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Technology Project

1.PROJECT THEME: The designing of technology of


multistoried buildings

2.PROJECT DATA: In annexes are given the building drawings,


extracts of building quantities, number of levels and original
ground level (CTN) thus:
for n=11 Annex 3Laboratory building.

3.PROJECT CONTENT:
A. INFRASTRUCTURE
1) Plan of Digging
2) Estimating quantities of earthworks (digging and
filling earth)
3) Excavator and vehicle calculation
4) Working instructions
5) Technological Schemes
B. SUPERSTRUCTURE
1) List of Technological waves
2) Choice of tower crane
3) Designing of technological waves
4) Working Instructions
5) Technological schemes
6) Technical memoir for infrastructure and
superstructure

Technical memoir - Laboratory building


Infrastructure
The building infrastructure is made by isolated foundations
and between
A-B rows, 1-2 axes there are continous foundations too.
Foundation blocks are made by plain concrete BC7.5 and the
bolsters and the diaphragms by reinforced concrete BC15, the
reinforcement consisting in OB37 steel bars. Ground floor (0.00m
level) flooring slab is made by poorly reinforced concrete BC7.5,
reinforcement consisting in OB37 steel wire nets.
Natural ground level (CTN) is at -1.00m and the terrain
geotechnical characteristics are given in the attached plans.
Superstructure
The building is a frame system with monolithic columns and
transversal prefabricated beams : GPT 1 type for slabs and GPT 2
type for roof. Along the building, at the slabs level, there are
reinforced concrete prefabricated beams:
GL type for facade - A,C rows and GM type B row. The slabs are
made by strips with gaps (GFP type), being supported by the
transversal prefabricated beams. In front of the columns, along
A,B,C rows, there are zones with monolithic reinforced concrete
B250.
The closing walls (30 cm thickness) are made along the
perimeter by light concrete small blocks. The partition walls (15
cm thickness) are made by bricks with vertical gaps GVP. The
floorings are made by polished concrete and PVC layer.
The roofing is terrace type made by reinforced concrete
prefabricated caissons. The attic along the rows A and C is
prefabricated GA type and along the axes 1 and 9 is made by full
brick masonry (25 cm width). Roof structure is given in the
attached plan.
The staircase and the monolithic zone (between axes 1-2)
will not be considere on the technological sheet. Number of levels
of the building is 7 (GF+6L). Columns and monolithic zones
framework system is established with project supervisor.

I. Infrastructure
1.Natural terrain level
CTN = -1.00m

2. Estimative quantities of earthworks


1. TsG3a: Terrain cleaning
1400 mp
2. TsA13b: Manual digging in over 1.0m width of medium terrrain limited
spaces,
executed with supports in isolated foundations 338 mc
3. TsA13g: Manual digging in over 1.0m width of hard terrrain limited
spaces,
executed with supports in isolated foundations 507 mc
4. TsA7b: Manual digging with over 1.0m width, executed with supports
in medium
terrain for continous foundations
35
mc
5. TsA7g: Manual digging with over 1.0m width, executed with supports
in hard
terrain for continous foundations
53
mc
6. TsF3b: Supports for over 2.5m width excavations, with spaces
between them
of 0.21-0.61m
1030
mc
7. TsD1e: Earth spreading in fillings using the shovel
570 mc
8. TsD4c:
Fillings compaction using the manual mallet
260 mc
9. TsD5a: Compaction using the mechanical mallet
410
mc
10.
CA1a:
Plain Concrete C6/7.5 in foundation blocks
781 mc
Foundation block 760
mc
Under elevation
21 mc
11.
CA2b:
Reinforced Concrete C12/15 in bolsters
128 mc
12.
CA2b:
Reinforced Concrete C12/15 in elevation
18 mc

13.
CB8a:
Framework foundation bolster
229 mp
14.
CB92:
Elevation framework
82 mp
15.
CC1b: Reinforcement placement in bolsters PC52
6800
kg
OB37
2700 kg
in elevation PC52
1750 kg
OB37
600 kg
16. CC2e: Reinforcement placement in slabs wire nets
2500
kg
17. CA2b: Concrete C12/15 in slab level 0.00

