EC Declaration of Conformity

We IL SEUNG CO LTD
supplier s name
1532-10, SONGJEONG-DONG, GANGSEO-GU, BUSAN, KOREA
supplier s address
Declare under our responsibility that the product
NAME SEWAGE TREATMENT PLANTS
TYPE DESIGNATION ISS 25N
To which this declaration relates is in conformity with the following standard s or
Other normative document s
MARPOL 73 78 as amended Annex Regulation 9 1 IMO Resolution MEPC 159 55
Title and or number and date of issue of the standard s of other normative document s
If applicable following the provisions of
Module of conformity assessment
Module B EC Type Examination Certificate No MED MB-2005-11
Module D QS Certificate of Assessment No MED MD 1010-11
Council Directive 96 98 EC of 20 December 1996 on Marine Equipment
Directive
With Amendments 98 85 EC 2001 53 EC 2002 75 EC
& 2008/67/EC 2009 26 EC

The product has been approved by the following Notified Body

Name KR HELLAS LTD.
Address 41, Athinas Av., Vouliagmeni, GR-16671, Athens, Greece
Identification 2198

Serial No. : ISS - 25N 656

Hull No. : 2553

NAME : D.E , HAN

POSITION : PRESIDENT

BUSAN 2015-09-08
Places and date of issue

SIGNATURE

CE 402 2 2 IL SEUNG CO LTD A4 210x297

 Doc. No.

GREASE TRAP

CUSTOMER IL SEUNG MODEL GT-20

PROJECT NO. 2553

PROJECT NAME -

Notes

Z 2016-01-20 ISSUED FOR AS-BUILT

REV. DATE DESCRIPTION REMARK

PLAN HISTORY

APPROVED BY J.C.Kim

REVIEWED BY D.S.Park
SAMKUN CENTURY CO.,LTD
PREPARED BY M.J.Shin

Anyone who uses the our documents without permission is subject to legal penalty.
Reproduction of total or partial of this document is forbidden without any prior approval of the owner.
Copyright© SAMKUN CENTURY CO.,LTD. All Rights Reserved

#405 Miyul-ro, Samnangjin-eup, Miryang-si, Gyeongsangnam-do,Korea

T.+82-55-338-3030, F.+82-325-0808, Contact : Sales Dep t(sk@samkunok.com)
Instruction
Manual
The Jets Sanitary System
Content

INSTALLATION

Technical Information
2104 Principle & Function Vacuumarator .............................................................................1
2106 Jets Vacuumarator Mode of Operation ........................................................................2
2142 Vacuumarator Jets 15MB-D ........................................................................................3
Data Sheet Vacuum Gauge BM10063-1-0bar ......................................................................5
3120 El motor Jets 15MB-D .................................................................................................6
Operation
3106 Operation Vacuum Unit ...............................................................................................7
3105 Control Cabinet ...........................................................................................................8
41021 Vacuum Comparison .................................................................................................9
Maintenance
2166 Troubleshooting & Repair Jets 15MB-D ....................................................................10
2154 Disassembly & Assembly Instruction Jets 15MB - 15MB-D ......................................12
2180 Disassembly El motor for Jets 15MB-D .....................................................................13
Drawings
31739-029 Vacuumarator Jets 15MB/15MB-D Part Drawing ............................................14
31774-031 El motor MEZ 7AA90L02 for Jets 15MB-D Part Drawing .................................15
STD-102031-029 Macerator 15MB/15MB-D ......................................................................16
Watermark last page ..........................................................................................................1
Principle

Function

1
 Mode of Operation

For details: See Data Sheet 2108.

2
Jets Vacuumarator pump

Technical Data:

Voltage/ Frequenzy Part No.

3
5
Constant Vacuum System

Operating Discharge Pump

Pump used as Discharge

Note!

7
 Note: Not applicable when Vacuum Unit is controlled by
Sewage Treatment Plant Control Cabinet

Control cabinet Functions Jets™

Vacuumarator™ pump

General functions
Constant vacuum:

Alarm

8
9
Jets 15MB-D

Maintenance Job Data Sheet Drawing No Part No Interval Comments

No

10
 Jets 15MB-D
Problem Causes Action Data Sheet Drawing No Part No
No

11
Scheduled maintenance

WARNING:

Disassembly:

Assembly:

12
 Reference to Drawing No. 31774-031.

Assembly:

13
 ITEM PART NO TITLE DWG NO QTY ITEM PART NO TITLE DWG NO QTY RevNo Revision note Date Sign. Checked
1 029151001 Flap Valve Base 15-04-1 1 21 036150010 Split Sleeve 1 A Original Drawing 08.10.2008 OAS EØ
2 037302200 Flap 15-04-2 1 22 029150701 Rotor 15-25 1
B New revision for item 20 30.03.2009 OAS EØ
3 029151003 Plate 15-04-4 1 23 029150800 Rotor Housing 15-07 1
4 036232920 Nut M6 2 24 037219200 O-ring 3 C Item 31 replaced with item 24. 01.12.2009 OAS EØ
5 036305000 Screw M6x16 8 25 021201800 Key 1 Flyttet pos. 21 inn i Macerator (15-30) 09.02.2010 OAS EØ
6 036304901 Washer 8 26 029151800 Spacer Sleeve 15-16 1
7 029150310 Suction Chamber Cover 15-01 1 27 038201500 Shaft Seal 1
8 037219210 O-ring 1 28 034507420 Hose Clip 15-10 4
9 029150320 Suction Chamber 15-02 1 29 034507500 Hose 15-11 2
10 020202900 Plug 1/2" 25-18 2 30 029150391 Flange 15-28 1
11 036207620 Screw M8x20 4 32 029150901 Pressure Chamber 15-29 1
12 029151900 Nut 15-03 1 33 021217000 Plug 3/8" 25-12 1
13 037219250 O-ring 1
14 036280101 Screw M8x35 Din 933 A4 1
15 029150400 Rotating Knife 15-17 1
16 036207610 Screw M8x20 4
Compensator
17 029150500 Stationary Knife 15-18 1 034307100 (15-09)
18 037219220 O-ring 1
19 029152401 Bolt M10x170 4
20 029150601 End Flange 15-06 1

