Indian oil corporation Limited Gujarat Refinery

DAILY
UNIT
Throughput/production

AU-1
MT/Day

LS BH Crude (By flow meter)

NG processed (By flow meter)
SG Processed (By flow meter)
Total crude ( By flow meter)
Crude throughput (by Distribution)

SG Crude
NG Crude

2409
221
1991
4621.35
4034
2134
1900

LSBH Crude

Columns K1/K2/K5
188.8

Pre heat temp

K1 top/bottom temp,C
K1 top/bottom pressure, Kg/cm g
K2 top/bottom temp,C
Flash zone temp,C
K2 top/bottom pressure,Kg/cm2g
K5 top/bottom temp,C
K5 top press/bottom press,Kg/cm2g
SKO W.D temp,C
SKO CR flow, m3/hr
Diesel W.D temp,C
Diesel CR flow, m3/hr
2

141.50

256.4

2.49
142.01

2.7
324.8

346.0
0.80
66.98

1.3
167.5

8.1
227.5
36.3
287.2
41.5

8.3

Throughput
E-2 Gasoline ex AU-1/AU-2
AU-3 Naphtha/ BH Naphtha
K-5 ex ( AU-1 & AU-2)
Re Run throughput

MT/hr
3.38
18.13
56.64
141

Columns K8/K9/K-10
K8 top/bottom temp, C
K8 top/bottom pressure, Kg/cm2g
K9 top/bottom temp,C
K9 top/bottom pressure, Kg/cm2g

100.00
1.55
94.99
0.96

0.00
64.05

118.36
1.83
146.10
1.33

Other parameters
Interlocks status

All inter locks are in line

Laboratory results
Parameter

M shift

E Shift

ATF Flash/ Freezing

ATF density,IBP/FBP

41/-48
0.7915

42
0.788

Kero Flash
E1/E2 pH

7.0/6.5

7.0/7.0
18.90
.

pH
7

Chloride (ppm)

Spent caustic strength (%)

E1 Fe/Cl dated
E2 Fe/Cl dated
Brine water dated 25.05.2015

UTILITY CONSUMPTION OF AU-1

Steam flow
C/W flow

9.59
2798.97

MT/hr
M3/hr

Equipment No.

Dept.

Description of

101-P-4

MM

EQUIPMENT STATUS OF AU-1

To be plan by MM

finery
DAILY OPERATING REPORT
DATE
Products
LPG,MT
K-5 bottom naphtha,MT
E-2 naphtha,MT

ATF, MT
Kerosene, MT
Diesel, MT
RCO, MT

Product Material Balalce

Pre heat temp / CIT,C
COT,C F1K1/F1K2/F2
Skin temp F1K1/F1K2/F2(max),C
Arch temp F1K1/F1K2/F2(max),C
Stack temp F1/F2,C
Excess O2 % F1
Air flow F1K1/F1K2, Nm3/hr

Tuesday, November 03,

MT/day
62
881
539
229
437
755
1924

4828
188.8
321.0
387.2
762.4
293.1
3.3
25.0

Desalter
DMW flow, m /hr
Pressure across MV, Kg/cm2
Current drawn, Amp
I/L Temperature,C
Desalter pressure, Kg/cm2g
3

MT/hr

N Shift

Product and routings

K-8 Top (T/hr)
K-9 top (T/hr)
K-9 Bottom (M3/hr) / (T/hr)
K-9 Bottom (T/hr)
K-10 Bottom (M3/hr)
Furnaces F3/F4/F5
COT,C (F3/F4/F5)
Skin temp (F3/F4/F5) C
Arch temp ( F3/F4/F5) C
Stack temp (F3/F4/F5) C
Air flow / Excess O2 %

Parameter

12.0
1.1
85.0

134.0
13.4

32.9
0.0
8.8
0.0
18.6
154.0
302.7
686.4
264.7
Natural draft & no O2 analyser

M shift

Diesel 95%
Diesel flash

40/-49
0.7898

Diesel pour/ density

K-9 Top IBP/FBP
K-9 Bottom IBP/FBP -K-8 Cu Co
e2-GASOLINE

7.0/7.0

Oil (ppm)

366
>49
6/0.8468

102/182

LAB IBP/FBP/Flash

//52

Crude (dated 22.06.15)

Inlet
Out let

Density
0.8329
0.8319

FG flow
FO flow

1150.17
2.59

Description of job.

Outage since

Tuesday, November 03, 2015

%
1.34
19.07
11.67
4.96
9.46
16.34
37.16

Routings
GRE
Re-Run
Re-Run
ATF
LABFS
E-III
GHC

100.00
256.4
352.0
407.0
788.3

183.3
259.2
619.2
280.1
23.1

80.0

80

GN

34.3
54.2
0.0

MSQ/GN
MSQ/CRU
E-IV= 0.0
MSQ/GN

133.3
212.4
762.6
307.9

160.0
269.9
774.6
433.6

E Shift

N Shift

E-III HSD

O2 analyser

>49
3

>49

Cu-corr.-1b

BS&W, %

NM3/hr
T/hr

Remarks

Salt , ptb

11/3/2015 18:11

AU-1 E2

3.35

AU-2 E2

0.00

AU-3 NH

18.07

BH-NH

AU-1 Re run Material balance

P 1.6
K9
V1

63.6
K-8
V-1

AU1 K5(b)

T
P

AU2 K5(b)

Re run feed (T/hr)

AU1 E2
2.5
AU2 E2
0.00
AU3 NH
18.07
BH NH
63.61
AU1AU2
K5(b)

57.32

Total
Feed

141.5

Product (T/hr)
K-8 top
24.0
K-9 Top
34.2
K-9 Top
0.00
K-9 (b)
50.0
K-9 (b)
0.0
K-9 (b)
14.1
K-10 (b)
0.0
K-10 (b)
Total
Product

19.0
141.3

Routing
GN
GN
MSQ
CRU
HSD
MSQ
GN
MSQ

%Yield
16.99
24.19
45.37

13.45

Constraints
F4 Arch temp
K8 Flaring
K-9 Flaring

K-9 Over head

temp high

-41.4 Flare c/v open

-2.49 Flare c/v open

33.1 GN

GN
MSQ

P 0.96
100.0

34.2
-1.66

T/hr
T/hr

T 95.0
E-2
3.35
K-9

118.5
1.8

119

K1
0

0.0 GN
18.6 MSQ

T 146.1
P 1.3

F-5

Constraints
762.9
-41.4
5.0

73.7

Limit
803.0
0.0
0.0

45-50

F-4
55.1
0.0
49.5

CRU (T/hr)
HSD (T/hr)
MSQ (T/hr)