material
reaches the ceiling and the temperature of the hot gas layer is between 5508C
and 6008C. Following ashover the rate of heat release will increase rapidly
(accompanied by a reduction in the oxygen concentration) until it reaches the
maximum value for the compartment.
Fully developed
phase (steady
state)
This is the stage at which all the available fuel is burning. The maximum rate of
heat release will be dictated either by the availability of oxygen (ventilation
controlled) or the quantity and nature of the fuel (fuel bed controlled). This is
the most critical stage of the re in terms of structural damage and failure of
compartmentation.
Decay phase
(cooling)
After a period of sustained burning (typically once 70% of the fuel has been
consumed), the re will decay with temperatures reducing over time.
Temperature
Standard
fire curve
Natural
fire curve
Flashover
Ignition smouldering
42
Heating
Cooling
Time
Figure 4.3 Available options for modelling re behaviour in order of increasing complexity
Available fire models
Parametric curves
Zone models
CFD analysis
4.1.2.1
Nominal or standard re curves are the simplest and most commonly adopted means of
representing a re. They have been developed to allow classication and assessment of
construction products using commercial furnaces. Although they do not represent
real re scenarios, they have been developed from experience of real res. A number
of different curves exists. The choice of curve for a particular situation will depend on
the end use. Different curves are used for testing and assessment depending on
whether the structural element or product is to be used in the construction of a
normal building (ofce, dwelling, etc.), the petrochemical or offshore industry or for
tunnels.
The most well-known and widely adopted nominal re curve is the so-called standard
re enshrined in national, European and international standards (BSI, 1987, 1999; ISO,
1975). The standard re curve is based on a cellulosic (i.e. wood/paper/fabric) re within
a compartment and is described by the following equation:
g 20 345 log10 8t 1
As with many other nominal re curves, it is characterised by a steadily increasing
temperature and does not incorporate a descending branch or cooling phase. The
standard re exposure is illustrated in Figure 4.2 alongside a real re exposure to highlight the differences.
43
The values prescribed in Approved Document B (see Chapter 2) are related directly to
survival in a standard furnace test as discussed in Chapter 3. The actual values derive
from a consideration of the re hazard associated with particular types of occupancy
as set out in the Post-War Building Studies publication on the re grading of buildings
(Joint Committee of the Building Research Board of the Department of Scientic &
Industrial Research and of the Fire Ofces Committee, 1946).
The standard curve has been adopted throughout the world for a number of reasons: to
provide evidence of regulatory compliance; to assist in product development; and to
provide a common basis for research into the effect of variables other than temperature.
As such it has proved to be remarkably successful over a long period of time. It has the
advantage of familiarity for designers, regulators and speciers. The existence of a
large body of test data facilitates the continuing use of the standard curve and enables
tabulated data for generic materials to be developed. It is simple to use and clearly
dened, and allows for a direct comparison between the performance of products
tested under nominally identical conditions.
However, the standard re test suffers from a number of drawbacks when any attempt is
made to extrapolate test results to performance in real-life situations. These drawbacks
arise as a consequence of simplistic assumptions regarding the thermal exposure and the
support and loading conditions of the test specimen. While the standard curve incorporates the transient nature of re development, there is no direct relationship between
performance in a standard test and the duration of a real re. This is a source of some
confusion as many observers conclude that 60 minutes re resistance means that the
element of structure will survive for 60 minutes in a real re. In reality, the element of
construction may perform satisfactorily for a longer or shorter period depending on
the severity and duration of the re. The temperature within a furnace is relatively
uniform compared with the temperature within a real re compartment. Spatial temperature differences (particularly during the growth phase) may lead to longitudinal and
cross-sectional thermal gradients within structural members that are not present
during a furnace test, which in turn could lead to deformations not observed during a
standard test. For certain forms of construction, direct ame impingement during a
real re may have important implications that cannot be observed in a standard test.
As mentioned above, a real re consists of three distinct phases (Figure 4.2). The relative
durations of these three phases may have a signicant impact on the performance of
elements of structure. Such behaviour cannot be addressed by an ever increasing curve
where temperature rises at a decreasing rate with time. The very notion of a standard
test has been questioned, with the actual levels of heat ux experienced by the test
specimen dependent on the construction of the test furnace, the location of the
burners relative to the specimen and the type of fuel used. In recent years much progress
has been made in harmonising furnace conditions, with the development of furnace
control through the plate thermometer the most effective.
In addition to the problems associated with the relationship between the standard
thermal exposure and real res, a number of difculties arise in extrapolating the
results from standard tests to predict structural behaviour under realistic conditions.
44
The geometric limitations of specimen size mean that it is not possible to simulate
complicated three-dimensional structural behaviour. No allowance can be made
during the test for the benecial or detrimental effects of restraint to thermal expansion
provided by the surrounding cold structure. The nature of the test means that only
idealised end conditions can be used and only idealised load levels and distributions
are adopted. During a re, some degree of load shedding will take place from the
areas affected by re to the unheated parts of the building. In the standard test, no
allowance can be made for alternative load-carrying mechanisms or alternative modes
of failure that are a function of the building rather than the element of structure. In
particular, the standard re test does not address the important role that connections
play in maintaining overall global structural stability.
A reliance on the results from standard tests and, in particular, the use of tabulated
values for generic products has retarded our understanding of structural behaviour in
res. Structural re engineering attempts to go beyond a blind reliance on prescriptive
guidance (where appropriate), to consider the physical characteristics that contribute
to re development and evaluate the material and mechanical response of the structure
to the increase in temperature.
Although the standard re curve is the most well known, a number of other nominal
curves exist for special circumstances. An external re curve is available for applications
where the structural element is subject to heating from ames emerging from openings.
This is a less severe exposure condition than for internal elements and takes the form:
g 6601 0:687e0:32t 0:313e3:8t 20
In situations where the caloric value of the re load is signicantly higher than the
standard cellulosic curve, such as the petrochemical or offshore industries, then a hydrocarbon re exposure would be a more appropriate nominal re curve to test and assess
products. A number of such curves exist: the most widely used is reproduced in the re
part of the Eurocode for Actions (BSI, 2002b) and takes the form:
g 10801 0:325e0:167t 0:675e2:5t 20
For reactive re protection products, it is possible that testing under standard re conditions may overestimate performance. In such cases, a slow heating curve is available of
the form:
g 154t0:25 20
for the rst 21 minutes of the test followed by the standard curve for the remaining
period. However, this is rarely used in practice.
In recent years a number of high-prole tunnel res have caused great damage and loss of
life. In such applications, an even more severe exposure than the hydrocarbon curve may
be appropriate to simulate the effect of a re involving large petrol tankers in a conned
45
Temperature: C
1000
800
600
400
200
ISO
External
Hydrocarbon
0
0
20
40
60
80
Time: mins
100
120
140
space. The most onerous exposure has been developed in the Netherlands as the RWS
curve which reaches temperatures of 13508C. Other curves include the German RABT
curve which achieves a maximum temperature of 12008C. A comparison between
some of the various nominal exposures is provided in Figure 4.4 together with an
indicative time temperature response from a natural re exposure.
4.1.2.2
All of the nominal re curves discussed above are post-ashover models of re behaviour
under various conditions. They are models loosely based on observed behaviour in real
res but are not based on any physical parameters. Natural re models are based on the
physical parameters that inuence re growth and development, and range from simple
models for both localised res and post-ashover re behaviour to advanced methods
based on computational uid dynamics. As this book is concerned with structural behaviour in re and is not aimed at the specialist re engineering community, simple models
for localised behaviour and advanced computational uid dynamics (CFD) methods are
not considered further. The remainder of this section deals with simple post-ashover
calculation models for establishing compartment timetemperature response.
Simplied re models are based on specic physical parameters with a limited eld of
application generally related to the conditions for which validation (conrmation by
test) has been undertaken.
As mentioned previously, a consideration of fully developed re behaviour must take
into account the balance between the energy released from the combustion of the re
load and the heat loss through the ventilation openings and to the walls, ceiling and
oor of the compartment.
46
The rate of heat release is a function of the burning rate which, in itself, is a function of
the size, location and geometry of the ventilation openings in the compartment. It is the
openings that will dictate whether the re will be controlled by the amount of fuel
available to burn or the relationship between inow and outow of air. If there is no
restriction on the availability of air for combustion, the re load dictates the burning
rate. However, in most practical re compartments the burning rate in a fully developed
re will be largely independent of the amount of fuel and will depend on the rate of air
ow entering the compartment through the window openings by natural convection. The
quantity of fuel will then dictate the duration of the re. Early work in this area was
reported by Kawagoe (1958) and Thomas et al. (1967), who derived a relationship for
the burning rate:
p
R 6:0Aw h
where
Aw area of ventilation openings
h height of the ventilation openings
and is valid for compartments with small openings. They identied the two regimes
where burning rate is controlled by the available air or by the properties of the fuel. A
knowledge of the burning rate as a function of the geometry of the openings together
with an approximation of the amount of combustible material available to burn provides
a starting point for estimating compartment timetemperature response.
Law (1983) provided an alternative estimate of the burning rate for ventilation controlled
res, which takes into account the overall geometry of the re compartment:
pp
R 0:18Aw h W=D1 e0:036
where
W depth of compartment
D depth of compartment
with
p
At Aw =Aw h
with
At area of the bounding surfaces of the compartment
Complementary studies (Heselden, 1968; Law, 1978) considered the maximum temperature that can be attained within a compartment and the duration of the re in terms of
the ventilation conditions and compartment geometry. The maximum temperature of a
re in a compartment was found to be a function of the parameter:
p
At Aw =Aw H
47
A number of attempts have been made to utilise the simplicity of the standard re curve
and to relate actual re severity to an equivalent period within a standard test. Time
equivalence is an extremely useful tool for demonstrating compliance with regulations
in a language clearly understood by building control authorities. The basic concept
considers equivalent re severity in terms of the temperature attained by a structural
element within a re compartment and the time taken to achieve the same temperature
in a standard re test. The concept is illustrated in Figure 4.5. Alternative formulations
Figure 4.5 Graphical representation of concept of time equivalence
1200
Atmosphere (fire)
Atmosphere
(furnace)
Temperature: C
1000
800
Steel (fire)
600
400
200
Steel (furnace)
0
0
48
15
30
45
60
Time: mins
te
75
90
consider the normalised heat input from a standard furnace. The vast majority of the
research effort into time equivalence has been initiated by the steel industry and
the results are therefore largely applicable to protected steel specimens. However, if
the data exist, there is no reason why the concept should not be extended to cover
other forms of construction.
The concept of time equivalence relates the severity of a real compartment re in an
actual building to an equivalent period of heating in a standard furnace test. This
equivalent period is then compared with the design value of the standard re resistance
of the individual structural members, which must satisfy the following relationship:
te;d < tfi;d
where te,d is the design value of time equivalence and t,d is the design value of the re
resistance of the member.
As with the calculations associated with the burning rate, maximum temperatures and
duration of compartment res described above, there is a number of methods used to
derive time equivalent values based on the relevant parameters.
The original formulation from the 1946 report on re grading of buildings (Joint
Committee of the Building Research Board of the Department of Scientic & Industrial
Research and of the Fire Ofces Committee, 1946) used US data and results of standard
tests from the US to derive a simplied formula relating the equivalent severity to the fuel
load and the oor area:
te L=Af (min)
where L is the total re load in kg and Af is the oor area in square metres.
Subsequent studies of compartment res by Law (1973) extended this approach to
include the inuence of ventilation openings:
p
te KL= Aw At (min)
where K is a constant usually taken as unity for large-scale experimental res, Aw is the
ventilation area and At is the area of the bounding surfaces excluding the area of the
ventilation opening. It should be noted that no account is taken of the inuence of the
thermal properties of the compartment linings. An alternative formulation by Pettersson
(European Convention for Constructional Steelwork (ECCS), 1985) takes the form:
p
te 0:067qt A h=At 1=2 (min)
where qt is the re load density (MJ/m2 of total boundary surfaces), A is the area of the
ventilation openings, h is the weighted mean ventilation height and At is the area of the
total bounding surfaces including the openings. To take account of the thermal properties of the compartment linings, both the opening factor and the re load are multiplied
by a coefcient varying from 0.5 to 0.3 depending on the nature of the construction.
49
Table 4.2 Values of the parameter c related to the compartment thermal inertia
p
Compartment thermal inertia ( c ) (W/m2s1/2K)
c (m2min/MJ)
5720
>720 < 2520
52520
0.09
0.07
0.05
Alternative procedures for determining time equivalence have been formulated by the
CIB W14 workshop in 1983 and further modied in 1985 (CIB W14, 1986). The 1983
version is similar to the Pettersson formula, while the 1985 version is of the form:
te;d c!qf;d (min)
where qf,d is the re load per unit oor area, c is a parameter to allow for the thermal
properties of the compartment boundaries and ! is a ventilation factor related to the
area of the compartment and the openings by:
p
! Af =Aw 1=2 Af =At H 1=2
where Af is the oor area (m2), At is the total area of the bounding surfaces including
openings (m2), Aw is the area of ventilation openings (m2) and H is the height of the
ventilation openings. Where Aw is greater than 10% of Af this formulation allows for
an approximate method to be used where ! 1.5 and c 0.1. The parameter c is
p
related to the compartment thermal inertia ( c). Values of the parameter c are
given in Table 4.2.
The CIB W14 method eventually developed into the formula in the re part of the Eurocode for Actions (see below).
Harmathy (1987) proposed a method based on the normalised heat load and compared
the results with a number of other methods and with a series of room tests. The normalised heat load is given by:
H 0 106 11 1:6Af L=At Av c1=2 935Af L1=2
where lesser of 1 or 0.79 (h3c /)1/2 and aAv(ghv)1/2 with a the density of air
entering the compartment (kg/m3), g the constant of gravity (m/s2) and Av the ventilation
area (m2).
The time equivalent value is then obtained from:
te 0:11 0:16 104 H 0 0:13 109 H 0 2 (hours)
The most widely used method is that set out in the re part of the Eurocode for Actions
(BSI, 2002b), which is derived from the earlier work of the CIB W14 group. The formula
50
Dwelling
Hospital
Hospital storage
Hotel bedroom
Ofces
Shops
Manufacturing
Manufacturing and storage
Libraries
Schools
80% fractile:
MJ/m2
90% fractile:
MJ/m2
95% fractile:
MJ/m2
780
230
2000
310
420
600
300
1180
1500
285
870
350
3000
400
570
900
470
1800
2250
360
920
440
3700
460
670
1100
590
2240
2550
410
970
520
4400
510
760
1300
720
2690
450
51
where H is the height of the compartment (m) and v Av/Af. Alternatively, for small
re compartments where the oor area is less than 100 m2, the ventilation factor may
be calculated from:
wf O1=2 Af =At
p
where O is the opening factor Av h=At with h the (weighted) mean height of
the ventilation openings. In carrying out a time equivalent analysis, consideration
should be given to the changes in ventilation that occur during the course of a
re, which have a signicant bearing on temperatures attained and overall re
duration.
The National Annex sets out the appropriate values for kb which differ from those in the
informative annex. The default value for use in the UK is kb 0.09.
The concept of time equivalence does not take into account implicit safety levels built
into the prescribed values for re resistance set out in the guidance to The National
Building Regulations (Department for Communities and Local Government, 2007) to
account for occupant mobility, ease of re ghting and evacuation strategies. The
output from time equivalent calculations therefore should not be used in isolation but
should be part of an overall re strategy for the building. The procedure in terms of
input parameters is summarised in Figure 4.6. For more detailed information, the
reader should consult the UK National Annex to BS EN 1991-1-2 (BSI, 2007) and the
associated non-contradictory complementary information (NCCI) set out in PD 66881-2:2007 (BSI, 2007).
Compartment
oor area Af and
surface area At
Area of
ventilation
openings Av
Design re load
density qf,d
(inuence of
active measures)
Ventilation factor wf
te,d = qf,d wf kb
52
Thermal properties of
compartment boundaries
(standards, manufacturers
information)
Simple worked example of time equivalent calculation using the procedure in BS EN 19911-2 (with UK National Annex)
Design information:
Compartment in four-storey ofce building
Floor area: Af 6 m 6 m 36 m2
Design re load density: 570 MJ/m2 (80% fractile value for ofces from PD 66881-2: 2007 (BSI, 2007))
Compartment construction: roof formed from hollowcore concrete slabs, walls and
oor lined with plasterboard
Ventilation area Av 3.6 m 2 m 7.2 m2
Height of compartment H (m) 3.4 m
Total area of enclosure At (2 6 6) + (4 3.4 6) 153.6 m2
p
p
Opening factor O Av h/At 7.2 2/153.6 0.066 m1
Calculation:
Ventilation factor: wf 6=H0:3 0:62 900:4 v 4 5 0:5
v Av/Af 7.2/36 0.2 (this is within the limits in the Eurocode)
giving wf 1.95
Thermal properties of compartment linings: the factor kb is dependent on the
p
thermal inertia of the construction materials as dened by the factor b c
where
density (kg/m3)
c specic heat (J/kgK)
thermal conductivity (W/mK).
Although no information on the thermal properties of commonly used construction
materials is provided in the Eurocode (BSI, 2002b) (or the National Annex and associated NCCI (BSI, 2007)), some guidance is available in the literature (ECCS, 1985).
Table 4.4 sets out the appropriate values for the current case taken from published data.
P
The b value to be used for design is a weighted average where b bj Aj =Aj . Here the
2 1/2
relevant b value 945 J/m s K. From Table B.1 of the NCCI (BSI, 2007) this
corresponds to a value of kb 0.07. Note: if no detailed information is available on
the thermal properties of the compartment linings or if there are uncertainties about
the nal construction, or changes may be made over the course of the buildings
design life, then the default value of kb 0.09 should be used.
Table 4.4 Thermal properties of compartment linings
Construction
Material
Ceiling
Floor
Walls
Concrete
Plasterboard
Plasterboard
2280
520
520
p
c )
Area: m2
36
36
76.8
53
Over the years a number of attempts have been made to derive compartment time
temperature relationships from a consideration of the fundamental heat balance
equation as a function of the opening factor and the thermal properties of the compartment boundaries. The most widely used and extensively validated method is that given in
Annex A of BS EN 1991-1-2 (BSI, 2002b). The temperaturetime curves in the heating
phase are given by:
1/2
O opening factor (Av h=At ) (m )
Av area of ventilation openings (m2)
h height of ventilation openings (m)
At total area of enclosure (including openings) (m2)
density of boundary enclosure (kg/m3)
c specic heat of boundary enclosure (J/kgK)
thermal conductivity of boundary (W/mK)
The background theory to this calculation approach was developed by Wickstrom
(1981/2) who used data from a comprehensive test series (Pettersson et al., 1976) to
validate his theoretical assumptions (1986). The values 0.04 and 1160 relate to the
opening factor and the thermal inertia of the standard compartment as used in the
original experimental programme. The temperature within the compartment is then
assumed to vary as a simple exponential function of modied time dependent on the
variation in the ventilation condition and the thermal properties of the compartment
linings from this standard compartment. The theory assumes that temperature rise is
independent of re load. In order to account for the depletion of the fuel or for the
active intervention of the re and rescue service or suppression systems, the duration
of the re must be considered. This is a complex process and depends on the rate of
burning of the material which itself is dependent on the ventilation and the physical
characteristics and distribution of the fuel.
