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12802.1989 (Temp Measurmnt of Rotating Electrical Machines)
12802.1989 (Temp Measurmnt of Rotating Electrical Machines)
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IS 12802 : 1989
(Reaffirmed 2004)
Edition 1.1
(1997-06)
Indian Standard
TEMPERATURE-RISE MEASUREMENTS OF
ROTATING ELECTRICAL MACHINES
UDC
BIS 2005
BUREAU
OF INDIAN
STANDARDS
Price Group 6
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards on 21 July 1989, after the
draft finalized by the Rotating Machinery Sectional Committee had been approved by the
Electrotechnical Division Council.
While revising IS 4722 : 1968, it was decided to prepare separate standards on the following
subjects:
i) Specification for rotating electrical machines;
ii) Types
of
duty
and
classes
of
rating
assigned
to
rotating
machines IS 12824 : 1989; and
iii) Temperature-rise measurements of rotating electrical machines (this standard).
electrical
IS 12802 : 1989
Indian Standard
TEMPERATURE-RISE MEASUREMENTS OF
ROTATING ELECTRICAL MACHINES
4.2.2 Machines Cooled by Air or Gas from a
Remote Source Through Ventilation Ducts and
Machines with Separately Mounted Heat
Exchangers
1 SCOPE
This standard specifies the methods of
measurements
and
the
limits
of
temperature-rise
for
rotating
electrical
machines of all types covered by IS 4722 : 1968.
2 REFERENCES
5 DETERMINATION OF TEMPERATURERISE
3 TERMINOLOGY
a) Resistance method,
b) Embedded temperature detector (ETD)
method,
c) Thermometer method, and
d) Superposition method.
IS 12802 : 1989
which are built into the machines during
construction, at points which are inaccessible
after the machine is completed.
For
windings
of
armatures
having
commutators and for field windings, except for
field windings in cylindrical rotors of
synchronous machines, the resistance method
and the thermometer method are recognized
( see also 5.3.3 ). The resistance method is
preferred.
where
For
practical
purposes,
the
following
alternative formula may be found convenient:
tr (Temperature-rise) = t2 ta
R2 R 1
= ------------------- ( 235 + t 1 ) + t 1 t a
R1
When the temperature of a winding is
determined by resistance, the temperature of
the winding before the test, measured by
thermometer, shall be practically that of the
coolant.
IS 12802 : 1989
5.3.2 Determination of Temperature-Rise by the
Embedded Temperature Detector ( ETD ) Method
classification
of
the
insulation,
(kW)/(kVA)
(s)
P 50
50 < P 200
200 < P 5 000
5 000 < P
30
90
120
By agreement
IS 12802 : 1989
At the end of the test, the temperature-rise
limits specified in 6.1.3 shall not be exceeded.
5.6.2 Periodic Duty Type Ratings ( Duty Types
S3 to S8 )
For intermittent loads, the load cycle specified
shall be applied and continued until practically
identical temperature cycles are obtained. The
criterion for this is that a straight line between
the corresponding points of duty cycles has a
gradient of less than 2C per hour. If necessary,
measurements should be taken at reasonable
intervals over a period of time. At the middle of
the period, causing the greatest heating in the
last cycle of operation, the temperature-rise
shall not exceed the limits specified in Table 1.
5.6.3 Non-periodic Duty Type Rating ( Duty
Type S9 )
The temperature-rise test shall be carried out in
accordance with 5.5 at the equivalent
continuous rating assigned by the manufacturer
on account of the rated load-speed variations
and overload allowances, based on the duty
specified by the purchaser in accordance with
duty type S9 defined in 4.9 of IS 12824 : 1989.
IS 12802 : 1989
The measuring point for the determination of
the temperature of bearings shall be located as
nearly as possible to one of the two locations
specified in the following table:
Type of Measuring
Bearing
Point
Ball or
roller
Sleeve
Location of Measuring
Points
1)
2)
3)
IS 12802 : 1989
The adjustments of temperature-rise dependent
on altitude and maximum coolant temperature,
detailed in 6.3 shall be applied where they are
relevant. Where, in the case of reference to the
temperature of the water at intake, an
adjustment in accordance with 6.3.4 has been
agreed, this may be obtained by adding 15C to
the specified maximum water temperature and
reading from the curve for this value and then
increasing the adjustment by 10C.
Part of Machine
Thermal Classification
A
E
B
F
H
Method of Measurement Method of Measurement Method of Measurement Method of Measurement Method of Measurement
Thermo- Resistmeter
ance
(K)
(K)
ETD
(K)
1)
80
85
1)
ETD
(K)
Thermo- Resistmeter
ance
(K)
(K)
ETD
(K)
100
105
1)
125
1301)
60
65
b)
60
651)
75
80
901)
105
1101)
125
1301)
c)
60
75
80
105
125
d)
65
75
85
110
130
e)
A.C. windings of machines which are selfcooled without fan (IC 40) and/or with
encapsulation windings2)
65
75
85
110
130
1 a)
50
60
65
75
70
80
85
105
105
125
50
60
65
75
70
80
85
105
105
125
4 a)
90
110
135
b)
50
60
65
75
70
80
90
85
105
110
105
125
135
c)
60
60
75
75
80
80
100
100
125
125
d)
65
65
80
80
90
90
110
110
135
135
The temperature-rise of any part shall not be detrimental to the insulation of that part or to any other part adjacent to it.
IS 12802 : 1989
and
their
Magnetic
cores
and
all
structural
components, whether or not in direct contact
with insulation (excluding bearings)
The temperature-rise of any part shall not be detrimental to the insulation of that part or to any other part adjacent to it.
