ARMCO CHILE PROCEMIN S.

SYMONS CONE CRUSHER

FEED PLATFORM-

-FEEDPLATE

FEED ADJUSTMENT
MAIN

SHAFT

POST

HYDRAULlC

NUT

LOCK

POST

MAINSHAFTSLEEVE

TORCHI
MAIN

SHAFT

SLEEVE

FEEDHOPPER

--

/---

'L HOPPER --ADJUSTMENT

CAP SEAL-

ADJUSTMENT

CAP

FEED CONE-

COVER

ANDWASHERS
RING

,./

DUST COLLAR
BOWL

.ADJUSTMENT
RAM

/UPPER

U-BOL T'

ADJUSTMENT

RING

SPRING
BOL
T
MAINFRAME
PIN

PLATE

LlNER

/ADJUSTMENT

BOWL'
BOWL

ADJUSTMENT
CAP

/
/.

SPRING SEGMENT

/
/

SOCKET

LlNER

MAIN FRAME

LlNER

LOWER SPRING

SEGMENT

LlNER -

:gCOUNTERSHAFT BO~
s:::::

MANTLE'
MAIN SHAFT.
HEAD
SOCKET

SEALlNG

RING
-OIL

FLlNGER

GUARD
.COUNTERSHAFT

GEAR
FLlNGER
PINION

HOUSING

THRUST

WASHER

~~
~

PINION BUSHING
INNER ECCENTRIC
ECCENTRIC

BUSHING

BUSHING

OUTERECCENTRICBUSHINGI

'~~:~--COUNTERSHAFT

MAIN FRAME.

BOX

COUNTERSHAFT BOX SEAL

STEP BEARINGPLATES- ~
MAIN FRAME

CLEARING
JACK

CAP'

STANDARD

SHORT HEAD
(4 FT., 4V4 FT. AND 5V2 FT. ONLV)

cc,"""=

2.

HIGHEST

EFFICIENCY

In the Symons principie,

each gyrating cycle is
timed so that the descending
material and the
upward thrust of the crushing head meet at the
moment of maximum
impacto The optimum speed
of gyration and the large eccentric
throw combine
to produce two important results:
.The
rapidly closing crusher
head catches falling
material, rearranges it and then delivers an extremely
high crushing force.
.In the part of the crushing chamber where crushing
is not taking place, the rapidly receding head allows
material to fall freely to the next point of impacto
This combination
of superior crushing force and
free flow of material provides higher crusher
efficiency which means lower power consumption.

Today, energy consumption is a

prime consideration in choosing
production machinery.
PERFORMANCE

COMPARISONS

-SAME

PRODUCT,

SAME SETTING,

SAME

SIZE CRUSHER.

HEAD DISPLACEMENT

Tests at the Nordberg Research

and Development Test Center have
compared power requirements per
ton of production. Design
differences between other types of
competitive cone crushers were
duplicated and tested under
controlled operating conditions.
Factors (other than design) which
would influence power draw and
production were eliminated. The
graphs indicate that the
combination of stroke, head angle
and cycle of gyration on the
Symons cone crusher results in
the most efficient use of power.
Greater efficiency means lower
power consumption, reduced
product cost per ton, less
maintenance and high profits.

3.

GREATER CRUSHING FORCE

The length of the force arm designed into the
Symons Gane crusher exceeds all other Gane
crushers available today. The longer the force arm,
the greater the moment of crushing impacto
The Symons long force arm, represented by the
main shaft, provides four interrelated benefits:~.
Lower eccentric bearing loads.
.Lower

bearing temperatures.

.Increased
.Greater

bearing life.
crushing force.

Symons Gane crushers are designed to give greater

crushing force with minimum operating and
maintenance costs.

LARGEST HEAD DISPLACEMENT

PROVIDES GREATER CAPACITV
The

Symons,

with

its large

complimentary
head angle,
volume
unmatched
by any

eccentric

throw

and

has a displacement
other Gane crusher.

Displacement
volume
is the difference
between
the
volume
displaced
by the crushing
head when
it's
fully closed
and fully apeno The larger
displacement
volume
supplied
by Symons
Gane crushers
results
in greater
capcity
for the following
reasons:
.More

material

.More

space

recedes,
crusher
.Greater

is crushed
is left open

as the

allowing
more material
at each cycle to fill the
eccentric

throw

gyrating
cycles
allows
the cavity,
before the
greater

at each

flow

rate

coupled

crushing

crushing

cycle.
head

to be fed to the
larger void.
with

ideal

material
to drop further
next blow, resulting
in

through

the

crushing

into

chamber.

The benefits
of high efficiency,
greater
crushing
force and high capacity
are the principie
reasons
the Symons
Gane crusher
has been accepted,
throughout

the world,

as the

best

way

to increase

productivity.

4.

5.

.AII parts and assemblies, except the countershaft

assembly, are removable from the top, resulting in
less downtime.
.Bowl assembly is easily turned out of threaded
adjustment ring for liner changes or to remove
head and main shaft assembly. The bowl can be
rotated to new positions for equal wear, improved
metal utilization and longer liner life.

.The crushing head and main shaft are selfaligned by the conical inner eccentric bushing
and spherical socket liner.
.Eccentric
assembly and drive gear can be
completely removed for easy inspection of
bearing surfaces and wear checks.
.Countershaft
and housing is removable as a
separate unit from the crusher side. Wear parts
can be exchanged and gear backlash
adjustments made without working under the
machine.
Foundation design is simplified and installation
costs lower than with machines requiring servicing
from below.

(?

.Crushing
loads are distributed over a large
spherical bearing. The socket liner keeps full
contact with the crushing head ball and carries
all of the vertical component and part of the
horizontal. The long force arm, represented by
the main shaft, reduces the load transmitted
through the eccentric bushing.
.Sleeve bearings make removal and installation
of the crushing head and main shaft simple.
The tapered main shaft fits into a large opening
at the upper end of the tape red eccentric
bushing. The shaft does not require precise
alignment. It can be inserted from a vertical
position and will self-align.

The spring release system acts as an overload

protection system that allows tramp iron to pass
through the crushing cavity without damage to the
crusher. Should a piece of tramp iron become
wedged in the crusher cavity, the springs
compress, allowing the bowl and adjustment ring to
rise, and the tramp iron to pass.

spring release system generates more opposing

force than other cone crushers.
..so, the crushing
force is even greater. More crushing force means
more productivity.

f:A. Once the tramp iron has cleared the crusher cavity,~.
the springs automatically return the bowl and
adjustment ring to the normal operating position.
The long force arm designed into the Symons Gane
provides greater crushing force. In addition, the

HYDRAULIC
CLEARING
-Should the crusher
become jammed, clearing jacks are used to raise the
adjustment ring and bowl, permitting non-crushable
material to pass. A portable hydraulic power unit is
connected to the hydraulic clearing jack circuito With the
power unit activated, a single control lever directs
hydraulic pressure to the jacking cylinders. The cylinder
rams raise the adjustment ring, bowl and liner assembly
away trom the main trame, providing increased
clearance in the crushing cavity.

HYDRAULIC
SETTING
-Setting adjustments are
made quickly and simply by hydraulic controls using two
levers mounted on the control console. One lever
instantly releases the bowl for adjustment or clamps it
for crushing. A second lever extends or retracts the
hydraulic rams that rotate the bowl within the adjustment
ring. Setting adjustments can be made with the crusher
in operation.

REMOTE

HYDRAULlC
AND SETTING

CLAMPING
ADJUSTMENT

OPERATOR

CONTROLS

-AII

operator controls can be mounted on a portable remate

control console or can be located in a control room for
operating convenience. Visual contact with the crusher
is sufficient and there is no need for the operator to
approach the machine.
6.

STANDARD
CRUSHER
-The majar
difference between Standard and Short Head
Symons cone crushers is the shape of the
crushing cavities.
Standard Gane crushers are designed to make
a product ranging from 1/2" to more than 21/2"
in both open and closed circuits. They may be
furnished with fine, medium, coarse or extra
coarse cavities to meet variations in size of
feed and end producto
Symons Standard crushers may be applied in
large or small operations for single reduction,
or as a primary or secondary crusher ahead of
Short Head machines. Six sizes are available
from 2 to 7 feet in diameter. Open circuit
capacities range from 18 to ayer 1,500 net tons
per hour.

SHORT
HEAD
CRUSHER
-Symons
Short Head crushers have a steeper head
angle and a more parallel crushing cavity than
Standard units. They are designed to take a ~.'.
smaller feed and are intended to make a
smaller producto Product range is from less
than 3/16" to about 1" in both open and
closed circuits.
Short Head crushers are offered in six sizes
from 2 to 7 feet in diameter and produce up to
720 net tons per hour. M ultiple cavities are
available for specific applications.

7.

.--.
I

.
~

STANDARD
I

CONE

SYMONS

CRUSHERS

-CAPACITIES
IN TONS (2000 LB) PER HOUR PASSING
Recommended
Feed opening with mino
Type of
minimum
recommended discharge
1/4"
I
discharge
settinq A
3/8"
cavity
setting A
B
B
(6mm) (9mm)
Closed side
Open side

OPEN

CIRCUIT

Size

2 Ft.
(600mm)

3 Ft.
j900mm)-

4 Ft.

Fine
Coarse
Extra Coarse

1.12"

Fine

3/8"

Coarse
Extra Coarse

1/2"

1"

4 V4 Ft.

(1275~m)
5Y2 Ft.