The parametric approach is a relatively straightforward calculation ideally suited for
modern spreadsheets. It provides a reasonable estimate of the average timetemperature
response for a wide range of compartments and represents a major advance compared
54
Height of
ventilation
openings h
Area of
ventilation Av
Density of
compartment
boundaries
Specific heat of
compartment
boundaries c
Thermal conductivity
of compartment
boundaries
Thermal properties b = ( c)
Fire load
density qf,d
Compartment
floor area Af
tlim
Fire load
qf,d 570 MJ/m2
qt,d qf,d Af/At 570 36/153.6 133.6 MJ/m2
Maximum temperature will be at time:
tmax 0:2 103 qt;d =O 0:2 103 133:6=0:066 0:4 hours (24 min)
The heating and cooling phases can then be constructed using the relevant formulae
above to give the compartment timetemperature response illustrated in Figure 4.8.
4.2
Heat transfer
Heat transfer analysis is undertaken to determine the temperature rise and distribution of
temperature within the structural members. Thermal models are based on the acknowledged principles and assumptions of heat transfer. Thermal models vary in complexity
ranging from simple tabulated values to complex calculation models based on nite difference or computational uid dynamics. The heating conditions considered extend to cover
56
Temperature: C
1000.00
800.00
600.00
400.00
200.00
0.00
0.00
0.10
0.20
0.30
0.40
0.50 0.60
Time: h
0.70
0.80
0.90
1.00
1.10
natural re scenarios. However, the validity of some of the simpler methods and most of the
tabular data is restricted to a re exposure corresponding to the standard re curve.
Whatever model is adopted, the analysis needs to consider transient behaviour which
covers
g
g
g
heat transfer within the element including conduction for solid elements but also
any radiative or convective components, particularly where the construction
includes cavities and/or voids
moisture migration
chemical reactions and phase changes.
thermal conductivity
specic heat
density
emissivity
initial moisture content
charring rate if appropriate.
As the guidance in this book is aimed principally at practising structural engineers, the
fundamental theory is not considered and the focus is on tabulated data and simple
calculation models. The structural Eurocodes provide methods for determining temperature distributions subject to certain conditions. The thermal modelling approaches set
out in the Eurocodes are summarised in Table 4.5.
57
Material
Tabular
data
Simple
model
Advanced
model
Concrete
Yes
Yes
Yes
Steel
No
Yes
Yes
Yes
Yes
Yes
Timber
No
Yes
No
Masonry
Yes
Yes
Yes
Heat transfer methods for materials that incorporate free moisture should consider the
effect of moisture migration with time through the member in order to provide an
accurate prediction of the temperature of the element with time. This is generally
accomplished through the incorporation of mass transfer in the model providing
additional information on the pressure eld due to steam production which, in certain
cases, may inuence the tendency of a material to spalling. For many simple models,
the inuence of moisture is either implicitly included (empirical models and tabulated
data) or conservatively ignored.
4.2.1
Concrete
For materials with a high thermal conductivity (such as steel) it is generally possible to
ignore thermal gradients within the member and assume a uniform temperature.
However, for concrete members, having a low thermal conductivity and including free
and chemically bound moisture, the calculation of heat transfer to the structure can
be very complex. A number of different methods may be used to derive the temperature
distribution within the member. These are summarised in Figure 4.9. Eurocode 2
includes a number of temperature proles for slabs, beams and columns with the
temperature prole for slabs also being applicable to walls subject to heating from one
side. The temperature proles are presented for specic re resistance periods and are
therefore applicable only to a heating regime corresponding to a standard re exposure.
In principle, the calculation methods for which the temperature prole is input data (see
section 4.3) could be used to determine performance due to different thermal exposure
but there are no validated test data to support this.
A method proposed by Wickstrom (1986) for calculating the temperature prole within
concrete members when exposed to the standard re or real re conditions is included in
the structural part of the British Standard for re engineering design (BSI, 2003b).
The temperature rise (Tx) at any depth beneath the surface of a concrete member heated
to a temperature (Ts) by exposure to a gas temperature (Tg) can be calculated by:
Tx nx Ts and Ts ns Tg
where nx and ns are a function of time (t).
58
Figure 4.9 Options for the determination of heat transfer to concrete structures
Heat transfer modelling options
Test data
Design charts
Simple
formulae
Advanced
methods
BS8110,
EN1992-1-2
Wickstroms
method
Finite element
methods
Time is scaled to account for the variation in surface thermal properties between the
concrete being considered and a nominal standard mix.
p
p
p
ts
t; where ; i b=1550; b kc c cc
i
Aw
2
p
hw =At
1160 2
b
0:04
Kc
t
s
4:17 107 x2
curve. In this case the temperature at any depth (x) m beneath the surface at time (t) h can
be calculated from:
t
Tx 345 log 10t480 11 0:0616t0:88 0:18 ln 2 0:81
x
This empirical method may be applied to concrete members heated on parallel faces
simultaneously, with nx as the superimposed total of the nx values calculated with respect
to each separate face. The method also incorporates heat ow at square corners, again
through superimposing the contributions from the orthogonal faces nx and ny as follows:
Txy ns nx ny 2nx ny nx ny Ts
4.2.2
Structural steel
Steel loses both strength and stiffness with increasing temperature. This relationship is
illustrated in Figure 4.10, which shows the relationship between steel strength and
temperature based on test results (Kirby and Preston, 1988). The gure shows an
enhanced performance from that derived from previous experimental work carried out
by the European Convention for Constructional Steelwork (ECCS, 1981), which did
not take into account the inuence of strain hardening that accounts for the plateau
in the early stages. It should be borne in mind that the determination of strength
reduction factors for hot rolled steel is dependent not only on the material but also on
the test method, the heating rate and the strain limit used to determine steel strength.
The differences between test data are signicant. The British Steel data used in the
National and European codes shows that for a temperature of 5508C structural steel
will retain 60% of its room temperature strength, while the corresponding gure
1.2
1
0.8
0.6
0.4
Steel
0.2
0
0
60
200
400
600
Temperature: C
800
1000
1200
obtained from the ECCS relationship for the same temperature is closer to 40%. The
use of the British Steel data is justied by its improved correlation with large scale
beam and column tests, both in terms of the heating rates and the strains developed
at the deection limits imposed by the standard re resistance tests. This simplied
presentation does not itself take into consideration the fact that values above unity
exist within the lower range of temperatures. The ne detail in the temperaturedependent material properties is principally of interest to those involved in the numerical
modelling of material and structural behaviour. What is abundantly clear is that both
strength and stiffness decrease with increasing temperature and that this reduction is
particularly signicant between 4008C and 7008C.
Because of the perceived poor performance of steel elements in re discussed above, the
most common method of designing for re is to design the steel structure for the
ambient temperature loading condition and then to protect the steel members with
proprietary re protection materials. This ensures that a specic temperature is not
exceeded or, in the light of the discussion above, that a specied percentage of the
ambient temperature loading capacity is retained. This is discussed in a paper by
Robinson (1994), who foresees a more rational approach where the re is considered
at the initial design stage rather than as an expensive afterthought once the main structural members have been chosen. Such a philosophy is consistent with new design documents produced in the UK and elsewhere.
Traditional re design methods for structural steel are based on the concept of a single
critical temperature. Due to the relationship between steel strength and temperature
illustrated, below the gure of 5508C is generally adopted as the critical temperature
for steel. In reality, there is no single critical temperature as the capacity of the structure
is a function of the load applied at the re limit state. This is discussed further in
Chapters 58, which deal with the calculation of the mechanical response of structural
elements.
The rate of increase in temperature of a steel cross-section is determined by the ratio
of the heated surface area (A) to the volume (V). The ratio A/V is known as the
section factor and is analogous to the earlier concept, whereby the rate of temperature
rise was related to the ratio of the heated perimeter (Hp) to the area of the section (A).
A steel section with a large surface area will be subject to a greater heat ux than
one with a smaller surface area. The greater the volume of the section the greater will
be the heat sink effect. Therefore, a small thick section (such as a universal column
[UC] section) will heat up to a given temperature more slowly than a long thin
section. In terms of applying passive re protection, the greater the section factor the
greater the thickness of protection required to limit the temperature of the steel to a
given temperature.
A number of empirical relationships exist for steel sections where the relatively high
thermal conductivity enables an assumption of uniform temperature for the cross
section particularly when the entire section is fully engulfed in re. Milke (National
Fire Protection Association, 1995) presents a relationship between the re resistance in
61
hours and the section factor (Hp/A) for a critical temperature of 5388C as:
R 5:29
R 6:96
Hp
A
Hp
A
0:7
0:8
; for
Hp
> 13:4
A
; for
Hp
4 13:4
A
The most common method used in the UK to relate protection thickness to section factor
for a given re resistance period and a specied critical temperature is the Yellow Book
published by the Association for Specialist Fire Protection (2007).
The European re design standard for steel structures includes methods for calculating
the temperature rise in both unprotected and protected steel, assuming a uniform
temperature distribution through the cross section. The increase of temperature a,t
for an unprotected member during a time interval t is given by:
a;t ksh
Am =V _
t
h
ca a net;d
for t 4 5 sec
where
a is the unit mass of steel (kg/m3)
Am is the surface area of the member per unit length (m2)
Am/V is the section factor for unprotected steel members (m1)
ca is the specic heat of steel (J/kgK)
h_net;d is the net heat ux per unit area (W/m2)
ksh is the correction factor for the shadow effect (ksh 1.0 if the shallow effect is
ignored)
t is the time interval (seconds)
V is the volume of the member per unit length (m3).
For circular or rectangular cross-sections fully engulfed by re the shadow effect is not
relevant and ksh 1.0 otherwise:
8
0:9Am =Vb
>
>
for I-sections under nominal fire actions
>
< A =V
m
ksh
>
A =Vb
>
>
: m
for other cases
Am =V
In the above equation the value of Am/V should not be used if it is less than 10 m1.
[Am/V]b is the box value of the section factor.
The ksh correction for the shadow effect accounts for the fact that members with
geometry similar to I and H sections are shielded from the direct impact of the re in
some parts of the surface.
62
The above method requires integration with respect to time with the calculated temperature rise substituted back into the equation for each time step. This can be realised using
a simple spreadsheet-based method. For greater accuracy, temperature-dependent values
for specic heat and thermal conductivity could be used (where known).
For protected members, a similar procedure is adopted taking into account the relevant
material properties of the protection material. The method is applicable to non-reactive
re protection systems such as board or spray protection but is not appropriate for
reactive materials such as intumescent coatings. Assuming a uniform temperature
distribution, the temperature rise a,t of a protected steel member during a time interval
t is given by:
a;t
p Ap =V g;t a;t
t e=10 1g;t
dp ca a 1 =3
cp p
d A =V
ca a p p
where
p is the thermal conductivity of re protection material (W/mK)
a,t is the steel temperature at time t (8C)
g,t is the ambient gas temperature at time t (8C)
g,t is the increase of ambient gas temperature during time interval t (K)
a is the unit mass of steel (kg/m3)
p is the unit mass of re protection material (kg/m3)
Ap/V is the section factor for steel members insulated by re protection material (m1)
Ap is the appropriate area of re protection material per unit length (m2)
ca is the temperature dependent specic heat of steel (J/kgK)
cp is the temperature independent specic heat of re protection material (J/kgK)
dp is the thickness of re protection material (m)
t is the time interval (seconds)
V is the volume of the member per unit length (m3).
Figure 4.11 shows an example of a calculation for a fully exposed insulated column
section using the Eurocode equation for a standard re exposure.
4.2.3
Composite steel and concrete construction
The European re design standard for composite construction provides a conservative estimate of the temperature rise in composite slabs through tabulated data treating the composite slab as if it were a solid slab. The temperatures at a distance x from the underside
of the exposed slab are related to specic standard re resistance periods in Table 4.6.
For the temperature of the reinforcement and the temperature of the steel decking,
coefcients are used to determine the temperature for specic periods of re resistance.
63
Temperature: C
800
700
600
Steel
500
400
300
200
100
0
10
20
30
Time: min
40
50
60
u3
A
1
c 2 z c 3 c 4 c5
h2
Lr
l3
Table 4.6 Temperature distribution in a solid normal weight concrete slab of 100 mm thickness
Depth x:
mm
5
10
15
20
25
30
35
40
45
50
55
60
80
100
R60
R90
R120
R180
R240
535
470
415
350
300
250
210
180
160
140
125
110
80
60
705
642
581
525
469
421
374
327
289
250
200
175
140
100
738
681
627
571
519
473
428
387
345
294
271
220
160
754
697
642
591
542
493
454
415
369
342
270
210
738
689
635
590
549
508
469
430
330
260
740
700
670
645
550
520
495
395
305
Note: for lightweight concrete the values may be reduced to 90% of those given.
64
l1
Concrete slab
h1
A
=
Lr
Area: A
h2
Lr
h2
l2 + 2
( )
( )
l1 + l2
2
h22 +
l1 l2
2
Steel sheet
l2
with
1
1
1
1
p p p
z
u1
u2
u3
where
is the angle of the web (degree)
c0 . . . c5 are the coefcients for determining the temperature of reinforcing bars
(rebars) in the rib as given in Table 4.2
A/Lr is the rib geometry factor (mm)
A is the concrete volume of the rib per m rib length (mm3/m)
h2 is the depth of the rib (mm)
Lr is the exposed area of the rib per m rib length (mm2/m)
l3 is the width of the upper ange (mm)
u1, u2 is the shortest distance from the rebar centre to any point of the webs (mm)
u3 is the distance from the rebar centre to lower ange of the steel sheet (mm)
z is the factor indicating the position of rebar in the rib (mm1/2).
The situation is illustrated in Figure 4.12 while Figure 4.13 shows the parameters
associated with the position of the reinforcing bars.
The temperatures a of the lower ange, web and upper ange of the steel decking is given
by:
a b0 b1
1
A
b2 b3 b4 2
l3
Lr
with
0s s 1
1@ 2
l l2 2
l l2 2 A
h2 l3 1
h22 1
2
2
l3
65
u1
u1
Rebar
u3
u2
u2
Rebar
u3
where
is the view factor of the upper ange ()
b0 . . . b4 are the coefcients for determining the temperatures of various parts of the
steel decking as given in Table 4.7
A/Lr is the rib geometry factor (mm)
A is the concrete volume of the rib per m rib length (mm3/m)
h2 is the depth of the rib (mm)
Lr is the exposed area of the rib per m rib length (mm2/m)
l1, l2 are the distances as shown in Figure 4.12 (mm)
l3 is the width of the upper ange (mm).
The relevant coefcients are shown in Table 4.7 with linear interpolation allowed for
intermediate values.
4.2.4
Timber and masonry
In general, there is no need to determine the temperature distribution through a timber
structural element as capacity is related to a residual undamaged section below the char
layer where the material is assumed to maintain its ambient temperature properties in
terms of strength and stiffness. The important aspect in this case is the calculation of
the depth of charring which is covered in Chapter 8.
The re part of Eurocode 6 provides tables of minimum dimensions to achieve specied
periods of re resistance. It also includes timetemperature graphs for various re
resistance periods for different types of masonry. For insulation purposes, the calculation of the temperature rise of the unexposed face is reasonably well understood and
the Eurocode includes temperature-dependent material properties for use in thermal
modelling. However, the issue of free and chemically bound water needs to be addressed
to be able to accurately reect the delay in reaching temperatures signicantly above
1008C. Other issues that need to be considered include the presence of voids in hollow
masonry blocks and ancillary products (such as metal wall ties) leading to localised
areas of high conduction.
Once the thermal analysis has been carried out to ascertain the compartment atmosphere
temperatures (section 4.1) and the heat transfer to the structure has been completed
66
Table 4.7 Coefcients for the determination of the temperatures of the parts of the steel decking
Concrete
Normal
weight
concrete
Lightweight
concrete
Fire resistance:
min
Part of steel
sheet
b0:
8C
b1:
8C mm
b2:
8C mm
b3:
8C
b 4:
8C
60
Lower ange
Web
Upper ange
951
661
340
1197
833
3269
2.32
2.96
2.62
86.4
537.7
1148.4
150.7
351.9
679.8
90
Lower ange
Web
Upper ange
1018
816
618
839
959
2786
1.55
2.21
1.79
65.1
464.9
767.9
108.1
340.2
472.0
120
Lower ange
Web
Upper ange
1063
925
770
679
949
2460
1.13
1.82
1.67
46.7
344.2
592.6
82.8
267.4
379.0
30
Lower ange
Web
Upper ange
800
483
331
1326
286
2284
2.65
2.26
1.54
114.5
439.6
488.8
181.2
244.0
131.7
60
Lower ange
Web
Upper ange
955
761
607
622
558
2261
1.32
1.67
1.02
47.7
426.5
664.5
81.1
303.0
410.0
90
Lower ange
Web
Upper ange
1019
906
789
478
654
1847
0.91
1.36
0.99
32.7
287.8
469.5
60.8
230.3
313.0
120
Lower ange
Web
Upper ange
1062
989
903
399
629
1561
0.65
1.07
0.92
19.8
186.1
305.2
43.7
152.6
197.2
(section 4.2), it is then necessary to assess the effect of the increased temperatures on
the resistance of the structural members. This is the subject of Chapters 6 to 9. In
reality, steps 2 and 3 of the re engineering design (see Chapters 58) (heat transfer
and structural response) will generally be undertaken in tandem with the rules for
calculating or looking up member temperatures within the same standards as the rules
for evaluating member capacities.
The most comprehensive suite of design standards for undertaking structural re
engineering design is the structural Eurocodes. The re codes cover actions on structures
exposed to re as well as design procedures for concrete, steel, composite steel and
concrete, timber, masonry and aluminium. All these codes have now been published
by the BSI for use in the UK along with a National Annex setting out Nationally
Determined Parameters for those areas where national choice is allowed. The interaction
of the re parts of the various structural Eurocodes is illustrated in Figure 4.14. Before
looking at the methods for determining structural response, it is necessary to look at the
relationship between design loading at ambient temperature and the design load case for
67
Figure 4.14 Interaction between the various parts of the re parts of the Structural Eurocodes
Selection of the relevant design
fire scenarios EN 1991-1-2
the ultimate limit state for the accidental design situation of a re. This is the subject of
the next section.
4.3.
Traditional design procedures for steel structures are based on limiting the temperature
rise of the steel section to a set value generally termed the critical temperature for steel.
