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Hướng Dẫn Học HYSYS Va Ứng Dụng Vao Mo Phỏng
Hướng Dẫn Học HYSYS Va Ứng Dụng Vao Mo Phỏng
net
HNG DN HC
HYSYS
Nguyn Th Minh Hin H Bch Khoa H Ni
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2 - Cc dng vt cht v
dng nng lng
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Cc Page
Cc Tab
Thanh trng thi
Cc phm
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c th la chn cc tnh cht v thnh phn ca dng mun sao chp
vo dng ang thit lp. Cc phm vi cc mi tn mu xanh l cy
bn tri ca Status Bar l cc phm View Upstream Operation (Xem
Phm xem thit b thit b vn hnh trc dng) v View Downstream Operation (Xem
vn hnh sau dng
thit b vn hnh sau dng).
Mi tn hng v bn tri xc nh v tr thit b vn hnh trc
dng v mi tn hng v bn phi xc nh v tr thit b vn hnh
sau dng. Nu thy mt dng gn vi mt thit b vn hnh, c th
chn cc phm ny m cc dng trc v sau gn nht i vi
thit b vn hnh. Nu dng khng kt ni vi mt thit b vn hnh
no im cui dng trc v dng sau, th cc phm ny s m
mt khi nguyn liu hay sn phm.
2.1.1. Worksheet Tab
Worksheet tab c ba page c sn hin th cc thng tin lin quan
n cc tnh cht ca dng. Cc trang ny l: Conditions,
Properties v Compositions.
Hnh di y biu din ca s Worksheet tab ca mt dng vt
cht trong mi trng m phng:
Conditions Page
3
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Conditions Page hin th tt c cc thng tin dng mc nh khi n
c biu din trong trang Workbook ca cc dng vt cht. Tn v
cc gi tr hin thi ca cc thng s c biu din nh sau:
Stream Name
Vapour/Phase Fraction
Temperature
Pressure
Molar Flow
Mass Flow
LiqVol Flow
Molar Enthalpy
Molar Entropy
Heat Flow
Temperature
Pressure
Vapour Fraction
Entropy
Enthalpy
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Cc gi tr ca dng c th c sn trong trang Condition hay trong
Workbook. Thay i trong mt phm vi s c phn nh qua
Flowsheet (lu trnh).
Ch rng khi Workbook hin th bng c tnh ca dng, cc
trang Conditions, Properties v Compositions cng s biu din gi
tr cho cc c tnh pha ring l. HYSYS c th hin th ln n 5
Pha lng hn hp pha khc nhau.
kt hp cc pha
lng trong mt
dng nh sn, v
tnh ton tt c
cc tnh cht pha
lng cho mi
dng kt qu tnh
ton. Pha lng
hn hp khng
nhp cc thnh
phn hay dng
mol vo dng vt
cht m n i ra,
n ch l cch
biu din khc
ca cc cu t
lng hin thi.
Overall
Vapour
Liquid
Aqueous
Second Liquid
Mixed Liquid
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Properties Page
Ca s Properties page biu din tt c Transport Properties cho
mi pha ca dng. Cc tnh cht ny bao gm:
Nhit ha hi
ca mt trong
HYSYS c xc
nh l lng
nhit yu cu
chuyn t lng
bo ha sang
hi bo ha
Molar Volume
Act. Gas Flow
Act. Liq. Flow
Std. Liq. Flow
Std. Gas Flow
Watson K
Kinematic Viscosity
Cp/Cv
Lower Heating Value
Mass Lower Heating
Value
Liquid Fraction
Partial Pressure of CO2
Avg. Liq. Density
Heat of Vap.
Mass Heat of Vap.
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Khng th thay di
thnh phn dng
c tnh bi
HYSYS. Mu mc
nh cho cc gi
tr dng c sn l
mu xanh v mu
en cho cc gi tr
c tnh bi
HYSYS
Phm ng
i vi cc n v
biu din thnh
phn, la chn
phm OK s ngay
lp tc tiu chun
ha cc thnh
phn sao cho tng
l 1 nu cc thnh
phn c cha cc
gi
tr.
Phm
Cancel ng bng
li nu khng c
bt k thay i no
c tha nhn.
Composition Page
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Phm thay i
thnh phn
Erase
Normalize
Thc hin
Xa ton b cc thnh phn
Cho php nhp bt k gi tr phn mol ca cc
cu t thnh phn v HYSYS s chun ha cc
gi tr sao cho tng ca chng bng 1.
Phm ny rt c ch khi nhiu thnh phn cng
c mt nhng ch mong mun cung cp gi tr
cho mt vi trong s .
Khi nhp cc thnh phn, bm phm Normalize
v HYSYS s bo m rng tng ca chng
bng 1, trong khi xc nh cc thnh phn
<empty> bng 0. Nu cc thnh phn b b
trng <empty>, HYSYS s khng s dng
tnh ton nhanh cho dng .
Ch rng phm Normalize khng p dng
cho lu lng dng, bi v khng c s hn ch
vi lu lng dng tng
K Value Page
Trang K Value hin th gi tr hng s cn bng pha K hoc h s
phn b cho mi cu t trong dng l t l gia phn mol ca cu
t i trong pha hi v phn mol ca n trong pha lng.
Ki =
yi
xi
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Notes Page
C th s dng trang ny chn bt k ghi ch no tng ng vi
thit b vn hnh cng nh i vi case m phng ni chung.
Utilities Page
Cc la chon trong trang Utilities cho php:
nh km Utilities cho dng hin thi
Xem Utilities c sn c nh km vi dng
Xa Utilities c sn c nh km vi dng
2.1.3. Dynamics Tab
Cc la chon trong Dynamic tab cho php thit lp cc c tnh
ng cho m phng. Nu khng d nh chy case ch ng,
khng cn thit phi thay i bt k thng tin no hin th trong
trang Specs ca tab ny.
2.1.4. User Variables Tab
Trong tab ny c th thit lp v ci t cc bin s ring do ngi
s dng thit lp (User Variables) c s dng trong m phng
HYSYS. tm hiu k xem thm chng User Variables trong
Customization Guide.
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2.2. Dng nng lng
Biu tng
dng nng
lng (mu )
Khi chuyn mt
dng nng
lng sang mt
dng vt cht,
tt c cc tnh
cht ca dng
vt cht s
khng c sn,
ngoi tr tn
dng
10
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2.2.2. Unit Ops Tab
Unit Ops Tab hin th tn (Names) v loi (Type) ca tt c cc i
tng c nh km. C cc thit b vn hnh hay cc phn t
Logical trong dng Product From hay dng Feed To, u ph
thuc tng ng vo dng nhn hay cung cp nng lng.
11
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15
16
26
38
38
40
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Nhit nng thit b trao i nhit, Q c xc nh bi h s trao
i nhit ton phn, din tch b mt trao i nhit v chnh lch
nhit :
Q = - UADTLMFt
Trong :
U = h s truyn nhit chung
A = din tch b mt trao i nhit
DTLM = logarit chnh lch nhit (LMTD)
Ft = h s hiu chnh
H s hiu chnh LMTD, Ft c tnh ton t cu trc hnh hc v
cu to thit b lm lnh bng khng kh.
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Parameters Page
Trong trang Parameters, cc thng tin sau s c hin th:
Thng s
M t
Delta P
gim p DP ca qu trnh c th c xc
nh trc. DP c th c tnh ton nu cung
cp c hai gi tr p sut dng vo v dng ra.
Khng c gim p lin quan vi dng khng
kh. p sut khng kh qua thit b lm lnh gi
nh bng p sut kh quyn.
UA
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Notes Page
Trang ny cho php ghi ch hoc nh du AIR COOLER v case
m phng.
3.1.3. Rating Tab
Gm hai trang Sizing v Nozzles
Sizing Page
Trong trang ny hin th thng tin v qut cho thit b Air Cooler:
Thng s qut
Number of Fans
Speed
Demanded
Speed
Max
Acceleration
Design speed
Design flow
Current Air
Flow
M t
Xc nh s lng qut trong thit b lm lnh
Tc qut
Tc yu cu ca qut. Trong m phng
tnh, n chnh bng tc ca qut. Tc
yu cu c tnh ton t cc thng tin v
qut hoc do ngi s dng cung cp t u.
Tham s ny ch p dng trong m phng
ng
Tc qut lm lnh khng kh.N dng tnh
ton cho dng khng kh qua thit b lm lnh
Dng khng kh ca thit b lm lnh khng kh
c tnh ton hoc do ngi s dng cung
cp t u. Nu do ngi s dng cung cp t
u th khng cn tc qut
Dng khng kh qua qut c tnh ton theo quan h tuyn tnh:
5
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Fan Air Flow = Speed x Design Flow /Design Speed
Mi qut phn phi dng khng kh qua thit b lm lnh. Tng
dng khng kh c tnh ton nh sau:
Total Air Flow = Fan Air Flow
3.1.4.Worksheet tab
Worksheet Tab cha ton b cc thng tin v dng qu trnh qua
thit b lm lnh bng khng kh Air cooler. Cc trang Conditions,
Properties, Compositions cha cc thng tin t cc trang tng
ng ca Worksheet Tab v cc thuc tnh ca dng. Trang PF
Specs c tm tt cc thuc tnh ca dng trong Dynamics Tab.
3.1.5. Performance Tab
C cc trang hin th kt qu tnh ton ca Air Cooler.
Results Pages
Cc thng tin t Results Page c ch ra di y:
Kt qu
Working Fluid
Duty
LMTD
Correction
Factor, Ft
UA
LMTD
Inlet/Exit Process
Temperatures
Inlet/Exit Air
Temperatures
M t
xc nh s thay i nng sut ca dng vo
v dng ra
Hprocess, in + Duty = Hprocess, out
H s hiu chnh s dng tnh ton ton b
trao i nhit trong Air Cooler, tnh cho cu
to ca cc ng khc nhau
UA bng tch ca h s truyn nhit ton
phn v tng din tch b mt trao i nhit.
Hiu sut thit b t l vi chnh lch nhit
logarit, trong UA l h s t l. UA
cng c th c xc nh trc hoc tnh
ton bng Hysys
c tnh ton trong vng nhit tim cn
( chnh lch nhit cui), s dng
phng trnh sau:
TLM = ( T1 T2 ) / ln ( T1 /T2)
Trong : T1 = Thot, out Tcold, in
T2 = Thot, in Tcold, out
c th c khai bo hoc c tnh ton
bng Hysys
c th c khai bo hoc c tnh ton
bng Hysys
6
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Khi lm vic
trn m phng
tnh khng thay
i cc thng
s trong tab
ny c
Gi tr nhp vo
100.0000 F
16.0000 psi
2200.0000 lbmole/hr
0.5
0.5
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AIR COOLER [AC-100]
Tab [Page]
Input Area
Feed
Design
[Connections]
Product
Delta P
Configuration
Design
[Parameters]
Air Intake Temperature
Air Outlet Temperature
Gi tr nhp vo
Feed
Product
1.2 psi
1 tube row, 1 pass
77 F
86 F
Demanded Speed
Design Speed
Design Flow
Gi tr nhp vo
1
42 rpm
60 rpm
5.5x107 barrel/day
5556opbxb
5. Cc thng s ca Air Cooler c ch ra trn trang Results
ca Performance tab:
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3.2. Cooler / Heater
im khc bit
duy nht gia
Cooler v Heater
l phng trnh
cn bng nng
lng
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Parameters Page
Parameters p dng tnh gim p Delta P qua thit b v hiu
sut ca dng nng lng. C gim p v dng nng lng c
th khai bo trc tip hoc c xc nh thng qua cc dng. Giao
din Parameters Page nh trong hnh sau:
Nozzles Page
trang ny, c th khai bo cc thng s ca cc vi phun cho c
dng vo v dng ra lin kt vi Cooler hoc Heater. Bi v khi m
phng ng c th cn thm cc vi phun thch hp vo Cooler hay
Heater, thng tin chi tit xem Chapter 4- Heat Transfer Equiqment
ca Dynamics Modeling Guide.
10
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Heat Loss Page
Thng tin v tn tht nhit thch hp vi m hnh ng, xem trong
Dynamic Modeling Guide.
3.2.4. Worksheet Tab
Mc PF specs
ch dung trong
m phng ng
11
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Plots Page
Trn trang Plots c th hin th th biu din c tnh cc thng
s ghi li cc thay i xy ra trn thit b. m phng tnh, y l
ng thng v dng c tnh ton, cc tnh cht ca dng c
ly t dng vo v ra. Cc gi tr ny khng c tnh ton trong
thit b. Mi thng s c trng c lit k trong trong cc X
Variable v Y Variable nh th di y. Chn cc trc v bin
cn so snh v biu s hin th. C th bit s lng cc khong
mun tnh ton qua th trong Intervals bn di trang ny.
D dng chia cc ng thng thnh nhiu on, gi tr hin th nh
miu t trang Tables.
th quan h nhit - enthalpy ca Cooler vi 5 on c ch
ra hnh sau:
Tables Page
Trang ny th hin Tabular Plot Results s dng xy dng th
trn Plots page. Tt c cc gi tr nhit , p sut, thnh phn hi
v Enthalpy tnh ton cho mi khong c lit k y. C th
xem s khong c tnh ton cui trang ny.
12
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3.2.6. Dynamics Tab
Nu lm vic m phng tnh, khng th thay i cc gi tr trn
trang truy cp qua tab ny. c thng tin chy trn Cooler v
Heater trong m hnh ng, xem chi tit Dynamic Modeling
guide, Chapter 4 - Heat Transfer Equipment
3.2.7. V d Gas Cooler
Mt dng kh cn lm lnh t nhit 60F ti 105F vi gim
p sut 15 psi.
1. To mt Fluid Package nh di y:
Property Package
Components
Peng Robinson
Nitrogen, Carbon Dioxide, C1, C2, C3, iC4, n-C4, i-C5, n-C5, n-C6, n-C7, n-C8
Worksheet
[Composition]
Input Area
Entry
Temperature
60.0000 F
Pressure
600.0000 psi
Molar Flow
100.0000 lbmole/hr
0.0149
0.0020
0.9122
0.0496
0.0148
0.0026
0.0020
0.0010
0.0006
0.0001
0.0001
0.0001
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E-1 Inlet
E-1 Outlet
Temperature [F]
60.0000
-105.0000
Pressure [psia]
600.0000
<empty>
100.0000
<empty>
14
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3.3 Thit b trao i nhit
Heat Exchanger (Thit b trao i nhit) trong Hysys thc hin
tnh ton cn bng vt cht v cn bng nng lng. Cng c m
phng ny c tnh linh hot, gii quyt cc vn v nhit , p
sut, dng nhit nng (bao gm tn tht nhit do mt mt v r r),
dng vt cht
Trong HYSYS, chn cng c Heat Exchanger (thit b trao i
nhit) tnh ton, phn tch. La chn bao gm m hnh thit k
phn tch gii hn, m hnh l tng (Ft = 1), m hnh tnh, m
hnh ng c s dng trong m phng ng. M hnh ng da
trn m hnh c s hoc chi tit, c th s dng m phng tnh
thit k thit b trao i nhit.
Q = U . A.DTLM .FT
(3.8)
15
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Trong
Trong mc ny
tho lun v m
phng tnh thit b
trao i nhit.
Thng tin chi tit
v m phng ng
thit b ny xem
trong Dynamic
Modeling guide,
Chapter 4 -Heat
Transfer
Equipment
Parameters Page
Trong trang ny c th chn m hnh tnh ton v nhp d liu vt
l thch hp. Parameters Page hin th ph thuc vo la chn m
hnh tnh ton.
Lu rng khi Thit b trao i nhit c thit lp nh l mt
b phn ca lu trnh Column Sbub-Flowsheet (nh khi s dng
phng php tnh ton HYSIM bin i) cc m hnh thit b
trao i nhit ny khng s dng c. Thay vo , trong
Column Sbub-Flowsheet, thit b trao i nhit tnh ton t
thp nh cn bng nhit v cn bng vt cht n gin.
16
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T danh sch ko th chn phng php tnh cho thit b trao i
nhit. C cc m hnh trao i nhit sau y:
Exchanger Design (Endpoint)
Exchanger Design (Weighted)
Steady State Rating
Dynamic Rating
C 2 loi tn tht nhit xc nh
Heat Leak Hao tn nng sut dng lnh do r r. Nng sut
tng phn nh s tng nhit .
Heat Loss Hao tn nng sut dng nng do mt mt. Nng
sut gim phn nh s gim nhit .
Tt c cc m hnh thit b trao i nhit c s dng cho tnh
ton trao i nhit xui dng v ngc dng.
M hnh thit k End Point
M hnh ny thit k da trn c s phng trnh nng sut trao i
nhit tiu chun (phng trnh (3.8) trn), xc nh ton b cc
thng s: h s trao i nhit, din tch b mt trao i nhit, chnh
lch nhit . Gi thit chnh ca m hnh c nu ra:
1. H s truyn nhit, U l hng s
2. Nhit dung ring ca c hai dng i trong v ngoi ng l
hng s
Tm li, m hnh ny kho st ng c tuyn nhit ca c hai
dng trong v ngoi thit b trao i nhit l tuyn tnh. Trng hp
n gin, khng c s bin i pha v Cp l hng s, m hnh ny
c th m phng thit b trao i nhit. Trong trng hp c
tuyn nhit l ng phi tuyn, phi thay th bng m hnh
Weighted.
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Chn m hnh End point, c cc tham s sau:
Vi chm n ng,
HYSYS tnh ton
trao i nhit
trn c s c t
nht 2n ng i
qua. Cc ng
cong h s hiu
chnh LMTDcho
ng v v c th
tm thy trong
GPSA
Engineering
Data Book,
thng thng c
n v v 2n hoc
nhiu hn s
ng.
M t
Passes
UA
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Heat Loss/Leak
Tubeside and
Shellside Delta P
UA
M t
Bn c th nh r c hay khng c tn
tht nhit bng cch chn phm tng ng.
Nt None c mc nh. C hai la chn
tn tht nhit khc:
Extremes (im cc tr) : Trong dng
nng, nhit lng tn tht c xem xt
ni nhit cao nht. Bn cht, nh
ca ng cong nhit chuyn dch theo
lng nhit tn tht. y l din bin ti
t nht c th. Trong dng lnh, lng
nhit tng ni nhit thp nht
Proportional (t l): Lng nhit tn
tht c phn phi trn ton b cc
khong
chnh p DP trong v ngoi ng ca
thit b trao i nhit c th c xc nh
y. Nu bn khng nh r gi tr DP,
Hysys s tnh ton chng t p sut hi c
nh
L tch ca h s truyn nhit ton phn v
tng ton b din tch b mt trao i
nhit. Hiu sut thit b trao i nhit t l
vi chnh lch nhit logarit. UA c th
c xc lp hoc tnh ton bng Hysys
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Individual Heat
Curve Details
M t
Pass Name
Intervals
S lng cc on c th nh r. Vi s
thay i nhit khng tuyn tnh, cn
nhiu on hn
Dew/bubble point
M t
Equal Enthalpy
Tt c cc on c s thay i enthalpy
Equal Temperature
Tt c cc on c s thay i nhit
Auto Interval
Hysys s xc nh v tr cc im nn
thm vo ng cong nhit. y l
thit k ti thiu ha cc li, s
dng t nht s lng cc on
Constant dPdH
Constant dPdUA
Constant dPdA
Inlet Pressure
Outlet Pressure
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th nh gi thit b trao i nhit s dng m hnh ny. Nh tn
gi, m hnh ny ch ph hp trong m phng tnh.
Trong trng hp ng cong nhit tuyn tnh hoc gn tuyn tnh,
nn s dng m hnh ny. Do phng php tnh, m hnh tnh thc
hin tnh ton nhanh hn so vi m hnh ng
M t
Tubeside and
Shellside Delta P
chnh p DP c xc nh y. Nu
khng c gi tr DP, Hysys s t ng tnh
ton t p sut dng lin kt vi thit b.
UA
Dynamic Rating
Hai m hnh Basic v Detailed c th s dng cho Dynamic rating
trong tnh ton thit b trao i nhit. Nu c ba thng s nhit
hoc hai thng s nhit v mt gi tr UA, c th xc nh thit
b trao i nhit bng m hnh Basic. Nu cung cp chi tit cc
thng tin hnh hc, c th s dng m hnh Detailed. Ch rng
Specs Page s xut hin khi Dynamic Rating c chn.
M hnh Basic da trn c s nhng gi thuyt v d liu ging
nh vi m hnh thit k End Point, trong s dng phng trnh
hiu sut thit b trao i nhit tiu chun (phng trnh 3.8) xc
nh h s truyn nhit v din tch b mt trao i nhit v logarit
chnh lch nhit . M hnh Basic l bn sao ca m hnh thit k
21
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End Point cho m phng ng nhng vn c th s dng cho nh
gi trao i nhit trong m phng tnh.
M hnh Detailed da trn nhng gi thit v d liu ging m
hnh Weighted v chia thit b trao i nhit thnh cc vng nhit,
thc hin cn bng nng lng dc theo mi khong. M hnh ny
yu cu chi tit thng tin hnh hc ca thit b trao i nhit. M
hnh Detailed l bn sao ca m hnh thit k Weighted cho m
phng ng nhng vn c th s dng cho nh gi trao i nhit
trong m phng tnh.
Chn Dynamic Rating, khng yu cu thm thng tin t
Parameters Page ca Design Tab. Chn Basic hoc Detailed trn
Parameters page ca Design tab
Specs page
Nu lm vic vi
Dynamic Rating
model th trang
ny s khng
xut hin trn
Design tab
22
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Solver Group
Trong hp Solver Group c cha cc thng s sau :
Solver Parameters Chi tit
Tolerance
Curent error
Iterations
Specification Group
Ch rng vic xc nh Heat Balance (c xc nh t 0 kJ/h) l
iu kin bt buc. Duty Error c th b qua.
Khi khng xc nh Heat Balance c th xc nh tt c bn dng
trao i nhit, Hysys s tnh sai s cn bng nhit, s hin th gi tr
hin thi trong hp thoi Specifications.
The UA l thng s mc nh. Hysys hin th gi tr ny nh mt
i lng thng dng. C th s dng i lng ny hoc khng.
C th View hoc Delete cc thng s bng cch s dng cc phm
pha phi hp thoi. Cc thng s t ng xut hin khi mt thng
s mi c khai bo thng qua phm Add nh th hin trn hnh
di y.
Specification view gm hai trang tab: Parameters v Summary.
V d, xc nh Delta Temp Spec (chnh lch nhit ) yu cu hai
tn dng v gi tr ca thng s.
23
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Estimate c s
Estimate
dng nh mt thut
ton hi t ban u, v
c coi l thng s
khng hot ng.
Completely Inactive
b qua hon ton
thut ton hi t,
nhng c th khi
phc active hoc
estimate sau .
Completely
Inactive
24
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cc thao tc chn vo cc tng ng, c th th mt vi phng
n sao cho nhn c kt qu mong mun.
Xem xt mt s thng s c th:
Specification Type M T
Nhit Cn bng
nhit u vo nng
l nhit ca
dng nng i vo
tr i gim
nhit do tn
tht nhit.
Nhit Cn bng
nhit u vo lnh
l nhit ca
dng vo lnh
cng vi tng
nhit
Temperature
Delta Temp
Minimum
Approach
UA
LMTD
Duty
Duty Ratio
Flow
Flow Ratio
25
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c thm thng tin, xem User Variables chapter trong ti liu
Customization Guide.
Notes Pages
Notes Pages cho php son tho di dng vn bn nhng ghi ch
hoc thng tin lin quan n thit b trao i nhit hoc m phng
ni chung.
3.3.3. Rating Tab
Rating tab bao gm 4 pages: Sizing, Parameters, Nozzles v Heat
Loss. Trong Parameters page ch c s dng cho Dynamics
Heat Exchanger trong m phng ng hoc trong Dynamics khi s
dng Dynamic Rating .
Sizing Page
Sizing Page cung cp cc thng tin lin quan n kch thc truyn
nhit. Da trn cc thng tin v hnh dng, Hysys s tnh ton
chnh lch p sut v h s truyn nhit i lu ca c b mt trao
i nhit v tc trao i nhit.
Cc thng tin ny c thc hin bng ba phm: Overall, Shell,
Tube.
Overall
Khi chn Overall, ton b hnh dng thit b trao i nhit c
hin th trn giao din:
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Trong phn Configuration c th la chn kiu ng thit k thit
b gia nhit, bao gm:
Field
M t
Cc v mc ni tip
Number of Shells
in Series
Cc v c mc song song
Number of Shells
in Parallel
Lu : hin ti nhiu v mc song song
khng c h tr trong hysys
Tube Passes per
Shell
Exchanger
Orientation
Elevation (base)
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Tuy nhin, trong m phng ng n c s dng tnh ton mc
cht lng trong v.
Hnh dng ca thit b trao i nhit c th c xc nh bng
cch s dng danh sch ko th trong TEMA-style. Danh sch u
tin lit k cc kiu np c nh pha trc ca trao i nhit. Danh
sch th hai bao gm cc kiu v. Danh sch th ba lit k cc kiu
u cui ca trao i nhit. bit thm thng tin chi tit v
TEMA-style ca cc trao i nhit dng ng chm, xem trang 1133 ca Perrys Chemical Engineers Handbook (1997 edition)
Trong mc Calculated Information hin th cc thng s sau ca
thit b trao i nhit:
Shell HT Coeff
Tube HT Coeff
Overall U
Overall UA
Shell DP
Tube DP
Heat Trans. Area per Shell
Tube Volume per Shell
Shell Volume per Shell
Shell
Nu chn phm Shell, cu hnh v v cch chia ngn trong mi v
s c xc nh.
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Trong phn Shell and Tube Bundle c th la chn kiu v
thit k thit b gia nhit. Cc mc sau s c s dng:
Field
M t
Shell Diameter
ng knh ng hoc v
Number of Tubes
per Shell
S ng trn mi v
Tube Pitch
Tube Layout
Angle
Shell Fouling
cn bn ca mi ng c tnh trong h
s truyn nhit chung, UA
M t
C 4 cch chn vch ngn:
Single,
Double,
Triple,
Grid
La chn vch ngn nm ngang
hay thng ng dc theo bn trong
thnh ng
Baffle Spacing
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Tube
Nu chn phm Tube, cc thng tin v hnh dng ca ng trong mi
v s c xc nh:
M t
Outer Tube
Diameter (OD)
Inner Tube
Diameter (ID)
Tube Thickness
Tube Length
cn bn ca ng.
dn nhit
Nhit dung ring ca thnh ng, Cp
Khi lng ring ca thnh ng
Parameters Page
Parameters Page ca Rating tab c dng xc nh kch
thc thit b trong m phng ng. C hai ch l Basic v
Detail. Vi Basic model phi xc nh h s trao i nhit ton
phn UA v gim p dc theo ng v v. Vi Detailed model
cn phi xc nh hnh dng v cc h s truyn nhit gia ng v
v trong thit b trao i nhit. Khi bi ton c gii quyt theo
mt trong hai m hnh trn, cc tham s trong Parameters Page
phi c in y .
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Basic Model
Khi la chn Basic Model trong Parameters Page, trong m
phng ng, s hin th giao din sau:
M t
Overall UA
Tubeside and
Shellside Delta P
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Detailed Model
Detailed model bao gm c thng tin chi tit ca Zone
Information, Heat Transfer Coefficient, v DeltaP. Chn Detailed
Model trong Parameters Page s hin th giao din sau:
Zone Information
Hysys c th chia thit b trao i nhit thnh nhiu phn khc nhau
gi l cc vng. Do iu kin dng ca ng v v l thay i qua
cc cng on, h s truyn nhit khng ging nhau dc theo chiu
di ca thit b trao i nhit. Bi vy khi chia ra cc vng ta c th
tnh h s truyn nhit ca tng vng ring bit, theo s ph hp
hn vi thit b trao i nhit thc t.
Trong mc Zone Information bao gm:
Field
M t
Zone Fraction
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Heat Transfer Coefficients
Trong Heat Transfer Coefficients bao gm cc thng tin v cc
thng s trong qu trnh tnh ton: h s truyn nhit ton phn
(UA), h s truyn nhit ring ca dng trong ng (hi) v h s
truyn nhit mi trng xung quanh (h0). H s truyn nhit c th
c xc nh theo 2 cch:
S dng cc thng tin cung cp trong mc Parameters page
v cc iu kin ca dng
Xc nh cc h s truyn nhit
Khi khng c s thay i pha ca dng lng c th tnh h s
truyn nhit ring hi theo biu thc Sieder-Tate.
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Trong mc Heat Transfer coefficients cung cp cc thng tin:
Field
M t
Shell/Tube Heat
Transfer
Coefficient
Shell/Tube HT
Coefficient
Calculator
Delta P
Trong mc ny c cc thng tin tnh ton gim p trong ng
v v dc theo thit b trao i nhit. Trong m phng tnh c th
tnh theo mt trong hai cch:
Tnh ton gim p da vo cc thng tin trong Sizing page v
cc iu kin dng.
C th c xc nh t trc.
Cc thng tin trong mc ny gm c:
Field
M t
Shell/Tube
Delta P
Shell/Tube
DeltaP
Calculator
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Detailed Heat Model Properties
Khi bm phm Specify Parameters for Individual Zones s xut
hin cc thng s trao i nhit v iu kin tnh ca tng vng.
Hysys s dng cc thut ng sau m t cc vng khc nhau ca
thit b trao i nhit.
Field
M t
Zone
Holdup
Tube Location
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Heat Transfer (Individual) Tab
M t
Convective
Element
Conductive
Element
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Tabular Results Tab
Giao din ny hin th c tnh ca cc dng lng chy qua ng v
v. iu kin ca dng vo v ra ca mi vng c hin th :
Enthalpy
Temperature
Cumulative UA
Pressure
Cumulative Heat Flow
Vapour Fraction
Length (into heat exchanger)
Molar Flow
C th chn dng qua v hoc ng bng cch chn dng tng ng
t danh sch ko th trong Display which flowpath.
Specs (Individual) Tab
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Plots Tab
Giao din ny hin th th biu din cc thng s cung cp trong
Tabular Results tab. C th v th cc bin cho shell and tube
side ca thit b trao i nhit:
Cumulative UA
Vapour Fraction
Heat Flow
Molar Flow
Length
Enthalpy
xem cc thng
s ca cc dng
sau khi tch thnh
cc pha ring bit,
m Worksheet Tab
ca Stream
Property View
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Overall Performance Group
Hin th cc thng s c hysys tnh ton:
Cc thng tin
chung
M t thng s
Duty
Heat Loss
UA
Minimum
Approach
Mean Temp
Driving Force
LMTD
Hot Pinch
Temperature
Cold Pinch
Temperature
Ft Factor
Uncorrected
LMTD
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Uncorrected LMTD c tnh bng biu thc sau:
Tables Page
Trong giao din ny c th xem Temperature, Pressure, Heat Flow,
Enthalpy, UA v Vapour Fraction ti mi phn ca thit b trao i
nhit bng cch chn phm Shell Side hoc Tube Side.
3.3.6. V d v thit b trao i nhit
V d n gin thit b trao i nhit nc - nc c a ra trong
mc ny. V d nng cao v chi tit hn c a ra trong cc ti
liu sau:
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Xem thm Chapter
11 - Optimizer
trong ti liu hng
dn ny v Chapter
2 -Flowsheet
Architecture trong
Users Guide.
gi tr
Gi tr nhp vo
Temperature
120.0000 F
Pressure
100.0000 psi
Molar Flow
5000.0000 lbmole/hr
1.0000
gi tr
Gi tr nhp vo
Temperature
90.0000 F
Pressure
100.0000 psi
Molar Flow
4000.0000 lbmole/hr
1.0000
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3. Trn giao din Parameters page nhp gi tr Tube Side Delta P
v Shell Side Delta P l 5 psi
4. Ch rng ti im ny ch c mt bc t do. Cc thng s nhit
ngoi ng phi y thng tin tnh ton. Chn m hnh
Weighted t Heat Exchanger Model v chn nt Extremes trong
nhm Heat Loss/ Leak. S bc t do tng ln 3 do cc tham s
phi cung cp thm cho Heat Leak v Heat Loss.
5. Trn Specs page ca Design tab bn cn thm hai thng s vo
danh sch, bm phm Add v hon thnh nh giao din di y:
Gi tr nhp vo
UA [Btu/F-hr]
2.50E+06
100
1E+6
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3.4 L gia nhit (Fired Heater)
Cng c ny ch c s dng trong m phng ng. Tham kho
Section 4.5 Fire Heater (Furnace) ca pti liu hng dn v
Dynamic Modelling bit thm chi tit v cng c ny
3.5 LNG
Biu tng
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c b tr nh mt dng lnh trong thc t (hoc ngc li),
cng c vn s tnh ton mt cch chnh xc. Cch b tr cc
dng Hot/Cold (c xc nh bi LNG) c th tm thy
trong Side Result page.
- Lu trnh chnh c mc nh hin th trong lu trnh thp.
Tham kho v d trong Chng 2- Flowsheet Architecture
trong phn Users Guide bit cch c th s dng lu trnh
con trong Heat Exchanger hoc LNG.
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Shell Passes
Description
Vi kiu Weighted, biu nhit c chia thnh
cc khong nh, sau nhit trao i tnh ton
ring cho tng khong. LMTD v UA c tnh
ton cho mi khong trong biu nhit v c
cng li tnh ton i lng UA chung.
Bn c cng c trong HYSYS thc hin tnh
ton cho dng xui chiu Counter Current (L
tng vi Ft = 1) hoc cho thng s ca Shell
Passes. Bn c th thit lp s shell passes vi s
nguyn bt k t 1 ti 7.
Description
Nhit mt mt v nhit r r c c coi nh ch
xut hin ti im cui (dng vo v dng ra) v
c t vo dng cn bng nng v lnh.
Proportional Nhit mt mt v nhit r r c t trn mi khong.
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Ch rng Heat Loss/Leak ch c th c thit lp khi Rating
Method l Weighted.
Exchanger Detail Group
LNG Exchanger Details c hin th nh trong hnh di y
Description
Intervals
Dew/Bubble Point
Equilibrate
Step Type
C ba ty chn, c miu t di y:
- Equal Enthalpy tt c cc khong c thay
i enthalpy bng nhau.
- Equal Temperature tt c cc khong c
thay i nhit bng nhau
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- Auto Interval HYSYS s xc nh u l
cc im nn thm vo biu nhit. N
c thit k hn ch ti thiu sai s, s
dng s khong t nht.
Pressure Profile
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Specs Page
Trn trang Specs, bn s tm thy bn phn trong c cha cc
thng s khai bo v thng tin tnh ton.
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Solver Group
Solver Group bao gm nhng tham s tnh ton dng cho LNG:
Solver Parameter
Specification Description
Tolerance
Current Error
Interations
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ngng hot ng ca n, phng trnh cn bng nhit s khng
c cn bng. Khng c thng s Heat Balance, bn c th, v d,
thit lp tt c bn dng trao i nhit mt cch y , v HYSYS
s tnh ton sai s cn bng nhit ri hin th trong ct Current
Value ca Specification group.
Bn c th View hoc Delete cc thng s c thit lp bng
cch dng phm tng ng c sp xp pha bn phi ca s. Mt
thng s s xut hin mt cch t ng mi ln mt thng s mi
c thit lp thng qua phm Add. Di y l ca s hin th in
hnh ca mt thng s c th thit lp thng qua phm View hoc
Add.
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Tt c c ba kiu thng s di y.
Specification
Action
Active
Estimate
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Cc thng s c s dng bao gm:
Specification Description
Temperature
Delta Temp
Minimum
Approach
UA
LMTD (Log
Mean
Temperature
Difference )
Duty
Duty Ratio
Flow
Flow Ratio
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Trang Notes cung cp cho bn cng c son tho vn bn, c th
ghi ch bt k thng tin no hoc nhng ch thch v cng c LNG
hoc nhng thng tin c lin quan ti qu trnh m phng bn ang
thc hin ni chung.
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Overall Performance Group
Prameter
Duty
Heat Leak
Heat Loss
UA
LMTD
Description
y chnh l dng nhit t dng nng ti dng lnh
tr i nhit mt mt. V ngc li, n l dng nhit
t dng lnh ti dng nng tr i nhit r r
L s mt mt ca nng sut nhit dng lnh
L s mt mt ca nng sut nhit dng nng
c tnh t h s trao i nhit v tng din tch
trao i nhit thc t. Nng sut nhit t l vi s
chnh lch nhit chung, trong UA chnh l h
s t l. Bi vy, UA bng nng sut nhin chung
chia cho LMTD ( chnh nhit )
c tnh trong iu kin nhit ti hn ( chnh
nhit u cui) trong thit b trao i nhit, s
dng Equation (3.12)
TLM =
Trong :
T1 T2
ln(T1 / T2 )
Hot Pinch
Temperature
Cold Pinch
Temperature
Cold Inlet
Equilibrium
Temperature
Hot Inlet
Equilibrium
Temperature
Description
LMTD thng c tnh bng cch s dng
nhit dung khng i. LMTD cng c th
c tnh bng cch s dng nhit dung tuyn
tnh. Trong trng hp khc, chnh lch UA s
c c lng trc. UA Curvature Error s
ch ra s chnh lch gia cc gi tr UA.
Nhit dng nng ti im nh nht trong
biu
Nhit dng lnh ti gii hn nh nht trong
khong gia biu
Nhit cn bng cho dng lnh. Khi cc
dng khng cn bng (xem trang Parameters),
nhit cn bng l nhit thp nht ca tt c
cc dng lnh vo.
Nhit cn bng cho dng nng. Khi cc
dng cha cn bng (xem trang Parameters),
nhit cn bng chnh l nhit cao nht
trong tt c dng nng vo.
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Side Result Group
Side Result Group a ra thng tin cho mi ng dn. mi pha
trao i nhit, nhit dng vo/ra, lu lng mol, Duty, UA v s
b tr dng nng lnh c hin th.
Plots Page
Bn c th v biu hn hp hoc biu ca tng ng cong
ring bit cho LNG. S dng cc chn (check box) Plot thit
lp biu mun hin th.
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Dynamic and Layers Pages
Trang Dynamic and Layers ca Performance tab hin th cc kt
qu tnh ton t DynMod. bit thm thng tin trn cc trang ny,
tham kho phn hng dn v Dynamic Modelling.
Layer by layer
Simulation
Thermosyphon
Design
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Tt c cc kiu tnh ton ny cho trao i nhit ngc v xui dng.
Trong tab ny c chn trang :
- Exchanger page
- Process page
- Distributors page
- Layer Pattern page
- Fins page
- Design Limits page
- Stream Details page
- Methods page
- Results page
V c ba giao din tnh ton
- Import button cho php bn nhp gi tr t MUSE ti cc
pages ca tab.
- Export button cho php bn xut thng tin c cung cp
trong tab ny ti MUSE.
- Enable Muse check box khi check-box c kch hot, bn
c th s dng cc tin ch trn tab ny.
Exchanger Page
Trang ny cho php bn nhp cc c trng hnh hc ca thit b
trao i LNG cng nh cc tham s ca cc dng trao i nhit.
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Bng u trang dng thit lp thng s hnh dng ca dng,
gm nhng thng s sau:
Field
Description
Flow Drection
Number of
Layers
Distance to Start
of Main Fin
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Phn cn li ca trang ny dng thit lp thng s hnh dng ca
thit b trao i, gm nhng thng s sau :
Field
description
Orientation
Exchanger in
Parallel
Effective Width
Exchanger Metal
Parting Sheet
Thickness
Cap Sheet
Thickness
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nh s dng cho lp trng ny.