(1650mm)
7Ft. HD

3/8"

(2100mm)

(13mm) 4"
(9mm)

63/8"

Fine

1/2"

(16mm)

Medium

5/8"

Coarse
Extra Coarse

3/4"

Fine
Medium

5/8"
7/8"

Coarse
Extra Coarse

11/2"

1"

3/4"
1 II

11/4"
11/2"

(72mm)

43/8"

(109mm)

(83mm)

43/8"
J

(159mm)

5"

41/16"

71/8"

91/4/'

(13mm)~

43/S"
71/2"

(19mm)

(16m m)
(22mm)
(25mm)
(38mm)

18

5/8"

(13mm)

(16mm)

20
20

25
25
25

30
30
30

50

65
65

80
80

70

100
110

120
130

(175mm)

71/8" ~)-

(188mm)
(109mm)

51/4"

(131mm)

61/4"

(156mm)

75/8"
10"

(191mm)
(250mm)

53/S"

(137mm)

81/4"

(210mm)
(241mm)

8s/s"

(216mm)

95/S"

103/S" (259mmt

91/2"

(238mm)-

71/2"

(188mm)

83/8"

(209mm)

81/2"

(213mm)

95/8"

(241mm)

95/8"

(241mm)

103/4"

(269mm)

131/4"

(331mm)

141/2" (368mm)

Size

cavity

Coarse
Fine

I Fine

(900~m)

4 Ft.

200

C1275mm)

7Ft. HD

(9mm)

(83mm)
(159mm)

41/16"

(102mm)

63/6"

7"

(175mm)

61/2"

(163mm)

71/S"

(178mm)

5"

(127mm)
(156mm)
(178mm)
(231mm)

51/4"

10"

(131 mm)
(156mm)
(191 mm)
(250m m)

53/8"

(137mm)

1/2"

61/8"

(19mm)

71/8"

{25mm)

91/4"

Fine

1/2"

(13mm)

43/8"

Medium

5/8"

(16mm)

71/2"

Coarse

3/4"

(19mm)

85/8"

I t-lne
Medium
Coarse
(21 OOmm) I Extra Coarse

7/8"

1"
11/2"
3/4"

.."

"11/4"
~1/2"

(16mm)
(22mm)
(25mm)
(38mm)

75/8'/

81/4"

(210mm)

95/8"

(241 mm)

_(238mm)-

103/8" (259mm)-

71/2"

(188mm)

83/8"

(209mm)

81/2"

(213mm)

95/8"

(241 mm)

95/8"

(241 mm)

103/4"

(269mm)

131/4"

(331mm)

141/2"

(368m m)

(19mm) 101/8" (253m m) 111/8" (278mm)

(25mm) 121/8" (303m m) 133/8" (334mm)
(31 mm) 133/8" (334m m) 14314" (369m m)
(38mm) ) 63/4~ __(425mmt 181/8" (~)-

7 FT. SHD

13.

61/4/'

(109mm)
(188mm)
(216mm)

-(~)- ~
5/8"

(72mm)
(95mm)
(109mm)