85 mc

3. Transport distances
- Earth transport to the independent storage

9.7

km
- Production point for concrete,reinforcements and frormworks 17.7
km

4. Execution period
23 days

Corrected
infrastructure
No. Cod
Flo
w

list

of

technological

flows

for

Technological Flow Name

M
U

No.
Q/sect
Sect. or

Terrain cleaning

sq
m

140
0

280

660

TsG3
a

TsCO
.3

Excavator mechanical digging

mc

330
0

TsA7
g

Mannual digging

mc

68

13.6

TsD1
e

Earth spreading in fillings using the


shovel
mc

80

16

TsD.
5a

Compaction using the mechanical mallet

mc

196
0

392

CA.1

Simple concrete C6/7,5 in foundation mc

762

152.4

blocks

CA.1
a

Simple concrete C6/7,5 under staircase


and elevator area elevations
mc

55.7
7
1

55.77

CA.2
b

Reinforced concrete C12/15 in bolsters

112

22.4

CA.2
b

Reinforced concrete C12/15 in staircase


and elevator area bolsters
mc

8.8

8.8

CA.2
b

Reinforced concrete C12/15 in elevation

mc

46.7
5
5

9.35

CA.2
b

Reinforced concrete C12/15 in staircase


and elevator area elevation
mc

10.7 1

10.7

CB.1
0

Reusable
panels
foundations blocks

858.
6
5

171.72

CB.1
0

Reusable panels formwork for staircase sq


and elevator area foundation
m

72

72

DB.8
a

Formwork for bolsters

sq
m

220

44

DB.8
a

Formwork for staircase and elevator sq


area bolster
m

18

18

11

CB.9
2

Formwork for elevation

sq
m

40.1
5
5

8.03

Placing the reinforcement in bolsters


OB 37

12

CC.1
b

kg

270
0

540

CC.1
b

Placing the reinforcement in bolsters


PC 52

kg

680
0

1360

CC.1
b

Placing the reinforcement in elevation


OB 37

kg

600

120

CC.1
b

Placing the reinforcement in elevation


PC 52

kg

175
0

350

13

CC.2
c

Placing the reinforcement wire nets into


the slab
kg

250
0

500

14

CA.2
b

Concrete C12/15 in slab, at 0,00 m

85

17

10

formwork

mc

for sq
m

mc

Excavator and Vehicle Calculation


Choice and calculus of the tehnological equipment and of the
means of transport for infrastructure
1. Excavator S601 with resversed shovel
Pm=48,4mc/h
2. Mechanical Mallet
3. Buldozer S.650
- used for deforestation the bushes
- length of blade: 3,00 m
- width of blade: 0,70 m
4. Interior vibrators
5. Mixer type Man Tga de 5 mc
- length: 8,15 m
- width: 2,50 m
- height: 3,65 m
- payload: 14,00 t
- curb weight: 12,00 t
- engine power: 310 CP
- volume: 6 m3
- maximum speed: 65 km/h
6. Loading truck Man TGA
- dimensions (gauge) of the bin: - length: 4,60 m
- width: 2,30 m
- depth: 1,10 m
- volume of the bin: 18 m3

- maximum speed: 120 km/h

7. Truck Man
- length: 8,46 m
- width: 2,45 m
- height: 2,53 m
- 280 CP
- total weight: 14500kg
- maximum speed: 100 km/h
8. Tipping bin with hose
- capacity: qnc=1 m3
- weight: 452 kg
9. Device for controlling the bins 5,5 tf
- length: 3,50 m
- weight: G1=86 kgf
- maximum load: 5,5 tf
10.Auto-truck with charger arm

Working Instructions for infrastructure


Projection of the files for the technological flow ;
Technological details
Technological file for flow number 2

