Professional Documents
Culture Documents
TRANSMITTAL
To: Mr. Zoilo S. Dela Cruz Project Title. Hinulugang Taktak Sewage Treatment Plant
Consortium Project Manager
Frey-Fil and Toshiba Water Solutions (in consortium) Date: June 29, 2022
83 West Bldg. No. 83 West Avenue, Brgy. Paltok
Quezon City, Philippines Transmittal No. 283857 - 1240
Document Type:
General Design CM Billing
Issued For:
Review / Approval Information Only RFI Others / Remarks
Rev.
Item Document Ref. no Description Remarks
No.
………nothing to follow………..
Others / Remarks:
Received By:
Signature: Date:
RRAA (Record of Review and Actions Arising)
Project title Job number
Discipline Project stage Construction
Hinulugang Taktak STP
Employer Contractor
Attendance Jethro Angara, Eduardo Valencia File reference
Manila Water Company Inc. Frey‐fil and Toshiba 03‐06
Circulation Arup, MWCI, Consortium
Scope of Review
Document Section/ Item No./ Date of
Item No. Document No. Document Name Discipline Rev Comment from Date of Review Reviewer Record of items reviewed / Reviewers’ comments / Actions arising / Review conclusions Response Corrective action completed Construction risk?
Page No. Response
Action verified (PM)
Contractor's response / Action proposed Yes/No By Yes/No Actioned?
Sign and Date
0006 HTSTP-MS-CE-000-0016 Method Statement of Construction of Odor Control Strictly Implement DO 13- Section 10-Safety on Construction Heavy Equipment (Certified Operator/s/Rigger,
System A+G 28-Jun-22 EV 6.1 (bullet 6)
Equipment must be tested and certified/Approved third party Certificate)
Page 1
Reference No. 2021-0190-FFCTWS-MWCI-T-2021-00991
TRANSMITTAL
To: Mark Gilbert Project Title. Hinulugang Taktak Sewage Treatment Plant
Engineer's Representative, ARUP+GHD
Date: May 11, 2022
Document Type:
General DDR CM Billing
Issued For:
Review / Approval Information Only RFI Others / Remarks
Rev.
Item Document Ref. no Description Remarks
No.
1 HTSTP-MS-CE-000-0016 MS for Odor Control
Others / Remarks:
Transmitted By:
Received By:
Name:
Signature: Date:
A May 11, 2022 For Review PBS RAP ZSD
Rev Date DESCRIPTION MADE CHECKED APPR’D
Client
Project
Contractor
Engineer
Key Plan
Method Statement:
CONSTRUCTION OF ODOR
CONTROL SYSTEM
Project Document
Discipline Code Document Nº Rev
Code Type
HTSTP MS CE 00016 A
Table of Contents
1. PURPOSE .................................................................................................. 2
2. SCOPE.. .................................................................................................... 2
Page | 1
1. PURPOSE
2. SCOPE
This Method Statement applies to all works such as excavation including ground
preparation, setting out, backfilling and compaction, concreting works, and other
related to the construction of Odor Control System as per project requirements and
referring with the approved Specification and Drawing.
3. GENERAL REQUIREMENT
The following lists are the manpower, materials, and equipment requirements for the
construction of Odor Control System. However, the quantities per item were not
indicated, so it would not limit the Contractor against providing less than or more than
the quantity would have been stipulated for such a thing.
Page | 2
3.1 MATERIALS
Approval shall be obtained for all the materials with reference to the Engineer
approved materials prior to commencement of activities, Materials Inspection
Request will be submitted to the Engineer upon material arrival to the Warehouse.
All materials must be stored properly as per Manufacturer’s recommendation. The
material shelf life will be monitored as per Manufacturer’s datasheet.
The following equipment and tools shall be used for the various activities.
1. Backhoe
2. Mobile Crane
3. Stake Truck
4. Boom Truck
5. Transit Mixer
6. Concrete Pump Truck
7. One Bagger Mixer
8. Grouting Machine
9. Service Vehicle
10. Survey Instruments
11. Concrete Vibrators
12. Tampering Hammer / Plate Compactor
13. Cutting Tools
14. Power Tools
15. Shovels
16. Minor Tools
3.3 MANPOWER
1. Project Engineer
2. QAQC Engineer
3. Rebar Engineer
4. Safety Officer
5. Formworks Supervisor
6. Safety Aide
7. Project Nurse
8. Surveyor
9. Instrument Man
Page | 3
10. Heavy Equipment Operator
11. Service Driver
12. Foreman
13. Skilled Labor
14. Unskilled Labor
Site inspection and or approval shall be in accordance with the approved Inspection
and Test Plan for all activities in addition to the Project Quality Plan of the Project.
5. METHOD OF CONSTRUCTION
This section covers the work method to be apply in the construction of Odor Control
System.
Upon receipt of approved drawings and with the approval of the Engineer, an initial
survey together with the Engineer shall be conducted to confirm the site and
established construction limits.
Proper fencing using board-ups/ bollards, caution tapes and site sign boards shall
be installed prior to the construction activities.
The surveyor shall set out the location of the foundation and marked the elevations
using pins and paint markings.