(13mm)
(25mmj

~~~o_~rs~
'
(13mm)

Fine
Medium
Coarse
I Extra Coarse

33/4"
43/8"

(9mm)

Extra Qoar~.~

27/8"

(100mm)

3/8"

1"

(57mm)
(83mm)

35/16"

Fine

3/4"

31/4"

BQpen L1&_(Qmm)
si de I Note 11 Not

4"

1/2"
1"

_(1200mm)4V4 Ft.

(9mm)
(13mm)

Coarse
Extra Coarse
1

B
Closed si de

3/8"
1/4" 1~~)_~Coarse
(6mm) 21/4"

3/8"

Medium

(1650mm)

140

111/8" (278mm)
(19mm) 101/8" (253mm)
121/8"
(303mm)
133/8" (334m m)
(25m m)
(31mm) 133/8" (334mm)~/4"143/4" (369m m)
181/8" (460mm)
(38mm)
(425mm)

Recom mended
minimum
discharge
setting A

of

5V2 Ft.

1.

120

CONSULT FACTORY

Type

3 Ft.

THE I

1/2"

7 FT. SHD

2 Ft.

THROUGH

(109mm)
(102mm)

7"

(127mm)
(156mm)
(178mm)
(231mm)

61/8"

-(~)

1"

27/8"

61/2" (~)

1.."

3/4"

(57mm)
(83mm)
(100mm)

35/16"

(13mm)

(9mm)
(13mm)
(19mm)
(25mm)

1/2"

Fine
Medium
Coarse
Extra Coarse

21/4"
31/4"

1~)

Fine
Medium
Coarse
Extra Coarse

(1200mm)

(6mm)
(9mm)

1/4"
318"

FEED

CAVITIES

10

20

13/8" (10mm)13/8"
21 Note

1 I Note

21Note

(10mm)
1

-i?~

12
12

24
24

16
16

35

65

40

70

50

95

55

95

.~/

28

CONSUL T FACTORV
CONSUL T FACTORY

Note: See pg. 12 for detailed instructions on the use of this chart
--~

SHORT HEAD SYMONS CONE CRUSHERS- CAVITIES. FEED OPENINGS

OPEN CIRCUIT -CAPACITIES
IN TONS (2000 LB) PER HOUR PASSING THROUGH THE CRUSHER
Feed opening with mino
Recommended
Type of
minimum
recommended
discharge
Size
settinq
C
1/8"
3/16"
1/4"
cavity
discharge
D
setting C
D
(3mm)
(5mm)
(6mm)
~n
si deClosed si de
-

2 Ft.

Fine
Coarse

(610mm)

3 Ft.

Fine
Medium
Coarse

(91~mm)
c

4 F6"

J1219mm)-

3/4"

(19mm)

13/8"

(35mm)

(5mm)

11/2"

(38mm)

2"

(51mm)

1/8"

(3mm)
(3mm)

1/2"
15/16 "

l6mm) 2"

1/4"

_(1295mm)-

Fine
Medium
Coarse
Extra Coarse

4 V4 Ft.

(3mm)

1/8"

Fine
Medium
Coarse
Extra Coarse

1/8"
3/16"

, 1/8"

(5mm)
(8mm)
(13mm)
(16mm)

3/16"

5/16"
1/2"

5/8"

13/4"
23/16"
31/2"

(3ml m)

11/S"

1/4"

(6ml m)

21/S"

5/16"

(8mlJ.!l!!! 23/4"

1/8"

(13mm)

15/8"

(33mm)
(51mm)

23/8"

(41mm)
(60mm)

3"

(76mm)

(29mm)
(44mm)
(56mm)
(89mm)

21/4"

31/2"
45/8"

[!!)

3/16"

(5mm)
(6mm)
(10mm)

31/2"

51/4"

(133mm)

(1676mm)

Fine
Medium
Coarse
Extra Coarse

(13mm)

51/4"

_(133mm)-

3/16"

(5mm)
(10mm)
(13mm)
(16mm)

41/8"

(2134mm)

Fine
Medium
Coarse
Extra Coarse

.1~

3/8"

3/8"
1/2"
5/8"

30
30

45
45

40

51/4"

100

(70mm)
(89mm)

2314"

210

(105mm)
(133mm)
(178mm)

51/4"

7"

(gQ~!!!!!!}

8"

CIRCUIr

Size

(610mm)

3 Ft.
(914mm)

4 Ft.

-CAPACITIES

cavity

Fine
Coarse

1/8"
16"
3i
..

Fine
Medium
Coarse

1/8"

rlne

rlne
Medium
Coarse
Extra Coarse

IN TONS

Recommended
minimum
discharge
setting C

of

1/8"
1/4"
~
3/18"

Medium
Coarse
(1219mm) Extra Coarse
4 V4 Ft.
Fine
Medium
Coarse
(1295mm) Extra Coarse

5Y2 Ft.

150
150

300

-L-

CONSUL T FACTORV

Type

2 Ft.

_(133mm)-

7 FT. SHD

CLOSED

90

65

(89mm)
(105mm)

5/8"

1/4"

20
24

55

(64mm)

(29mm)
(54mm) 31/2"
(70mm) 41/8"

J~t

18
18

(57mm)
(73mm)
(89mm)
(117mm)

27/8"

21/2"

37/S"

10

15/16"
2"

(51 mm)

1/2"

5/6"
1/8"

(3mm) 11/S"

1/2"

1/4"
5/16"
5/8"
3/16"
1/4"

21/S"

(6mm)
(8mm) 2314"
(16mm) 37/S"
(5mm) 13/8"
(6mm) 21/8"

3/8"

(10mm)

37/8"

1/2"

(13mm)

45/8"

3/16"
3/8"
1/2"
5/8"

(19mm)

-(~)-~
(13mm)
(33mm)

-(~)~~

(5mm) 11/8"
(8mm) 13/4"
(13mm) 23/16"
(16mm) 31/2"
-~-

5/16"

LB) PER HOUR

BASED

(5mm) 2"
(10mm) 33/4"
(13mm) 5"
J 1!!:!-~)- 6"

13i8"

1/8"

23/8"
3"

CIRCUIr

.on

(3m

I Recommended

1/8" (3mm)

closed

m~

si de

3/16" (5mm)

Note 1 I Note 2 I Note 11 Note?

6

12

15

30
30

(35m m)
-(~)-

15/8"

(29mm) 21/4"
(44mm) 27/S"
(56mm) 31/2"

10

jQ
20
20

40
40

30

60

35

70

(70mm)
(89mm)
(133mm)
(133mm)

65

130

(105mm)
(133mm)
(178mm)
(203m m)

120

240

(41mm)
(60mm)
(76mm)

15

(57mm)
(73mm)
(89mm)_~~L

"'

~ J
---'
20

45/S"

-(~)-

(29mm)

21/2"

(54mm)
(70mm)
(98mm)

31/2"
41/S"
51/4"

(35mm) 23/4"
(54mm) 31/2"
(98mm) 51/4"
(117mm) 51/4"
(51

ON CLOSED

Effective s

with mino

recommended discharge
settina C
o
DQpen
Closed side
si de

(3mm> I 3/4"

(3mm)
(3mm)
(6mm)

(2000

Feed opening

mm)

(95mm)

(127mm)

~~1/8"
51/4"

7"

j~~m~)- 8"-

(64mm)
(89mm)
(105mm)
(133mm)

20

40

CONSUL T FACTORY

Note: See pg. 12 lor detailed

instructions

on the use of this chart.

I
-

.PRODUCT

iAT INDICATED

SIZES .CAPACITIES
DISCHARGE

g_TTING

C
New Feed

3/8"

1/2"

5/8"

3/4"

1"

(10mm)

(13mm)

(16mm)

(19mm)

(25mm)

75
75
80

100
100
105

~.

110
125

Circulating
Load

140

.L

6
Closed
Circuit

Open
Circuit

'YD
115

c~
360
390

150
150
175

180
180
200

400
450
500

220
230

~:~;1

250
260

Note 1 Net finished product (screen

undersize)

450
500
530
560

560
600
650

Note 2 Tons per hour passing

through crusher (net finished
product plus recirculating
load)

660
720

IOPERATl9~
..
3/4" (~)-~(gmm)5/8" (16mm)~1 3/4" (19mm)-

~(13mm)-

30
30

55

45
45

80

50
50
55

65
65
70

70
70
75

75

110
120

100
105

80

110

160

230

240

360

85
85
90

80
80
85

110
110
115

130
140
150

125
125
140

170
170

315

390

315

420

360
360
380

200

450
500
540

95
105

135

145

130

150

175

175

250
250

200
200

260
260

420
420
450
465

500
550
650
680

500
550
550

600
660
690

In the mining industry, 8 out of every

10 Gane crushers are Symons!
With industry-wide
acceptance
such as
this, you know there must be a
reason. And the reason is
performance.
Symons canes crush
finer, with lower recirculating
loads, at
higher tonnage rates and with lower
maintenance
costs than any other
Gane crusher.
Here's how it is done:
FINE CRUSHING
.Long parallel zone tor unitorm
accurate sizing ot producto
.Ideal gyrating cycle delivers quick
hammerlike blows on tree-talling
particles.
.Contact between gyrating head and
talling material rearranges particles
betore each impacto
.Adjustment
ot the upper crushing
member by rotation gives even liner
wear and maintains setting accuracy
around entire crushing chamber.
HIGH PRODUCTION
.High impacts reduce the hardest
materials more ettectively.
.Crushing
members designed to
evenly distribute loads tor optimum
etticiency.
.Large head displacement lets a
greater volume ot material tlow at
each cycle.
.More energy is concentrated on
crushing with minimal surtace
triction, resulting in low kwh/ton
consumption.
LOW MAINTENANCE
.Every part designed tor extraordinary
durability and long service.
.Long force arm reduces load on
bearings and main trame.
.Unitorm
product sizing lowers
recirculating loads.
.Quick-change
assemblies tor taster
service.
.Reliable
tramp iron protection
prevents overloads.
.Simple hydraulic clearing ot jams
reduces downtime.
.The proper crushing members are
selected based on the teed material.
17

The 7' Symons Gone crushers (both

Standard and Short Head) are built in Heavy
Duty models for normal crushing
applications and Super Heavy Duty models
for crushing hard materials and when
producing fine products.
The Super
trame with
tlange and
adjustment
the Heavy
socket are
gear teeth

Heavy Duty design has a main

an extended heavy cast upper
a heat treated carbon steel
ring ot greater cross section than
Duty designo The head, bowl and
ot heat treated steel. Pinion and
are case hardened.

Spring loading is approximately 50% greater

than the Heavy Outy, and this increased
loading plus reinforced construction provides
greater efficiency when crushing hard
materials and when producing fine products.
The Super Heavy Duty produces a finer
gradation mili feed at higher production rates
and has proven itself in some of the most
demanding crushing installations in the world.

18

19.

The advantages
of producing afine,
uniform
mili feed are well known. Mili efficiency is
improved when the top size of a nominal mili
feed is held to specification.
Rod mili feed
size in two-stage grinding circuits is usually
minus 3/4" (19mm). Ball mili feed size in
single stage milling is approximately
all
passing 1/2" (13mm). Symons Short Head
crushers produce a crushed product ranging
from minus 3/8" (9mm) to minus 1" (25m m)
in closed circuit operations.
The high tonnage from the Short Head is
achieved when the crusher operates

continuously at or near full loado To maintain

this full load operation, feed rate control is
necessary. The Nordberg Automatic Feed
Control system offers the best in feed control
and automation.
High recirculating loads increase
maintenance and rduce live surge capacity.
So it is important to operate the Short Head
at a setting which will crush the maximum
tonnage to screen undersize, thus holding
the recirculating load down. The schematic
diagram below shows a typical mining
circuito

Symons canes work best when incoming

material is controlled to utilize optimum
power draw. The point at which the crusher
reaches optimum efficiency can be
determined and measured. So horsepower
demand becomes a highly accurate measure
of optimum efficiency. The Nordberg
automatic crusher feed control system
compares existing horsepower demand with
the predetermined ideal set point and
automatically controls the feed rate until
horsepower reaches and maintains the
optimum level. Here's how it works:
HIGH POWER DRAW
Horsepower demand is constantly monitored
through current and potential transformers.
Motor power s converted into a measurable
signal and sent to the crusher controller. The
controller averages and compares the
horsepower signal with the set point. If
actual horsepower exceeds the set point, an
output signal is transmitted to the feeding
device and the feed rate is reduced.

LOW POWER DRAW

A low horsepower
signal to the controller
results in an output signal that increases
feed rateo The amount the controller
changes the feed rafe is adjustable,
as is
the horsepower
demand set point. The controller adjustments
match a very wide range
of materials and conditions.

HIGH FEED LEVEL

Where the crushability
of the material results
in high feed levels and the horsepower
demand is below set point, an output signal
is sent to reduce the feed rateo When proper
feed level is reached, control is returned to
the horsepower
demand signal.

SURGE LOADS
Because the power demand signal is
averaged at the controller, normal fluctuating
horsepower
signals (characteristic
of crusher
operation) will have no effect on feed rateo
The goal is peak production
and all systems
are programmed
to reach this goal.

20.

1. Gil tank -entire top of tank removable