Additionally the temperature-rise shall not exceed that at which the combination of brush grade and commutator/slip-ring
material can handle the current over the complete operation range.
The temperature-rise of any part shall not be detrimental to the insulation of that part or to any other part adjacent to it.
NOTES
1 Thermally sensitive test tapes may be used in place of thermometers.
2 Special precaution may be necessary in the choice of brush grades in using temperature-rise of 90C and higher.
3 Temperature-rise by ETD method should be conducted if machine is fitted with ETD. Otherwise resistance method shall apply.
4 Temperature-rise of windings for machines given in Item 1(c), (d), (e) and fitted with ETD shall comply with limits given for machines in Item 1(a).
1)
2)
A correction for high-voltage ac windings may be applicable to these items ( see 6.2 ).
With application of the superposition test method to windings of machines rated 200 kW (or kVA) or less with insulation Classes A, E, B and F, the limits of temperature-rise
given for the resistance method may be exceeded by 5C
3) Also includes multiple layer windings provided that the under layers are each in contact with the circulating primary coolant.
IS 12802 : 1989
Table 2
Item
No.
Part of Machine
2 a)
b)
Thermal Classification
A
Method of Measurement
E
Method of Measurement
B
Method of Measurement
F
Method of Measurement
Resistance
(K)
ETD
(K)
Resistance
(K)
ETD
(K)
Resistance
(K)
ETD
(K)
Resistance
(K)
ETD
(K)
852)
802)
762)
732)
702)
1052)
1002)
962)
932)
902)
60
652)
75
802)
80
852)
100
1052)
60
75
80
105
85
105
4 a)
60
75
80
100
b)
65
80
90
110
The temperature-rise of any part shall not be detrimental to the insulation of that part to any other part adjacent to it.
The temperature-rise of any part shall not be detrimental to the insulation of that part or to any other part adjacent
to it. Additionally the temperature-rise shall not exceed that at which the combination of brush grade and
commutator/slip-ring material can handle the current complete over the operation range.
The temperature-rise of any part shall not be detrimental to the insulation of that part or to any other part adjacent to it.
NOTE Special precaution may be necessary in the choice of brush/grades in using temperature-rises of 90C and higher.
1)
2)
3)
This is the only item where the permissible temperature-rise is dependent on hydrogen pressure.
A correction for high-voltage ac windings may be applicable to these items ( see 6.2 ).
Also includes multiple-layer field windings provided that the under layers are each in contact with the circulating primary coolant.
IS 12802 : 1989
Item No.
Part of Machine
Thermal Classification
B
Method of Measurement
1
a)
b)
a)
b)
Gas cooled
Liquid cooled
a)
F
Method of Measurement
Thermometer
(K)
Resistance
(K)
ETD
(K)
Thermometer
(K)
Resistance
(K)
ETD
(K)
110
90
130
90
120
145
100
105
110
115
120
115
120
125
130
135
AC windings
10
b)
4
Liquid cooled
Field windings of ac and dc machines having dc
excitation other than that in Item No. 3
Observance of the maximum coolant temperatures given in Item No. 1 (b) will ensure that the hot-spot
temperature of the winding is not excessive.
130
150
a)
Gas cooled
b)
Liquid cooled
Observance of the maximum coolant temperature given in Item No. 1(b) will ensure that the hot-spot
temperature of the winding is not excessive.
The temperature of any part shall not be detrimental to the insulation of that part or to any other part adjacent to it.
The temperature of any part shall not be detrimental to the insulation of that part or to any other part adjacent
to it. Additionally the temperature shall not exceed that at which the combination of brush grade and
commutator slip-ring material can handle the current over the complete operation range.
The temperature of any part shall not be detrimental to the insulation of that part or to any other part adjacent
to it.
IS 12802 : 1989
Table 3
Table 3 Contd
NOTES
1 The rotor ventilation is classified by the number of radial outlet regions on the total length of the rotor. Special outlet regions for the coolant of the end windings are included
as one outlet for each end. The common outlets of two axially opposed cooling flows are to be counted as two regions.
2 Special precautions may be necessary in the choice of the brush grades in using a temperature of 130C and higher.
1)
It is important to note that the temperature measured by ETD is no indication of the hot-spot temperature of the stator winding. Observance of maximum coolant
temperatures given is Item 1 will ensure that the hot-spot temperature of the winding is not excessive. The limit of permissible temperature of the stator windings, however, is
intended to be a safeguard against excessive heating of the insulation from the core. The readings of the ETD temperatures may be used to monitor the operation of the cooling
system of the stator winding.
11
IS 12802 : 1989
IS 12802 : 1989
6.3.4 If the specified or resulting maximum
coolant temperature is between 0C and 40C,
no increase in the limits of temperature-rise
shall normally be made by agreement between
the manufacturer and the purchaser, however,
an increase may be made, but this shall not
exceed the difference between this maximum
coolant temperature and 40C, with a
maximum of 30C. This is illustrated in Fig. 1.
Altitude
(m)
(1)
A
(2)
E
(3)
B
(4)
F
(5)
H
(6)
1 000
40
40
40
40
40
2 000
34
33
32
30
28
3 000
28
26
24
19
15
4 000
22
19
16
IS 12802 : 1989
6.5 Corrections to Take Account of
Hydrogen Purity on Test
ANNEX A
( Clause 2 )
LIST OF REFERRED INDIAN STANDARDS
IS No.
IS No.
Title
IS 1271 : 1985
Thermal
evaluation
and
classification of electrical
insulation ( first revision )
IS 1885
Electrotechnical vocabulary:
(Part 35) : 1973 Part 35 Rotating machines
13
Title
IS 4722 : 1968
IS 12824 : 1989
Date of Issue
Amd. No. 1
June 1997
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