Name of the flow


Mechanized excavation executed by excavator.
Operations:
- drawing axes
- placement of the equipement
- excavation of the pit for the foundation
- loading (earth) in loading trucks for transporting it to the far(remote)
warehouse
- digged earth evacuation.
Description of the tehnological flow:
- drawing is executed based on the axes marked on the terminals with
topographical instruments, exterior contour (contour of the excavation) and
interior contour (base of the excavation); they will be drawn using lime
- mechanized excavation of the foundation pits will be done (form
ground level excavated with the bulldozer -0,5 m) by hydraulic excavator
S601 c equiped (with an inverse spoon) having the capacity of 1,14 mc. The
excavated earth is loaded in loading trucks
type Man Tga and its
transported at the warehouse; the unloaded earth near the pit its pushed
with the bulldozer to the closest warehouse near the working site. The size of
the excavator bin was established based on the hypothesis of performing the
excavation in the hypothesis of the digging execution in a sector, during two
work changings, like it follows:
The digging will be executed, with a negative target, in frontal felling
with unloading into the damper or to the nearest warehouse.
- on a sector it will be done one longitudinal back course the range
allowing to cover the whole sector and the unloading
- checking the depth of excavation its done with the T-square lineal
targeting the superior part of some temporary flagpoles over the bollards.

Resources:
- main equipment: Excavator s601 with a counter spoon over tires
- manpower: - mechanic for excavator
- mecanic for bulldozer
- driver for the loading truck
- topographer

- carpenter
- equipment and means of transport: Dumper Man Tga 19.215-DFK
- materials: boards 1/2, wood rullers 1010, stiks
- devices and equipments: teodolite, rod 4 m, T-square lineal.
Special problems (CTC, NTS, PSI)
- its forbidden the stationary of the works withinh the range of action
of the excavator; the minimal distance between the edges of the platform of
the loading truck and the most proeminent side of the excavator will be 1,50
m
- it will be taken measures for evoiding the eventual landslides at the
excavation site
- increasing the attention of the eventual meeting in the pit of electric
cables or gas pipes or sewerage pipes,in case of existence of one of these
the excavation will be continued after deplugging those sistems
- while loading the eart the driver will not remain in his cabin of the
truck and rotating the cup will be not be done above the cabin.

Technological file for flow no 7


Name of the flow:
Bolster reinforcing- pouring concrete
Procedure:
- transportation from the preparation station to the object
- assemblage
Technological Flow Description:
- the concrete is brought to the site by the 5mc autoagitating truck
- if possible, concrete pouring will be done directly from the
autoagitating truck; otherwise, the concrete will be discharged into
clamshells situated in the action area of the crane, the lifting of the clamshell
will be done slowly up to a vertical position, in order to avoid concrete
overflow
- the consolidation will be made by vibration with the interior vibrator,
having the flask of 50 mm
Resources:
- main facility: - 5mc Man autoagitating truck
- handling device of the clamshell
- 1 mc clamshell

- crane
- interior vibrator
- manpower: - steel bender
- autoagitating truck driver
- crane operators
- technological equipment and small robotism inventory:
- 2 m extension chamfer
- 5,5 tf handling device of the clamshell
- main materials: - Bc.15
Special problems (CTC, NTS, PSI)
- checking of labour protection trainning
- during the works, the workers will wear a protection helmet
- before pouring the concrete, the technical leader of the works will
check:
- reinforcement arrangement
- connection of the stirrups
- existence of the spacers
- position and elevation of the formwork , its tightness and
cleaning
- conformation to maximum capacity for each lifting device
- cleaning the clamshells is made in established position on the ground
- the concrete is checked so the existing documentation to correspond
with the demanded
- from the pouring concrete will be taken cubic samples for further checking;
the results will be written in the unique concrete index
Technological file for flow no 8
Name of the flow:
- removing of formwork of the bolster
Procedure:
- loosening of the rigidities
- removing of formwork of the bolster
- cleaning of the formwork
- moving and assemblage of the formwork to the next foundations or
transportation to the warehouse
Technological Flow Description:
- at the minimum removing of the formwork term (1-2 days) will be
done the loosening of the rigidities and the removing of the framework
- after removing of the framework, the framework will be cleaned with
the help of a spatula and a wire brush; it will be coated with special
substances
- the framework assembly from sector 1, already prepared, will be
moved and assembled to the foundations in sector 3
Resources:
- manpower: - carpenters