for quick inspection and cleaning.
2. Immersion heater and thermostat preheats and maintains oil at proper
operating temperature and viscosity in cold
climates.
3. Pump and motor assembly -rugged,
slow speed pump provides ample flow 01
oil for complete lubrication and heat
dissipation.
4. Nordco filters -large capacity
filters give additional life to the
internal parts of the crusher.
5. Filter pressure gauge -pressure drop
across filter is continuously registered on
gauge for quick visual monitoring of filter
elements.
6. Filter by-pass valve -severe pressure
drop across filter unit will automatically
open the filter by-pass valve to insure
continuous flow of lube oil in the event of
a clogged filter.
7. Cooler -water cooled heat exchanger
cools the lube oi! to proper input
temperature.
8. Cooler by-pass valve -cooler by-pass
valve automatically opens, by-passing the
cooler, if cooled oil becomes excessively
heavy.
"

9. Temperature control valve -the flow of

cooling water through the cooler is
automatically regulated to maintain a
.constant oil temperature.
10. Flow switch -critical reduction in oil
flow will energize a warning alarmo

:.: '!
"c '

main

flow pressure

gauge.

12. Temperature
switch -activates
signal for high temperature.

\~,i~, ; -.,;=

.
~
~
-'

11. Main flow pressure gauge -system

oil
pressure is constantly
monitored
at the

21.,

, :,::
\

warning

'~::
'

.,.

.'~'..

\c,

.;

.'!'

-""';,.";-'"

Fbrica de A~o Paulista S.A.

Avenida Presidente Wilson,
CEP 03107 -Casilla
3190
Telfono:
274-6055
Telex 01121675 FACa BR
Cablegramas.
FACaS"
So Paulo -Brasil

1716

Hydrofine
Convierta

sus desechos

en ganancias

Mecanicamente
idntica a la HYDROCONE, esta
retrituradora
es empleada con muchsimo xito en
la produccin de arena artificial
(producto cbico con
mejores propiedades que la arena natural), pelotizacin
de minerales, preparacin de productos que tienen
que ser molidos y otras aplicaciones con materiales de
alimentacin
finos -de
4 mesh a 1".
La trituracin
se lleva a cabo principalmente
por
la accin de partcula contra partcula. y no contra
el revestimiento
interno, como en el caso de
la HYDROCONE. As siendo, no se controla la abertura
de salida sino la presin del aceite del control
HYDROSET. la cual se mantiene automaticamente
entre 400 y 500 psi.
1

Una vez la trituradora

en movimiento,
el cono se acerca y se aparta
.alternativamente
del revestimiento
de la cmara de trituracin.
El material que est siendo triturado
se mueve por el espacio existente
entre el cono y el revestimiento.

...
-,

~.

'..-Al.~\~

Con los movimientos

del cono,
el espacio de la cmara se reduce
.en un punto determinado.
En ese
exacto momento,
el cono ejerce
sobre las partculas
una compresin
de trituracin
semejante
a la que
ocurre en las trituradoras
de cono

.convencionales.

:o

';.'.

La mayor parte de la trituracin

resulta de la accin entre
.las camadas de partculas
an en la parte ms estrecha
de la cmara.
El material es continuamente
sustituido
por nuevos flujos
de partculas
no trituradas.

A medida que la cmara se abre.

el material no triturado
va bajando

.El movimiento de vaivn ondulante

del cono revuelve constantemente
el material. de modo que
la orientacin de las partculas
cambia rapidamente.

...
Todos los datos de este catlogo
son sujetos a alteraciones sin previo aviso.

Para informaciones ms detalladas acerca de la retrituradora

HYDROFINE. solicite nuestro catlogo n.O 0778-8

cb

...
...

La retrituradora
HYDROCONE es un equipo de gran
productividad
y bajo costo operacional,
utilizado
en las fases secundarias y terciarias de la trituracin
de los ms variados tipos de material, desde
los ms friables hasta los ms tenaces y abrasivos.
El exclusivo control hidrulico
HYDROSET -equipo
standard en todos los modelos -garantiza
en cualquier
situacin el mximo aprovechamiento
de la potencia
instalada y mantiene la granulometra
del producto
dentro de estrechsimos
lmites de tolerancia. Se trata
de un sistema de gato hidrulico con control remoto.
cuya funcin es la de elevar o abajar el cono sin
interrumpir
el funcionamiento
de la mquina, permitiendo
la realizacin de tres operaciones
bsicas:

b. Vaciado rpido de la cmara -Despus

de una parada
provocada por falta o fallo de energa. la mquina
se pone de nuevo en funcionamiento
y el aceite es
bombeado de vuelta al depsito (3). El cono se
abaja por la fuerza de la gravedad y la cmara se
vaca en cuestin de segundos, sin necesidad
de cualquier operacin manual.
c. Entrada de pedazos de hierro y de otros materiales
no triturables
-El
exceso de presin en la cmara
de trituracin
hace con que el aceite fluya para
el acumulador (4). presurizado con gas neutro. Una
vez removido el material no triturable,
el aceite
vuelve al cilindro (2), colocando de nuevo
el cono en su posicin de trabajo -automaticamente.

a. Regulado de la abertura de salida -Para

el regulado
de la abertura de salida, se acciona la bomba
de engranajes de alta presin (1), que fuerza
el aceite para el cilindro (2) o para el depsito (3).
levantando o abajando el cono con la mquina
en movimiento.

La retrituradora

HYDROCONE

es utilizada

para

la obtencin de productos gruesos, medios

en las varias fases de la trituracin.

Cmara para gruesos

Tamao mximo de alimentacin. utilizada
normalmente en circuito abierto. En
promedio, el 60%* del producto es menor
que la abertura del lado cerrado..

o finos.

Entrada de materiales
no triturables

Cono abajado para

el vaciado de la cmara

Para cada caso, existe

un revestimiento

-o

sea, una

cmara -especial.

Cmara para medios

Retrituracin de materiales de
granulometra media, utilizada normalmente
en circuito cerrado. En promedio, el 68%"
de! producto es menor que la abertura
del lado cerrado.

Cmara para finos

Es apropiada para la alimentacin de finos
siendo utilizada en circuito cerrado.
En promedio, el 75%' del producto es
menor que la abertura del lado cerrado.
.Valores en promedio que pueden variar
de acuerdo con el material.

El eje principal de la HYDROCONE es apoyado en dos

cojinetes:
el superior, montado en la cruz del soporte,
y el inferior, integrado al conjunto excntrico.
Este doble apoyo permite que se
apliquen a la HYDROCONE fuerzas
de trituracin
mucho mayores que
a una trituradora
de un slo
cojinete, lo que por su vez permite
la utilizacin
de potencias ms
elevadas y por consiguiente,
una
mayor produccin.
La mejor distribucin
del esfuerzo
sobre los cojinetes significa un
desgaste de piezas mucho menor
an y la reduccin del costo de
mantenimiento.
Haga usted mismo
una experiencia con un lapicero, tal
como lo muestran las figuras, para
saber lo que el sistema de doble
apoyo representa en trminos de
capacidad de aguante de esfuerzo.

El proyecto de la HYDROCONE es
perfectamente
compatible
con
las elevadas potencias instaladas.
Las carcasas de acero fundido con
gruesas paredes reforzadas con
nervuras,
son cuidadosamente
mecanizadas
y encajan con toda
precisin.
La carcasa superior y la cruz
del soporte constituyen
una nica
pieza fundida, con una amplia
abertura
para la alimentacin.
La cruz del soporte es protegida

por placas de desgaste macizas.

Una brida en la cumbre de
la carcasa superior provoca
la formacin de una acumulacin
de piedras que protege el rea
de carga contra la abrasin.
La carcasa inferior. que tambin
constituye
un monobloque fundido
proporciona
un montaje rgido y
preciso del cojinete excntrico.
del control hidrulico
HYDROSET
y del eje del pin.

El diseo de la tolva de
alimentacin
de la HYDROCONE
evita la segregacin
y la
distribucin
irregular de la carga
y permite el totaf aprovechamiento
de los 3600 de giro del cono.
Se recomienda -siempre
que
sea posible -el
empleo de
la alimentacin a boca llena, que
proporciona:

c. desgaste uniforme del

revestimiento
interno;
d. distribucin
granulomtrica
uniforme;
e. reduccin de la circulacin
de la carga, con lo que se
obtiene un menor desgaste de
la retrituradora
y de los equipos
auxiliares;
f. disminucin
de la posibilidad
de una alimentacin
irregular
provocada por la acumulacin
de finos en el rea de carga.

a. mayor capacidad de produccin

(tfh);b.
obtencin de un producto ms
fino con abertura de salida
menor, con reduccin de
la presin sobre los cojinetes;

La HYOROCONE. con su control hidrulico

HYOROSET.
fu desarrollada
hace ms de 20 aos por
Allis-Chalmers.
Millares de unidades en funcionamiento
en el mundo entero permitieron
el perfeccionamiento
continuo del proyecto. lo que trajo como resultado
unas caractersticas
que garantizan la mayor produccin
y un costo operacional ms bajo.
Caractersticas
.Control
hidrulico
de materiales
.Construccin

de la altura del cono y de la entrada

no triturables.
super reforzada.

con un eje principal

apoyado en dos cojinetes y una carcasa de acero

fundido

que permite

la aplicacin

de potencias

ms

elevadas.

.Tres
sistemas independientes
de lubricacin para
el buje del cabezal, el eje del pin y el sistema

t,

excntrico.

1. Lubricacin

del buje del cabezal con aceite

de

gran viscosidad.
2. Rodamientos del pin sumergidos en aceite
dentro de un armazn sellado.
3. Sistema de lubricacin forzada con dos entradas
independientes:
una para el excntrico
y otra
para el conjunto del cojinete de apoyo del
eje principal. El aceite vuelve hacia el depsito
por un tubo nico, siendo filtrado y enfriado
antes de entrar nuevamente en circulacin.
4. Eje principal protegido contra el desgaste por
un buje sustituible.
5. Placas de desgaste de acero al manganeso para
la proteccin de la cruz del soporte.
6. Revestimiento
de la cmara de trituracin,
sustituible
de acuerdo con la aplicacin requerida.
7. Carcasa super reforzada constituida
por dos
piezas nicas de acero fundido.
8. Larga vida de los rodamientos del eje del pin.
9. Transmisin por correas en "V" o por acoplamiento
directo. Motor elctrico o diesel, a eleccin.

10. Regulado instantneo de la altura del cono para

la compensacin
del desgaste del revestimiento,
la variacin de la abertura de salida o el vaciado

de la cmara.

11. Engranajes cnicos de dientes en espiral, de

operacin silenciosa
Y larga vida til.
12. Gran espacio de salida, permitiendo
el libre flujo
del producto, sin ocasionar el desgaste de

la carcasa.

13. Placas de desgaste de acero al manganeso para

la proteccin de los brazos de la parte inferior de

la carcasa.

14. Sellado eficiente de los cojinetes por medio

