INPUT

PROJECT NAME

bim son cement

Nng sut l nung

Yearly product
Running day in year
Heat consumption
Kiln
FF

6,000
1,800,000
300
730
45.0
55.0

Anthracite

:
:
:

OPERATION HOURS OF EACH EQUIPMENT

Quarry
12
h/d
Raw Material Transportatio
12
h/d
Raw Material Crushing
12
h/d
Raw Material Storage
24
h/d
Raw Material Drying
22
h/d
Raw Material Grinding
24
h/d
Raw Meal Storage
24
h/d
Pyroprocessing
24
h/d
Clinker Storage
24
h/d
Clinker Crushing
24
h/d
Coal Grinding
24
h/d
Gypsun Handling
5
h/d
Cement Grinding
24
h/d
Packing
24
h/d
Cement Dispatch
12
h/d

12/25/2015

Material
Material
Material
Material
Material

100.0
1.528

kg/kg-cl'

80.0
5.0
15.0
100.0

Limestone
Clay
Quartz
Quang sat
Anthracite
Basalt

:
:
:
:
:
:
:
:

:
:
:

7,000
1.0
8.0
%
%
%
%

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

kcal/kg-cl'
kcal/kg-cl'

days
days
days
days
days
days
days
days

1.532 kg/kg-cl'

kcal/kg-fuel
% (at burner)
% (before grinding)
Moisture
14.0 %
%

6.0
6.0
6.0
6.5
7.0
6.0
7.0
7.0
7.0
7.0
6.5
6.0
6.5
6.5
6.0

14.0
21.0
30.0
30.0
30.0
14.0
30.0
10.0

250.0
1,100,000
183

RMP calculation result (D.B.)

79.4 %
18.8 %
0.6 %
1.2 %
0.0 %

%
%
%
%
%
%

LCV
Moisture
Moisture

Total

STORAGE
No.1 Raw
No.2 Raw
No.3 Raw
No.4 Raw
No.5 Raw
Fuel
Gypsum
Others

328.5
401.5

79.4
18.8
0.6
1.2

Raw meal / Clinker ratio

CEMENT COMPOSITION
Clinker
Gypsum
Others Basalt

ton/day
ton/year
days

kcal/kg-cl'
%
%

RAW MATERIAL COMPOSITION (D.B.)

No.1 Limestone
:
No.2 Clay
:
No.3 Quartz
:
No.4
Quang sat
:
No.5 :
T

NhiNhin liu
Fuel

(1/9)

d/w
d/w
d/w
d/w
d/w
d/w
d/w
d/w
d/w
d/w
d/w
d/w
d/w
d/w
d/w

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

72
72
72
156
154
144
168
168
168
168
156
30
156
156
72

INPUT
Blending Silo
Clinker Silo
Cement Silo

12/25/2015

:
:
:

3.0
10.0
10.0

(2/9)
days
days
days

INPUT

ton/h
ton/year
days

ion result (D.B.)

h/w
h/w
h/w
h/w
h/w
h/w
h/w
h/w
h/w
h/w
h/w
h/w
h/w
h/w
h/w

12/25/2015

(3/9)

INPUT

12/25/2015

(4/9)

RAW MATERIAL PROPORTIONING

bim son cement

Chemical composition of raw material and coal ash (Dry base)

No.1
Limestone
CaO
SiO2
Al2O3
Fe2O3
Others( CK)
LOI
Total

No.2
St

53.35
0.80
0.42
0.35
1.89
43.19
100.00

1.09
72.26
10.00
6.15
6.59
3.91
100.00

1.20

8.00

Moisture

No.3
No.4
No.5
Quartz Quang sat
Coal Ash
1.36
1.27
3.90
59.02
40.72
55.00
24.82
20.72
23.00
7.23
19.55
11.00
7.57
10.01
100.00
7.10
0.00
7.73
0.00
100.00
100.00
100.00
100.00
8.30

12.00

72.26
10
6.15
0.41
0.25

Raw material proportioning

Limestone
Clinker (%)
78.50
(kg/kg-cl')
1.199
Raw meal (DB%
79.36
Ratio (W.B.)
80.33
Raw meal (WB%) 78.13

St
18.61
0.284
18.82
20.45
19.89

Raw material total moisture

Quartz Quang sat

0.60
1.20
0.009
0.018
0.61
1.21
0.66
1.38
0.64
1.34
=

Coal Ash
0.00
1.09
0.000
0.017
0.00
0.00
0.00
-

Total
100.00
1.528
100.00
102.82
100.00

2.74 %

Ash Content
Heat consumption
Low calorific value (D.B.)
Ash content
Ash = HTC/LCV*ASC/100

:
:
:

HTC =
LCV =
ASC =

730 kcal/kg-cl'
7000 kcal/kg-coal
16 % (kg/kg-coal)
0.017 kg/kg-cl'