Process Page
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Khi tnh ton gim p trn b phn phi, cn c gi tr c lng
cho mi lp.
Khi s dng b phn phi li, bn nn thit lp li cc thng s, v
u vo tng ng. S phn phi li kt hp vi x mt phn dng
cng c th c thit lp. Mi kiu phn phi bao gm thit lp
u vo nh trong giao din di y:
Header
Location
Dimension a
(axial lenght )
Description
thit lp kiu phn phi li, v cc pha trao
i nhit ca thit b LNG. Bn c by ty chn:
- Full End
- End-Side
- Central
- Diagonal
- Indirect
- Hardway
thit lp pha trao i nhit c phn u c
nh. Bn c bn ty chn
- Right Side
- Left side
- Central
- Twin
Nhp kch thc a cho u vo/ u ra b phn
phi. Kch thc a l chiu di dc theo thit b
trao i nhit b chim bi b phn phi
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Field
Dimension b
Description
Nhp kch thc b cho u vo/u ra b phn
phi. y l ng knh u ca cc b phn
phi End Side, Central, Indirect v Hardway, v
chiu di Pad 1 cho b phn phi Mitred. Khng
cn thit cho Full End ca b phn phi Diagonal
Fin Number
Nhp s lng cc tm c dng trong u vo
for Pad 1 and 2 v u ra cc (Pad) ca b phn phi. B phn
phi in hnh c s dng l tm c l 6fpi
255. Cc tm ging nhau thng c dng
trong c hai Pad, nhng thng ch c Pad 1 cn
c thit lp. Pad 1 bn cnh u vo.
Nozzle
Nhp ng knh trong ca u ni vo/u ni
Diameter
ra. Nu b qua, tn tht p sut u ni vo/u
ni ra s khng c tnh ton.
Redistributor Type
Field
Type
Header
Location
Distance to
Redistributor
Fin Number
for Pad 1, 2
and 3
Dimension a
(axial length )
Dimension b
Description
thit lp kiu phn phi li, v cc pha trao
i nhit ca thit b LNG. Bn c 4 ty chn:
- Standard
- Twin
- Hardway
- Hardway Twiny
thit lp pha trao i nhit c phn u c
nh. Bn c ba ty chn
- Right Side
- Left side
- Twin
Thit lp khong cch ti b phn phi li t
u vo
Nhp s lng cc tm c dng trong ca b
phn phi li. Cc tm ging nhau thng c
dng trong tt c cc Pad, nhng thng ch c
Pad 1 cn c thit lp. Trong b dn dng
phn phi li, dng vo cc qua lp Pad 1 sau
l Pad 2, trong khi Pad 3 mang dng ti mt
lp khc
Nhp kch thc a, chiu di dc theo thit b
trao i nhit b chim bi b phn phi li.
Nhp vo kch thc b cho b phn phi li.
Trong b phn phi thng thng, y l
rng ca vo ca dng cn li trong cng mt
lp.
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Re-Inlet Distributor Type
Field
Description
Type
Fin Number
for Pad1 v 2
Dimension a
(axial length )
Dimension b
Extra
Layer/Draw
Off Fraction
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Layer Pattern
Nhp vo s th t ca lp cng s hnh thnh c Layer Pattern
(stacking pattern). Pattern c th c nhn bit nh nhn bit s
th t ca layer, c th nhn bit bng mt dy k t, nh l
ABABABCAB. Mc d trong nhng trng hp n gin, v d
khi ch c mt dng trn mt lp, Layer Pattern c th c nh
du s th t ca cc dng, v d nh 121213412.
Nhng dy lp li c th c vit trong du ngoc, v d
(121213/5)1312 c ngha l dy 121213 lp li 5 ln, sau l
1312. Cc khong trng trong Pattern c b qua, v cc du
ngoc c th khng c t trong du ngoc. Mt dy ca s dng
c th cha zero bo rng lp hon ton trng.
Layer Pattern c th kt thc bng M hoc MM ch th rng
Pattern c i xng trung tm. MM ch th rng lp trung tm
c lp li, M bo phn i xng c th l tm ca lp cui cng.
Khi Pattern c xc nh bng chui cc k t, s dng cc k
hiu | hoc ||, khng phi nh M, ch th i xng gng.
Layer Definition
Vi mi lp (theo vn alphabet) c nhn bit trong Pattern s
thit lp dng hoc s th t ca dng dc theo thit b trao i
nhit t im A, bn trong mi kiu lp. iu ny ch cn thit khi
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Pattern c xc nh theo cc kiu lp (A,B,C,), hn l theo
kiu dng 1,2,4,.
Layer Definition ch s dng c trong MUSE 3.20 hoc phin
bn cao hn.
Fins page
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Field
Fin Type
Prandtl No.
Correlation to Cj
Fin Height
Fin thickness
Fin Frequency
Fin Porosity
Fin Serration Length
Description
C bn kiu tm chnh
- Plain
- Perforated
- Serrated, hoc Offset-strip
- Wavy hoc herringbone
bit chi tit v mi loi tm tham kho
phn MUSE Help
Thng s ny quan trng cho dng cht
lng c nht cao trong loi tm kiu
nhn (Plain) hoc c l (Perforated).
H s Colburn j gi thit rng Cj ch l
hm ca Re, nhng n khng ng vi ch
s Reynolds thp (di 1000), ti cng
ph thuc ch s Prandtl.
Nu bn p dng s liu Re-f-Cj ti mt
Pr tng ng vi dng ang s dng, b
qua phn ny.Nu bn thit lp Pr=1, thit
lp 1 cho hiu chnh hon ton, hoc mt
gi tr gia 0 v 1 cho hiu chnh mt
phn. Tham kho phn MUSE Help
bit thm chi tit.
Chiu cao tm l khong cch gia cc
bn phn tch. iu ny c p dng cho
tt c cc loi tm.
Tt c cc loi tm (tm chnh v tm
phn phi) i vi dng phi c cng
chiu cao. Mt cnh bo s c a ra
nu khng ng nh vy.
Nhp b dy ca tm
Nhp s tm trn mt n v chiu di ca
thit b. C th l bng 0 nu khng c tm.
Thng l 16, 18 hoc 21 ft/in cho cc
tm chnh v 6 hoc 8 ft/in cho cc tm
phn phi.
Vi tm c l, nhp rng nh l mt
phn ca kim loi b mt do cc l
Vi tm c rng ca, nhp chiu di rng
ca tm. Mc nh l 3mm (xp x 1/8
inch) y l gi tr c dng bi hu ht
cc nh sn xut.
Ch cn nhp chiu di rng ca tm c
rng ca.
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Nh nhn mnh trn rng cc s liu ca tm tng ng ly t
nh sn xut tm, nu c th, s c nhp vo phn Fin
Performance group. thit lp cc thng s, la chn s tm t
danh sch cc tm v nhp d liu trong phn tng ng. Phm Plot
Performance hin th biu cc thng s cho tt c cc loi tm.
Design Limits Page
Trang ny cho php bn thit lp cc thng s gii hn di y
cho thit b trao i nhit
-
Maximum Length
Maximum Width
Maximum Depth (Stack Height)
Target Cross Section Ratio
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Strem Detail Page
Fraction of Double
Banking
Number of Cross
Flow Passes
Description
Thng s ny l mt trong nhng cch
thit lp hai dng cng gi nhng c trng
ca lp trong mt thit b trao i nhit.
Khng cn bn phi thit lp mt Layer
Patern trong mt nhm cc Patern c
nhn bit A,B,C etc.., vi thng tin trong
Layer Definition.
Nu nh bn thit lp mt Layer Patern
trong mt s dng, sau mt dng trong
mi lp c dng nhn bit lp. Vi cc
dng khc trong lp , a ra s ca dng
trong Layer Patern nhn bit lp.
Phn ny khng cn nu bn thit lp mt
Layer Patern v s c c lng. Tham
kho phn MUSE Help bit thm chi tit
Vi dng trong b trao i nhit nhiu dng
ct nhau, nhp s lng cc dng ct nhau.
68
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Field
Fin Number of
(first) Main Fin
Length of (first)
Main Fin
Fin Number for
Second to Sixth Fin
Types
Length of Fins for
Second to Sixth Fin
Types
Description
Nhp s cho dng phn bit tm trao i
nhit chnh. S ny phi tng ng vi d
liu trong trang Fins, hoc trong User
Databank.
Nu mt dng s dng nhiu hn mt kiu
tm chnh, phn ny l dnh cho tm u
tin, c tnh t dng vo.
Nhp chiu di ca tm chnh cho dng
Vi dng s dng nhiu kiu tm chnh,
nhp s tm. S th t tnh t dng vo ti
dng ra
Nhp chiu di mi tm chnh cho dng.
Methods Page
Trong ny bao gm ba phn: Calculation Options, Calculation
Parameters v Process Constraints.
Calculation Options
Phn ny c dng thit lp d liu c hin th trn trang
Result. Thng thng ch c Output Units cn c thay i, cn
mc nh s dng c cho tt c cc chi tit khc.
69
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Phn ny c nhng mc sau:
Field
Units of Output
Output of Input
Data
Physical
Properties
Package
Convergence
Parameter
Stream by Stream
or Layer by Layer
Longitudinal
Conduction
Number of
Calculation Steps
Distributor
Calculations
1st Est.Heat Load
(fraction of max )
Maximum
Number of
Iteration
Calculation Type
Description
Thit lp s thay i n v bn thch dng cho d liu u
ra. C nm ty chn:
- SI/deg C
- British
- Metric /C
- SI/deg K
- Metric /K
Thit lp u ra ca d liu u vo xut hin trong phn
chnh ca trang Result. Tham kho thm trong phn
MUSE Help bit thm thng tin
Cho php bn gi nhng thng s vt l ca thit b trao i
nhit ti trang Result hoc ti mt file thit lp.
Ch dng nu MUSE c vn v hi t. Tham kho thm
MUSE Help bit thm thng tin
Thng thng phn ny khng cn sa. Ch dng n vi
qu trnh tnh ton Layer by Layer (MULE) khi bt buc
phi gim bt qu trnh tnh ton Stream by Stream. Tham
kho thm phn MUSE Help bit thm thng tin.
Bn c th thit lp trong phn b sung cho trao i nhit
gia cc dng, sai s c th c to ra khi dn nhit trong
thit b bng kim loi t u nng ti lnh ca b trao i
nhit. Phn ny rt quan trng cho thit b d dng
hydrogen lng hoc helium. Tham kho MUSE Help
bit thm chi tit.
Phn tnh ton trong MUSE s dng mt s cc bc c
chiu di bng nhau dc theo thit b. Mc nh l 100,
maximum l 200. Tham kho MUSE bit thm chi tit.
Cho php kim tra khi tnh ton p sut ca b phn phi
b gim. Mc nh swj mt mt c tnh ton nu
s dng s liu b phn phi. Tham kho MUSE bit
thm chi tit.
Ch s dng phn ny nu c vn khi tnh ton khng
hi t. Bn c th thay i gi tr nhit nng ca thit b
c c lng ban u. Tham kho MUSE Help bit
thm thng tin
Nhp gi tr nu bn mun khng ch bc lp. Tham
kho thm MUSE Help bit thm chi tit
Phn ny khng nn thay i. N a ra mt cch tip cn
vi cng c tnh ton c gim bt vng lp, Chiu di
c lng, nh l mt phng php khc trong m phng
thng thng. Tham kho thm MUSE Help bit thm
thng tin.
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Calculation Parameter
Phn ny cho php bn thit lp cc thng s ca qu trnh trao i
nhit, bao gm nhng phn sau y :
Field
Heat Leak
Effective Length,
Distance to Effective
Length
A Stream B Stream
Load
Description
N c th thit lp c mt mng li
nhit r r trong thit b, v ngoi thit b,
nu c gi tr m.
p dng cho nhit r r phn b khng u
dc theo chiu di thit b. Tham kho
MUSE Help bit thm thng tin.
C hai mc thng c b qua, v cho
chng trnh t tnh ton. Chiu di hu
ch l vng trong thit b gi thit l xy ra
trao i nhit. N c xc nh t d liu
v hnh dng ca thit b trao i nhit,
nhng bn c th hy b nu mun. Tham
kho MUSE Help bit thm chi tit
y l tr khng u vo. C th thit lp
ti nhit qua thit b t u A ti u B
Process Constraints
Cho php bn thit lp vic thay i ca dng lin quan vi gi tr
vt qu gi tr thng thng nhn c chng trnh tnh ton.
Khng nn s dng tr khi nu nh bn c l do ph hp lm
iu .
Field
Liquid Phase HTC
Vapour Phase
HTC
Multiplier for
Liquid Coefficient
Description
Bn c th nhp gi tr cho h s trao i
nhit dng lng y thay th gi tr
c tnh ton. Ni chung nn s dng kt
qu tnh ton ca chng trnh.
Bn c th nhp mt gi tr ca h s trao i
nhit dng hai pha (ang si hoc ngng t)
ti y thay th gi tr tnh ton. Nn s
dng kt qu tnh ton ca chng trnh.
Bn c th nhp mt gi tr ca h s trao i
nhit pha hi y thay th gi tr tnh
ton. Nn s dng kt qu tnh ton ca
chng trnh.
Mt gi tr c nhp ti y c th c s
dng tng hoc gim h s trao i nhit
pha lng c tnh ton. Nn s dng kt
qu tnh ton ca chng trnh.
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Field
Description
Multiplier for Two Mt gi tr c nhp ti y c th c s
Phase Coefficient dng lm tng hoc gim h s trao i
nhit pha hi hoc kh c tnh ton. Nn
s dng kt qu tnh ton ca chng trnh.
Multiplier for
Mt gi tr c nhp ti y c th c s
Vapour
dng tng hoc gim h s trao i nhit
Coefficient
pha hoi hoc kh c tnh ton. Cng c
th chia t l ca h s nhp trc y. Nn
s dng kt qu tnh ton ca chng trnh.
Pressure Drop
Nhp gi tr tnh ton s thay i p sut do
Multiplier
ma st (lng, hai pha hay hi). N khng th
chia t l tn tht p sut cho mi pha. Nn
s dng kt qu tnh ton ca chng trnh.
Precalculated
Phn ny bn thay th cc gi tr tnh ton
Arrays Flag
bn trong, nhng tt nht l khng nn thay
i. Tham kho MUSE Help thm thng
tin.
Preset delta T for
Cung cp cho bn mt phng n khc ca
Boiling
phng php boiling, nhng tt nht l khng
nn thay i. Xem thm MUSE Help thm
thng tin.
Result Page
Kt qu tnh ton thit b c hin th trn trang ny. Kt qu c
thit lp di dng vn bn v c th truy xut ti HTFS-MUSE
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Property Package
Components
Peng Robinson
Worksheet
(Composition)
Temperature
20.0000oC
Pressure
500.0000 kPa
Molar Flow
1000.0000 kgmole/hr
0.5386
0.1538
0.0769
0.0692
0.0615
0.0538
0.0462
Worksheet
(composition)
Temperature
30.0000oC
Pressure
5000.0000 kPa
Molar Flow
50.0000 kgmole/hr
0.9500
0.0500
73
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Material Stream (Cold 1)
Worksheet
Vapour Frac
(Conditions)
Pressure
Molar Flow
Worksheet
Methane Mole Frac
(Composition )
Ethane Mole Frac
Propane Mole Frac
i-Butane Mole Frac
n-Butane Mole Frac
i-Pentane Mole Frac
n-Pentane Mole Frac
1.000
2000.0000 kPa
75.0000 kgmole/hr
0.95
0.05
0
0
0
0
0
0.0000
250.0000 kPa
0.02
0.98
0
0
0
0
0
Connection Page
Thit lp thit b trao i nhit LNG nh di y
Thm hai
dng na
bng cch s
dng phm
74
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Parameter Page
Chn phm Extremes trong phn Heat Loss/Leak. Ch rng iu
s lm tng s bin khng bit ln hai, v nh vy bc t do
(Degree of Freedom) cng s tng ln hai.
Trong phn Exchanger Detail, hiu chnh li s khong tnh ton
cho mi bn dng qua l 20.
Specification Page
chng trnh c th tnh ton, s bin c lp cha bit phi
bng s cc iu kin rng buc (Degree of Freedom = 0). LNG ch
n cc iu kin rng buc ca cc thng s nh l: UA,
Minimum Temperature Approach, hay chnh nhit gia hai
dng.
Trong vn ny, hai kiu thng s c yu cu. u tin, thm
cc thng s Delta Temp di y
Name
Cold Feed
Cold 1
Warm C1
Cold 1 Out
Warm C1
Cold C1
Type
Delta Temp
Delta Temp
Delta Temp
Stream (+)
Cold Feed
Warm C1
Warm C1
Stream (-)
Cold 1
Cold 1 Out
Cool C1
2.00
5.00
Name
type
Duty Ratio
Duty Ratio
Pass
Heat Leak
Heat Loss
Pass (/)
Overall
Overall
Spec Value
0.00
0.00
75
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Trn trang worksheet, thit lp Vapour Fraction ca Cold C2 Out
l 1
Ti im ny, Degree of Freedom s chuyn thnh 0 v LNG s bt
u tnh ton. Dng thng bo ti cui trang c tnh ca LNG s
hin th Temperature Cross. Chuyn ti trang Plots xem th
biu din nhit ct nhau ti ch dng nng vo.
Min. T Approach
Type
Min.Approach
Pass
Overall
Spec Value
2.00oC
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Result Page
Chuyn sang trang Conditions ca Worksheet tab trong giao din
thuc tnh ca LNG:
77
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4-CC THIT B TRN NG NG
4.1 Mixer .......................................................................................... 2
4.1.1 Design Tab ..........................................................................2
4.1.2 Rating Tab........................................................................... 4
4.1.3 Worksheet Tab ....................................................................4
4.1.4 Dynamics Tab ..................................................................... 4
4.1.5 Example .............................................................................. 5
4.2 Pipe Segment............................................................................. 8
4.2.1 Calculation Modes .............................................................. 8
4.2.2 Design Tab ....................................................................... 12
4.2.3 Rating Tab......................................................................... 17
4.2.4 Worksheet Tab ................................................................. 27
4.2.5 Performance Tab............................................................... 27
4.2.6 Dynamics Tab ................................................................... 29
4.2.7 Deposition Tab ................................................................. 29
4.2.8 Pipe Example.................................................................... 40
4.2.9 Modifying the Fittings Database........................................ 42
4.3 Tee ............................................................................................ 45
4.3.1 Design Tab ....................................................................... 45
4.3.2 Ratings Tab ...................................................................... 47
4.3.3 Worksheet Tab ................................................................. 47
4.3.4 Dynamics Tab ................................................................... 47
4.4 Valve ......................................................................................... 48
4.4.1 Design Tab ....................................................................... 48
4.4.2 Ratings Tab ...................................................................... 49
4.4.3 Worksheet Tab ................................................................. 49
4.4.4 Dynamics Tab ................................................................... 50
4.4.5 Valve Example .................................................................. 50
4.5 Relief Valve .............................................................................. 52
4.5.1 Design Tab ....................................................................... 52
4.5.2 Ratings Tab ...................................................................... 53
4.5.3 Worksheet Tab ................................................................. 53
4.5.4 Dynamics Tab ................................................................... 54
4.5.5 Relief Valve Example ....................................................... 54
4.6 References................................................................................ 56
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4.1 Mixer
Trn hn hp l s kt hp hai hay nhiu dng vt cht thnh mt.
Cn bng nhit v cn bng vt cht t c nh c s trn hn
hp. Nh vy, gi tr nhit cha bit trong s cc thng s nhit
dng vo v dng ra lun lun c tnh ton mt cch cht ch.
Nu cc tnh cht ca dng vo bit (nhit , p sut, thnh
phn), th tnh cht dng ra s c tnh ton mt cch t ng da
trn thnh phn, nhit v entanpi bit ca dng .
p sut v nhit ca hn hp thng cha bit. Tuy nhin,
MIXER s t ng tnh ton ngc li v xc nh nhit ca
mt trong nhng dng vo nu nh dng ra hon ton xc nh.
Trong trng hp ny, p sut ca tt c cc dng phi c xc
nh y .
Nhit ca dng sau MIXER hon ton khc cc dng ban u
do hiu ng trn hn hp.
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Conections Page
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Lu rng nu chn Equalize All v hai hay nhiu cc dng c p
sut khc nhau, s xut hin mt thng bo pressure inconsistency
(p sut khng ng nht). Trong trng hp ny, bn phi xa b
ton b ch li mt gi tr p sut cho tt c cc dng hoc chn
Set Outlet to Lowest Inlet. Nu bn chn Set Outlet to Lowest
Inlet bn vn c th t p sut cho tt c cc dng.
User Variables Page
Trang ny cho php ngi s dng to ra v thc hin cc bin s
trong m phng HYSYS. bit thm thng tin v vic la chn
cc bin s, xem thng tin chng User Variables trong
Customization Guide.
Notes Page
Trong Note page cho php son tho dng vn bn, ghi chp hoc
ch thch v Mixer hoc v m phng ni chung.
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4.1.5 Example
C 2 dng l dng 1 v dng 2, trn hn hp to dng ra l dng 3.
Bit cc thng s ca 2 dng ban u bng sau, s dng Peng
Robinson EOS. Khi thit lp MIXER, cn chc chn rng ch
Automatic Pressure Assignment chn Set Outlet to Lowest Inlet
trong Parameter page ca Design tab.
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Tip tc chn thnh phn cho mi cu t thuc tng dng vo:
Dng 1:
Dng 2:
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4.2 Cc on ng (Pipe Segment)
Cc on ng (PIPE SIGEMENT) c s dng m phng cc
h thng ng dn t nhng ng dn mt pha hay nhiu pha trong
cc nh my trong s thay i nhit l rt khc nghit cho ti cc
vn v cc vng ng. C hai phng php hiu chnh gim
p: trong mt phng php c pht trin bi Gregory, Aziz v
Mandhane, phng php th hai l ca Beggs v Brill. Cn c mt
la chn th 3, OLGAS, cng c th s dng nh phng php
gradien. Bn mc phc tp trong vic d on truyn nhit cho
php tm ra gii php p ng vi nhng yu cu kht khe cho
nhng vn bit.
PIPE SIGEMENT a ra 3 kiu tnh ton: gim p, lng dng,
v chiu di ng. Kiu tnh ton ph hp s c t ng la chn
ph thuc vo cc thng tin c cung cp. Khi tnh ton cho mi
on ng th cn phi cung cp y thng tin m bo xc lp
cn bng vt cht v cn bng nng lng.
b qua cc on ng trong qu trnh tnh ton cn nh du vo
hp chn Ignored. HYSYS s b qua cho ti khi xa b nh du
trong hp chn.
ci t PIPE SIGEMENT bm phm F12, chn pipe sigement t
Unit Ops hoc chn pipe segment gia trong Object Palette.
Trc khi nhp cc thng tin vo cc trang ca pipe segment, cn
phi xc nh r kiu tnh ton (Calculation Modes) v phng
php tnh cn bng vt liu, cn bng nng lng.
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sut u vo cho on ng tip theo. Tip tc nh vy theo chiu
di ton tuyn ng cho n khi p sut ra cui cng c xc nh.
Nhng tuyn ng c th tnh ton theo cc hng khc nhau. Ni
chung, thng c tin hnh t u m ti nhit bit
(nhit thng ch bit ti mt u m khng bit c hai u
ca tuyn ng). Sau HYSYS tng bc dc theo tuyn ng t
im u ny, s dng nhng p sut khc nhau c cung cp
hay t gi tr c tnh ban u. Nu im bt u l u cui cng
ca ton tuyn ng, th HYSYS s tnh ngc li qua ton b tuyn
ng. Ti u cui ca ton tuyn ng HYSYS so snh cc kt qu
tnh ton t nhng tham s v cc thng tin bit khc, v nu cn
thit s khi ng li qu trnh vi nhng gi tr c tnh mi.
Mt s c tnh ca cc cch thc tnh ton c a ra di y:
Tnh ton theo gim p
Gi s ngun nguyn liu, sn phm v dng nng lng c
lin kt vi tuyn ng vi cc thng tin sau y :
- Lu lng dng
- Chiu di, ng knh ng v s thay i cao
- Thng tin v truyn nhit
- C t nht nhit ca mt dng v mt gi tr p sut
Delta P phng php 1:
1.Ti mt u bit T
v P, tnh gi tr T v
P u ra ca on
ng u tin.
2.Chuyn sang on ng
tip theo, s dng gi
tr u ra ca on
ng trc lm gi
tr u vo tnh
ton tip.
3.Tip tc dc theo ton
tuyn ng cho n khi
ton tuyn ng c
tnh ton xong.
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Delta P phng php 2:
1. c tnh gi tr P cho
dng ti u bit T.
2. Tnh gi tr T v P u
ra ca on ng u
tin.
3. Chuyn sang on ng
tip theo, s dng gi tr
u ra ca on ng
trc lm gi tr u
vo tnh ton tip.
4. Tip tc dc theo ton
tuyn ng.
5. Nu gi tr P tnh khc
vi gi tr P c tnh,
lp li t bc 1.
Chiu di v ng knh ng
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-
p sut u vo v p sut u ra
Nhit ca mt dng
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- Nu U v nhit mi trng xc nh, th nht u ra
uc xc nh theo biu thc:
Q = UADTLM
(4.1)
Q = Qin Qout
(4.2)
Q out
Parameter,
Conections Page
Trong trang ny phi xc nh cc dng vt cht Feed v Product,
c th thc hin bng cch chn feed v product t hp danh sch
ko th. C th to ra nhng dng mi bng cch chn v nhp tn
dng mi trong Edit Bar
12
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C nhng la chn di y :
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- Beggs and Brill
- Gregory Aziz Mandhane
- OLGAS
Vi dng mt pha, phng trnh Dancy c dng d don
gim p. Phng trnh ny l dng bin i ca phng trnh nng
lng c hc, c tnh n s mt mt do ma st lm nh hng n
th nng.
Nhit lng mt mt ton phn trong on ng c th hin trong
mc Duty. Ton b nhit lng mt mt c th tnh ton bng cch
s dng h s truyn nhit c tnh hoc xc nh trong Heat
Transfer page ca trong Rating Tab.
C th xc nh gim p tng cng cho h thng. gim p
bao gm: mt mt do ma st, p sut thu tnh, v cc on ni.
Nu gim p tng cng khng xc nh trong Parameter page th
s c HYSYS tnh ton theo tt c cc s liu c cung cp.
Gravitational Energy Change (s thay i nng lng do trng
lc) hin th s thay i th nng ca dng cht lng dc theo chiu
di ng. N c xc nh theo ton b s thay i cao, da vo
tng cao ca mi on ng trong Sizing page ca Rating tab.
Khi gim p c xc nh, PIPE SEGMENT c th c dng
tnh ton hoc chiu di ca cc on ng hoc lu lng dng
vt cht dc theo chiu di ng.
Ch rng kiu tnh ton (theo gim p, chiu di, lu lng
dng) khng phi khai bo, m tu thuc vo thng tin c cung
cp HYSYS s t ng xc nh phng php tnh ton.
gim p tng cng c th c khai bo trc hoc c HYSYS
tnh ton, l tng ca gim p do ma st, p sut thu tnh v ti cc
ch ni. Khi c dng hai pha, th tch tng ng da trn nh lut
hn hp c thc hin tnh ton cho mt pha lng gi. V vy cn
cn thn vi cc h 3 pha. gim p hin thi c th thay i vi
cc ch dng chy khc nhau, v vi cc h nh tng.
Beggs and Brill Pressure Gradient
Beggs - Brill l phng php da trn c s tnh ton cho hn hp
khng kh - nc ti nhng iu kin khc nhau, v c th p dng
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c cho dng chy c nghing. Trong Beggs Brill, ch
dng chy c xc nh qua vic s dng ch s Foude v hm
lng dng lng vo. Lu dng chy da trn dng chy theo
phng nm ngang trong 4 ch : dng phn tng (segregeted),
dng gin on (intermittent), dng phn phi (distributed) v dng
qu (transition). Khi mt ch dng c xc nh, mc
cht lng trong cc ng c tnh ton cho ng ng nm ngang,
s dng hiu chnh vi cc ch . H s c p dng cho
mc cht lng trong cc ng c dc. T mc cht lng ny, vi
hn hp hai pha h s ma st c tnh ton v gradien p sut
c xc nh.
15
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Field
M t
Pressure Tolerance
Temperature
Tolerance
Default Increments
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Sizing Page
Trong trang ny di v chiu cao ca cc on ng c xy
dng. C th cung cp thng tin chi tit cho tng on ni hay cc
on ng trong PIPE SEGMENT ang c m phng. Mt s
lng khng gii hn cc on ng hay on ni bn c th a
vo trang ny.
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bng 0. V tr Elevation (tng cao) cho thy u ra c cao ln
hn u vo.
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Vi mi on ng c thm vo, phi thc hin nh sau:
Field
M t
Fitting/Pipe
K V
P =
2gc
Trong :
- t trng
K - h s ni ng (K-factor)
V - vn tc dng b mt trung bnh
gc gia tc trng trng
Bn c th bin i c s d liu ca cc
u ni c trong file FITTING.DB.
bit thm chi tit, xem Section 4.2.9Modifying the Fittings Database.
Length
Elevation Change
Outer Diameter
Inner Diameter
Material
Increments
S ca on ng trong tuyn ng c
chia ra tnh ton.
Viewing Segments
Khi la chn mt on ng hoc u ni, c th cung cp thng
tin chi tit lin quan n on ng c nh du. Vi con tr chn
on ng, bm vo phm View Segment.
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Cc u ni lm
tng gim p
trong PIPE
SEGMENT. gim
p t lwj vi Kfactor ca u ni.
Hp thoi Pipe Info s xut hin cho on ng. Trong giao din
ny, s c cc thng tin sau:
Field
Pipe Schedule
Nominal Diameter
M t
Chn mt trong cc thng s di y:
Actual ng knh danh ngha khng
xc nh, ng knh trong xc nh
Schedule 40
Schedule 80
Schedule 160
HYSYS c c s d liu cho 3 danh mc
ng ng (40, 80, 160). Chn danh mc cn
thit, s xut hin bng chn ng knh danh
ngha tng ng.
Cung cp ng knh danh ngha ca on
ng.
Inner Diameter
Pipe Material
Roughness
Gi tr mc nh c cung cp da vo vt
liu lm ng c chn. Cng c th t xc
nh gi tr ny nu mun.
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Xa b on ng
HYSYS khng a
ra cnh bo trc
khi xa b on
ng.
22
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M t
Duty Method
Stream Temperature
Heat Transfer
Coefficient Estimation
23
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Lp mng i lu bn trong ng (Inside Film Convection)
C th yu cu HYSYS c tnh h s truyn nhit lp mng bn
trong ng s dng mt trong cc phng php hiu chnh c trong
chng trnh.
( f / 8) Re d Pr
k
d 1.07 + 12.7( f / 8)1 / 2 (Pr 2 / 3 1)
k
0.023 Re 0d.8 Pr n
d
n = 0.3 vi t nng
n = 0.4 vi lm lnh
Sieder and Tate (1936)
h=
k
0.027 Re 0d.8 Pr1 / 3
d
24
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i lu bn ngoi vi khng kh, nc hoc t c th bao gm
bng cch chn hp Estimate Outer HTC. Vi nc v khng kh
vn tc truyn trung bnh c mc nh l 1 m/s v ngi s dng
c th bin i c nu cn. H s hiu chnh truyn nhit i lu
bn ngoi i vi dng chy qua ng nm ngang:
h=
k
0.025 Re 0.6 Pr 0.38
d
25
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Loi t v dn nhit (Ground type and Conductivities):
Tr lc truyn nhit (Heat Transfer Resistance) c tnh theo biu
thc sau:
Rsurroundings
2Z + 4Z 2 D 2
1
b
ot
=
ln b
2k s
Dot
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27
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Profile page a ra mt bng tm tt cho cc on to nn on
ng dn. Khong cch (chiu di), chiu cao v s on thay i
cao c hin th cho mi on ng dn. Khng sa i c cc
gi tr hin th trong giao din Profile page.
Bng cch bm vo phm View Profile, bn truy cp vo giao din
Pipe Profile, trong c mt trang bng (Table) v mt trang
th (Plot). Trang bng hin th cc tham s theo on ng dn:
Length (chiu di)
Elevation ( cao)
Pressure (p sut)
Temperature (Nhit )
Heat Transferred (s truyn nhit)
Flow Regime (ch dng chy)
Liquid Holdup (mc cht lng)
Friction Gradient (chnh lch ma st)
Static Gradient (chnh lch tnh)
Accel Gradient (chnh lch Accel)
Liquid Reynolds Number (chun s Reynolds cht lng)
Vapour Reynolds Number (chun s Reynolds cht kh)
Liquid Velocity (vn tc dng lng)
Vapour Velocity (vn tc dng hi)
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Plot page hin th di dng th cc d liu trong Table page.
La chn mt trong nhng nt bm (bn tri giao din) hin th
th bin thin theo bin x biu din trn trc honh:
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Sh = 0,015. Re
trong :
Sh =
kDH
cD
Sc =
l
l D
Re =
Vl l DH
l
0 ,88
Sc
1
3
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liu php tnh ton iu chnh xy ra (ngha l im c c
xc nh, t nht l m cp nhit /phn trm khi lng sp c
xc nh v thnh phn tham chiu c xc nh).
Phng php tnh (Methods Page)
M hnh Profes Wax c thit lp bng cch chn t danh sch
hiu chnh lng ng (Deposition Correlation). Vic thit lp h
thng ng ng s khng c gii quyt cho n khi dy ca
lp lng ng c xc nh trn trang Profiles. Khi dy ca
lp lng ng ban u c xc nh, m hnh s tnh ton s dng
cc gi tr mc nh a ra cc tham s khc ca qu trnh lng
ng to sp trn thnh ng.
Trng thi gian cc i (Max. Time field) cho php xc nh gi
tr thc ca thi gian lp sp ng li t dng cht lng trn ng
ng. Trng bc thi gian (Timestep field) cho php xc nh
khong thi gian (timestamp) t c tc lng sp tch t trn
ng ng.
Bm vo phm View Method thay i s liu mc nh trong m
hnh Profes Wax v iu chnh n cho ph hp vi ng dng c th.
Giao din m hnh Profes Wax gm c ba tab: Wax Data (s liu
sp), Tuning Data (iu chnh s liu) v thnh phn tham chiu
(Ref. Comp.).
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S liu sp (Wax Data Tab)
P Vi L Vi S
x iS iL iL
=
exp
x iL iS iS
0 RT
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Khi hng s cn bng cho mi cu t c xc nh, chng c s
dng xc nh s lng v thnh phn ca mi pha. S khc
nhau gia cc m hnh nhit ng khc nhau ty thuc vo nhng
iu kin trong phng trnh tnh hng s cn bng c chn nh
th no. Bn m hnh nhit ng s dng tnh ton y c
m t bng cc phng trnh sau:
AEA
h f
ln K i = i
RT
1 T
Tf
i
f P L
C p Ti f
T
V Vi
i
+
1
+ ln
+ i
P
R
T
T
RT
Chung
hi f
ln K i =
RT
1 T
Tf
Vi L L
+
L
RT m i
Vi L
Vi L
+ ln
+1
Vm
Vm
Conoco (Erikson)
hi f
ln K i =
RT
1 T
Tf
i
Pederson
ln K i =
(
(
Vi L mL iL
Vi S
S
m
iS
)
)
2
2
hi f
+
RT
1 T
Tf
i
f
C p Ti f
T
i
+
+ ln
1
R
T
T
trong :
hi f = Enthalpy of melting (nhit nng chy)
Ti f
= k hiu hn hp
= cu t i
33
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Tt c cc m hnh i hi phi phn tch chi tit thnh phn ca
cht lng s dng hiu qu v vi m hnh Conoco Erickson v
cc cng s ngh khi phn tch cc hydrocacbon cn phn bit
thnh phn parafin machj thng v mch nhnh v c s khc bit
im nng chy gia hai nhm ny. Nhit nng chy c tc ng
rt ln n vic d on im c cho hn hp c thnh phn
cho. Trong m hnh Penderson hng s Ki ph thuc vo thnh
phn ca pha lng v pha rn, y l s tnh ton cn bng khng
nh n bng thng thng, y Ki khng i vi mi nhit v
p sut, v c th dn ti s khng n nh hoc p n bng s
khng chnh xc.
M hnh AEA l m hnh trong kt hp cht ch iu kin nh
hng ca p sut ln cn bng lng rn, kt qu s dn ti t
cn bng, s ha tan sp tng ln trong iu kin p sut cao v c
nhiu phn nh tp trung vo pha lng hn. S dng m hnh ny,
c th d on s tng ln hoc gim i ca c im c v khi
lng sp vi s tng p sut, ty thuc vo thnh phn cht lng.
Wax Data tab cho php la chn nhng cu t thnh phn trong
hn hp c kh nng hnh thnh sp. Nhng tiu chun mc nh
cho cc cu t thnh phn trong bng ny nh sau:
Cc cu t c khi lng phn t nh hn 140 hoc cc cht
v c khng th hnh thnh sp. chn (check box) cho
nhng cu t ny c t trong mt c nh v khng
thay i c.
Cc loi hydrocacbon s hnh thnh sp. chn (check
box) cho nhng cu t ny t ng c kch hot, c th b
khng kch hot nhng ny. Ch l cc cu t gi thng
ri vo trng hp ny.
Cc cu t hu c khc khng hnh thnh sp. chn
(check box) khng kch hot, nhng c th kch hot n.
S la chn kh nng hnh thnh sp ca cc cu t ring phn gip
kim tra xc nh cc c trng hnh thnh sp ca h thng. V d,
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c th xc nh hai cu t gi c nhng c tnh chung v bng cch
t mt trong hai cu t to thnh sp, c th thay i khi lng
sp c to thnh trong khong nhit si gi nh bng cch
thay i t l ca chng.
Bng iu chnh s liu (Tuning Data Tab)
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b mt im khi
bng, c hai gi tr
nhit v phn
trm khi lng sp
phi c xa.
36
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Nu d liu ng th u tin qu trnh iu chnh s tnh ton cn
bng lng hi (VLE flash) iu kin tiu chun 15oC v 100kPa
cho thnh phn ca dng lng tham chiu. Kt qu tnh ton ny
c s dng nh thnh phn cu t c bn cho ton b qu trnh
tnh ton tip theo. Nu pha lng khng c tm thy trong dng
tham chiu ti iu kin th tnh ton iu chnh b sai.
Qu trnh iu chnh sau tip tc s dng phng php tnh lp
bnh phng b nht. Qu trnh tnh ton a ra trn thanh trng
thi chnh ca HYSYS. Khi hon tt vic kim tra qu trnh iu
chnh cho kt qu hi t v hin th kt qu trn thanh trng thi
iu chnh. Nu qu trnh iu chnh khng hi t cc thng s iu
chnh khng c cp nht v kt qu tnh ton cng khng c
cp nht.
C ba thng s iu chnh cho cc m hnh sp Chung, Pederson v
Conoco v bn thng s iu chnh cho m hnh AEA. Qu trnh
iu chnh ch thc hin iu chnh s thng s c t d liu c
cung cp tc l t im c + mt cp nhit /phn trm sp s
cho php iu chnh hai thng s, cn khi thm thng s iu chnh
i hi phi cung cp thm nhiu cp s liu nhit /phn trm
sp. Trong trng hp iu chnh ba n bn thng s cha hi t,
qu trnh iu chnh th hai c t ng thc hin cho hai thng
s hiu chnh.