un sistema de sellos con anillos tricos
autolubricantes.
15. Diseo exclusivo

que garantiza

una mayor vida

til de los revestimientos.

16. Gran rea de entrada para una alimentacin
libre

y sin estorbos.

de

17

18

16

lA
,y

Tres sistemas independientes

proporcionan
una
lubricacin
eficiente
y continua, operando lo mismo
con la mquina parada. La ilustracin
en corte de
la pgina anterior muestra la sencillez del sistema 3:
la bomba lleva el aceite del depsito para el filtro y
para el enfriador y desde all, por medio de dos
circuitos independientes,
para la retrituradora.
El primer
circuito, que lleva al cilindro del control HYDROSET,
lubrica el pistn, el conjunto del cojinete de apoyo
y las superficies
del buje del excntrico.
El aceite sale a travs de los agujeros situados en
la parte superior del buje del excntrico y baja por
entre el excntrico y el buje de la carcasa inferior.
El segundo circuito lleva directamente
al buje
del excntrico.
Los dos circuitos de aceite
se combinan para lubricar el buje y los engranajes.
El aceite se acumula en una cavidad y vuelve
al depsito por la fuerza de la gravedad.

2
2
14

11
1.
2.
3.
4.

Enfriador de agua
Indicador de flujo
Filtro
Base

5. Vlvula de retencin
6. Indicador de flujo

7.
8.
9.
10.

Vlvula by-pass
Registro
Bombade aceite
Manmetro

11. Caja de reduccin

12. Motor de la bomba de aceite
13. Bomba de engranajes de alta presin
del control HYDROSET
14. Depsito de aceite
15. Regreso de aceite
16. Termmetro
17. Interruptor de temperatura excesiva
18. Tapa de la abertura de inspeccin

10

5
9

7
8

Este conjunto acciona el eje

principal (4). El excntrico
(1)
gira solidario con una camisa
de bronce (2), cuya pared interna
desliza sobre la superficie del
eje, el cual pasa a tener
un movimiento
excntrico
sin rotacin.
La superficie externa del excntrico desliza sobre
el buje (3) que est fijado a la carcasa inferior.
Unas ranuras en el excntrico y en el manguito
preceden en su movimiento
de giro las reas
de gran presin y arrastran el aceite para
esas reas, proporcionando
as una lubricacin
total y completa. El eje del pin transmite
la rotacin al excntrico a travs de un engranaje
cnico de dientes en espiral, ajustado con clavijas
a la base del excntrico,
precisamente
all donde
las fuerzas de trituracin
son mnimas.
1.
2.
3.
4.
5.

Excntrico
Camisa del excntrico
Buje de la carcasa inferior
Eje principal
Clavija

El pin de engranaje cnico y dientes en espiral que

transmite
el par de torsin al excntrico.
est
montado sobre un eje corto de gran dimetro.
La precisin del mecanizado del engranaje permite
una operacin silenciosa y minimiza los problemas
de desalineacin.
Los rodamientos
del eje trabajan sumergidos
en aceite
en un sistema de lubricacin independiente.
para
mayor seguridad. Unos sellos especiales evitan
la entrada del polvo. El conjunto del eje del pin
est atornillado
sobre husos cuidadosamente
mecanizados en la carcasa inferior y puede ser
totalmente
removido sin que para ello sea
necesario el desmontaje de la trituradora.
5

Uno de los detalles del proyecto

que contribuyen
decisivamente
para el altsimo desempeo de
las retrituradoras
HYDROCONE
lo constituye
su sistema de
cojinetes
desarrollados
en
nuestros modernos laboratorios
de pruebas y exhaustivamente
puestos a prueba en trabajo.
La elevada productividad
de
un equipo depende en gran medida
de la durabilidad de sus
cojinetes.
El sistema de
cojinetes dobles (en la cruz del
soporte y en el excntrico) del
eje principal permite la mejor
distribucin
de los esfuerzos
y por consiguiente
un desgaste
mucho menor.
La lubricacin
de gran eficiencia
descripta en la pgina anterior
tambin
contribuye
esencialmente
para asegurar la mayor durabilidad
de las piezas.

Conjunto del cojinete

de apoyo
Un conjunto de cojinete de apoyo,
platillo de desgaste de bronce y
platillo de apoyo tambin de bronce
soportan el eje principal,
el cono
y el revestimiento
del cono,
absorbiendo el componente vertical
de las fuerzas de trituracin.
Las ranuras de los platillos
de bronce garantizan una
lubricacin
de las ms eficientes.

,. Platillo de apoyo (bronce)

2. Cojinete de apoyo (acero)
3. Platillo de desgaste de! pistn (bronce)

Buje del cabezal

.Una
buena parte de las fuerzas
de trituracin
son transmitidas
a la cruz del soporte a travs
del buje del cabezal.
.El
sistema de sellado con dos
sellos evita la entrada del
polvo y permite adems
la lubricacin en bao de
aceite de gran viscosidad.

.Bujes
y sellos de montaje
y sustituc,in fcil.
.El buje del eje principal evita
la deterioracin
del eje en caso
de quiebra del cabezal.
.La disposicin
de los sellos
permite los movimientos
horizontales.
verticales
y
giratorios del eje principal.

.-'.'
Conwnto
del eje principal
.Ele
eje corto de grande dimetro
tiene una gran rigidez
y una resistencia elevada.
.Buje
de proteccin en la parte
superior del eje.
.El
revestimiento
del cono es
fijado por tuercas

autobloqueantes.
.La conicidad de la parte central
del eje garantiza la firmeza
del montaje de los elementos.
.El
sellado de gran eficiencia es

autoajustable yautolubricante.
con anillos
sustitucin.

tricos

de fcil

Cmara para gruesos

"m.,'

"m."

'm",

,;,

",..

"0.5'1'"5"" ",.

'" 5'0.

Tamao de la piedra
'"' "o, ""1"," ," 'V" '"
."

Instrucciones

..
.,
..
O-

"
"
i;'
~
C"

~
"
"
o
Q.

Cmara para finos

2Om"h

..
.,
..
a.

"~
o"
';c
"

Q.

"m"h

Bm,.h '/"

,".

'/'" '/"" '/'" '/'"

'" 3/'"

Tamao de la piedra
,., ',,",',,',"," '" ",,' ,.
'"

de uso

Las curvas de distribucin

granulomtrica
permiten
determinar
con aproximacin
los porcentjes del producto
retriturado
en cada faja de
tamao, en funcin de la abertur
de salida del lado cerrado.
,
Las curvas de los cuadros al lado
fueron especialmente
trazadas para
las retrituradoras
HYDROCONE,
operando en condiciones medias de
trabajo y en circuito abierto.
Ejemplo: La tabla de la pgina 7
indica que el modelo 76O,
trabajando con una abertura de
1 ", produce 175 m3/h.
La curva correspondiente
a la
abertura de 1" en el cuadro del
medio (cmara para medios)
indica lo siguiente:
a.98,8% del producto triturado es
menor a 1 3/4", esto es, pasa por
la malla de una zaranda con esa
abertura. El resto, o sea, 1,2%,
queda retenido en la misma
malla por ser mayor a 1 3/4".
b.92% del producto triturado
es
menor a 1 1/2", esto es, el 8% es
mayor a 1 1/2".
c.8 -1,2
= 6,8% es el porcentaje
del producto que pasa por
la malla de 1 3/4" Y queda
retenido en la malla de 1 1/2",
o sea, es el porcentaje del
producto cuyo tamano se halla
entre 1 3/4" Y 1 1/2".
d. De la misma manera, podemos
decir que 31 % del producto
tiene un tamao entre 1" (69%
que pasa) y 1/2" (38% que pasa).
Basndose en estas instrucciones,
se puede determinar
la distribucin
granulomtrica
del producto
triturado, por ejemplo, para las
mallas de 11/2"; 1"; 3/4"; 1/2" Y 1/4".
Siendo que la curva de 1"
intercepta
los 5 tamaos elegidos,
respectivamente,
en los porcentajes
del producto que pasa de
92; 69; 54; 38 Y 21, tenemos:

osfl
~
+
d. 1
~
1
lelO
olp
27
I11461
jUIIlU'
-L
~

:3-=

-1\

t
r

,.t-.

/-' --.L\'.

..I

",-+-,- ..-'

i I :

p
~:=::

I
I

I /

-()

-Lf"'

I
al

51

1296 I

60
84

I[

F
:

I 12'

381

V""

V'V,Q,

7I

n.1

;;;r;
3I

6I

2I

2I

2I

416 11

203

~'"

7I

ID

'JU"'U

127

!O83 113

'JU"LV

KI

-.

U~

I
I

18

Nota: Las capacidades de produccin indicadas en las tablas arriba son valores en promedio, que pueden variar de acuerdo con
el tipo de material, el grado de humedad. la adherencia y la granulometra de la carga.
7

Cmara para gruesos

'o_.,

Tamao de la piedra

,"".., 'm..' '1'" '/"" ,,0"

S/"."'" "'. .,. '/0. " ".-""."".,' ",","

O"

Instrucciones

.,'"'"
c.
Q)
~
oQ)

"

Q)

Do

o
Cmara para finos
Tamao de la piedra

-..""""""'/'-3/00'/0-0/003/1'/3""-3/0'",.-""-",.-,-,,,,-3-0-

..
.,

..c.
.,
.,
iO'
'
.,
u
:1
C"

no

de uso

Las curvas de distribucin

granulomtrica
permiten
determinar con aproximacin
los porcentajes del producto
retriturado en cada faja de
tamao, en funcin de la abertur
de salida del lado cerraoo.
.
Las curvas de los cuadros al lado
fueron especialmente
trazadas para
las retrituradoras
HYDROCONE,
operando en condiciones medias de
trabajo y en circuito abierto.
Ejemplo: La tabla de la pgina 7
indica que el modelo 7 60,
trabajando con una abertura de
1", produce 175m3/h.
La curva correspondiente
a la
abertura de 1" en el cuadro del
medio (cmara para medios)
indica lo siguiente:
a.98,8% del producto triturado es
menor a 1 3/4", esto es, pasa por
la malla de una zaranda con esa
abertura. El resto, o sea, 1,2%,
queda retenido en la misma
malla por ser mayor a 1 3/4".
b.92% del producto triturado
es
menor a 1 1/2", esto es, el 8% es
mayor a 1 1/2".
c.8 -1,2
= 6,8% es el porcentaje
del producto que pasa por
la malla de 1 3/4" Y queda
retenido en la malla de 1 1/2",
o sea, es el porcentaje del
producto cuyo tamano se halla
entre 1 3/4" Y 1 1/2".
d. De la misma manera, podemos
decir que 31 % del producto
tiene un tamao entre 1" (69%
que pasa) y 1/2" (38% que pasa).
Basndose en estas instrucciones,
se puede determinar la distribucin
granulomtrica
del producto
triturado, por ejemplo, para las
mallas de 11/2"; 1"; 3/4"; 1/2" Y 1/4".
Siendo que la curva de 1"
intercepta
los 5 tamaos elegidos,
respectivamente,
en los porcentajes
del producto que pasa de
92; 69; 54; 38 Y 21, tenemos:

Circuito

Mo~el? de
maquma

,Gmara de
trituracin

Abertura

de
entrada

Potencia

Produccin en circuito abierto

(H.P.)
Abertura de salida en el lado cerrado

(pulg.)

[pulg.)
3/8'

551

finos

751

gruesos

105'

gruesos

460

finos

7 60

medios

5/8
79

7'

125-200

88

94

3(4

.'8"

91

96

1 1;4 i

1 '/2 '

103

116

2.1/2"

82

88

:08

119

128

139

150

162

122

136

150

165

179

99

105

111

116

156

165

170

175

187

199

199

227

255

298

341

282

325

384

199

200-300
1260

gruesos

12

1560

gruesos

15

51\4

227

finos
medios

tO 84

medios

10

384

medios

13"

gruesos

1r

.1f84

300-500

250

261

292

304

318

267

295

304

312

323

363

392

326

355

383

426

482

369

397

454

511

624

539

681

738

Nota: Las capacidades de produccin indicadas en las tablas arriba son valores en promedio, que pueden variar de acuerdo con
el tipo de material, el grado de humedad. la adherencia y la granulometra de la carga.

~\"'~~
5'
784

abierto

Crushers with a performancepotentiallike that of the