The excavation for foundation, shall be carried out using backhoe to the lines,
dimension and depth as shown in the Plans and the section of excavation as shown
on Figure 2.
Page | 4
The excavated materials shall be checked for suitability and shall be stockpiled at
convenient locations at site if suitable for backfilling purposes and surplus soils or
identified as unsuitable shall be isolated and stockpiled in the designated location.
Excavated soil shall be stockpiled for at least 2.0 meter away from all sides of the
excavated area and the area shall be protected by installing caution tapes to
prevent from unauthorized entry.
On reaching the required level of excavation, the surface shall be leveled of all
traces of loose material. All excavated areas shall be provided with barricades or
enclosed by a caution tapes and appropriate signs shall be provided as required.
EXCAVATION LIMIT
EXCAVATION LIMIT
EXCAVATION LIMIT
Page | 5
5.4 CONSTRUCTION METHODOLOGY
The bottom of excavation for foundation footing and Tie Beam as shown in Figure 2
shall be compacted and offered for inspection to the Engineer. Upon approval of the
Engineer, a layered of selected coarse materials are laid from the approved levels and
size. A lean concrete shall be conveyed by transit mixers and spread by manual
workers, evenly to elevation as specified.
All reinforcement placed shall comply with the Plans as shown in Figure 3. The Steel
reinforcement shall be adequately placed in the position shown on Plan and firmly held
in its position during placing and setting of the concrete.
Bars shall be tied at all intersections. Ties shall be fastened on the inside. Distance
from the forms shall be maintained by means of precast mortar blocks so that it does
not vary from the position indicated on the Plans by more than 6mm. Lap length will
be taken in to account according to the specification when binding reinforcement bars.
After completion of rebar works, formworks is installed to the shape, size and
dimension as shown in the Plans. Setting out shall be carried out by the surveyor prior
to proceeding with formworks.
Prior to the commencement of the works, confirm and establish all reference points
and levels.
Formworks shall support the loads imposed on them by the fresh concrete together
with additional stresses imposed by vibrating equipment. Formworks shall be placed
and fixed in conformance to the Plan. Care shall be carried out to ensure that any
formwork system is installed and supported correctly when applied on site conditions
may vary.
Page | 6
Placing of concrete – surveyors will mark the limit of concrete elevation. Concrete shall
be conveyed by transit mixers and spread in layers by a concrete pump truck. Concrete
vibrators will be used to compact the concrete.
COLUMN @ GF TO
2F
Reinforcing Steel Bars - All Steel reinforcement shall be adequately placed in the
position shown on the Plan and firmly held there during placing and setting of the
concrete. Ties shall be space in accordance to the Plan and shall be tied at all
intersections. Ties shall be fastened on the inside.
Formworks shall be placed and fixed in conformance to the Plan. Care shall be
carried out to ensure that any formwork system is installed and supported correctly
when applied on site conditions may vary.
Placing of Concrete - Concrete shall be place by means concrete pump truck and
deposited as nearly as possible in its final position using elephant trunk and
discharge hose without causing segregation and displacement of the
reinforcement.
The forms shall remain in place undisturbed for not less than 24 hours after
concrete pouring. In removal of forms, care shall be taken so as not to break the
edges.
Page | 7
5.4.3 SLAB ON GRADE
The base of the slab on grade shall be compacted and offered for inspection to the
Engineer. Upon approval of the Engineer, a layered of selected coarse materials are
laid from the approved levels and size. A lean concrete shall be conveyed by transit
mixers and spread by manual workers, evenly to elevation as specified.
Reinforcing Steel Bars - All Steel reinforcement shall be adequately placed in the
position shown on the Plan and firmly held there during placing and setting of the
concrete. Ties shall be space in accordance to the Plan and shall be tied at all
intersections. Ties shall be fastened on the inside.
Formworks shall be placed and fixed in conformance to the Plan. Care shall be
carried out to ensure that any formwork system is installed and supported correctly
when applied on site conditions may vary.
Placing of Concrete - Concrete shall be placed by means concrete pump truck and
deposited as nearly as possible in its final position using elephant trunk and
discharge hose without causing segregation and displacement of the
reinforcement.
Page | 8
5.4.4 BEAM AND SLAB SECOND FLR.
Reinforcing Steel Bars - All Steel reinforcement shall be adequately placed in the
position shown on the Plan and firmly held there during placing and setting of the
concrete. Ties shall be space in accordance to the Plan and shall be tied at all
intersections. Ties shall be fastened on the inside.
Formworks shall be placed and fixed in conformance to the Plan. Care shall be
carried out to ensure that any formwork system is installed and supported correctly
when applied on site conditions may vary.
The formworks shall be checked for the alignment, verticality and levelling prior to
proceeding with concrete pouring.
Placing of Concrete - Concrete shall be placed by means concrete pump truck and
deposited as nearly as possible in its final position using elephant trunk and
discharge hose without causing segregation and displacement of the
reinforcement.
The forms shall remain in place undisturbed for not less than 24 hours after
concrete pouring. In removal of forms, care shall be taken so as not to break the
edges.