Chemical composition of raw meal (Dry base)

CaO
SiO2
Al2O3
Fe2O3
Others
LOI
Total

Limestone
42.34
0.63
0.33
0.28
1.50
34.28
79.36

St
0.21
13.60
1.88
1.16
1.24
0.74
18.82

Quartz Quang sat

0.01
0.02
0.36
0.49
0.15
0.25
0.04
0.24
0.05
0.12
0.00
0.09
0.61
1.21

Coal Ash
0.00
0.00
0.00
0.00
0.00
0.00
0.00
-

Total
42.57
15.08
2.62
1.72
2.91
35.11
100.00

Coal Ash
0.00
0.04
0.00
0.60
0.00
0.25
0.00
0.12
0.00
0.08
0.00
0.00
0.00
1.09

Total
42.15
15.52
2.84
1.82
2.95
34.72
100.00

Chemical composition including ash (%)

CaO
SiO2
Al2O3
Fe2O3
Others
LOI
Total

Limestone
41.88
0.63
0.33
0.27
1.48
33.90
78.50

St
0.20
13.45
1.86
1.14
1.23
0.73
18.61

Quartz Quang sat

0.01
0.02
0.35
0.49
0.15
0.25
0.04
0.23
0.05
0.12
0.00
0.09
0.60
1.20

Raw material ratio

= 100 /

Modulus
LSF = C/(2.8S+1.18A+0.65F)*100
HM = C/(S+A+F)
SM = S/(A+F)
IM = A/F

12/25/2015

( 100 -

34.72

) =

Raw meal Clinker

91.7
87.8
2.19
2.09 (2.05-2.15)
3.48
3.33 (2.5-2.8)
1.52
1.56 (1.5-1.8)

Clinker
64.57
23.77
4.35
2.78
4.52
100.00

1.528 Input
1.532 Calculation
-0.004 Deviation
Mineral of Clinker
C3S
=
49
C2S
=
31
C3A
=
7
C4AF
=
8

62
22.48
6.83
1.09
0.96

40.82
20.72
19.55
1.27
1.92

59.02
24.82
7.23
1.36
0.82

MATERIAL BALANCE

HUTUL CEMENT

Standard calculation
A2
Required value

bim son cement

A1

A1

(6/9)

Back check of margine A1, A2

A2
Actual value

Quarry
Material No.1Limestone
Material No.2Clay

1.10
1.00

0.0 t/d (W.B.)

0.0 t/d (W.B.)

Transportation to crusher
Material No.1Limestone
Material No.2Clay

1.30
1.30

1.20
1.20

0.0 t/h (W.B.)

0.0 t/h (W.B.)

Raw Material Crushing

Material No.1Limestone
Material No.2Clay

1.30
1.30

0.0 t/h (W.B.)

0.0 t/h (W.B.)

#DIV/0!
#DIV/0!

500.0 t/h (W.B.)

200.0 t/h (W.B.)

Transportation to Stacker
Material No.1Limestone
Material No.2Clay

1.30
1.30

1.20
1.20

0.0 t/h (W.B.)

0.0 t/h (W.B.)

#DIV/0!
#DIV/0!

1.00
1.25

500.0 t/h (W.B.)

250.0 t/h (W.B.)

Raw Material Storage

Material No.1Limestone
Material No.2Clay
Material No.3Quartz
Material No.4 Quang sat
Material No.5-

14
21
30
30
30

0
0
0
0
0

ton (W.B.)

Raw Material Reclaimer / Transportation

Material No.1Limestone
1.10
1.30
Material No.2Clay
1.10
1.20
Material No.3Quartz
1.10
1.20
Material No.4 Quang sat
1.10
1.20
Material No.51.10
1.20

0.0
0.0
0.0
0.0
0.0

t/h (W.B.)

days
days
days
days
days

ton (W.B.)
ton (W.B.)
ton (W.B.)
ton (W.B.)

#DIV/0!
#DIV/0!
1.30
1.30

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

9451.8 t/d (W.B.)

2186.9 t/d (W.B.)

#DIV/0!
#DIV/0!

days
days
days
days
days

t/h (W.B.)
t/h (W.B.)

12,000 ton (W.B.)

1,150 ton (W.B.)
ton (W.B.)
ton (W.B.)
ton (W.B.)

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

300.0
150.0
20.0
10.0

t/h (W.B.)

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

Raw Material Transportation after Reclaimer

Material No.1Limestone
1.10
1.69

0.0 t/h (W.B.)

#DIV/0!

#DIV/0!

300.0 t/h (W.B.)

Raw Material Hopper

Material No.1Limestone
Material No.2Clay
Material No.3Quartz
Material No.4 Quang sat
Material No.5-

0.0
0.0
0.0
0.0
0.0

ton (W.B.)