Similarly, tabulated values in the national code for the re design of concrete structures
specify minimum cover distances to ensure that the temperature of the reinforcement
does not exceed a specied limiting value. Such methods are independent of the load
applied under re conditions and offer simplied, often conservative, solutions to the
majority of re design scenarios.
The development of structural re engineering has highlighted the importance of load in
determining the re resistance of structural elements. A major change in the design
methodology for steel structures in re came about with the publication in 1990 of
BS 5950 Part 8 (BSI, 2003c). Although this code is still based on an evaluation of the
performance of structural steel members, in the standard re test it allows architects
and engineers an alternative approach of designing for re resistance through calculation
procedures. Unlike the Approved Document, the code is concerned only with restricting
the spread of re and minimising the risk of structural collapse. It recognises that there is
no single failure temperature for steel members and that structural failure is inuenced
not only by temperature but also by load level, support conditions and the presence or
otherwise of a thermal gradient through and/or along the member. The code allows
for the consideration of natural res but does not provide any detailed information or
guidance. Load factors and material strength factors specic to the re Limit State
68
are given. These are partial safety factors which deal with the uncertainties inherent in
probabilistic distributions for loading and material properties and represent reductions
from ambient temperature design in recognition of the small probability of excessive
loads being present at the same time as a re occurs. In 2003, BS 5950 Part 8 (BSI,
2003c) was updated to provide consistent information with the re part of Eurocode 3.
The national code for the design of concrete structures, BS 8110 Part 2 (BSI, 1985),
did not reect the important role that load level plays in determining performance
under re conditions. Load effects are allowed for in Eurocode 2 for the tabulated
data for concrete structures with dimensions dependent on load level for columns and
loadbearing walls.
An accurate assessment of the performance of a structural member during a re requires
knowledge of both the reduction in material properties with increasing temperature
and an accurate assessment of the loads acting on the structure at the time of the
re. Load effects can have a signicant impact on the re resistance of a structure
and this is reected in the requirement for realistic load levels to be in place during
standard re tests. As material properties reduce with increasing temperature the
loadbearing failure criterion is reached when the residual strength of the element
equals the load applied. Load level can also have a signicant impact on other types
of construction such as timber or light steel framing that rely on sacricial linings for
re resistance. Increased loading leads to increased deections at the re limit state
which can cause gaps to open between panels thereby compromising the assumed level
of re protection.
4.3.1
Partial safety factors for loads
Loads (or actions in terms of the Structural Eurocodes) are factored and a number of
load cases considered for the ambient temperature situation to account for uncertainties
and the potential for adverse conditions. Fire in terms of the Eurocode system is an
ultimate limit state accidental action and, as such, is subject to specic partial factors
that reect the reduced likelihood of the full ambient temperature design loading
being present at the same time as a re occurs. In the European system, in order to determine the calculation of the load effects at the re limit state, the designer must be familiar
with the Basis of Design EN 1990 (BSI, 2002c) which provides the required load combinations and with the re part of the Eurocode for Actions EN 1991-1-2 which, in
addition to specifying the re design to be adopted also species the mechanical
actions for structural analysis. In particular, EN 1991-1-2 species the partial factor
for imposed (assuming leading variable action) loading for the re limit state. Fire
loading is an ultimate limit state accidental design situation of the form:
Ed E Gk;j ; P; Ad ; 1;1 or 2;1 Qk;i for j 5 1; i > 1
where
E is the effect of actions (Ed is the design value of the effect of actions)
G is the permanent action (dead load)
P is the relevant representative value of a prestressing action (where present)
69
Gk fi Qk;1
G Gk Q;1 Qk;1
Table 4.8 Values of partial factors () to be used for the accidental re limit state
Action
1
2
0.5
0.5
0.7
0.7
0.9
0.7
0.5
0
0.3
0.3
0.6
0.6
0.8
0.6
0.3
0
0.2
0.2
70
Figure 4.15 Relationship between reduction factor and ratio of dead and imposed loads for
values of the partial factor for the re situation
0.8
0.7
1,1= 0.9
fi
0.6
1,1= 0.7
0.5
1,1= 0.5
0.4
0.3
0.2
0.0
1,1= 0.2
0.5
1.0
1.5
Qk,1/Gk
2.0
2.5
3.0
with
Qk,1 is the characteristic value of the leading variable action (imposed load)
Gk is the characteristic value of a permanent action (dead load)
G is the partial factor for permanent actions (1.35)
Q,1 is the partial factor for variable action 1 (1.5)
is the combination factor ( 0.5 for residential and ofce applications from UK
National Annex to EN 1991-1-2).
4.3.2
Concept of load ratio, load level and degree of utilisation
Although there is a slight difference in terminology between National (BS 5950 Part 8)
(BSI, 2003c) and European standards (EN 1991-1-2, EN 1993-1-2, EN 1994-1-2) the
concept of load ratio, load level and degree of utilisation is the same in each case. The
resistance of the member at the re limit state is assessed according to the level of load
applied at the time of re compared with the ambient temperature load capacity. The
concept of load ratio is very useful with regard to tabulated data as it allows for
generic solutions that cover a wide range of potential applications.
The concept of load ratio is the basis for the limiting temperature method for steel
structures set out in BS 5950 Part 8 (BSI, 2003c) where the load ratio (R) for beams is
given by:
R
Mf
mMf
or R
Mc
Mb
where
Mf is the applied moment at the re limit state
71
Mfy
Ff
M
fx
Ag pc Mb py Zy
where
Ag is the gross area
pc is the compressive strength
py is the design strength of the steel
Zy is the elastic modulus about the minor axis
Mb is the lateral torsional buckling resistance moment
Ff is the axial load at the re limit state
Mfx is the maximum moment about the major axis at the re limit state
Mfy is the maximum moment about the minor axis at the re limit state
For sway or non-sway frames a load ratio of 0.67 may be used. Alternatively, the load
ratio may be taken as the greater of:
R
Mfy
F
M
F
mMfx mMfy
fx
or R
Mb
p y Zy
Ag py Mcx Mcy
Ag pc
For tension members exposed on up to four sides the load ratio R is given by:
R
Mfy
Ff
M
fx
Ag py Mcx Mcy
The concept is illustrated for specic design examples in the subsequent chapters
(Chapters 58) dealing with the calculation of the structural response of specic
materials.
REFERENCES
Association for Specialist Fire Protection (2007) Fire Protection for Structural Steel in
Buildings, 4th edn. Association for Specialist Fire Protection, Aldershot.
BSI (British Standards Institution) (1985) BS 8110-2:1985. Structural use of concrete Part
2: Code of practice for special circumstances. BSI, London.
BSI (British Standards Institution) (1987) BS 476-20:1987. Fire tests on building materials
and structures Part 20: Method for determination of the re resistance of elements of
construction (general principles). BSI, London.
BSI (British Standards Institution) (1999) BS EN 1363-1:1999. Fire resistance tests Part
1: General requirements. BSI, London.
72
Joint Committee of the Building Research Board of the Department of Scientic & Industrial Research and of the Fire Ofces Committee (1946) Fire Grading of Buildings
Part 1 General Principles and Structural Precautions. HMSO, London.
Kawagoe K (1958) Fire behaviour in rooms, Japanese Ministry of Construction Building
Research Institute Report No. 27, Tokyo.
Kirby BR and Preston RR (1988) High temperature properties of hot rolled structural
steels for use in re engineering studies. Fire Safety Journal 13: 2737.
Law M (1973) Prediction of re resistance, Paper No. 2 of Symposium No. 5 Fire
resistance requirements for buildings a new approach. HMSO, London.
Law M (1978) Fire safety of external building elements. Engineering Journal of the
American Institute of Steel Construction 2nd Quarter: 5974.
Law M (1983) A basis for the design of re protection of building structures. The
Structural Engineer 61A: 2533.
National Fire Protection Association (1995) SFPE Handbook of Fire Protection Engineering, 2nd edn. Quincy MA, DiNenno PJ, Beyler CL, Custer RLP and Walton WD (eds),
National Fire Protection Association, Massachusetts.
Pettersson O, Magnusson S-E and Thor J (1976) Fire engineering design of steel structures.
Publication No. 50. Swedish Institute of Steel Construction, Stockholm.
Robinson JR (1994) Whole structure studies potential impact on building construction
and safety. In Proceedings of the First Cardington Conference. BRE, Garston.
Thomas PH, Heselden AJM and Law M (1967) Fully developed compartment res two
kinds of behaviour, Fire Research Technical Paper No. 18. HMSO, London.
Wickstrom U (1981/2) Temperature calculation of insulated steel columns exposed to
natural re. Fire Safety Journal 4: 219225
Wickstrom U (1986) A very simple method for estimating temperature in re exposed
concrete structures. Fire Technology Technical Report, SP-RAPP, 46. Swedish National
Testing Institute, Boras.
74
Chapter 5
Introduction
Concrete structures generally perform extremely well during and after a re and the
majority of re-damaged concrete structures have been repaired and re-used. The noncombustible nature of the material coupled with the high thermal mass and relatively
low thermal conductivity have meant that concrete is seen as a re proof material
and, for many years, was often used to provide the required re protection to other
materials such as structural steel. For this reason, the development of structural re
engineering in relation to concrete structures has lagged behind that of other materials.
Design procedures for concrete structures have traditionally consisted of checks to
ensure that the minimum dimensions are such that the temperature rise of the unexposed
face is limited to values unlikely to lead to ignition of materials in close proximity to the
unexposed surface and that the temperature of the reinforcing bars or prestressing
strands do not exceed values at which the structural performance is likely to be compromised. The main issue in relation to concrete structures in re and the focus of much
research in this area has been efforts to eliminate, reduce or control the effects of spalling
on the performance of the structure. The development of the re part of the Eurocode
(BSI, 2004a) for the design of concrete structures has provided an impetus for designers
to consider a more rational approach to the structural re engineering design of concrete
structures that takes into account degradation of material properties and considers the
effect of re limit state loads on performance during and after a re. As with structural
steel, the properties of concrete do deteriorate with increasing temperature and any
rational design approach must take this degradation of material properties into
account. The reduction in compressive strength with temperature is illustrated in
Figure 5.1 for siliceous, calcareous and lightweight concretes.
5.2.
Available options
Once the design re scenario(s) and the appropriate design re have been chosen, and the
heat transfer from the re to the structural element has been calculated (see Chapter 4), it
is necessary to determine the subsequent mechanical response. A number of options are
available to the designer, ranging from a simple reliance on tabulated values derived
from the results of standard re tests to complex representations of the temperature
distribution incorporating longitudinal and cross-sectional thermal gradients derived
from complex analyses used together with non-linear nite element methods to derive
the structural response. The various methods available using BS EN 1992-1-2 (BSI,
2004a) are summarised in Table 5.1.
75
Figure 5.1 Reduction factors for the compressive strength of various types of concrete
1
Siliceous NWC
Calcareous NWC
LWC
0.8
0.6
0.4
0.2
0
0
200
400
600
Temperature: C
800
1000
1200
While general information is presented on the use of advanced methods in the code, such
techniques are generally only available to specialist re engineering consultants or
academics. The practical guidance in the Eurocode (BSI, 2004a) is centred round
tabulated data and simplied calculation methods and the use of these methods is
often restricted to a thermal exposure similar to the standard re curve. However,
despite there being little guidance on the use of advanced methods, the code does
provide a plethora of information on the thermal and structural properties of concrete
and reinforcement at elevated temperatures. The information set out in Chapter 3 of
the code is intended to be used by those involved in developing mathematical models
for analysing concrete structures in re. For most general practitioners this level of
detail is not required. For those involved in complex structural re engineering more
guidance is available on the use of material models and the validation and verication
process required (Lennon et al., 2006, 2007; IStructE, 2007). This chapter attempts to
synthesise the information that would be of most use to structural engineers looking
to utilise tabulated data and simplied calculation techniques. A comparison is made
between methods in BS 8110 (BSI, 1985) and BS EN 1992-1-2 (BSI, 2004a). In this
chapter a single simple worked example is used to illustrate the various options available
in relation to tabulated data and simple calculation methods.
5.3.
5.3.1
The most common means of designing concrete structures for re in the UK is to rely on
tabulated data published in the national code of practice and elsewhere. This situation is
76
Table 5.1 Alternative methods for verication of re resistance using BS EN 1992-1-2 (BSI, 2004a)
Tabulated data
prescriptive methods
Simplied calculation
methods
Advanced calculation
methods
YES
Data given for
standard re only. In
principle data could be
developed for other
re curves
YES
Standard re and
parametric re.
Temperature proles
given for standard re
only. Material models
apply only to heating
rates similar to
standard re
YES
Only the principles are
given
NO
YES
Standard re and
parametric re.
Temperature proles
given for standard re
only. Material models
apply only to heating
rates similar to
standard re
YES
Only the principles are
given
Global structural
analysis. Analysis of
the entire structure.
Indirect re actions are
considered
throughout the
structure
NO
NO
YES
Only the principles are
given
unlikely to change with the advent of the Eurocode (BSI, 2004a) and a reliance on tabulated data will remain the preferred approach for most designers. It is therefore necessary
to examine the similarities in both approach and design solution between the tabulated
approach in BS 8110 (BSI, 1985) and that in the Eurocode. Table 5.2 summarises the
scope of the tabulated data from the relevant national and European standards.
The main differences and similarities in approach between the tabulated data in the two
documents are summarised in Table 5.3.
Some specic issues are discussed below.
5.3.1.1
In the UK, cover is traditionally specied as either the distance to the rst steel bar (i.e.
including the links) as in BS 8110 Part 1 (BSI, 1997) or as cover to the main bars as in
77
BS 8110 Part 1
(BSI, 1997)
BS 8110 Part 2
(BSI, 1985)
Beams
Cover to all
reinforcement,
includes simply
supported and
continuous beams
Floors
Includes ribbed
open soft and at
slabs, simply
supported and
continuous
Includes lightweight
and prestressed
concrete
Columns
Dependent on
degree of exposure
Includes lightweight
concrete
Walls
Dependent on
reinforcement ratio
Includes lightweight
concrete
BS 8110 Part 2 (BSI, 1985). The situation is illustrated schematically in Figures 5.2a and
5.2b.
In Europe, the cover to the steel is specied as the axis distance. That is the distance to the
centre of the bar as illustrated in Figure 5.2b. Any comparison between the tabulated
values must take account of this difference.
5.3.1.2
The most signicant difference between the national and European codes is the
incorporation of load effects for columns and loadbearing walls in EN 1992 (BSI,
2004a). Load effects may be described by reference to either load level (n) or degree of
utilisation ( ). It is important to dene these terms at the outset.
LOAD LEVEL (n)
This term is used to determine the re resistance of columns and relates the load imposed
at the time of the re to the ambient temperature load capacity
n N0Ed; fi =0:7Ac fcd As fyd
78
Table 5.3 Signicant differences between tabulated approaches in the two documents
BS 8110 (BSI, 1985)
Figure 5.2 (a) Specication of cover distance (BS 8110 [BSI, 1985, 1997]); (b) Specication of axis
distance (BS EN 1992-1-2 [BSI, 2004a])
main
links
Nominal
cover
part 1
Cover to
main bars
part 2
(a)
Axis
distance
(b)
79
where
N0Ed, is the axial load under re conditions (kN)
Ac is the area of concrete (mm2)
fcd is the concrete design compressive strength (N/mm2)
As is the area of steel (mm2)
Fyd is the steel design tensile strength (N/mm2).
The load imposed at the time of the re is dependent on the choice of the partial factor
for loading at the re limit state. This is discussed in some detail in Chapter 4.
DEGREE OF UTILISATION ( fi)
This is the ratio of the load applied at the re limit state to the load applied under
ambient conditions and is dictated by the choice of partial factor for the re limit
state, as discussed in Chapter 4.
fi NEd; fi =NRd
where
NEd, is the design axial load in the re situation
NRd is the design resistance of the column at normal temperature conditions.
Because of the relationship between dead and imposed load and the fact that the national
standard does not take load level into account in the tabulated data, it is difcult to make
an absolute comparison between the dimensions obtained from BS 8110 (BSI, 1985) and
the Eurocode (BSI, 2004a).
5.3.1.3
BS 8110 (BSI, 1985), while acknowledging that calcareous aggregates (typically limestone) generally provide an enhanced re performance compared with siliceous aggregates (typically quartz, granite and gravel), does not allow for any reduction in
minimum dimensions. However, there are different provisions to account for the
enhanced performance of lightweight aggregates. EN 1991-1-2 (BSI, 2004a), on the
other hand, provides the information for siliceous aggregates and allows a 10% reduction in minimum dimensions where calcareous or lightweight aggregates are used.
5.4.
Worked example
The design example chosen is taken from the European Concrete Building (ECB) project
constructed inside BREs Large Building Test Facility at Cardington. The completed
building comprised three bays by four bays each with two cores (Figure 5.3), which
include steel bracing to resist lateral loads. Each oor slab is nominally 250 mm thick,
Grade C30/37 normal-weight concrete and designed as a at slab supported by internal
columns 400 mm2 and external columns 400 mm 250 mm. The building was designed to
provide a minimum re resistance period of 60 minutes. This involved checking the
geometry of the member and ensuring sufcient cover to reinforcement as specied in
current codes.
80
Figure 5.3 Plan of the European concrete building showing location of column C3 used for the
design examples
C
A
7500
7500
D
7500
Y, North
1
400 250
HSC Column
400 250
HSC Column
400 250
HSC Column
400 400
HSC Column
400 250
HSC Column
Steel
bracing
400 250
HSC Column
7500
2
400 250
HSC Column
400 400
HSC Column
7500
Slab
Wall
Column C3
3
400 250
HSC Column
400 400
HSC Column
400 400
HSC Column
400 250
HSC Column
400 400
HSC Column
400 400
HSC Column
Column D3
400 250
HSC Column
7500
7500
400 250
HSC Column
Steel
bracing
5
400 250
HSC Column
400 250
HSC Column
Beam
400 250
HSC Column
400 250
HSC Column
X, East
In order to illustrate the various options available to the designer, a simple structural
element has been chosen. This is a rst oor internal column (C3 in Figure 5.3).
The section and bending moment distribution have been obtained from the ambient
temperature design. The section geometry is illustrated in Figure 5.4.
Design information:
Bar diameter 32 mm
Link diameter 8 mm
Cover to links 20 mm
H b 400 mm
Mxx Myy 122 kNm (at top of column, pinned at ground oor)
81
B32
400 mm (h)
H8
400 mm (b)
5.4.1
Tabulated method BS 8110 Part 2 (BSI, 1985)
Table 4.2 of BS 8110 Part 2 provides the data for obtaining the re resistance for reinforced concrete columns. The following information is required to use Table 4.2:
Cover to the main reinforcement 20 8 28 mm
Width of the column 400 mm
Type of exposure fully exposed
Type of concrete dense concrete.