Page | 9
5.4.5 COLUMN AT 2F TO RD
COCOLUMN 2F TO
RD
Reinforcing Steel Bars - All Steel reinforcement shall be adequately placed in the
position shown on the Plan and firmly held there during placing and setting of the
concrete. Ties shall be space in accordance to the Plan and shall be tied at all
intersections. Ties shall be fastened on the inside.
Formworks shall be placed and fixed in conformance to the Plan. Care shall be
carried out to ensure that any formwork system is installed and supported correctly
when applied on site conditions may vary.
The formworks shall be checked for the alignment, verticality and levelling prior to
proceeding with concrete pouring.
Placing of Concrete - Concrete shall be placed by means concrete pump truck and
deposited as nearly as possible in its final position using elephant trunk and
discharge hose without causing segregation and displacement of the
reinforcement.
The forms shall remain in place undisturbed for not less than 24 hours after
concrete pouring. In removal of forms, care shall be taken so as not to break the
edges.
Page | 10
5.4.6 BEAM AND SLAB AT ROOF DECK
BEAM AND SLAB @
RD
Reinforcing Steel Bars - All Steel reinforcement shall be adequately placed in the
position shown on the Plan and firmly held there during placing and setting of the
concrete. Ties shall be space in accordance to the Plan and shall be tied at all
intersections. Ties shall be fastened on the inside.
Formworks shall be placed and fixed in conformance to the Plan. Care shall be
carried out to ensure that any formwork system is installed and supported correctly
when applied on site conditions may vary.
The formworks shall be checked for the alignment, verticality and levelling prior to
proceeding with concrete pouring.
Placing of Concrete - Concrete shall be placed by means concrete pump truck and
deposited as nearly as possible in its final position using elephant trunk and
discharge hose without causing segregation and displacement of the
reinforcement.
The forms shall remain in place undisturbed for not less than 24 hours after
concrete pouring. In removal of forms, care shall be taken so as not to break the
edges.
Page | 11
6.0 SAFETY REQUIREMENT
Page | 12
6.2 COVID-19 GUIDANCE, PRECAUTION AND MITIGATION
All works are to be in conjunction and adhering to the guidance and risk
assessments put in place by FFT. these shall include but are not limited to following
requirements and will be updated to suit any further government guidelines;
Page | 13
6.3 HAZARD IDENTIFICATION, RISK ASSESSMENT AND CONTROL (HIRAC)
Page | 14
HAZARD IDENTIFICATION, RISK ASSESSMENT and CONTROL
CIVIL Works
RISK LEVEL BEFORE MITIGATION NEXT MITIGATION MEASURE TO BE RISK LEVEL AFTER MITIGATION ANTICIPATED MEASUREs TO BE APPLIED BY
No. ACTIVITY HAZARD RISK RISK OWNER
LIKELIHOOD
CONSEQUENCEINDEX FORMAT TAKEN BY THE LIKELIHOOD
CONSEQUENCEINDEX THE CONTRACTOR/CONSORTIUM
Delay of work
Embankment/backfilling as
schedule due to
per procedure. Proper
Excavation works for the Mat equipment
Positioning and angle of the
Foudation stucked.
Equipment Stuck due equipment. Only trained Stand by crane to assist failed heavy
3 3 9 FFC -TWS 1 3 3
to soft soil condition personnel is/are allowed equipment. Stand-by Mechanic.
Property damaged within the area of operation.
cause by the Certified operator and
incident equipment.
1) Positioning of
Lifting Equipments, 2) Delay of work Proper supervision will be provided
Deployment of Traffic schedule due to till end of the job.
Warning Devices and equipment failure,
Site Engineer / Safety Officer to ensure
Equipment damaged Ensure workforce complyingto the
Signages, 3) that any commencing works should
Mobilization of Lifting Equipments due to accidental 4 5 20 FFC -TWS approved safe lifting plan, proper 2 3 6
Deployment of address the importance of HSE Tool Box
collision -body injure equipment monitoring, accesories
Spotter / Rigger-man - to fatality, Stoppage Talks / In-House Training.
inspection and proper crew
Trips & slips, stuck in of work coordination and training.
or struck by, caught in
or caught by
Barricade working area and provide Provide proper PPE for welding activities
signage and bollard, Housekeeping (welding gloves, apron and mask),Provide
Eye injury and burns clearing of the area , wearing of fire watch and standby fire extinguisher
approved and prescribed Ppe.
Clear work area from flammable Provide cover on adjacent equipment (fire
3 4 12 FFC -TWS materials / debris,Barricade 2 4 8 blanket)
working area and provide signage
Fire / damage to the and bollard, Provision of Fire
equipment blanket to protect equiment Provide fire watch and standby fire
Welding and cutting damage. Provision of canopy or extinguisher
without fire fighting scaffolding to protect the equiment
equipment( Fire from debris and welding plaques.