Flap Valve Complete

029151010 (15-04)

Pressure Chamber Replacement Kit

029150902 (15-31)
Scale: Weight Checked Date
®
X:X - EØ 30.03.2009
Tol. Dwg size: Material Design Date
ISO 2768-M A4 AØ 15.04.2008
Project Replaces Replaces by
N-6060 HAREID -
Macerator Jets AS -
Tel. +47 70 03 91 00 Title Rev.
Fax. +47 70 03 91 01 Vacuumarator 15MB/15MB-D Drawing no.
029150450 (15-30) E.Mail post@jets.no W/Flap Valve
WWW.JETS.NO Part Drawing 31739-029 C

14
Copyright - All rights reserved Part no.
This information is the property of Jets AS and Mjøs Metallvarefabrikk AS. The information is confidential. No reproduction, disclosure
to any third party or unauthorized use shall be made without the written consent of Jets AS or Mjøs Metallvarefabrikk AS.
029150200
15
ITEM PART NO TITLE DWG NO QTY RevNo Revision note Date Sign. Checked
1 037219240 Sealing Ring 1 A Original Drawing 08.10.2008 OAS EØ
2 036503400 Screw M6x40 1
3 020207800 Split Sleeve 1
4 031150250 Endshield / Bearing Housing 15-13 1
5 038201710 Ball Bearing 1
6 031150270 Shaft with rotor 15-14 1
7 031150240 Terminal box 1
8 See Table Stator 1
9 038205910 Ball Bearing 1
10 036291500 Spacer Sleeve 1
11 031150230 Endshield 1
12 031150210 Fan 1
13 031150220 Fan Cover 1

Scale: Weight Checked Date

Part no. El Motor ®
X:X - EØ 08.10.2008
Tol. Dwg size: Material Date
Part No. Stator No. M-no Voltage / Frequency Design
ISO 2768-M A3 AØ 15.04.2008
029015002 031150106 M10 230/50, 1,5kW Project Replaces Replaces by
029015001 031150107 M11 230-380/50, 255-460/60 N-6060 HAREID Jets AS - -
Tel. +47 70 03 91 00 Title Drawing no. Rev.
029015004 031150109 M14 690/50 Fax. +47 70 03 91 01
El Motor
029015006 031150108 M15 208/60 E.Mail post@jets.no MEZ 7AA90L02 (Jets 15MB-D)
029015007 031150111 M17 415/50 2,2kW WWW.JETS.NO Part Drawing 31774-031 A
Copyright - All rights reserved Part no.
This information is the property of Jets AS andMjøs Metallvarefabrikk AS. The information is confidential. No reproduction, disclosure
to any third party or unauthorized use shall be made without the written consent of Jets AS orMjøs Metallvarefabrikk AS.
See Table
 ITEM PART NO TITLE DWG NO QTY RevNo Revision note Date Sign. Checked
1 036280101 Screw M8x35 Din 933 A4 1 A Original Drawing 21.01.2009 OAS EØ
2 029150400 Rotating Knife 15-17 1
3 036207610 Screw M8x20 4
4 029150500 Stationary Knife 15-18 1

Scale: Weight Checked Date

®
0,75 - EØ 21.01.2009
Tol. Dwg size: Material Date
Design
ISO 2768-M A4 AØ 15.04.2008
Project Replaces Replaces by
N-6060 HAREID Jets AS - -
Tel. +47 70 03 91 00 Title Drawing no. Rev.
Fax. +47 70 03 91 01
E.Mail post@jets.no Macerator 15MB/15MB-D
WWW.JETS.NO STD-102031-029 A
Copyright - All rights reserved Part no.

16
This informationis the property of Jets AS and Mjøs MetallvarefabrikkAS. The informationis confidential. No reproduction, disclosure
to any thirdparty or unauthorized use shall be made without the written consent of Jets AS orMjøs MetallvarefabrikkAS.
029150450
1
1

INSTRUCTION MANUAL
Sewage Treatment Plant (New Type)
MODEL : ISS-N Series

IL SEUNG CO., LTD

Published on 20150824 IL SEUNG CO., LTD Rev.2

1

CONTENTS
1. Introduction ................................................................................................ 3
1.1 Overview ................................................................................................ 3
1.2 Warranty ................................................................................................. 3
1.3 Out of Warranty ...................................................................................... 3

2. Safety Instruction ................................................................................... 4

2.1 Safety in Operation Service .................................................................... 4
2.2 Safety in Maintenance ............................................................................ 5

3. Specification ................................................................................................ 6
3.1 Treatable Sewage ................................................................................. 6
3.2 Environmental Operating Condition ........................................................ 6
3.3 Quality Standard of Treated Sewage ...................................................... 6
3.4 Area Limitation for Sludge Discharge ..................................................... 7
3.5 Capacity of Sewage Treatment .............................................................. 7

4. Structure of Sewage Treatment Plant .......................................... 8

5. System Description ................................................................................. 9
5.1 Summary ................................................................................................ 9
5.2 Screen .................................................................................................. 9
5.3 Fixed Media Biofilm Reactor Tank (No.1 & No.2) ..................................... 9
5.4 Sedimentation Tank .............................................................................. 10
5.5 Activated Carbon Tank 10
5.6 Sterilization Tank .................................................................................. 10

6. Installation ................................................................................................... 11
6.1 Main Body Installation .......................................................................... 11
6.2 Piping ................................................................................................... 11
6.3 Wiring ................................................................................................... 12
6.4 Installation of Vacuum Pump Combined Type (Option) ........................ 13