S hi t ca qu trnh iu chnh c kim tra bng cch theo di
kt qu tnh im c, y l thng s quan trng nht. Ni chung
s hi t s t c khi c mt hoc hai cp s liu nhit /phn
trm sp. Do vic ch trng vo vic t c im c nn kt qu
tnh ton phn trm sp thng xut hin cc li, c bit khi c
nhiu nhit / im phn trm sp.
Mc m cc thng s hiu chnh c th iu chnh nhit
/ng cong phn trm sp d on ca cc m hnh b hn ch
v trong mt s trng hp phi iu chnh bng tay, bng cch
thay i s lng v t l thnh phn sp to thnh trong h.
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Trang cc thuc tnh (Properties Page)
38
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4.2.8 Pipe Example
V d ny s minh ha cch s dng PIPE SEGMENT, cha bit
lu lng dng.
1. Nhp dng vi cc thnh phn yu cu, s dng h nhit ng
Peng Robinson:
40
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4. Trn Sizing page ca Ratings tab, bm phm Add Segment v
khai bo nh bng di:
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3. Desc "Elbow: 45 Std"
K hiu nhn (m t) u ni "elbow45std". K hiu ny c
s dng trong fittings window la chn u ni.
4. end
Thng bo cho bit HYSYS m t xong "elbow45std"
Nh vy bn xc nh mt u ni. Nhng nh vy cha .
Ton b cc u ni tp hp trong mt nhm c gi l
"FittingTypeGroup", nh th HYSYS d dng xc nh c cch
thc tnh ton.
1. FittingTypeGroup FTG
Tng t nh dng 1 trn. Xc nh mt i tng "FTG" ca
nhm "FittingTypeGroup. "FTG" c th c nhiu thng s,
nhng tt c phi cng mt loi - FittingType. FittingTypeGroup
bao gm tt c cc u ni ca ng ng.
2. AddFitt elbow45std
a cc u ni khai bo trc y vo nhm. Ch l cc
u ni phi c khai bo trc khi a vo nhm. Tt c cc
u ni mi cn c b sung vo tip sau trong c s d liu.
Khi cc u ni xut hin trong danh sch ko th, chng c
xp xp theo th t abc theo tham s ca chng.
3. end
Thng bo cho HYSYS a tt c cc u ni cn thit vo
nhm cc u ni.
Lu rng HYSYS s khng t ng a cc u ni vo trong
nhm, bi v cc u ni c khai bo bng tay. V d nh, nu ta
khai bo "elbow45std" nh trn, nhng qun a n vo nhm,
th s khng th truy cp vo n trong ca s giao din ca cc u
ni (fitting window).
Ngoi ra lnh kt thc end rt quan trng. Nu bn qun t
end u gia tp tin fittings.db, bn s nhn c cc
thng bo li c th c hoc khng cho bn bit thc s sai ci g.
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V vy c th to u ni ring. M tp tin "fitting.db" trong trnh
son tho ASCII v di chuyn n v tr no gia tp tin
(nhng phi chc chn rng ang xc nh nhm cc u ni).
By gi hy thm nhng dng sau y:
FittingType loopdeloop
VHFactor 10.0
Desc "Loop-de-loop!"
end
By gi bn to ra mt u ni. Ch rng bn khng phi li
vo cc dng VHFactor and Desc, n ch lm cho rnh mch hn v
d dng hn khi c cc tp tin. By gi a cc u ni vo nhm.
Tm trong tp tin ti dng "FittingTypeGroup FTG". By gi i ti
v tr no gia dng ny v g nh sau:
AddFitt loopdeloop
By gi tt c nhng g bn phi lm l chy HYSYS v to lp
mt on ng. u ni mi "Loop-de-loop!" s xut hin trn danh
sch ko th xung v nu bn b sung mt "Loop-de-loop!" vo
danh sch cc u ni, th s xut hin mt h s K 10.0.
b u ni, ch cn xa nhng dng nhp trc.
44
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4.3 Chia dng (Tee)
Tee l thit b dng chia mt dng sn phm thnh nhiu dng
khc nhau vi thnh phn v cc iu kin tng t nhau, v c
s dng m phng cc b chia dng v ng ng phn phi.
Ci t Tee tng t Mixer, bm phm F12 v chn hoc chn
trong Object Palette. b qua cc hot ng ca Tee trong sut
qu trnh tnh ton chn Ignored trong check box. HYSYS s b
qua cho n khi bn b du chn trong check box
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Parameters Page
Vi nhng tnh ton trong m phng tnh, cn cung cp t s lu
lng dng (t s lu lng dng ra v lu lng tng dng vo).
T s dng vo ni chung c gi tr gia 0 v 1; tuy nhin c th c
t s ln hn 1. Trong trng hp ny, c t nht mt dng ra c t
s lu lng dng nhn gi tr m v lu lng dng m (dng
ngc). Vi N dng ra nh vo TEE, cn phi cung cp N-1 t s
lu lng dng. HYSYS s tnh ton t s lu lng dng cha bit
v lu lng ca cc dng ra.
f1
f2
f3
ri = 1.0
i =1
.....
N
fN
Dng nguyn
liu vo F
N dng ra
Khai bo N-1
t s lu lng
dng ri
Lu lng
dng ra fi = riF
ri =
fi
F
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sang M phng ng, t s lu lng dng s khng thay i nu
nh cc gi tr nm trong khong gia 0 v 1 (chng s bng lu
lng dng ng ca cc phn on)
User Variables Page
Trang ny cho php ngi s dng to ra v thc hin cc bin s
trong m phng HYSYS. bit thm thng tin v vic ci t
bin s, xem chng User Variables trong Customization Guide.
Note Page
Trn giao din ny cho php ngi s dng ghi chp cc ghi ch
hoc cc thng tin v TEE, hoc m phng ni chung.
47
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4.4 Valve
HYSYS thc hin cn bng vt cht v nng lng trn dng ra v
dng vo ca Van. HYSYS tnh ton trn c s cn bng vt liu v
enthalpy ca hai dng. Coi qu trnh hot ng ca cc van l qu
trnh ng entropi.
Di y l danh sch ca cc bin cn phi khai bo cho van hot
ng. Tt c c ba thng s trong s phi c khai bo trc
Van c th c tnh ton. t nht trong s c mt gi tr nhit
v mt gi tr p sut phi c cung cp. HYSYS s tnh ton hai
thng s cha bit khc:
Nhit dng vo
p sut dng vo
Nhit dng ra
p sut dng ra
gim p ca van
ci t Van, bm phm F12 v chn Van t giao din Unit Ops
hoc chn biu tng Valve trong Object Palette.
b qua cc hot ng ca Van trong qu trnh tnh ton, kch
hot Ignored. HYSYS s b qua cc hot ng cho n khi xa b
kch hot Ignored.
48
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Parameters Page
gim p ca van cn phi c khai bo trong trang
Parameters.
User Variables Page
User Variables page cho php ngi s dng to ra v thc hin
cc bin s trong m phng HYSYS. bit thm chi tit, xem
trong ti liu hng dn.
Notes Page
Notes page cung cp mt trnh son tho vn bn, c th ghi li bt
k cc kin hoc thng tin lin quan n hot ng ca valve hoc
m phng ni chung.
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Conditions page hin th iu kin ca tt c cc dng vo v ra
ca van. Trang ny cho php khai bo dng hoc sa i cc gi tr
dng, nu cn thay i trong m phng. Bt k gi tr no mu xanh
th c th sa i c. iu ny cho php d dng khai bo hoc
sa i mt dng m khng cn m xem tnh cht ca mi dng.
Trang ny cng cho php xem nhanh chng nhng dng kt ni vi
van trong sut qu trnh m phng.
Bt k thay i no c thc hin trong trang ny u c phn
nh trong giao din cc tnh cht ca dng.
Properties page hin th tnh cht ca tt c cc dng. Bt k gi tr
no c mu xanh u c th thay i c.
Composition page hin th thnh phn cu t ca tt c cc dng.
Trang ny cng cho php khai bo thnh phn dng hoc sa i
cc gi tr dng, nu cn thay i trong m phng. Bt k gi tr
no l mu xanh c th sa i c.
Components
Peng Robinson
Propane, Propene
Pack
50
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51
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4.5 Van gim p (Relief Valve)
RELIEF VALVE c th c s dng m hnh ha mt vi loi
van gim p. Van gim p c s dng kh ph bin trong nhiu
ngnh cng nghip ngn chn tnh hung nguy him xy ra t s
tng p sut trong h thng.
Dng chy qua RELIEF VALVE c th l hi, lng, lng c kt
ta hoc bt k s kt hp ca ba loi k trn.
M t
Feed
Product
Name
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Parameters Page
Parameter page c cha hai khai bo:
Object
M t
Opening Pressure
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Worksheet tab c cc trang sau: Conditions, Properties, v
Composition pages.
Trang Conditions page hin th iu kin ca tt c cc dng vo
v ra ca van. Trang ny cho php khai bo dng hoc sa i cc
gi tr dng, nu cn thay i trong m phng. Bt k gi tr no
mu xanh th c th sa i c. iu ny cho php d dng khai
bo hoc sa i mt dng m khng cn m xem tnh cht ca
mi dng.
Trang ny cng cho php xem nhanh chng nhng dng kt ni vi
van trong sut qu trnh m phng.
Bt k thay i no c thc hin trong trang ny u c phn
nh trong giao din cc tnh cht ca dng.
Trang Properties page hin th tnh cht ca tt c cc dng. Bt k
gi tr no c mu xanh u c th thay i c.
Trang Composition page hin th thnh phn cu t ca tt c cc
dng. Trang ny cng cho php khai bo thnh phn dng hoc sa
i cc gi tr dng, nu cn thay i trong m phng. Bt k gi tr
no l mu xanh c th sa i c. Khi khai bo hoc sa i mt
thnh phn th giao din Input Composition s xut hin.
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8. Thay i p sut dng nguyn liu vo ti 160 kPa. Khi ny van
an ton s m. Vo Worksheet tab xem kt qu tnh ton. Giao
din hin th kt qu nh trong hnh sau.
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5 - Rotating Equipment
10
5.3. My bm
5.3.1 Theory..................................................................................... 29
5.3.2 Design Tab .............................................................................. 31
5.3.3 Rating Tab................................................................................. 33
5.3.4 Worksheet Tab ......................................................................... 33
5.3.5 Performance Tab....................................................................... 33
5.3.6 Dynamics Tab .......................................................................... 33
5.3.7 Pump Example.......................................................................... 34
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5.1. My nn/ Expander
My nn l thit b dng tng p sut dng kh vo. Ph thuc
cc thng tin c cho trc, my nn s tnh ton cc tnh cht
khc ca dng (nh p sut hay nhit ) hoc hiu sut nn.
Epander l thit b c s dng lm gim p ca dng kh vo
c p sut cao to ra dng ra vi p sut thp v vn tc nhanh.
Qu trnh gin n bao gm qu trnh chuyn ni nng ca kh sang
ng nng v cui cng l sang cng c ch. Expander s tnh ton
cc tnh cht khc ca dng hoc hiu sut gin n.
C mt vi phng php thit k, tnh ton My nn/Expander,
ph thuc vo cc thng tin bit trc hoc c th dng phng
php th. Ni chung, phng php gii l hm s ca dng, s
thay i p sut, nng lng v hiu sut t vo. Cng c My
nn/Expander ca HYSYS c tnh linh hot cao vi cc thng s
c cung cp v nhng thng s s c tnh ton. Cn phi chc
chn rng cc thao tc thc hin khng kch hot qu nhiu cc la
chn gii php hoc cc thao tc khng thng nht v kt qu.
Cc phng php gii quyt in hnh:
Khng dng th
Dng th
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Phm my nn
Phm Expander
5.1.1 Nguyn l
i vi my nn, hiu sut ng entropy c tnh bng t s ca
nng lng ng entropy yu cu cho qu trnh nn vi nng lng
yu cu thc t
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c iu kin c hc c tnh kh nghch. i vi qu trnh bt thun
nghch, hiu sut a hng s nh hn 100%. Ph thuc vo qu
trnh l gin hay nn, HYSYS xc nh cho qu trnh thun nghch
c hc l nhn hay chia vi mt hiu sut a ra ga tr lm vic
thc t. Biu thc ca hiu sut a hng c cho ging nh cc
phng trnh trn.
Ghi nh rng tt c cc i lng nhit ng hc c xc nh
bng cch s dng h nhit ng ph hp. Nhn chung, cng ca
qu trnh c hc thun nghch c th xc nh bng biu thc:
i vi my nn:
Power Requiredactual = Heat Flowoutlet Heat Flowinlet
Hiu sut ca My nn sau c xc nh bng t s ca nng
lng ng Entropy vi nng lng thc t c yu cu i vi
qu trnh nn.
i vi Expander:
Power Producedactual = Heat Flowintlet Heat Flowoutlet
Hiu sut ca Expander c xc dnh bng t s ca nng lng
thc t to ra bi dng kh vi nng lng ng Entropy.
Trong trng hp p sut dng vo, p sut dng ra, nhit dng
vo v hiu sut bit trc, nng lng ng Entropy mt ln na
li c tnh bng cch s dng phng trnh gn ng. Nng lng
thc t c yu cu bi My nn (s khc bit Enthalpy gia dng
vo v dng ra) c tnh bng cch chia nng lng l tng cho
hiu sut my nn. Nhit dng ra sau c xc nh mt cch
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cht ch t Enthalpy dng ra ca kh s dng biu thc enthalpy bt
u t phng php c tnh c s dng. i vi qu trnh nn
hoc gin ng entropy (hiu sut 100%), nhit dng ra ca kh
s lun lun thp hn nhit dng ra cho qu trnh nn hay gin
thc t.
Hiu sut my nn
Cc hiu sut on nhit v a bin c bao gm trong cc php
tnh ca my nn. Php tnh nhanh ng Entropy (Pin and Entropyin)
c biu din bn trong nhn c cc tnh cht l tng (ng
entropy).
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p sut my nn
Cc p sut on nhit v a bin c s dng sau khi cc php
tnh cho my nn hon thnh, ch khi m trang Results ca my
nn c la chn. Cng vic yu cu (thc t) l dng nng lng
my nn (dng nhit). p sut a bin c tnh ton da trn
phng php ASME (The Polytropic Analysis of Centrifugal
Compressors, Journal of Engineering for Power, J.M. Schultz,
January 1962, p. 69-82).
p sut Expander
Cc p sut on nhit v a bin c s dng sau khi cc php
tnh expander c hon thnh, ch khi m trang Results ca
expander c la chn. Cng to ra (thc t) l dng nng lng
Expander (dng nhit).
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5.1.2 Tab thit k
Trang Conections
Trang Conections nh c cho hnh di y, l ca My nn.
Thng tin c yu cu trn trang Conections ca Expander l
tng t; ch c mt im khc l cc biu tng expander c
biu din nhiu hn cc biu tng My nn
Parameters Page
Trang Parameters ca Compressor tng t vi Expander. Ch c
mt im khc l cc biu tng c s dng biu din thit b
vn hnh v kh nng la chn gia my nn ly tm v my nn
piston.
C th xc nh cng sut ca dng nng lng nh km trn trang
ny, hoc HYSYS tnh ton. Cc hiu sut on nhit v a bin
cng c hin th.
Ch rng ch c th nh trc hiu sut, hoc on nhit hoc a
bin. Nu xc nh trc hiu sut v nhn c gii php,
HYSYS s tnh ngc li cc hiu sut khc s dng cc cng sut
c tnh ton v cc iu kin ca dng.
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Links Page
Cc my nn v cc Expander mu trong HYSYS c th c cc trc
c kt ni vt l vi thit b vn hnh. S kt ni cc my nn v
Expander trong HYSYS c ngha l:
Tc ca mi thit b c kt ni l ging nhau
Tng ca cc cng sut ca mi my nn/expander c kt ni
gim nng lng tng cng bng 0. gim nng lng tng
cng (The Total Power Loss) nm trn Links page ca Design Tab.
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Danh sch ca cc compressors/expanders hin th c th biu din
bng cch kch vo phm th xung trong min Upstream Link hoc
Downstream Link. Trong hu ht cc trng hp, c tnh k thut
thm vo cho bt k thit b vn hnh c kt ni cho php m
phng hon thnh gii php. Mt cch l tng nn nh r mt
trong cc gi tr sau cho mi thit b c kt ni:
Cng sut (Duty)
Tc (Speed)
gim nng lng tng cng (Total Power Loss)
Nu bn mun cung cp nng lng tng cng ca vo thit lp
cc my nn/expander c kt ni, nng lng tng u vo n
thit b c kt ni c xc nh trong cc iu kin ca gim
nng lng tng. Mi quan h c cho bi biu thc sau:
Total Power Input = - Total Power Loss
N cng c kh nng kt ni mt Expander vi mt my nn v s
dng Expander to ra ng nng iu khin my nn. Nu
chc nng ny c la chn, gim nng lng tng c xc
nh quy chun bng 0.
Notes Page
Trang Notes son tho vn bn trong c th ghi li bt k ch
gii hay thng tin no lin quan n My nn hay Expander, hoc
thuc v thit k m phng ca bn ni chung.
Curves Page
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Nu khng s dng cc th, cung cp bn trong s cc bin s
sau, v gi tr th 5 s c tnh ton, theo cng sut:
Nhit dng vo
p sut dng vo
Nhit dng ra
p sut dng ra
Hiu sut
Gi nh rng bn cung cp cc cu t v lu lng dng.
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M t
Name (Tn)
Tn ca th
Tc (Speed)
Tc quay ca my nn hay
expander. Vic ny khng bt buc
nu bn ch cung cp mt th.
Nhp cc gi tr ca cc im d liu
ca th
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Khi bn chn phm Erase Selected, dng hin thi ca bng (Dng,
p sut hay Hiu sut) s b xa. Chn phm Erase Selected xa
tt c d liu Lu lng, p sut hay Hiu sut ca th.
Single Curve
Khi bn c mt th n, cc h thng sau ca dng vo s cho
php qu trnh hon thnh gii php (gi thit l cc cu t v nhit
dng vo bit):
p sut dng vo v lu lng dng
p sut dng vo v cng sut
p sut dng vo v p sut dng ra
p sut dng vo v Hiu sut tng ng vi loi th (v
d: nu l th on nhit, s cung cp hiu sut on
nhit).
Multiple Curves
Mi th c
t tn v c mt
hp kim tra
Activate c lin
kt. Bn c th tt
hoc bt tng
th ring l.
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Ch rng my nn cng c th c s dng biu din thit b
bm khi cc php tnh bm c yu cu cht ch hn. Bm trong
HYSYS gi nh rng cht lng l khng nn c. Do vy, nu bn
mun bm mt cht lng gn im ti hn ca n (ti im m n
c th b nn), bn c th phi thay bm bng mt my nn. My
nn xt n tnh b nn ca cht lng, nh vy n biu din cc php
tnh cht ch v chnh xc hn.
Nozzle Page
Nu bn ang lm vic trong Steady State mode, khng yu cu bn
phi thay i bt k thng tin no trong cc trang c truy cp
thng qua trang ny. bit thm thng tin v hot ng ca My
nn v Expander trong Dynamic mode, xem thm thng tin
Dynamic Modeling guide.
Ineria Page
Nu bn ang lm vic trong Steady State mode, khng yu cu bn
phi thay i bt k thng tin no trong cc trang c truy cp
thng qua trang ny. bit thm thng tin v hot ng ca My
nn v Expander trong Dynamic mode, xem thm thng tin
Dynamic Modeling guide.
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5.1.5 Tab Performace
Results Page
Trn trang Results, bn c th xem bng kt qu tnh cc gi tr cho
My nn/Expander:
p sut on nhit
p sut a bin
Hiu sut on nhit
Hiu sut a bin
Cng sut
H s p sut a bin
S m a bin
S m ng entropy
Tc
gim cng sut
Tng th tch dch chuyn piston c ch
Tng th tch khng gian cht ring phn
T s p sut ln nht
u ra ca qu trnh nn
u vo ca qu trnh gin
5.1.7 V d my nn
Mt my nn c m phng vi cc th hiu sut. Xt kh LP t
nh my ch bin du lm nguyn liu u vo my nn. Trong
trng hp ny, s xc nh n gin hiu sut, da trn lu lng
dng ca dng nguyn liu.
1. Thit lp Fluid Package s dng Sour PR v nhp cc cu t:
H2O, H2S, CO2, C1, C2, C3, i-C4, v n-C4.
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15
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16
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5.2. My nn pistong
phn 5.1 cp n my nn ly tm, phn tip theo y s i
chi tit v my nn pittong. My nn pittong l kiu khc ca my
nn, c s dng trong nhng trng hp yu cu p lc ra cao v
lu lng dng thp hn cn thit. My nn pistong c coi l
cch thay th thch hp. My nn pistong c th tch khng i v
c th thay i v c tnh p lc u ra, ngc li vi my nn ly
tm, i vi my my nn ly tm th khng c s thay i v c
tnh p lc u ra v c th tch thay i.
Trong HYSYS, my nn ly tm v my nn pitong c thc hin
m phng bng cng mt cng c my nn. Tuy nhin phng php
tnh ton c khc nhau, v my nn pistong khng khng yu cu
ng cong c tuyn ca bm m li yu cu s liu v kch thc
hnh hc. Kh nng hin ti ca my nn pitong trong HYSYS tp
trung vo my nn mt cp vi mt hoc hai pitong hot ng.
Phng php tnh ton in hnh cho my nn pitong l:
Lun bt u vi y tham s dng vo, tc l cn phi khai
bo y cc thng tin p sut, nhit , lu lng v thnh
phn dng vo.
Cung cp cc d liu hnh hc ca my nn nh s xi lanh, loi
xilanh, ng knh, hnh trnh v ng knh ca thanh truyn
pitong. HYSYS cng cung cp cc gi tr mc nh.
Khai bo cc c tnh ca my nn nh hiu sut on nhit
hoc hiu sut a hng v hng s hiu sut tn tht th tch.
HYSYS s c tnh ton nng lng cn thit, nhit dng ra
nu p sut ra c.
ci t my nn, bm phm F12 v chn Compressor t the Unit
Ops View hoc chn biu tng Compressor trn Object Palette,
F4. chuyn t my nn ly tm sang my nn pistong, chn
Reciprocating trn Specs page ca Dynamics tab.
Mun b qua my nn pistong trong khi tnh ton, chn vo
Ignore. HYSYS s hon ton b qua cc hot ng cho n khi khi
phc tr li bng cch xa du chn trong Ignore.
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5.2.1
Nguyn l
Van np
Xilanh
Thanh
truyn ng
Kh nn
Van x
Mt cp nn - Pistong hot ng n
Van np
Thanh
truyn ng
Van x
Kh nn
Pistong
Van np
Kh nn
Xilanh
Van x
Mt cp nn - Pistong hot ng kp
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Nng sut ca my nn pistong c tnh ton da vo hiu sut th
tch, khong h xilanh, sc hm v nhit nng.
Khong h xylanh, C c tnh theo biu thc
C = Tng tt c th tch trng trong ton b xilanh / PD
trong :
PD (positive displacement) l s thay i th tch.
Tng tt c th tch trng ca ton b xylanh bao gm c th tch c
nh v th tch bin i. C thng c biu din bng phn n v
hoc phn trm.
Pistong dch chuyn, PD bng din tch pistong nhn vi chiu di
ca pitong qut qua trong mt khong thi gian nht nh. S dch
chuyn y c th biu th bng cc biu thc sau:
Vi piston hot ng n ch nn bng mt u ra:
PD = ( . D2 . stroke ) / 4
Vi piston hot ng n ch nn bng mt u pha trc khuu:
PD = ( . ( D2 d2 ) . stroke ) / 4
Vi piston hot ng kp (khc loi dng thanh ph):
PD = ( . ( 2D2 d2 ) . stroke ) / 4
Vi piston hot ng kp (loi dng thanh ph):
PD = ( . ( 2D2 2d2 ) . stroke ) / 4
trong :
D l ng knh pistong.
d l ng knh thanh truyn pistong.
PD bao gm tt c cc xylanh v c 2 u ca my nn hot ng
kp. Nu xilanh khng hot ng th khng nh hng n h
thng.
Th tch hiu dng l mt trong nhng thng s quan trng c s
dng nh gi nng sut ca my nn pitong. Th tch tch hiu
dng, VE, c nh ngha l dung tch bm thc t ca xy lanh so
vi th tch dch chuyn ca pitong. VE c tnh bi cng thc sau
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Z
VE = (1 L ) C s
Z
Pd
Ps
1
k
Trong :
Pd - l p sut u ra.
Ps - l p sut ht.
L- l nh hng ca bin nh s r r bn trong, ma
st kh, gim p qua cc van v sy s b kh vo.
K - l t l nhit dung, Cp/Cv.
Zd - l h s nn kh ra.
Zs - l h s nn kh ht vo.
C - l th tch khng gian cht.
Trong php tnh s mt mt ca van ht v van x th gi tr mt mt
VE khong 4% l chp nhn c, i vi my nn khng bi trn
thm 5% mt mt l cn thit tnh n s r r ca kh. Nu nn
propan hay kh nng tng t th thm 4%.
Nhng suy lun ny cho trng hp khng bi trn v propan l gn
ng cho c hai. Nh vy ni chung, gi tr ca L thay i (t 0.04
0.15 hoc ln hn).
Thanh truyn dn ng (Rod Loading)
Thanh truyn ti c s dng hn ch ti trng tnh v ng
qun tnh ti trn trc khuu, kt ni thanh truyn, khung, thanh
truyn pistong, bulong, cc b mt bc .
Pistong
Ar
Thanh
truyn ng
Ps
Van np
Ap
Xilanh
Kh nn
Pd
Van x
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N c th c tnh nh sau:
Ti khi nn, Lc
Lc = PdAp Ps(Ap Ar)
Ti khi ko ra, Lt
Lt = Pd(Ap Ar) PsAp
p sut ti a (Maximum Pressure)
p sut ti a m my nn kh pistong c th t c l:
Pmax = Ps PRmax
Trong t s p sut x ti a, PRmax c tnh t biu thc sau
PRmax
= d (1 L VE + C )
Zs.C
Parameters page
Ging nh my nn ly tm. Phi khai bo nhit nng ca dng nng
lng trn trang ny, hoc HYSYS tnh ton. Hiu sut on nhit
v a hng cng c hin th trn trang ny.
Lu bn phi khai bo ch mt trong hai hiu sut hoc l on
nhit hoc a hng. Nu khai bo hiu sut v hon tt vic tnh
ton, HYSYS s tnh ngc li gi tr hiu sut cn li, bng cch s
dng kt qu tnh ton nhit nng v cc iu kin dng. My nn
pistong c hiu sut on nhit cao hn so vi my nn ly tm,
thng thng trong khong 85 - 95%
Links page
Ging my nn ly tm.
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Setting page
Setting page c s dng khai bo cc kch thc my nn
pistong, trang ny ch hin th khi bn kch hot my nn pistong
hoc t Parameters page trn Design tab hoc Specs page trn
Dynamics tab.
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Ty thc vo loi xylanh c chn, c 4 tham s cn phi c
khai bo, nu kiu xylanh hot ng kp cn phi xc nh th tch
khng gian cht c hai pha ca pistong.
Fixed Clearance Volume
Variable Clearance Volume
Variable Volume Enabled
Cylinder is Unloaded - dynamics only
Nu bin th tch c s dng th bn cn khai bo bin Clearance
Volume. Bin volume c s dng khi b sung clearance volume
(pha bn ngoi), l c thm vo gim dung tch xylanh.
Phm Size k ch s dng cho m phng ng, tham kho ti liu
hng dn Dynamic Modelling bit thm thng tin.
Notes Page
C th ghi li bt k kin hay thng tin lin quan n my nn kh
hoc lin quan n m phng ni chung.
Nozzle Page
Nu bn ang lm vic trong m phng tnh th khng cn thay i
thng tin trn cc trang kt ni vi trang ny. bit thm thng tin
chi tit v thit b Compressor trong m phng ng th tham kho
phn hng dn Dynamic Modeling.
Inertia Page
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(tng t nh Nozzle page)
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Modelling c thm thng tin v Compressor trong m phng
ng.
340
Stroke(in)
15
Number of Cylinder
1(stage)
Bore(in)
18
18
full
full
full
full
HEAD 230
230
P discharge, psia
630
630
Clearance(%)
12.7
12.7
CRANK 230
230
P discharge, psia
630
630
Clearance (%)
12.8
12.8
P suction, psia
P suction, psia
Flow, MMSCFD
100%
Load
43
Worksheet
(Composition)
Temperature
100oF
Pressure
230 psia
Molar flow
H2 mole frac
0.890
C1 mole frac
0.062
C2 mole frac
0.031
C3 mole frac
0.015
0.002
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1. To h nhit ng, dng Peng Robinson (Property Package) v
nhp cc cu t H2, C1, C2, C3, n-C4
2. To lp dng nguyn liu vo vi cc thng s nh bng trn.
3. To lp Compressor vi cc thng tin sau:
Design tab
Inlet
(Connections) Outlet
Energy
Feed
Out
Comp Duty
Ch rng gi tr
Default Fixed
Clearance Volume
12.7% l la chn
thit k hp l.
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5.3. My bm
My bm c s dng lm tng p lc ca dng cht lng i
vo. Ph thuc vo thng tin c cung cp, my bm s tnh ton
p sut, nhit cha bit hoc hiu sut bm.
Chn On Pump Switch kch hot hoc khng kch hot bm
hot ng. Nu nh ny c chn, my bm c bt ln v s
hot ng bnh thng. Nu khng HYSYS s khng thay i dng
cht lng i qua, c ngha l dng i ra s hon ton ging nh dng
i vo. Khi bn s dng hp chn On Pump Switch, bn nn cung
cp tng p hn l ch ra p sut ca dng i vo v dng i ra.
Nu nh bn cung cp P, gi tr ny n gin s b bc b khi bn
tt my bm. Mt khc, nu nh bn xc nh p sut ca dng i
vo v dng i ra, bn s gp li ng nht khi bn tt my, v
HYSYS c gng dng i ra c trng thi nh dng i vo.
c th ci t My bm, nhn F12 v chn Pump t Unit Ops
hoc chn biu tng Pump trong Object Palette. b qua My
bm trong qu trnh tnh ton, chn vo Ignore. HYSYS s hon
ton b qua s hot ng (v s khng tnh ton dng ra) cho n
khi bn khi phc li v kch hot n bng cch b du tick i.
5.3.1 Nguyn l
Cc tnh ton c da trn phng trnh chun cho cng sut, s
dng tng p, tc v cng dng chy:
Power Re quiredideal =
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Efficiency (%) =
Power Re quiredideal
100%
Power Re quired actual
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Nu nh bn chn cch th hin my bm bng cch thay th bng
my nn trong HYSYS, cng sut cn thit v tng nhit ca
my nn s lun ln hn ca my bm (i vi cng mt dng cht
lng), v my nn s coi nh l cht lng nn c. Khi p sut ca
cht lng nn c tng ln, nhit cng s tng, v th tch ring
s gim. Cng s ln hn vn chuyn cht lng so vi khi n
khng nn c, th hin s tng nhit mt cht, nh trng hp
vi mt my bm trong HYSYS.
Parameters Page
Nhng thng s thch hp cho my bm l hiu sut on nhit, P
v nng lng bm (cng sut). Ch rng bn c th cung cp c
p sut dng vo v dng ra, trong trng hp HYSYS s tnh ton
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P. Hoc c th cung cp p sut ca mt dng v P, HYSYS s
tnh p sut ca dng cn li.
Trang Curves
Nu nh bn mun cung cp mt th, chn trang th v cung
cp cc h s cho phng trnh bm bc 2, cng nh n v cho p
sut v lu lng. Sau chn Activate Curves, v HYSYS s xc
nh tng p qua my bm cho tc dng chy bit. trnh
li ng nht, hy chc chn rng bn cha nh r tng p qua
my bm, c trong dng chy i km cng nh qu trnh hot ng.
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Notes Page
Trang Notes cung cp on vn bn, bn c th ghi li bt c li
bnh lun no hoc thng tin no v My bm, hoc lin quan n
m phng ca bn ni chung.
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thng tin c chn lc t cc trang tng ng ca tab Worksheet
i vi hin th thuc tnh dng chy. Trang PF Specs cha tm tt
v hin th thuc tnh dng chy tab Dynamics.
5.3.7. V d my bm
minh ho cch dng Pump trong HYSYS, dng Feed s c
bm t 455 psia n 800 psia. Hiu sut bm l 75%.
1. To mt h nhit ng s dng Peng Robinson EOS v cc thnh
phn sau: C1, C2, C3, i-C4, n-C4, i-C5, n-C5, n-C6, n-C7, n-C8.
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6 - CC THIT B TCH
6.1 Separator / 3-Phase Separator / Tank
6.1.1 Theory
6.1.2 Design Tab
6.1.3 Reactions Tab
6.1.4 Rating Tab
6.1.5 Worksheet Tab
6.1.6 Dynamics Tab
6.1.7 3-Phase Separation Example
2
4
6
7
9
10
11
13
13
15
15
15
16
16
18
6.3.1 Theory
6.3.2 Design Tab
6.3.3 Rating Tab
6.3.4 Worksheet
6.3.5 Dynamics Tab
6.3.6 Example
18
19
19
19
19
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6.1 Separator / 3-Phase Separator / Tank
Tt c thng tin
trong chng ny p
dng cho Thit b
tch, Thit b tch 3
pha v Thng cha,
tr khi c k hiu
khc
Biu tng
thit b tch
Biu tng
thit b tch 3 pha
Biu tng
thng cha
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nh cc cu t ca cc dng sn phm khc, bng cch cn bng
cc cu t ca dng nguyn liu.
thc hin tnh ton ngc vi thit b tch cn cc thng in sau:
Mt cu t sn phm
Nhit hoc p sut ca dng sn phm
Hai dng sn phm (i vi thit b tch hai pha) hoc ba dng
sn phm (i vi thit b tch ba pha)
Ch rng nu bn dang s dng nhiu dng nguyn liu, ch
c mt dng c th c mt cu t cha bit c th thc hin
tnh ton ngc trong Hysys
ci t SEPARATOR (Thit b tch) hot ng, bm phm F12
v chn Separator t Unit Ops view hoc chn biu tng
Separator trn Object Palette. Ci t cho 3-PHASE SEPARATOR
(thit b tch 3 pha) v TANK (Thng cha) cng tng t s dng
cc biu tng tng ng. Nu bn mun s dng SEPARATOR
nh mt thit b phn ng, bn c th ci t hoc l SEPARATOR
hoc l chn GENERAL REACTOR t Unit Ops view
Nu bn chuyn t
SEPARATOR (Thit b
tch) sang TANK
(Thng cha), bn s
Hnh trn th hin giao din ca Parameters page ca
b mt lin kt vi
dng hi. Nu bn tr SEPARATOR (Thit b tch). C th d dng thay i gia thiit b
v SEPARATOR, bn
s li c lin kt vi
dng hi
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tch, thit b tch 3 pha v thng cha bng cch chn phm tng
ng (v tr mi tn ch trn hnh)
i vi thit b TANK (thng cha), dng ra s lun lun l dng
lng. Nu dng ra khng th tnh c pha lng theo ng cc c
trng dng v st p dc theo thng, khi st p cn phi iu
chnh sao cho dng ra phi t c ti nhit im bt ca n.
6.1.2 Design Tab
i vi m phng tnh, cn phi xc nh thng tin trong trang
Connections page v Parameters page ca Design tab.
Connection page
Bt c mt thit b phn tch no u nhn nhiu ngun nguyn
liu, cng nh cc dng nng lng (nu cn). Bn cng cn phi
cung cp tn ca cc dng sn phm. Hnh di y cho thy s
khc bit v vic xc nh connection page cho 3 thit b ang xt.
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Hfeed cht ti nhit = Hhi + Hphn nng + Hphn nh
Trong :
Hfeed = nhit do dng nguyn liu mang vo thit b.
Hphn hi = Nhit do hi mang i.
Hphn nng = Nhit do phn lng nng mang i.
Hphnnh = Nhit do phn lng nh mang i.
Parameters Page
Parameters Page cho php bn th hin st p dc theo thit b.
Cc thng s ca thit b c m t nh sau:
Thng s
Th tch thit b
Liquid level SP
Liquid volume
M t
y l tham s do ngi dng xc nh
Phn trm th tch thit b c cha y
lng. Do ngi dng xc nh
Khng do ngi dng thit lp. Th tch lng
c tnh ton bng lng sn phm i ra
khi th tch thit b v lng lng t cc
phn on.
PV (%)
100
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Trong PV(%): l mc cht lng trong thng thit b thi im t.
Gi tr mc nh th tch thng thit b bng 2m3.
Results Page
C th thit lp phn ng cho cc thit b SEPARATOR, 3-PHASE
SEPARATOR hoc TANK. Bn cng c th thit lp phn ng
trong h thng bng cch la chn t danh sch c ko th xung
(Reaction set). Thng bo trng thi s c hin th pha di
(ready or not ready) cho phn ng c la chn.
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thng tin tng cc cu t trong dng vo, phn ng tng cng v
thng tin tng cc cu t trong dng ra.
Chn Reaction Extents xem phn trm chuyn ha, cc cu t
chnh, hng s cn bng, nh gi mc phn ng. Bn cng c
th xem thng tin m t cc phn ng bng cch chn View Global
Rxn.
6.1.4 Rating Tab (nh gi)
Bn s dng
thng tin Rating
Tab ch khi m
phng ng
Rating Tab bao gm Sizing page v Heat Loss Page. Thng tin v
cc trang ny khng cp n trong m phng tnh. bit thm
thng tin v cc trang ny xem trong hng dn m phng ng
(Dynamic Modeling Guide, section 7.1.1-Rating Tab)
Sizing page
Trong trang ny bn c th thit lp cc kch thc hnh hc ca
thit b.
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Th tch v hnh dng ca thit b c xc nh trong nhm
geometry. Kch thc hnh hc ca thit b bao gm th tch v
hnh dng ca thit b, rt quan trng trong vic xc nh lng cht
lng c cha trong thit b, hay chiu cao mc cht lng, c hai
dng chnh ca thit b c m t bng sau:
Dng thit b
Dng hnh cu
Dng hnh tr
M t
Thit b c ch to theo dng cu, c th
xc nh th tch thit b bng ng knh
Xc nh th tch thit b bng ng knh
y v chiu cao tr. T l chiu cao v
ng knh mc nh l 3/2
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Boot Geometry
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Specs Page
Cc thng tin lin quan c s dng trong m phng ng, bit
thm chi tit xem Dynamic Modeling Guide.
Cha cc thng tin k thut v thit b: hnh dng, thng s ha l,
chi tit v k thut ca thit b cng nh dng nguyn liu (p sut)
Holdup Page
Cha cc thng tin v mc cht lng, hi trong thit b, cng nh
phn mol tng cu t trong thit b.
10
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Stripchart Page
Cho php ngi dng thit lp cc bin dng th lin h gia
cc bin vi nhau. Chn cc bin trong hp kim v nhn greate
stripchart page to th lin h gia cc bin.