Welding Activity extinguisher, Fire Respiratory irritation / Provide sufficient ventillation and Provide proper PPE for welding activities
blanket), without desease due to toxic 3 3 9 FFC -TWS educate welders on proper 1 3 3 (welding gloves, apron and mask)
fumes relaeased by positioning and use of PPE
using proper Ppe's,
Clear work area from flammable
open flame materials / debris
Provide proper PPE for oxy-acetylene
Explosion 4 5 20 FFC -TWS Check oxy-acetylene accessories 2 4 8
activities (welding gloves, apron and mask)
prior to each use, check for hose
leakage.
equipment( Fire
Welding Activity extinguisher, Fire
blanket), without
Protective Clothing
Safety Shoes
Respiratory Protection
Helmet
Safety Harness
Page | 15
7.0 ENVIRONMENTAL COMPLIANCE
Environmental Compliance
Page | 16
STORM WATER RUN OFF MITIGATION PLAN
I. Introduction
The HTSTP project is in the City of Antipolo about 24 kilometer east of Manila. It is located
in Taktak Road, Barangay Dela Paz, Antipolo City. The project will be erected on a 4200
square meter of lot area under the LGU. The site is under the Protected Area Management
Board (PAMB) protecting the watershed of the Hinulugang taktak falls.The project will be
constructed within 25 months of D&B contract just along the west bank of the Hinulugang
Taktak creek. The proposed MBBR-STP plant has a capacity of 16MLD assisted by chemical
treatment with the effluent discharging back to the Hinulugang Takatak creek.
The Hinulugang Taktak Project aims to provide a Sewage Treatment Plant with 16000 m3/day
(16MLD) average influent treatment capacity. This STP shall treat the sewage from barangays
Dela Paz, San Isidro, San Roque, and San Jose and the treated sewage shall be discharged
upstream of the Hinulugang Taktak Falls after meeting the effluent standards based on the
MWCI standards. The plant has to fit within the Hinulugang Taktak Protected Landscape
(HTPL), in a land approximately 4,794 m2. All processes and facilities shall be designed to
meet the performance requirements of the STP including biological Nutrient Removal.
Includes design & engineering, procurement, construction, testing and commissioning
including operation of the STP for one year during the Process Proving Period (PPP). Design
of the plant with the lowest possible life cycle cost considering reliability, minimum operating
and maintenance cost. Entire plant operation shall be automated using state of art PLC &
SCADA system. The sequence of treatment processes proposed for the treatment works is
summarized below:
1. Raw Sewage Pumping Station
II. Objectives
The proposed construction of the HT-SDTP project will denude a 4200 square meters of its
vegetation to give for the development of the project. With this site development, there will be
likelihood of a creating a pollutant and even siltation to the nearby Hunulugang Takatak creek
during the entire construction period. With this regard, a Storm water Management Plan will
be developed on the project site that will aim to address the following issues:
To control runoff water from the construction site directly flowing to the river,
To manage construction site created pollutant reaching the river,
To prevent siltation to the receiving body of water,
To manage collected storm water from the sediment Pond prior to the
discharging back to the river, and
To control soil erosion from the construction site
3 2
Legends:
Sump pit Water flow to existing mitigation
Trench Water flow from new trench
This storm water runoff design will be used as mitigation for the whole duration of the project.
1. Upon the start of the construction, the excavated trench for the construction of the retaining
wall foundation will also serve as the catch basin/interceptor of runoff water/storm water
from the construction site.
2. Water then flows downstream towards the series of catch basins provided along the trench
to serves as silt trap before reaching the last detention pond where pump is provided to
drain water back to the river. (Note that the last sump pit will be provided with geotextile
fabric to control silt going into the pump)
SUMP PIT DETAILS AND LAYOUT
3. Once the retaining wall construction is complete the sump pit will retain and series of
new sump pit and trench will be created once every structure is made or started.
CONSTRUCTION OF INLET, MBBR & LAMELLA CLARIFIER STRUCTURE
Inlet structure
will be
constructed
simultaneously
with retaining
wall
3 2
MBBR structure
will be
constructed next
3 2
Lamella structure
will be
constructed after
MBBR
3 2
1. Once the construction of inlet structure is started, 2 new sump pit will be created
together with its trench to be its new catch basin.
2. Collected water from new sump pit will be pump out or redirect to the existing
interceptors and go with the process of the siltation thru the existing sump pit system.
3. This process will be used each time new construction of structure will emerge.
Collected water from the new sump pit will be discharge to the nearest existing
mitigation system.
4. Sump pit number 2 & 3 will be our outlet for all the water that will go the process of
mitigation. Submersible pump will be installed with filters to pump out the water to the
designated effluent area (Nearest Manhole / canal)
1. Discharge water from the mitigation system will be recycled. This recycled water
collected will be used for dust control for the construction and demolition process of
the project.
In case of discharge, how will the process ensure that the discharge is within the
standards / parameters of the governing bodies?
1. Sump pit number 2 & 3 will be equip with filter to ensure that no / minimal siltation
will be pump out of the process.
2. The mitigation system will be closely monitored to ensure that the system is properly
working and incase of clogging it will be immediately address to ensure that the
mitigation will resume its process as soon as possible.
3. Effluent water testing will be made once this process starts, to ensure that the discharge
is within the proper and standard parameters. This will also serve as our base line data
for future references.