Published on 20150824 IL SEUNG CO., LTD Rev.2

2

7. Operation ..................................................................................................... 14
7.1 Control Panel ........................................................................................ 14
7.2 Start-up ............................................................................................... 15
7.3 Stopping ............................................................................................... 16
7.3.1 Temporary Stop and Re-start ......................................................... 16
7.3.2 Long-term Stop and Re-start .......................................................... 17
8. Maintenance ............................................................................................. 18
8.1 Cleaning of Screen ............................................................................... 18
8.2 Discharging of Sludge in Reactors and Sedimentation Tank ............... 18
8.3 Back-flushing Procedure for Activated Carbon Tank ............................ 19
8.3.1 Back-flushing with Steam ............................................................... 20
8.3.2 Back-flushing with Hot Water (Over 70 ) ....................................... 20
8.3.3 Recommendation for Back-flushing Interval ................................... 21
8.4 Quality Check for Treated Water ............................................................ 21
8.5 Aeration Blower and Accessary ............................................................ 22
8.5.1 General .......................................................................................... 22
8.5.2 Cleaning of Aeration Blower Filter .................................................. 22
8.5.3 Structure of Aeration Blower .......................................................... 23
8.5.4 Maintenance of Aeration Blower .................................................. . 23
8.5.5 Other Check Points for Aeration Blower .. 24
8.6 Chemical Pump ................................................................................... 24
8.6.1 Structure of Chemical Pump .......................................................... 24
8.6.2 Adjustment of Chemical Injection Volume ...................................... 25
8.6.3 Handling of Sodium Hypochlorite (NaOCI) ..................................... 25
8.7 Discharge pump .................................................................................. 26
8.7.1 Structure of Discharge Pump ......................................................... 26
8.7.2 Maintenance Procedures ................................................................. 26
9. Trouble Shooting ................................................................................. 27
9.1 Aeration Blower .................................................................................... 27
9.2 Discharge Pump ................................................................................... 27
9.3 Chemical Pump .................................................................................... 28
9.4 Sedimentation Tank .............................................................................. 29
9.5 Reactor Tank ........................................................................................ 29

10. Spare Part List .................................................................................... 30

Published on 20150824 IL SEUNG CO., LTD Rev.2

3

1. Introduction

1.1 Overview

This instruction manual provides the vessel designer, engineer and the crews with
the information required for the installation, operation and maintenance of ISS-N type
sewage treatment plant. This instruction manual should be fully understood by the
related persons to secure the safety of the workers and proper operation of the
equipment.

1.2 Warranty
IL SEUNG warrants the quality of the product in case when the crews performed
proper operation and maintenance according to the manual, within the warranty
period. If the warranty period has not been otherwise agreed, the warranty period
expires 18 month after the delivery of the equipment to the shipyard or 12 months
from the completion of commissioning, whichever comes first.

1.3 Out of Warranty

Malfunctions or any defect of the product related to followings are excluded from the
warranty.
Modification of the equipment without the prior, written consent of IL SEUNG
When the maintenance has not been performed according to the instruction
manual.
Use of not genuine or not recommended spare part
Repaired by unqualified person.
Damaged by the force measure

Published on 20150824 IL SEUNG CO., LTD Rev.2

4

2. Safety Instruction
2.1 Safety in Operation Service
In order to keep the design capacity of the sewage treatment, the following must
be observed in proper manner.
Use the toilet paper which is well resolvable in water. Do not throw any foreign
substances into toilet bowl such as rubber products, cotton, cloth or vinyl.

operation of sewage treatment

equipment except only in emergency case, since the oxygen deficiency will
cause the death of microorganisms in the sewage treatment tanks and will make
loss of treating capability of the unit. The death of microorganisms will make
toxic gas with stench in each processing tank and it can cause the clogging of
the air supply tube.
It takes one week at least to revive the microorganisms again.

Do not put fingers or foreign materials in the rotating parts of the aeration
blower or discharge pump.

Do not use cleaning chemical for toilet such as hydrochloric acid, insecticides,
deodorants etc. which may kill the microorganisms in the sewage treatment tank.
When it has been used, be sure to discharge it directly overboard.
After discharging, it must be cleaned with fresh water enough.

Recommend to use the same type of water for cleaning, dilution of sewage
treatment plant and toilet flushing used in normal operation of the vessel.
Sudden change or mixture of the flushing water (like as fresh water to seawater)
will have an adverse effect on the living condition of the microorganisms, since it
may cause to destroy the microbial eco-system in the sewage treatment plant
and in this case, re-incubation period for microorganisms may take longer than
normal.

Sodium hypochlorite solution is used in the sewage treatment system. Keep the
storage container of this chemical be sealed to prevent leaking of the harmful
gas for human.

Close the top cover of the tanks and each inspection cover during the operation,
to prevent the outflow of such harmful gas or stench.

Make sure not to block the ventilation piping.

Published on 20150824 IL SEUNG CO., LTD Rev.2

5

2.2 Safety in Maintenance

Repair of electrical and/or mechanical equipment should be done by the
authorized person who has sufficient technical knowledge and skills.

glasses and rubber gloves when handling the sodium hypochlorite

solution. Be careful not to inhale the gas of this chemical. In case when it
touches the bear skin, wash enough with running fresh water.

Confirm that ventilation system is performed well before starting of inspection

inside of the tank or maintenance work,

Shut off the electrical power of the control panel prior to the maintenance work
of driving unit or each tank inside. During the maintenance period, put the
warning tags on the outside of panel, such as "Power Off for M

Do not have the welding work on the sewage treatment plant. The inside of the
sewage treatment plant is coated with phenol (#3, 4 tanks) and epoxy paint
(other tanks) to prevent from the corrosion. Welding heat will make damages to
the coating, which may be the cause of corrosion of the tanks.