Components
Peng Robinson
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Dng nguyn liu Feed
Tab [Page]
Worksheet
[Conditions]
Thng s
Temperature [C]
Presure [kPa]
Molar Flow [kgmole/hr]
Methane Mole Fraction
Ethane Mole Fraction
Propane Mole Fraction
i-Butane Mole Fraction
n-Butane Mole Fraction
i-Pentane Mole Fraction
n-Pentane Mole Fraction
H2O Mole Fraction
Gi tr nhp
20.0000
200.0000
100.0000
0.1000
0.0300
0.0400
0.0800
0.1000
0.1200
0.1300
0.4000
Thng s
Feeds
Vapour
Light Liquid
Heavy Liquid
Gi tr nhp
Feed
Vapour
Light
Heavy
12
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6.2 Shortcut column
Biu tng
Shortcut Column
Connections Page
Giao din Conection Page ca Design Tab ca SHORTCUT
COLUMN nh trong hnh di. Dng nguyn liu, sn phm nh,
sn phm y, nhit ngng t, nhit un si y thp c xc nh.
Sn phm nh c th xc nh ti dng hi t nh hoc dng
chng ct tu thuc vo vic la chn trong bng chn Top
Product Phase. Tn ca thit b cng c xc nh ti y.
Bn c th xc nh
sn phm lng hoc
hi trn nh thp
bng cch chn trong
hp Top Product
Phase
13
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Tng t, vi cc dng nguyn liu v sn phm, phi nhp cc
thng s cn thit v t tn cho cc dng , sau ta chn ln kt
vi thit b bng cch t tn dng, sau chuyn sang parameters
khai bo cc thng s cn thit.
Parameters Page
SHORTCUT COLUMN yu cu phi xc nh cu t kho (keys
components) nng v nh. Cu t kho nh l cu t d bay hi
hn trong s hai cu t chnh c tch ra. Cc cu t kho c s
dng xc nh cc sn phm ca qu trnh chng. Cu t kho
nh trong sn phm y v cu t kho nng trong sn phm nh
ch l cu t yu cu xc nh.
Trong hp Components chn cc cu t kho, la chn Light Key
v Heavy Key t danh sch v nhp phn mol tng ng. Nh vy
l c hai cu t kho cho sn phm nh v y. C th xc nh
trong khong rng cc gi tr cho php. Tuy nhin nu xy ra vn
th mt hoc c hai cu t kho phi thay i.
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Tip theo bn cn nhp External Reflux Ratio c s dng trong
tnh ton vn hnh ca a chng, nhit lng ngng t v un si
y thp, s a l thuyt v v tr a nhp liu ti u.
6.2.2 Rating Tab
Khng th nhp v nh gi thng tin vi rating tab ca
SHORTCUT COLUMN.
6.2.3 Worksheet Tab
Worksheet Tab cung cp cc thng tin v cc dng vt liu ging
nh trong workbook. Tuy nhin, trang ny ch hin th cc dng c
lin quan n SHORTCUT COLUMN.
6.2.4 Performance tab
Kim tra kt qu tnh ca SHORTCUT COLUMN. Cc kt qu ph
hp vi gi tr External Reflux Ratio c nhp ban u ti
Parameters Page.
15
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Cc kt qu nhn c l:
Kt qu tnh thp
M t
Cc i lng ny khng b nh
hng bi External Reflux Ratio
Components
Peng Robinson
16
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To dng nguyn liu vi cc tham s sau:
MATERIAL STREAM [Feed]
Tab [Page]
V tr nhp s liu
Temperature [F]
Pressure [psia]
Molar Flow [lbmole/hr]
Ethane Mole Frac
Worksheet
Propane Mole Frac
[Conditions]
i-Butane Mole Frac
n-Butane Mole Frac
i-Pentane Mole Frac
n-Pentane Mole Frac
n-Hexane Mole Frac
Biu tng
Shortcut Column
Gi tr nhp vo
207.37
100.0000
1271.5190
0.0148
0.7315
0.0681
0.1462
0.0173
0.0150
0.0071
Design
[Parameters]
Heavy Key in
Distillate
Condenser Pressure
Reboiler Pressure
External Reflux Ratio
17
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Hysys s t ng tnh ton gi tr Minimum Reflux Ratio l 0.979
Kt qu
Vi gi tr Reflux Ratio bng 1.5 kt qu tnh ton sau s hin th
trn Performance tab
Biu tng
Component Splitter
18
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Lng mol cu t trong dng sn phm nh v y c tnh ton
theo cc biu thc sau:
ai= xifi
bi= (1-xi)fi
Trong : xi l phn cu t i trong sn phm nh
Tng cu t, phn on hi v p sut dng ra khi thit b bit,
cn P-VF tch c tnh ton theo cc gi tr nhit v nhit
lng ca cc dng.
Cn bng nhit lng tng cng trong thit b c tnh ton theo
nhit lng ca dng:
hE = hF hO hB
Trong :
hE : Enthalpy ca dng nng lng cha bit gi tr
hF : Enthalpy ca dng nguyn liu
hO : Enthalpy ca sn phm nh
hB : Enthalpy ca sn phm y
6.3.2 Design Tab
Connections page
Trn Connections page, bn cn nhp y cc thng s ca mt
s khng gii hn cc dng nguyn liu vo Component Splitter.
Cc dng sn phm nh v sn phm y cng cn c nhp cc
thng s cn thit, v c mt s lng khng gii hn cc dng
nng lng cng phi c nhp y cc thng s.
19
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Mt trong s cc dng nng lng cn phi c gi tr nng lng
cha xc nh c th tnh c cn bng nng lng.
Parameters Tab
Ti y hin th cc thng s dng c nhp vo, bao gm c
phn on hi v p sut ca cc dng sn phm nh v y.
Splits page
Cc phn on c phn tch (splits hoc separation fractions)
trong khong t 0 ti 1, phi c nhp cc gi tr thnh phn ca
mi cu t trong dng sn phm nh v sn phm y ra khi
Component Splitter. S lng sn phm y nhp mt ln phn
on nh bit.
C hai phm trong Splits page l All 1 v All 0 s dng nhp
phn on nh (Overhead Fractions) nhn gi tr 1 (100%) hoc 0
(0%), tng ng cho tt c cc cu t. Nhng phm ny c ch nu
c nhiu cu t c tch t dng nguyn liu vo sang cc dng
sn phm nh hoc y. V d nh phn ln cc cu t i ra
nh, n gin ch vic chn phm All 1, tin hn lp li nhiu ln
s 1. Sau hiu chnh li s phn chia cc cu t khng ra nh.
20
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User Variables Page
Ti y bn c th thit lp cc phng n (User Variables) kt
hp vi COMPONENT SPLITTER lm tng kh nng tnh
ton trong case ca bn. bit thm thng tin c chng User
Variables ca ti liu hng dn Customization Guide.
Components
Peng-Robinson
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Dng 1 l dng nguyn liu c cc thng s sau:
MATERIAL STREAM [1]
Tab [Page]
Worksheet
[Conditions]
Temperature [F]
200.0000
Pressure [psia]
500.0000
1000.0000
0.0148
0.7315
0.0681
0.1462
0.0173
0.0150
0.0071
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23
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7 - THP
13
22
73
84
98
100
105
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Trong chng ny
s dng cc thuc
tnh v cc bn mu
ca thp. Section
7.6 Column-Specific
Operations, m t
cc hot ng c
c trong mi
trng xy dng
thp.
Xem chapter
2flowsheet
architecture trong
users guide cho 1
v d thp mu.
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Trong Column
subflowsheet, bn
c th xem
workbook hay PFD
cho lu trnh chnh
bng vic s dng
Workbook hay PFD
ti Tools trn thanh
Menu.
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Thit b ph tr
(bm, thp
tch,...) c
thm vo t
Column
property view.
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Column Property View (biu din thuc tnh ca thp trong lu trnh
chnh) v bn cht cung cp cho truy cp ton din cc thuc tnh ca
thp. c th vo Column subflowsheet thm ph kin mi cho thit
b, v d nh b sung Tray Section hay Reboilers.
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mi cho thp.
Tuy nhin, nu ang trong mi trng xy dng lu trnh con ca
thp, c ngha l ang lm vic trong mt lu trnh khc hon ton.
thc hin mt thay i ln i vi thp nh thm mt reboiler, cn
phi vo Column subflowsheet build enviroment. Khi vo mi trng
ny, main flowsheet t ch ch cho n khi quay li.
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Hy xem dng
thng bo (
di cng ca
giao din) v
s hi t ca
thp.
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7.2.3.
10
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M t
Ch c thp a
Ch c thp a
4 Sidestripper Crude
Column
M t
Gm thp a, reboiler, condenser,
3 thit b ti bay hi, 3 my bm
hi lu cnh sn tng ng.
Gm thp a, reboiler, condenser,
thit b ti bay hi c un si
bay hi ln trn, 3 thit b ti bay
hi dng hi nc p sut thp v
3 my bm hi lu cnh sn
tng ng.
Gm thp a, condenser, mt bm
hi lu ln trn v ng tho sn
phm, gia thp c hai dng sn
phm t thit b ti bay hi: mt
dng tho sn phm cn mt dng
hi lu li thp, mt bm hi lu
xung di v tho sn phm, v
mt bm sc hi lu y thp.
13
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Hng dn chi
tit cch truy
cp Session
Preferences
view, xem
section 7.7.5
Preferences
trong Users
Guide references
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Description
Tray Section
Stages
Overhead Vapor
Product
Overhead Liquid
Product
Bottom Liquid
Product
Overhead
Condenser
Bottom Reboiler
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Cc tham s mc nh c th thay th c
Cc tham s c th thay th c l cc gi tr m thut ton hi t c
gng t ti. Khi chn mt m hnh thp hoc khi thm vo thp
thit b bn cnh sn, HYSYS thit lp cc tham s mc nh. C th
s dng gi tr cc tham s m HYSYS mc nh, hoc thay th gi tr
khc ph hp hn theo yu cu.
Cc gi tr mc nh c th thay th ph thuc vo Basic Column type
(kiu thp) chn. Cc gi tr mc nh cho bn loi m hnh thp c
bn l:
p sut trn cc a,
condenser hoc
reboiler c th c
xc nh bt c lc
no trn Pressure
Page ca Column
Property view
Lu lng hi nh thp
Lu lng phn ct (Distillate)
Lu lng dng y
Ch s hi lu
Tc hi lu
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19
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Templates
Reboiled Absorber
Reflux Ratio
Reflux Absorber
x
Total Condenser
Partial Condenser
Distilation
Total Condenser
Partial Condenser
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21
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Trong nhng mc tip theo l thng tin chi tit v giao din cc trang
thuc tnh ca thp chng. Tt c trang cha cc thuc tnh ca thp
chng v cc tham s tnh ton thp.
Connections page (Main Flowsheet)
Trang kt ni ca lu trnh chnh cho php khai bo tn v v tr ca
cc dng nguyn liu, s a trong thp chng, nh s th t cc a,
kiu ngng t nh thp, tn ca cc dng sn phm ca thp v dng
nhit cung cp cho thit b ngng t nh thp hoc un si y thp.
Ch rng cc dng ny lun c hin th trong giao din chnh ca
thp; khng bao gm cc dng trong lu trnh con (subflowsheet), v
d nh cc dng hi lu nh (Reflux) hoc hi lu y (Boilup). Ni
cch khc, ch c dng nguyn liu v cc dng sn phm (cc dng
vt cht v nng lng) l c hin th trn trang ny.
Ch rng nu thay
i mu thp chng
ca Hysys, th giao
din ca trang kt ni
s xut hin khc so
vi hnh bn cnh.
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C th kt ni hoc hy
kt ni vi cc dng
cng nh thay i v tr
cc dng t trang ny
Cc phm lm vic
vi cc tham s
24
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Phm
Chc nng
Input
Summary
View Initial
Estimates
Profile Group
Trong qu trnh tnh ton thp, s thay i nhit , p sut hoc lu
lng dng s c hin th v c cp nht l kt qu ca qu trnh
tnh ton. La chn phm thch hp hin th s thay i ca cc bin
s theo tng a.
Specifications Group
Nhng tham s mi
c thm vo
thng qua trang
Specs
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Tham s Completely
Active c b qua
hon ton bng thut
ton hi t nhng c
th thc hin Active
hoc Estimate ti thi
gian sau .
Estimate c s
dng nh gi tr c
on ban u cho
thut ton hi t, v
coi nh tham s khng
kch hot.
Current l mt trong
cc tham s ang
c s dng trong
tnh ton thp.
Trng thi
M t
Active
Estimate
Current
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Cng c th nhp
p vo tham s
m giao din hin
th thuc tnh.
Phm
Tc dng
View
Add
Spec
Update
Inactive
Group
Active
Specs page
27
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Tc dng
View
Add
Delete
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Khai bo pha
lng hoc pha
hi cho tham s
ny
Xc nh khong s dng xp xp
cc gi tr ca tham s
Xc nh gi tr tham s l Fixed hoc
Ranged Spec. Ranger Speccho php
tnh ton gi tr ca tham s trn mt
khong (xc nh theo gi tri thp hn
hoc cao hn ca tham s) .
29
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S lng cc tham s
Alternate c kch
hot phi lun lun
bng s lng
Alternat khng kch
hot
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C th chnh sa gi tr
tham s c mu xanh
Cng c th nhp p
vo tham s m
bng tnh cht ca n.
Xem mc Specification
Property View bit
thm chi tit.
Subcooling Page
Subcooling page cho php khai bo dng lm lnh cho sn phm ra
khi thit b ngng t ca thp. Cn phi khai bo nhit ca sn
phm ngng t hoc mc lm lnh cn thit. i vi cc thp
khng c b phn ngng t nh thp, nh Thp hp th, khng yu
cu nhp thng tin vo trang ny.
Notes Page
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Chc nng
Xa b nhng gi tr ca a la chn
Clear All
Xa b gi tr ca tt c cc a
Lock
UnLock
Stream
Estimates
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Estimates Page
xem cc gi tr c
tnh ban u ca
HYSYS, bm vo phm
View Initial Estimate
trong Monitor page.
Nhng gi tr c
lng l khng yu
cu cho hi t ct
35
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Tc dng
Clear tray
Xa b tt c cc gi tr, bao gm cc gi tr
khai bo (mu xanh) v HYSYS to ra
(mu ) cho a c chn.
Clear All
trays
Xa b tt c cc gi tr cho tt c cc a
Update
Restore
Xa b tt c cc gi tr HYSYS cp nht
t bng v thay th bng cc gi tr c tnh
ban u v ni suy gi tr tng ng ca
chng. Bt k nhng no khng cha gi
tr c lng hoc gi tr ni suy s hin th
empty. Phm ny v c bn tc dng
ngc vi phm Update. Nhng gi tr c
lng khng kha (mu ) c thay th
sau khi bm phm Update s c khi phc
tr li gi tr ban u.
Normanlize
Trays
Lock
Estimates
Thay i tt c gi tr mu (gi tr c
lng khng kha, gi tr hin thi, gi tr
ni suy) thnh mu xanh (b kha), ngha l
chng s khng c ghi bi nhng gi tr
hin ti khi bm phm Update.
Unlock
Estimates
36
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Efficiencies Page
Efficiencies page cho php khai bo hiu sut a chung hoc ca cu
t c bn. Hiu sut cho mi a hoc ca ton b on thp c a c
th c khai bo d dng.
Chc nng ca trang ny l hi khc khi lm vic trong h Amines.
Xem phn cui ca mc ny bit thm chi tit.
HYSYS s dng hiu sut a Murphree c bin i. Tt c cc
gi tr ban u thit lp ti 1, ph hp vi cc gi thit cn bng l
tng hoc s a l thuyt. Nu trong trng hp gi thuyt ny
khng ph hp, c th ty chn khai bo s a thc t v thay i
hiu sut cho mt hoc nhiu a.
Bng d liu trn Efficiencies page cho bit tm tt hiu sut tng a.
Ch rng hiu sut phn on, tc l hiu sut bng 1.0 tng ng
vi 100%.
Hiu sut chung ca a c th c cung cp bng cch chn phm
radio Overall trong nhm Efficiencies type v nhp gi tr vo trong
nhng thch hp.
Hiu sut ca cu t c th c th c cung cp bng cch chn phm
radio Component, v nhp gi tr vo cc thch hp.
Special Case - Amines Property Package
37
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Khi tnh ton thp cho mt case s dng Amines Property Package,
HYSYS lun lun s dng hiu sut a cho tnh ton cc cu t CO2
v H2S. Nu khng khai bo c th trn Efficiencies page ca giao
din thuc tnh ca thp, HYSYS s tnh ton da trn cc kch thc
ca a. Kch thc a c th c khai bo trn Amines page ca
Parameters tab. Nu nhng kch thc ca thp khng c khai
bo, HYSYS s s dng nhng gi tr a mc nh xc nh cc gi
tr hiu sut a.
Phm Reset H2S, CO2
v chn Transpose
ch sn c nu
Efficiency Type thit
lp cho Component.
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M t
Simple K
Descrease
Pressure
Adjacent
Tray
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Trace Level
Trace Level c nh ngha l mc chi tit ca thng tin hin th
trong Trace Window v c th c thit lp thp, trung bnh hoc
cao. Mc nh l Low.
Initialize from ideal Ks
Khi chn ny c kch hot, HYSYS tnh ton thp ban u s
dng hng s cn bng K l tng c tnh ton t tng quan p
sut hi. La chn gi tr K l tng cng c s dng trong
HYSIM, lm tng kh nng tng thch gia HYSIM v HYSYS.
Theo mc nh, chn Initialize from ideal Ks trng. HYSYS s
dng thnh phn cu t khai bo ban u hoc to ra cc gi tr c
lng tnh ton gi tr K.
Two Liquids Check Based on
La chn ny cho php xc nh kim tra hai pha lng trong thp. S
kim tra da trn mt trong s cc tiu chun sau y:
No. 2 Liq Check - v hiu ha vic kim tra hai cht lng
Tray Liquid Fluid - tnh ton da trn cc cu t c trong thnh
phn ca cht lng trong ct.
Tray Total Fluid - tnh ton da trn ton b thnh phn ca cht
lng trong ct
Solving Method
Trong danh sch Solving Method cho php la chn phng php
tnh ton thp.
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Ch c m hnh trao i
nhit n gin (c
tnh ton t thp) c
sn trong lu trnh con
ca thp. Cc m hnh
Simple Ratinh, EndPoint v Weighted
khng c sn.
Method
Gii thch
HYSIM
inside-Out
Modified
HYSIM
Inside-Out
Newton
Raphson
Inside-Out
Sparse
Continuation
Solver
Simultaneous
Correction
Inside-Out
M Trace Window
bn di ca HYSYS
Desktop xem thng
tin lin quan n s
hi t ca thp.
Theo mc nh, la
chn Accelerate K
value & H Model
Parameters khng
c kch hot.
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M t
Acceleration
Mode
Maximum
Iterations
Queued
Damping
La chn cng thc Damping bng cch chn phm radio Fixed hoc
Adaptive.
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Damping factor
1.0
Thp ti sinh Amin, thp tch TEG, thp tch 0.25 n 0.50
nc chua
Cc thp ha hc khng l tng v khng 0.25 n 0.50
ng ph
Cc thp ha hc khng l tng v c ng 0.5 n -1.0
ph
Nh th hin trong bng trn, thp chng azeotropic yu cu c
kch hot. C hai cch ch ra cho HYSYS rng ang thc hin m
phng mt thp azeotropic:
1. Nhp vo h s tt dn c gi tr m v HYSYS s t ng
chn Azeotropic. Ch rng gi tr tuyt i ca h s tt dn
lun lun hin th.
2. Nhp mt gi tr dng cho h s tt dn v chn Azeotropic
Adaptive Damping
Nu la chn phm radio Adaptive, ma trn Damping s hin th ba
trng. HYSYS s cp nht h s tt dn khi tnh ton thp, ph thuc
vo Damping Period v hnh vi hi t.
44
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Damping
Period
M t
Initial
Damping
Factor
Adaptive
Damping
Period
Update Initial
Damping
Factor
Nu la chn ny c chn, th h s tt dn
hin ti s c s dng trong ln tnh ton thp
tip theo. Nu khng c chn th h s tt dn
trc khi h s tt dn ph hp s c s dng.
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46
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Nu thp hi t trn
tham s Alternate hoc
Ranged th thanh trng
thi s xut
hin"Converged Alternate Specs" c
nh du bng mu .
Th t cc la chn
gii quyt c u tin
thc hin.
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Lu rng thay i
Side Stripper Draw
(b tho sn phm bn
sn) v Return Stage
(b tun hon tr li
thp) t Colunm
Property view, trng
thi Solver phi ang
ch hot ng
trong mi trng m
phng chnh.
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Khi ci t mt bm hi
lu, cn xc nh Draw
stage, Return stage,
Molar Flow v Duty
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Trang
M t
Ch rng
Column
Environment
cng c
Workbook ring
ca n
Vesels
Equipment
Pressure
Drop
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Ch rng cc
lu lng dng
lng v dng hi
l cho tng bc
Bn c th chia
mt dng nguyn
liu thnh cc
thnh phn pha
hoc trn trang
Connection ca
bng Design hoc
trn trang Setup
bng Summary
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Radio button
Action
All
Single
From/To
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Cc th v cc bng
c th hin th m
rng ton b mn
hnh, khng hin th
tnh cht ca thp.
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Profile Type M t
Temperature Hin th bin thin nhit cho khong a c
Profile
chn. Khng cn nhng tham s khc
Presure
Profile
58
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Profile Type M t
Trong nhm Basis, chn Molar, Mass, hay Liquid
Volume hin th thnh phn
Composition
59
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Profile Type M t
Key
Hin th t l phn on ca mi on thp. Trong
Light/Heavy nhm Basis chn Molar, Mass hay Liquid Volume.
Pinch Page
Trn giao din Pinch ch hin th v lit k nhng thng tin cho mi
a ca Tray Section, Condenser v Reboiler, cho php chn Flows
60
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Action
T-P Flash
VF-T Flash
VF-P Flash
P-H Flash
User Specs
None
Required
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Thm bin
1. Bm phm Add
2. T Variable Navigator, chn cc tham s cho bin.
3. Bm phm OK
4. Bin c thm Selected Column flowsheet Variables group
Sa bin
C th sa cc bin trong Selected Column flowsheet Variables group
nh sau:
1. nh du bin cn sa
2. Bm phm Edit
3. La chn thay i trong Variable Navigator
4. Bm phm OK
Xa bin
C th xa bin bng mt trong hai cch sau y:
nh du bin v bm phm Delete
nh du bin v bm phm Edit, sau bm phm Disconect t
Variable Navigator
Internal Streams Page
Trn giao din ny c th thit lp lu trnh dng, dng s th hin
trong pha bt k ri khi a bt k ca thp. Cc dng ca cc thit b
ph tr (tc l cc thp tch bn sn, condenser, reboiler,) cng c
th c coi l dng ch (target stream). Mi thay i xy ra vi thp,
cc thng tin mi s t ng chuyn ti dng c thit lp trong
lu trnh.
64
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Hnh trn cho thy trong giao din Internal Stream c thm dng,
dng lng t a 7 ti a 8 ca thp chnh c thm vo. Trnh t
thc hin thm dng bn trong thp nh sau:
1. Bm phm Add
2. t con tr chut vo bn di ch Stream v nhp tn Liquid7.
Tn ca dng s xut hin trong thanh edit bar.
3. t con tr chut vo bn di ch Stage, c th m danh sch
ko th t edit bar v chn a 7 hoc ch cn g ch 7, ch v tr
la chn trong danh sch.
4. Di ch Type, c th chn pha lng (hoc hi, hoc ng ph) m
mun miu t. Trong trng hp ny chn Liquid.
5. a con tr chut vo bn di ch Net/Total, phi chn hoc
Net hoc Total. Net th hin dng vt liu t thp con m chn
ti thp con tip theo (bn trn cho pha hi, bn di cho pha lng
hoc ng ph) ca thp chnh. Bng cch chn Total, dng bn
trong thp s th hin ton b vt liu ri khi thp con (tc l bao
gm cc ng ly sn phm bn cnh sn, dng ca bm tun
hon,). Vi dng lng t a 7, chn Net.
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Loi phn ng
Pha xy ra phn ng
Sparse Continuation
Solver
Kinetic Rate
Simple Rate
Equilibrium Reaction
Vapor, Liquid
Newton Raphson
Inside-Out
Kinetic Rate
Simple Rate
Liquid
Simultaneous
Correction
Kinetic Rate
Simple Rate
Equilibrium Reaction
Vapor, Liquid,
Combined Phase
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M t
Name
Reaction Set
First Stage
Last Stage
Delete
Active
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Stoichiometry
Basis
C hai trng:
Base Component - hin th cu t phn ng
chnh c s dng tnh ton lng tiu
th hoc sn phm ca phn ng, thng l
cht c khi lng gii hn.
Reation phase - hin th pha trong
phng trnh ng hc phn ng cho cc
pha khc nhau c th c m hnh ha
trong cng mt thit b phn ng. Xem cc
phn ng c th xy ra bng cch bm phm
View Reaction, chn Reaction Information.
C hai trng:
Reaction Heat - hin th nhit phn ng
Balance Error - hin th sai s trong tnh ton
cn bng vt liu lin quan n phn ng.
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Results Page
Trn giao din ny hin th kt qu tnh ton thp hi t, bao gm
bn ct s liu:
Ct th nht l cc a trong thp
Ct Rxn Name tn ca phn ng xy ra ti a tng ng
Ct Base Comp tn ca cu t phn ng s dng tnh ton
lng tiu th hoc sn phm ca phn ng
Ct Rxn Extent lng tiu th hoc sn phm ca cu t chn
trong phn ng
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Rectifying
Section
Reactive
Section
Stripping
Section
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Cold Property
M t
Flash Point
Pour Point
RON
7.5.2 Lu lng cu t
Lu lng dng (mol, khi lng hay th tch) ca cu t hay lu
lng dng tng cho nhm cc cu t, c th c xc nh cho dng
73
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Lu rng khi im
ct ban u v im
ct cui cng
c chp nhn,
thng s dng 5 v
95 phn trm im
ct xc nh sai s
ti thiu biu din
im u mt ca
ng cong im si.
75
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Thuc tnh
Lu lng dng
gim nhit
Lu rng Pump
Around Rate cng
nh Pump Around
Temperature Drop
l cc thuc tnh
c mc nh
trong HYSYS
Nng sut bm
M t
C th c xc nh bng cc i
lng mol, khi lng hoc th tch
lng.
C th xc nh gim nhit ti
trao i nhit ca bm hi lu cnh
sn, cng ging nh khi bt u cho
nhit dng tun hon tr li bm.
Cn xc nh nhit lng tun hon ca
dng vo bm. phi m bo l ch
r lu lng v nng sut bm tun
hon. Nh vy th 3 bin lin quan (lu
lng, nhit nng trao i, nhit )
c xc nh. HYSYS s khng thay
i bin tm gii php hi t.
Cn phi xc nh nng sut ca bm
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T s gia phn mol, khi lng hay th tch dng lng (nng hoc
nh) ra khi on thp vi tng dng hi v dng lng ly ra cnh
sn ca thp.
Ch s hi lu nh
thng c s
dng cho a trn
nh thp, nhng
n cng c th xc
nh cho on thp
bt k.
80
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7.5.25
M t
p sut hi
82
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Ch c mt thuc
tnh phi c thit
lp cho mi dng
sn phm ly ra
cnh sn.
Figure 7.60
83
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Lu : ch nhng
thit b c kh nng
kt ni vi thp
mi c hin th
trong lu trnh con
ca thp
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Mt phn
Ton phn
Ba pha - ha hc
Ba pha hydrocacbon
Three-Phase Condenser
Button
85
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Design Tab
Connections Page
Trong giao din ca Connections page hin th tn ca thit b, cng
nh tn ca cc dng vt cht vo v ra thit b. Tuy nhin cng ty
vo loi thit b ngng t c chn m mt vi dng vt cht s
khng c (v d vi thit b ngng t ton phn, s khng c dng hi)
V mc nh, ng hi vo thit b s c ly t nh thp, v dng
hi lu s quay tr li a trn cng thp.
Parameters Page
Tt hn ht hy s
dng tham s v
cng sut, hn l
thit lp dng nng
lng.
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gim p (Delta P)
Nhit nng (Duty)
Subcooling Data
gim p
Gi tr mc nh ban u ca gim p (Delta P) bng 0.
gim p c th hin trong biu thc sau:
P = Pv = Pl = Pngliu P
Trong : P
Pv
: p sut sn phm hi ra
Pl
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Worksheet Tab
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Reboiler Button
Design Tab
Connections Page
Ti Connections page, ngi dng phi t tn cho Reboiler, khai bo
cc dng vo, dng ra v dng nng lng.
Reboiler c s dng cng vi thp, un si cht lng t y thp (l
dng nguyn liu vo Reboiler) v dng Boilup t Reboiler quay tr
v y thp.
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Parameters Page
gim p ti Reboiler mc nh bng 0.
Nhit nng ca thit b c thit lp trang ny. Nhit nng c
thit lp phi l mt s dng, c ngha l cung cp nhit cho cht
lng. Nu t tn cho dng nng lng trong Connections page th
tn cng s c hin th ti y. Lu rng nu khai bo Duty
trn Monitor hoc Specs page trong giao din chnh ca thp th
khng cn khai bo ti y na.
90
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7.6.3. a
Mt thp c m phng, ti thiu phi c on thp c cc a
(TRAY SECTION). Ti mi a s c dng kh i t di ln v dng
lng i t trn xung, v dng cp liu no , hoc dng sn phm
ly ra cnh sn, gp nhau ti a v xy ra qu trnh trao i nhit v
trao i cht gia cc dng ti a .
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Thay i s a:
Bm vo phm Customize, giao din hin th nh hnh trn. Khai bo
s a vo Current Number of Trays. Cch lm ny tng t vi
cch thay i s a l thuyt (Theoretical trays) ti Connections page.
Tt c cc dng vo v dng ra s c thay i tng ng. V d, nu
thay i s a t 10 thnh 20, th dng ban u ni vi a 10 by gi
s ni vi a 20.
Thm a vo thp:
Khi thm hoc b
i 1 s a, cc
dng cht i vo
thp vn gi
nguyn v tr k
ni ca chng
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Rating Tab
Ch dng trong m phng ng. c thm thng tin v Rating tab
phn 8.4 (Tray Section in the Dynamics Modelling)
Worksheet Tab
95
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7.6.4. Tee
Xem li chng 4
Thit b ng ng
dn (Piping
equipment) phn TEE
Modified HYSIM
Inside Out Solving
Method phi c la
chn trang Solving
mode ca bng
parameters trong giao
din hin th thng s
hot ng ca thp khi
TEE c s dng
2.
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Update
Clear
Selected
Xa nhng gi tr c la chn
Clear
Calculated
Clear all
Xa tt c mi gi tr trong bng
97
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7.8 X l s c thp
Mc d HYSYS khng i hi nhng d on ban u cho qu trnh
hi t, nhng d on tt v nhit nh v y thp v mt sn
phm s lm nhanh qu trnh hi t. S bin i chi tit v lu lng
dng lng hay kh khng cn thit.
Tuy nhin, thp c th gp kh khn, nhng d on u ra c a
ra trong sut qu trnh lp s cung cp nhng s tr gip lm th no
hon thnh vic tnh ton thp. Nu sai s cn bng tim cn 0,
nhng nhit v nhng sai s ca cc tham s khc c quan h hng s,
nhng thuc tnh ny dng nh b sai. Nu c hai sai s cn bng v
sai s nhit v tham s khng thy xut hin, cn phi kim tra li tt
c cc d liu u vo ca (v d nh cc gi tr c on ban u,
cc tham s v cu hnh ca thp).
Trong qu trnh tnh ton thp, gi c nh khng thay i nhng tham
s c bn ca thp. Bng cch ny, p sut trong thp, s a, v tr a
tip liu v cc thit b ph tr khc nh b trao i bn sn v bm
hi lu s c gi nguyn. t c nhng tham s k thut
thit k cho thp s ch hiu chnh nhng bin s, trong s dng cc
gi tr c on ban u, nh l ch s hi lu, nhit nng trao i, hay
lu lng cc dng sn phm. Bao gm cc gi tr c khai bo ban
u nhng c thay th tr thnh d liu c on ban u. phi
bo m d liu a vo (d on ban u) v thuc tnh (cc tham s
c s ca thp) l hp l. Hin nhin l c nhng t hp cu hnh ca
thp vi nhng tham s rt kh hi t hoc khng th hi t. Mc d
tt c nhng vn kh khn khng th cp ht y, mt s
vn thng gp s c tho lun nhng phn tip theo.
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Qu trnh thc hnh tt khi kim tra ton b d liu nhp vo, trc
khi cho tnh ton thp, m bo chc chn rng tt c cc d liu vo,
nh nhit a, lu lng dng sn phm l hp l:
Kim tra chc chn cc s liu khai bo l ng gi tr v n v.
Li in hnh l lu lng dng sn phm moler/hr khi nhp
barrels/day hoc nhit nng ca dng BTU/hr thay cho e+6
BTU/hr.
Khi khai bo lu lng phn ct lng, phi chc chn l xc nh
phn ct t Condenser ch khng phi lu lng t Reflux.
Nu thay i s a ca thp, phi chc chn rng cp nht li
cc v tr a nhp liu, xc nh li p sut v v tr cc thit b
ph tr khc nh b trao i bn sn thp.
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8.3 Hydrocyclone
10
10
10
10
10
12
13
13
8.5 B lc ti
13
13
14
15
15
15
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8.1 Tch cht rn (b lc n):
Cc thit b tch Simple Solid Separator thc hin qu trnh khng
cn bng, nhm tch cht rn khi dng lng hi, dng lng hoc
dng lng cha trong sn phm rn. Thit b ny s c s dng
khi cn tch ring tng pha trong hn hp pha c trong dng vo.
Biu tng
Simple Solid
Separation
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Parameters page (trang cc tham s)
C th xc nh chnh p trn trang Parameters
Xc nh
Cc phn on c
phn tch
Cc phn on dng
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8.1.3 Worksheet Tab (bng tnh):
Worksheet Tab cha tm tt cc thng tin v tnh cht ca tt c
cc dng km theo n v trong Stream property view. Cc trang
Conditions, Properties, v Composition cha cc thng tin chn
lc t cc trang tng ng ca Worksheet Tab xem tnh cht
ca dng.
8.2 Cyclone
Thit b CYCLONE c s dng tch ring nhng cht rn t
ndng kh v c khuyn co ch s dng tch nhng ht c
kch thc ln hn 5. CYCLONE bao gm mt hnh tr thng
ng c y hnh cn, mt u vo tip tuyn vi thn hnh tr
gn u thit b, v mt u ra cho cc cht rn di cng ca
y hnh cn. Di tc dng ca lc ly tm xut hin trong dng
kh chuyn ng xoy lm cc ht rn b vng v pha thnh thng
cyclone. Cc ht rn va p vo thnh thit b, ri xung y hnh
cn, v do b tch ra khi cc dng kh. Cc cht rn c tch
ra phi c xc nh trc v ci t nh cc thnh phn trong
dng kh km theo hot ng ny.
Bi u t
Cyclon
ng
Connections Page
Trn Connections page, c th cung cp tn ca thao tc,
cng nh cc ngun nguyn liu u vo, cc dng sn phm hi v
sn phm rn.
Parameters Page
4
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Cn xc nh cc thng s:
Thng s
Configuration
(t cu hnh)
Efficiency Method
(phng php tc
ng hiu qu)
M t
chn mt trong hai gi tr High Efficiency
hoc High Output
chn mt trong hai phng php Lapple
hay Leith/Licht. Phng php th hai l
mt tnh ton kht khe hn, xem xt hn
hp hai hiu ng
Particle Efficiency phn trm hiu qu thu hi cc cht rn
quy nh c trong dng sn phm y
Solids Page
Trn trang ny nhng thng tin sau y v cht rn c xc nh:
Thng s
Solid Name
Particle Diameter
v Particle Density
M t
Phi cung cp hoc l tn ca cht rn
ci t ban u (c truy cp thng qua Edit
Bar), hoc cung cp ng knh v mt ca ht
Nu khng chn thnh phn rn, cn cung cp
ng knh ht v mt ht
5
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User Variables Page
Trang ny cho php ci t v cung cp cc bin trong m phng
ca HYSYS. bit thm thng tin v vic trin khai thc hin
xem chng User Variables trong Customization Guide.
Sizing Page
Xc nh cc thng s sau:
Thng s
M t
La chn High Output, High Efficiency,
Configuration
hoc User Defined. iu ny cng c
xc nh trn Parameters page
Inlet Width Ratio T l rng u vo vi ng knh thit
b (phi l gia 0 v 1). Gi tr cn phi nh
hn t s tng chiu cao
Inlet Height Ratio T l cao u vo vi ng knh thit b
T l chiu cao ca phn y hnh cn so
Cyclone Height
vi ng knh thn thit b.
Ratio
Gas Outlet Length T l chiu di ca ng dn kh ra so vi
ng knh thn thit b
Ratio
T l ng knh ca ng dn kh ra so vi
Gas Outlet
ng knh thn thit b (phi gia 0 v 1)
Diameter Ratio
T l ca chiu cao tng ca thit b so vi
Total Height
ng knh thn thit b
Ratio
T l ng knh ng dn cht rn ra y
Solid Outlet
so vi ng knh thn thit b
Diameter Ratio
Nu ang ch Design Mode, ng
Body Diameter
knh thn thit b s c t ng tnh ton.
Nu ang tt Design Mode, bn phi cung
cp gi tr ny
Constraints Page
C th xc nh ng knh ti thiu v ti a cho CYCLONE, ch
p dng khi ch Design Mode ang bt.
Maximum Pressure Drop v Maximum Number of Cyclones:
tt p ti a v s lng cc CYCLONE ti a c thit lp trn
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PAGE ny. N cng c s dng trong cc tnh ton xc nh
s lng CYCLONES ti thiu cn thit thc hin vic phn
tch t hiu qu yu cu.
8.3 Hydrocyclone
Cc HYDROCYCLONE c nguyn l hot ng ging nh cc
Cyclone, s khc bit chnh l HydroCyclone thc hin tch cc
cht rn t pha lng, ch khng phi t pha kh. Cc cht rn c
tch phi c xc nh trc v ci t nh cc thnh phn
trong cc dng km theo hot ng ny.
Bi u t
ng
Hydrocyclon
Connections Page
Trn trang ny, cn cung cp tn ca thao tc, cng nh cc dng
nguyn liu, dng sn phm lng v dng sn phm rn.
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M t
La chn cu hnh hoc Mode1, Mode2,
hoc User Defined
Hiu sut phn trm thu hi cht rn
xc nh trong dng sn phm y
Particle Diameter
v Particle Density
M t
Phi cung cp hoc l tn ca mt rn
ci t ban u (c truy cp t vic ko
th trnh n trong Edit Bar, hoc cho
trc ng knh v t trong ht
Nu khng bit tn cht rn, th cn a ra
ng knh v t trong ht
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Trang ny cho php to ra v thao tc vi cc bin trong mi trng
m phng HYSYS. bit thm thng tin v vic trin khai thc
hin la chn User Variables, xem trong Customization Guide
M t
Configuration
Inlet Diameter
Ratio
T l ng knh ng dn vo vi ng
knh thn thit b
Included Angle
(Degrees)
Overflow Length
Ratio
T l di ng chy trn so vi ng
knh thn thit b
Overflow
Diameter Ratio
Total Height
Ratio
Underflow
Diameter Ratio
T l ng knh ng dn trong so vi
ng knh thn thit b
Body Diameter
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Maximum Pressure Drop ( tt p ti thiu) v Maximum
Number of Cyclones (s lng ti a ca cc Cyclone) cng c th
thao tc ti trang ny.