H -8000are almost always incorporated into automated
processcontrol systems.The H-8000 is therefore delivered from the factory with an automatic setting regulation
system,ASR, asstandardequipment. This large crusheris
therefore fitted with a pressurelimiting valve instead of
accumulators.After a temporary overload the mainshaft
assembly,with the mantle,is returned to its original
position with the help of the ASR system.

Reliable, simple, rapid, convenient and

automatic thanks to the Hydroset system
The Hydroset systemis a combined safetyand setting adjustment systemincorporating a heavy-duty hydraulic
cylinder which supports and adjuststhe position of the
mainshaft. Changesin the dischargesetting canbe carried
out in seconds.The Hydroset systemhas beenused with
great successfor many decades.

Setting reduction:
oil ispumpedfrom the tank to
the Hydroset cylinde1;thus
raising the mantle to the desired
position.

Setting increase:
oil ispumpedfrom the Hydroset
cylinder back to the tank, thus
lowering the mantle to the desiredposition.

Automatic overload protection

The automatic overload protection provided by the
Hydroset systemallows the mande to drop to permit the
passageo tramp iron or other uncrushable material and
then automatically returns the mande to its original posi-

tion.

Improved crushing results with ASR,

Automatic Setting Regulation

Gil isforced outfrom the

Hydroset cylinder to the accumulator so that the mantle
drops to allow the uncrushable
object to passthrough the crusher.The accumulatorforces
the Gil back to the Hydroset
cylinder as soonas the object
has left the crushing chamber.

Hydrocone and Superiorcrusherscan be equipped with

ASR, an Automatic Setting Regulation systemwhich
monitors the load on the crusher.This gives considerably
improved results and optimum crusherutilization. Ask
for a separatedescription of ASR, the Automatic Setting
Regulationsystem!

If the crusher stops under load due to a power failure, the

mantle canbe dropped to make restarting easier.
1

Designed for maximum capacity...

Thousand-seriesHydroconecrushers are characterizedby
robust designand high performance.The crushersare dimensioned for the loads causedby the crushing of extremely hard material.
High motor powers canbe used.

Excellent versatility,
one topshell for all crushing chambers
Thousand seriesHydrocone crushershave a wide field of
use. Severalstandardcrushing chambersare available.The
crushers can easilybe matchedto changesin production
by the proper selectionof crushing chamberand eccentric
throw.
H-2000, H-3000, H-4000, H-6000 and H-8000 Hydroconecrushersare an excellentchoice assecondarycrushers
in combination with a jaw or primary gyratory crusher or
in the third or fourth crushing stage.Thanks to their builtin versatility, thousand-seriesHydrocone will enableyou
to cope with most production requirements in a changing

future.

In combination with the CLP crushing chambers(CLP =

Constant Liner Performance),the high motor powers give
theseHydrocone crusherscapacitieswhich in most cases
are comparable with those of other, larger crushers.

Our crushershavelarge feed openings and canbe fed with

coarsematerial.

If exceptionallycoarsematerial is to be crushed,H-2000,
H-3000, H-4000 and H-6000 Hydrocone crushers canbe
transformed into Superior secondarygyratory crushers,
with much larger feed openings for increasedfeed acceptancecapabilities.

Both the capacityand the feed acceptancecapability remain

almost undiminished throughout the whole life of the liners
thanks to their CLP designoTogether with the long mainshaft
travel, thesefactors contribute to the favorable wear costs.

...and for the production

crushed materials

of high-quality

Thousand seriesHydrocone crushersmeetexactingproduct quality demands.Aggregatespecificationshave been

tightened up and this trend towards higher standardswill
continue. Hydrocone crushersand the CSC technique
(Cubical ShapeCrushing) developedby us provide the solution. Thousand seriesHydrocone crushersproduce material of excellentshape.
Compared to impact breakers,the amount of fines
produced can be matched to the demandoIn addition,
energy consumption is low and Hydrocone crushers can
be used for a wider range of duties than other crusher
types.

f"c

High output

and increased

liner life

to CLP crushing chambers

Conventional crushing chamber

CLP crushing chamber

When the mainshalt is raised to maintain the discharge

setting,wear alters the shape01 the crushingchamber:
Theleed opening decreases,
the liner surlacesbecome
moreparallel and capacitydrops.

The almost vertical profile in the leed openingarea

meansthat the shapeof the chamberismaintained
virtually unchangedthroughout the wearing lile.
This gives constant,high production.

CLP standsfor Constant Liner Performance.

The advantagesare:
.constant feed acceptancecapability
.increased output
.high-quality products
.increased liner life
.optimal Oyeran running costs
This is achievedby the shapeof the CLP crushing chamber and by the fact that the feed opening remains virtually
unaltered throughout the life of the liner setoThe output
of crushed material is greaterthan that obtained by crushing with conventionalliners for the sametime. The increase in output canbe up to 30% but dependson the nature
of the feed material. Feed opening and capacityare normally reduced by some300;0or more in crusherswith fully worn conventional, non-CLP liners.

Compared with conventionalliners, CLP linersproduce

a greater amount of material, both in a given penad and
over the whole liner lifetime.

Data
Performance figures are approximate and give an indication of what the crusher can produce. They apply for open
circuit crushing of dry material with a bulk density of 1600kg/m3. It is assumedthat material finer than the crusher's closedside setting (CSS)is removed from the feed.
Consult us regarding the application o/ the crushersince the degree of reduction, the material's crushability (W),
the size analysis of the feed, the design of any recrushing circuit and the moisture content in the feed all affect the
performance of the crusher.

Crushing chambers
Numerous standard crushing chambersare availablefor thousand-seriesHydrocone crushers.

H-2000Hydrocone

H -4000 Hydrocone

H-8000Hydrocone

~
!~
7;rl

* CSSo precedingcrusher.
**MTPH = metric tons per hour.

.7

lOOr-

B 9
...'1

" 6 76'

7 B'

'00

Product curves

90

90

80

80

101

-1

70

61

."
50

~UI

f,L
JOI

JO

: ::
20

21

/'
10

Iu I

The product curve and

the percentageof the
crusher's product smallec than the discharge
setting (CSS)are dependent on the crushability (Wj) of the material and the size distribution of the feed.
The product curves
shown here apply for
thousand-series
Hydrocone crushers
with crushing chambers
from F (fine) to EC

(extra-coarse).
o

67s91

.,

6 7 6 9~

J,:;

.,,7,.

678.

Square screen hole size (mm)

(!Q]

(Qg

~
~
~
-f

''00
1'0

H-8000Hydrocone

* CSS of precedingcrusher.
':.'I-MTPH = metric tons per hour.

.7
lOOr--;

.9
I I

:
I

,676i
,
.."

'1

7 8 9

' ,

100

90

901

80

70'

60

60

"VI

21

30

20

//

"'1
o

Productcurves

6 7 8 .~

."6

769cb

J'

.'6769

56789
[[QJ

Square

screen

hole

size

(mm)

The product curve and

the percentageof the
crusher's product smallec than the discharge
setting (CSS)are dependent on the crushability (Wj) of the material and the size distribution of the feed.
The product curves
shown here apply for
thousand-series
Hydrocone crushers
with crushing chambers
from F (fine) to EC
(extra-coarse).

Dimensions, m

Featureswhich makethousand-series
Hydrocone
crusherssomeo the bestcrusherson the market

An easy-to-maintain crushe,;Maintenanceand inspec

tion from above.
2 The crusherhasa CLP crushing chamberas standard.
One topshellis used[or all crushing chambers.
3 Long lile from liners of special alloy steel.
4
Note: referenceline only, not floor level

An automatic overloadprotection systemis standard.

TheH-8000 hasa pressurelimiting valve. Other sizes
have an accumulatorasshownhere.

5 Inspectionholesareprovided in the bottomshell.

Min. for removal o:

1 Hydroset cylinder components
2 Pinionshaft
3 Mainshaft

6 The battamshellarms have liners af special allay steel.

7 The interior o/ the crusherisprotected/rom dust by
a self-lubricating sealring.
8 Quiet operation and long lile thanks to bevel gearswith
hardened,spiral-cut teeth.
9 Product curve and capacitycanbe optimized by adjust
ing the eccentncbushingsupplied with the crushe1:
10 Preparedfor the installation of ASR,
the Automatic Setting Regulation system.
11 Large leed opening. The two topshellarms are protected
againstwear by robust liners of special alloy steel.

~imen.si?nsare intended ~n~ya~~guide for preliminary planning ot the installation and should not be used for the construction of foundations, etc.

12 Mainshaft protected by replaceablesleeveand inner

headnut.
13 CLP crushingchamber designmaintainsleed opening
throughout the entire lile of the liners.

Approximate weights (kg)

Heaviest lift dur...
mg mamtenance
Total weight

1.400

5.300

14Rugged designprovides the strength and stability

necessary
lor the crushing01 extra-hard materials.
The designalso resultsin low maintenancecosts.
4.700'
14.300*

7.300'

.Applies to crusher with fine crushing chamber.With coarse

crushing chamber,theseweights are reduced by approximately 380kg for the H-3000, by 600 kg for the H-4000 model, by
600 kg for the H-6000 and by 3800kg for the H-8000 Hydro-

cone.

15 Easyadjustment o/ gear backlash.

23.500'

16Rugged designof the pinionshaft assembly.Thepinionshaft and its bearingsare built asa single unit which can
be removed without taking the crusheraparto
17 Oiltank unit
.filtration
.cooling and heating
.circulation pump
.monitors for temperatureandJ1owyate
.interlocks

Shown here is theH-61

10

6000

AII maintenance work quick and simple

A lot of attention has beenpaid to making thousandseriesHydrocone crushersas easyto operateand
maintain aspossible. In relation to their high capacities, thousand-seriesHydrocone crushersare compact and are therefore easyto move. Maintenance
and inspection are carried out from above,which
makesthe work much easierand reducesmaintenance costs.
Other featureswhich are important from a maintenanceviewpoint are a new type of plain bearing