Published on 20150824 IL SEUNG CO., LTD Rev.2

6

3. Specification
3.1 Treatable Sewage
Based on the regulation of 73/78 MAPOL, the ISS-N STP is able to treat following
sewages.
Sewage from the Toilet
Sewage from the Shower Room, Laundry and Gallery
Sewage of which salinity level is less than max. 36,500 ppm

3.2 Environmental Operating Condition

ISS-N Sewage Treatment Plant is designed to perform in the following environmental

operating conditions. Do have prior consultation with IL SEUNG, if the operating of
the plant should be done in different conditions.
Temperature around the Unit (Ambient Temperature) : 2 ~ 50
Humidity around the Unit (Humidity) : 80% or Less
Tilting Tolerance of the Unit (Inclination) : Max 22.5°
Normal Operation, Hour/Day : 24 Hours

3.3 Quality Standard of Treated Sewage

The following table shows the quality standard of treated sewage in accordance with
the regulation of IMO MEPC 227(64)

Biochemical Oxygen Demand (BOD) < 25mg/Liter

Total Suspended Solids (TSS) <35mg/Liter
Thermo-tolerant Coliform Bacillus <100 cfu/ 100 mL
Chemical Oxygen Demand (COD) <125 mg/Liter
PH 6~8.5
Residual Chlorine <0.5 mg/Liter

<Table 1. Treated Water Quality Standard>

Published on 20150824 IL SEUNG CO., LTD Rev.2

7

3.4 Area Limitation of Sludge Discharge

Sludge discharging into the sea must follow MAPOL73/78 provisions of the
International Maritime Organization.
Treated Sewage : It can be discharged into sea including the harbor.
Untreated Sewage : Discharge of untreated sewage into the sea within 12
nautical miles from the nearest land is prohibited. Only
beyond the 12 nautical miles from the nearest land,
discharge of untreated sewage is allowed

3.5 Capacity of Sewage Treatment

Average of sewage volume Peak of sewage volume BOD Load

Item
Model < Liter/day> < (L/h) * (Time/day) > < g/day>
ISS-15N 1,050 109 X 1 525
ISS-25N 1,750 182 X 1 875
ISS-35N 2,450 255 X 1 1,225
ISS-43N 3,010 314 X 1 1,505
ISS-60N 4,200 438 X 1 2,100
ISS-85N 5,950 620 X 1 2,975
ISS-100N 7,000 729 X 1 3,500
ISS-130N 9,100 948 X 1 4,550
ISS-160N 11,200 1,167 X 1 5,600
ISS-232N 16,240 1,692 X 1 8,120

<Table 2. Capacity of ISS-N S.T.P.>

Published on 20150824 IL SEUNG CO., LTD Rev.2

8

4. Structure of Sewage Treatment Plant

Fig. 1 Structure of S.T.P.

1 Biofilm Reactor Tank(No.1 and No.2) 9 Chemical Pump

2 Sedimentation Tank 10 Level Switch
3 Activated Carbon Tank 11 Discharge Outlet
4 Sterilization Tank 12 Air Ventilation Outlet
5 Sewage Inlet 13 Steam or Hot water Inlet
6 Screen 14 Inspection Hole Cover
7 Aeration Blower 15 Control Panel
8 Discharge Valve 16 Overflow Outlet

Published on 20150824 IL SEUNG CO., LTD Rev.2

9

5. System Description
5.1 Summary
ISS-N sewage treatment plant applying the biological treatment process with Fixed
Biofilm Media which is suitable for a proper responding to load variation of ship
sewage is designed for the optimum utilization of the vessel space, enhancement of
the efficiency of the equipment and easy handling of the equipment by the operators.

Organic matter in the sewage flowed into biofilm reactor tank through the inlet screen
are decomposed by the microorganisms in the no.1, no. 2 reactor tanks and after
that, it flows through the sedimentation tank, activated carbon tank, sterilization tank
in order and finally discharged to the overboard.

5.2 Screen
Screen is installed to remove any contaminants (waste paper, vinyl and etc.) in the
toilet sewage of the vessel so to protect the machine from damage caused by
clogging in the treatment process. Periodic cleaning of this screen is required
through the inspection hole mounted on the no. 1 reactor tank cover.

5.3 Fixed Media Biofilm Reactor Tank (No.1 & No.2)

These tanks are devices for the decomposition of organic matter in the sewage with
the aerobic microorganisms and filled with fixed media

At the bottom of the reactor tanks, diffusing pipe for the supply of oxygen is installed
for the microbial respiration. Air flown from the aeration blower through pipe forms
fine bubbles in the tank and it helps to increase the oxygen transfer rate in microbial
and to induce smooth circulation of the sewage inside of the tanks.

When the biofilm is once formed at the surface of fixed media in reactor tank, even
in the case of lack of sewage inflow from the vessel toilet, the microbial ecosystem
in the reactor tank can be balanced with the activated sludge returned from the
sedimentation tank. Such process makes reactor tanks respond easy to the load
variation of ship sewage.

Published on 20150824 IL SEUNG CO., LTD Rev.2

10

5.4 Sedimentation Tank

In this sedimentation tank, the suspended solid and other remain contents are
separated into the supernatant water at upper side and sludge at bottom side after a
certain period of time.

Supernatant water flows into the sterilization tank for disinfection. A portion of
deposited sludge is returned to the no. 1 reactor tank by air lift pump and reused as
an activated sludge. Such sludge returning process helps the nutrient source, which
is necessary for the living of microorganisms, be maintained in the reactor tank and
it also increases the sedimentation efficiency in the sedimentation tank.

5.5 Activated Carbon Tank

Any organic matter and suspended solid remained in the supernatant water inflowing
from the sedimentation tank are absorbed and filtered in the activated carbon during
passing through the activated carbon tank and then, filtered supernatant water flows
into the sterilization tank.

At the bottom of the activated carbon tank, diffusing pipe for the air supply is installed
for a smooth circulation of the water and activated carbon inside of the tank.
For a periodical back flushing of the activated carbon, steam or hot water supplying
pipe is also connected.

5.6 Sterilization Tank

To kill the colon bacterium remained in the treated water in the sterilization tank, the
injection of disinfectant (NaOCl) is required. After the light of LWL(Low Water Level)
lamp is on, the disinfectant is injected by a metering chemical pump within a set time
period. If the water in the sterilization tank reaches the high level, the light of
HWL(High Water Level) lamp is on and the level sensor operates the discharging
pump for the transferring of the treated water to overboard automatically.

<Note>
The excessive sludge in the reactor tank and sedimentation tank, which is
naturally accumulated during the long time operation, should be removed
periodically (about every 30 days) through the overboard discharge line.
Be cautious that, as such excessive sludge is an untreated sewage, it must
be discharged only in the area allowed on the basis of provisions of "Sewage
Restricted Area" designated by the International Maritime Organization.