8.3.3 Worksheet Tab:
Cc Worksheet (bng tnh) cung cp cng thng tin mc nh nh
Material Streams trong Workbook. Tuy nhin, trang ny ch hin
th cc dng hin ang gn lin vi thao tc trong trang ny.
8.3.4 Performance Tab
Results Page (trang kt qu )
Cc kt qu tnh ton Pressure Drop ( tt p), Overall
Efficiency (hiu sut tng) v s lng Cyclones ng thi c
hin th trn trang ny.
8.3.5 Dynamics Tab
Tnh nng ny hin ti cha sn c, ch c s dng trong m
phng ng.
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8.4.1 Design Tab (thit k)
M t
Pressure Drop
tt p qua b lc
Cycle Time
Dewatering
Submergence
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thc hin User Variables,
Customization Guide.
xem
User
Variables
trong
M t
Filter Radius
Filter Width
Filter Area
Din tch ca b lc
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Thng s
M t
Mass Fraction of
Cake
Thickness
dy ca b
Porosity
Irreducible
Saturation
Lng dung mi cn li ti tt p v
hn
Permeability
ng
l c ti
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b qua BAGHOUSE FILTER trong qu trnh tnh ton, chn
Ignored. HYSYS s hon ton b qua thao tc ny cho n khi
khi phc li bng cch khng chn Ignored.
8.5.1 Design Tab
Connections Page
Trn trang ny, cung cp tn ca hot ng, cng nh cc ngun
nguyn liu, cc dng sn phm hi v dng sn phm rn.
Parameters Page:
Trn trang ny, phi cung cp cc thng tin sau:
Thng s
Configuration
Clean Bag
Pressure Drop
Dirty Bag
Pressure Drop
M t
Khi thc hin mt thay i no ca cc
tham s, cu hnh s thay i do ngi s
dng (User Defined). Chn Mc nh tr
li gi tr mc nh ca HYSYS
tt p qua ti sch
tt p qua ti bn, c gi tr ln hn
tt p qua ti sch
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Trang ny cho php to ra v thc hin cc bin trong m phng
HYSYS. bit thm thng tin v vic trin khai thc hin
User Variables, xem User Variables trong Customization Guide.
Sizing Page
Di y l nhng thng s c th c xc nh:
Thng s
M t
Vn tc ti a ca kh trong b lc ti
Maximum Gas
Velocity
Din tch cho mi ti lc
Bag Filter Area
ng knh ti lc
Bag Diameter
S ti lc cho mi bung lc
Bags per Cell
Khong cch gia cc ti lc
Bag Spacing
8.5.3 Worksheet Tab (bng tnh)
Worksheet (bng tnh) cung cp cc thng tin mc nh ca cc
dng vt liu trong Workbook. Tuy nhin, bng ny ch hin th
cc dng ang gn lin vi thao tc hin ti.
8.5.4 Performance Tab
Results page
Nhng kt qu tnh ton qu trnh lc c hin th trn trang ny:
Thi gian lc
S lng cc bung lc Cell
Din tch / Cell
Tng din tch bung lc Cell
ng knh ht.
8.5.5 Dynamics Tab
Tnh nng ny hin ti cha sn c. Ch dng trong m phng ng.
15
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9 THIT B PHN NG
4
5
8
12
16
19
23
26
26
27
28
35
40
42
42
44
45
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9.1 Thit b phn ng
Ngoi tr thit b phn ng PLUG FLOW REACTOR (PFR) cn
li tt c cc thit b phn ng khc c hnh dng tng i ging
nhau, c cng kiu m phng. Khc nhau trc ht l mi loi thit
b phn ng c mt chc nng ring bit (chuyn ha, ng hc,
cn bng, xc tc d th hoc n gin). Tri vi Seperator hay
General Reactor, cc Specific Reactor ch chp nhn mt loi phn
ng c th. V d Conversion Reactor c trng vi cc phn ng
chuyn ha, nu gn n vi loi phn ng cn bng hay ng hc
th s nhn c thng bo li. Ch c Gibbs Reactor l ngoi l v
n c th c hoc khng c chc nng thit lp phn ng.
C th c nhiu cch linh hot thit lp v nhm phn ng:
Xem Chapter 4Reaction ca
Simulation Basis
manual hoc Section
7.4.1-Reaction
Package ca Users
Guide bit thm
chi tit v vic ci
t phn ng v loi
phn ng.
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g b cc thay
i cc b, di
chuyn ti
appropriate v
bm phm
DELETE.
General
Convertion
GIBBS REACTOR
EQUILIBRIUM REACTOR
CONVERSION REACTOR
Ba Reactor cui c th c dn ra t General Reactor. V c s
tng ng nn cc Reactor ny s c ni chung. Trong giao
din property view khi c s khc nhau v d phn Reaction Tab
s khc bit s c ghi ch r rng.
Plug Flow Reactor (PFR) hon ton khc so vi cc reactor trn.
V vy s c tho lun ring trong mc 9.7 - Plug Flow Reactor
(PFR) Property View.
ci t mt Reactor c th thao tc nh sau
Equilibrium
Gibbs Reactors
CSTR
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9.2 CSTR / General Reactor Design Tab
CSTR v GENERAL Reactor bao gm 5 Tab, tab u tin l
Design Tab, trong c bn Page sau:
Page
M t
Connections
Parameters
User Variables
Notes
Name
Cha tn ca Reactor. C th sa li tn bt
c lc no bng cch nhp p vo cha
tn v thay tn mi vo .
Inlets
Vapour Oulet
Liquid Oulet
Energy
(Optional)
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Ch rng Pfeed
c gi nh
bng gi tr thp
nht dng
nguyn liu vo.
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Object
M t
Duty
Lu rng enthalpy s
dng trong HYSYS l bng
enthalpy ca kh l tng
c to thnh 25 C v 1
atm. Do nhit ca phn
ng c tnh ton t s
/
khc nhau ca enthalpy Heating
to
thnh ca sn phm phn
Cooling
ng v cht tham gia phn
ng.
Volume
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Object
Description
Liquid Level
Liquid Volume
Act as a
Separator
When Cannot
Solve
Ch hin th vi CONVERSION v
EQUILIBRIUM Reactor, cho php thit b hot
ng nh mt thit b tch 2 pha n gin khi
reactor khng gii quyt c
Single Phase
Type
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9.3 CSTR / General Reactor Reactions Tab
9.3.1 Conversion Reactor Reactions Tab
Conversion Reactor
Description
Reaction Set
Reaction
View
Reaction
[Radio
Buttons]
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Stoichiometry Radio Button
Ch rng trong
Fractional Conversion
Equation group, cc
hin mu hoc xanh
ch ra rng cc bin c
th c thay i.
9
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Trong ca s Fraction Conversion Equation hin th chuyn
ha ca phn ng. Cc tham s v chuyn ha c gn cho
phn ng chuyn ho v ngi dng c th thay i li bng cch
chn Use Default box hoc nhp li gi tr mi trong Fractional
Conversion Equation.
View Reaction Button
10
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Description
Rank
Specified%
Conversion
Actual %
Conversion
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Reaction Balance Radio Button
Khi chn phm ny, Reaction Balance s cung cp ton b cc
tham s ca cc cht phn ng c trong Conversion Reactor. Tt
c cc cu t c mt trong Fluid Package cng s xut hin ti y.
(9.4)
12
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Trong :
X: chuyn ha
NAin: thnh phn cht phn ng c bn vo thit b
NAout: thnh phn cht c bn ra khi thit b
Reaction Tab bao gm hai trang: Details v Results.
Details Page
M t
Reaction Set
Reaction
View
Reaction
Specifics
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Stoichiometry Radio Button
Stoichiometry cho php kim tra cc thnh phn tham gia vo phn
ng chn, khi lng phn t v h s t lng ca phn ng.
Ngoi ra cn hai thng s l Balance Error v Reaction Heat.
Basis Radio Button
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Results Page
Results Page hin th kt qu ca reactor tnh ton hi t. Trang
ny cha group Reactor Results Summary gm hai : Reaction
Extents v Reaction Balance.
Reaction Extents Radio Button
M t
Actual %
Conversion
Base Component
Cu t c bn
Rxn Extent
15
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Khi chn phm ny, Reaction Balance s cung cp ton b cc
tham s ca cc cht phn ng c trong CSTR. Tt c cc cu t c
trong Fluid Package s xut hin ti y.
Cc gi tr c hin th khi cc phn ng hon thnh. Bao gm
tng dng vo, dng ra v phn phn ng ca mi cu t. Gi tr
m vi cht tham gia phn ng, gi tr dng vi sn phm phn ng.
to v ci t
phn ng cn
bng xem
Section 4.4.3Equilibrium
Reaction ca
Simualtion Basis
guide.
Bt k thay i
no cng u
gy nh hng
ln ton b cc
phn ng m bn
ci t, thay
i cc b khng
c chp nhn.
Ch : Thay i
ton b phn
ng gy nh
hng ln tt c
Reaction Sets c
cha phn ng
v nh vy n
tt c cc thit b
c lin quan n
Reaction Sets.
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Basis Radio Button
Xem Section
4.4.3Equilibrium
Reaction ca
Simulation Basis
guide bit
thng tin chi tit
v Equilibrium
Constant source.
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K v T table: bng gi tr thc nghim cc gi tr K v T cc
nhit khc nhau, t tnh ton gn ng gi tr K nhit
yu cu.
Approach Radio Button
Bn c th ch nh
chuyn ha cho
mt phn ng
trong trang ny.
18
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Cho bit chuyn ha ca phn ng hi t
Result Field
Description
Actual %
conversion
Base Component
Eqm Const
Rxn Extent
Reaction Balance
Cho bit cc thng s chi tit ca dng vo, phn ng v dng ra.
9.3.4 Gibbs Reactor Reactions Tab
Gibbs Reactor tnh ton cc thnh phn sao cho dng ra t c
cn bng pha v cn bng ha hc. Tuy nhin, GIBBS REACTOR
khng cn thit khai bo h s t lng ca phn ng tnh thnh
phn cc cu t trong dng ra. Nng lng t do Gibbs ca h phn
19
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ng s t gi tr ti thiu trng thi cn bng, c s dng
tnh ton thnh phn hn hp sau phn ng. Cng nh Equilibrium
Reactor, cc cu t tinh khit v hn hp phn ng c gi s
trng thi l tng.
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Radio Button
M t
Gibbs
Reactions
Only
Specify
Equilibrium
Reacitons
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Khi kch hot Atom Matrix (nh hnh trn), c th nhp nguyn
t thnh phn ca loi hp cht no cha bit cng thc hoc
cha khai bo lc trc.
Trong giao din Atom Matrix hin th tt c cc cu t trong case
c cc nguyn t m HYSYS hiu c. Ti y c th nhp thm
vo thnh phn cc cu t cha khai bo hoc chnh sa li nguyn
t ca cc cu t bt k c trong thnh phn dng.
22
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9.4 CSTR / General Reactor Rating Tab
Cn cung cp
thm thng tin
trong Rating Tab
khi lm vic vi
m phng ng.
C ba Objects chnh:
Object
M t
Geometry
This Reactor
has a Boot
Boot
Dimensions
Geometry Group
Nhm ny cha nm Objects gip xc nh th tch thit b:
23
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Object
Description
Orientation
Volume
Diameter
Hieght/Length
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chiu cao (hoc chiu di) v ng knh theo t l
Height/Diameter l 3/2. Tuy nhin c th nhp mt trong hai tham
s (hoc chiu cao hoc ng knh) v tham s th ba s c t
ng tnh ton theo mt trong hai biu thc trn.
Boot Dimensions
Nu reactor ang tnh ton c Boot, cn nhp cc thng s th tch
ca thit b bng cch kch hot This Reactor has a Boot. Khi ny
s hin th giao din Boot Dimensions group. Boot Dimension
gm hai fields:
Field
M t
Boot Diameter
ng knh ca Boot. Gi tr mc nh
thng l 1/3 ng knh reactor.
Boot Height
.{Dreactor/6}2 . Dreactor/2
. Dreactor3 /72
25
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9.5 CSTR / General Reactor Work Sheet Tab
Work Sheet tab cha mt bng tm tt nhng thng tin ca dng
nh: tnh cht, thnh phn, cc tham s chi tit ca dng. PF Specs
page cha cc tm tt tnh cht ca dng t Dynamics tab
26
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9.7 Plug Flow Reactor (PFR) Property View
F j 0 F j + r j dV =
V
dN j
dt
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Hoc chn Plug Flow Reactor trong Object Palette.
9.7.1 PFR Design Tab
PFR Design Tab gm 5 trang:
Page
Input Required
User
Variable
Notes
Thm cc ch vo thit b
Connections Page
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khng cung cp dng nng lng th thit b c coi l hot ng
ch on nhit.
Object
Input Required
Inlets
Outlets
Energy
Trong field name, khng bt buc phi khai
(Optional) bo dng nng lng, tuy nhin trong trng
hp ny HYSYS s gi nh thit b hot ng
ch on nhit
Parameters Page
b qua PFR
trong qu trnh
tnh ton, nhn
vo Ignore check
box. Hysys s b
qua thit b cho
n khi kch hot
li bng cch xa
khng chn check
box.
Delta P
Trong group ny, c th chn mt trong nhng phm c sn tnh
ton gim p sut qua thit b
29
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Khi bn chn
Ergun Equation,
gim p sut
i mu t xanh
sang en. Ngha
l gi tr ny
c tnh bi
Hysys.
Radio
button
Description
User
Specified
Ergun
Equation
Nu bn chon
Ergun
Equation v
khng c xc
tc trong phn
ng, Hysys s
t ng ci t
P = 0.
Duty
Trong tnh ton trao i nhit, c th chn cc radio button sau:
Radio
Button
Description
Formula
Direct Q
Value
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Direct Q Value Option
M t
Energy Stream
Duty
B qua s trao
i nhit ca
thnh ng.
31
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Vi Fomula Option, ch nh HYSYS tnh ton chnh xc hiu
sut ca mi phn t th tch ca PFR, s dng h s trao i nhit
cc b trong v ngoi mi ng PFR vi cc phng trnh sau:
Qj = UjA(Tbulkj Toutj)
Trong : Qj= Nhit trao i cho phn t th tch j
Uj=H s trao i nhit ton phn ca phn t th tch j
Gi tr cui cng
trong phng
A= Din tch b mt ng PFR
trnh i din cho
Tbulkj= nhit trong th tch cht lng
dy thnh ng
v dn nhit
ca vt liu lm
ng c coi l
khng ng k v
b qua trong tnh
ton PFR.
Nu xc nh
Heat Flow trong
Energy Stream
property view v
chn phm
Formula trn
Heat Transfer
page, vic gii
bi ton s gp
tr ngi. Bn
khng nn chn
duty v nn
HYSYS tnh ton.
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Parameter
Xc nh gi tr h s truyn
nhit cc b. T gi tr UA,
trong trng hp ny U l h
s truyn nhit cc b, bng
hng s, thay i theo chiu
di, ng knh hoc s ng
(thc hin trong Dimensions
page) s nh hng n hout
Mole Flow
Heat Capacity
Inlet Temperature
Calculated Duty
Qj
33
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Hysys mc nh :
A = 1.6
B = 0.51
C = 0.33
Radio
Button
Description
User
Xc nh gi tr
ca h s trao
i nhit cc b
trong User
Specified
Epirical
S dng phng
trnh kinh
nghim xc
nh h s trao
i nhit
hw = A * FlowB
C th chn i
lng c bn
cho phng trnh
tnh ton l
Molar, Mass,
hoc Volume
Standar
Tnh ton hw da
vo ch s
Nusselt:
Nu = A*ReB*PrC
hw = Nu*kg/D
view
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9.7.2 Reactions Tab
Chn Reaction Set trong Reaction Tab. Ch rng PFR Reaction
ch thc hin ba loi phn ng l Kinetic, Heterogeneous
Catalytic, Simple Rate. Tab ny gm ba trang: Overall, Details v
Results.
Overall Page
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Nh m t trc y, PFR c phn chia thnh cc phn t
bng thut ton gii reactor: HYSYS s tnh ton cho mi phn t
ca reactor. Cc phn ng trong cc phn t c tnh ton bng
cc phng php sau:
t gi tr
khi u
M t
Current (hin
thi)
Previous
Re-init
Integration Information
Chiu di ca mi
phn on l hng
s trong sut qu
trnh tnh ton. Tuy
nhin, nu mt gii
php khng t c
trong mt phn on
ring l, n s c
chia thnh cc phn
nh hn n khi t
c kt qu. iu
Nhm ny gm ba fields:
Field
M t
Number of segment
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Catalyst Data
Description
Solid density
(t trng biu
kin)
Bulk Density
(t trng )
(kg/m3)
Trong : b: t trng ca xc tc
s: t trng biu kin ca xc tc
ma: th tch mao qun ca xc tc
Solid Heat
Capacity
37
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Details Page
Description
Group ny cho php kim tra cht phn ng, trng lng phn t
v h s phn ng.
38
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Basis Group
39
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Khi chn Reaction Extents, s hin th cc kt qu sau:
Trng kt qu
M t
Actual %
Conversion
Base Component
Rxn Extent
Reaction Balance
Bt k mt thay
i no s nh
hng n ton
b cc phn ng
c gn vo.
Thay i cc b
khng c thc
hin.
40
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Description
Total Volume
Length
Tng chiu di ca ng
Diameter
ng knh ng
Number of Tube
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Tube Packing
Th tch xp
c s dng
tnh ton
vn tc, N tc
ng n tc
phn ng.
42
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Biu din s bin thin ca cc tham s dc theo trc ca PFR.
Performance tab c 5 trang, mi trang c cc ng cong bin thin
ca cc tham s: Conditions, Flows, Reaction Rates (Rxn Rates),
Transport v Compositions.
Mi trang bao gm bng s liu lin quan v th biu din. Lu
rng trc honh lun lun biu din Reactor Length (chiu di ng
phn ng).
Cc s liu trong bng l gi tr trung bnh ca mi phn on ng
phn ng v tng ng vi s phn on c xc nh ban u.
Conditions Page
Physical Parameters
Temperature
Pressure
Enthalpy
Entropy
Duty
Vapour Fraction
Flows Page
C bn dng c hin th dng bng hoc dng th hm ca
chiu di ng phn ng:
Dng vt liu: Molar, Mass hoc Volume
Dng nng lng: Heat
43
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Nu chn phm Plot, s liu t bng s chuyn sang dng th
hm s ca chiu di ng phn ng.
Mc d ch c
mt Reaction Set
c th c nh
km vi PFR, n
bao gm nhiu
phn ng.
Transport
Properties
Viscosity
Molar Weight
Mass Density
Heat Capacity
Surface Tension
Z Factor
Molar Flow
Mass Flow
Liquid Volume Flow
Fraction:
o Mole Fraction
o Mass Fraction
o Liquid Volume Fraction
44
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9.7.7 PFR Example Problem
Trong v d ny, nghin cu phn ng cracking on nhit aceton
thnh ketene v metan trong PFR:
CH3COCH3
CH2CO + CH4
34222
k = 8.2 1014 exp
45
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Gi tr A ly trc tip t
biu thc tnh hng s
tc phn ng, nhng
khi tnh ton cn gi tr
E. C th thy
E/R=34222 (n v K).
Do E=34222R v gi
tr hng s kh l tng
ty h n v,
R=8.31kJ/kmol.K, t
c E=2.85*105kJ/kmol
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Feed Stream and Connections
Khi to dng nguyn liu Acetone v Plug Flow reactor nh sau:
MATERIAL STREAM [Acetone]
Tab [Page]
Worksheet
[Conditions]
Worksheet
[Composition]
Input Area
Entry
Temperature
761.8500 C
Pressure
162.0000 kPa
Molar Flow
137.9000 kgmole/hr
1.0000
0.0000
0.0000
47
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Rating Tab
Nhp cc thng tin cho Tube Dimensions and Tube Packing nh
trong hnh di. Ch xc nh Tube Volume, Length, Number of
Tubes, Wall Thickness v Void Fraction (Total Volume s c
tnh ton). Diameter ca cc ng s c tnh ton.
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Name
PFR Product
Vapour Frac
1.0000
Temperature [C]
649.0101
Pressure [kPa]
162.0000
167.9292
8009.2488
11.3991
-1.7157e+07
0.6424
0.1788
0.1788
49
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10.1 Adjust
Cng c Adjust s thay i gi tr ca mt bin dng (bin c lp)
ph hp vi gi tr c yu cu hoc xc nh (bin ph thuc)
trong mt dng khc hoc mt cng c khc.
Adjust l cng c
ch thc hin
trong m phng
tnh. Trong m
phng ng,
Hysys s b qua.
Bin c lp
khng c gi tr
tnh ton m gi
tr phi c xc
nh t ban u
Phm Adjust
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Variable Navigator xut hin bao gm 4 hp danh sch tr gip
la chn cc bin nh mt b lc. Cc hp danh sch lm vic lin
tc, ngha l hp danh sch ch c th s dng c nu mt la
chn c to ra t hp danh sch trc . Bng di y l 4 hp
danh sch c phn cp theo th t:
List Box
Miu t
Flowsheet
Hp ny s hin th cc lu trnh v cc lu
trnh con c trong case. Ch rng cc thp
cng c cc lu trnh con v bi vy tn thp
phi c la chn trong hp ny chn cc
bin ca thp.
Object
Variable
Variable
Specifics
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bn di), v la chn dng hoc thao tc lin quan trong
Matching Value Object. Nu p dng, th nhp sai lch
(offset) vo trong tng ng.
Miu t
Simultaneous
Solution
Method
Tolerance
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Step Size
Maximum /
Minimum
Maximum
Iterations
Optimizer
Controlled
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Adjust trong tt
c cc case c t
ng c a
vo SAM
SAM yu cu 2
hoc nhiu phm
c kch hot
(tc l khng b
qua) adj tnh
ton. Nu ch s
dng 1 adj th nn
s dng Secant
hoc Broyden
Configuration Tab
Configuration Tab hin th thng tin v cc hiu chnh c
chn ng thi. C th xem cc hiu chnh ring l bng cch nhn
p ln tn ca hiu chnh. Bn cn c th thay i gi tr mc tiu
(target value) hoc gi tr so snh (matching value object), gi tr v
sai lch. Tab ny cng cho php b qua cc Adjust ring.
Parameters Tab
Parameters Tab cho php bin i sai lch, kch thc bc tnh
(step size), cc gi tr ln nht v nh nht cho mi Adjust cng
nh hin th s d, s ln lp SAM thc hin v trng thi lp.
Tab ny cn cho php bn xc nh mt vi thng s tnh ton.
7
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Parameter
M t
Type of Jacobian
Calculation
Type of
Convergence
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th adjust 1 s tr thnh u tin ca cc s v adjust 2 s di chuyn
sang bn phi.
Tolerance
Adjust hi t, li (error) trong bin c lp phi nh hn sai s.
Error = |Gi tr bin ph thuc Gi tr mc tiu|
(10.1)
Bin c lp cn
phi c khi
to (c gi tr ban
u) cho
Adjust lm vic
Maximum/Minimum
Hai ch tiu ty chn ny l gii gin ln hn v nh hn cho php
cho bin c lp. Nu mt trong gii hn gp nhau, th Adjust s
dng tm kim ti im .
9
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Maximum Iterations
Mc nh s ln lp ln nht l 10. Nu hiu chnh hon thnh
nhng ln lp ny trc khi hi t, cc tnh ton s dng li, v bn
s c hi nu bn mun tip tc vi nhiu ln lp hn. Bn phi
a thm gi tr cho s ln lp nhiu nht.
Plots Page
Trong trang cc th (Plots page) hin th cc bin mc tiu v
bin hiu chnh nh trong Tables page, cc thng tin c hin th
dng th.
10
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11
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Nt Start ch xut hin trong bc khi to ca cng c Adjust.
N bin mt lc xem thuc tnh ngay khi c nhn vo. Bt c
thay i g ca Adjust hoc mt phn khc ca lu trnh s t
ng khi ng qu trnh tnh ton Adjust.
dng hoc khng hin th Adjust, kch hot hp thoi Ignored
V d (Example)
Mt ng dng n gin ca ADJUST s dng thut ton Secant.
Dng nguyn liu Feed vo thp tch (V-100), hai dng sn phm
ra l SepLiq v SepVap. ADJUST s c s dng bin i
nhit ca dng nguyn liu Feed cho n khi lu lng ca
SepLiq l 100 lbmoles/hr.
Bt u, m Case mi vi Peng Robinson v cc cu t: Methane,
Ethane, Propane, i-Butane, n-Butane, i-Pentane, n-Pentane, nHexane, n-Heptane v n-Octane.
Thit lp dng nguyn liu Feed, vi cc tham s nh trong bng
di y.
12
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13
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14
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ton. Vi thut ton ng thi, kch thc bc cho mi bin p
ng nh mt gii hn cao hn vic hiu chnh ca bin y.
Gii quyt nhiu trao i nhit UA, im bt u s khng phi l
mt m bao gm nhit l giao mt trong cc trao i nhit. Nu
iu ny xut hin, mt thng tin cnh bo s hin th cho bn rng
tn ti mt nhit giao nhau (xem phn 3.3 - Heat Exchanger), v
mt gi tr UA rt ln c tnh cho trao i nhit. Gi tr ny
khng nhy vi bt k thay i ban u no trong gi tr ca bin
hiu chnh, v do vy ma trn khng c gii.
To lp tt c Adjust s dng la chn ng thi Simutaneous
trong Parameters tab, sau bm phm Start bt u tnh ton
16
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10.2 Balance
Cng c BALANCE cung cp mt phng tin nhiu cng dng
cho tnh ton cn bng nhit lng v cn bng vt liu. Thng tin
cn cung cp cho BALANCE ch l tn ca dng vo v dng
ra .Vi cn bng chung (General BALANCE), t l cc cu t cng
phi c xc nh.
Khi Hysys cho php cc dng vo hoc ra nhiu hn mt thit b,
Balance c th s dng ng thi vi nhiu thit b khc nhau cho
ton b cc cn bng vt liu v nng lng. Cng c Balance s
gii quyt c bi ton thun v nghch. Chng hn nh, n s thay
i lu lng ca mt dng nguyn liu cha bit, vi iu kin l
bc t do bng khng.
C 5 dng cn bng:
Balance Types
Definition
Mole
Mass
Heat
General
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cng c.T l cu t c th c xc nh trn c
s mole, khi lng hoc th tch lng.
thit lp cng c Balace, chn Add Operation t Flowsheet
menu v chn Balance. Ngoi ra, bn c th chn Balance trn
Object Palette.
a vo tn cng c cn bng.
Inlet Streams
Kt ni cc dng vo n Balance.
Outlet Streams
18
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19
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V d
V d ny minh ha cch s dng Mole and Heat Balance tnh ton
ngc li xc nh lu lng dng v nhit trung gian ca hai
thit b lm lnh ni tip nhau. Cng sut ca cc thit b lm lnh
bit.
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Trong trang ny, thng tin cho cn bng vt liu v cn bng nng
lng cn thiu. Cn bng nng lng ch thc hin c nu bit
lu lng dng qua Cooler. Tuy nhin khi tnh ngc tr li, cn
bng vt liu v cn bng nng lng s thc hin c vi cc
thng tin Streem E1 Inlet, E2 Outlet, E1 Duty v E2 Duty.
To lp cng c BALANCE, in cc thng tin cn thit vo
Connections v Parameters tab nh trong cc giao din sau:
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V d
Tnh ton dng c cng thnh phn phn mol vi mt dng bit
nhng c nhit v p sut khc (v d iu kin im sng).
Trong trng hp ny c th s dng Mol Balance, v p sut v
nhit khng lin quan gia cc dng. Trong v d ny, thnh
phn phn mol cc cu t v lu lng dng Sales Gas c
chuyn sang dng HC DewPt.
iu kin ban u ca dng Sales Gas a ra trong bng sau (s
dng Peng-Robinson)
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Khi ny trn thanh trng thi pha di giao din hin th thng bo
Not Solved. Dng HC DewPt c cc thng tin v lu lng mol v
thnh phn cc cu t, l tt c cc thng tin m chng ta yu
cu Balance tnh ton. Dng vt liu ny khng c cc thng tin
tnh ton cn bng lng hi bn trong ng bao pha nh p sut,
nhit , hoc phn mol pha hi.
Khai bo phn mol pha hi v p sut ca dng, s tnh c nhit
im sng ca dng HC DewPt ti p sut , nh hin th
trong giao din bn tri hnh di.
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Cc thuc tnh nng lng, mole v ha hc khng c bo
ton. Mass Balance tnh ton cn bng khi lng ca cc
cu t khai bo ban u cho dng vo v dng ra.
Khng tnh ton nhit v p sut gia cc dng.
V d
V d n gin v Mass Balance: chuyn ha tt c cc cu t
trong dng kh nguyn liu RX Inlet thnh Propan trong dng kh
sn phm ra RX Outlet. S dng phng trnh Peng-Robinson.
Thnh phn cu t trong dng kh nguyn liu nh trong bng di
y. Dng ra RX Outlet 100% Propan. Cc tham s dng RX Inlet
v RX Outlet nh sau.
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Khi to MASS BALANCE. Trn Connections tab ca giao din
thuc tnh ca BALANCE khai bo trong cc tng ng Inlet
Stream l RX Inlet, Outlet Stream l RX Outlet. Trn Parameters
tab chn Mass trong nhm Balance Type. Kt qu tnh ton hin
th nh trong bng.
Lu lng khi lng ca RX Inlet c chuyn sang cho RX
Outlet. Lu lng mol v lu lng th tch lng c tnh ton
trn c s thnh phn cu t khai bo cho dng ra RX Outlet.
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Thit lp dng nng lng, t tn l QTOTAL. Khng cn cung
cp thng tin g cho dng ny.
S dng Heat Balance nh trong hnh di y, trong QTOTAL
l dng dng nng lng cn tnh ton.
Kt qu tnh ton dng nng lng tng QTOTAL l -3.034e+07 kJ/h.
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10.2.7 General Balance
General Balance c kh nng gii cc bi ton vi phm vi ln hn,
gii n phng trnh vi n n s, khng nhng tm ra lu lng v
thnh phn cha bit ca dng m cn thit lp t l gia cc cu t
trong cc dng, t l ny s c duy tr.
General Balance s gii cn bng vt liu v cn bng nng
lng mt cch c lp. Dng nng lng l dng vo hoc
dng ra.
General Balance tnh ton lu lng hoc thnh phn cha
bit ca cc dng, v c th xc nh t l thnh phn gia cc
cu t trong mt dng.
T l c th xc nh t l mol, t l khi lng hay th tch.
T l (Ratios)
T l ch s dng trong General Balance, c xc nh gia hai
cu t ca mt trong s cc dng. Nhiu t l cu t trong dng (v
d 1 : 2 : 1 : 1.5) c th c thit lp theo t l mol, khi lng
hoc th tch lng. Mi t l ring bit (1 : 2, 1 : 1, 1 : 1.5) s dng
mt bc t do.
t t l (Setting a Ratio)
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Xem t l (View Ratio)
M t
Name
t tn cho ratio
Stream
Tn dng
Ratio type
Component ratio
S n s (Number of Unknowns)
Xc nh s phng trnh ti a
Mt phng trnh cn bng dng molar tng
nc (number of components) phng trnh cn bng dng molar
ring
ns (number of streams) phng trnh dng
Tng s cc phng trnh (1 + nc + ns) c cha (1 + nc + ns) n
s s c tnh ton. Khi thit lp t s mol cc cu t s gim
c s n s. i vi mi t l, s n s c s dng t hn s
lng cc thnh phn trong t l. V d, i vi ba thnh phn t l,
th c hai n s c s dng.
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V d 1
Nguyn liu vo thit b chuyn ha yu cu c t l mol ca hai
cu t l c nh (Metan v Nc). FEED 1 v FEED 2 l cc dng
nguyn liu c thnh phn nh trong bng, hai dng ny s to
thnh dng REACFEED. S dng Peng-Robinson EOS.
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V d 2
Trong thp tch ng ph hn hp Benzen v Cyclohexan, s dng
Aceton lm cht tch ng ph. Benzen nhn c ti y thp. Sn
phm nh thp l hn hp ng ph ca Aceton v Cyclohexan.
Xc nh lu lng khi lng Aceton khi lu lng khi lng
hn hp nguyn liu u khng i, l 85 kg/h. Trong bi ton ny
c th s dng General Balance.
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Sn phm nh thp l hn hp ng ph ca Aceton v Cyclohexan,
trong phn khi lng ca Aceton l 0.6876. Lu lng v
thnh phn cc dng nh trong bng. S dng UNIQUAC.
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10.3 Parametric Unit Operation
PARAMETRIC cho php chn cc thit b, cc dng v cc bin
tnh ton bng m hnh Parametric Model. Chc nng chnh ca m
hnh ny l lm gn ng m hnh c trong Hysys. xy dng
Parametric Model yu cu phi c cng c tin ch Parametric, tin
ch ny hp nht cng ngh Neural Network vo trong khun kh
ca n, cc thng tin thm v tin ch ny tham kho chng 8Utilities of Users Guide. Mt tp d liu vi cc d liu thch hp
c th c t trong cc tin ch Parametric.
S dng Parametric Model vi kh nng ca Neural Network gn
ng vi m hnh HYSYS s ci thin ng k cng dng ca m
hnh, gim thi gian tnh ton ca n, v lm tt hn kh nng tng
th. Tnh chnh xc ca m hnh ph thuc vo s liu c v kiu
m hnh c s dng.
Trong flowsheet, cc Parametric unit operation "ko ra" mt tp
hp cc unit operation ca HYSYS v thay th chng. Do , unit
operation ny c th c dng nh mt hp en vi cc u vo
v cc u ra. Khi tnh ton flowsheet, m hnh Parametric c t
ti v tr ca m hnh unit operation ring l ca HYSYS.
ci t PARAMETRIC unit operation, chn Flowsheet - Add
Operation t menu, v chn Parametric Unit Operation. b
qua, chn vo hp Ignore phi di giao din thuc tnh ca n
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cn li. C hai la chn: Use Utility Data v Inputs from a Data
File (nh trong hnh sau)
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Nu Parametric Utility cha c trong bng chn hoc ngi s
dng mun to Utility mi, bn c th to Utility mi bng cch
bm vo phm ny.
View Utility Buton
Hin th Utility uc chn
Setup Page
Tng t nh Connections page, ph thuc vo nt c chn
trong nhm Input Data trong trang Connections. Khi chn Use
Utility Data th giao din nh hnh di bn tri, cn chn Inputs
from a Data file c giao din nh hnh bn phi.
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Training Pair c
nh ngha l mt b s
liu vo v mt cp s
liu ra:
input1, input2,input3,
output1,output2.
input1, input2,input3,
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Hai phm c trong nhm ny l Inputs v Outputs, cc thuc tnh
s hin th c m t nh trong bng sau
Thuc tnh
M t
Number of Training
Pairs
S cc b d liu c c t cc tp d
liu
Data point
Mapped Variable
Variable type
Identifier
Current value
Notes Page
S dng trang ny thm vo bt c ch no thch hp vi unit
operation hoc m phng ni chung.
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10.3.2 Parameters Tab
Tab ny hin th cc training variables. C bn i tng chnh
trong giao din ny:
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vo chn ph hp. Cc gi tr s dng cao hn hoc thp hn
cng c hin th.
Train Button
Bm vo phm Train s a gi tr ban u vo Parametric Utility
xc nh cc tham s cho Parametric Model.
Parametric Model cng gn ging vi m hnh HYSYS, cc gi tr
ca bin u vo v u ra ca m hnh tham s phi gn vi cc
gi tr t m hnh HYSYS.
iu quan trng cn ch khi thc hin Train cho mng tr tu l
cc s liu phi c trong c s d liu Training Data.
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10.4 Recycle
Kh nng Flowsheet m phng tnh ton cc vng tun hon mt
cch tin cy v hiu qu l rt quan trng. Trong vn ny
HYSYS u th hn cc m phng khc. N c kh nng tnh ton
ngc thng qua nhiu hot ng khng tun t, cho php gii
quyt nhiu vn trong vng tun hon. V d, hu ht bi ton
tun hon nhit c th c tnh ton khng cn s dng cng c
RECYCLE. Nhng vi bi ton tun hon vt liu, trong dng
vt liu i ra c tun hon tr v trn ln vi dng nguyn liu
ban u, cn phi s dng cng c RECYCLE tnh ton.
RECYCLE l mt khi l thuyt trong qu trnh tnh ton. Dng
nguyn liu vo RECYCLE c gi l dng tun hon tnh ton,
v dng sn phm l dng tun hon gi nh. Cc bc sau y s
din ra trong qu trnh hi t:
1. HYSYS s dng cc iu kin ca dng gi nh v tnh ton
ton b lu trnh (Flowsheet) cho dng tnh ton.
2. HYSYS sau so snh cc gi tr ca cc dng tnh ton vi cc
gi tr trong dng gi nh.
3. Da trn s sai khc gia cc gi tr, HYSYS s thay i cc gi
tr trong dng tnh ton v a cc gi tr c thay i cho dng
gi nh.
4. Qu trnh tnh ton s lp li cho n khi cc gi tr dng tnh
ton ph hp vi gi tr dng gi nh trong phm vi sai s cho
php c thit lp ban u.
Biu tng
Rycycle
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Product: dng sn phm ra khi vng tun hon (dng gi
nh), s lun lun l dng tun hon vo thit b m phng.
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bin i cc gi tr dng vo chuyn n dng ra, thay v s
dng thay th trc tip.
Maximum Iterations: y l s vng lp trc khi HYSYS dng
li (c mc dnh l 10). Bn c th tip tc tinh ton bng cch
chn phm Continue trong trang Numerical.
Wegstein Count: S khong tnh ton trc khi thc hin tng tc
cho giai on sau (mc nh l 3).
Flash Type : phng php Flash c thc hin bi RECYCLE.
Q maximum/Q minimum: cc h s suy gim cho bc tng tc
(mc nh l 0 v 20)
Acceleration Delay: lm chm s tng tc cho n khi t c gi
tr khai bo ban u.
Type: La chn Nested hoc Simutaneous (mc nh l Nested)
Acceleration Options
C 2 la chn phng php tng tc.
Wegstein
B qua s tng tc gia cc bin c tng tc.
Dominant Eigenvalue
Bao gm cc tng tc gia cc bin c tng tc. Hn na, gi
tr ring tri nht l tt hn khi tnh ton vi h khng l tng
hoc h c tng tc mnh gia cc cu t.
Maximum Number of Iterations
Khi HYSYS t n s vng lp ti a, mt thng bo cnh bo
s xut hin ch ra rng vng tun hon b li vi s ln lp khai
bo ban u. Sau bn c th chn tip tc hoc khng tip tc
tnh ton.
Nu bn ang bt u mt Flowsheet mi, s dng mt khong
Maximum Iterations nh, chng hn nh 3. Khi cc tnh ton c
tin hnh tt, s ny c th c tng ln. Cc yu cu lp s khng
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ch ph thuc vo s phc tp ca Flowsheet ca bn, m cn ph
thuc vo gi nh ban u ca bn v sai s m bn thit lp.