with a very high load capacity, an improved lubrication systemand improved dust sealing.The lubrication of the spider bearing from outside the crusheris
standard.

Lubrication
A
Separatelubrication for the spider bearing.
B
The oil tank unit automatically maintains oil flow to
the various bearings.This systempermits fulllubrication evenbefore the crusheritself is started since
the pump is independent of the crusher.The oil is filtered and cooled automatically.
The oi1.tankfor the lubrication and Hydroset systemsis a self-contained unit incorporating filters,
heatingand cooling equipment, pumps, temperature
and flow rate monitors and electricalinterlocks.
C
The pinionshaft unit has separatelubrication.

We manufacturea complete range of Hydrocone and

Superior crushers for a wide variety of crushing applications, including the hardestand most abrasive
rocks and ores.

Hydrocone

crusher:

Allis Mineral Systems,Hydrocone,Superior and

Hydroset are registeredtrademarks.

In the United States alone, an estimated 32

billion kWh of power are consumed by size
reduction equipment. A large percentage of that
power is for fine grinding applications.When fine
grinding in a tumbling milI, the production of
unwantednoiseand heatwastevaluableenergy.
The VERTIMILL~ a stirred media milI, is an
energy efficient alternativeto a tumbling type milI
for fine grinding applications. The VERTIMILL@
can be used for wet or dry grinding. This brochure
describeswet grinding in the VERTIMILL~

When compared to a tumbling milI, the

VERTIMILL@hasthe following advantages:
...HIGHER

ENERGY EFFICIENCY

T LESSOVERGRINDlNG
T LESS NOISE-USUALLY
BELOW 8sdB

"" LOWEROPERAllNG COSTS

"" FEWER MOVING PARTS

T LESSDOWNTIME
"f' LOWER INSTALLAnON

COST

"" REQUIRES LESS FLOOR SPACE

VTM-50-LS
VERTIMILL@LIMESLAKER
prior to shipmentfrom our
York manufacturingfacility.

T SIMPLE FOUNDAllON
"" GREATER OPERAllNG

SAFETY

The VERTIMILL@ grinds feed material, 1/4 inch top size, to

produce product sizerangesfrom 200 mesh(74 microns)to 2 microns
or filler. The VERTIMILL@ can be used in continuous or batch
applicationsin open or closedcircuito Our standardline rangesfrom
20 HP to 1,250HP with capacitiesof up to 100tph.
Originally, the VERTIMILL@ was designed for fine grinding
applications. Subsequenttestwork and successfulinstallations have
demonstratedthe applicationflexibility of this milI. The VERTIMILL@
is the optimum choicefor:

T FINE/UL TRAFINE G RIND IN G

PRIMARY GRINDING

T SECONDARY GRINDING

...REGRINDING CONCENTRATES

'Y LIMESTONE GRINDING

For finely ground limestonereagentfrom 3/4" feed,the ideal system
consistsof a crusherfollowed by a VERTIMILL@.

T LIME SLAKING
The VERTIMILL@is an excellentlime slaker,producing finely
ground, grit-free,homogeneous,slow settlingslakedlime in a simple
one-stepoperation.For additional information on lime slaking
applications,askfor Form 57-Lime SlakingSystems.

.CLEAN
COAL AND COAL/WATER AND
COAL/OIL SLURRY PREPARAllON

"Grind" To crush, pulverize, or powder

by friction especially by rubbing
between two hard surfaces. If your
process requiresgrinding, Svedalacan
probably serve your needs. We are the
world's leading supplier of grinding
milis. Our vision is to be recognized
worldwide by the industries we serve
as a supplier of superior quality
products and services with on time
delivery and unmatchedvalue.
Grindingis an experimentalscience
and useful knowledge originates with
experience. Svedala's total combined
grinding experienceis unrivaled...
.More than 100 years of grinding mili
manufacture.
.Over 8,000 milis installed.
.Combined technology expertise of
Kennedy Van Saun (KVS), Dominion
Engineering, DenverEquipment, Allis
Chalmers, Boliden Allis, Hardinge,
Marcy, MPSI,Sala, and NEI.
Suchbackgroundis rarely available
to a single equipmentmanufacturerand
it providesus withfue abilityto optimize
product designs and provide unmatched value to our customers. Our
standard line of equipmentfor wet and
dry grinding systemsinclude:
.Autogenous/Semi-Autogenous Milis
.Cylindrical and ConicalBall, Rod, and
Pebble Milis
.Batch Milis
.VERTIMILLS"
.Vibrating Ball Milis
.Gyrotor, DELTA-SIZER,
Whizzer, and
Double ConeAir Classifiers
.LOPULCO Table and Roller Milis
.Pendulum Ring and Roller Milis
.IMPAX Hammermills
.Impact Milis
.Svedala Rubber Roller Milis (SRR)
.Svedala Agitated Milis (SAM)
Our experienced personnel understand the challenges mineral processing can presentoSvedalaprovides fue
equipment and product supports
services necessary to maximize fue
return on your grinding equipment
investment. We will work with you from
fue initial conception of fue project
through the life of the installation.

SVEDALA
LlNINGS

For micronized coalcleaningand coa!combustioI:t,the

VERTIMILL@producesan ultrafine product for improved
combustionand reducedemissionof fly ashand S02. For
additiona!information on coa!grinding, askfor Form 7101Coa! Grinding Systems.

Line your milis with quality from the

feed head to fue discharge grate.
Svedala manufactures and markets
Rubber, Steel, Combination, and the
unique Orebed Liners. Each type of
lining has features that make it appropriate for specific applications.
Standard modular components enable
our lining systems to be tailored for
specific customer requirements.

Grinding media, suchas steelballs or cerarnic

or naturalpebbIes,is stirred by an overhungdpubIe
heIix screw (or chargeagitator).Feed material and
water enter through an opening at the top of the
VERnMILL@. An externalrecycIepump providesa
predetermined uprising veIocity which causesa
cIassificationof particIesin the upper partan of the
milI body. PrecIassification
and removal of product
sized feed reduces overgrinding and increases
efficiency.The small particIesrise, whiIe the Iarge
particIesare drawn into the mediaand ground.
Grinding is by attrition/abrasion. Grinding
efficiency is enhanced by the reIativeIy high
pressure between the media and particIes to be
ground. Becausethere is greaterpressurebetween
media and less production of heat and sound, the
VERTIMILL@ consumes less energy than a
tumbling rnill to perform the samework.

The lower portion of the milI body is packed

with media except for a small space directly below
the screw flights. When steel balls are used, typical
media depth is 6 to 8 feet. Grinding media rises
within the screw flights and falls downward in the
space between the flight tips and the inside
diameters of the milI body.
Pulp overflows from the mi11body into a splitter
box. The splitter box is equipped with a dart valve
and control devices which split the pulp into a
process stream and a recycle stream. The recycle
stream is controlIed to produce anoptimum uprising
velocity in the milI body for the specific grinding
application. The process stream is either finished
product or feed for an extemal classifying system.

Aluminum Oxide

CopperSlag

Lime (slaking)

RedPhosphorous

Aragonite

Copper-Lead-ZincOre

Lime Powder

Rock Salt

Barite

DecanterTar Sludge

Limestone

Salt

BIastFurnaceSIag

Ferrite

MagnesiumOxide

SandIron

CaIcinedBauxite

Ferro Alloy

MagnetiteConcentrate

Sericite

CaIcite

Ferro Manganese

ManganeseDioxide

Silica

CaIciumCarbonate

Gold Ore

ManganeseOre

SilicaSand

CIar

Gold Tailings

Marble

Slag

CoaI- oil

Graphite

Molybdenite

Strontium Ferrite

CoaI- water

Hydrated Alumina

MolybdenumConcentrate Sulphur

CoaI Tar SIudge

Iron Oxide

Oil Sludge

Talc

Coke-oil

Iron Sand

PetroleumCoke

Uranium

Correr MoIybdenum

Kaoline

PhosphateRock

Zinc Concentrate

Correr Concentrate

LeadConcentrate

Pottery Stone

Zinc LeadOre

Correr Ore

LeadZinc Ore

Pyrite

The modular design of the VERTIMILL@

allows for many assemblyorientations utilizing
standardcomponents.The top can be rotated boltby-bolt to suit your specificlayout requirements.
The door on the body of the milI opens with
very little effort. A manualjack at the lower door
hinge aids in opening and closing the door, keeps
the door in a verticalplane when the door is open,
and eliminatessaggingof the door.
A hydraulic jacking systemis availableupon
request.This systemconsistsof tour jacks, one at
eachcorner of the door, which allow the door to be
"popped-open."
The milI body interior is protected from wear
by an orebed magnetic lining. These magnetic
"tiles" attract and hold the grinding media. The
mediaitself servesasa wearingsurface.
The primary wear parts are special metallic
wear plates which are bolted to the screwflights.
Normally, theseparts require replacementat six to
twelve month intervals.

OrebedMagneticLining in VERTIMILL~

VTM-1250-WB

SvedalaGrinding draws from more than 100

yearsof milI designand manufacturingexpertiseand
more than a decade of successful stirred milI
applications.
In many instances, the selection of a
VERTIMILL@is basedon existinggrindability data
or experience.Where reliable data is unavailable,a
pilot scaletestutilizing our testplant VERTIMILL@
is recommended.Testresultsprovide scale-updata
for commercialsize milI selectionand demonstrate
the capabilitiesof the VERTIMILL@.
The VERTIMILL@has proven to be a versatile
tool that exhibits advantagesin power consumption, media consumption, capital cost, and easeof
installation. Svedalacontinuesto explore potential
applicationsfor this revolutionarymilI.

Tell us what materialsyou are processingand

your grinding specifications. Our experienced
engineers will recommend an energy efficient
VERnMILL@ for your specificprocessapplication.
For additional infO1mation,
contadyour nearest
Svedalaoffice.

Trituradoras
Somos

Gyradisc

Los Unicos

Todos recordamos
historias
de alquimistas
antiguos
y de sus experimentos infructuosos
en cambiar
plomo a oro. Sorprendentemente,
hay muchos fabricantes
hoy tratando de realizar este mismo tipo de
magia
en equipo
de trituracin.
Todas las trituradoras
de producto
fino que se encuentran
en el mercado el da de hoy son meras
modificaciones
de trituradoras
de

cono con una sola excepcin.

La

trituradora
Nordberg Gyradisc es el
nico
propsito
en mente
de
obtener un producto triturado fino.

El

concepto

fundamental

de

diseo
que se aplica
al triturar
multiples capas de partculas es tan
diferente
al concepto
para triturar
una sola capa que no es posible admitir que una sola mquina pueda
cumplir adecuadamente
ambos propsitos.
El simplemente
modificar