Based on this information, minimum dimensions of 200 mm with a corresponding cover
to reinforcement of 25 mm are required for a re resistance period of 60 minutes. In this
case the re resistance is governed by the cover to reinforcement. An increase in the cover
of 2 mm would result in a corresponding re resistance period of 90 minutes.
5.4.2
Tabulated data EN 1992-1-2 (BSI, 2004a) method A
The characteristic strength of concrete in this case falls within the limits for Class 1 highstrength concrete. It is permissible to use tabulated data for high-strength concrete but
according to clause 6.4.3 of EN 1992-1-2 (BSI, 2004a) the minimum cross-section is
increased by a factor 2(k 1) where k 1.1 for Class 1 high-strength concrete (HSC)
and the axis distance is factored by k.
82
Method A is valid only for columns in braced structures which is satised in this case.
In order to use method A three further conditions must be satised.
g
Condition 1: effective length of the column under re conditions l0, < 3.0 m.
Effective length under re conditions l0, 0.5l 0.5 3500 1750 mm < 3.0 m.
Therefore condition 1 is satised.
Condition 2: rst order eccentricity under re conditions,
e M0Ed,/N0Ed, < emax, where emax 0.15 h 0.15 400 60 mm
e 122 106 Nmm/6114 103 N 19.9 mm < 60 mm.
Therefore condition 2 is satised.
Condition 3: amount of reinforcement As < 0.04Ac
Area of steel As 3217 mm2, area of concrete Ac 400 400 3217 156 783 mm2
0.04Ac 6271 mm2 so As < 0.04Ac
Therefore condition 3 is satised.
Therefore method A can be used. In accordance with the note above, Table 5.2a (of
BS EN 1992-1-2) of the code 0.7 is used instead of calculating the reduction
factor explicitly. This is a conservative simplication as it assumes that the column
is fully loaded at ambient temperature.
Axis distance for main bars, a 20 8 32/2 44 mm.
b h 400 mm.
Although the concrete for this application is classied as high strength (Class 1 according
to Clause 6.1(5) of the code) it is still possible to use the tabulated method. Both the axis
distance and the minimum dimension are increased as a function of the factor k which,
for Class 1 concretes, is specied as 1.1 in the UK National Annex.
The procedure is to evaluate the minimum dimensions and axis distance from Table 5.2a
(of BS EN 1992-1-2) as for normal strength concrete and then to increase the minimum
dimension by 2(k1)a and factor the axis distance by k. Therefore for 0.7 the
following values are obtained.
The minimum dimension and axis distance are therefore sufcient to achieve a re
resistance period of 60 minutes for column C3.
It is important to note that Table 5.2a (of BS EN 1992-1-2) is based on a recommended
value of cc 1.0 to account for long-term effects. However, the UK National Annex for
Table 5.4 Summary of minimum dimensions
Standard re
resistance
R30
R60
300/27
350/40
309/30
359/44
83
BS EN 1992-1-1 species a value of cc 0.85 which means that the tabulated values are
not directly applicable to the UK situation.
The code includes a formula for calculating the re resistance that can be used in place of
the table with re resistance:
R 120Rfi Ra Rl Rb Rn =1201:8
where
R 83[1.00 ((1 !)/((0.85/cc) !)]
Ra 1.60(a 30)
Rl 9.60(5 l0,)
Rb 0.09b0
Rn 0, for n 4 (corner bars only)
Rn 12, for n > 4
a is the axis distance to the longitudinal steel bars (mm)
l0, is the effective length of the column under re conditions (m)
b0 2Ac/(b h) for rectangular cross-sections or the diameter of circular
cross-sections
! is the mechanical reinforcement ratio under ambient temperature conditions
As fyd/Ac fcd
cc is the coefcient for compressive strength.
The equation is valid for axis distances between 25 mm and 80 mm, effective lengths
between 2 m and 6 m, values of b0 between 200 mm and 450 mm, and values of h41.5b.
So for cc 0.85, R 83(1 ) 24.9 based on a conservative assumption that
0.7
Ra 1.6(a 30) 1.6(44 30) 22.4
Rl 9.6(5 l0,) 9.6(5 1.75) 31.2
Rb 0.09b0 where b0 2Ac/(b h) 0.09 (2 156783/(800)) 35.2
Rn 0
R 120((24.9 22.4 31.2 35.2)/120)1.8 109 minutes.
Note: no allowance has been made here for reduction in axis distance and minimum
dimension for high strength concrete.
5.4.3
Tabulated data EN 1992-1-2 (BSI, 2004a) method B
An additional method is available in the Eurocode for assessing the re resistance of
reinforced concrete columns using values in Table 5.2b (of BS EN 1992-1-2). Additional
tabulated values based on this method are set out in Annex C.
This method is also valid for columns in braced structures.
Load level n N0Ed; fi =0:7Ac fcd As fyd
84
with
fcd cc fck =c 0:85 70=1:5 39:6 N/mm2
fyd fyk =s 500=1:15 435 N/mm2
N0Ed N0Ed 0.7 6114 4280 kN (conservative assumption assuming fully
stressed at ambient temperature)
Load level n 4280 103/[0.7(156783 39.6 3217 435)] 0.8.
(Note: this value is outside the scope of the table one would need to calculate n
explicitly based on the actual level of load in place at the time of the re. This is a
function of the ratio between dead and imposed loads and the ratio of the partial
factors at ambient temperature and under re conditions (see Chapter 4). As a
simplication we can assume that the calculation gives a reduction factor n 0.7.)
As with method A there are certain conditions that have to be satised in order to use the
method.
g
g
g
Condition 1 rst order eccentricity under re conditions e < emax 100 mm, from
above e 19.9 < 100 mm therefore condition 1 is satised.
Condition 2 e/b 4 0.25, 19.9/400 0.05 < 0.25 therefore condition 2 is satised.
Condition 3 slenderness in re conditions 4 30, l0,/i where i radius of
gyration (I/A)1/2 h/121/2 115.5 mm so 1750/115.5 15.2 < 30 therefore condition 3 is satised.
5.4.4
T
500C
Heat
d
Tension
Compression
b
b
440C
500C isotherm
400 mm
25 mm
400 mm
cu3 = 0.0027
d1
Fs1
s1
h/2
Fc
N0Ed,fi
MRd,fi
s2
d2
Fs2
fs2d,fi
Strain
Stress
moment. A further iteration of the calculations to consider the depth of the 5008C
isotherm at 90 minutes shows that the column is capable of providing 90 minutes of
re resistance.
Table 5.5 is a summary of the re resistance periods calculated for column C3 using the
different methods.
The table illustrates how additional effort in terms of calculation time can yield benets
over the more simple tabulated approaches which tend to be conservative.
5.5.
Spalling
Spalling of concrete structures has long been recognised as a potential problem which
may reduce the assumed levels of re resistance derived either from test results, tabulated
values or calculation procedures. Although spalling of concrete structures following real
res has been observed, it does not necessarily have implications for the stability of the
damaged structure. There is a need to establish the circumstances under which spalling
would have serious consequences. It is recognised that there are certain factors which
BS 8110: Part 2
EN 1992-1-2 method A
EN 1992-1-2 method B
60
60
90
60
90
increase the likelihood of spalling taking place. These include but are not limited to
g
g
g
g
g
severity of re exposure
moisture content of concrete
strength of concrete (generally related to porosity and permeability)
type of aggregate
high levels of restraint.
There are four distinct types of spalling (Connolly, 1995): aggregate spalling, corner
spalling, surface spalling and explosive spalling. Of these it is explosive spalling that
has the most serious implications in terms of structural stability. The increasing use of
high-performance concrete has focused research attention on the subject of the spalling
of concrete. High-strength concrete has a low porosity and permeability, and the dense
nature of the gel structure is such that internal pressures generated from the release of
free and chemically bound water cannot effectively be dissipated and eventually the
stress exceeds the tensile capacity of the material. High-prole incidents such as the
res in the Channel and Mont Blanc tunnels have led regulators and researchers to investigate the parameters that inuence the spalling of concrete in re. Examples of spalling
to concrete elements and structures are shown in Figures 5.8 to 5.11.
Figure 5.8 Reinforced concrete column, following a standard re test (photo courtesy of BRE)
89
Figure 5.9 Spalling of soft to hollow core oor slab (photo courtesy of BRE)
Figure 5.10 High-strength concrete columns following re test (a) with and (b) without
polypropylene bres (photo courtesy of BRE)
(b)
90
(a)
Figure 5.11 Spalling to underside of oor slab Cardington (photo courtesy of BRE)
Both national and European standards provide guidance on measures to limit the effects
of spalling under certain conditions, and range from additional reinforcement to the
application of passive re protection. The British Standard (BSI, 1985) suggests four
methods to reduce or eliminate spalling of structural elements.
g
g
g
g
The guidance in the Eurocode recognises that for certain classes of concrete (notably
high-strength concrete) and for certain types of re exposure, additional measures to
counter the effects of spalling are essential. The inclusion of polypropylene bres has
been shown to be an effective solution to the problems associated with the performance
of high-strength concrete in re, particularly in relation to explosive spalling
(Figure 5.12). However, for the majority of cases where concrete is used in an internal
environment and subject to a re exposure condition corresponding to the standard
re curve, the simple methods including tabulated data and simple calculation models
can be used without any additional measures to allow for the effects of spalling.
Designers, re engineers and approving authorities may wish to consider a risk-based
approach to the issue of spalling which takes into account the interaction of the
91
Figure 5.12 Use of polypropylene bres to prevent explosive spalling of tunnel lining segments:
(a) without bres; (b) with bres (photo courtesy of BRE)
(a)
(b)
various parameters that inuence the spalling of concrete structures and considers
consequences should spalling occur. One possible procedure for assessment is outlined
in BRE Report 490 (Lennon et al., 2007).
REFERENCES
92
Chapter 6
Introduction
Steel loses both strength and stiffness with increasing temperature. This relationship is
illustrated in Figure 6.1 which shows the relationship between steel strength and temperature for structural steel. The ne detail in the temperature-dependent material properties is
principally of interest to those involved in the numerical modelling of material and
structural behaviour. What is abundantly clear is that both strength and stiffness decrease
with increasing temperature and that this reduction is particularly signicant between 400
and 7008C. Because of the perceived poor performance of steel elements in re, the most
common method of designing for re is to design the steel structure for the ambient
temperature loading condition and then protect the steel members with proprietary re
protection materials to ensure that a specic temperature is not exceeded, or that a
specied percentage of the ambient temperature loading capacity is retained.
Over the last 20 years or so, the European steel industry has actively supported research into
the performance of steel structures in re with the aim of increasing the competitiveness of
the material through a reduction in the cost of applied passive re protection. As a result of
this research, a number of design methods have been developed and included in national
and European standards and in guidance documents published by the steel industry.
A major change in the design methodology for steel structures in re came about with the
publication in 1990 of BS 5950 Part 8 (BSI, 1990). Although this code is still based on an
evaluation of the performance of structural steel members, in the standard re test it
allows architects and engineers an alternative approach of designing for re resistance
through calculation procedures. Unlike the Approved Document the code is concerned
only with restricting the spread of re and minimising the risk of structural collapse. It
recognises that there is no single failure temperature for steel members and that
structural failure is inuenced not only by temperature but also by load level, support
conditions and the presence or otherwise of a thermal gradient through and/or along
the member. The code allows for the consideration of natural res but does not
provide any detailed information or guidance. Load factors and material strength
factors specic to the re limit state are given. These are partial safety factors which
deal with the uncertainties inherent in probabilistic distributions for loading and material
properties, and represent reductions from ambient temperature design in recognition of
the small probability of excessive loads being present at the same time as a re occurs.
The code was revised in 2003 (BSI, 2003) to be consistent with the European standard.
93
Figure 6.1 Reduction factors for the stressstrain relationship of carbon steel at elevated
temperatures
Effective yield strength
ky, = fy, /fy
Reduction factor, k
0.8
0.6
Slope of linear elastic range
kE, = Ea, /Ea
0.4
Proportional limit
kp, = fp, /fy
0.2
6.2.
200
400
600
800
Temperature: C
1000
1200
Available options
6.3.
Designers familiar with the re part of the national structural steel design code will nd
the transition to the Eurocode relatively straightforward. The version of the British
Standard published in 2003 (BSI, 2003) was revised to conform to the provisions of
94
Table 6.1 Alternative methods for verication of re resistance from BS EN 1993-1-2 (BSI, 2005)
Tabulated data
prescriptive methods
Simplied calculation
methods
Advanced calculation
methods
YES
Standard re and
parametric re.
Temperature proles
for protected and
unprotected steel
members can be
calculated
YES
Only the principles are
given
YES
Standard re and
parametric re. Only
general guidance on
selection of boundary
conditions provided
YES
Only the principles are
given
Global structural
NO
analysis. Analysis of
the entire structure.
Indirect re actions are
considered throughout
the structure
NO
YES
Only the principles are
given
the Eurocode with respect to elevated temperature material properties and partial load
factors for the re limit state, and also adopts European terminology with respect to
strength retention factors and section factors.
6.3.1
both general methods with respect to the national and European standards are included
in the worked examples below. The purpose of the worked examples is to highlight three
important aspects of structural re engineering design.
1. The use of partial load factors (and partial material factors) for the re limit state
6.4.
6.4.1
Worked examples
BS 5950 Part 8 (BSI, 2003) limiting temperature method
3m
3m
Unprotected steel beams are generally incapable of achieving more than 30 minutes
re resistance, so this example will be considered for a 30-minute period. For such an
application, a relatively large section size and a high steel grade would need to be used.
Design information:
Beam size: 457 152 67 UB
Steel grade: S355
Beam centres: 3 m.
Characteristic (unfactored) loading:
Imposed: 5 kN/m2
Dead: 3.5 kN/m2
Ceiling and services: 1.5 kN/m2.
The design temperature is evaluated from Table 6.10 of the code based on the thickness
of the beam ange (15 mm) which, for a re resistance period of 30 minutes, is 7368C.
The load ratio R at the re limit state is calculated from:
R Moment at fire limit state/moment capacity at 208C
From Table 5 of the code, at the re limit state the load factors f are:
Permanent: 1.0
Non-permanent: 0.5.
96
The moment at the re limit state is therefore L2 b/8 (1.0 permanent load 0.5 nonpermanent load) where b is the spacing of the beams
Mf
62 3
1:0 5 0:5 5 101:25 kNm
8
101:25
0:196
515:8
So from Table 8 of BS 5950 Part 8 the limiting temperature at a load ratio of 0.2 7808C.
Design temperature 7368C < limiting temperature 7808C so the beam will have 30
minutes re resistance and can remain unprotected.
6.4.2
6m
The same example will be used to illustrate two of the methods for verication to the
Eurocode.
Classication of cross-sections:
z
tf
r
y
y
tw
h
457 152 67UB
h = 458 mm
tw = 9 mm
b = 153.8 mm
tf = 15 mm
d = 407.6 mm
r = 10.2 mm
z
b
97
Section classication is as with normal temperature design but with a reduced value for
0:5
" 0:85 235=fy 0:69
Flange:
C b tw 2 r=2 62:2
C=tf 4:14
Class 1 limiting value of C/tf for the outstand of a rolled section is 9" 6.21, therefore
ange is Class 1.
Web:
d/tw 45.3
Class 1 limiting value for web with neutral axis at mid-depth is 72" 49.68, therefore web
is Class 1 and section is Class 1.
Ambient temperature moment resistance:
MRd Mpl;Rd Wpl;y fy =M0
where M0 is the ambient temperature partial factor for materials 1.0 and Wpl,y is the
plastic modulus about the major axis of the beam yy in European classication.
MRd 1453 103 355=1 515:8 kNm
Fire limit state moment resistance:
Verication may be carried out with respect to the resistance of the member at the re
limit state or with respect to the temperature domain. In either case the critical design
parameter is the temperature of the member at the re limit state. In this case, this is
taken as the design temperature from BS 5950 Part 8 (BSI, 2003) (based on results
from standard re tests) with a value of 7368C.
The moment resistance at the re limit state is given by:
Mfi;;Rd ky M0 =M;fi MRd
where ky is the reduction factor for yield strength of steel at the design temperature and
M, is the elevated temperature partial factor for materials 1.0.
In this case, using the design temperature in conjunction with Table 3.1 of BS EN 1993-12 (BSI, 2005) yields the value of ky 0.1868. Therefore:
Mfi;;Rd 0:1868 515:8 96:35 kNm
98
From the previous example the moment at the re limit state M,d has been calculated as
101.25 kNm so in this case the beam would not be adequate for 30 minutes re resistance.
The designer has a number of options.
g
g
g
g
In this case, we will consider verication in the temperature domain using the concept of
a critical temperature in order to illustrate the options in terms of the calculation of
limiting (or critical) temperature.
As with the limiting temperature approach in Part 8 (BSI, 2003), the critical temperature
is related to the load ratio or degree of utilisation 0 with:
a;cr
39:19
1
1 482
0:9674 3:833
0
101:25
0:196
515:8
(the same as the load ratio for the BS 5950 Part 8 [BSI, 2003] calculation). This value is
lower than the lowest tabulated value in Table 4.1 of BS EN 1993-1-2 (BSI, 2005) so the
degree of utilisation needs to be calculated explicitly:
a;cr 39:19 ln
1
1
482 7288C
0:9674 3:833
0
In this case, the critical temperature is slightly lower than the design temperature so
other options need to be considered. Instead of relying on tabular data for the design
temperature of steel BS EN 1993-1-2 (BSI, 2005) provides a simple calculation method
to calculate steel temperature for either protected or unprotected members.
The steel temperature difference for a specic time step is determined from:
0
a;t
1
Am
@
A
ksh V hnet t
ca a
99
where
ksh is the shadow effect 0:9Am =V b =Am =V
where the gures in square brackets are the value of the section factor for boxed protection and prole protection, respectively
Am is the surface area of the member per unit length (m2/m)
V is the volume of the member per unit length (m3/m)
ca is the specic heat of steel (J/kgK)
hnet is the design value of the net heat ux per unit area (W/m2)
t is the time interval (seconds)
a is the unit mass of steel (kg/m3).
This formula is suitable for calculation in a simple spreadsheet. The value of the net heat
ux is taken from BS EN 1991-1-2 (BSI, 2005) with the emissivity of the ames "f 1.0
and the emissivity of the material "m 0.7 for carbon steels.
The net heat ux is made up of a radiative and convective component. Guidance
is given in section 3 of BS EN 1991-1-2. The net convective heat ux component is
given by:
hnet;c c g m
where
c is the coefcient of heat transfer by convection (W/m2K)
g is the gas temperature in the vicinity of the re exposed member (8C)
m is the surface temperature of the member (8C).
For the standard re exposure, the coefcient of heat transfer by convection is 25 W/m2K
and the gas temperature in the vicinity of the heat exposed member corresponds to the
furnace temperature for the standard re curve.