V. Governing laws on disposal of water
Expected Outcome
We in FFT will continue to evaluate the effectiveness and efficiency of our mitigation process
in order for it to adapt and improve its processes to ensure that our mitigation is compliant with the
environmental management plan that will minimize or eliminate all possible negative impact to the
environment. To sum it up and in review to the governing laws pertaining with the disposal of
runoff water, the mitigation system that we will provide to our project is compliant to the
environmental laws and standards.
8.0 ODOR CONTROL FORMWORKS SYSTEM
Page | 17
TOSHIBA WATER SOLUTIONS PRIVATE LIMITED
Page | 18
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- EARTHWORKS AND REINFORCED CONCRETE WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-003-E
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
PART A: EARTHWORKS
1.0 REVIEW OF SCOPE OF WORK AND DRAWINGS
Project Manager
Review of Scope of Work and Contract Review Records
1.1 Contract Documents Review Contract Documents for Construction QAQC Manager H R R
Drawings Approved Design Drawings
Design Manager
2.0 METHODOLOGY
Project Manager
Approved Submission of
2.1 Method Statement Review As per Specification Each unit type QAQC Manager H R R
Methodology
Design Manager
3 3 of 8
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- EARTHWORKS AND REINFORCED CONCRETE WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-003-E
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
Under Cover Storage Fly ash and natural pozzolans for use in Inspection Checklist
SES02 1 - Quality Test for every QC Engineer
2.3 Fly Ash Provision concrete shall comply with the Materials Monitoring Report H W
Sec. 2.10 50,000kgs per brand Materials Engineer
Visual Inspection requirements of ASTM C 618, Type F. Mill Certificate
High performancesuper-plasticising
Visual Inspection and
SES02 admix1ure (Type F) and shall comply QC Engineer
2.4 Concrete Admixtures Proper Cover Storage Every batch of delivery Materials Receiving Report H W
Sec 2.11 with ASTM C 494 and does not contain Field Engineer
Provision
calcium chloride.
Dimensional Check
Visual Inspection SES02 As per standards and material 1 - Quality Test for every QC Engineer Mill Certificates
2.5 Reinforcing Steel Bars H W
and Proper Cover Storage Sec. 2.24 preservation 5,000kgs or fraction thereof Materials Engineer Materials Receiving Report
Provision
Dimensional Check, Visual
SES02 As per standards and material QC Engineer Mill Certificates
2.6 Joint Filler Inspection and Proper Every batch of delivery H W
Sec 2.25 preservation Materials Engineer Materials Receiving Report
Cover Storage Provision
Dimensional Check, Visual
SES02 As per standards and material QC Engineer
2.7 Formworks Inspection and Proper Every batch of delivery Materials Receiving Report H W
Sec 2.27 preservation Field Engineer
Cover Storage Provision
4 4 of 8
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- EARTHWORKS AND REINFORCED CONCRETE WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-003-E
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
Installed Spacer, Chairs for Attainment Adequate Inspections of ACI 315 etails and Detailing Must Conformed to the Standards & Field Engineer
5.6 Design Drawing Every occurences thereafter Inspection Checklist H W S
of Required Rebars Locations of Concrete Reinforcement Specifications QCEngineer
Site Inspection
Must conformed to the approved Field Engineer
5.7 Waterstop Installation Design Drawing Site Inspection Approved Design Drawing Every occurences thereafter Concrete Pre Pouring H W S
Design Drawing and Specification QCEngineer
Checklist
Site Inspection
Approved Drawings Conform to Approved Drawings Field Engineer
5.8 Joint Filler Installation Design Drawing Site Inspection Every occurences thereafter Concrete Pre Pouring H W S
Design Specification Design Specification QCEngineer
Checklist
6 6 of 8
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- EARTHWORKS AND REINFORCED CONCRETE WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-003-E
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
8 8 of 8
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-004-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
2.0 METHODOLOGY
Contract Document Project Manager
Fabrication, Pre-Assembly and Erection Approved Submission of
2.1 Review Relevant Standard As per Specification 100% QAQC Manager H R R
Procedure Methodology
Specification Design Manager
Quality Control Procedure for Contract Document Project Manager
2.2 Fabrication, Pre-assembly Review Relevant Standard As per Specification 100% QAQC Manager Approved Methodology H R R
and erection Specification Design Manager
Project Manager
2.3 Sand Blasting Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.4 Painting Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.5 Insulation Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.6 Fire Proofing Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.7 Non Destructive Test (NDT) Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
5.0 FABRICATION
Verification of correctnes of ASME B31.3 Field Engineer
5.1 Welding Procedure Specification Welding Procedure Specification 100% Structural Steel Checklist H W S
the procedure AWS D1.1 QC Engineer
Structural Steel Checklist
ASME B31.3 Field Engineer Welder or Welding Operator