- technological equipment and small robotism inventory


Special problems (CTC, NTS, PSI)
- checking of labour protection trainning
- during the works, the workers will wear a protection helmet
- after removing of the formwork, the dimensions, the aberrations
towards axes and dimensions will be checked; the aberrations must be of the
followings:
- horizontal position aberrations of the axes 10 mm
- vertical position aberrations of the axes 10 mm
- dimension aberrations: length, width, height 20 mm
- after checkings, the axes will be marked, with non washable paint.
Tehnological file for flow number 10
Name of the flow:
Formwork for the foundation bolster
Operations:
- transporting and unloading the component elements of the formwork
in the warehouse
- transporting the component elements of the formwork near the
foundation pits and asambling the formwork
- drawing the position of the formwork
- mounting the assembles of the formwork
- checking
Descrbing tehnological flow
- for execution of the bolsters formwork it will be used a CMU type
formwork.
Resources:
- main materials: - formwork CMU
- special substances to remove forms from concrete
- manpower : - specialized team in carpenters
Special problems (CTC, NTS, PSI)
- checking the intrstructions for labor protections
- while the working is in progress workers will wear a protection helmet
- all of the formwork elements are mounted by workers trained in NTS
- its forbidden to support the formwork obliquelly
- before the concrete pouring, the leader of the workplace (engineer)
its forced to check: the integrity, the stability, the terrain supporting,
tightness, and stage of the formwork cleaning
- admisable errors on mounting the formwork:
- at length 15 mm
- at width 6 mm
- at height10 mm

- inchination towards the project 3 mm/m, but not more than 15


mm/m per total.
Tehnological file for flow number 12
Name of the flow:
Reinforcement of the bolster and elevation.
Operations:
- transporting and unloading the reinforcement at the site
- straightening(fasonare) the reinforcement
- transporting the mesh and carcase
- checking.
Technological Flow Description:
- the reinforcement is brought in bunches of bars from the materials
warehouse with a platform auto-truck having a crane arm in order to ensure
the reinforcement dischargement
- near the materials warehouse will be installed a platform for cutting
and forming the reinforcement into networks (for the bolster reinforcement)
and cages (for vertical elements reinforcement)
- the transportation and assemblage of reinforcement networks and
cages will be done manually in case of small weights or mechanically, with
the help of a crane, in case of large weights
Resources:
- main materials: - PC.52 and OB.37 reinforcement
- main facility: - auto-truck with charger arm
- manpower: - steel benders
- auto-truck driver
Special Problems (CTC, NTS, PSI)
- checking of labour protection trainning
- during the works, the workers will wear a protection helmet
- at the end of the reinforcing and before pouring the concrete, the
technical leader of the works will check if the reinforcing was done within the
project norms (reinforcement steel quality, diameters, arrangement),
ensurance of the concrete cover and the border in admissible aberrations;
the observations will be written in the recording of the proceedings of the
works, which will be hidden
- admissible aberrations for foundation reinforcement:
- distance between bar axes 10 mm
- thickness of the covering layer 10 mm

- partial or total lengths regarding the project:


- L < 1 m 5 mm
- L = 1...10 m 20 mm

II. Superstructure
1.Number of levels
GF+6L

2. Estimative quantities of earthworks


The extras is done for one current level and for the roof. It doesnt
contain the staircase and elevator works.
1.
CB2j: Reinforced concrete C12/15 in columns
mp
2.
CB11d: Reusable panels framewok for columns
253 mp
3. CC2g: Reinforcement placement in columns PC52
2100 kg
OB37

35

500 kg

4. CB2j: Reinforced concrete C15/20 in slab (monolithic zones A,B,C)


10 mc
5. CB11c: Reusable panels framework for slab
68 mp
6. CB22d: Supports consisting of extensible metallic beams and metallic
props
68 mp
7. CC2g: Reinforcement placement in monolithic slab OB37
750 kg
8. CP10d: Transversal prefabricated beams placement
GPT1 type 0.3x0.65x8.65m G = 4.2t/piece
18 pie./level
GPT2 type 0.3x0.60x8.90m G = 4t/piece
18 pie./level
9. CP10d: Longitudinal prefabricated beams placement
GL1 type 0.25x0.70x5.45m G = 2.4t/piece
15 pie./level
GM type 0.25x0.70x5.35m G = 2.3t/piece
8 pie./level
10. CP10d: Prefabricated beams monolithisation with concrete B300
- for current level
4.2 mc