The net radiative heat ux component per unit surface area is given by:
hnet;r "m "f
r 2734 m 2734
where
is the conguration factor ( 1.0)
"m is the surface emissivity of the member ( 0.7)
"f is the emissivity of the re ( 1.0)
This gives a temperature of approximately 8308C at 30 minutes, which conrms that the
unprotected section is not suitable for the application as the steel temperature at 30
minutes is in excess of the calculated critical temperature and recourse must be made
to the alternative procedures in the list above.
For members with passive re protection, the method of calculating the heat transfer is
similar to that for unprotected steel. The use of a highly insulating layer considerably
reduces the heating rate of the member. The appropriate formula is:
a;t
p Ap =Vg;t a;t
t e=10 1g;t
dp ca a 1 =3
with
cp p
d A =V
ca a p p
where
Ap/V is the section factor for steel members insulated by re protection material
Ap is the appropriate area of re protection material per unit length of the member
(m2/m)
V is the volume of the member per unit length (m3/m)
ca is the specic heat of steel (J/kgK)
cp is the specic heat of the re protection material (J/kgK)
dp is the thickness of the re protection material (m)
t is the time interval (seconds)
a,t is the steel temperature at time t (8C)
g,t is the ambient gas temperature at time t (8C)
g,t is the increase in ambient gas temperature during the time interval t (K)
p is the thermal conductivity of the re protection system (W/mK)
a is the unit mass of steel (kg/m3)
p is the unit mass of the re protection material (kg/m3).
The calculation again lends itself to a simple spreadsheet solution.
6.5.
Design guidance
In the 1990s, BRE, in collaboration with the UK steel industry, was involved in a
programme of groundbreaking research centred around the Large Building Test Facility
at Cardington. The facility eventually housed three full-scale buildings framed in steel,
concrete and timber. The rst, largest and most extensively used as a research facility
was the steel framed building erected in the early 1990s. The building was subjected to
a range of static, dynamic and explosive tests as part of the collaborative research
programme. However, the most signicant research project was that undertaken by
BRE and British Steel Technical to investigate the behaviour of the structure subject
to a series of re tests ranging from a furnace built around a single beam member to a
large compartment re test consisting of half of one oor of the building. The research
101
Figure 6.2 BRE ofce re test on the steel framed building at Cardington (photo courtesy of BRE)
REFERENCES
Bailey C (2001) Steel structures supporting composite oor slabs: Design for re. BRE
Digest 462. CRC, London.
Bailey CG (2003) New Fire Design Method for Steel Frames with Composite Floor Slabs.
Foundation for the Built Environment publication FB5. BRE, Garston.
Bailey CG and Moore DB (2000a) The structural behaviour of steel frames with composite
oor slabs subject to re: Part 1: Theory. The Structural Engineer 78(11): 1927.
Bailey CG and Moore DB (2000b) The structural behaviour of steel frames with composite
oor slabs subject to re: Part 2: Design. The Structural Engineer 78(11): 2833.
BSI (British Standards Institution) (1990) BS 5950-8:1990. Structural use of steelwork in
building Part 8: Code of practice for re resistant design. BSI, London.
BSI (British Standards Institution) (2003) BS 5950-8:2003. Structural use of steelwork in
building Part 8: Code of practice for re resistant design. BSI, London.
BSI (British Standards Institution) (2005) BS EN 1993-1-2:2005. Eurocode 3: Design of
steel structures Part 1-2: General rules structural re design. BSI, London.
Newman GM, Robinson JT and Bailey CG (2000) Fire Safe Design: A New Approach to
Multi-storey Steel-framed Buildings. Steel Construction Institute Publication P288. SCI,
Ascot.
103
Chapter 7
Introduction
Composite construction, which incorporates the benets of both steel and concrete, has
been used extensively for many years as reinforced and pre-stressed concrete. Composite
construction in the present context refers to the structural action between steel and
concrete sections or decking, in which the concrete resists compression and the steel is
largely in tension. Composite construction incorporates steel beams acting compositely
with concrete oor decks generally through the use of shear studs and proled steel
decking and concrete-lled beams or columns with or without additional reinforcement.
Composite construction has been widely used in the UK for many years particularly for
steel framed ofce buildings. Figures 7.1 to 7.3 show some typical forms of composite
construction.
7.2.
Available options
The relevant national and European standards for the re engineering design of composite construction are BS 5950 Part 8 (BSI, 2003) and BS EN 1994-1-2 (BSI, 2005).
The various methods available using BS EN 1994-1-2 (BSI, 2005) are summarised in
Table 7.1. There are signicant differences between UK design and construction
procedures and those within the remainder of continental Europe. These differences
are reected in the nature and extent of the design information in the re part of Eurocode 4 (BSI, 2005). In the UK, composite construction generally refers to proled steel
beams acting compositely with lightly reinforced concrete oor slabs through shear studs
welded through proled steel sheeting which acts as the permanent formwork for the
concrete slab. Although such methods are also widely used within the rest of Europe
(although shear studs tend not to be through-deck welded) there is also a wide range
of fully encased and partially encased beams and columns, both reinforced and
unreinforced, which fall under the generic term composite construction. Unfortunately,
the tabulated data which are so popular with engineers relate mainly to those forms of
construction which are not generally used within the UK. However, the Eurocodes
provide a level playing eld for designers so it is important that UK engineers are
capable of undertaking designs in other countries where such methods may well be used.
Composite steel deck oors incorporating either trapezoidal or re-entrant proles for the
steel sheet are generally used without any re protection to the exposed steel soft,
although the beams will generally incorporate some form of passive re protection.
The national code provides information on minimum slab depths for both trapezoidal
105
Concrete slab
Mesh
reinforcement
Shear studs
and re-entrant proled steel sheets for composite oor slabs. The values are based on a
comprehensive series of re tests using both normal (gravel) and lightweight (Lytag)
aggregate. Table 7.2 provides information on the temperature distribution through the
slab based on the test results. Composite oor slabs have been shown to have a good
inherent re resistance. Standard re tests have shown that re resistance periods of
up to two hours can be achieved without any additional protection to the underside of
the steel sheet.
Figure 7.2 Partially encased composite beam
Mesh
reinforcement
Concrete slab
Reinforcing
bar
Links welded
to web
106
Figure 7.3 (a) Composite slab and column; (b) column reinforcement (photos courtesy of BRE)
(a)
(b)
Simplied calculation
methods
Advanced calculation
methods
YES
Tabulated data
provided for composite
beams and composite
columns
YES
Standard re and
parametric re.
Temperature proles
for protected and
unprotected steel
members can be
calculated
YES
Only the principles are
given
YES
Standard re and
parametric re. Only
general guidance on
selection of boundary
conditions provided
YES
Only the principles are
given
Global structural
NO
analysis. Analysis of
the entire structure.
Indirect re actions are
considered throughout
the structure
NO
YES
Only the principles are
given
107
Table 7.2 Temperature distribution through a composite oor slab with proled sheeting
Depth
into
slab:
mm
10
20
30
40
50
60
70
80
90
100
60 min
90 min
120 min
180 min
240 min
NW:
8C
LW:
8C
NW:
8C
LW:
8C
NW:
8C
LW:
8C
NW:
8C
LW:
8C
NW:
8C
LW:
8C
NW:
8C
LW:
8C
470
340
250
180
140
110
90
80
70
60
460
330
260
200
160
130
80
60
40
40
650
530
420
330
250
200
170
140
120
100
620
480
380
290
220
170
130
80
70
60
790
650
540
430
370
310
260
220
180
160
720
580
460
360
280
230
170
130
100
80
770
640
530
430
340
280
220
180
150
140
*
*
720
610
510
440
370
320
270
240
210
*
*
*
*
770
670
600
540
480
430
380
360
700
600
510
440
380
320
280
270
740
630
520
430
380
320
270
230
190
700
600
520
460
410
360
320
280
BS 5950 Part 8 (BSI, 2003) includes a Fire engineering method which is based on earlier
work published by the Institution of Structural Engineers (IStructE, 1978) related to the
re resistance of reinforced concrete structures. The methodology has been extended to
incorporate the particular characteristics of composite oor slabs and detailed guidance
on the method is available in a Steel Construction Institute (SCI) publication (Newman,
1991). This document also incorporates a Simplied method where information is provided
in tabular form for re resistance periods up to 120 minutes. The tabulated values are
summarised in Tables 7.3 and 7.4 for trapezoidal and re-entrant proles respectively.
Table 7.3 Simplied rules for re resistance of composite oor slabs trapezoidal proles
(depth460 mm) (Newman, 1991)
Max. span:
m
Fire rating:
min
Minimum dimensions
Sheet
thickness:
mm
Slab depth: mm
NW
LW
Mesh size
2.7
60
0.8
130
120
A142
3.0
60
90
0.9
0.9
130
140
120
130
A142
A142
3.6
60
90
120
1.0
1.2
1.2
130
140
155
120
130
140
A193
A193
A252
108
Table 7.4 Simplied rules for re resistance of composite oor slabs re-entrant proles (depth
450.9 mm) (Newman, 1991)
Max. span:
m
Fire rating:
min
Minimum dimensions
Sheet
thickness:
mm
Slab depth: mm
NW
LW
Mesh size
2.5
60
90
0.8
0.8
100
110
100
105
A142
A142
3.0
60
90
0.9
0.9
120
130
110
120
A142
A142
3.6
60
90
120
1.0
1.2
1.2
125
135
145
120
125
130
A193
A193
A252
7.2.1
Tabulated data
The tabulated data in BS EN 1994-1-2 (BSI, 1995) covers composite beams comprising
steel beams with partially encased steel sections and a variety of different composite
columns. Verication is carried out with respect to resistance such that:
Efi;d;t 4 Rfi;d;t
where E,d,t is the effect of actions at the re limit state and R,d,t is the resistance of the
member at the re limit state. The re resistance is related to the load level of the
member.
The use of tabulated data is illustrated using a simple worked example of a web-lled
column.
Design loads at ambient temperature using load case from BS EN 1990:
NEd 1:351820:6 1:51377 4523:3 kN
Ground oor column effective length 0.7 4430 3101 mm.
109
Try 356 368 153 UC of grade S355 with eight No. 25-mm-diameter bars with an
axis distance of 60 mm. The area of reinforcement 3.4%. The concrete inll has a
characteristic cylinder strength of fc,k 30 N/mm2. See Figure 7.4.
p
Section classication: " 235=355 0:81.
Flange: c/t 0.5(370.5 12.3 2 15.2)/20.7 7.9414" class 2 section.
b/tf 370.5/20.7 17.9444" so local buckling of the steel section may be ignored.
Ninety minutes re resistance is required for an ofce building. The partial factor for the
leading variable action is 0.5.
So load level at the re limit state 1 1820.6 0.5 1377 2509.1 kN.
And reduction factor 2509.1/4523.3 0.55.
Load level for re design ,t E,d,t/Rd.
From ambient temperature design resistance Rd 7400.44 kN.
,t 2509.1/7400.44 0.34
From Table 4.6 of BS EN 1994-1-2 (BSI, 2005) based on linear interpolation the
minimum dimensions for 90 minutes re resistance are:
minimum dimension 331 mm
minimum axis distance 56 mm
minimum area of reinforcement 3.3%.
Therefore, column is capable of providing 90 minutes of re resistance.
Concrete lled structural hollow sections provide a number of benets including
g
g
110
Table 7.5 Selection from design tables for 30 minutes of re resistance (Newman and Simms,
2000)
Concrete lled hollow section
Section size
Resistances
Effective lengths: mm
2000
3000
4000
20
25
25
40
40
40
38.0
114
199.4
1195
3185
4140
1647
11488
38938
978
2966
4124
781
2680
3906
589
2366
3682
40
50
50
34.9
168.8
278.0
1226
3437
4871
1415
14916
43452
968
3253
4028
744
2977
3762
541
2677
3483
the section provides good inherent re resistance and therefore it is not always
necessary to incorporate additional passive re protection.
The Eurocode includes tabulated data for structural hollow section (SHS) columns.
More extensive tables covering re resistance periods of 30, 60 and 90 minutes are
included in an SCI publication (Newman and Simms, 2000). The tables are based on
the simple calculation method detailed in Annex H of BS EN 1994-1-2 (BSI, 2005).
Examples of the design tables are shown in Tables 7.5, 7.6 and 7.7 for re resistance
periods of 30, 60 and 90 minutes respectively.
7.2.2
Simple calculation methods
Simple calculation methods are available for composite slabs and composite beams
based on plastic theory, whereby the resistance of the section is assessed from the resistance of the individual components using appropriate reduction factors multiplied by the
distance from the centroid of the composite member. A design method for calculating the
re resistance of unprotected composite slabs exposed to the standard re curve is
provided in Annex D of BS EN 1994-1-2 (BSI, 2005). A model for the calculation of
the sagging and hogging moment resistance of a composite beam is given in Annex E
of BS EN 1994-1-2 (BSI, 2005). Both of these design methods are concerned with verication in terms of resistance. An alternative approach is to use the critical temperature
model. A simple example of a protected and unprotected composite beam is illustrated
below. See Figures 7.5, 7.6, 7.7 and 7.8.
Span of beam 10 m
Secondary beams at 3 m centres
Permanent actions (dead load) (G):
UDL over oor area 3.92 kN/m2
Beam UDL 3.92 3 11.76 kN/m
111
Table 7.6 Selection from design tables for 60 minutes of re resistance (Newman and Simms,
2000)
Concrete lled hollow section
Section size
Resistances
Effective lengths: mm
2677
3000
4000
20
25
25
40
40
40
38.0
114
199.4
1195
3185
4140
1647
11488
38938
978
2966
4124
781
2680
3906
589
2366
3682
40
50
50
34.9
168.8
278.0
1226
3437
4871
1415
14916
43452
968
3253
4028
744
2977
3762
541
Table 7.7 Selection from design tables for 90 minutes of re resistance (Newman and Simms,
2000)
Concrete lled hollow section
Section size
Resistances
Effective lengths: mm
2000
3000
4000
20
25
25
40
40
40
8.4
32.6
61.6
536
2137
2976
433
4447
18320
386
1870
2891
270
1598
2694
184
1305
2487
40
50
50
17.8
146.3
233.2
716
3105
4341
561
10138
31865
510
2864
4264
355
2568
4003
240
2241
3732
112
H
3m
Composite
deck span
H
3m
H
3m
3m
H
H
3m
3m
H
H
10 m
10 m
113
130
r
y
y d
7.9
12.8
406
tw
178
b
Section UB 406 178 60
h = 406.4 mm
b = 177.9 mm
tw = 7.9 mm
tf = 12.8 mm
d = 360.4 mm
r = 10.2 mm
h = 130 mm
Mesh reinforcement
hc = 79 mm
hc = 51 mm
114
As Npl,a < Nc,f the plastic neutral axis lies within the concrete slab. Therefore the moment
resistance of the composite beam assuming full shear interaction is given by:
Mpl,Rd Npl,a [(ha/2) hc hp (Npl,a hc)/(Nc,f 2)] 800.94 kNm
Note that no detailed guidance is provided on the calculation above as this is part of the
ambient temperature design procedure.
Fire limit state critical temperature model:
When using the critical temperature model the temperature of the steel section is
assumed to be uniform.
Check the limits of the model:
Depth of steel cross-section h 406.4 mm < 500 mm
Depth of concrete hc 130 mm > 120 mm
Beam is simply supported and subject only to sagging bending moments therefore
the critical temperature method can be used.
The critical temperature is related to the load level and the strength of the steel at
elevated temperature by the relationship:
1.0,t fay,cr/fay (for re resistance periods other than 30 minutes)
where
fay,cr is the strength of the steel section at the critical temperature
fay is the strength of the steel section at ambient temperature
,t E,d,t/Rd (as dened in Clause 4.1(7)P of BS EN 1994-1-2)
E,d,t is the design effect of actions in the re situation at time t (E,d,t Ed)
Ed is the design effect of actions at ambient temperature.
Therefore:
FEd,/(( G Gk) ( Q Qk)) 0.502
E,d,t MEd 240.75 kNm
,t E,d,t/MRd 0.301
Therefore the strength of the steel section at the critical temperature is:
faycr fay 106.71 N/mm2
The strength reduction coefcient at time t is:
kymax faycr/fay 0.301
The critical temperature at which the yield strength will reduce to a value of 106.71 N/
mm2 must be determined and compared to the temperature of the steel at the required
re resistance period (60 minutes).
115
h2w b1 b2 2 =4=
hw b1 b2 =2 e1 e2 ew
where the relevant dimensions are given in Figure 4.3 of BS EN 1994-1-2.
Here the correction factor for the shadow effect is 0.736 and the section factor assuming
four sided exposure is 167.5 m1.
An iterative method using an Excel spreadsheet is used to calculate the temperature
increase of the unprotected steel section. The timetemperature response is illustrated
in Figure 7.9.
116
100
Steel
0
0
10
20
30
40
50
60
70
From Figure 7.9, it can be seen that the critical temperature of 6708C corresponding to
a reduction in the effective yield stress to a value of 106.5 N/mm2 occurs after approximately 16 minutes. Therefore the section will require protection to achieve the 60-minute
re resistance period required. This can be achieved by applying a protective coating
(spray, board or intumescent coating) or by providing partial protection by lling
in between the anges with reinforced concrete. In this example, a sprayed applied
passive re protection is used. As with the steel beam example in the previous chapter,
the iterative calculation procedure for determining the rise in steel temperature of the
protected section needs to be carried out taking into account the properties of the re
protection material. For protected members, the relevant formula is:
a:t p =dp =ca a Ap:i =Vi 1=1 w=3
g:t a:t t ew=10 1 t
where
w 0:419 cp =p =ca a dp Ap:i =V i
p is the thermal conductivity of the re protection material (0.174 W/mK)
dp is the thickness of the re protection material (0.025 m)
Api is the area of the inner surface of the re protection material per unit length of
the relevant part of the steel member
cp is the specic heat of the re protection material (1200 J/kgK)
a.t is the increase in the ambient gas temperature during time interval t (8C)
p is the density of the re protection material (430 kg/m3).
therefore: w 0.419.
117
Steel temperature
0
0
10
20
30
40
50
60
70
80
90
As a sprayed protection is applied directly to the surface of the member, the section
factor remains unchanged at 167.5 m1.
As with the unprotected member, the temperature rise of the protected member is
calculated using a spreadsheet. The results are illustrated in Figure 7.10.
In this example, the temperature at 60 minutes is just over 4508C and the critical temperature is not exceeded even for a 90-minute re resistance period. Consequently, the
design is acceptable for the required re resistance period. However, the solution is
not particularly efcient and the designer may wish to rationalise the protection
specication or consider using a smaller beam.
REFERENCES
118
Chapter 8
Introduction
8.2.