Damping Factors - Qmax and Qmin
Phng php tng tc Wegstein s dng cc kt qu ca vng lp
trc trong vic d on cho cc bin dng tun hon. Gi tr gi
nh c tnh ton nh sau:
Xn + 1 = QXn + (1 - Q) Yn
trong : X = gi tr gi nh
Y = gi tr Tnh ton
n = s vng lp
Q = H s Gia tc
HYSYS xc nh Q hin thi p dng trn c s thay i gia
cc khong tnh ton hiu qu. Cc gi tr Qmax v Qmin t trong
khong tng tc p dng. Lu rng t biu thc trn khi Q = 0,
gi tr c thay th trc tip. Khi Q nhn gi tr m, s tng tc
c s dng. Khi Q nhn gi tr dng v nh hn 1 th xy ra s
suy gim.
Wegstein Count
Wegstein Count l s vng lp ca RECYCLE trc mt bc
tng tc c p dng khi tnh ti gi tr tun hon gi nh tip
theo. S m mc nh l 3; sau ba vng lp (gi s Acceleration
Delay nh hn 3), cc gi tr gi nh v cc gi tr tun hon tnh
ton s c so snh v h s gia tc Wegstein s c xc nh v
p dng cho gi tr gi nh tip theo. Khi h s gia tc khng c
s dng (trong tt c cc vng lp n Wegstein Count), gi tr gi
nh tip theo c xc nh bng cch thay th trc tip.
Lu rng Acceleration Delay c u tin trong Wegstein
Count. iu ny c ngha l vi mt gi tr Acceleration Delay
ca x, s vng lp x ban u s s dng thay th trc tip, ngay c
khi Wegstein Count c thit lp nh hn x. S vng lp x +1 s
gia tc sau khi Wegstein Count c p dng.
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Flowsheet ca bn c hot ng RECYCLE n, hoc nu bn c
nhiu RECYCLES m khng c kt ni, s dng ty chn
Nested (mc nh). Nu Flowsheet ca bn c nhiu vng tun
hon c kt ni, s dng ty chn Simultanous.
C mt s im ng ch v RECYCLE:
Khi RECYCLE khng th c gii quyt trong s vng lp
bn ch nh, HYSYS s ngng. Nu bn mun thc hin tip
vi s ln lp nhiu hn th chn phm Continue trong
Numerical tab. Cc RECYCLE s khi ng li vng lp v
tip tc cho n khi mt gii php c tm thy hoc l chy
ra khi vng lp.
Nu nh bi ton ca bn khng hi t trong phm vi s vng
lp hp l, iu c th l trong Flowsheet ca bn c li
khng th tnh ton c. Trn thc t, nu kch thc ca
dng tun hon tng ln, dng nh l Flowsheet khng cho
php tt c cc dng vt liu vo Flowsheet i ra ngoi. V d
nh nh my kh khi bn c gng ly sn phm lng vi p sut
dng kh thp v sn phm kh khng cha lng ngay c nhit
thp. Thng thng, cc cu t trung gian nh propan v
butan c mt v i vo trong dng tun hon. Cng c kh nng
sai s thit lp qu kht khe i vi mt hoc mt vi bin tun
hon v khng th thc hin c. iu ny c th c gii
quyt bng cch rt kinh nghim, so snh vi nhng bin
hi t v so snh nhng gi tr sai s thit lp hp l.
Cc cng c logic (nh RYCYCLE, ADJUST v CONTROLLER)
l rt khc nhautrong cch thc bin i cc bin dng. Kt qu
l nu bn dch chuyn mt cng c no , dng ra cn phi
thit lp li. Nh vy khng c qun s tn ti ca nhng
cng c tnh ton logic trong Flowsheet. Bn c th xa hoc
b qua RECYCLE khi mun c s thay i trong Flowsheet
nhng khng mun thc hin cc vng lp.
Gi tr sai s thit lp l rt quan trng t kt qu tt trong
tnh ton RECYCLE. c bit khi c nhiu RECYCLE. Nu
khng c s tng tc gia cc recycle, hoc nu chng c
lin kt vi nhau v c gii ng thi, gi tr sai sooscos th
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nh hng n tt c cc recycle. Tuy nhin nu recycle l
ring bit, sai s s tng ln mnh khi bn i t vng ngoi
cng n vng tun hon trong cng. Khng ch phng,
recycle bn ngoi c th khng hi t.
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10.4.5 Calculations (Tnh ton)
HYSYS cung cp cc cng c rt n gin gii bi ton tun
hon, v tng tc gia chng thc hin iu khin v tr v mc
cao trong qu trnh tnh ton. RECYCLE c th thit lp mt
hoc nhiu vng tun hon trong Flowsheet, c th nhiu vng tun
hon n lin kt vi nhau hoc t hp. Tng t nh Adjust,
Recycle s tnh ton ng thi nhiu vng tun hon nu nh cn
thit lm nh vy.
Trnh t thc hin nh sau:
1. a ra gi tr gi nh cho dng tun hon (nhit , p sut, lu
lng dng, thnh phn). Ni chung lu lng dng c th bng
khng, nhng tt nht nn a ra mt gi tr ph hp nhanh
chng t hi t. Ch rng nu dng tun hon l dng nguyn
liu vo thp, gi tr gi nh thc t cn m bo chc chn
rng thp s hi t ngay khi ln u cho tnh ton.
2. Xy dng Flowsheet cho n khi dng tun hon tnh ton c
th c xc nh bi HYSYS (ch rng dng tun hon gi
nh v tnh ton phi c tn khc nhau)
3. Thit lp RECYCLE
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Chn v tr ct ti thiu s bin tun hon
Cc bin bao gm vapour fraction, temperature, pressure, flow,
enthalpy, v composition. Chn v tr ct sao cho cng nhiu bin
c nh cng tt, nh vy loi tr nh hng ca cc bin v
tng tnh hi t n nh. Cc v tr tt la chn l cc u vo
thp tch, cc u ra my nn sau khi lm lnh, v cc u ra sau
gia nhit.
Chn v tr ct n nh
V tr ct c th chn sao cho nhng bin thin dng tun hon c
nh hng ti thiu. V d, bng cch t v tr ct ti dng chnh,
thay cho dng tun hon vt l, nh hng ca nhng bin thin s
c gim i. Tm quan trng ca nhng yu t ny ph thuc vo
thut ton hi t. iu ny c ngha hn khi s dng thut ton
thay th lin tip. Chn v tr ct n nh cng quan trng khi khi s
dng gii php ng thi cho nhiu recycle
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Cc iu kin v thnh phn ca dng FEED c a ra trong cc
bng sau (s dng Peng-Robinson):
Ln lt to lp cc thit b sau:
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Dng RECYCLE
Khai bo dng RECYCLE l dng P-100 OUT. Trc ht, khi to
dng RECYCLE; chn phm Define from other Stream bn di
ca giao din tnh cht dng, v sau chn dng P-100 OUT t
hp danh sch Available Streams trn giao din Spec Stream As.
Lin kt dng ny l dng vo thp tch V-100. Ton b lu trnh
chnh hon thnh. By gi s to lp RECYCLE.
Recycle RCY-1
nguyn tt c cc gi tr mc nh ca cc thng s.
Flowsheet s thc hin tnh ton, v RECYCLE s hi t mt cch
nhanh chng.
Cc vng tun hon gi nh v tnh ton s hu nh ging ht nhau,
khi c t gii php.
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To lp dng Feed vi cc tham s nh trong bng di (s dng
Peng-Robinson).
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Cui cng to lp cc dng tun hon, bng cch chn phm Define
from other Stream t pha di ca giao din Material Property
v khai bo trong giao din Spec Stream As
Cc dng tun hon
Dng Recycle 1 l dng V-101 Liq v ni vo MIX-100
Dng Recycle 2 l dng V-102 Liq v ni vo MIX-101
Dng Recycle 3 l dng V-103 Liq v ni vo MIX-102
Cc tnh cht ca cc dng V-101 Liq, V-102 Liq v V-103 Liq l
cc dng gi nh ban u ca cc dng tun hon. Trc khi a
cc Recycle vo Flowsheet cn phi chuyn sang ch gi (bm
vo biu tng n trn thanh cng c chnh pha trn mn hnh).
RECYCLE Operations
RCY-1 - Feed: Stream V-101 Liq; Product: Stream Recycle 1
RCY-2 - Feed: Stream V-102 Liq; Product: Stream Recycle 2
RCY-3 - Feed: Stream V-103 Liq; Product: Stream Recycle 3
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Kt qu tnh ton xem trong Worksheet, giao din nh trong hnh
sau y.
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5. Ni dng V-102 Liq l nguyn liu vo MIX-101. Ngt dng sn
phm V-101 Feed v ni dng sn phm mi MIX-101 OUT.
6. Ni dng V-103 Liq l nguyn liu vo MIX-102. Ngt dng sn
phm V-102 Feed v ni dng sn phm mi MIX-102 OUT.
7. Add RCY-1, nguyn liu l dng MIX-101 OUT, sn phm l
dng V-101 Feed.
8. Add RCY-2, nguyn liu l dng MIX-102 OUT, sn phm l
dng V-102 Feed.
Trong trng hp ny, yu cu t gi tr gi nh cho c hai dng
(V-101 Feed v V-102 Feed) thc hin tnh ton. Phng php
n gin v thch hp l khai bo cho c hai dng ny l dng Feed,
bng cch chn phm Define from other Sream v vo giao din
Spec Stream As.
Gi nh nh vy l y v Flowsheet hi t sau 8 bc lp.
S PFD mi nh sau.
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10.5 Set
y l cng c tnh ton c s dng thit lp gi tr cho mt
bin qu trnh (Process Variable PV) trong mi lin quan n mt
bin khc. Quan h gia hai bin ging nhau, v d, nhit ca hai
dng, hoc UA ca hai thit b trao i nhit. Cng c ny c s
dng trong c m phng ng v m phng tnh.
Bin ph thuc, cn gi l bin ch (target), c xc nh theo
bin c lp, cn gi l bin ngun (source), theo biu thc tuyn
tnh sau:
Y = MX + B
trong Y = Bin ph thuc (target)
X = Bin c lp (source)
M = H s nhn (h s gc - slope)
B = lch (im chn - intercept)
thit lp Set, chn Add Operation t Flowsheet menu, v chn
Set. Ngoi ra, c th chn phm Set trong Object Palette.
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Yu cu nhp
M t
Target Object
Target Variable
Source Object
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10.5.3 V d Set
Trong v d ny, dng nguyn liu n Reactor s c khai bo t
l h s t lng hp thc bng cch s dng Set.
Trc ht, chn Peng-Robinson, v nhp bn cu t l CO, Hydro,
H2O v Metan.
Phn ng sau y s c m phng:
CO + 3 H2 CH4 + H2O
To phn ng Conversion v in cc h s t lng ca phn ng
nh trong giao din di y. Trong Basis tab ca giao din
Conversion Reaction nhp Base Component l CO, v Conversion
l 80%.
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Thit lp Reaction Set, v gn Conversion Reaction vo Reaction
Set. iu ny khng cn thit v phn ng c t ng gn vo
Global Rxn Set. Tip theo gn Global Rxn Set vo Fluid Package
bng cch bm vo phm Add to PF. Vo mi trng m phng.
S c hai dng nguyn liu vo Reator, mt dng l CO tinh khit,
mt dng l H2 tinh khit. Cc dng nguyn liu c hieernt h
trong bng di y. Lu lng dng mol ca CO bit bng 100
kmol/h.
Trn Reaction tab ca giao din thuc tnh thp tch nhp
Reaction Set c Conversion Reaction thit lp.
By gi thit lp Set sao cho lu lng dng H2 c t l theo h s
t lng vi vi dng CO.
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10.6 Spreadsheet
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logarit, lng gic l nhng v d v cc hm c th s dng trong
Spreadsheet. Spreadsheet cng cho php thc hin tnh ton cc
chng trnh logical. Boolean logic c h tr cho php thc hin
php so snh gi tr ca hai hay nhiu bin s dng ton t logic, v
sau thc hin thao tc thch hp ph thuc vo kt qu nhn
c.
C th nhp bt c d liu trong m phng vo cc ca
Spreadsheet, v c th xut d liu t cc ca Spreadsheet vo
cc trng khai bo tham s cho m phng.
C hai cch xut v nhp d liu t v ti Spreadsheet:
Phng php
xut/nhp
M t
S dng Variable
Navigator
Dragging
Variables
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Mathematical Expressions, Logical Expressions v Mathematical
Functions.
Tt c cc hm phi c bt u bng + (vi hm ton hc) hoc
@ (vi cc hm c bit hm logarit, hm lng gic, hm
logic,). V d nh +A4/B5 v @ABS(A4-B5).
Cc hm ton hc thng thng
Spreadsheet c cc hm ton hc sau:
General
Operation
Method of Application
Php cng
(Addition)
Dng du +
Php tr
(Substraction)
Dng du -
Php nhn
(Multiplication)
Dng du *
Php chia
(Division)
Dng du / (ch
khng dng du \)
Gi tr tuyt i
(Absolute Value)
@Abs
View
Method of Application
Hm ly tha
(Power)
Dng du ^
V d: +3^3=27
V d: +27^(1/3)=3. Ch
du ngoc n l bt buc
trong trng hp ny
Cn bc hai
(Square Root)
Pi
+pi
Giai tha
(Factorial)
!
V d +5!-120=0
View
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Trnh t tnh ton
Th t thc hin cc php tnh nh thng thng (trong ngoc, hm
m, chia v nhn, cng v tr). V d:
+6+4/2 = 8 (ch khng phi l 5)
Php chia thc hin trc php cng. Nhng nu nh c ngoc n:
+(6+4)/2 = 5
Th php tnh trong ngoc thc hin trc ri mi n php chia.
Cc hm Logarit
Log Function
Method of Application
logarit t nhin
(ln)
@ln
V d: @ln(2.73) = 1.004
logarit c s 10
(log)
@log
V d: @log(1000) = 3
Hm m
(Exponential)
@exp
V d: @exp(3) = 20.09
Hm Hyperbol
(Hypebolic)
View
Cc hm lng gic
Tt c cc hm lng gic u c thc hin trong Spreadsheet,
bao gm c hm lng gic ngc v hm hyperbol
Trig Function Method of Application
Hm chun
(Standard)
Hm ngc
(Inverse)
View
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Cc ton t Logic (Logical Operations)
Spreadsheet h tr Boolean logic. V d, gi s A1 c gi tr 5,
A2 c gi tr 10. Cn A3 nhp cng thc (+A1<A2)
Spreadsheet s tr v gi tr l 1 cho A3, khi trng thi l ng
(A1 nh hn A2). Nu gi tr hoc l A1 hoc l A2 thay i
sao cho trng thi l sai, A3 s nhn gi tr 0.
C th s dng cc ton t sau:
Boolean
Method of
Application
==
!=
Ln hn (Greater than)
>
Nh hn (Less than)
<
>=
<=
Cc cu lnh IF/THEN/ELSE
Cu trc chung ca cu lnh ny l:
@if (iu kin) then (if true) else (if false)
iu kin l cc biu thc logical, nh B1==15.
V d, gi s A3 c s 6. Cu lnh:
@if (A3>10) then (10) else (A3/2)
Kt qu gi tr l s 3 s hin th trong tng ng:
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Lun lun phi c ELSE trong cu lnh. Du ngoc n l bt buc
cho cu lnh ny.
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C th b gi tr a vo bt c khi no cn, bng cch di con tr
chut n tng ng, bm phm phi chut v chn Disconnect
Import/Export.
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Xc nh bin cn xut trn Connections tab bng cch
chn phm Add Export v chn i tng v bin xut s
dng Variable Navigator.
Ch rng khng th s dng cng mt Spreadsheet cho c hai
bin ngun v bin ch trong tnh ton. Tng t, cng mt ca
Spreadsheet khng th tc dng nh l ngun cho nhiu hn mt
ch. thc hin vic xut bin cn phi t tn cho vi bin
cn xut cho mt v tr mi trong Spreadsheet, v xut bin mi
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V d nu a (drag) gi tr nhit ca dng t Worksheet sang
Spreadsheet, Associated Object phi l dng (stream). Khi chn
View Associated Object, s m ra giao din thuc tnh ca dng
. Ch rng c th m giao din Associated Object ca c
nhp bng cch nhp p vo . Nu khng c Object
Associated vi , menu la chn s khng xut hin.
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Parameters tab
Exportable Cell
Trc ht cn phi gii thch Exportable Cell c thit lp nh th
no, s khc nhau gia xut bin t Spreadsheet (gn gi tr t
Spreadsheet cho bin qu trnh) v nhp bin vo Spreadsheet (gn
gi tr cho Spreadsheet t mt ni khc) cng cn phi c gii
thch r rng. Gi tr xut t Spreadsheet cho mt bin qu trnh xc
nh ch c thc hin mt ln, tc l cng mt khng th lin
kt vi hai bin qu trnh.
Tuy nhin, cc v tr trong chng trnh c th nhp t Spreadsheet
(tc l PID CONTROLER Cascade Source, ADJUST Target
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Variable hoc Databook Variable) cn phi truy cp vo no ,
bao gm nhng c nhp t bin qu trnh ca Flowsheet.
Exportable Cells list cn phi c thit lp cho php cc i
tng s dng Variable Navigator truy cp cc bin c lin
kt vi Spreadsheet.
Khi truy cp
Spreadsheet nh l
mt Object (tc l
thng qua Variable
Navigator), ni
dung ca Visible
Name s xut hin
trong danh sch
bin.
C bn bin trong
danh sch ca
SPRDSHT-1
tng ng vi cc
B1, B4, B7 v
D1. Lu l tn
bin c g vo
bng tay.
Khi s dng
Variable
Navigator v
chn Object l
SPRDSHT-1,
s nhn thy
cc B1, B2,
B7 v D1 trong
danh sch bin.
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Formulas Tab
Trong Formulas Tab hin th tm tt tt c cc cng thc c trong
Spreadsheet. Trong bng lit k tn ca cc c cng thc, cc
cng thc v kt qu tnh ton ca cng thc.
Spreadsheet Tab
Spreadsheet tab vi cc tn ca dng v ct, tng t nh quy nh
trong Spreadsheet. T tab ny, c th nhp v xut cc bin, b lin
kt nhp/xut, xem giao din ca cc bin lin kt, xc nh cc
cng thc v biu thc, bin i tn bin.
Spreadsheet
Function
Importing and
Exporting
Variable Names
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Nhm Curent Cell
Trong nhm Current Cell hin th thng tin quy nh ni dung ca
c nh u. Vi tt c cc trng hp, v tr ca Current Cell
c hin th.
c cha cng thc hoc gi tr khng c nhp
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Cc bin do ngi s dng to ra (User Variable Tab)
Tab ny cho php ngi s dng to ra v iu khin cc bin trong
bi m phng. c Chapter 5- User Variable trong ti liu hng
dn s dng Customization Guide bit thm chi tit.
Cc phm Function Help v Spreadsheet Only
Bm phm Function Help cho php xem cc chc nng ca cc
hm v cc biu thc ca Spreadsheet. Lu rng ca s Help c
ba tab: Mathematical Expressions, Logical Expressions v
Mathematical Functions. Xem Section 10.6.1 - Spreadsheet
Functions c thm thng tin chi tit.
Bm phm Spreadsheet Only xem cc Spreadsheet trong ca
s ring bit. Kh nng ny rt thun tin khi hon thnh vic thit
lp Spreadsheet v cn xem ch nhng kt qu tnh ton.
10.4.6. V d Spreadsheet
Trong v d ny, s dng Spreadsheet tnh ton ch s Reynold
cho dng nc chy trong ng.
Khai bo cc tham s ca dng nh trong bng sau, s dng PR.
MATERIAL STREAM [Feed]
Tab [page]
Input Area
Entry
Worksheet
[Conditions]
Temperarure
30 oC
Pressure
101.325 kPa
Mass Flow
400 kg/h
Worksheet
[Compositions]
du
trong : d = ng knh ng
u = vn tc dng lu th trong ng
= t trng ca cht lng
= nht ca cht lng
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Khi to Spreadsheet, m Spreadsheet tab. Cc bc thit lp cc
cng thc tnh ton trong Spreadsheet nh sau:
ng knh ng dn
ng knh ng dn l 2 cm. Trong B1, g gi tr 0.02. Hin ti
ch s ny khng c n v g. Mc d trong v d ny khng cn
n v, nhng c th t n v bng cch a con tr chut vo
B1, chn Length t danh sch Variable Type th xung. HYSYS
s cho n v mc nh, ty thuc vo h n v chn trong
Parameters tab. Trong trng hp ny h n v l SI, do n
v mc nh ca chiu di l met.
Din tch
ng knh hin th
ch s mu xanh c
ngha l gi tr c
khai bo. Din tch
hin th mu ,
ngha l gi tr tnh
t cng thc.
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Mass Flow hin th
ch s mu xanh c
ngha l gi tr c
khai bo. Nu thay
i gi tr Mass
Flow trong
Spreadshee th cng
s lm thay i gi
tr ca dng c
nhp vo y.
Lu lng dng
Thc hin nhp gi tr ny dng Feed. Nhc li, c hai cch Import:
Drag t giao din dng vt liu vo Spreadsheet.
Import s dng Navigator. Bm phm Add Import trn
Connections tab, hoc bm phm phi chut vo B2 v
chn Import Variable.
Khi nhp xong lu lng dng, gi tr s hin th trong B2.
Trong nhm Curent Cell, HYSYS s ch r bin ny l Mass Flow
v c Imported t dng Feed.
T trng
Import Density vo B3 tng t nh Import Mass Flow. T trng
ph thuc vo cc tham s ca dng (nhit v p sut) v do
khng phi l gi tr c khai bo ban u. Gi tr ny s c
hin th bng cc ch s mu en, chng t rng n s khng c
thay i.
Vn tc dng lu th
By gi c th tnh vn tc dng lu th chy trong ng theo cng
thc sau:
u = m / (A)
trong m = lu lng dng theo khi lng
= t trng
A = din tch thit din ng
Nhp cng thc tnh sau y vo B4:
+(B2/3600)/(B3*D1)
Cn phi chia lu lng dng cho 3600 i n v o thi gian
t gi sang giy.
nht
Import gi tr Viscosity t Feed vo B5. Viscosity l gi tr tnh
ton (c mu en) khng th thay i c.
Ch s Reynold
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Nhp cng thc tnh Ch s Reynold vo B7:
+(B1*B4*B3)/(B5/1000)
Trong trng hp ny phi chia cho 1000 chuyn i n v tnh
cho ph hp.
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11-CNG C TI U HA
11.1 Optimizer................................................................. 2
11.2 Optimizer View.......................................................... 3
11.2.1 Variables Tab..................................... 4
11.2.2 Functions Tab.................................................................. 4
11.2.3 Parameters Tab............................................................... 5
11.2.4 Monitor Tab................................................................... 7
11.3 Optimization Schemes............................................. 8
11.3.1 Function Setup ............................................................... 8
11.3.2 BOX Method.................................................................. 9
11.3.3 SQP Method................................................................... 10
11.3.4 Mixed Method................................................................ 10
11.3.5 Fletcher Reeves Method ................................................. 11
11.3.6 Quasi-Newton Method................................................... 11
11.4 Optimizer Tips...................................................... 12
11.5 Optimizer Examples ................................................. 12
11.5.1 Part I: Solving Multiple UA Exchangers...................... 12
11.5.2 Part II: Optimizing Overall UA ................................ 17
11.6 References .............................................................. 20
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11.1 Ti u ha
HYSYS c cng c ti u ha a bin trong m phng tnh. Khi s
cng ngh c xy dng v hi t nhn c gii php, bn
c th s dng cng c ti u ha xc nh cc iu kin vn
hnh cho php ti thiu (hoc ti a) mt hm mc tiu. Thit k
hng i tng ca HYSYS to ra b ti u ha cc k mnh, bi
v n c kh nng truy cp vo mt khong rng cc bin qu trnh
thc hin nghin cu ti u ha.
Bn thn cng c ti u ha c bng tnh ring cho vic xc nh
cc hm mc tiu, cng nh bt k cc biu thc ng thc c s
dng. S linh hot ca phng php tip cn ny cho php bn xy
dng cc hm mc tiu m ti a li nhun, ti thiu cc h thng
ph tr hay ti thiu h s trao i nhit UA. Cc thut ng sau
c dng miu t cc i tng trong Optimizer.
Cc thut ng
nh ngha
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Cc thut ng
nh ngha
Cc hm lin kt
(Constraint Functions)
Cc hm ng thc v bt ng thc c
th c xc nh trong bng tnh
Optimizer. V d c mt ng thc
c to ra t 2 bin tho mn bt
phng trnh (v d -A*B<K).
Cc phng php lp trnh bc 2 BOX,
lin tip v hn hp (SQP) thch hp
cho s ti thiu cc biu thc bt ng
thc. Ch c phng php SQP c th
x l cc biu thc ng thc.
Cc phng php Fletcher-Reeves v
Quasi-Newton thch hp cho cc vn
ti u ha bt ng thc.
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Hin th Optimizer bao gm 4 tabs, mi tab s uc chi tit trong
cc phn sau.
11.2.1 Variables tab
Khi bn gi ra Optimizer ln u tin, Variables tab trn giao din
ca Optimizer xut hin, nh hnh trn. Trn Variables tab, bn
nhp cc bin c s ti thiu hay ti a hm mc tiu. Bt k
bin qu trnh no c th thay i (do ngi thit k thit lp) th c
th c s dng nh l 1 bin c s. Cc bin mi c thm vo
thng qua Variable Navigator. Tt c cc bin phi c cho cn
trn v cn di, c s dng chun ha bin c s:
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Functions tab bao gm 2 nhm, c t tn l Objective
Function v Constraints Functions.
Ch rng Optimizer c mt bng tnh ring c s dng pht
trin Objective Function, cng nh bt k Constraints Functions
no c s dng. Bng tnh ca Optimizer ng nht vi bng tnh
vn hnh; cc bin qu trnh c th c nh km bng cch ko
v th, hoc s dng Variable Navigator. Khi cc bin qa trnh cn
thit c kt ni ti bng tnh, bn c th xy dng Objective
Function v bt k biu thc quan h no bng cch s dng c
php chun.
Trong nhm Objective Function, ch r Objective Function trong
trng Objective Function Cell. Gi tr hin ti ca Objective
Function c cung cp. Thm vo , nhm Objective Function l
vng m bn c th nh r (thng qua cc nt radio) ti thiu
hay ti a Objective Function.
Nhm Constraints Functions l ni m bn c th nh r v bn
tri v v bn phi ca cc biu thc quan h (trong cc ct LHS
Cell v RHS Cell). nh r mi quan h gia cc bn tri v bn
phi (LHS > RHS, LHS < RHS, LHS = RHS) trong ct Cond.
Constraint Function c nhn vi Penalty Value trong cc tnh
ton ti u ha. Nu bn nhn thy mt biu thc quan h khng
tha mn, th tng Penalty Value; Penalty Value cng cao, th biu
thc quan h cho c gi tr cng ln. Penalty Value c mc
nh bng 1.
Cc gi tr hin ti ca Objective Function v v bn tri v v bn
phi ca cc Constraints Functions cell c hin th trong cc
trng tng ng ca chng.
11.2.3 Parameters Tab
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Parameters Tab c s dng cho vic la chn s ti u ha v
xc nh cc tham s lin quan.
Cc tham s
Miu t
Scheme
Xem mc 11.3 cc s ti u ha
Maximum
Function
Evaluations
S ti a cc bc lp.
Cc tnh ton s dng li nu t n s ti
a cc bc lp.
Ly o hm ca hm mc tiu v/hoc cc
hm lin kt theo theo cc bin c s c
yu cu chung v c tnh ton bng cch
ly vi phn i s.
o hm i s c tnh ton t mi quan
h sau:
xshift = ShiftA*x + ShiftB
Trong : x = bin b nhiu ( chun ha)
xShift = khong dch chuyn (
chun ha)
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Cc o hm c tnh ton bng cch:
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Cc phm
Miu t
Delete
vi i = 1, , j
i = 1, ..., m1
vi
i = m1 + 1, ..., m2
i = m2 + 1, ..., m
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Nu HYSYS ngng tnh ton hm mc tiu hay bt k hm lin kt
no, Optimizer s lm gim bc gia tng ca bin c s cui cng
xung mt na. S cng ngh sau c tnh ton li. Nu
vic tnh ton hm vn khng thnh cng, s ti u ha s b dng.
Theo mc inh, Optimizer thit lp nh nht hm mc tiu. Mt
phm Maximize radio c cung cp trn Functions tab nu bn
mun cc i hm mc tiu. Bn trong Optimizer o chiu du
mt cch n gin.
11.3.2. Phng php BOX
Qu trnh da khng cht ch trn phng php Complex ca
Box1; thut ton Downhill Simplex (nghing mt chiu) ca Press
v cc ng tc gi.2 v thut ton BOX ca Kuester v Mize3.
Phng php ny l k thut tm kim lin tc gii quyt cc vn
vi cc hm mc tiu phi tuyn tnh, ph thuc vo cc quan h
bt ng thc phi tuyn tnh. Khng i hi o hm. N gii quyt
cc lin kt bt phng trnh m khng gii quyt lin kt phng
trnh. Phng php ny rt khng hiu qu trong cc giai on i
hi cc tnh ton hm. N yu cu chung mt s ln cc bc lp
ng quy nghim. Tuy nhin nu p dng c, phng php
ny c th rt thit thc.
Qu trnh tnh ton:
1. Cho mt im bt u hp l, chng trnh to ra mt
complex gc ca n+1 im xung quanh trung tm ca vng
kh thi (ni m n l s cc bin).
2. Hm mc tiu c tnh ton ti mi im. im c gi tr
hm cao nht c thay th bi mt im thu c bng
phng php ngoi suy qua mt ca t hp ngang qua im
c gi tr cao (s phn x).
3. Nu im mi thnh cng trong vic gim hm mc tiu, th
HYSYS s th mt php ngoi suy b xung. Mt khc, nu
im mi km hn im cao th 2, th HYSYS s lm php
rt ngn mt chiu
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4. Nu mt im tip tc cho cc gi tr cao, th tt c cc im
s c rt ngn li xung quanh im thp nht.
5. im mi phi tho mn c cc cn thay i v cc biu thc
bt ng thc. Nu n tri vi cc cn, n s b a tr li
cc cn. Nu n tri vi cc lin kt, im s b dch chuyn
ly tin v pha trng tm ca cc im cn li cho ti khi
cc biu thc quan h c tho mn.
6. Bc 2 n bc 5 c lp li cho n khi hi t.
11.3.3. Phng php SQP
Phng php lp trnh bc 2 ni tip (SQP) gii quyt cc lin kt
ng thc v bt ng thc.
SQP c xem xt nhiu v l phng php hiu qa nht cho s
ti thiu ha vi cc lin kt tuyn tinh v phi tuyn tnh chung,
c cung cp mt im khi u hp l c s dng v s cc
bin c s nh.
Chong trnh c thc hin da hon ton vo cc chng trnh
con VF13 v VE174 ca Harwell. Chng trnh rt gn vi thut
ton ca Powell5.
N ti thiu mt tim cn bc 2 ca hm Lagrangian l thuc vo
cc tim cn tuyn tnh ca cc lin kt. Ma trn o hm cp 2 ca
hm Lagrangian c c tnh mt cch t ng. Mt dng lnh
tm kim s dng k thut watchdog (Chamberlain and Powell6)
c s dng bt buc ng quy.
11.3.4. Phng php hn hp
Phng php ny bao gm u im ca cc c tuyn hi t ton
cu ca phng php BOX v hiu qu ca phng php SQP. N
bt u ti thiu vi phng php BOX s dng sai s hi t rt ri
rc (gp 50 ln sai s cho php). Sau khi hi t, phng php SQP
c s dng xc nh nghim cui cng s dng sai s cho
php.
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11.3.5 Phng php Fletcher Reeves
Chng trnh c thc hin l s bin i Polak Ribiere ca s
gradient lin hp Fletcher - Reeves. Cch tip cn gn vi ca
cc tc gi Press et al.2, vi nhng bin i cho php cc bin c
cc cn thay i cao hn v thp hn. Phng php ny hiu qu
i vi s ti thiu ho ni chung khng gii hn. Phng php
c s dng cho tm kim mt chiu c th tm thy trong ti liu
tham kho 2.
Trnh t tnh ton:
1. Cho mt im bt u tnh cc o hm ca hm mc tiu
theo cc bin c s.
2. Tnh ton hng tm kim mi khi lin hp vi gradient c.
3. Thc hin tm kim mt chiu theo hng mi cho n khi
t c cc tiu trong vng.
4. Nu c bt k bin no vt qu cn ca n, th a n tr li
cn.
5. Lp li cc bc t 1 n bc 4 cho n khi hi t.
11.3.6 Phng php Quasi Newton
Phng php Quasi Newton ca Broyden-Fletcher-GoldfarbShanno (BFGS) c thc hin theo Press et al.2. Trong phm vi
ng dng v cc gii hn, phng php ny tng t vi phng
php Fletcher Reeves. N tnh ton cc hng tm kim mi t
cc tim cn ca nghch o ca ma trn Hessian.
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11.4 Cc im chnh ca Optimizer
1. Cc cn thay i thp hn v cao hn hp l l cc k quan
trng. iu ny cn thit khng nhng ngn chn cc iu kin
xu cho s cng ngh (v d chng cho nhit trong thit b trao
i nhit) m cn bi v cc bin c chia t l gia 0 v 1 trong
cc thut ton ti u ha s dng cc cn ny.
2. i vi cc phng php BOX v hn hp, Maximum change /
Iteration ca cc bin c s (thit lp trn Parameters page) phi
c gim. Mt gi tr khong 0.05 hoc 0.1 l ph hp hn.
3. Phng php hn hp yu cu ni chung t nht s cc php tnh
hm (tc l hiu qu nht).
4. Nu cc phng php BOX, SQP, hoc hn hp khng thc hin
tnh ton cc hm quan h ca bn thit lp, th tng Penalty Value
trn trang Functions bng 3 hay 6 bc ca ln (ln ti mt gi tr
tng t vi gi tr mong mun ca hm mc tiu). Mt khc, n
cng hu ch trong vic c gng t c ln ca hm mc tiu
v penalty tng t n mc c th (c bit khi phng php Box
c s dng).
5. Theo mc nh Optimizer ti thiu hm mc tiu. Bn c th ti
a hm mc tiu bng cch chn nt Maximize radio trn
Functions Page. Ch , Optimizer nhn vi hm mc tiu bng m
1 cho s ti a ha.
11.5. Cc v d Optimizer
11.5.1. Phn 1: Tnh ton cc thit b trao i a UA
Phn u tin ca vn ny bao gm thc hin cc tnh ton UA
trn 3 thit b trao i nhit c lp. Dng vo c np vo vng
lm lnh s b, n c chia thnh 2 dng. Vic lm lnh ca
dng nguyn liu phn chia c hon thnh bng cch trao i
nhit vi cc thit b trao i nhit t song song. Mt dng c
lm lnh bng thit b tch methan (demethanizer) trn nh thp tr
li dng (E-100 Cool In) v dng kia c lm lnh bi mt thit b
lm lnh bng propane (Valve In) v bng cch trao i nhit vi
mt thit b un si y thp t bn cnh (E-102 Cool In) trong
mt thp demethanizer.
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X l cc thit b trao i nhit n hoc a UA l mt tnh hung
thng gp, c cc thit b trao i nhit (exchanger) c s
dng di cc iu kin vn hnh khc nhau khng nhiu hay cc
ng dng khc nhau. Trong nhng trng hp ny, ngi k s
phi xc nh c iu kin trao i nhit no l thch hp t cc
thit b trao i nhit ang c m nng sut vn hnh b gi hn bi
cc nh thit k.
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Cc thit b vn hnh ca qu trnh
Trong s cng ngh ca qu trnh ny bao gm: mt khp ni
ch T, van, b phi trn v 3 thit b trao i nhit. Cc tham s
u vo c cho nh trong cc hnh sau.
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15
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Thit b trao i nhit E-101
16
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Kt qu
Cc dng tnh ton cho bng di:
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Do cn thit xo i cc tham s k thut UA ca cc thit b trao
i nhit ring l, v thay th chng bng 3 tham s mi:
- Nhit ca E 102 Cool In : -85oF
- Tc dng ca Valve In: 495 lbmole/h
- Tc dng ca E 101 Feed y l bin s thc hin ti
u. Ban u n c thit lp gi tr s b tc dng (1670
lbmole/h).
Sau khi nhp nhng tham s ny vo, Flowsheet s x l, v nhn
c kt qu tnh ton cc tham s ca UA rt gn vi nhng g
c thit lp trong phn u ca v d ny.
M Optimizer, v thit lp Primary Variable s dng cn trn v
cn di nh sau:
Nhp cc gi tr UA
ca trao i nhit
bng cch hoc l s
dng phm ko th
hoc dng Variable
Navigator. t gi
tr UA ca Heat
Exchange E-100, E101 v E-102 vo
cc A1, A2 v A3
tng ng. Nhp
cng thc
+A1+A2+A3 vo
A4, v nhp s 0 vo
A5.
18
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19
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Cn phi nhp vo cc hm lin kt m bo rng nghim l hp
l. Mi thit b trao i nhit, UA phi ln hn 0. Hon thnh nhm
Constraint Function nh hnh trn.
Trn Parameters tab, s dng s Mixed, gi nguyn cc tham
s nh mc nh.
Chn phm Start. Nu bn mun, th di chuyn sang Monitor page
v quan st qu trnh Optimizer.
Dng mol ti u khong 1800 lbmol/h thu c t dng nguyn
liu E 101 Feed, tng ng vi UA tng vo khong 1.43e5
Btu/F-h. So snh vi gi tr c thit lp khong 1.5e5 Btu/F-h
trong phn u tin ca v d ny.
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Xy dng m phng
Bc u tin trong xy dng bt k bn m phng no l thit lp
Fluid Package. Di y l hng dn s lc cch thit lp 1
Fluid Package v nhp cc dng. xem chi tit hn, cc bn c
th xem Defining the Simulation Basis, Module 1, phn thit lp
dng.
Thit lp c s m phng
1. To New case v nhp Fluid Package
2. Nhp cc gi tr sau trong cc ca s Fluid Package
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- Nhp vo phm nng <F11> s xut hin bng trng thi, tnh
cht ca dng.
- Hoc c th kch p vo biu tng Stream (Dng) trong
Object Pallete (bng cc biu tng m phng thit b).
Thit lp cc dng cn thit:
Nhp mt dng vi cc gi tr cn thit sau:
Menu Bar
Workbook
Object Palette
PFD/ Object
Palette
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Chu trnh lm lnh Propane bao gm 4 thit b:
Van
Chiller
My nn
Thit b ngng t
Trong bi ny, chng ta s nhp tng thit b vi cc cch thit lp
khc nhau.
Nhp van J-T
Van J-T c s dng m phng cho cc van trong HYSYS. Dng
vo van l dng ra t thit b ngng t. Dng ra thit b ngng t
nhit im bt ca n.
Van c nhp bng cch nhn phm nng <F12>
1. Nhp vo phm nng <F12>, ca s UnitOpts s hin th:
C th chn lc nhanh
hn Available
Unit Operations bng
cch chn t Category
ph hp. Trong trng
hp ny Piping
Equipment s bao
gm Valve
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Cc hp ko th nh
vi cc dng nguyn
liu v sn phm, cha
danh sch cc dng
kt ni vi thit b
c m phng.
Nhp Chiller
Thit b Chiller trong vng lm lnh Propane m phng trong
HYSYS s dng thit b gia nhit. Dng ra khi thit b Chiller
nhit im sng.