- for roof
2 mc
11. CP10d:
117 pie.
12. CA10:
24 mc
13. CD6a:
78 mc
14. CA5h:
53 mc
15. CG15a:
410 mp
16. CG3b:

Placement of the prefabricated strips


GFP type - 0.99x0.22x5.65m-G=1.4t/piece
Plain concrete C6/7.5 used for overconcreting
Closing walls (30 cm thickness) made by
light concrete small blocks 290x240x188mm
Partition walls (15 cm thickness) made by
bricks with vertical gaps GVP 290x140x88mm
Floorings made by
polished concrete 2cm with cement mortar M100-T
Floorings made by plastic materials
PVC layer on textile support glued with prenadez

368 mp
17. CP10d: Placement of roofs prefabricated caissons
1.50x5.90x0.20m G =1.1t/piece
96 pie.
18. CP10d: Placement of attics prefabricated beams (A,C rows)
GA type 0.25x1.0x5.90m G =3.7t/piece
16 pie.
19. CP23c: Attics beams and caissons monolithisation with concrete
BC22.5
- caissons
12 mc
- attics beams
2
mc
20. CD4j: Full brick masonry (25 cm thickness, 1 m height) for attic (1,9
axes) 3 mc
21. IzF21c: Hidroinsulation support layer - cement mortar M100 (3cm)
860 mp
22. IzF4c+3 IzF4b: Hidroinsulation 3c+1P+5B
860 mp
23. IzF22a: Hidroinsulation protection layer(sand)
860 mp

3. Transport distances
- Production point for concrete,reinforcements and frormworks
12.2 km

- Materials storage
16.2 km

List of Technological waves


LIST OF TECHNOLOGICAL WAVES FOR THE SUPERSTRUCTURE AND
THEIR REPARTITION
Sector

Sector

Sector

Sector

Sector

Sector

Sector

GF

The table will be made for a current lever and roof. It doesnt contain
the articles needed for the staircase and the elevator area.
Quantity
No Name and content
crt
.
1.

Columns formwork and


reinforcing
- CMU formwork for columns

N
o
se
c

MU

Total

Per
sect
or

sq
m
kg

181

mc

126
5
250
0
105
00
175

pc

90

13

- longitudinal beams - GL1 0,250,705,45 m

pc

75

11

- GM -

pc

40

- columns reinforcing - OB.37


- PC.52
2.

Reinforced concrete C12/15


pouring in columns

3.

Assemblage of prefabricated
beams
- GPT1transversal beams 0,30,658,65 m

0,250,705,35 m

kg

357
1500
25

4.

Prefabricated beams covering


with concrete C20/25

mc

21

5.

Assembling the FGP


0,990,225,65 m prefabricated
strips
Casting and reinforcing of the
monolith slab (axes A,B i C)
- reusable panels formwork

pc

585

84

sq
m
sq
m

340

49

340

49

kg

536

6.

- supporting with metallic


extendible beams and metallic
props
- monolith slab reinforcing
OB.37
Reinforced concrete C15/.20 covering the slab (monolith
areas A, B i C)
Concrete C6/7,5 pouring into the
overconcreting

mc

375
0
50

mc

24

Closing walls (30 cm) execution


made of bricks with vertical
holes GVP 29014088 mm
10 Interior partition walls execution
. made of BCA strips (15 cm
thickness and 60 cm width)

mc

78

11

sq
m

265
0

379

11 Paving execution made of


. foppish 2cm thickness concrete
with cement mortar M.100 - T

pc
sq
m

840
205
0

120
293

12 Paving execution made of plastic 7


. materials like PVC carpet over
textile base, serried with pasting

sq
m

368

53

13 Assembling the GPT2 . 0,300,608,90 m transversal


prefabricated beams for roofing
14 Prefabricated beams for
. roofing covering
15 Assembling the GA . 0,251,005,90 m transversal
beams for the attic (axe A i C)
16 Assembling the prefabricated
. coffers at the roof
1,505,900,20 m

pc

18

mc

pc

16

16

pc

96

96

1
1

mc
mc

12
2

12
2

7.
8.
9.