Every construction material has particular characteristics that make it more or less
suitable for specic applications. In terms of performance in re, reinforced concrete
design must take due account of the likelihood and consequences of spalling as well as
the effects of material degradation. Structural steel experiences a reduction in both
strength and stiffness at elevated temperature and often requires additional passive re
protection in order to achieve the specied re resistance to full its functional requirements for the design re resistance period. Timber is a combustible material and relies
either on the insulation properties provided by a char layer for large section timber,
on protective layers of board material, the modication of reaction to re properties
through re retardants or some combination of all of these methods to provide the
required performance in the event of a re.
Charred timber is an extremely good insulator, providing protection to the residual
section below the advancing pyrolysis layer. The predictable nature of the charring
process provides the basis for the re engineering of timber structures. When the residual
cross-section is insufcient to resist the applied stresses due to load, additional protection
can be provided by a variety of passive re protection products. Compared with the other
commonly used construction materials, calculation procedures for timber are relatively
straightforward. The resistance is a function of the residual undamaged section of the
timber and therefore there is no need to evaluate the temperature within the structural
member or to reduce the properties (in terms of strength and stiffness) of the residual
section. There are similarities between the design methods for timber structures and
some of the simple calculation methods for concrete structures such as the 5008C
isotherm method which relies on an undamaged central core to resist the loads in
place at the re limit state.
119
20
25
15
40
50
30
8.2.1
Fire exposed timber structures
Large section timber has been shown to perform extremely well in a re scenario. Both
the national (BS 5268:4.1 [BSI, 1990a]) and European (EN 1995-1-2 [BSI, 2006]) codes
adopt charring rates as the basis for calculations. The notional charring rates from
BS 5268:4.1 are summarised in Table 8.1. Linear extrapolation is allowed between re
resistance periods of 15 and 90 minutes.
The rates in Table 8.1 also apply to glued laminate members where thermosetting
adhesives are used.
In order to assess the residual section for the purposes of re resistance, it is necessary to
subtract the notional amount of charring, making due allowance for rounding of
exposed arises as appropriate. For compression and tension members exposed to re
on all sides, the notional rates of charring are increased by 25%.
The Eurocode (BSI, 1994) also gives charring rates where the position of the char line
corresponds to the 3008C isotherm. Rates are given for both one-dimensional charring
and notional charring. The latter incorporates the effect of corner rounding and ssures.
The charring rates for various types of timber products are shown in Table 8.2.
For more detailed analysis the designer must take into account the reduction in
material properties at elevated temperature as with other construction materials. Due
to the nature of the material, these properties are only relevant up to 3008C. However,
thermal analysis must take into account the residual thermal properties of the
char layer. Information is provided in the Eurocode (BSI, 2006) and summarised in
Figure 8.1.
8.2.2
Composite systems for walls and oors
While BS 5268:4.1 (BSI, 1990a) deals with the re resistance of individual timber
members, composite systems for walls and oors are covered in Part 4.2 (BSI, 1990b),
which sets out tabulated data in the form of indices which are aggregated to give the
re resistance period for the construction including the contribution of linings and
insulation, and includes worked examples in an appendix.
The Eurocode (BSI, 2006) allows for the concept of charring rates to be applied to
members initially protected, with different charring rates applying for periods where
the protection remains intact and prevents charring and for periods where charring
120
0:
mm/min
n:
mm/min
0.65
0.65
0.7
0.8
Hardwood
Solid or glued laminated hardwood with a characteristic density of 290 kg/m3 0.65
Solid or glued laminated hardwood with a characteristic density of 5450 kg/m3 0.65
0.7
0.55
0.65
0.7
0.9
1.0
0.9
occurs before removal of the protection. Once the protection has been removed, charring
continues at the same rate as in Table 8.2.
8.2.3
Simple calculation methods
The simplest method of evaluating the re resistance of a timber construction is using the
tabulated data in BS 5268:4-2 (BSI, 1990b) referred to above. The design example below
Figure 8.1 Reduction factors for timber strength at elevated temperature
1
Compression
Tension
Shear
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
50
100
150
200
Temperature: C
250
300
350
121
evaluates the re resistance of a oor constructed from timber oor joists (45 220 mm)
spanning 4 m at 400 centres, protected with one layer of 19 mm and one layer of 12.5 mm
plasterboard, with an upper surface of 22 mm tongue and grooved chipboard and stone
wool insulation solidly xed to joists.
The oor is required to provide a re resistance of 60 minutes in terms of stability,
integrity and insulation.
From Table 9 of BSI 5268 Part 4 Section 4.2 (BSI, 1990b), the timber oor joists provide
a contribution of:
Stability
16
Integrity
0
Insulation
0
From Table 9 BSI 5268 Part 4: Section 4.2 (BSI, 1990b), the plasterboard provides a
contribution of:
Stability
88
Integrity
88
Insulation
88
Integrity
30
Insulation
30
Integrity
118
Insulation
118
Integrity
100
Insulation
100
Figure 8.2 Modication factor kmod, for compressive, tensile and bending strength
1
0.9
0.8
Modification factor
0.7
0.6
0.5
0.4
0.3
Bending
Compression
Tension
0.2
0.1
0
20
40
60
80
100
p/A
where
dchar n,t
k0 adjustment factor for surface protection
d0 7 mm.
The reduced properties method is used for rectangular cross-sections of softwood
exposed to re on three or four sides and circular cross-sections exposed along the
whole perimeter. It requires a calculation of the residual section based on charring
depth and relates reduction in bending, compressive and tensile strength to the ratio
of the heated perimeter to the area of the residual section, as shown in Figure 8.2.
Charring rates and depths are therefore the basis of all calculation methods to establish
the re resistance of timber structures. Tabulated values have been published based on
a large body of test data. However, all of this data are related to the standard re
test. Annex A of EN 1995-1-2 (BSI, 2006) includes a method for calculating the charring
rate for unprotected softwood for any specic re scenario and is based on the
parametric re design of EN 1991-1-2 (BSI, 2002). This method is currently not valid
for design in the UK due to restrictions in the UK National Annex.
The charring rate during the heating phase of a parametric re is assumed to be constant
and is given by:
par
p
0:2 0:04
p
0:16 0:08
123
with
O=b2
0:04 2
1160
Av q
heq
O
At
p
b &
X Ai hi
heq
A
where
O is the opening factor (m1/2)
n is the notional charring rate in mm/min
Av is the total area of openings (m2)
At is the total area of oors, walls and ceilings (m2)
Ai is the area of vertical opening I (m2)
heq is the weighted average height of all openings (m)
hi is the height of vertical opening i (m)
is a factor accounting for the relationship between the thermal properties of the
linings and the opening factor
b is the absorptivity of the compartment boundary (J/m2s1/2K)
is the thermal conductivity of the compartment boundary (Wm1K1)
is the density of the compartment boundary (kg/m3)
c is the specic heat of the compartment boundary (J/kgK)
The relationship between the charring depth should be taken as:
for t4t0
dchar part
for t0 4t43t0
"
dchar par
t2
t
1:5t0
0
4t0 4
qt;d
O
par
t0
2t0
Time
where
t0 is the time period with a constant charring rate, in minutes
qt,d is the design re load density related to total surface area of linings
The method should only be used for cases where:
t0 440 min
dchar 4b/4
dchar 4h/4
where b and h are the width and depth of the cross section respectively.
An example of the charring rates for the full period of re development is shown in
Figure 8.3.
8.3.
Figure 8.4 Relationship between strength and temperature for masonry units from BS EN 1996-1-2
(BSI, 2005a) based on stressstrain relationship
1.8
1.6
1.4
1.2
1
0.8
Clay units
(density 9001200 kg/m3, strength 1220 N/mm2)
Calcium silicate units
(density 16002000 kg/m3, strength1220 N/mm2)
Lightweight aggregate concrete blocks
(density 6001000 kg/m3, strength 46 N/mm2)
0.6
0.4
0.2
0
0
100
200
300
400
500
600
700
800
Temperature: C
As with other forms of construction, design of masonry structures for re is based on the
performance of single elements and largely based on the results from standard tests.
Information is presented on the material properties of common forms of masonry
construction in BS EN 1996-1-2 (BSI, 2005a). The relationship between strength
and temperature taken from the stressstrain relationship at elevated temperatures is
illustrated in Figure 8.4.
The most common design method utilises tabulated data from standard re tests to
establish minimum dimensions to meet regulatory requirements in relation to the
principal failure criteria of the standard re test (see Chapter 3). In general, this data
are restricted to imperforated wall panels. Figures 8.5 and 8.6 provide a graphical
illustration for the performance of different types of wall, based on the values set out
in BS 5268-3 (BSI, 2001).
Tabulated values take into account
g
g
g
g
g
g
loading condition
material type (e.g. concrete)
geometrical form of the units (e.g. hollow blocks)
thickness of the wall
presence of lining materials (e.g. plasterboard)
slenderness ratio.
126
180
160
140
120
100
Plastered perforated,
60% solid
Bare perforated,
75% solid
Vermiculite plastered
perforated, 75% solid
Bare solid
Vermiculite plastered
solid
80
60
40
20
0
6
2
1.5
Fire period: hr
0.5
250
200
Hollow block
(dense aggregate)
Solid brick
(clay, calcil or concrete)
Hollow block
(lightweight aggregate)
Solid block
(dense aggregate)
Solid block
(lightweight aggregate)
Solid AAC block
150
100
50
0
6
2
1.5
Fire period: hr
0.5
127
8.3.1
Boundary conditions and thermal bowing
Masonry structural elements may be used as the primary loadbearing elements for a
building, as exterior cladding walls or as internal partitions or inll walls in frames.
The vast majority of standard re tests do not accurately reect the boundary conditions
found in practice. Non-loadbearing walls are often tested with no top restraint and
therefore the inuence of thermal expansion on the surrounding structure is not taken
into account. A loadbearing wall panel will be tested with a simple lateral support at
the top with load applied either at the top or bottom of the specimen. There is generally
no support along the vertical edges. Again, such a situation would very rarely be
encountered in real buildings. In many cases, failure in re of masonry units is governed
by thermal insulation. As such, it is very difcult to rely directly on data from re tests to
develop structural models.
Differential thermal gradients will cause the wall to deform towards the re as shown in
Figure 8.7. The magnitude and nature of the thermal bowing will be dictated by the
boundary conditions as shown.
Guidance on the impact of thermal bowing is available (Cooke, 1988). For masonry
materials with a low thermal conductivity, the thermal gradient is highly non-linear.
Large thermal bowing deections can occur in unrestrained masonry walls. Wherever
possible edge support should be provided and cantilever walls avoided, as the midspan deection of a simply supported member is a quarter of that for the same
element with a free end.
8.4.
Figure 8.7 Inuence of end restraint on loadbearing walls: (a) top and bottom restraint;
(b) four-sided restraint
Top and bottom restraint
Bowing
deformation in
one direction
Wall
(a)
Applied load
Crack
Slab
Restraint all
around the wall
Wall
Crossing wall
Bowing
deformation in
two directions
(b)
Figure 8.8 0.2% strength ratios (lower limits) for aluminium alloys
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
50
100
150
200
250
300
Temperature: C
350
400
450
500
129
REFERENCES
BSI (British Standards Institution) (1990a) BS 5268 Part 4: Section 4.1:1990. Structural
use of timber Part 4. Fire resistance of timber structures Section 4.1. Recommendations
for calculating re resistance of timber members. BSI, London.
BSI (British Standards Institution) (1990b) BS 5268: Part 4: Section 4.2:1990. Structural
use of timber, Part 4: Fire resistance of timber structures, Section 4.2. Recommendations
for calculating re resistance of timber stud walls and joisted oor constructions. BSI,
London.
BSI (British Standards Institution) (2001) BS 5268-3:2001. Code of practice for use of
masonry Part 3: materials and components, design and workmanship. BSI, London.
BSI (British Standards Institution) (2002) BS EN 1991-1-2:2002, Eurocode 1: Actions on
structures Part 1-2: General actions actions on structures exposed to re. BSI,
London.
BSI (British Standards Institution) (2005a) BS EN 1996-1-2:2005, Eurocode 6: Design of
masonry structures Part 1-2: General rules structural re design. BSI, London.
BSI (British Standards Institution) (2005b) BS EN 1993-1-2:2005, Eurocode 3: Design of
steel structures Part 1-2: General rules structural re design. BSI, London.
BSI (British Standards Institution) (2006) BS EN 1995-1-2, Eurocode 5: Design of timber
structures Part 1-2: General structural re design. BSI, London.
BSI (British Standards Institution) (2007) BS EN 1999-1-2:2007, Eurocode 9: Design of
aluminium structures Part 1-2: Structural re design. BSI, London.
Cooke GME (1988) Thermal Bowing and How it Affects Building Design. BRE Information
Paper IP 21/88. BRE, Garston.
130
Chapter 9
9.1.
Introduction
Research over the last 15 years into the behaviour of whole buildings subject to res and
evidence from terrorist attacks have highlighted the important role that connections play
in maintaining global stability in the event of a re. The maintenance of structural
stability is the primary functional requirement of the Building Regulations (see
Chapter 2) and essential to maintaining the compartmentation necessary to ensure the
life safety of building occupants in a re situation.
However, this crucial role is not reected in the current system of test and assessment for
determining the re resistance of elements of construction (see Chapter 3). Fire test
standards and procedures are concerned with the performance of individual elements
(oors, walls, beams, columns) and do not consider the interaction between such
elements. The approach to ensuring the integrity of connections in a re situation
varies depending on the material used. Depending on the state of knowledge with
regard to specic materials and types of connection, design ranges from validated
calculation procedures to a reliance on methods which have proved successful in the
past. With the advent of new forms of construction characterised by lightweight
construction, connection behaviour in re is likely to become increasingly important
and should become a focus for further research.
Because connection behaviour is generally not explicitly covered in relation to re resistance, much of the information covered in this chapter is based on research projects.
9.2.
Timber connections
Timber members are generally connected using fasteners such as nails, bolts, screws and
dowels. These are often used in conjunction with metal gang plates or joist hangers. The
reduction of strength and stiffness of steel when subject to elevated temperatures,
together with the relatively high thermal conductivity (approximately 500 times that of
timber), means that these areas may constitute a weak point leading to premature
failure. For this reason, connection elements are often protected either by additional
timber or sacricial linings.
The re part of Eurocode 5 (BSI, 2006) includes a chapter on connections which provides
re resistance periods for specic unprotected and protected connections. The rules are
primarily designed to ensure embedment within the un-burnt wood (i.e. below the char
131
Figure 9.1 Localised failure of connection between steel web and lower ange of engineered oor
joist (photo courtesy of BRE)
line) for the required period of re resistance. Figure 9.1 shows an engineered oor joist
where the steel web connecting the top and bottom anges has come away from the lower
ange of the timber joist in a re due to the effect of charring.
The re part of the Eurocode for timber structures (BSI, 2006) includes (section 6) a
method for designing timber connections subject to a standard re exposure for re
resistance periods up to 60 minutes. Design rules are provided for connections made
using nails, screws, bolts, dowels, shear-plate connectors, toothed plate connectors
and split-ring connectors.
Simplied rules are provided where end and edge distances comply with the requirements
of BS EN 1995-1-1 (BSI, 2003) for unprotected connections depending on the diameter
of the xing or the thickness of the side member. Additional simplied rules are provided
for connections protected with either wood panelling or plasterboard. A reduced load
method is also presented for unprotected and protected connections. For timber frame
construction, oor joists may be supported directly on timber panels or may be xed
to panels or masonry construction via joist hangers. Figure 9.2 shows a timber oor
joist supported by a masonry joist hanger following a large-scale re test. Evidence
from such tests suggests that the connection performs well under re conditions in
132
Figure 9.2 Engineered oor joist condition of masonry joist hanger following re test (photo
courtesy of BRE)
part due to the fact that it is shielded from direct ame impingement by the ceiling
linings.
9.3.
Concrete connections
Fire causes large deformations and it is therefore necessary for connections to provide
both sufcient strength to accommodate moment redistribution and sufcient ductility
to accommodate the movement of the structure.
In general, the principles and rules applicable to structural elements will also be sufcient
to ensure adequate performance from the connections. In particular, it is important to
ensure that adequate cover to the reinforcement is provided to minimise the temperature
133
rise of the structural steel and minimum dimensions are maintained in order to reduce the
temperatures on the unexposed face of the connection.
Where at slabs are subject to a re from below, curtailment lengths of reinforcement are
very important. As the re develops, the free bending moment diagram will shift upwards
with an increase in the hogging moment at the supports and a consequent reduction in
the mid-span moment. Therefore the length of steel required for hogging moment
should be increased in proportion to the amount of redistribution likely to occur as a
consequence of the re. This situation is covered by existing guidance on design and
detailing (IStructE 1978).
Work has been undertaken to investigate the potential for premature shear failure of
hollow core slabs where they sit directly on supporting steel beams. Such a failure
mechanism had been observed in a series of standard re tests (Andersen and Lauridsen,
1999). A number of peripheral tying details had been proposed (Van Acker, 2003),
including reinforcing bars in the cast open cores and reinforcement in the longitudinal
joints between units, to prevent such a situation occurring in practice. Initial re tests
were undertaken at BRE Cardington (Lennon, 2003) to demonstrate the effectiveness
of the proposed tying details and to investigate spalling of precast slabs. However,
recent large-scale re tests have demonstrated adequate re resistance with or without
the additional tying details and have demonstrated that standard furnace tests ignore
the benecial aspects of interaction between structural members (Bailey and Lennon,
2008).
Connections in concrete may not only be between structural elements but may also relate
to fastenings used as holding-down bolts, for instance. In re tests, the most common
mode of failure for fasteners is failure of the steel fastener rather than pull out failure
or concrete failure. However, for small embedment lengths or anchors made from
high-strength steel, concrete cone or edge failure cannot be ruled out. Fasteners made
from stainless steel exhibit higher resistance at elevated temperature than similar
fasteners made from normal carbon steel.
Secondary effects such as increased compression due to restrained thermal expansion or
additional moments arising from movement of columns at slab edges have been observed
in large-scale tests (Bailey, 2002) (see Figure 9.3). Although such complex behaviour can
only be properly addressed through advanced numerical techniques, an informed
approach to detailing will mitigate against the most serious effects arising from
secondary actions.
9.4.
Steel connections
Although extensive research has been undertaken on the performance of steel (and
composite) connections in re, over a number of years the actual behaviour of connections is largely ignored and the most common design approach is to simply protect the
connections to the same standard as the connected members. In many cases such a
simplistic approach will be adequate. However, it does not address fundamental
behaviour.
134
A series of re tests undertaken in the 1980s (Lawson, 1990) had shown that connections
designed as simply supported at ambient temperature were capable of transferring
moment at the re limit state. The consequent reduction in the mid-span moment of
the connected beam could be used to enhance the capacity of the member in a re
situation.