Published on 20150824 IL SEUNG CO., LTD Rev.2

11

6. Installation

6.1 Main Body Installation

(1) Install the main body close to the toilet as near as possible
(2) Secure clear space at least 600mm on top of the unit, 450mm around the unit
for maintenance. 550 mm swing space for control panel door is also required.
(3) Install the main body and piping at the position lower than the whole toilet.
(4) Use regulated bolts and pipe
(5) Prevent any other sewage, which is not specified in the manual, from being
flowed into the sewage plant
(6) Install the main body in the interior space of the vessel where a proper
ventilation system can provide the necessary and sufficient air volume to the
aeration blower of sewage treatment equipment.

6.2 Piping
(1) Sewage inlet and air ventilation pipe should be installed with a proper slope
for a smooth flow of sewage or condensation water.
(2) Do not connect any other liquid pipes to the sewage inlet except the toilet,
water, grey water and hospital water pipe.
(3) Sewage pipes should be arranged to prevent clogging and appropriate clean
hole in the pipes should be arranged. Considering of stop or maintenance of
the plant, it is also strongly recommended to install on/off valves on the
sewage Inlet pipe.
(4) Overboard discharging outlet should be installed 200~300 mm below the
L.W.L.(Load Water Line).
(5) The discharge pipe line should be arranged with a check valve to prevent
seawater from flowing back to the unit. In preparation of the case when the

recommended to connect this pipe line to the sewage holding tank with a
valve.
(6) Cleaning water pipe should be connected and installed the check valve just
before the junction piping on fixed position of the unit.
(7) Pressure loss of ventilation piping shall be designed to be minimize.

Published on 20150824 IL SEUNG CO., LTD Rev.2

12

Fig 2. P&ID

6.3 Wiring
(1) For the wiring, the marine and appropriate standards shall be applied.
(2) GLAND connection parts shall be completely sealed and waterproof.
(3) Specification of the power for sewage treatment system may be different
depending on the kind of ships. Check the voltage specification described
inside of the cover of control panel prior to connecting the power line.
(4) Check the grounding of the control panel and other electrical equipment such
as aeration blower, discharge pump and chemical pump. Check also the
grounding lines connected to each tank of the main body.

Published on 20150824 IL SEUNG CO., LTD Rev.2

13

6.4 Installation of Vacuum Pump Combined Type (Option)

Fig 3. P&ID for Vacuum Pump

In the case when the sewage treatment plant (vacuum pump combined type) is
installed, the sewage inlet shall be connected to the dilution water inlet as shown
in Fig.2(A). In this case, the same type of water used in toilet flushing (seawater or
freshwater) is recommended to be used also for dilution water.

Quantity of Dilution

BV, LR CLASS : 55 Liter/day/man

Others CLASS : 45 Liter/day/man

P&ID abovementioned can be changed depending on the specification of vacuum

pump suppliers.

Published on 20150824 IL SEUNG CO., LTD Rev.2

14

7 Operation
7.1 Control Panel

Fig 4. Control Panel Layout

List Description
Power Source Lamp When the power supply S/W turns on, this lamp is on.
It sounds when the water level in sterilization tank reaches HL
Buzzer
position or the motor is overloaded.
Lamp is on and alarms if the water level in the sterilization tank
High Level Alarm Lamp
reaches HHL position
Overload Alarm Lamp Lamp is on and alarms if the discharge pump is overloaded.
Discharge P/P No.1 Run Lamp is on when the pump is in operation.
Discharge P/P No.2 Run Lamp is on when the pump is in operation
Aeration Blower No.1 Run Lamp is on when the blower is in operation
Aeration Blower No.1 Run Lamp is on when the blower is in operation
Chemical P/P Run Lamp is on when the pump is in operation
When AUTO mode selected, the pump is automatically operating in
Discharge P/P MANU/AUTO accordance with the level of sterilization tank.
Manual operation is possible when MANU mode is selected..
Discharge P/P No.1/No.2 Selection Switch for Discharge Pump
Aeration Blower No.1/No.2 Selection Switch for Aeration Blower
When AUTO mode selected, the pump is automatically operating
Chemical P/P MANU/AUTO based on the set-timer. Pump is operating continuously when
MANU mode is selected
Discharge P/P Start Start switch of discharge pump when the mode is in MNAU.
Discharge P/P Stop Stop switch of discharge pump when the mode is in MNAU.
Aeration Blower No.1
Stop/Start Selection Switch for No.1 Blower.
Stop/Start
Aeration Blower No.2
Stop/Start Selection Switch for No.2 Blower.
Stop/Start
Buzzer On/Off Selection
Buzzer Selection Switch On or Off .
Switch
<Note>
Above control panel layout is the case when two discharge pumps and two
aeration blowers are supplied according to the project specification.
The layout can be changed according to the project specification.

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7.2 Start-up
For the first operation of newly installed sewage treatment plant or existing sewage
treatment plant after complete empting of the processing tank on an unavoidable
reason, following set-up procedures should be observed before the start-up.

1) Confirm whether sufficient chemical (sodium hypochlorite solution) is filled in

the chemical tank.
2) Discharge Pump Selection S/W and the

3) Put the "Chemical Pump S/ UT the

position. Supply the power to the control panel and make sure the
on.
4) Close the valves and open the valves . Supply the
cleaning water to the sewage treatment plant by opening of the cleaning
water inlet valve and valve at the side of reactor.
lamp is on, stop to supply the cleaning water by closing the cleaning water
inlet valve and valve at the side of reactor immediately.
5) Open the treated water valve By manual operation of the discharging
pump in short time, check whether direction of rotation of pump is normal..
6) Open the top cover of sterilization tank, inspection-hole covers of reactor
tanks. and the air supply valves at the rear side of the aeration
blower in order.
7) Put the "Aeration Blower in Start and check whether the direction of
rotation of blower is normal and make sure whether there is sufficient air
supply in each tank.
8) After finishing of the procedure 7) above, close the top cover of sterilization
tank and inspection-hole covers of reactor tanks.
10) Position the "Discharging UT .
(The discharging pump starts and, soon after the lamp is off, the
discharging pump stops automatically.)
11) Open the sewage inlet valve to make a flow of the sewage into the sewage
treatment plan.
During the normal operation, the valves should be kept
closed and the valves opened.