5.2 Welders Performance Qualification Verify welders qualification Conforming the AWS D1.1 100% H W S
AWS D1.1 QC Engineer Performance Qualification
Record
Confirm Dimension
Verification
Inspection of Structural Steel Weld Fit- ASME B31.3 Approved Drawing Field Engineer
5.3 Visual Inspection of 100% Inspection Report H W S
up, tack welding, dimensional check AWS D1.1 Welding Procedure Specification QC Engineer
workmanship including weld
quLITY
Confirm welding works are
carried out in accordance
with approved procedure
Conforming to AWS D1.1
ASME B31.3 Field Engineer
5.4 Field Welding Welding Procedure Specification As per approved Specification Inspection Report H W S
Visual inspection of welding AWS D1.1 QC Engineer
As per Approved Drawing
Non Destructive Testing of
Welding Works
ASME B31.3 Field Engineer
5.5 Weld Repair Work Visual and NDT Test Welding Procedure Specification As per approved Specification Inspection Report H W S
AWS D1.1 QC Engineer
Visual
Field Engineer
5.6 Painting Verification of coating Approved Procedure Approved Procedure 100% Inspection Report H W S
QC Engineer
thickness
Field Engineer
5.7 Tagging Visual and Dimensional Approved Drawing Approved Procedure 100% Inspection Checklist H W S
QC Engineer
Confirm torque
Alignment & verticality Check (after bolt Field Engineer
7.9 Visual Approved Drawing As per Approved Drawing 100% Inspection Checklist H W S
tightening and or welding) QC Engineer
Confirm grouting is Grouting shall be done after column Field Engineer Grout Inspection Report
7.10 Grouting Approved Drawing 100% H W S
complete verticality is plumbed QC Engineer Test Report
Receiving and Inspecting of Structural Field Engineer
7.11 Visual and Dimensional Approved Procedure Approved Drawing 100% Inspection Checklist H W S
Steel Parts QC Engineer
Approved Materials Specification ,
Painting / Coating Repair works ( if Verification of Coating Approved Procedure for Field Engineer
7.12 Material Brochure & Catalogue Random Inspection Checklist H W S
applicable) Thickness Painting Works QC Engineer
Specification
Full penetration Butt Welds 50 % and
AWS D1.1 Field Engineer
7.13 Non Destructive Examination Visual Dye penetrant testing (PT) 50% (for As per Specification Inspection Checklist H W S
Table 6.1 and 6.2 QC Engineer
site welds the above will be 100%)
Final Inspection of structures and
accessories (Ladders, stairs treads, Carry out final inspection of Field Engineer
8.12 Approved Drawing Approved Drawing 100% Inspection Report H W S
safety cages, Gratings, platforms, the structure QC Engineer
roofing, etc.)
Field Engineer
8.13 Fire Proofing Visual Approved Procedure As per Approved Specification Random Fire Proofing Report H W S
QC Engineer
Field Engineer
8.14 Insulation Visual Approved Procedure As per Approved Specification Random Insulation Report H W S
QC Engineer
Visual Random
AISC Field Engineer
8.15 Punch list & Final Check list Verification of all Approved Drawing Random Punchlist Report H W S
ASME B31.3 QC Engineer
3 records 3 of 4
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-004-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
4 4 of 4
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP) - CONCRETE REPAIR WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-005-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
2.0 METHODOLOGY
Contract Document Project Manager
Method Statement, Quality Control Approved Submission of
2.1 Review Relevant Standard As per Specification 100% QAQC Manager H R R
Procedure, Risk Assessment Methodology
Specification Design Manager
1 1 of 2
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP) - CONCRETE REPAIR WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-005-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
5.0 EXECUTION
Inspection and Evaluation of Defective Inspection of defective Field Engineer
5.1 As per Specification Conformed to Approved Procedure 100% Inspection Report H W/ R S
Concrete concrete QC Engineer
Field Engineer
5.2 Surface Preparation Visual/ Site Inspection As per Specification Conformed to Approved Procedure 100% Inspection Report H W/ R S
QC Engineer
As per Manufacturer Conformed to Manufacturer Field Engineer
5.3 Mixing of Materials Visual/ Site Inspection 100% Inspection Report H W S
Recommendation Specification QC Engineer
As per Manufacturer
Recommendation Field Engineer
5.4 Application of Repair Materials Visual/ Site Inspection Conformed to Approved Procedure As per approved Specification Inspection Report H W S
QC Engineer
As per Specification
Field Engineer
5.5 Curing Visual Inspection As per Specification Conformed to Approved Procedure As per approved Specification Inspection Report H W/ R S
QC Engineer
Field Engineer
5.6 Punchlisting Visual Inspection As per Specification As per Specification 100% Inspection Report H W S
QC Engineer
Conformed to the Reference Standards Field Engineer
5.7 Final Acceptance Visual Inspection As per Specification As Required Inspection Checklist H W S
& Specifications QC Engineer
2 2 of 2
10.0 INSPECTION CHECKLIST FORMS
Page | 19
PROJECT FORM NO. HTSTP-QA-01-
HINULUGANG TAKTAK SEWAGE
TREATMENT PLANT (STP)
ITEM INSPECTION DATE RECORD NO.
INSPECTION CHECKLIST EXCAVATION
CONTRACT NO. BUILDING AREA/LEVEL GRIDLINE/AXES INSPECTION TIME REWORK RECORD NO.
A19-0769-07-ESWWHT-STP-HT1; Dated :
28.04.2021
ACCEPTED
COMPONENTS REMARKS/WHY NOT?