Connection behaviour in re is a complex process dependent on the utilisation (i.e. load
ratio) and the relative temperature of the connection compared with the connected
members. Information is available in Annex D of BS EN 1993-1-2 on elevated
temperature reduction factors for bolts and welds. These values are summarised in
Table 9.1 and are supported by the results from a number of large-scale tests including
tests on unprotected connections (Wald et al., 2006).
135
20
100
150
200
300
400
500
600
700
800
900
1000
1.000
0.968
0.952
0.935
0.903
0.775
0.550
0.220
0.100
0.067
0.033
0.000
1.000
1.000
1.000
1.000
1.000
0.876
0.627
0.378
0.130
0.074
0.018
0.000
Figure 9.4 Yielding of partial depth exible end plate: (a) plan; (b) elevation (photos courtesy of
BRE)
(a)
(b)
Figure 9.5 Local buckling of beam lower ange (photo courtesy of BRE)
137
Figure 9.6 Two examples of fracture of end plate on one side (photos courtesy of BRE)
138
In recent years, cold formed structural steel has been used to construct light gauge steel
buildings and to produce modular systems particularly suited to mass produced units for
residential or commercial use. As with other forms of construction, compliance with the
requirements of the building regulations in terms of performance in re is generally
assessed with reference to the results from standard re tests on individual structural
elements. Connections between oor and wall panels in light gauge steel structures are
generally formed using self-drill self-tapping screws, rivets or spot welds. The ductility
of such connections may be insufcient to accommodate the large deections which
typify structural behaviour in re. The anticipated performance of the connections in
re should be considered at the design stage.
9.4.1
30
90
30
20
40
p11 = 60
260
p12 = 60
p13 = 60
40
wc = 19.1
tb = 11.5
wb = 7.4
hc = 339.9
bb = 171.5
bc = 314.5
tc = 31.4
hb = 353.0
(mm)
139
A
9000
9000
D
9000
E
9000
9000
6000
9000
6000
Value: kN/m2
Composite slab
Steel sections
Raised oor
Services
Ceiling
Partitions
Imposed
2.06
0.25
0.4
0.25
0.15
1.0
2.5
140
For ambient design the partition load is classed as imposed, to account for demountable
partitions. For the re limit state the partition load is included in the dead load.
Permanent actions (dead load) (G):
Gk 3.11 kN/m2 for ambient temperature design
Gk, 4.11 kN/m2 for the re limit state.
Variable actions (imposed load) (Q):
Qk 3.5 kN/m2 (ambient temperature design)
Qk, 2.5 kN/m2 (re limit state).
Ambient temperature load factors:
G 1.35, Q 1.50
load factors for re limit state.
For the re limit state, partial loading factors are not applied to either permanent actions
or variable actions. The combination coefcient for variable actions for ofces 0.50.
Ambient temperature design value of actions:
Design UDL FEd (1.35 3.11) (1.5 3.5) 9.45 kN/m2
The design moment on the primary beam (R l)/4 where R is the end reactions from
the secondary beams framing into the primary beam between gridlines E1 and E2.
R (l/2) L FEd 3 9 9.45 255.1 kN
and design moment MEd (255.1 6)/4 382.65 kNm.
The design shear force VEd is equal to the end reaction on the primary beam R/2
127.6 kN.
Fire limit state design value of actions:
Design UDL FE,d Gk, ( Qk,) 4.11 (0.5 2.5) 5.36 kN/m2
The design moment on the primary beam MEd, (R l)/4
where R is the end reaction from the secondary beams framing into the primary beam
between gridlines E1 and E2.
R (l/2) L FEd, 3 9 5.36 144.72 kN
and MEd, (144.72 6)/4 217.08 kNm
The design shear force VEd, is equal to the end reaction on the primary beam R/2
72.36 kN.
141
Method 1
df =f c 5 df =f m
where (df/f )c is the relationship between the thickness and the thermal conductivity
of the re protection material for the connection and (df/f )m is the relationship
between the thickness and the thermal conductivity of the re protection material for
the connected member.
Resistance of connection ambient temperature design
The connection at E1 is designed as simply supported at ambient temperature and it is
acceptable to carry out the utilisation check at ambient temperature. The shear capacity
of the connection is assessed using the method detailed in the SCI/BCSA Green Book
on simple connections (Newman et al., 2000). The shear capacity of the connection based
on the shear capacity of the bolt group, the shear capacity of the end plate, the block
shear capacity and the bearing capacity of the end plate are summarised in Table 9.3.
As the column ange is much thicker than the end plate there is no need to consider
the resistance of the column ange in bearing.
Therefore the utilisation of the connection is (VEd/2)/270 0.236.
This value needs to be compared with the degree of utilisation of the beam connected to
the column.
Resistance of primary beams ambient temperature design
From the ambient temperature design, the moment capacity of the composite beam
Mc,Rd 515 kNm.
Therefore the utilisation of the beam is MEd/McRd 0.74.
The utilisation of the beam is greater than the utilisation of the connection, therefore it is
sufcient to ensure that the re protection applied to the connection is at least equivalent
Table 9.3 End plate shear and bearing capacity
Resistance check
Formula
Resistance:
kN
Green Book
(Newman et al., 2000)
ps As (or 0.5kbs.e1.tp.pbs)
for top bolt rows
699
93
270
94
320
94
Bearing (Fv/24Pbs)
kbs.d.tp.pbs
294
94
142
to that used for the beam. The selection of the appropriate beam protection thickness
and thermal conductivity can be made following the procedure described in the
chapter dealing with structural steel re design.
Method 2
Annex D of BS EN 1993-1-2 (BSI, 2005) provides a method for determining the temperature prole within the connection. This can then be used to derive reduction factors
corresponding to the position of the individual components.
The rst step is to calculate the temperature rise of the bottom ange (at mid-span) of the
connected beam. For this example, it is assumed that the required period of re resistance
is 60 minutes and that the applied passive re protection to be used is 20-mm gypsum
board applied to three sides of the beam.
The relevant formula for protected steel members (see Chapter 6) is:
a;t
p Ap =V g;t a;t
t e10 1g;t a;t 5 0
dp ca a
1
3
and
cp p Ap
d
ca a p V
where
Ap/V is the section factor for protected steel member (136 m1)
ca is the specic heat of the steel (600 J/kgK)
cp is the specic heat of the protective material (1700 J/kgK)
dp is the thickness of re protection (0.02 m)
a,t is the temperature of the steel at time t (8C)
g,t is the temperature of the gas at time t (8C)
g,t is the increase in gas temperature over the time step t (8C)
p is the thermal conductivity of the re protection material (0.2 W/mK)
a is the density of the steel (7850 kg/m3)
p is the density of the protection material (800 kg/m3)
0.7854.
For the standard re exposure and the specied protection material, the temperature of
the steel beam is calculated as 4458C. The timetemperature relationship is illustrated in
Figure 9.10.
Note that this is not a particularly efcient design solution. The designer may wish to
consider rationalising the re protection (by using a 15-mm board, for example) to
increase the maximum temperature in the steel beam.
143
700
600
500
400
300
200
Atmosphere temperature
Steel temperature
100
0
10
20
30
Time: min
40
50
60
Here the depth of the beam is less than or equal to 400 mm therefore:
h 0.88o [1 0.3(h/D)]
where
h is the temperature at height h (mm) of the steel beam
o is the bottom ange temperature of the steel beam at mid-span (4458C)
h is the height of the component being considered above the bottom of the beam (mm)
D is the depth of the beam (355 mm)
The temperature of the critical components is illustrated graphically in Figure 9.11. The
values are summarised in Table 9.4.
The temperatures at each location are used to derive reduction factors for the individual
components either from Table D.1 of BS EN 1993-1-2 (BSI, 2005) or from Table 3.1 of
the code for the end plate and column.
The original checks are then repeated using the reduction factors for elevated temperature and compared with the reduced load applied at the re limit state. In this case, the
design shear force is reduced according to the re limit state load factors.
The reduction factors for the individual components are summarised in Table 9.5 and the
corresponding resistance checks are summarised in Table 9.6.
144
400
350
300
250
200
2nd bolt row from bottom
150
Bottom bolt row
100
270
290
310
330
350
370
390
410
Temperature: C
Note that the symbols used in Table 9.6 are taken from the SCI/BCSA Green Book
(Steel Construction Institute and British Constructional Steelwork Association, 2002).
Fv is the design shear force, which equals VEd, given in the Eurocode.
The utilisation of the connection at the re limit state is:
(VEd,/2)/270 0.14
Table 9.4 Temperature of critical components
Description
Temperature: 8C
445
392
75
367
115
354
175
334
235
314
295
294
335
281
145
Reduction factor
1.0
0.83
0.885
0.86
0.933
Formula
Resistance: kN
ps As kb (or kb 0.5kbs.e1.tp.pbs)
for top bolt rows
611
270
320
Bearing (Fv/24Pbs)kb
kbkbs.d.tp.pbs
258
In this example, the connection is utilised less at the re limit state than at ambient
temperature. This is because the reduction in the applied load at the re limit state is
greater than the reduction in material properties of the components of the connection.
It should be noted that for moment connections it is more likely that the utilisation of the
connection would be higher than that of the connected beam and that for unprotected
connections the reduction in the strength of the components of the connection would
be much greater.
REFERENCES
147
Chapter 10
Introduction
Whole building behaviour has already been discussed in relation to the performance of
connections in the previous chapter. This chapter presents information on a series of
large-scale re tests undertaken at BREs Large Building Test Facility at Cardington
over a period of approximately ten years from 1993 to 2003. It also attempts to
summarise the lessons learned from the large-scale re tests and identies future
priorities for research and development in this area.
The interaction between structural members in the re situation, the ability of structural
frames to mobilise alternative load carrying mechanisms at the re limit state and the
crucial role of connections in ensuring overall stability during, and immediately
following, a severe re were among the many issues identied through full-scale re
testing. Such issues were brought into sharp focus following the terrorist attacks on
the World Trade Centre and other prominent buildings. For engineers, the complete
collapse of the Twin Towers and the manner in which it happened has led to much
reection on the nature and purpose of the design and regulatory process.
Structural engineering codes and standards are based on engineering principles and the
results of tests on isolated structural elements. The complex interactions between
structural elements and between structural and non-structural elements when connected
to form a complete building cannot be understood from such tests. Simplifying
assumptions are used to model the continuity and restraint present when elements are
connected together. The disproportionate collapse of the Ronan Point residential
tower block in east London in 1968 caused many engineers to question this reliance
on the performance of individual elements and led to the incorporation of robustness
requirements into the UK Building Regulations.
If traditional test methods for evaluating structural performance suffer from a number of
drawbacks then there are even greater problems associated with extrapolating performance from tests at elevated temperature. Despite moves in recent years towards
performance-based regulations and performance-based design solutions, there is still a
general reliance on prescriptive methods of demonstrating compliance with the regulatory requirements. The structural performance of the buildings involved in the terrorist
attacks on the World Trade Center has focused attention on whole building behaviour
and the performance of buildings subject to severe res. There remains an urgent need
149
to carry out full-scale tests to improve our understanding of how buildings respond to
extreme events and enable researchers to develop validated analytical tools for the
prediction of structural response to such events as re and explosion. The work
carried out at Cardington has improved our understanding of how buildings respond
to realistic re scenarios. Alternative load-carrying mechanisms and alternative modes
of failure have been identied from those considered as part of the design process.
New design guidance for buildings has been produced as a consequence of the work
carried out at Cardington (Newman et al., 2000).
10.2.
Cardington re tests
Structural integrity and stability during and immediately following a re are traditionally
maintained through a reliance on the performance of individual elements (beams,
columns, walls, etc.) subject to idealised loading conditions during a standard re test
(see Chapter 3). A number of large-scale natural re tests have taken place in a facility
purpose built to investigate whole building behaviour. The complex interactions
between structural members within a real building subject to a real re have been investigated using an eight-storey steel framed building, a seven-storey concrete building and
a ve-story timber framed building. The tests have shown the importance of whole
building behaviour through identication of modes of failure and support mechanisms
that are a function of the building rather than the individual members. The results
from the full-scale tests are presented briey here to encourage a holistic approach to
the subject of structural re engineering.
The need for full-scale testing was identied in a report produced by the Institution of
Civil Engineers in 1986 (ICE, 1987). In response to this demand, BRE, in collaboration
with the UK government and industrial partners, developed the Large Building Test
Facility inside a disused airship hangar at Cardington near Bedford. The philosophy
behind this initiative is discussed in a paper by Armer and Moore (1994), who set out
the principles underpinning the development of the facility and go on to describe the
rst test building to be erected. Although full-scale re tests have formed a major part
of the research undertaken within the facility, tests to investigate vertical and horizontal
load-carrying capacity, dynamic response, resistance to blast loading and the ability to
resist disproportionate collapse have also been carried out. Each of the large buildings
constructed within the hangar are shown in Figures 10.110.3.
151
Table 10.1 Description of re tests carried out on the steel framed building at Cardington
Test description (and ref.)
Comments
Figure 10.4 Fire test on steel framed building (photo courtesy of BRE)
154
Figure 10.6 Failure of compartment wall BRE large compartment re test (photo courtesy of BRE)
Figure 10.7 Deformation of oor slab demonstration re test (photo courtesy of BRE)
155
Figure 10.8 Deformation of beam and oor slab European robustness test (photo courtesy of BRE)
156
Comments
157
Figure 10.11 Natural re safety concept tests to investigate fully developed re behaviour (photo
courtesy of BRE)
Comments
158
10.3.
Discussion
The large-scale re tests undertaken by BRE and others in recent years has done much
to improve our understanding of the complex interaction between structural elements at
the re limit state and to stimulate interest in the subject of structural re engineering.
Initially, the early re tests were designed to provide validation for numerical models
attempting to predict the response of individual structural elements to a re situation.
As our understanding of the interaction between structural elements at elevated
temperature improved, the test scenarios became more complex. The tests have identied
alternative load-carrying mechanisms. The identication of tensile membrane action in
thin slabs at large deections has enabled new design guidance to be issued based on
the observed behaviour. Indications from the re test on the concrete building are that
compressive membrane action may have played a signicant role in supporting the
applied load during and immediately after the re. The full-scale re tests have also
identied modes of failure (such as connection failure on cooling) which are a function
of the structure rather than the individual elements.
Great advances in the understanding of whole building behaviour have been achieved
in the UK over the last 15 years through the programme of large-scale testing undertaken at BREs Large Building Test Facility at Cardington. It is essential that this
work is continued. The terrorist threat does not apply to individual beams, columns,
slabs or walls but to complex buildings where the interaction between re protection,
detection and suppression systems impact on the structural response of the building
and, ultimately, on global structural stability. The new generation of performancebased codes for re engineering design provide an opportunity for a more rational
approach to the subject. However, it is important to ensure that their use does not
result in a reduction in overall levels of safety in order to achieve economies in the
construction process.
Fortunately the closure of Cardington in 2003 as a large-scale test facility did not mean
the end of large-scale re tests. Recent large-scale tests on hollow core slabs (Bailey and
Lennon, 2008) and structural insulated panel systems (Lennon and Hopkin, 2010) have
been undertaken by BRE at a test location in the north of England.
REFERENCES
Armer GST and Moore DB (1994) Full-scale testing on complete multistorey structures.
The Structural Engineer 72(2): 3031.
Bailey CG and Lennon T (2008) Full-scale re tests on hollowcore oors. The Structural
Engineer 86: 3339.
Bailey CG, Moore DB and Lennon T (1999) The structural behaviour of steel columns
during a compartment re in a multi-storey braced steel frame. Journal of Constructional
Steel Research 52: 137157.
ICE (Institution of Civil Engineers) (1987) Report of the ICE Research Sub-committee,
Construction Research and Development, London.
Lennon T (1995) Fire engineering portable furnaces. New Steel Construction 3(1): 2124.
Lennon T (2003) Precast Hollowcore Slabs in Fire. BRE Information Paper IP 5/03. BRE,
Garston.
159
Lennon T and Moore DB (2003) The natural re safety concept full-scale tests at
Cardington. Fire Safety Journal 38: 623643.
Lennon T and Hopkin D (2010) Fire Performance of Structural Insulated Panel Systems.
BRE Information Paper IP 21/10. IHS BRE, Garston.
Lennon T, Bullock MJ and Enjily V (2000) The re resistance of medium-rise timber frame
buildings. Proceedings of the World Conference on Timber Engineering (WCTE), University of British Columbia, Whistler, Canada.
Moore DB and Lennon T (1997) Fire engineering design of steel structures. Progress in
Structural Engineering and Materials 1(1): 410.
Newman GM, Robinson JT and Bailey CG (2000) Fire Safe Design, A New Approach to
Multi-storey Steel Framed Buildings. SCI P-288. Steel Construction Institute, Ascot.
Wald F, Simoes da Silva L, Moore DB, Lennon T, Chaldna M, Santiago A, Benes M and
Borges L (1996) Experimental behaviour of a steel structure under natural re. Fire
Safety Journal 41: 509522.
160
Chapter 11
insulated concrete formwork (ICF) are characterised by their use of thermal insulation
materials such as polyurethane (PUR), polystyrene (EPS or XPS), and polyisocyanurate
(PIR). Examples of such systems are shown in Figures 11.111.4. These materials have
excellent insulation properties and often contribute to improved acoustic performance.
However, they are combustible materials and, in the event of exposure to a sustained
ignition source will either ignite, char or melt. In terms of re performance, this has a
number of implications. First, it increases the amount of combustible material within
the building and therefore could act as an additional re load. Second, it may result in
large quantities of noxious black smoke that could seriously impede the ability of
occupants to exit safely in the event of a re. One nal aspect which is often overlooked
is the potential for unseen re spread to occur where the insulation is continuous through
compartment boundaries, such as at oor level or between adjacent occupancies. Where
cavities are present such as between rain-screen masonry cladding and the structural
frame, it is normal practice to install re stopping in the form of cavity barriers along
the lines of compartmentation to prevent or delay the passage of re, smoke and hot
gases between different re compartments. However, in many cases there will be no
re stopping present in the thermal insulation at this level as, until a re occurs, there
is no cavity. However, melting material may create unstopped voids during the early
stages of a fully developed re, providing a potential passage for smoke, re and hot
gases to circumvent the re stopping. This issue can be addressed by suitable detailing
but would not be identied in single-element re tests of the kind universally adopted
to demonstrate compliance with the requirements of the Building Regulations. A
recent study commissioned by the Department for Communities and Local Government
(CLG, 2008) identied a number of incidents where re had spread through unstopped
162
Figure 11.2 Dwelling under construction using structural insulated panels (photo courtesy of BRE)
Figure 11.3 Building under construction with light timber frame (incorporating engineered oor
joists) (photo courtesy of BRE)
163
Figure 11.4 Dwelling constructed using insulated concrete formwork (ICF) (photo courtesy of
Insulating Concrete Formwork Association)
700
800
900
1000
1100
1200
1300
1400
1500
1122
1083
1052
1027
1007
994
979
968
960
The issue of combustible material immediately behind the cladding system is not
specically covered by this requirement. A typical detail for a timber frame building is
shown in Figure 11.5.