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7.3 Stopping

7.3.1 Temporary Stop and Re-start

Following procedures should be observed when the sewage treatment plant needs
to be stopped temporarily and re-started for repair or maintenance service.

1) Stop to use toilet. When a continuous use of the toilet is needed, then make
a prior system arrangement, by adjusting relevant valves, to prevent the flow of
the sewage into the unit and make them be discharged directly overboard or
to a sewage storage tank. (Please note that discharging of not-treated sewage
direct to the overboard is not allowed in the restricted area according to the
IMO rules.)
2) Stop the blower by turning the "Aeration Blower S/W" to the "STOP" position.
3) Close the air supply valves for each tank
4) Put the "Main Power Circuit Breaker to OFF position to shut off the power
supply to the sewage treatment plant.

<Note>
In case when stopping period is longer than five hours, supply the air to the
Reactor tanks to prevent the death of microorganisms by opening the air
supply valve and operating the aeration blower, with an interval, for 10
minutes after every 5 hours stoppage.

After the finish of repair or maintenance service, re-start the sewage treatment plant
according to the following procedure.

1) Open the sewage inflow valve.

2) Open the air supply valves for each tank.
3) Put the "Main Power Circuit Breaker to ON position to supply the power to the
the sewage treatment plant.
4) Start the blower by turning "Aeration Blower S/W" to the "SART" position.

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7.3.2 Long-term Stop and Re-start

When the long-term stop of the sewage treatment unit is needed in such as below
cases, following procedures should be observed.

Maintenance or repair for more than 3 days is needed without operation

of the aeration blower.
More than 3 days of power cut-off time is expected for the sewage
treatment plant.

1) Stop to use toilet. When a continuous use of the toilet is needed, then make
a prior system arrangement, by adjusting relevant valves, to prevent the flow of
the sewage into the unit and make them to be discharged directly overboard or
to a sewage storage tank. (Please Note that discharging of not-treated sewage
direct to the overboard is not allowed in the restricted area acc. to IMO rules.)
2) Stop the blower by turning the "Aeration Blower S/W" to the "STOP" position.
3) Close the air supply valves for each tank.
4) Manu position.
5) After closing the discharge valve of sterilization tank, open the discharge
valves in order. And then, operate the discharge pump manually to
discharge the sewage remained in the sedimentation tank and reactor tanks to
overboard or to the sewage storage tank on board. If the pressure of discharge
pump drops rapidly, stop the pump immediately to avoid the idle rotation of the
pump.
6) Turn off the power switch of the control panel to stop sewage treatment plant.

For the re-start of equipment after repair or maintenance service, follow the
procedures described in the section 7.2 Start-up of this instruction manual.

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8. Maintenance
Check the sewage treatment plant periodically according to the following PMS

1 1 6 1 2
Category
week month months year years
Check the Level of Chemical Tank
Cleaning of the Screen
Discharge the excessive Sludge in the Reactor
Tanks and Sterilization Tank
Back-flushing of Activated Carbon
Quality Inspection of Treated Water
Cleaning of the Aeration Blower Filter
Check the Oil(Grease) at the Driving Parts of
Aeration Blower and Discharging Pump
Check the Level Sensor
Replacement of the Aeration Blower Bearing
Check the Mechanical Seal of Discharge Pump
Check(or Replenishment) of the Activated Carbon
Exchange of the Discharge Pump Bearing
Check the Paint Condition of the In/Outside of Tank Body
Recoating of Corroded Area
< PMS (Periodical Maintenance Schedule) >

For the execution of the above mentioned tasks, stop the sewage treatment plant
temporary, following the procedures described in the section "7.3.1 Temporary Stop
and Re-start of this instruction manual.
Recommend : Replacement interval of activated carbon is every 3 years.

8.1 Cleaning of Screen

Remove the garbage accumulated in the screen once in a month at least.
1) Open the inspection hole cover mounted on no.1 reactor tank.
2) Remove foreign materials from Screen using forceps.
3) Close the inspection hole cover.

8.2 Discharging of Sludge in Reactors and Sedimentation Tank

If the sewage treatment plant applying biological treatment process is operated long
time, the sludge is naturally accumulated in the reactor tanks and the sedimentation
tank. Therefore, the accumulated, excessive sludge should be discharged to the
overboard periodically (once in a month). If the discharging of such excessive
sludge is not executed in time, it can influence the performance of the equipment
negatively and also be a cause of the clogging of aeration tube in the reactor tanks
which may generate poisonous gas or serious stench.

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<Caution>
As such excessive sludge is an untreated sewage, it must be discharged only
in the area allowed on the basis of provisions of "Sewage Restricted Area"
designated by the International Maritime Organization.

<Procedures for Sludge Discharging>

1) Confirm whether the vessel is cruising in the area where the discharging of the
untreated sewage to the overboard is allowed.
2) Close the sewage inflow valve and turn the Discharge Pump S/W on the
control panel to the position.
3) Close the drain valve of sterilization tank, air supply valve for reactor
tank and open the valves
4) Discharge the sludge in the reactor tanks and sedimentation tank in order by
operation of the discharge pump. If the pressure of discharge pump drops
rapidly, stop the pump immediately to avoid the idle rotation of the pump.
5) Supply the cleaning water to the sewage treatment plant after opening of the
cleaning water inlet valve , valve of reactor tank side and closing of the
discharge valve of sedimentation tank, treated water discharge valve
When the for the sterilization tank on control panel is on, stop to
supply the cleaning water by closing the cleaning water inlet valve and
valve at the side of reactor immediately.
Caution:
For the cleaning water, use the same type of water which was used in the
system before the removal of the sludge(seawater, freshwater).
6) Open the drain valve of sterilization tank and air supply valve for the
reactor tank.
7) Turn the Discharge Pump S/W on the control panel to the AUTO position
8) Open the sewage inflow valve.