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

0.0
0.0
0.0
0.0
0.0

t/h (W.B.)

2.00
2.00

hours
hours
hours
hours
hours

Raw Material Weighing Feeder

Limestone
79.4
1.10
Clay
18.8
1.10
Quartz
0.6
1.10
Quang sat
1.2
1.10
0.0
1.10

1.00
1.00
1.00
1.00
1.00

t/h (W.B.)
t/h (W.B.)
t/h (W.B.)

ton (W.B.)
ton (W.B.)
ton (W.B.)
ton (W.B.)

t/h (W.B.)
t/h (W.B.)

hours

ton (W.B.)

hours

ton (W.B.)

hours

ton (W.B.)

t/h (W.B.)

t/h (W.B.)

t/h (W.B.)

300.0 ton (W.B.)

100.0 ton (W.B.)

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

t/h (W.B.)

t/h (W.B.)

hours

hours

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

t/h (W.B.)

t/h (W.B.)

300.0
100.0
20.0
10.0

t/h (W.B.)
t/h (W.B.)
t/h (W.B.)
t/h (W.B.)
t/h (W.B.)

Raw Material Grinding

1.10

0.0 t/h (D.B.)

#DIV/0!

280.0 t/h (D.B.)

Raw Meal Transportation

1.10

1.20

0.0 t/h (W.B.)

#DIV/0!

#DIV/0!

160.0 t/h (W.B.)

days

0 ton (D.B.)

#DIV/0!

days

8,000 ton (D.B.)

hours

0 ton (D.B.)
0.0 t/h (D.B.)

#DIV/0!
#DIV/0!

hours

#DIV/0!

40.0 ton (D.B.)

140.0 t/h (D.B.)

0 t/d (D.B.)

#DIV/0!

3,500 t/d (D.B.)

#DIV/0!

160.0 t/h (D.B.)

Raw Meal Silo

Kiln Feeding
Bin
Weighing capacity

0.50
1.00

Pyroprocessing

1.00

2.00

Clinker Conveying
Clinker Storage

10

1.30

days

0 ton (D.B.)

#DIV/0!

Raw Coal Storage

14.0

days

0 ton (W.B.)

#DIV/0!

days

Coal Grinding
Raw coal bin
Coal mill
Pulzerized coal bin

4.0
1.10
3.0

hours

0.0 ton (W.B.)

0.0 t/h (product)
0.0 ton(product)

#DIV/0!
#DIV/0!
#DIV/0!

hours

Coal Firing
Coal weigher for kiln
Coal weigher for PC

1.00
1.00

0.0
0.0

#DIV/0!
#DIV/0!

hours

1.10
1.10

t/h (product)
t/h (product)

#DIV/0!

days

1.05

0.0 t/h

Clinker Transp. to Mill

12/25/2015

1.20

0.0 t/h (D.B.)

#DIV/0!

hours

#DIV/0!
#DIV/0!

8,000 ton (D.B.)

0.0 t/h
10,000 ton (W.B.)

ton (W.B.)

22.0
120.0

t/h (product)

12.0
12.0

t/h (product)

ton(product)

t/h (product)

Remarks

MATERIAL BALANCE

HUTUL CEMENT
bim son cement

Gypsum Storage

A1
30.0

Gypsum Handling
Crushing
Transportation
Hopper

1.30
1.30
1.00

Weighing Feeder
Clinker
Gypsum
Basalt

80.0
5.0
15.0

Cement Grinding
Cement mill
Transportation to silo
Cement Storage
Cement Disch. from silo

12/25/2015

Standard calculation
A2
Required value
0 ton (W.B.)
days
1.20
hours

Back check of margine A1, A2

A1
A2
Actual value
#DIV/0!
1000 ton (W.B.)
days

0.0 t/h (W.B.)

0.0 t/h (W.B.)
0.0 ton (W.B.)

#DIV/0!
#DIV/0!
#DIV/0!

1.05
1.05
1.05

1.00
1.00
1.00

0.0 t/h
0.0 t/h (W.B.)
0.0 t/h (W.B.)

#DIV/0!
#DIV/0!
#DIV/0!

1.05
1.05

1.20

0.0 t/h
0.0 t/h

#DIV/0!
#DIV/0!

0 ton

#DIV/0!

10
1.50

days

1.20

0.0 t/h

(7/9)

1.50

#DIV/0!
hours

0.00
0.00
0.00
#DIV/0!
days

#DIV/0!

100.0 t/h (W.B.)

0.0 t/h (W.B.)
ton (W.B.)

t/h
t/h (W.B.)

0.0 t/h (W.B.)

90.0 t/h
0.0 t/h
16,000 ton
0.0 t/h

Remarks

MB detail calculation

12/25/2015

- 8/9 -

MB detail calculation

12/25/2015

- 9/9 -