Figure 11.5 Timber frame detail showing location of ventilated cavity and (combustible) sheathing
Internal lining
Vapour control layer
Insulation
Timber stud
Sheathing to stud framework
Breather membrane
Cladding
Ventilated cavity
165
The cavity barriers located between the sheathing and the brickwork will certainly limit
the spread of smoke or ame should the re start within the room. The statutory
guidance calls for cavity barriers to have a minimum of 30-minutes re resistance but
there is no specic guidance on how this 30 minutes should be assessed. Cavity barriers
are often tested as penetration seals in ad-hoc re resistance testing in accordance with
the criteria and procedures of BS 476-Part 20:1987 (BSI, 1987) generally using noncombustible cover slabs between the barrier. Such a test does not adequately represent
the orientation or xity present in vertical cavities, nor is the standard re exposure a
representative re scenario for a re originating in the cavity or spreading into the
cavity though a smouldering seat of combustion within the building.
Research undertaken as part of the Timber Frame 2000 project at BREs Cardington
large-scale test facility investigated the issue of re spread in combustible cavities
where the initial re source was within the cavity (Chiltern International Fire, 2011).
This could occur either through hot working on the external face of the building, an
arson event on the external (ventilated) wall or through a hidden seat of smouldering
combustion following an internal re. The research looked at the performance of a
range of different cavity barriers (mineral wool bags, solid timber, intumescent barriers)
subject to a realistic re source within the cavity itself. The research reached the following
conclusions.
g
Cavity barriers are often installed incorrectly with large gaps between adjacent
barriers and between vertical and horizontal barriers. In some cases, cavity barriers
stapled to the timber frame are removed during construction of the external
masonry cladding (Figure 11.6).
Figure 11.6 Remains of a cavity barrier removed during the construction phase
166
There is a need for a test and assessment methodology for cavity barriers that takes into
account a realistic re scenario within the cavity.
Tests have shown that where cavity barriers are designed and installed correctly they will
act as a barrier to the unseen spread of re and smoke, as required by the regulations.
Figure 11.7 Fire test to assess system performance (photo courtesy of BRE)
where required, the development of new guidance. The purpose of this section is to
consider the potential risks from res in construction sites through a review of a
recent high prole incident. In particular, the discussion will be concerned with large
res in partially completed timber frame buildings and will highlight some of the
issues arising from these incidents.
Clearly, res on construction sites are not limited to timber frame buildings and issues
concerning unprotected steelwork or inadequately cured concrete should also be taken
into account.
the buildings involved in various stages of completion. The upper storeys were of
platform timber frame construction consisting of wall panels and cassette oors. The
oor cassettes used engineered oor joists consisting of parallel chord members joined
by a metal web to provide lightweight long-span oor systems with provision for services
through the open web. The external cladding was a mixture of solid blocks to rst-oor
level and then a mixture of masonry rain-screen cladding and render xed to a cement
particle board on the oors above. The re affected four separate blocks within the
development (B2B5). The re started on the lower oors of block B4. Blocks 3, 4
and 5 consisted only of the timber frame and the lower-storey masonry/concrete
structure. There were no internal or external protective linings in place and no cavity
barriers or re stopping present at this stage of the construction.
Fire development was extremely rapid and blocks 3, 4 and 5 were completely engulfed in
re and all the timber was consumed within a very short period of time. The resulting re
was very intense (Figure 11.8) and the radiated heat was sufcient to ignite the roofs of
the adjacent student accommodation outside the site boundary. Blocks 35 were effectively the same structure. The re spread to block B2 and then subsequently to block
B1. At the time of the re, block B2 was largely complete but was still awaiting nal
xing and sealing of the compartment. Block B1 was complete and ready for handover
and occupation. Figure 11.9 shows the aftermath of the re in blocks 3, 4 and 5 with only
the concrete and masonry ground to rst oor remaining and the distorted scaffolding
which has bowed in towards the re.
169
Figure 11.9 Blocks 3, 4 and 5 the following day (photo courtesy of BRE)
As a direct response to recent large-scale res on timber framed construction sites, the
UK Timber Frame Association in association with Wood for Good have produced
best practice guidance in, Fire Safety on Timber Frame Construction Sites (2008) and
16 Steps to Fire Safety (2007).
maintained between the bodies responsible for ensuring that the different parts of
the building are compliant with the relevant legislation. Guidance on roles and
responsibilities in this instance has been produced by the HSE (2006).
Consideration should be given to either pre-fabrication where wall/oor panels can
be delivered to site with the re protection already installed or installation of the
internal linings as work proceeds.
REFERENCES
BRE Global (2010) Fire Test and Performance Requirements for Innovative Methods of
Building Construction, Loss Prevention Standard LPS 1501 Issue 1.0. BRE Global,
Watford.
BSI (British Standards Institution) (1987) BS 476-20:1987. Fire tests on building materials
and structures Part 20: Method for determination of the re resistance of elements of
construction (general principles). BSI, London.
BSI (British Standards Institution) (2002) BS EN 1991-1-2:2002, Eurocode 1: Actions on
structures Part 1-2: General actions actions on structures exposed to re. BSI,
London.
Chiltern International Fire (2011) http://www.chilternre.co.uk/ (accessesd 25/01/2011).
Construction Confederation and Fire Protection Association (2009) Fire Prevention on
Construction Sites, The Joint Code of Practice on the Protection from Fire of Construction
Sites and Buildings Undergoing Renovation, 7th edn. Construction Industry Publications,
Moreton in the Marsh.
CLG (Department for Communities and Local Government) (2007) Approved Document
B Buildings other than dwellinghouses. The Building Regulations 2000. CLG, London.
CLG (Department for Communities and Local Government) (2008) Innovative Construction
Products and Techniques. BD 2503. (See http://www.communities.gov.uk/publications/
planningandbuilding/innovativeconstruction (accessed 25 January 2011).
FPA (Fire Protection Association) (1994) Construction Site Fire Prevention Check List.
Fire Protection Association, Moreton-in-Marsh.
HSE (Health and Safety Executive) (1997a) Fire Safety in Construction Work. HSG 168.
HMSO, London.
HSE (Health and Safety Executive) (1997b) Construction Fire Safety. Construction Information Sheet 51. HMSO, London.
HSE (Health and Safety Executive) (2006) Fire Precautions and Liaison between HSE/LA
Inspectors and Fire and Rescue Authorities. Health and Safety Executive Operational
Circular OC 217/06. See http://www.hse.gov.uk (accessed 25 January 2011).
Newman GM, Robinson JT and Bailey CG (2000) Fire Safe Design: A New Approach to
Multi-storey Steel-framed Buildings. SCI Publication P288. SCI, Ascot.
UKTFA and Wood for Good (2007) 16 Steps to Fire Safety on Timber Frame Construction
Sites. UKTFA Guidelines and Recommendations. See http://www.prestoplan.co.uk/
Downloads/UKTFA%20Fire%20Safety.pdf (accessed 25 January 2011).
UKTFA and Wood for Good (2008) July. See http://www.uktfa.com/#/timber-frame-reand-safety/4538893010 (accessed 25 January 2011).
172
Acknowledgements
ix
INDEX
Locators in italics refer to illustrations separate from the corresponding text.
Index Terms
Links
#
16 Steps to Fire Safety (2007)
171
120
8588
121
A
adhesives
120
171
aggregates
80
89
105106
108
alloys
128
129
aluminium structures
119
128
129
78
80
83
87
109110
135
141
ambient temperature
composite steel
concrete
steel connections
109110
146
steel structures
98
structural steel
61
ancillary products
67
assessment procedures
1537
3235
fire resistance
2532
reaction to fire
1525
142143
Index Terms
Links
13
62
87
axis distances
7778
79
83
85
B
beams
Cardington fire tests
150
loadbearing capacity
28
lower flanges
steel connections
steel structures
web fractures
bearing capacities
136
156
137
142143
9697
136
138
142
168169
170
bending moment
87
99
134
bending strength
123
bolts
135
136
139140
128
129
boundary conditions
128
129
boxed protection
99100
braced columns
8182
8485
1619
20
2730
31
BS 5950
6869
9497
BS8110
69
7680
BS 8414
3335
This page has been reformatted by Knovel to provide easier navigation.
82
Index Terms
Links
BS EN 1991-1-2
5354
5556
BS EN 1992-1-2
75
76
77
8288
BS EN 1993-1-2
BSENISO 11925-2
buckling
97101
25
136
building behaviour
building regulations
burner zones
137
149160
810
11
12
89
91
150
151
152153
152
154156
24
C
calcareous aggregates
80
carbon steel
94
150159
166
concrete structures
8088
156157
157159
101102
157
158
165167
1718
46
charring
66
119
123125
circular cross-sections
cladding systems
62
3335
100
139
120121
Index Terms
collapse resistance
Links
25
columns
Cardington fire tests
concrete structures
150
154
8486
89
design processes
64
load effects
72
loadbearing capacity
28
steel connections
structural steel
combustible building materials
combustible sheathing
combustion
compartment fire tests
90
30
139
63
1617
165
41
4649
51
150
155
157
158
compartment time-temperature responses
composite cladding panels
composite steel
4056
22
105118
available options
105118
design processes
6366
tabulated data
composite systems
compression members
compression reinforcement
57
108
109111
112
16
123
120121
120
8586
compressive strength
15
46
concrete
available options
105118
connections
133134
design processes
6366
heat transfer
5860
tabulated data
108
135
109111
112
Index Terms
concrete structures
available options
Cardington fire tests
simplified calculation methods
Links
7592
7576
150
151
76
8588
spalling
8892
worked example
8088
connections
131147
concrete
133134
steel
134146
timber
131133
worked example
139146
construction fires
156157
135
167172
41
42
5556
57
42
corner spalling
89
cover distances
7778
79
critical components
144
145
145
critical temperature
6162
99
111117
cross-sections
composite steel
114
concrete
8586
steel structures
9798
structural steel
6162
timber structures
114
122123
D
dead loads
71
141
41
42
42
156
decking coefficients
6366
deformations
150
155
150
155
Index Terms
design fire
Links
4056
42
4346
57
design loads
design temperature
differential thermal gradients
dwellings
109110
9697
98
128
129
161162
163
164
E
ECB (European Concrete Building) project
8088
49
122123
116117
elastic moduli
6061
86
elevated temperature
composite steel
concrete
115
76
115
135
136
139146
steel structures
94
98
102
structural steel
60
steel connections
timber structures
120
121
empirical relationships
6162
EN 1991-1-2
5354
5556
EN 1992-1-2
75
76
77
137
138
8288
EN 1993-1-2
end plates
97101
136
142
end restraint
energy release
128
129
4641
Index Terms
Links
Eurocodes
composite steel
concrete
111112
7677
8485
92
111112
design fire
45
5051
heat transfer
57
58
6667
68
63
64
masonry design
structural steal
timber connections
timber design
timber structures
91
132
6667
68
120121
122123
Europe
fire resistance tests
3132
1925
26
150
156
robustness tests
European Concrete Building (ECB) project
8088
49
6061
concrete structures
7680
91
steel structures
9596
structural steel
6061
European standards
26
explosive spalling
89
91
63
64
3335
45
46
10
12
3235
92
Index Terms
Links
F
fasteners
134
22
23
80
design processes
6872
6971
steel connections
140
141
145
99
102
146
steel structures
timber structures
Fire Offices Committee
98
122123
8
170
170
10
1314
171
41
42
136
137
42
132133
floors
Cardington fire tests
insulation
150
2930
integrity
29
loadbearing capacity
28
167
steel connections
139
timber structures
120121
155
29
140
128
129
4749
54
97101
156
Index Terms
Links
41
42
63
64
4656
57
28
29
3132
31
42
furnaces
fire resistance tests
natural fire models
4849
44
30
G
gas temperature
58
100
13
1819
20
120
105106
108
41
42
guidance documents
13
170171
42
H
Harmathy, TZ
50
85
heat evolution
1617
heat release
23
23
heat transfer
26
5668
100
101
heating phases
high-profile tunnel fires
high-strength concrete (HSC)
hollow core slabs
4647
64
123125
4546
82
86
89
90
91
92
89
90
134
Index Terms
Links
67
23
45
46
161162
164
126
127
6970
71
I
ICFs (insulated concrete frameworks)
imperforated wall panels
imposed loads
incomplete building partial occupation
insulated column sections
171172
63
64
161162
164
concrete structures
85
86
2930
141
insulation
masonry design
67
masonry structures
127128
161165
steel structures
101
timber design
67
29
150
154
25
10
isotherm methods
8588
120
J
Joint Committee of the Building Research
Board
121
Index Terms
Links
L
laminate members
120
150
151
152
154156
concrete structures
steel structures
large-scale cladding systems
large-scale testing
lateral restraint
Law, M
8088
101102
33
34
149160
166
97101
4748
legislation
building regulations
Fire Safety Order
historical background
light gauge steel structures
49
714
810
11
10
1314
139
161162
161162
163
lightweight aggregate
105106
108
12
78
152153
167
7172
9597
55
linings
assessments/tests
10
classification
10
concrete structures
91
surface spreads
15
1718
92
1718
thermal properties
53
loadbearing capacities
28
128
29
86
Index Terms
loads
Links
6872
78
80
99
composite steel
109110
115
concrete
109110
115
7172
80
degrees of utilisation
design fire
45
50
99
6971
78
80
102
local buckling
136
137
localised failure
132
150
Lytag aggregate
105106
108
154
M
major axis beams
major axis bending moment
management practices
masonry
139
87
171
6668
119
129
133134
mass transfers
58
85
6162
87
161167
168
165167
167
168
161165
modes of failure
136
modification factors
123
modular construction
167
moisture migration
125128
137
58
138
Index Terms
Links
moment
capacity methods
9596
concrete structures
8788
steel structures
9596
98
99
National Annexes
5156
57
78
83
National Fire Protection Association
6162
national standards
concrete structures
7680
steel structures
9596
structural steel
6061
4656
design fire
57
41
heat transfer
5657
time equivalence
4854
91
157158
52
53
55
42
4346
53
55
56
net heat flux
100
41
59
52
56
non-flat products
25
63
non-sway frames
72
normal aggregate
105106
108
59
63
64
Index Terms
normalised heat loads
numerical indices
Links
50
1617
O
occupancy classes
10
15
P
panellised construction
parametric design fire approaches
parametric fires
partial depth flexible end plates
167
5456
57
123125
136
137
partial factors
composite steel
110
concrete
80
steel structures
98
110
6971
partition loads
141
101
penetration resistance
26
performance ratings
13
petrol tankers
4546
Pettersson, O
49
plate thermometers
32
polypropylene fibres
89
117118
1819
20
90
91
42
92
post-flashover fire models see natural fire
models; nominal fire curves
pre-flashover fire phases
41
42
prefix usage
19
20
Index Terms
premature shear failure
prescriptive concrete structure design
primary beam resistance
Links
134
78
142143
profile protection
99100
profiled sheeting
106
80
108
1617
protection
composite beams
design fire
111118
45
steel members
143
steel structures
99100
structural steel
63
101
7
10
15
R
RABT curves
46
radiant panels
1718
100
re-entrant profiles
105106
108
1525
26
45
rectangular cross-sections
62
8788
122123
7071
136
15
16
144
146
steel structures
94
98
structural steel
60
steel connections
timber structures
120
121
109
Index Terms
Links
regulatory requirements
714
building regulations
810
11
10
1314
12
78
78
8586
89
133134
87
6366
65
9192
150
156
7
4546
S
safety risk assessments
SBI (single burning item) tests
SCI (Steel Construction Institute)
13
2124
108
section factors
99100
shadow effect
62
shear failure
134
shear forces
142
shear interactions
sheathing
111
112
116
114115
165
110111
112
80
simplified methods
composite steel
concrete
108
109
76
8588
109
timber structures
121125
97101
113
135
108
Index Terms
single burning item (SBI) tests
single-flame source tests
site management practices
Links
2124
21
87
45
2124
22
2324
2324
89
spalling
26
171
slenderness
smoke exhaust systems
25
90
8892
117118
spreadsheet-based methods
composite steel
116118
concrete
116118
steel structures
100101
structural steel
6263
2324
89
2728
41
42
42
150
151
152153
152
154156
105118
8182
134146
design processes
6366
heat transfer
6063
64
108
111
93103
94
101102
112
Index Terms
Links
161162
96101
strength reduction
bolts/welds
135
composite steel
115
concrete
8586
136
115
126
stress distributions
87
88
stressstrain relationships
94
126
110111
112
6063
64
suffix usage
19
20
surface area
6162
surface spalling
89
surface spreads
1719
surface temperature
5860
sway frames
117
139
20
72
T
tabulated data
composite steel
concrete
design fire
108
109111
112
7679
8285
108
109111
112
45
51
masonry structures
126128
timber structures
121122
123
109110
115117
concrete
8587
115117
critical temperature
6162
99
temperature
composite steel
111117
Index Terms
Links
temperature (Cont.)
design fire
4056
57
design temperature
9697
98
2728
gas temperature
58
100
7172
9597
masonry
6667
126
135
136
139146
94
98
102
steel connections
steel structures
strengthtemperature relationships
structural steel
126
60
61
surface temperature
5860
timber
6667
120
121
timetemperature responses
2728
4057
6667
116117
143144
102
tensile strength
123
tension members
test procedures
72
1537
3235
fire resistance
2532
large-scale testing
reaction to fire
120
149160
1525
157
thermal bowing
128
thermal gradients
128
129
50
164
thermal insulation
127128
161165
thermal modelling
57
58
thermal inertia
158
166
Index Terms
Links
thermocouples
34
thermometers
32
thermosetting adhesives
120
22
23
41
42
6668
119125
150
152
timber
Cardington fire tests
43
157
158
composite systems
120121
connections
131133
fire exposed
120
floors
120121
16116
121125
walls
120121
157
163
158
166
4854
125
timetemperature relationships
composite steel
116117
concrete
116117
design fire
4056
2728
masonry
6667
steel connections
timber
57
143144
6667
128
129
22
23
22
2324
105106
108
trapezoidal profiles
tunnel fires
tunnel lining segments
4546
91
92
109
Index Terms
tying details
Links
134
U
United Kingdom (UK)
building regulations
10
2630
31
1519
20
111117
9697
V
ventilation
4647
4952
54
105
107
109
75
77
105
107
109
94
95
165
verification steps
composite steel
concrete
steel structures
98
99
volume
6162
W
walls
Cardington fire tests
150
cladding systems
3335
external constructions
3235
insulation
2930
155
integrity
29
loadbearing capacity
28
31
masonry structures
126
127
steel connections
139
128
Index Terms
Links
walls (Cont.)
surface spreads
timber structures
web-filled columns
welds
1718
120121
109110
135
136
139140
149160
54
58
117
136
Y
yielding
137