17 Covering with C18/22.5 of


.
-coffers
- attic beams

18 Execution of full brick masonry


. made of bricks having 25 cm
thickness and 1 m height at the
attic (axes 1 i 9)
19 Pouring the waterproofing
. support layer made of mortar
cement M.100 of 3 cm thickness
20 Execution of waterproofing
. 3C+1P+5B
21 Execution of a protecting layer
. for the waterproofing, made of
sand

mc

sq
m

860

860

sq
m
sq
m

860

860

860

860

Choice of Tower Crane and other Equipment


No.
crt.
1

2
3

Name of the facility

Technological characteristics

No. flow

Tower Liebherr 130 EC-b-6 Rmax = 60m Rmin = 20m Hmax = 67,5m
Crane
Qmax = 6 t Qmin = 1,5 t
No sections:
- tower = 4
- arm = 4
Man Autoagitating truck
qn = 5 cm qutil = 14,00 t
L = 8.15m B = 2,5 m h= 3,65 m V m,ax
= 90 km/h
Interior vibrator Vei-58

1, 2, 3, 4, 5,
6, 8, 9, 10,
11, 12, 13, 15,
16, 18, 19, 20,
21.
2, 4, 7, 8, 14,
17, 19.
2, 4, 7, 17.

List of the technological equipment


No.

Name

Technical charac.

MU

crt
1

No flow

Quan
t
.

Universal weight
manipulating device
U156B

Qcap = 3.2t

pc.

1, 2, 4, 6,
8, 9, 10,
11,
12,
18,
19,
20, 21.

pc.

3, 5, 13,
15, 16.

Qprop = 148t

Manipulating
device Qmax = 8t
and
prefabricated
Qprop = 0.6t
elements
mounting
U328

Ua = 3.8m
3

Cmu
formwork

columns Coaste
0,7*0,4*0.025

Extendible
sustainable
beams and
props

and
metallic
metallic

Designing of technological waves


Technological file for the flow number 1
Name of the flow:
- formwork and reinforcing the central column
Operations:
- transporting and unloading of the formwork elements and
reinforcement carcass in the local deposit
- pre-mounting the formwork panels in pairs, making a spatial
formwork assembly
- tracing the position of the formwork
- mounting a spatial formwork assembly
- mounting the reinforcements
- mounting the second spatial formwork assembly
- checking and successive corrections
Description of the technological flow:
- formworks and reinforcements are transported to the site by a Man
truck
- the formworks and carcass are unloaded with the use of tower crane
directly in the objects warehouse
- two formwork panels are mounted in a spatial formwork assembly
- mounting of the spatial formworks assembly and carcass are realized
with the tower crane
- a spatial CMU I formwork assembly is mounted on one side of the
column and after that the carcass are mounted
- the positioning of the carcass regarding the formwork is checked
- the second spatial CMU formwork assembly is mounted
Resources:
- main materials: - small CMU formwork panels
- CMu type calots
- substances for removing formwork
- man power:
- carpenters team

- iron worker teams


- crane operator
Special Problems(CTC, NTS, PSI):
- work protection instruction is checked
- during the work, the workers will be fully equipped(helmets, gloves,
safety belts)
- mounting the formwork at height, must be performed from standing
on flooring boards
- all formwork elements are mounted by NTS trained men
- inclined bracing of the formwork is strictly forbidden
- before concrete pouring the site leader is obliged to check: integrity,
stability terrain stability, impermeability and cleanness of the formwork
- admitted variations at mounting:
- length 15 mm
- width 6 mm
- height 10 mm
- inclining regarding the project, between 3 mm/m and15 mm/m