8.3 Back-flushing Procedure for Activated Carbon Tank

The suspended solid absorbed in the activated carbon should be removed through
the back-flushing of the activated carbon tank periodically with steam or hot water
and the back-flushing procedure is as follows.

<Caution>
As the excessive sludge discharged during the process of back-flushing of
the activated carbon is also untreated sludge, it must be discharged only in
the area allowed on the basis of provisions of "Sewage Restricted Area"
designated by the International Maritime Organization.

8.3.1 Back-flushing with Steam

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1) Close the sewage inflow valve and turn the Discharge Pump S/W on the
control panel to the position.
2) Close the outlet valve of the sedimentation tank and the inlet valve of
the sterilization tank.
3) Open the valves and supply the steam under the pressure of 7 kg/cm
for 2 minutes.
4) After closing the valves , maintain the status for 30~40 minutes as it is
5) Open the drain valve of activated carbon tank and discharge the excessive
sludge in the activated carbon tank to the overboard by operating discharge
pump manually.
6) Close the valves and open the valves . Open the cleaning
water inlet valve , activated reactor valve and supply the cleaning water
to the sewage treatment plant. on control panel for the
sterilization tank is on, stop to supply the cleaning water by closing the
cleaning water inlet valve and valve at the side of reactor immediately.
7) Open the drain valve of sterilization tank
8) Put the operating mode of the discharge pump to AUTO position
9) Open the sewage inflow valve.

8.3.2 Back-flushing with Hot Water (Over 70 )

1) Close the sewage inflow valve and turn the Discharge Pump S/W on the
control panel to the position.
2) Lower the water level in the reactor tank to 40%~50%, following the procedure
for the excessive sludge discharging 8.2, 1) ~ 4) of this instruction manual
3) Close the outlet valve of the sedimentation tank and the inlet valve of
the sterilization tank
4) Close the discharge valve the sterilization tank and open the drain valve
of the activated carbon tank. Discharge the water in the activated carbon
tank to overboard by operating the discharge pump manually. This case, it
must be done only in the area allowed on the basis of provisions of "Sewage
Restricted Area" designated by the International Maritime Organization.
5) When the water in the activated carbon tank is completely discharged, then
close the valve and open the valve .
6) Supply the hot water(over 70 ) at the pressure of 4 kg/cm² for 10 minutes.
7) After closing the valves , maintain the status for 30~40 minutes as it is.
8) Open the drain valve of activated carbon tank and discharge the excessive
sludge in the activated carbon tank to the overboard by operating discharge
pump manually.
9) Close the valves and open the valves . Open the cleaning
water inlet valve , activated reactor valve and supply the cleaning water
to the sewage treatment plant.
on control panel for the sterilization tank is on, stop

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to supply the cleaning water by closing the cleaning water inlet valve
and valve at the side of activated carbon tank immediately.
10) Open the drain valve of sterilization tank.
11) Put the operating mode of the discharge pump to AUTO position.
12) Open the sewage inflow valve.

8.3.3 Recommendation for Back-flushing Interval

1) In the case when only black water is used in the sewage treatment plant
: 1 or 2 times in a month
2) In the case when black & grey water are used in the sewage treatment plant
and the grey water including natural detergent is flowed in the reactor tank
: 1 time in every two weeks

<Caution>
Re-use of the cleaned activated carbon after back-flushing is possible.
But, considering of the characteristics of the activated carbon (lowered
absorptivity after long time use), it is recommended to replace or
replenish them once in a year.

8.4 Quality Check for Treated Water

Collect wastewater monthly through sampling cock of sterilization tank, and check
visually as follows.

Check Item Observations Causes and Solutions

Transparent or
Normal State
Light Brown
Color Excessive Sludge
Dark Brown like Mud Sewage Overload.,
=> Discharge Sludge
Little Normal State

Smell Excessive Sludge

Stench of Corruption Sewage Overload.,
=> Discharge Sludge

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8.5 Aeration Blower and Accessary

8.5.1 General
Aeration blower supplies air necessary for a maintaining of optimal living condition
for the aerobic microorganisms in the reactor tank and also for a transfer of the
sludge returned from the sedimentation tank, and the air volume can be adjusted by
the valves installed in each tank and the pipe. Note that, as the blowing air volume of
each blowing pipe is already set by the orifices before delivery, open those blowing
valves fully during normal operation of the equipment.

8.5.2 Cleaning of Aeration Blower Filter

Clean the aeration filter every month.
.
1) Turn off the blower switch and close the valves of the air supply pipes
2) Remove the screws on the blower filter cover and take out the filter element.
3) Clean the filter with a compressed air.
4) Insert the filter in place and tighten the screws on the blower filter cover.
And then open the valves of the air supply pipes.
5) Turn on the blower switch.

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8.5.3 Structure of Aeration Blower

Fig. 5 Aeration Blower

8.5.4 Other Check Points for Aeration Blower

<In Operation>
(1) Check whether the temperature of motor surface is higher than 80 .
(2) Inject grease to the bearings periodically if the bearing is xxxxZ type.
(Use No.2 Grease)

<In Maintenance>
(1) Close the discharge valve of aeration blower or cock when the aeration
blower is stopped.
(2) For the repair or maintenance of the aeration blower, cut off the main power
circuit breaker and attach a warning tag as M
board.

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8.6 Chemical Pump

8.6.1 Structure of Chemical Pump

Fig. 6 Chemical Pump

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8.6.2 Adjustment of Chemical Injection Volume

By spinning of Dial , set the chemical injection volume and then, tighten the fixing
screw . The chemical injection volume can be adjusted from 0% to 100% with
the Dial

<Caution>
Dial of chemical pump is set in the factory before delivery. Therefore, do not
adjust the dial without right knowledge on it.

Fig. 7 Chemical Pump

8.6.3 Handling of Sodium hypochlorite (NaOCl)

(1) It is lemon yellow colored oxidative fluid. Be careful not to contact with bear
skin, cloth and etc.
(2) When it contacted with the eyes, nose or mouth, wash immediately with
clean water and go to doctor.
(3) For the handling of this fluid, wear rubber glove, rubber boots and etc.
(4) Do not inhale the gas and work in the place with the good air ventilation.