YES NO NA
1 SLOPE
2 OUTSIDE LIMIT
3 INSIDE LIMIT
4 BOTTOM ELEVATION
5 DIMENSION
B. BACKFILLING Specifiication/Description
1 BENCHING
2 ANCHORING
3 MESH/NET COVER P
4 DRAINS
5 SHOTCRETING
C. EQUIPMENT Specifiication/Description
1 HAULING EQUIPMENT
2 EXCAVATING EQUIPMENT
3 CYCLE TIME
D. TESTING Specifiication/Description
1 BORING
E. CONSTRUCTION
3 Rock is excavated to minimum overdepth and backfilled and graded with loose moist earth or small gravel
F. SAFETY
7 Shoring/sloping if required
REMARKS
Roadway embankments and other existing works are protected from damage
3 Upon filling, spoil areas are graded neatly to allow adequate drainage
4 Fill and backfill are free of organic materials, cinders, expansive soils
C. COMPACTION
D. SUBGRADE
REMARKS
ACCEPTED
COMPONENTS REMARKS/WHY NOT?
YES NO NA
A. CONSTRUCTION OF EMBANKMENT
5 Existing slopes steeper than 3.1 to the roadway are continuously benched
6 Granular materials within 900mm (36") of the subgrade were scarified to a depth of 150mm (6"), then compacted
7 The cleaned surface of embnkment less than 1.2m below is plowed/scarified or stepped to 150mm deep, then compacted
9 Roadway embankments are layered not to exceed 200mm (8") uniform thickness, then compacted
11 Excavated material 150mm in diameter are placed in layers not greater than 600mm
13 Lifts of rock larger than 150mm are not constructed above 300mm below the finished
B. COMPACTION
8 Cut slopes on soft rock between 0.75:1 are stepped according to plans
E. EARTHBERMS
REMARKS
CHECK THAT THE FOLLOWING COMPLY WITH APPROVED SUBMITTALS, FOR CONSTRUCTION DRAWINGS AND TECHNICAL
SPECIFICATIONS
2 BARS ARE FREE OF DIRT, LOOSE MILL SCALE, HEAVY RUST, GREASE, OR OTHER DELETERIOUS MATERIALS
2 REBAR TYPE, SIZE, FABRICATION, AND POSITIONING IN ACCORDANCE WITH DRAWING INCLUDING FOR BOX OUTS
3 MINIMUM CLEARANCE DISTANCE BETWEEN BARS IS EQUAL TO NOMINAL DIAMETER OF BAR BUT NOT LESS THAN ONE
INCH
4 FOR PARALLEL BARS IN LAYER OR MATS, THE MINIMUM CLEAR DISTANCE BETWEEN LAYERS IS EQUAL TO THE
DIAMETER OF THE BAR BUT NOT LESS THAN ONE INCH
5 NO.11 BARS AND SMALLER BAR ARE LAP SLICED, LARGER BARS SPLICED BY WELDING OR OTHER TYPE POSITION
CONNECTION
REMARKS
BLOCKOUT ARE INSTALLED AS SHOWN ON DRAWINGS AND PROPERLY BRACED, WITH ACCESS FOR PLACING
9
AND VIBRATING CONCRETE
REMARKS
CHECK THAT THE FOLLOWING COMPLY WITH APPROVED SUBMITTALS, FOR CONSTRUCTION DRAWINGS AND TECHNICAL
SPECIFICATIONS
PLACING EQUIPMENT IS CLEAN AND FREE OF LOOSE CONCRETE MUD, AND OTHER DEBRIS WHICH COULD JEOPARDIZE
1
THE QUALITY OF THE STRUCTURE, WATER
REINFORCING STEEL AND EMBEDS ARE CLEAN AND FREE OF LOOSE RUST, GREASE OR OTHER MATTER THAT WOULD
2
ADVERSELY AFFECT BOND
3 JOINT AND SURFACES ARE FREE OF LAITANCE AND OTHER DELETERIOUS MATERIALS
4 FORMS ARE CLEAN AND FREE OF FOREIGN MATERIALS, I.E. SAND, DIRT, SAWDUST, RAGS, ETC.
5 SPACERS, CHAIRS FOR ATTAINMENT OF REQUIRED REBAR COVERING ARE ADEQUATELY INSTALLED
6 FORM JOINTS ARE PROPERLY SEALED AND FORM COATING ARE PROPERLY APPLIED
REMARKS
PLACING EQUIPMENT AND COMPACTION EQUIPMENT SELECTED ARE OPERATIONAL AND PROPERLY POSITIONED, AND
3
BACK UPEQUIPMENT IS AVAILABLE
4 PROVISIONS FOR PLACING CONCRETE WITH MINIMUM SEGREGATION HAVE BEEN MADE
5 PROVISIONS HAVE BEEN MADE TO ASSURE COMPLETE FILLING OF AREAS UNDER EMBEDS AND BLACKOUTS
12 PROVISIONS ARE MADE FOR MONITORING FORMS AND EMBEDS DURING POURING
13 THE SLUMP AND TEMPERATURE IS ADEQUATELY TAKING START AND DURING POURING
15 PLACEMENT IS MADE AVOIDING ESCESSIVE OF FRESH CONCRETE BEFORE NEXT LIFT IS PLACED
REMARKS
CHECK THAT THE FOLLOWING COMPLY WITH APPROVED SUBMITTALS, FOR CONSTRUCTION DRAWINGS AND TECHNICAL
SPECIFICATIONS
3 PLANS USED BY THE SURVEY TEAM IS UPDATED, APPROVED (CODE 1) AND IS ISSUED FOR CONSTRUCTION
8 PLACING EQUIPMENT IS CLEAN AND FREE OF LOOSE CONCRETE MUD, AND OTHER UNWANTED DEBRIS
9 PROVISIONS FOR PLACING CONCRETE WITH MINIMUM SEGREGATION HAVE BEEN MADE
REMARKS
ACCEPTED
COMPONENTS REMARKS/WHY NOT?