Technological file for flow number 2


Name of the flow:
- concrete pouring of the central column
Operations:
- preparing the concrete at the concrete station.
- transporting the concrete from the station to the site
- pouring the concrete
- protecting the concrete after pouring
Description of the technological flow:
- preparation of the concrete is performed in a station where processes
that can influence concrete quality are strictly observed: correct
dosage of the aggregates, cement, water and admixtures, required to
realize the composition regarding the specified recipe, mixing and
unloading
- concrete is transported to the site with the motor concrete mixer of 5
cubic meters capacity
- pouring the concrete is made by a straw bin, disposed in the action
zone of the crane; its lifting will be made slowly until vertical position in
order to avoid spilling the concrete
- the pouring will be performed in layers of 44 cm thick, in order to be
vibrated properly
- compacting is made through vibration with an inner vibrator having
the dose of 78 mm
- after pouring and vibration, the concrete is protected against rapid
drying, by covering with protection materials combined with water, in

order to maintain the surface of the concrete permanently wet,


minimum 7 days after pouring, or 14 days, depending of the concrete
type.
Resources:
- main devices: - auto concrete mixer MAN 5 mc
- bin handling device
- 1 cubic meter bin with straw
- crane
- inner vibrator
- man power:
- carpenters team
- iron worker teams
- crane operator
- technological equipment and small mechanization inventory:
- bin handling device (for 5,5 tf bins)
- main materials: - C12/15
Special problems:(CTC, NTS, PSI):
- work protection instruction is checked
- during the work, the workers will be fully equipped(helmets, gloves,
safety belts)
- before pouring the concrete, the technical leader will check:
- reinforcement position
- stirrups binding
- spacer existence
- height and position of the formwork as well as the impermeability and
the cleanness of the formwork
- maximum breaking weight for each lifting device should be respected
- cleaning the bins on the ground
- concrete is checked to see if it corresponds with the ones in the
designers specifications
- maneuvering the vibrator will be performed only by trained personnel
- the concreter who is responsible for vibrating will be fully equipped
- vibrators shell will be tied on the ground

Technological scheme for flow number 3


Name of the flow:
- mounting of the prefabricated longitudinal GL1 beams
Operations:
- transporting and unloading the prefab elements in the local deposit
- placing in position and momentary fixing
- checking the position and permanent fixing.
Description of the technological flow:
- the transport is performed by long prefab adapted MAN truck

- prefabricated elements are deposited in the approach of the crane, in


special arranged places
- they are put in horizontal position on wooden supports or other
elastic materials as close as possible to the normal resting or lifting
position
- as works, there are checked the following:
- elements geometry
- elements quality
- the presence, existence and the quality of the pads, reinforcements
and assembly parts
- grabbing position of the prefab elements
- supporting surfaces under the aspect of dimensions, planeity,
horizontality
- axis tracing
- putting into place is made by the help of the hook of the crane with
the chosen device, lifting, handling and manipulating over the
mounting place, lowering and putting the element on its supports.
- momentary fixing, it must provide stability to the element, until the
final position
- checking the position
- correcting and compensating the corrections is made with jacks,
resting devices or some thin layers of mortar.
- permanent fixing is made through wet, dry or mixed joints
-to insert the concrete in the joining space, there can be used straw
bins, chutes, compaction of the concrete being made with the inner
vibrator or by stuffing with poles.
Resources:
- main materials: - prefabricated longitudinal GL1 beams
- holding device
- man power:
- iron worker teams
- crane operator
Special problems:(CTC, NTS, PSI)
- work protection instruction is checked
- during the work, the workers will be fully equipped(helmets, gloves,
safety belts)
- mounting the formwork at height, must be performed from standing
on flooring boards
- all prefabricated elements are mounted by NTS trained men
- before concrete pouring the site leader is obliged to check: integrity,
stability terrain stability, impermeability and cleanness of the
formwork.
- admitted variations for prefabricated elements:
- rectilinearity 15 mm

perpendicularity 16 mm
position with respect to axis in horizontal plan: 10 mm
position with respect to level height 10 mm
resting heads -15 mm

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