el contorno de la cavidad trituradora

y adaptar una trituradora
de cono
para rendir producto triturado fino,
no compensa
en lo ms mnimo
para la redistribucin
de fuerzas
altamente
concentradas
ni hace
ajuste alguno al ciclaje que es tan
crtico
para lograr una estructura
uniforme
de
las
partculas.
Nosotros diseamos
la nuestra de
cabo a rabo. Esto significa
que
tuvimos
la flexibilidad
de diseo
para resolver los problemas tpicos
y nicos de trituracin
conminuta
entre partculas.
i Debido a que logramos alcanzar
nuestras metas de diseo nuestra
trituradora
Gyradisc:
triturar una mayor variedad de
materiales dentro de un mayor
rango de tamaos con mejor
control de tamao y forma ms
eficintemente
y ms
econmicamente
que cualquier
otra trituradora!

Instalaciones

Trituradora Gyradisc de 36" montada sobre

plataforma operando en una planta en Australia.

Trituradora Gyradisc de 48" instalada sobre una planta

mvil porttil operando en un sitio en California.

Dos trituradoras
Gyradisc de 48" y dos tamices GP
Nordberg de 6' x 20' instaladas en una planta de
arena en la parte oriental de los Estados Unidos.

30

Esta planta porttil de arena combina una

trituradora Gyradisc de 48" con un tamiz GP Nordberg de doble plataforma de 5' x 14' al operar en
varios lugares del occidente de los Estados Unidos.

,1

Trituradoras
Gyradisc de 36" & 48"
Las trituradoras Gyradisc de 36" y
48" son idnticas en su principio de
operacin, la mayora de sus componentes,
y la naturaleza
del
material producido. Las mquinas
son sumamente eficientes e idealmente apropiadas para operaciones
pequeas y medianas. Su diseo
compacto las hace perfectas para
instalaciones porttiles. Debido a
sus semejanzas de diseo, las
caractersticas de diseo de ambas
unidades se muestran en el diagrama seccional de la trituradora
Gyradisc de 48".
1. Distribuidor giratorio motorizado
de alimentacin "homogeniza" la
aJimentaci6n,
mezclando concienzudamente
las partculas
grandes
y pequeas,
y las
distribuye alrededor de la cmara
colectora en un flujo continuo y
uniforme.
2. Desenganche de seguridad provisto de resortes proporciona la
misma proteccin automtica e
instantnea
contra partculas
sobremedida,
sobrecarga,
o
metal indeseable, que ha sido
comprabada es efectiva en las
trituradoras de cono Symons. Los
resortes mantienen el anillo de
ajuste firme contra el marco. De
suceder cualquier sobrecarga o
paso de metal indeseable que exceda el ajuste del resorte, este se
comprime permitiendo as que el
tazn y el anillo de ajuste suban
automticamente y se limpie la
cavidad. Los resortes entonces
regresan el tazn y el anillo a sus
posiciones normales, restaurando as el ajuste original. No se requiere reajuste o atencin de
parte del operador.
3. Abrazaderas soltadas hidrulicamente.
Pequenos cilindros
hidrulicos son usados para fcil
y rpido soltado del anillo sujetador, que asegura el tazbn dentro del anillo de ajuste. El anillo
sujetador
es mantenido
firmamente en posicin por medio
de la fuerza mecnica generada
por los resortes dentro de cada
uno de los cilindros.
Fuerza
hidrulica contraresta la fuerza
mecnica
sujetadora
de los

5
.3

48"

HD
resortes,
soltando
as el tazn,
que puede ser girado entonces
dentro del anillo de ajuste.
4. Ajuste
hidrulico.
Dos arietes
hidrulicos
montados
en lados
opuestos
del anillo
de ajuste
cambian la posicin de ajuste al
enganchar
un anillo
ranurado
horizontal
en la tapadera
de
ajuste, girando as el tazn. Cada
vez que el ariete se extiende, este

avanza el tazn una muesca, y

cada una de estas muescas
horizontales
produce un cambio
especifico en el ajuste. Un seguro
de tipo de trinquete
automticamente engancha
las barras de
ajuste
vertical
en la tapadera

luego de cada retraccin de los

arietes, manteniendo
as en forma positiva, el ajuste hasta que
se haga otro cambio. Y que cada
extensin del ariete resulta en un
cambio especfico en el ajuste, el
operador
puede
determinar
el
cambio exacto que desea lograr.
En todo momento tiene control
preciso y completo, y puede saber
c!;)n precisin
la cantidad
de

desgaste de los revestimientos.

5. Diseo balanceado minimiza los
requerimientos de fundicin, y
hace la trituradora Gyradisc de
36" y 48" ideal para plantas
porttiles. El tamao y peso de
esas

mquinas

estn

dentro

de

los limites
neces"arios
para
transporte vial de un sitio de
trabajo a otro.
6. Sistema de lubricacin a presin
proporciona flujo positivo a todas
las partes movibles. Se incluye
equipo de proteccin
bsico.
Tambin
es disponible
opcionalmente un juego completo y
compacto de aceite lubricante.
7. Revestimientos
de rozamiento.
Los revestimientos superior e inferior se ajustan por si mismos
con respaldo esmerilado y no requieren soporte. Son extremadamente fciles de reponer. Hay
varios tipos de revestimientos
disponibles

diseados

ex-

clusivamente para requerimientos especificas de trituracin.

Trituradoras
Gyradisc de 66" & 84"
Las

trituradoras

84"

son

Gyradisc

las

cuatro

ms

modelos

Estas

dos

manufacturados.

que

capacidad

de

requieren

Las

ambas
de

ven-

mquinas

la

sec-

trituradora

de 66".

1. Desenganche
visto

de

de

seguridad

resortes

misma

porteccin

sobremedida,

sobrecarga,o
que

probada

es

Los

resortes

de

suceder

exceda

el

se

comprime

el

tazn

suban

el

contra

metal

el

sobrecarga

del

la

permitiendo
el

de

anillo

regresan
a sus

No

asi

se

cin

de

del

Distribuidor

Gyradisc

de 66"

es ideal

como

una planta porttil pues ha sido

diseada para reunir las limitaciones

de tamao

y peso

nece-

sarias para transporte vial. El

diseo balanceado minimiza los
requerimientos estructurales haciendo propicia esta trituradora
para unidades mviles.

en-

y el

aten-

operador.

giratorio

alimentacin

motorizado

"homogeniza"

alimentacin,

presin

original.

reajuste

parte

la

normales,

el ajuste

requiere

remueve

lim-

tazn

posiciones

restaurando

se

que

resortes

el

ajuste

hidrulica, soltando as el anillo

sujetador y el tazn que puede ser
girado entonces dentro del anillo
de ajuste.
7. Portabilidad.
La trituradora

ajuste
y se

Los

bsico. Tambin es disponible opcionalmente un juego completo y

compacto de aceite lubricante.
6. Abrazaderas
controladas
hidrulicamente. Durante opera.
ciones de triturado, postes fi.
jadores hidrulicos proporcionan
una fuerza hidrulica constante
hacia arriba contra el anillo sujetador, asegurando el tazn dentro del anillo de ajuste. Cuando
hay que hacer un cambio en el

este
as

anillo

cavidad.

tonces

que

resorte,

automticamente

pie

anillo
marco.

indeseable

ajuste
y

las

Symons.

cualquier

de

comen

conos

firme

paso

sido

mantienen

ajuste

De

metal

ha

de

partculas

efectiva

trituradoras

la

automtica

contra

indeseable,

pro-

proporciona

instantnea

de

alta

produc-

en el diagrama

adjunto

Gyradisc

una
de

finos.
de

se muestran

sido
para

produccin

diseo

cional

2.

han

extremadamente
de

y
los

especficamente

operaciones

tajas

66"
de

mquinas

diseadas

tos

de

grandes

extensin del ariete resulta en un

cambio especfico en el ajuste, el
operador puede determinar el
cambio exacto que desea lograr.
En todo momento tiene control
preciso y completo, y puede saber
con precisin la cantidad de
desgaste de los revestimientos.
Hay un fundicin
giratoria
disponible para rotar el tazn
cuando hay desgaste mnimo de
los revestimientos y se requieren
pocos ajustes.
4. Revestimientos de rozamiento.
Los revestimientos superior e inferior se ajustan por si mismos
con respaldo esmerilado y no requieren soporte. Son extremadamente fciles de reponer. Hay
varios tipos de revestimientos
disponibles diseados exclusivamente
para requerimientos
especficos de trituracin.
5. Sistema de lubricacin a presin
proporcional
flujo positivo
a
todas las partes movibles. Se incluye equipo
de proteccin

la

mezclando

cienzudamente

con-

las

grandes

distribuye

alrededor

colectora

en

particulas

pequeas,

de

un

flujo

las

la cmara
continuo

uniforme.
3. Ajuste

hidralico.

hidralicos
opuestos

del

cambian

la

horizontal
que

el

cada

una

horizontales
en

tipo

de

mente

engancha
vertical

luego

de

arietes,
ma
haga

cada

este

una

muesca,

estas
un

el ajuste.

otro

cambio

Un

barras
la

el ajuste

as
hasta
Ya

de

tapadera

retraccin

cambio.

seguro

automticalas

en

muescas

manteniendo

positiva

de

se extiende,

trinquete

ajuste

al

Cada

produce

especfico

ajuste
ranurado

el tazn.

tazn

de

ajuste

tapadera

as

el ariete

avanza

de

la

girando

lados

de

anillo

en

ajuste,

de

anillo

un

arietes
en

posicin

enganchar

vez

Dos

montados

que

de

los

en

for-

que

se

cada

27

Tabla de rendimiento

DESIGNACION
DE LA TRITURADORA
GYRADISC
INGLES

METRICO

DIAMETRO
DEL
CABEZAL
PULG.

basada en operacin

CAPACI.
DAD 1
TPH TOTAL
A TRAVES
DE
TRITDA.

375"
(9mm)

250"
(6mm)

36"

000

36"

GD

(914mm)

48"

1200

48"

66"

cerrado

.046"

.0328"

131"
(3mm)
MU#6
MALLA 6

.093"

.065"

(2mm)
MU#8
MALLA 8

(1.6mm)
MU#12
MALLA 10

(1mm)
MU#16
MALLA 14

(.833mm)
MU//20
MALLA 20

60

50

35

30

23

18

15

10

105

80

55

45

40

30

25

17

160

120

85

70

60

45

40

25

250

180

130

100

90

70

60

40

20.25

65-75

GD

GD

185"
(5mm)
MU#4
MALLA

(mm)

de circuito

34-40

115-130

GD
c

1'650

(1219mm)

66"

55-60

190-210
GD

GD

(1676mm)

84"

2tOO

84"

80-70

265-300
GD

GD

(2134mm)

NOTA: MU = Malla Uniforme

Las capacidades
mostradas no son
ni mnimas
ni mximas,
y estn
basadas en resultados
logrados en
prctica.
Los nmeros
mostrados
se aplican
a toneladas
cortas de
material pesando 100 libras por pie
cbico, y estn basados en alimentacin de gradacin apropiada, con
la trituradora
consumiendo
un
mnimo
del 80%
del caballaje
recomendado.
Alimentacin
de
tamao menor de 3/4" es tpica, pero
alimentacin
de menos de 1 V2"
puede ser aceptada fcilmente.
Capacidad
ptima
es obtenida
con ajuste de lado cerrado entre 1/4"
Y 1/2". El ajuste
no est
necesariamente
relacionado
a la aber-

Las reas de tamizado

recomendadas fueron determinadas
usando
el anlisis
de malla de producto
triturado
que se encuentra
en la

pgina 9 de este boletn.

SO y 00 significan
tamiz
plataforma
simple o plataforma
ble respectivamente.

de
do-

25

.Dimensiones
.Requerimientos
de potencia
.Pesos

DESIGN
TRITURADO
INGLES

28

IAMETRC
DEL
CABEZAL

48"GD

1200 GD

HD

2100GD

48"

84"

8'.3'1. ..

13'-3"

4'.3V."

5'-10'/."