YES NO NA
CHECK THAT THE FOLLOWING COMPLY WITH APPROVED SUBMITTALS, FOR CONSTRUCTION DRAWINGS AND TECHNICAL
SPECIFICATIONS
A. METHODOLOGY
B. PROCEDURE
C. MATERIAL
Consistency, color
D. CURING
E. FINAL CHECKING
REMARKS
CHECK THAT THE FOLLOWING COMPLY WITH APPROVED SUBMITTALS, FOR CONSTRUCTION DRAWINGS AND TECHNICAL
SPECIFICATIONS
2 STEEL MEMBERS ARE FREE OF DIRT, LOOSE MILL SCALE, HEAVY RUST, GREASE, OR OTHER DELETERIOUS MATERIALS
3 STEEL MEMBERS AND OTHER MATERIALS HAVE CORRECT SIZES AND DIMENSIONS.
4 MARKING AND CUTTING STEEL SECTION DIMENSIONS (diameter, thickness, length, width etc.) ARE WITHIN TOLERANCE.
8 FOR EMBEDDED BOLTS, EMBEDMENT LENGTH, ARRANGEMENT AND LOCATION ARE AS PER PLAN.
9 BOLTS ARE TIGHTENED WITH MINIMUM LENGTH OF THREAD BEYOND NUT (________________)
13 WELD SURFACES IS CLEAN AND FREE FROM DUST, RUST AND SCALES
14 WELD SURFACES ARE CHECKED FOR DEFECTS SUCH AS UNDERCUTS, SURFACE CRACKS, PITS OR LACK OF FUSION.
POST INSTALLATION
16 ALL MEMBERS ARE INSTALLED CORRECTLY AS PER APRROVED DRAWINGS
REMARKS
CONTRACT NO. BUILDING AREA/LEVEL GRIDLINE/AXES INSPECTION TIME REWORK RECORD NO.
A19-0769-07-ESWWHT-STP-HT1; Dated :
28.04.2021
YES NO NA
A. PRE-INSTALLATION
4. Verify reference elevations, offsetting and wall dimensions based on approved plans.
B. INSTALLATION
3. The vertical, horizontal bars, and the wall gaps are based on specification.
5. All the holes and CHB gaps are properly filled with mortar.
8. In dry and hot climate, masonry units will be wetted before laying in order to prevent quick drying and shrinkage of cement based mortars.
REMARKS
FFT Project Engineer FFT - Const. Manager FFT - QC Representative Arup + GHD Venture
YES NO NA
1. All materials delivered on site comply on the approved submittals and samples.
2. Installed materials such as metal furring, ficem board, screw, etc. are based on approved specifications
4. Vertical and horizontal plumbness of studs based on approved plan and dimensions and spacing
11. No gaps are seen between adjacent boards or surface unless needed
REMARKS
FFT Project Engineer FFT - Const. Manager FFT - QC Representative Arup + GHD Venture
CHECK THAT FOLLOWING COMPLY WITH APPROVED SUBMITTALS, FOR CONSTRUCTION DRAWINGS AND TECHNICAL
SPECIFICATIONS
I. Pre-Erection Works
1 Platform is stable
Wire rope is attached, wire should not be sketched, unbroken twisted wires, unbends, free from corrosion and should
3
not be overlapped.
5 Trolley should move smoothly, free from corrosions, well-colored and no cracks observed.
6 Crane should not be too much noise, no oil leakage, or extraordinary behaviour of crane movement
Check the maintenance, preventive maintenance, cleaning inspection, lubrication and tightening done on periodic and
10
other maintenance report and records.
11 Lifting gears are working properly, gears are sufficient quantity of oil, grease applied.
12 Crane and lifting equipment's work instructions are prepared? Operator has well-trained and with valid NC-2 certificate?
REMARKS
Page | 20
A B
A B
KEY PLAN
5
NOTES:
B
5
2
A B
A B
A B
1 1
1
B
B
B
B B
2 2
2
A B B
4
PLAN
SECTION
CONTRACTOR
RENATO R. UBAY
CIVIL ENGINEER
GROUND FLOOR
B
B
COLUMN SECTION
SECOND FLOOR
B B B
A B
B
CONTRACTOR
RENATO R. UBAY
CIVIL ENGINEER
SECTION
SECTION
CONTRACTOR
RENATO R. UBAY
CIVIL ENGINEER