Phng php ny m t cch nhp 1 thit b gia nhit s dng trang
UnitOps ca Workbook
1. M Workbook v kch vo tab UnitOps
2. Nhp vo phm Add UnitOp, ca s UnitOps s xut hin
3. Chn Heat Transfer Equipment t nhm Categories
4. Chn Heater t danh sch Available Unit Operations
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Trang Parameters
chung cho hu ht cc
thit b v cha cc
thng s nh gim
p (delta P), Cng
sut (Duty) v Hiu
sut (Efficiency).
Nhp my nn
My nn c s dng lm tng p sut ca dng kh vo.
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Phng php ny m t cch nhp my nn s dng Object Palette.
Object Palette l bng cha ton b cc dng v cc thit b vn
hnh s dng m phng trong HYSYS.
1. Nhp vo phm nng <F4>, bng Object Palete s xut hin.
2. Kch p vo biu tng my nn, bng tnh cht ca my nn
s c hin th.
Biu tng
my nn
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Nhp thit b ngng t
y l thit b cui cng trong chu trnh lm lnh Propane. Thit b
ny c t gia My nn v van v n c m phng nh 1
thit b lm lnh.
Lm vic vi biu din ha, bn c th xy dng lu trnh ca
bn trong PFD bng cch s dng chut thit lp v kt ni cc
thit b. Phng php ny m t cch nhp v kt ni thit b lm
lnh s dng k thut ko-th (Drag n Drop) trong Object Palete.
Phng php ko-th (Drag n Drop) trong PFD:
1. Nhn vo biu tng Cooler trong Object Palete.
Biu tng thit
b ngng t
(Cooler)
Phm <Ctrl>
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5.
7.
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iu chnh PFD
PFD c thit k bng cch s dng chut v bn phm. C rt
nhiu cc trng hp m c chut hay bn phm u c th s dng
thc hin cng 1 chc nng. Nhng c 1 chc nng PFD rt
quan trng m bn phm khng th s dng c, l kim tra i
tng (Object Inspection).
Chng ta th s dng rt nhiu cc thao tc v th thut trn cc
biu tng trong PFD bng cch s dng kim tra i tng
(Object Inspection). t con tr chut trn biu tng m bn mun
kim tra v nhp chut phi. Khi s hin th cc bng tng ng
ph thuc vo biu tng m bn la chn (nh dng, thit b phn
ng, thp...).
Mt danh sch cc i tng m ta c th kim tra c cho di
y vi cc danh mc tng ng :
10
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Lu bn m phng (Case) thnh m hnh (Template)
Mt tnh nng kh hu ch na ca HYSYS l kh nng lu li
thnh cc m hnh (Template).
Mt cch c bn, mt m hnh l mt lu trnh hon chnh m c
th lu tr vo a vi cc thng tin b sung . Cc thng tin ny gn
lin vi vic nh km vo lu trnh nh vic vn hnh mt lu
trnh con. Mt m hnh i din cho mt module qu trnh ca nh
my hay mt phn ca mt module. M hnh c lu tr c th
c c t a sau v c ci t hiu qu nh mt lu trnh
con hon chnh c th vn hnh nhiu ln vi nhiu qu trnh m
phng khc nhau.
Mt vi li ch ca vic s dng cc m hnh l :
- Cung cp cng c m nh 2 hay nhiu case c th c
kt ni vi nhau.
- C th s dng nhiu h nhit ng khc nhau trong mt case
m phng chnh.
- Cung cp mt phng php thun tin trong vic chia nh
mt bn m phng ln thnh cc phn n hn v d dng
qun l cc cu t.
- C th ch cn to mt ln v c th s dng nhiu ln cho
nhiu case khc nhau.
Trc khi chuyn case thnh template th case cn phi c
lm ng nht n c th c s dng trong nhiu nh my ch
bin kh vi cc cc lu lng khc nhau. Trong phn ny, cng
sut ca Chiller iu chnh lu lng ca Propane c yu cu.
1. Xa gi tr cng sut ca Chiller.
2. T bng Simulation chn Main Properties
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- Menu Bar
- Object Inspection of Unit Operations
- Report Manager
* S dng Menu Bar:
Chn mt trong nhng la chn sau t File menu
13
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3. Kch vo phm Insert Datasheet nhp cc d liu va bo
co. Chng ta c th nhp d liu ca nhiu hay 1 thit b vn hnh
vo 1 bo co:
15
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Nhp p vo cc
dng c du +s
m rng chn
thit b c th
Ghi nh rng bn c
th thao tc Object
Inspect bng cch
chn object v sau
nhp phm chut
phi.
16
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M phng nng cao
Mt trong cc hng thit k cha kha ca HYSYS l lm th
no kt hp cc modul vn hnh vi gii php thut ton khng
tun t. Khng ch x l cc thng tin m bn cung cp ban u, m
c cc kt qu tnh ton c t ng truyn i theo theo ton b
lu trnh theo c chiu xui v chiu ngc. Cu trc module ca
cc thit b vn hnh c ngha rng ta c th tnh ton trc tip,
hay cng c th tnh ton bng cch s dng thng tin t mt dng
ra tnh cho iu kin ca dng vo. Hng thit k ny c th
c minh ha bng vic s dng chu trnh lm lnh Propane
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S dng p sut tnh ton ca dng 3 v gim p qua Heater
bit, HYSYS tnh li p sut ca dng 2. Sau khi p sut, thnh
phn v enthalpy t do ca dng 2 bit, v valve ng enthalpy,
HYSYS c th tnh nhit ca dng 2.
Ngoi ra, HYSYS s dng cng sut thit b gia nhit bit v
enthalpy t do ca dng 2 v 3 tnh ton lu lng, l i lng
ca c 3 dng 1, 2, 3.
Sau , my nn c nhp vo m phng. Sau khi tt c thng tin
dng vo bit, my nn ch cn li 2 bc t do. Cc gi tr nh
hiu sut, cng sut, hoc p sut ca ra c th p ng 1 bc t do.
Bc t do cn li n t thit b ngng t.
Thit b ngng t kt ni dng ra my nn vi dng vo Valve (gi
tr ny c xc nh hon ton). Ngi s dng cung cp
gim p ca thit b ngng t, v HYSYS tnh ton p sut dng
vo, m y cng l gi tr p sut dng ra ca my nn (bc t do
th 2 ca my nn).
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S dng case gc so snh:
19
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Nh my lm lnh kh
Ni dung
Trong m phng ny, m hnh ha mt phin bn n gin ca nh
my lm lnh kh. Mc ch cng ngh tch kh nhit thp, ti
nhit im sng ca hydrocacbon. Kh kh c nhit im
sng khng vt qu -15oC 6000 kPa. Kh nguyn liu vo c
lm lnh hai cp, u tin qua thit b trao i nhit kh-kh vi
dng kh kh sn phm, sau vo cng on lm lnh bng
Propan. Trng thi cn bng c s dng tnh ton nhit
im sng ca dng hi sn phm 6000 kPa
Mc ch
Khi hon thnh bi ny, bn c th:
- Ci t v la chn loi thit b trao i nhit
- Hiu c cc cng c h tr tnh ton trong hysys logical
Balance (cn bng) v Adjust (hiu chnh)
- S dng thanh cng c thao tc trn case m phng
Yu cu
Trc khi bt u bi ny bn cn phi bit cch:
- To mt Fluid Package
- Thm dng
- Thm cc thit b vn hnh trong PFD
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Xy dng m phng
Xc nh c s m phng (Simulation Basic)
Trong case ny s s dng phng trnh trng thi Peng Robinson
vi thnh phn sau N2, H2S, CO2, C1, C2, C3, i-C4, n-C4, i-C5, nC5, C6, C7+* v H2O.
1. Bt u mt case mi
2. Nhp the Fluid Package, GasPlant, lu trong module 1
Nhp dng v thit b
Nhp dng nguyn liu (feed stream)
Nhp dng nguyn liu vi cc gi tr di y:
Trong ny:
Nhp gi tr sau:
Name
to Refrig
Temperature
15oC (60oF)
Pressure
Flow Rate
0.0066
H2S
0.0003
CO2
0.0003
C1
0.7575
C2
0.1709
C3
0.0413
i-C4
0.0068
n-C4
0.0101
i-C5
0.0028
n-C5
0.0027
C6
0.0006
C7+
0.0001
H2O
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Nhp thit b tch (Separator)
C vi cch a thit b vo s . thc hin, xem Adding
Unit Operations to a Flowsheet, Module 2
- n phm nng F12, chn thit b m phng cn thit t nhm
thit b sn c.
- Kch p vo biu tng thit b m phng trong Object Palette
Thm thit b tch v nhp cc thng tin sau vo cc tng ng
Trong ny:
Name
Feed
To Refrig
Vapour Outlet
Liquid Outlet
Cc dng ti Tube
Side v Shell Side c
th t cc Flowsheet
khc nhau, v vy
bn c th s dng
Steam package cho
side ny v PR cho
side kia ca trao i
nhit.
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3. Chuyn sang Parameters Page. Hon thnh trang ny nh
trong hnh di y. S chnh lch p sut gia thnh ng v
lp v trong thc t tng ng l 5 psi v 1 psi
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nh, lun lun c th c thm bi Hysys v vy bn khng cn
phi cung cp chng.
- Gi tr nh nht xp x 5oC, y l chnh lch nhit thp nht
gia dng nng v dng lnh.
5. u tin bn cn b kch hot tham s UA, lm c iu
ny bn cn kch vo Active, chn hp thoi cho tham s UA
6. Thm tham s, n nt Add, c bng hin th cc tham s
Name
Temp Approach
Type
Min Approach
Pass
Overall
Spec Value
5C (10F)
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Hon thnh m phng
Thm hai thit b vo s khi hon thnh m phng
1. Thm b lm lnh (cooler), cung cp cc thng tin di y
Trong ny
Connections
Name
Chiller
Feed Stream
Gas to Chiller
Product Stream
Gas to LTS
Energy Stream
Chiller Q
Parameters
Pressure Drop
35 kPa (5 psia)
Connections
Name
LTS
Feed Stream
Gas to LTS
Vapour Outlet
LTS Vap
Liquid Outlet
LTS Liq
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Thm Balance (cn bng)
Tnh ton cn bng cung cp mc tiu chung ca c trng cn
bng nhit v vt cht. C cc loi cn bng khc nhau trong Hysys.
- Mole - cn bng tng cng c thc hin khi lu lng
dng phn t trong mi thnh phn c bo ton. Dng ra
c lu lng v thnh phn ging nh dng vo, nhng
khng bao gm thnh phn hi, gi tr nhit hoc p sut.
- Khi lng (mass) - cn bng tng cng thc hin ch khi
bo ton khi lng dng. Dng ra s khng bao gm thnh
phn, thnh phn hi, nhit , hoc p sut
- Nhit (heat) - cn bng tng cng c thc hin khi dng
nhit bo ton
- Mole v nhit (mole and heat) - cn bng tng cng c
thc hin khi dng nhit v dng mole c bo ton
Xem xt cc tham s cho kh sn phm (Sales Gas). Cc tham s
dng hi c tnh ton, v vy bn khng c cch no c th
tnh nhit im sng ca dng 6000 kPa. Thm cn bng
mole, bn c th to ra dng hi th hai vi lu lng mole v
thnh phn nh Sales Gas nhng khng c cng thnh phn hi,
nhit hoc p sut
1. Kch p vo biu tng Balance trn Object Palette
Biu tng Balance
Balance s khng
tnh ton tr khi
Auto Calculation
c chn
trong check box
Connections
Name
Mole
Inlet Stream
Sales Gas
Outlet Stream
HC Dewpoint
Auto Calculation
On
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Nhit im sng l g?
Nhit im sng yu cu l -15oC, nhit im sng hin
ti cao hn hay thp hn?
Gi s p sut c nh, thng s khc nh hng th no n
nhit im sng?
Thay i nhit im sng nh th no trong m phng?
Bin c hiu
chnh lun lun s
dng cc gi tr
c ngi dng
nhp vo.
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3. T danh sch Object chn Gas to LTS, t danh sch Variable
ang hin th trn giao din chn Temperature
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Nhit u ra ca b lm lnh bng bao nhiu t c
nhit im sng cho?
Phn tch cc kt qu
Sau khi ghi template, bn hy ng template li v m case
c lu li v phn tch cc kt qu nhn c.
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C bin c lp
v bin ph
thuc u nhp
vo Databook t
Variables Tab
12
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13. Bm phm View ci t Case Study
14. Nhp cc gi tr cho Low Bound, High Bound, Step Size
tng ng vi -25oC (-20oF), 5oC (10oF) v 5oC (10oF)
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M hnh ha nng cao
Kt ni chu trnh lm lnh Propan vi nh my x l kh
Bn hon thnh v d v nh my lm lnh kh, bn c th kt
ni n vi chu trnh lm lnh Propan.
Cng sut ca b lm lnh, Chiller Q trong nh my x l kh s
c kt ni vi cng sut ca b lm lnh Chill-Q trong chu trnh
lm lnh Propan
1. Kch p vo biu tng Sub- Flowsheet trn Object Palette
Biu tng
Sub- Flowsheet
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Luyn tp vi m phng
Bi tp 1
Gi tr UA cho thit b trao i nhit kh-kh l 2e5 kJ/C.h. To
nhng thay i cn thit vi thit k thit b trao i nhit ca bn
t c gi tr UA ny. N nh hng th no n LMTD v
nhit gn ng?
Thc hnh
Trong xy dng nh my lm lnh kh v chu trnh m lnh bng
Propan, bn quyt nh nhng vic lm n gin v thm vo tnh
ton b lm lnh n trong m hnh tnh ca thit b trao i nhit
kiu ng v v, l nhng vn thc t trong nh my. Nhng bi
tp n gin ny l nhng vic s b ban u. By gi, ng ch ca
bn mun bn thay th b lm lnh vi thit b trao i nhit kiu
ng v v.
Nh rng HYSYS s gip bn kt ni cc dng t Flowsheet khc
ti thit b trao i nhit. S dng chc nng ny, bn c th tnh
ton gii quyt vn ny ch vi mt thit b trao i nhit trong
nh my lm lnh kh
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Mc tiu
Sau khi hon thnh xong bi ny bn c th :
Nhp cc thng s cho thp bng Input Experts.
Nhp cc tham s cho cc thp nu trn.
Yu cu
hon thnh cc bi:
Gas 1 - Getting Started
Gas 2 - Propane Refrigeration Loop
Gas 3 - Refrigerated Gas Plant
1
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S cng ngh
S thp
DC1 - De-Methanizer
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DC2 - De-Ethanizer
DC3 - De-Propanizer
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Xy dng m phng
To lp c s m phng
1. M case mi (New case).
2. Chn Peng Robinson EOS.
3. Nhp cc cu t : N2, CO2, C1 - C8.
4. Vo Simulation Environment.
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2. Nhp tip dng nguyn liu th hai vi cc thng tin sau:
Nhp cc thp
De-Methanizer
De-Methanizer hot ng ging nh reboiled absorber, c 2 dng
nguyn liu v mt dng nng lng (cho reboiler ca thp).
1. Nhp dng nng lng vi cc tham s sau:
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2. Kch p vo biu tng Reboiled Absorber trn Object
Palette. u tin s xut hin giao din Input Expert.
Biu tng thp
Reboiled Absorber
Phm Next ch c gi
tr khi cung cp
y cc thng tin
cn thit.
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7. Nhp cc gi tr nhit gi nh nh trong hnh di y.
Trong h n v Anh M nhit ca Top Stage Pressure v
Reboiler Pressure l -125oF v 80oF.
Nhit gi nh
khng cn thit
tnh ton thp,
nhng n s c
thm vo trong
qu trnh hi t.
Thit b Reboiled
Absorber c bn
c DOF n.
Thng s mc nh
l Boilup Ratio.
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4. Bm phm Add Spec(s) pha di.
5. Nhp y thng tin trong giao din Comp Frac spec nh hnh
sau:
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Pump
Bm s dng a sn phm t y thp De-Methanizer sang
thp De-Ethanizer
Thit lp bm vi cc tham s a ra trong bng sau:
De-Ethanizer
Thp De-Ethanizer ging nh thp chng luyn, vi 16 bc: 14 a
trong thp, cng thit b gia nhit y thp v ngng t nh thp.
Thp lm vic p sut 2760 kPa (400 psia). Sn phm y thp
c t l etan trn propan l 0.01.
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1. Kch p vo biu tng Distillation Column trn Object
Palette v nhp thng tin nh trong bng sau:
Biu tng
Distillation Column
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4. Chn Component Ratio t bng specification type v nhp cc
thng tin nh trong bng sau:
5. Trong Monitor tab, ngng kch hot tham s Ovhd Vap Rate v
kch hot tham s t l C2/C3 va mi nhp vo.
Valve
c dng khi yu cu gim p sut ca dng DC2 Btm trc khi
vo y thp cui cng, De-Propanizer.
Thm valve v nhp cc thng s:
De-Propanizer
Thp tch propan l thp chng luyn gm 25 tng: 24 a cng vi
reboiler (ch : ton b lng lng condenser khng tnh l mt
a). Thp lm vic 1620 kPa (235 psia). Thp chng luyn c
hai mc ch. Mc ch u tin l to sn phm nh cha t hn
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1.5 % mole ca i-C4 v n-C4. Mc ch th hai l nng
propane trong sn phm y t hn 2 % mole.
1. Nhp Distillation Column v cung cp cc thng tin sau:
Biu tng
Distillation Column
14
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3. To 2 tham s mi trong Component Fraction cho thp
15
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Advanced Modelling
Thp chng l mt loi c bit ca SubFlowSheet trong Hysys.
SubFlowSheet gm thit b v cc dng, c th thay i thng tin
vi Parent Flowsheet thng qua cc dng c kt ni. T Main
Environment, thp c th l n, a nguyn liu, a sn phm.
Trong nhiu trng hp, bn c th x l chnh xc Column vi
cch thc ny
Column SubFlowsheet c nhiu u im:
c lp vi qu trnh tnh ton thp
Mi trng xy dng thp gip bn to nhng thay i v tp
trung trn thp khng cn tnh ton li ton b Flowsheet.
Kh nng s dng Fluid Packages khc
Hysys cho php bn nh r FluidPackage duy nht cho
Column SubFlowsheet (khc t Main Environment). iu
ny hu ch trong trng hp to lp FluidPackage khc ph
hp hn vi Column (Gas Plant s dng PR c th c c
Amine Contactor v vy c th s dng Amines Property
Package) hoc Column khng s dng tt c cc cu t trong
Main Flowsheet v v vy gim c s lng cu t i vo
thp, nh th tnh ton thp s nhanh hi t.
Thit lp m hnh mi theo yu cu ca ngi thit k
S c mt ca mi tn
mu xanh hng ln
trn thanh cng c
(Button Bar) v trong
mi trng:
Name (COL1) cho
thy rng bn ang
Column SubFlowsheet.
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Bn c th vo Column SubFlowsheet bng cch bm phm
Column Environment trn Column Property View. Bn c th tr
li Parent Environment bng cch nhn phm Parent Environment
trn giao din Column Runner view hoc phm Parent Simulation
Environment (mi tn mu xanh hng ln trn) trn Button Bar.
Khm ph vi Simulation
Bi tp th nghim
Sau khi m phng thit b tch Methane, ng ch s yu cu bn s
dng Hysys xc nh h s UA cho DeMethanizer Reboiler. Gi
thit rng c 1000 kgmole/h ca hi bo ha 100 psia cho Shell
Side v c gim p 5 psi trn steam side. Sn phm nh thp
Methane phi l 0.96 (mole)
17
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Thu gom kh
Bi ton thc t
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Mc tiu
Khi hon thnh module ny, bn c th s dng Pipe Segment
trong Hysys thit k h thng ng ng.
Yu cu
Bit cch t dng v cc thao tc cn thit.
Diameter
Branch 1
76.2mm ( 3 )
Branch 2
76.2mm ( 3 )
Branch 3
76.2mm ( 3 )
Branch 4
101.6mm ( 4 )
Branch 5
76.2mm ( 3 )
Branch 6
152mm ( 6 )
Branch 7
152mm ( 6 )
40 ng thp c sp xp a vo s dng cc ni v tt c cc
nhnh c chn su 1m (3 feet). Tt c cc ng ng
khng c v bc bo v.
D liu cao ca cc nhnh ng c cung cp trong bng sau.
Cc nhnh i qua nhng a hnh mp m c chia ra thnh
nhng on nhng im c dc thay i ng k. l
nhng v tr trong mng li c nh du trn gin vi gi
tr cao thay i.
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Branch
Segment
Branch 1
GasWell 1
Branch 2
Branch 4
Branch 6
639 (2095)
645 (2110)
6 (15)
125 (410)
636.5 (2089)
-6.5 (-21)
100 (325)
637 (2090)
0.5 (1)
GasWell 2
614 (2015)
200 (665)
637 (2090)
GasWell 3
23 (75)
63505 (2085)
160 (525)
648 (2125)
12.5 (40)
100 (325)
634 (2080)
-14 (-45)
205 (670)
633 (2077)
-1 (-3)
Branch 1&2
637 (2090)
355 (1165)
633 (2077)
GasWell 4
-4 (-13)
632.5 (2075)
180 (590)
625 (2050)
-7.5 (-25)
165 (540)
617 (2025)
-8 (-25)
Branch 3&4
1
Branch 7
Elevation
Change
Meter (feet)
150 (500)
1
Branch 5
Elevation
Meter
(feet)
1
Branch 3
Length
Meter
(feet)
633 (2077)
300 (985)
617 (2025)
Branch 5&6
1
-16 (-52)
617 (2025)
340 (1115)
604 (1980)
-13 (-45)
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S cng ngh
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Thc hin m phng
H thng thu gom kh a vo nh my s c thit k da trn
phng trnh trng thi Peng Robinson.
Cc cu t c trong Fluid Package c ly t Module 1, Getting
Started nh thnh phn cc cu t nhn c t sc k kh
Cng c th nhp cc cu t t Module 5 (hm lng ca 4 dng
kh t ging khoan khai thc kh). Nhng thnh phn c a vo
trong Fluid Package bao gm N2, H2S, CO2, C1, C2, C3, i-C4, nC4, i-C5, n-C5, C6, C7+*, H20, NBP[0]78*, NBP[0]162*,
NBP[0]245*, NBP[0]318*, NBP[0]431*
Thng s ca bn dng kh trn c cc gi tr trong bng sau:
GasWell
1
GasWell
2
GasWell
3
GasWell
4
Temperature, C
(F)
40
(105)
45
(115)
43
(110)
35
(95)
Pressure, kPa
(psia)
4135
(600)
3450
(500)
Flow, kgmole/h
(lbmole/hr)
425
(935)
375
(825)
575
(1270)
545
(200)
1. Nhp cc ng ng
Pipe Segment c s dng m phng nhiu dng ng ng
khc nhau t h thng ng ng dn kh mt pha hoc nhiu pha
n nhng h thng ng ng phc tp nhiu nhnh vi nhng
iu kin nhit nghim ngt, cho n nhng vn phc tp ca
ton b h thng. iu cn n hai l thuyt tng quan gim
p sut c ph trin bi Gregory, Aziz, Mandhane, v Beggs,
Brill. Mt l thuyt th 3, OLGAS, cng c gi tr nh phng
php gradient. Bn mc phc tp khc nhau trong nh gi qu
trnh truyn nhit cho php bn tm ra mt gii php vi yu cu
kht khe ng thi khi qut cc gii php gii quyt cc vn
t ra.
5
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The Pipe Segment cung cp 3 cch thc tnh ton: Pressure Drop,
Flow, and Length. Ch thch hp s t ng c la chn ty
thuc vo cc thng tin c cung cp. gii quyt bi ton
ng ng, bn phi cung cp thng tin cn thit thc hin
tnh ton cn bng vt cht v cn bng nng lng.
Trong m phng ny, chng ti s dng 7 tuyn ng ring l cho h
thng thu gom kh. Ngoi ra, mi tuyn ng hot ng c th cha
nhiu phn on tng ng vi s tng v gim cao.
2. Nhp tuyn ng u tin
biu tng
Pipe Segment
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Trong trang ny, bn c th la chn phng php gradient c s
dng cho 2 giai on tnh ton dng chy. Cc s la chn l:
Gregory Aziz Mandhane
Beggs and Brill
OLGAS
Tt c ng ng trong v d ny s dng phng php Beggs and
Brill th hin s tng quan gia 2 giai on. Vic gim p sut
trong ng ng c cung cp trn Parameters Page. Trong v d
ny, n c b trng v t tnh ton.
3. Rating tab
Dimensions page
Trn trang Sizing Page, bn m t chiu di cao cho Pipe
Segment. Mi on ng v mi ni c s dng nh l Segment.
xc nh y tnh cht ca on ng ni, bn phi xc nh
y tnh cht ca pipe schedule, diameters, pipe material v gia
s.
ng ng u tin, Branch 1 c chia thnh 3 phn on:
Thm on ng u tin vo h thng bng cch nhn nt Add
Segment. Ch nh cc thng tin cho on ng
In this cell...
Enter...
Fitting/Pipe
Pipe
Length
Elevation Change
6 m (15 ft)
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Hai chi tit phn on cn hon tt thng s cc nhnh
In this cell...
Enter...
Enter...
Segment
Fitting/Pipe
Pipe
Pipe
Length
Elevation
0.5 m (1 feet)
Schedule
40
40
Nominal Diameter
76.2 mm (3 inch)
76.2 mm (3 inch)
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By Segment: chn nhit mi trng v h s truyn nhit HTC
(Heat Transfer Coefficient) cho mi on ng c to ra trong
Diameters Page
Overall : Mt trong bn phng php tnh ton truyn nhit c th
p dng cho ton b ng ng:
+ Phng php cng sut (Duty method): Nu ton b cng
sut nhit ca on ng c bit, cn bng nng lng s c t
ng tnh ton ngay. Coi lng nhit mt mt l nh nhau ti mi
on ng.
+ Dng nhit : Nu c nhit dng vo v dng ra, nhit
mi trng c xc nh, mt ng tuyn tnh c gi nh
v ton b nhit lng s c tnh ton.
+ Xc nh h s truyn nhit chung: Nu h s truyn nhit
chung v nhit mi trng bit, th vic tnh ton truyn nhit
trn tng on ng s c tnh ton chnh xc.
+ nh gi H s truyn nhit: h s truyn nhit HTC ton
h thng c th tm thy t cc thnh phn
S i lu lp mng bn trong
dn nhit/S i lu bn ngoi
dn nhit qua lp cch nhit
i vi tt c ng ng trong m phng ny, s dng phng
php Overall v xc nh h s truyn nhit
t nhit mi trng Ambient Temperature l 5C (40F)
Trong nhm Heat Transfer Coefficient Estimation, cung cp cc
thng tin di y:
Bn trong (Inside):
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Bn ngoi (Outside) Mi thng s c mc nh:
Enter...
Connections
Name
Branch 2
Feed
GasWell 2
Product
B2 Out
Energy
B2-Q
Dimensions
Segment 1
Length
Elevation
23 m (75 ft)
Nominal Diameter
101.6 mm (4 in)
Heat Transfer
Estimate Inner, Outer and
Conduction HTC
10
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In this cell...
Enter...
Connections
Name
Branch 3
Feed
GasWell 3
Product
B3 Out
Energy
B3-Q
Dimensions
Segment 1
Length
Elevation
Nominal Diameter
76.2 mm (3 in)
Segment 2
Length
Elevation
Nominal Diameter
76.2 mm (3 in)
Segment 3
Length
Elevation
-1 m (-3 ft)
Nominal Diameter
76.2 mm (3 in)
Heat Transfer
Estimate Inner, Outer and
Conduction HTC
11
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Thm mt Thit b trn (Mixer) vi cc thng tin sau:
In this cell...
Enter...
Connections
Name
Junction 1
Feed
B1 Out, B2 Out
Product
J1 Out
Parameters
Pressure Assignment
Enter...
Connections
Name
Branch 4
Feed
J1 Out
Product
B4 Out
Energy
B4-Q
Dimensions
Segment 1
Length
Elevation
-4 m (-13 ft)
Nominal Diameter
101.6 mm (4 in)
Heat Transfer
Estimate Inner, Outer and
Conduction HTC
12
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Branch 5:
In this cell...
Enter...
Connections
Name
Branch 5
Feed
GasWell 4
Product
B5 Out
Energy
B5-Q
Dimensions
Segment 1
Length
Elevation
Nominal Diameter
76.2 mm (3 in)
Segment 2
Length
Elevation
-8 m (-25 ft)
Nominal Diameter
76.2 mm (3 in)
Heat Transfer
Estimate Inner, Outer and
Conduction HTC
13
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Thm thit b trn na (Mixer):
In this cell...
Enter...
Connections
Name
Junction 2
Feed
B3 Out, B4 Out
Product
J2 Out
Parameters
Pressure Assignment
Equalize All
Enter...
Connections
Name
Branch 6
Feed
J2 Out
Product
B6 Out
Energy
B6 Q
Demensions
Segment 1
Length
Elevation
Nominal Diameter
152.4 mm (6 in)
Heat Transfer
Estimate Inner, Outer
and Conduction HTC
14
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Thm thit b trn na (Mixer):
In this cell...
Enter...
Connections
Namez
Junction 3
Feed
B5 Out, B6 Out
Product
J3 Out
Parameters
Pressure Assignment
Equalize All
Enter...
Connections
Name
Branch 7
Feed
J3 Out
Product
B7 Out
Energy
B7-Q
Dimensions
Segment 1
Length
Elevation
Nominal Diameter
152.4 mm (6 in)
Heat Transfer
Estimate Inner, Outer and
Conduction HTC
Lu case hon thnh!
Chuyn case thnh mt template v Lu!
15
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Phn tch kt qu
Nu lu case, ng bn lu th by gi hy m case lu ra.
Trang Profiles trong th Performance cung cp mt bng tm tt
thng s cho cc phn on. Khong cch, cao, s lng cc
on nh c hin th cho tng phn on
Nhn nt View Profile , bn truy cp vo Pipe Profile, trong
bao gm th Table v th Plot. Th Table gm cc thng tin cc
on nh trong cc tuyn ng (increment along the Pipe Segment)
+ Chiu di
+ cao
+ p sut
+ Nhit
+ Truyn nhit
+ Ch chy
+ Chnh lch ma st (Friction Gradient)
+ Chnh lch v thu tnh (Static Gradient)
+ Accel Gradient
+ Lng lng v ch s Reynolds ca hi
+ Lng lng v vn tc hi
Plot tab hin th s liu dng biu trn Table tab
M Branch 1 v kim tra Table v Plots trong Profile tab
16
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17
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Nn hai cp
Ni dung
V d ny a ra ng dng in hnh ca hot ng tun hon.
Nguyn liu vo cc trm nn kh 35 oC (95 oF) v 1.725 kPa (250
psia). Kh sn phm c p sut 6.900 kPa, v c nn qua hai cp.
Mi cp bao gm mt thp tch, mt my nn, v thit b lm lnh.
Cht lng tch ra t mi thp tch c tun hon tr li cp nn
trc, sau khi gim p.
Mc tiu
Khi hon thnh bi ny, c th:
S dng cng c Recycle trong HYSYS
La chn v tr ct thch hp cho Recycle
Yu cu
Bit cch thit lp dng v cc thit b trong PFD
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Xy dng s m phng
1. Thit lp Mixer vi cc gi tr sau:
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3. Thm Compressor:
4. Thm Cooler:
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5. Thm Mixer:
6. Thm Separator:
7. Thm Valve:
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8. Thm Compressor :
9 . Thm Cooler :
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Ni chung Recycle
s dng tnh
ton tun hon
dng vt liu m
khng tun hon
dng nng lng.
Lun lun a ra
gi tr gi nh
cho dng ra ca
Recycle, khng
bao gi l dng
vo Recycle. Gi
tr gi nh a ra
cng gn vi gi
tr thc, qu trnh
hi t s din ra
nhanh hn.
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Parameters Tab
Tolerance Page
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Monitor Tab
Trong ca s ny hin th cc thng tin thc hin qu trnh tnh ton.
Bt c bin no c thay i gia c vng tnh lp u s c
hin th trong bng ny.
Worksheet Tab
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Phn tch kt qu
M giao din thuc tnh ca cc Recycle v vo Convergence Tab.
C bao nhiu vng lp c thc hin hi t?
M Worksheets Tab ca mi Recycle. Cc bin ca dng vo v
dng ra c gi tr nh th no?
Phn mol pha hi ca dng vo v dng ra bng bao nhiu?
RCY 1
RCY 2
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Advanced Modelling
Bi v cng c Recycle l cng c ton hc tnh ton qu trnh vt
l, c vai tr ht sc quan trng trong m phng. V tr ca cc dng
c ct ra nh hng n qu trnh tnh ton hi t ca cc
Recycle.
1. Chn v tr ct sao cho s Recycle l nh nht
Gim s v tr m qu trnh tnh lp yu cu s gim c tng thi
gian hi t. Chn v tr Recycle ph thuc vo ccaaus truc hnh hc
ca lu trnh. Lu chn v tr ct nu nh c th sao cho vic khai
bo cc tham s ca dng gi nh s c thc hin nh cc dng
chnh. Thng l sau cc im thu gom (mixer) v trc cc im
phn phi (tees, separator v columns)
2. Chn v tr ct sao cho cc bin s ca Recycle l nh nht
Bin bao gm phn hi, nhit , p sut, lu lng dng, enthalpy
v thnh phn. La chn v tr sao cho cng nhiu bin c nh
khng b thay i cng tt, nh vy s loi tr c nh hng ca
cc bin v lm tng tnh n nh ca qu trnh hi t. Tt nht nn
chn cc v tr l u vo Separator, Compressor, sau dng ra thit
b lm lnh cooler v heater.
Rt khng tt nu chn v tr ct dng c Adjust iu khin mt
trong cc bin.
3. Chn v tr ct n nh
V tr ct c th chn sao cho nhng thay i trong dng tun hon
c nh hng nh nht. V d chn dng chnh, nh hng ca s
bin thin do Recycle s l nh nht. Tm quan trng ca yu t ny
ph thuc vo thut ton hi t. iu ny cng quan trng khi s
dng php th lin tip.
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Bi tp 2: t Recycle v tr no v ti sao?
Gi s Feed c xc nh hon ton, gim p Sheel v Tube
bit, bit nhit dng Column Feed
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Bi tp 3: t Recycle v tr no v ti sao?
Gi s Feed c xc nh hon ton, gim p Sheel v Tube
cho E-100 v E-101 bit, bit nhit dng 3 v 4
Bi tp 4: t Recycle v tr no v ti sao?
Gi s Feed c xc nh hon ton, gim p Sheel v Tube
E-100 bit.
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Bi tp 5:
Sau khi hon thanh m phng, sp yu cu bn thit lp Compressor
Curves cho Stage 2 Compressor c sn ang lm vic trn hin
trng. Vi Compressor hin ang c sn c th t c vi p
sut bn cn, l 6900 kPa, hoc l bn s phi s dng thm cp nn
th 3.
Bi tp 6.
Ban than phin vi sp, Polly Sin rng bi m phng ca bn mt
qu nhiu thi gian hi t trn my tnh bi v Recycle v nhn c
hi ny kin ngh thay my tnh c tc cao hn. Polly xem s
m phng ca bn v yu cu trn c s c th gim thi gian
hi t bng cch loi b mt Recycle trong s m phng. Bn
hay Polly, ai ng?
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Mc tiu
Sau khi hon thnh bi ny bn c th:
M phng thp Amine trong Hysys
Cung cp cc tham s a tnh ton hiu qu cho thp
S dng Set Operation
S dng Spreadsheet
Yu cu
Trc khi bt u bi ny bn cn phi:
Hon thnh cc module 1, 2, 3, v 4.
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S cng ngh
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S thp hp th
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S thp ti sinh
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Xy dng m phng
To lp c s m phng
Vi case ny, s dng Amines Property Package vi cc cu t sau:
N2, H2S, CO2, C1, C2, C3, i-C4, n-C4, i-C5, n-C5, C6, H2O, DEA.
%kl
15-20
25-35
35-50
45-65
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Enter
Name
Sour Gas
Temperature
25oC (75oF)
Pressure
Molar Flow
Component
Mole Fraction
N2
0.0016
H2S
0.0172
CO2
0.0412
C1
0.8692
C2
0.0393
C3
0.0093
i-C4
0.0026
n-C4
0.0029
i-C5
0.0014
n-C5
0.0012
C6
0.0018
H2O
0.0122
DEA
0.0
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Chc chn bn
nhp dung dich
DEA/H2O vi nng
phn khi lng
In this cell
Enter
Name
DEA to Contactor
Temperature
35oC (95oF)
Pressure
LiaVol Flow
43m3/h
Component
Mass Fraction
H2O
0.72
DEA
0.28
(190 USGPM )
Enter
Connections
Name
FWKO TK
Feed
Sour Gas
Vapour Outlet
Gas to Contactor
Liquid Outlet
FWKO
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Enter
Connection
Name
DEA Contactor
No of Stages
20
Gas to Contactor
Gas to Contactor
Ovhd Vapour
Sweet Gas
Bottoms Liquid
Rich DEA
Pressures
Top
Bottom
Estimates
Top Temperature
40oC (100oF)
Bottom Temperature
70oF (160oF)
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In this cell..
Enter
Connections
Inlet
Rich DEA
Outlet
DEA to Flash TK
Work Sheet
Pressure of DEA to Flash TK
620 kPa
(90 psia)
10
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In this cell
Enter
Connections
Name
Flash TK
Feed
DEA to Flash TK
Vapour Outlet
Flash Vap
Liquid Outlet
Rich to L/R
Enter
Connections
Name
L/R HEX
Rich to L/R
Regen Feed
Regen Bttms
Parameters
Tubeside Delta P
Shellside Delta P
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In this cell
Connections
Name
No. of Stages
Feed Stream / Stage
Condenser Type
Ovhd Vapour
Bottms Liquid
Reboiler Duty
Condenser Duty
Parameters
Fixed Damping Factor
Pressures
Condenser Pressure
Condenser Delta P
Reboiler Pressure
Efficiencies
CO2
H2S
Monitor
Overhead Rate (Estimate)
Reflux Ratio (Estimate)
Estimates
Tray 1 Temperature
Reboiler Temperature
Specifications
Condenser Temperature
Reboiler Duty
Enter
Regenerator
18
Regen Feed / 4
Full Reflux
Acid Gas
Regen Bttms
Rblr Q
Cond Q
0.40
190 kPa (27.5 psia)
15 kPa (2.5 psia)
220 kPa (31.5 psia)
0.15
0.8
75 kgmole/h (1.5 MMSCFD)
1.5
100oC (210oF)
125oC (260oF)
50oC (120oF)
1.3e7 kJ/h (1.2e7 Btu/hr)
12
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Enter
Connections
Name
Makeup H2O
Temperature
20oC (70oF)
Compenent
Mole Fraction
H2O
1.0
Enter
Connections
Inlets
Makeup H2O
Lean from L/R
Outlet
DEA to Cool
Parameters
Pressure Assignment
Equalize All
Work Sheet
Liq Vol Flow of DEA to Cool
13
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Enter
Connections
Name
Cooler
Feed Stream
DEA to Cool
Product Stream
DEA to Pump
Energy Stream
Cooler Q
Parameters
Pressure Drop
35 kPa (5 psi)
Bm (Pump Operation)
Nhp Pump vi cc tham s sau:
In this cell
Enter
Connections
Inlet
DEA to Pump
Outlet
DEA to Recycle
Energy
Pump Q
Work Sheet
Temperature for DEA to Recycle
35oC (95oF)
14
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15
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Recycle Operation
Recycle c ci t nh mt khi l thuyt trong qu trnh cng
ngh. Dng nguyn liu i vo Recycle l iu kin tnh ton dng
tun hon, v dng sn phm l dng tun hon gi thit. Cc bc sau
c thc hin trong qu trnh hi t:
Hysys s dng cc iu kin ca dng gi nh v tnh ton
Flowsheet cho dng tun hon
Hysys sau so snh cc gi tr ca cc dng tnh ton vi dng
gi nh.
