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InspectionandTestPlanforPressureVessel
ActivityBy
No.
1

InspectionandTestPlan
PreInspectionMeeting

ReferenceDocument
Spec.

AcceptanceCriteria
Spec.

Remark

VerifyingDocument
Manuf.

TPI

Client

MOM

BeforeManufacturing
2

DWG,Design,
CalculationDocument

ASME,Spec

ASME,Spec

DWG,
Calculationbook

WPS&PQR

ASME

ASMEIX

WeldingBook

WelderQualification
Certificates

ASME

ASMEIX

Certificates

NDTprocedure

ASME

ASMEV,VIII,IX

Procedures

6
7
8
9

NDEPersonnel
Certificates
PWHTProcedure
(ifneeded)
HydroStaticTest
Procedure

ASME

ASMEV

Certificates

ASME

ASMEVIII

Procedure

ASME

ASMEVIII

Procedure

PaintingProcedure

ASME

Spec.

Procedure

Materials
10
11
12

MaterialCertificates
Storageofrawmaterial
andWelding
Visual,Dimensionand
MarkingControl

ASME

ASMEII

OriginalMaterial
Certificates

ASME

ASME

ASMEVIII

ASMEVIII

Report

Report

SW

DuringManufacturing
13

Transferringofmarking
Material

ASMEVIII

ASMEVIII

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14
15
16
17
18
19
20
21
22
23
24
25

Cutting&Edge
Preparation
Headformingand
DimensionCheck
CheckofRollingfor
Shell
CheckofWeldingplan
withWPS
FitUp&welding(shell
toshell)
SecondRollingofShell
FitUp&welding(head
toshell)
Inspectionofwelds
(N.D.Tshelltoshelland
head)
FitUp,Weldingofpipe
toflange
RT(Pipetoflange)
Marking,Opening
Nozzles
FitUp,Welding(Nozzleto
Shell)

DWG

DWG

SW

DWG

DWG,ASMEVIII

Report

DWG

DWG,ASMEVIII

SW

DWG/WPS

WPS/DWG

SW

DWG/WPS

WPS/DWG

SW

DWG

DWG,ASMEVIII

Report

SW

DWG/WPS

WPS/DWG

SW

ASME/NDTmap/NDT
Procedure

ASMEVIII

Report

SW/R

ASME/DWG

ASME/DWG

SW

ASME/Spec./NDT
Procedure/NDTMap

ASMEVIII

Report

DWG

DWG

WPS/DWG

WPS/DWG

26

PT,UT(Nozzle)

ASME/NDTmap/NDT
Procedure

ASMEVIII

Report

27

FitUp,Welding(Padof
shell)

WPS/DWG

WPS/DWG

SW

28

InspectionforFitUp&
Weldingsaddle&Lug

WPS/DWG

WPS/DWG

SW

29

Visual&Dimensional
Check

DWG/Spec.

DWG

30

PWHT(ifneeded)

Procedure

ASMEVIII/Spec

PWHTOnline
graph

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31

Hardnessmeasurement
(ifneeded)

Spec.

ASMEII

Report

32

HydrostaticTest

Procedure

ASMEVIII

Report

FinalInspection
33
34

FinalVisual&
DimensionalCheck
SurfacePreparationand
Painting

DWG/Spec.

DWG

Report

Procedure

SSSP/Spec.

Report

35

CheckofNamePlate

DWG

DWG

Report

SW

36

CheckofFinalBook

Spec.

Spec.

DWG/P.O

Documentation
37

InspectionReports

Spec./DWG

Spec./DWG

Report

38

NCR

Spec./DWG

Spec./DWG

Report

39

ReviewFinalDataReport

Spec./DWG

Spec./DWG

Report

PreShipmentInspection
40

MarkingControl&
ReleaseNote

Spec.

Spec.

Report

41

LoadingInspection

Spec.

Spec.

Report

42

ShippingDocument
Control

Procedure

Spec.

PackingList

Abbreviations:
H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

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R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
MOM:MinuteofMeeting
P.O:PurchaseOrder

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http://www.inspectionforindustry.com/thirdpartyinspectionforpressurevessel.html
http://www.inspectionforindustry.com/inspectionandtestplanforpressurevessel.html
http://www.inspectionforindustry.com/pressurevesselinspections.html