Specification of Sodium hypochlorite (NaOCl)

; Effective Chlorine 12% Aqueous Solution

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8.7 Discharge Pump

8.7.1 Structure of Discharge Pump

Fig. 8 Discharge Pump

8.7.2 Maintenance Procedures

Check the direction of pump rotation (Looked from behind : Clockwise)

Air in the flow of fluid shall be removed frequently for the prevention of pump
cavitation. (Open the suction and discharge valves of pump and fill with the
water to remove air until the air does not come out from the air vent cock in
the pump body.)
Keep the discharge and suction valves of spare pump that is not used be
closed
Avoid idling of the pump.
In case of sudden variation of the electric currency and pressure discharge
rate, abnormal temperature rise of the motor, vibration, and abnormal sound
the pump shall be stopped immediately to determine the causes.
For a long-term stop and repair of the pump, the suction and discharge
valve of the pump should be closed. To prepare for the risk of freezing in
the winter, drain the water in the equipment completely by opening of the
drain valve provided in the pump bottom.
This pump operates automatically in normal condition, therefore, when any
trouble occurs, do maintenance or repair after changing of the
AUTO/MANU S/W to MANU position and cut off the main power switch.
During operation, check the amount of leakage from mechanical seal to
decide the replacement
Tolerance 3cc/H r( 1 Drop/min)
Replace if there is continuous dropping.
Normal value of the discharging pressure of pump : 0 ~ 3.6 kg/cm
<Note>
The pressure can be changed depending on the S.W.L and installation
level of sewage treatment plant.

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9. Trouble Shooting
9.1 Aeration Blower
Troubles Probable Causes
. Power supply is cut.
Motor doesn t move.
. Impeller is pressed
Noise
. Bearing Problem
When starting, circuit . Electrical Leakage in Coil
breaker drops. . Overload
. Wrong Rotating Direction.
Insufficient Air Supply . Dirty Impeller or Deformed
Wing
. Too High Air Pressure.
Noise(Blooper Sound) . Contamination of Silencer.
. Bearing Problem
Pressure is higher
. Clogging of Air Supply
than the green mark
Line.
range.
Air Leaking . Gasket trouble
9.2 Discharge Pump
Troubles Probable Causes
. Cable disconnected
or not linked well
Pump does not work.
. Pump Stuck
. Weak Voltage.
Discharge pressure . Weak Voltage
drops low or discharging . Impeller clogged or
rate is not enough damaged.
Published on 20150824 IL SEUNG CO., LTD
Remedies
. Check the power supply.
. Check for the gap between
impeller and cover
. Replace the bearing or
impeller.
. Check the insulation of coil
. Clean the air filter
. Fix the rotating direction.
. Clean impeller or replace.
.Check clogging of discharge
valves
.Clean the silencer or replace
.Replace the bearing
. Check air valves are open
. Check the orifice on the line
is clogged.
Replace the gasket.
Remedies
. Check connection or replace the
cable.
. Disassembly and cleaning
. Supply rated voltage..
. Supply the rated voltage.
. Check any piping clogged or
damaged.
. Check and clean the impeller or
replace
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9.3 Chemical Pump

Troubles Probable Causes Remedies
Check O-ring and
Air Inflow Joint and sealing area leaking
adjust the tightening
Pump Refill the chemical
Air Flow Out Chemical tank is empty
works but and remove air
no chemical
Fluid does Strainer is clogged or Clean strainer and
injection
not come up. ball seat is damaged replace the ball seat

Damage of Ball and Joint Replace

Not Sufficient Chemical
Discharging Spring or diaphragm damaged Replace

Check the cause and

Motor Fuse is disconnected
replace the Fuse
does not Motor Insulation Defect Repair or Replace
rotate Magnet Switch Defect Repair or Replace
Damage of Deceleration Equip. Replace
Pump does not
Motor Damage of Eccentricity bearing Replace
working well. rotates
Gear Worn-out Repair or Replace

Clogging Inside Check and Repair

Not Enough Grease at Gear Replenish Grease

Abnormal Noise or Heat

Worn-out of Eccentricity Bearing Repair or Replace

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9.4 Sedimentation Tank

Problem Reason Check Point Remedies

. Sludge flocked in Excessive sludge . Sludge in the Tank Discharge excessive

locally. or corruption of . Sludge Corruption sludge overboard or to
. Stench suspended solids . Interval of Sludge bilge tank and sewage
. Sludge Emerging Discharging storage tank

9.5 Reactor Tank

Problem Reason Check Point Remedy
Reduce the case of
Due to overload of
Inflow volume of rapid load change by
the reactor tank,
sewage kg/ day calculating the inflow
F/M ratio imbalance
load.
Check the temp. Lowering the temp. or
High Temperature
of the inflowing put in the dilution
Formation of Rise (Above 38 )
sewage water
the white, thick
Maintain the dissolved
wave shape Check the oxygen in no.1 reactor
Bad Aeration.
dissolved oxygen
bubbles on the tank to 3.5~4.0 mg/
Rapid Increase of Check pH of Control pH of inflowing
surface of the
pH inflowing water water
water in the Check any toxic s
Reduce the inflowing
ubstance by
reactor tank. Entering of Toxic quantity and put the
smell(stench) or
Substances dilution water into the
color in the
reactor tank.
inflowing water.

Due to inflow of Stop inflowing of the

Check the inflow
chemicals such as
of chemicals chemicals
surfactant or drugs

Check desorption Reduce the inflowing

Formation of Entering of Toxic of microorganisms quantity and put the
Substances from the media in dilution water into the
the glossy, the reactor tank reactor tank.
yellowish brown
color bubbles
Reduce the possible
on the surface Due to overload of
Inflow volume of rapid load change by
the reactor tank,
of the water in sewage kg/ day calculating the inflow
F/M ratio imbalance
load
the reactor tank.

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10. Spare Part List

<Note>
The specification of the items marked with * above can be changed
according to the maker provision.

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