Da vo s sai khc gia cc gi tr, Hysys s thay i cc gi tr
ca dng tnh ton v t gi tr thay i ny cho dng gi nh.
Qu trnh tnh ton s lp li cho n khi cc gi tr trong dng tnh
ton ph hp vi dng gi nh trong phm vi sai s nh trc.
Trong case ny, dng lean amine (DEA to Contactor) ban u c
tnh s c thay th bng dng DEA mi (DEA to Recycle) v
Contactor v Regenerator s chy cho n khi vng tun hon hi t.
1. Kch p vo biu tng Recycle. Trong Connections tab nhp cc
thng tin nh trong hnh sau:
16
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17
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Phn tch kt qu
Nu bn lu case l template, ng template v m case c lu.
Dng kh vo c cha 4.1% CO2 v 1.7% H2S. Lu lng dng vo l
1250 kgmole/h (25 MMSCFD), dung dch tun hon DEA 28% tch
H2S v CO2. Dng kh ra yu cu khng qu 2% (th tch) CO2 v
4ppm (th tch) H2S.
Advanced Modelling
Nng kh axit trong dng amine c nh ngha l t s ca s
mole kh acid v s mole amine tun hon. Spreadsheet l cng c ph
hp trong cc tnh ton ny. Khng cn phi loading cc tnh ton trc
tip v hin th chng m n tch hp vo m phng to cc im
iu khin cho vic ti u ha m phng amine.
Cc bin s dng trong tnh ton:
18
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H2S
MEA, DEA
0.5
0.35
DEA
0.45
0.30
TEA, MDEA
0.30
0.20
19
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20
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Sy kh bng TEG
Ni dung
Ti cc ming ging, xy ra hin tng bo ha ca nc, nc ln
vo trong kh gy ra mt s vn sau:
Hnh thnh hydrates rn c th gy tc van, ng ng.
S hin din ca nc v H2 S hoc CO2 c th gy ra cc vn
v n mn.
Nc ngng t gy ra n mn, bo mn ng ng.
Ni chung, qu trnh sy kh s dng trong cc nh my kh p
ng cc iu kin ca ng ng. C mt s quy trnh sn c cho
qu trnh sy kh nh: glycols, silicagel, molecular sieves.
Cng nghip sn xut kh t nhin s dng triethylene glycol (TEG)
sy kh ti ni c nhit im sng thp, chng hn nh thit
k cho cc thm lc a ngoi khi ca bin Bc Cc hoc min
Nam hoc cho cc qu trnh lm lnh.
Trong v d ny, nhit im sng ca nc trong kh kh l
-20oC (-4oF) ti 6200 kPa (900 psia).
Mc tiu
Sau khi hon thnh phn ny, bn c th:
M hnh ha qu trnh dehydration bng TEG.
Xc nh im sng ca nc cho hn hp kh.
Yu cu
Trc khi bt u bn phi hiu v bit cch thc hin: thit lp
dng, qu trnh v cc loi thp.
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S cng ngh
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S thp
TEG Contactor
TEG Regenerator
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Xy dng m phng
To lp c s m phng
S dng Peng Robinson EOS vi cc cu t sau: N2, H2S, CO2, C1,
C2, C3, i-C4, n-C4, i-C5, n-C5, H2O v TEG.
Bt u m phng
Nhp cc dng nguyn liu
1. Thit lp dng vt liu vi cc tham s nh trong bng sau:
In this cell
Enter
Name
Inlet Gas
Temperature
30oC (85oF)
Pressure
Molar Flow
Component
Mole Fraction
N2
0.0010
H2S
0.0155
CO2
0.0284
C1
0.8989
C2
0.0310
C3
0.0148
i-C4
0.0059
n-C4
0.0030
i-C5
0.0010
n-C5
0.0005
H2O
0.0000
TEG
0.0000
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2. Nhp dng TEG vo thp hp th (TEG Contactor)
In this cell
Enter
Name
TEG feed
Temperature
50oC (120oF)
Pressure
LiqVol Flow
Component
Mass Fraction
H2O
0.01
TEG
0.99
Mixer Operation
bo ha hi nc, kh v nc c ha trn trc khi vo
Contactor.
Add Mixer ha trn Inlet Gas v Water to dng bo ha.
In this cell
Enter
Connections
Name
Saturate
Inlets
Inlet Gas
Water to Saturate
Outlet
Gas + H2O
Parameters
Equalize All
Pressure Assignment
Work Sheet
Water to Saturate,
Flowrate
100% Water
Water to Saturate,
Composition
30oC (85oF)
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Separator Operation
Nc t do c tch s b khi kh bi thit b separator, FWKO.
Add Separator vi cc thng s:
In this cell
Enter
Connections
Name
FWKO TK
Feed
Gas + H2O
Vapour Oulet
Gas to Contactor
Liquid Outlet
FWKO
Contactor Operation
M phng TEG Contactor.
Add Absorber column vi cc thng s sau:
In this cell
Enter
Connections
Name
TEG Contactor
No of Stages
Gas to Contactor
Gas to Contactor
Ovhd Vapour
Dry Gas
Bottoms Liquid
Rich TEG
Pressures
Top
Bottom
Valve Operation
Dng Rich TEG qua van VLV-100, p sut dng ra c t ng
tnh ton.
6
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Add Valve vi cc thng s sau:
In this cell
Enter
Connections
Inlet
Rich TEG
Outlet
LP TEG
Enter
Connections
Name
L/R HEX
Regen Bttms
Lean from LR
LP TEG
Regen Feed
Parameters
Tubeside Delta P
Shellside Delta P
Work Sheet
Regen Feed,
Temperature
105oC
Regen Feed,
Pressure
Regenerator Operation
TEG Regenerator c m phng bng thit b Distillation
Column. Cc thng s nh bng sau:
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In this cell..
Enter
Connections
Name
TEG Regenerator
No of Stages
Regen Feed
Condenser Type
Full Reflux
Ovhd Vapour
Sour Gas
Bottoms Liquid
Regen Bttms
Condenser Enegy
Cond Q
Reboiler Enegy
Reb Q
Pressures
Condenser
Reboiler
Condenser
Spec Value
102oC (215oF)
Status
Active
Second Spec-Tray
Temperature
Stage
Reboiler
Spec Value
205oC (400oF)
Status
Active
1.0 Molar
Status
Estimate
Sour Gas
Spec Value
1kgmole/h
(0.02 MMSCFD)
Status
Estimate
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Mixer Operation
Do TEG b mt mt nn phi c mt dng b sung duy tr cn
bng vt cht.
1. Nhp Material Stream vi cc thng s sau:
In this cell
Enter
Connections
Name
Makeup TEG
Temperature
15oC (60oF)
Compenent
Mole Fraction
TEG
0.99
H2O
0.01
Enter
Connections
Inlets
Makeup TEG
Lean from L/R
Outlet
TEG to Pump
Parameters
Pressure Assignment
Equalize All
Work Sheet
Liquid Vol Flowrate of
TEG to Pump
Pump Operation
S dng bm nng cao p sut trc khi vo Contactor
Nhp Pump vi cc thng s sau:
9
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In this cell
Enter
Connections
Inlet
TEG to Pump
Oulet
Pump Out
Energy
Pump Q
Work Sheet
Pressure of Pump Out
Heat Exchanger
Nhm mc ch lm lnh dng TEG tr li Contactor
Add Heat Exchanger vi cc thng s sau:
In this cell
Enter
Connections
Tube Side Inlet
Pump Out
TEG to Recycle
Dry Gas
Sales Gas
Parameters
Tube Side Delta P
35 kPa (5 psia)
Work Sheet
TEG to Recycle, Temperature
50oC (120oF)
Recycle Operation
Recycle c ci t theo mt khi l thuyt trong qu trnh sn
xut. Dng nguyn liu v dng sn phm c t ng tnh ton
dng tun hon . Cc bc sau y din ra trong qu trnh hi t:
HYSYS s dng cc iu kin tnh ton v gii quyt cc
vn ca dng trong s dy chuyn sn xut.
Sau HYSYS so snh cc gi tr ca dng tnh ton c
vi gi tr gi nh ban u.
10
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Da vo s sai khc ca cc gi tr HYSYS s tip tc thay
i cc gi tr dng tnh ton.
Qu trnh tnh ton s lp i lp li cho n khi cc gi tr
dng tnh ton ph hp vi nhng gi tr gi nh ban u.
Trong case ny, lean TEG (TEG Feed) ban u c tnh c thay
th bng dng TEG c gi tr dng mi (TEG to Recycle) v
Contactor v Regenerator s c tnh ton cho n khi vng lp
ca Recycle hi t.
1. Click p vo biu tng Recycle. Trong Connections tab
in cc thng tin nh hnh sau:
11
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Cu hi:
1. Phn on hi ca dng Gas + H2O l bao nhiu (gi tr phi
nh hn 1, khi chc chn l bo ho mi nhn gi tr l 1)?
2. Bao nhiu nc c tch ra t Separator?
3. Nhit to hydrat ca kh ti Contactor l bao nhiu?
4. Nhit to hydrat ca kh sn phm (Sales Gas) l bao nhiu?
5. So snh nhit to hydrat ca hai kh trn?
12
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Analyzing the Results
Mt trong nhng tiu chun s dng xc nh hiu qu ca qu
trnh sy kh l im sng ca kh kh. iu ny c th d dng
kim tra bng cch xc nh nhit ngng t ca nc. u tin
phi loi b hon ton TEG khi dng v TEG nh hng n im
sng ca nc. Tch TEG bng thit b Component Splitter, sau
lm lnh. Nhit dng ra c tnh ton bng cng c Adjust
t tm ra im m ti nc thay i trng thi.
1. Add Component Splitter vi cc gi tr nh sau:
In this cell
Enter
Connections
Name
Remove TEG
Inlet
Sales Gas
Overhead Outlet
TEG Only
Bottoms Outlet
Water Dewpoint
Energy
Split Q
Parameters
Bottoms Pressure
Word Sheet
Water Dewpoint
temperature
-20oC (-4oF)
Splits
TEG Fraction in
Overhead
1.0
0.0
Enter
Connections
Feed
Water Dewpoint
Vapour Outlet
Gas Out
Liquid Outlet
XS H2O
13
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Adjust s thay i nhit im sng ca nc cho n khi p
ng c yu cu dng kh ra.
Balance tm im sng ca dng ti 6200 kPa (900 psia).
Add Adjust iu chnh nhit im sng ca nc cho n
khi nhit im sng ca dng kh ra l -20oC (-4oF).
Hon thnh nh hnh di y:
14
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n nh du th
(s dng cng c Optimazation)
Ni dung
Trong bi ny, s cng ngh n gin c s dng phn
tch mt hn hp du kh thnh sn phm du n nh v kh
thng phm. S cng ngh ny c s dng ti nhiu nh
nh my kh xung quanh vng Alberta c t sn phm lng v
khng c php cha y trong thp chng ct. Trong cng ngh
s dng mt s tch ba cp n gin c gia nhit gia mi cp
v mc tiu ca bi tp l la chn p sut v nhit gim dn sao
cho chi ph cho sn phm t v t c li nhun ti a. Mt cng
c c bit trong HYSYS, Optimzer s c s dng tm iu
kin vn hnh ti u nht.
Mc tiu
Sau khi hon thnh bi ny bn c th :
S dng cng c Optimizer trong HYSYS ti u quy trnh
sn xut.
S dng bng tnh Spreadsheet thc hin cc tnh ton
Yu cu
Nhp dng v cc thit b m phng
Bit cch s dng bng tnh Spreadsheet
S cng ngh
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Xy dng m phng
To lp c s m phng
Trong case ny s dng phng trnh trng thi Peng Robinson vi
cc cu t sau: C1, C2, C3, n-C4, i-C4, n-C5, i-C5, C6, C7, C8 v C9
Bin i h n v tnh
Trong bi ny chn n v ca dng kh l m3/d_gas thay cho n
v tnh mc nh l kgmole/h v n v tnh th tch dng lng l
m3/d khng s dng n v mc nh l m3/h.
1. T Tool menu chn Preferences v vo Units tab
2. Chn n v SI lm n v mc nh
Khng th sa ci t mc nh nhng bn c th copy bng cch
bm phm Clone Units Set.
3. i tn n v Clone Units Set thnh Optimzer
4. Di chuyn con tr ti Flow
5. Chn m3/d_gas t danh sch ko th trong Edit Bar
6. Di chuyn chut ti cc Liq . Vol .flow
7. Chn la m3/d t bng di ca menu trong Edit Bar
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Bt u qu trnh m phng
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2. Nhp 3 thit b trao i nhit vi cc tham s sau:
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3. Nhp 3 thp tch vi cc tham s sau:
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4. Nhp 2 my nn vi cc tham s sau:
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6. Nhp cc tham s cn thit nh trong bng sau y;
M Optional10.hsc,
tr li cc cu
hi,v sau tip
tc module
Cng c Optimizer
Trong HYSYS c cng c Optimizer a bin cho m phng tnh.
Trong mt s cng ngh c xy dng v thu c gii
php hi t, bn c th s dng Optimizer tm iu kin hot
ng ti u cho nhng gi tr nh nht hay ln nht ca hm mc
tiu. Chnh optimizer s dng Spreadsheet ca mnh xc nh
hm mc tiu cng ging nh bt k biu thc ton hc khc s
dng. iu ny cho php bn xy dng hm mc tiu nhm thu
c li nhun ti a, gim thiu nhng phn ph tr hoc h s
trao i nhit UA ti thiu.
9
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Cc bin s cp (Primary variables): y l cc bin nhp
t bng tnh m gi tr ca n c thit lp ti gin hoc
ti a hm mc tiu. Bn phi thit lp cn trn v cn di
cho bin c s, s dng thit lp khong tm kim
Hm mc tiu (Objecive Function): y l hm s c ti
thiu hoc ti a. Hm mc tiu phi c xc nh thng
qua Spreadsheet. iu cho php ngi thit k nh ngha
hm mt cch linh hot.
Cc hm tng quan (Constraint function): Cc ng thc
v bt ng thc ca hm c xc nh thng qua
Spreadsheet. Trong trong trnh tnh ton Hm mc tiu,
Optimizer cng cn phi c cc hm tng quan do ngi
thit k thit lp.
Trong bi ny, mc ch ti a ha tng li nhun trong khi m p
sut hi bo ha (RVP) nhn c nh hn 96.5 kPa.
Thu nhp t nh my l sn phm kh v sn phm lng. Cc chi
ph ton b bao gm gi ca cc dng vo mi heater cng gi nn
kh cho mi my nn.
Li nhun = doanh thu - chi ph
Li nhun = sn phm kh + sn phm lng chi ph cc dng chi
ph my nn
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Cng c Optimizer
khng phi l mt
thit b, v vy n s
khng c hin th
trong s PFD
Cc gi tr Low
Bound v Hight
Bound hp l l rt
quan trng. t cc
gi tr c th t
c trong thit k,
tc l, khng t
high bound cho
Steam Heat Flow th
gi tr ln hn
trong thc t ti nh
my.
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12
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Nhp v xut cc bin (Importing and Exporting Variables)
Bn c th nhp vo hu nh tt c cc bin m phng vo trong
bng tnh (Spreadsheet) v bn cng c th xut ra gi tr ca mt
ti bt k mt trng xc nh no trong m phng ca bn
Kim tra (Object Inspection): nhp p vo m bn mun
nhp hay xut thng tin ra sau chn Import Variable hoc
Export Formular Result. Sau s dng Variable Navigator
v chn Variable m bn mun nhp vo hay xut ra.
Trang lin kt (Connections page tab): Chn Add Import
hoc Add Export sau s dng Variable Navigator chn
bin m bn mun a vo hoc xut ra
Danh sch ko th (Drag n drop): bm vo gi tr ca bin
(t WorkBook hoc Property View) m bn mun nhp vo,
v ko n ti v tr cn thit trong Spreadsheet. Nu bn
mun xut gi tr ca bin ra, bn ko n t Spreadsheet ti
v tr cn thit.
Thm cng thc (Adding formulas)
C th to cc cng thc ton hc phc tp trong Spreadsheet, s
dng c php ging nh bng tnh thng thng. S hc, logarit,
hm lng gic c th thc hin trong Spreadsheet.
Tt c cc hm bnh thng u c k hiu + ng trc. Nhng
hm c bit phi c k hiu @ ng trc.
Mt s hm nh sau:
Addition (+):
+ A1+A2
Subtraction (-):
+A1-A2
Multiplication (*):
+A1*A2
Division (/):
+A1/A2
Power (^):
+A1^3
@ABS(A1)
@SQRT(A1)
@ln(A1)
13
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Exponential (@exp):
@exp(A1)
Cc h s chuyn i n v cn thit :
1 kw-h = 3412 Btu
1 kw-h = 3600 kJ
14
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Cng c th thm vo nhng nhn xt, mc d khng thc s cn
thit. Sau khi tt c nhng bin cn thit c nhp vo cng vi
cc cng thc c a vo, giao din ca Spreadsheet s nh hnh
sau y:
15
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Functions tab
Trong Funtions tab c 2 nhm, Hm mc tiu (Objective
Function) v Hm tng quan (Constraint Function).
1. Trong cc ca Objective Function group xc nh trong
Spreadsheet nh ngha hm mc tiu. S dng menu ko th
trong Edit Bar chn ph hp. S nhn c Current
Value ca hm mc tiu.
2. Chn phm Maximinize
3. Trong Constraint Function, bm phm Add pha di xc
nh cc i lng lin quan.
Parameters tab
S dng la chn cho tnh ton ti u ha.
Box: iu khin cc quan h bt ng thc m khng iu
khin ng thc. Ni chung cn c s lng cc vng lp ln
hn a ra c gii php hi t.
SQP: Sequential Quadratic Programming - theo tun t ca
chng trnh x l cc vng lp v lin kt cn bng. Phng
php mang tnh hiu qu nht trong tnh ton cc tiu.
Mixed: ch iu khin cc quan h bt ng thc. L kt hp
phng php Box v phng php SQP. Qu trnh tnh ton
16
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bt u ti gi tr nh nht vi phng php Box s dng sai
s quy t rt khng chnh xc. Sau khi hi t, phng php
SQP s t ti gi tr cn thit trong gii php cui cng.
Fletcher Reeves: khng iu khin cc lin kt. Phng
php ny c hiu qu cho gi tr nh nht ni chung.
Quasi Newton: khng iu khin cc kt ni cng ging
phng php Fletcher Reeves trn.
1. Chn phng php SQR t Scheme.
2. S dng sai s v s vng lp mc nh.
Monitor tab
Xem li cc kt qu trong hm mc tiu, bin c s v hm lin kt
trong qu trnh tnh ton Optimizer.
Di chuyn ti Monitor tab v bm phm Star bt u qu trnh
tnh ton ti u.
17
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Phn tch kt qu
Khi qu trnh Optimization hon thnh, xem xt cc kt qu
nhn c v in vo bng sau:
Khm ph vi M phng
Bi tp 1
C mt vn bn cn ch vi kt qu nhn c sau kh ti u
ha l p sut hi ca a th 3 gim ti 70 kPa (10 psia) nh
hn p sut kh quyn. khng phi l iu kin c thit k
cho dng vo my nn. u vo ca my nn 2, Comp2, khng
c nh hn 125 kPa (19 psia). Li ch ln nht l g nu nh bn
lm theo hng dn ny.
18
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Thp chng ct du th
(chng ct kh quyn)
Ni dung
Thp chng ct p sut kh quyn l mt trong nhng thit b quan
trng nht trong cng nghip ch bin du m. L mt thit b in
hnh, n nm ngay sau thit b tch mui v gia nhit du th. Thp
chng c nhim v phn tch du th thnh cc phn on khc nhau
bao gm: naphtha, kerosene, du nh, du nng v AGO.
Trong module ny, bn s xy dng, chy th, phn tch, v thao tc
m phng mt thp chng ct kh quyn. Bn s bt u xy dng mt
thp chng n gin v tip tc thm cc thit b cnh sn vo thp.
Mc tiu
Sau khi hon thnh module ny bn c th:
Xy dng v hi t mt thp chng n gin.
S dng Hysys phn tch v d bo cc hot ng ca thp m
phng.
Thm cc thit b sn thp nh hi lu tng hiu qu v kh
nng phn tch.
Nghin cu ct gim chi ph, chi tit tng cht lng sn phm.
Yu cu
Trc khi bt u module ny bn cn phi bit cch:
Add dng v thit b
M t v ci t thng s du th.
1
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M rng Flowsheet
Load case Preheat Train t Module 2 (Oil 2. Pre-Heat Train).
Cc tham s ca cc sn phm t thp chng ct
Trc khi bt u xy dng mt thp chng ct du th cn phi bit
tnh cht ca cc sn phm mong mun nhn c t thp chng ct.
Hysys cung cp thng tin ny di dng th.
Distribution Plots tab
hin th biu m t
phn b thnh phn
phn on trong thp
chng ct du th.
Volume%
Btm Steam
Temperature
Pressure
Flowrate
190oC (375oF)
1035 kPa
3400 kg/h
(150 psia)
(7500 lb/hr)
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Cc thp chng ct
du th lun lun yu
cu c dng nc
Lun lun yu cu
nhp gi tr p sut
cho stage 1 ca thp
chng ct du th.
Thp c th khng hi
t nu thiu gi tr
ny.
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Thp chng ct du
tho d dng hi t nu
nhp y ba gi tr
nhit gn ng.
Cc gi tr c nh l
cc gi tr tnh
ton. Cn cc gi tr
gn ng l cc gi tr
s c chng trnh
hiu chnh khi hi t
thp
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In this Cell
Enter
Temperature
150oC (300oF)
Pressure
Mass Flow
10
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Enter
Name
Diesel SS
Draw Stage
17
Return Stage
16
Prod Stream
Diesel Prod
Prod Rate
Configuration
Stream Stripped
Steam Feed
Diesel Steam
2. Trong Side Ops tab, chn Pump Around, nhn Add v nhp cc
thng s sau:
In this cell
Enter
Name
Diesel PA
Draw Stage
17
Return Stage
16
Flow Rate
Duty
11
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Enter
Temperature
150oC (300oF)
Pressure
Mass Flow
Enter
Name
Kerosene SS
Draw Stage
Return Stream
Prod Stream
Kerosene Prod
Prod Rate
Configuration
Reboiled
Boil Up Ratio
0.75
Boilup Ratio l t l
gia hi v lng ra
khi reboiler.
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In this cell
Enter
Name
Kerosene PA
Draw Stage
Return Stage
Flow Rate
Duty
13
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14
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15
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Khm ph vi M phng
Maximizing theo sn phm Naphtha
Thp c tnh ton da trn cc thng s lu lng dng sn
phm. Cc gi tr ny cha trong Distribution Plot trong Oil Manager
(nh li bi tp trong trang 5 ca Module ny). Lu lng dng cng
l cch d hiu nht v duy nht xc nh thp; tuy nhin cng l
cch km linh hot nht khi thit lp thp.
V d nh nu lu lng dng du th thay i ng k th thp c th
khng hi t bi v khng tnh ton c cn bng vt cht.
Mt v d khc, l vic ti a vic sn xut mt phn on c th,
chng hn Kerosene. Mt cc n gin l tng lu lng dng ca
Kerosene nhng iu ny gy ra mt h qu tiu cc l lm gim bt
cht lng sn phm.
V vy, mt phng php khc xc nh cc dng c th l tt hn
trong trng hp ny. Cc ph bin nht l s dng Cut Point
Specifications xc nh cc dng sn phm.
Trang Distribution Plot trong Oil Manager th hin cc im ct c
dng mt th. ti a lng Kerosene th phm vi Cut Point c
m rng ra i cht.
V d, nu mun ti a lng Naphtha. Lu lng dng Naphtha v
Kerosene c lin quan n nhau th cc gi tr im ct s c xc
nh vi nhng iu kin c th.
Trc khi ti a ha vic sn xut cc sn phm khc nhau, cc thng
s c bn cn c xc nh. S dng BP Curves Utility hon
thnh bng sau:
16
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Flow
m3/hr (bbl/d)
5%
Naphtha
150 (24,000)
Kerosene
62 (9,000)
Diesel
130 (19,500)
AGO
30 (5,000)
95%
17
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Exercise 1
Maximize the Production of Full Range Naphtha
To maximize the production of Naphtha, it is necessary to increase its
95 vol% cutpoint temperature. At the same time, the Kerosenes 5
vol% cutpoint temperature will show a corresponding increase as the
lighter Kerosene components are transferred into the Naphtha product
(becoming the heavier Naphtha components). changing the flow rate
specifications for both the Naphtha and Kerosene products to ASTM
D86 95% vol% cutpoints, we can maximize the production of a full
range Naphtha from the column.
Product
Specifications
Flow
M3/h (bbl/d)
Naphtha
Kerosene
Diesel
Flow
130m3/h (19500
bbl/d)
AGO
Flow
18
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Exercise 2
Maximize the Production of a Full Range Kerosene
Product
Naphtha
Specifications
Flow
m /h (bbl/d)
3
Kerosene
Diesel
AGO
Flow
30m3/h (5000bbl/d)
19
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Exercise 3
Maximize the Production of a Full Range Diesel
The production of Diesel can be maximized in a similar manner to
maximizing Kerosene. The ASTM D86 95 vol% for Naphtha is 162C
(325F). The Kerosene ASTM D86 95 vol% is lowered to 220C
(430F). The ASTM 95 vol% Diesel specification should be increased
to 360C (675F). Since the AGO flowrate will have to change, its
flowrate specification should be changed to an ASTM D86 95 vol%
cutpoint specification of 415C (780F).
Product
Naphtha
Specifications
Flow
m /h (bbl/d)
3
Kerosene
Diesel
AGO
30m3/h (5000bbl/d)
415C (780F)
20
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Mc tiu
Khi hon thnh bi ny bn c th thit lp c Thp chng ct chn
khng trong HYSYS vi cc ng ly sn phm bn cnh sn ca
thp v cc bm hi lu.
Yu cu
Trc khi lm bn cn phi bit:
Nhp cc thit b vo PFD.
Nhp cc thng s k thut ca thp chng.
Nhp cc thit b cnh sn thp chng nh bm hi lu.
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S cng ngh chng ct chn khng
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S thp chng chn khng
Xy dng m phng.
Thp chng ct kh
quyn phi hi t,
s dng lu lng
dng sn phm
y, m khng s
dng CutPoint
spec.
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Pump Around 2
Pump Around 3
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Ti u ha thp chng ct du th
Ni dung
Cng c Optimizer trong HYSYS c th c s dng tm max,
min ca cc hm mc tiu bt k, cc hm c th nhp v/hoc tnh
ton vi HYSYS spreadsheet. V d nh tm li nhun ln nht t thp
chng kh quyn bng cch ti u ha la chn du th v nhit
dng nguyn liu vo.
Mc tiu
Sau khi hon thnh xong bi ny, bn c th:
S dng cng c Optimizer trong HYSYS ti u ha cc lu
trnh.
S dng Spreadsheed thc hin cc tnh ton.
Khi to dng du th mi
1. Vo Basis Enviroment v truy cp vo Oil Manager.
2. Thm mu du th mi vi d liu v TBP nh di y:
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Liquid Volume %
TBP (oC)
30
10
90
20
160
30
240
50
350
60
430
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Thay i cc tham s ca thp
Trong v d ny, s thay i lu lng ca dng du th vo thp.
Thay i tham s lu lng dng sn phm khng phi l mt tng
tt trong trng hp ny. Bi v cc dng sn phm s thay i, nn l
mt tng hay khi khng kch hot thp chng chn bng cch bm
vo Ignore.
c tnh Cut Point cho thp chng kh quyn s c a v gi tr
mc nh ban u. V vy, trong trang Monitor, nhp thng tin sau cho
danh sch cc c tnh nh sau. Nh rng y l 95% D86 Cutpoints.
Hy nh bm phm
Ignore cho thp
chng chn khng.
In this cell
Enter
180oC (355oF)
245oC (475oF)
320oC (610oF)
420oC (790oF)
The Optimizer
Ch nhng c tnh
c ngi dng thit
lp (c mu xanh) c HYSYS c cng c Optimizer c th ti u ha a bin trong m
s dng nh l Primary phng tnh. Khi lu trnh c xy dng v hi t, bn c th s
Variables.
dng Optimizer tm cc iu kin vn hnh c hm mc tiu l max
Hn ch ca Optimizer:
Ch tnh ton trong
m phng tnh.
Khng th s dng
Optimizer trong
Templates.
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Primary Variables l nhng bin ca qu trnh m gi tr ca
n c iu khin ti u ha hm mc tiu (t gi tr cc
i hoc cc tiu). Bn c th thit lp khong bin ca bin
ny, s c dng thit lp khong tm kim gi tr ti u.
Objective Function y l hm s c ti u ha (cc i hoc
cc tiu). Hm ny phi c xc nh trong Spreadsheet. iu
ny cho php ngi s dng linh hot trong vic xc nh hm.
Constraint Functions cc ng thc v bt ng thc c
xc nh trong Spreadsheet. Trong qu trnh tnh ton hm mc
tiu, Optimizer phi thc hin cc iu kin rng buc do ngi
s dng xc nh ban u.
Trong bi ny, mc tiu ti u ha l tng li nhun t ln nht, c
ti u bng cch la chn nguyn liu du th v lu lng dng hi
nc hi lu. Doanh thu t thp chng kh quyn l cc sn phm
Naphtha, Kerosene, Diesel, AGO v cn du Residual. Trong trng
hp ny, chi ph t nht l nhit nng condenser, reboiler v gi tin
nguyn liu du th. Tt nhin, li nhun l hiu s gia doanh thu v
chi ph.
Li nhun = Doanh thu Chi ph
Li nhun = Cc sn phm Chi ph nng lng Chi ph nguyn liu.
Variables Tab
Khi bn a Optimizer ra ln u tin, bn s thy Variables Tab. Ti
y, bn c th xc nh cc bin ca qu trnh (Process Variables)
c s dng trong tnh ton ti u ha.
n vo phm Add thm hai bin Primary Variables ri nhp thng
tin nh trong bng sau:
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Gi tr upper v
lower l rt quan
trng. y l gi tr
t c t thit k
hin ti ca bn, ch
ng t gi tr
bin ln nht cho
Steam Heat Flow ln
hn gi tr xut hin
trong case ca bn.
Object
Variable
Lower
Upper
Raw Crude
66 m3/hr
660 m3/hr
Feed
Temperature
220oC
245oC
Gi tr trong cc ca
Spreadsheet s thay i
khi thay i bin trong
Flowsheet. Biu tng
ca Spreadsheet xut
hin trong PFD.
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Kch thc ca
Spreadsheet c
th c hiu
chnh trong
Parameters tab.
t s dng l 15.
Cell
Object
B1
Naphtha
B2
Kerosene
B3
Diesel
B4
AGO
B5
Atm Residue
B7
Raw Crude
B8
Heavy Crude
B10
Cond Duty
B11
Trim Duty
Variable
Heat Flow
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Nhp thm cc gi tr nh bng di y vo Spreadsheet:
Bn c th thay
i kiu bin $
thnh khng th
nguyn.
Cell
Valueper day
Comment
C1
$220/m3
Naphtha Price
C2
$194/m3
Kerosene Price
C3
$176/m3
Diesel Price
C4
$145/m3
AGO Price
C5
$113/m3
Residue Price
C7
$151/m3
C8
$148/m3
C10
$25/MW-hr
C11
$30/MW-hr
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S m (@exp): +exp(A1)
Thm cc cng thc sau vo Spreadsheet. Trong D10 v D11 khng
c cng thc. Ch c bit v n v khi nhp cc cng thc ny:
D13 cha hm
mc tiu ca bn.
y l gi tr bn
mun ti a n.
In this cell
Enter
Comments
D1
+B1*C1
Naphtha Revenue
D2
+B2*C2
Kerosene Revenue
D3
+B3*C3
Diesel Revenue
D4
+B4*C4
AGO Revenue
D5
+B5*C5
Residue Revenue
D6
+D1+D2+D3+D4+D5
Total Revenue
D7
+B7*C7
D8
+B8*C8
D9
+D7+D8
D10
Condenser Steam
D11
D12
+D10+D11
D13
+D6-D9-D12
Profit
Quan st n v. Tt
c cc n v trong
thp l $/hr hay
$/day
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Monitor tab
Cc gi tr rng
buc l dng
nu l bt
ng thc tha
mn, l m nu
bt ng thc
khng tha mn.
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Mc tiu
Sau khi hon thnh module, bn c th:
Nhp v xut cc bin vo Spreadsheet.
Thm cc cng thc vo Spreadsheet.
S dng Spreadsheet trong nhiu ng dng.
M rng v chy ngn ng Macro sa i cc chng trnh.
Yu cu
Trc khi bt u module, bn nn:
Nhp dng v cc n v tnh ton vo PFD.
Sp xp hp l trn giao din ca HYSYS.
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S cng ngh
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Xut v nhp cc bin (Importing and Exporting
Variables)
Ni dung ca cc bng trong Simulation Environment u c th
c a vo Spreadsheet. Ni dung ca bt c bng no trong
Spreadsheet u c th xut sang bt c bng cc tham s (mu
xanh) trong Simulation Environment. Lu rng ni dung ca
Spreadsheet no khng th ng thi xut v nhp
C 3 cch nhp bin vo Spreadsheet:
+ Drag and Drop (Ko v Th): t con tr chut trn i
tng; sau bm v gi phm phi chut. Di chuyn con tr
chut ti Spreadsheet. Vn trn Spreadsheet, s xut hin con
tr chut s thay i sang kiu "bulls eye". Lc ny nh phm
phi chut. Cc thng tin v bin c nhp s xut hin
trong .
+ Variable Browsing: bin c th nhp vo Spreadsheet bng
cch t con tr vo trng trong Spreadsheet, bm v gi
phm phi chut. Chn Import Variable t trong danh sch
hin th, v chn bin bng cch s dng Variable Navigator.
+ Connections Page: Trong Connections page, bm phm Add
Import v chn bin cn bng cch s dng Variable
Navigator. Sau khi chn bin, chn cn thit t danh sch
ko th.
Qu trnh tng t khi thc hin xut bin t Spreadsheet sang
Simulation Environment:
Cc gi tr trong
bt k no
trong Spreadsheet
c th xut, tr khi
l gi tr c
nhp sang.
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+ Connections Page: Trong Connections page, bm phm Add
Export v chn bin cn bng cch s dng Variable
Navigator. Sau khi chn bin, chn cn thit t danh sch
ko th.
Gi tr bng s ca
cc c th c
copy sang khc
bng cch s dng
cng thc n
gin,v d +A1.
Cc du ngoc kp
l bt buc trong
cc chc nng
nng cao ca
HYSYS Chng
cng c th c
s dng thit
lp trnh t tnh
ton
Logical Operatiors
Spreadsheet h tr cc tnh ton logic Boolean, c dng logic
ng/sai. Cu lnh ng c gi tr bng 1, v cu lnh sai c gi tr
4
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bng 0. V d phn t A1 c gi tr bng 10, phn t A2 c gi tr
bng 5. Nu cu lnh logic +A1<A2 c nhp vo phn t A3. Th
phn t ny hin th gi tr bng 0 bi v cu lnh logic l sai.
Mt s ton t logic c dng nh sau c th c s dng trong cu
lnh logic Boolean:
+ Bng: s dng ==, v d +A1==A2
+ Khng bng: s dng !=, v d +A1!=A2
+ Ln hn: s dng >, v d +A!>A2
+ Nh hn: s dng <, v d +A1<A2
+ Ln hn hoc bng: s dng >=, v d +A1>=A2
+ Nh hn hoc bng: s dng <=, v d +A1<=A2
Lnh IF/THEN/ELSE
Spreadsheet cng h tr cu lnh c bn: IF/THEN/ELSE. Cu
lnh c dng nh sau:
@if (condition) then (if true) else (if false)
elsekhng s
dng y. Cu
lnh If/Then khng
hp l trong
HYSYS
Gi s gi tr ca phn t B1 l 8. Cu lnhIF/THEN/ELSE s l
g trong tnh ton a ra trn?
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Thc hin m phng
Trong module ny, tnh ton m ca mt van gim p v s thy
c phng php s dng hon ton khc so vi phng php
trong modul Depressurization. Cc dng s dng ging nhau trong
c hai phng php
Do cc dng tng t nh trong Depressurization nn s dng li
Depressurization case. Module ny gm 2 dng c kt hp qua
Mixer, lu lng dng ra c xc nh v Spreadsheet c s
dng tnh ton m van yu cu.
1. Add Mixer vo PFD. Gn 2 dng vt liu vo v to dng ra
t tn l Comb. Feed.
2. Ci t Mixer ch Set Outlet to Lowest Inlet.
3. t lu lng cc dng l 460 kgmole/hr (1000 lbmole/hr).
4. Add V/L Separator vo h thng. Dng vo l Comb Feed,
dng kh ra l PSV Vapour, dng lng l PSV Liquid.
Cng thc tnh ton m van da trn tiu chun API-520. Cng
thc tnh ton m van cho dng hi l:
AV = { M (TZ) } / { C Kd Kb Kv P (MW) }
Cng thc tnh ton m van yu cu cho dng lng l:
AL = { G (SG) } / { 22,8 Kd Kw Ku (AP) }
Trong :
+ AV v AL: m van yu cu cho dng hi v dng lng, n
v inch2
+ M: lu lng khi lng dng hi, n v lb/hr
+ T: Nhit dng, n v Rankin
+ Z: h s nn ca dng hi
+ C: hng s lu lng hi, = 315 trong v d ny
+ Kd: h s dng chy (h s lu lng) ca vi phun, bng
0.953 trong v d ny
+Kb: h s hiu chnh dng hi, trong v d ny bng 1
6
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+ Kv: h s dng hi cho p sut ngc bin i, ch s dng
vi cc gi tr p sut dng ra, trong v d ny = 1.0
+ MW: khi lng phn t trung bnh ca dng
+ P: p sut ca dng, n v psia
+ G: lu lng th tch thc ca dng, n v tnh GPM
Truy cp vo cc n + SG: khi lng ring ca dng cht lng
v tnh thng qua
Tools/Preferences trn + Delta P: gim p qua van, n v psi
thanh Menu chnh
+ Kw: h s lu lng lng ca p sut ngc bin i, ch s
Variable Type
Unit
Area
in2
Temperature
Rankin
USGPM
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2. Cc k hiu v hng s c th c b sung vo Spreadsheet
nh trong giao din di y:
In this cell
Import
B2
B3
PSV Vapour-Temperature
B4
B7
PSV Vapour-Pressure
B8
D2
D3
D5
PSV Liquid-Pressure
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Cc phng trnh tnh ton b sung vo Spreadsheet:
In this cell
Enter
B12
+(b2*@sqrt(b3)*@sqrt(b4))/
(b5*b6*b7*b9*b10*@sqrt(b8))
D4
+d3/62.4
D7
+d5-d6
D12
+(d2*@sqrt(d4))/
(22.8*d8*d9*d10*@sqrt(d7))
C14
+b12+d12